End of Row Doors
Single Swing Door
Café Style Doors
Revision Number 1
Wright Line LLC
160 Gold Star Boulevard
Worcester, MA 01606
Tel:
800-225-7348
508-852-4300
Fax:
508-365-6178
www.wrightline.com
[email protected]
All products and company names are trademarks or registered trademarks of their respective holders.
Every effort has been made to ensure that the information contained herein is correct. The company
reserves the right to modify product specifications without prior notice and assumes no responsibility
for any error which may appear in this publication.
Contents
About this guide.................................................................................................................................................. 1
Audience ........................................................................................................................................................... 1
Document organization................................................................................................................................. 1
Document conventions ................................................................................................................................. 1
Related documentation ................................................................................................................................. 1
Technical support ........................................................................................................................................... 1
Precautions ....................................................................................................................................................... 1
Introduction ......................................................................................................................................................... 1
Café style door ................................................................................................................................................ 1
Single swing door ............................................................................................................................................ 1
Applications ...................................................................................................................................................... 2
Options.......................................................................................................................................................... 2
Before you begin ............................................................................................................................................. 3
Inventory........................................................................................................................................................... 4
Café style door ............................................................................................................................................ 4
Single swing door ........................................................................................................................................ 6
Standalone mounting kit, optional........................................................................................................... 8
End of row panels, optional ...................................................................................................................... 8
Fasteners and related hardware .............................................................................................................. 9
Preparing to install end of row doors .........................................................................................................10
Prepare the aisle............................................................................................................................................10
Unpack the end of row doors ...................................................................................................................10
Installing the floor support brackets and door jambs ..............................................................................11
Layout and drill floor support holes.........................................................................................................11
Install floor supports and door jambs ......................................................................................................13
Level door jambs...........................................................................................................................................14
Install mounting brackets and header ......................................................................................................15
Level and align components........................................................................................................................18
Installing the café style doors.........................................................................................................................19
Installing the single swing door......................................................................................................................22
Installing standalone mounting brackets......................................................................................................25
Index ....................................................................................................................................................................27
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About this guide
This guide describes how to install the Wright Line Data Center End of Row
Doors, both Single Swing and Café Style doors.
Audience
Read this document if you are installing Café Style or Single Swing End of Row
Doors.
Document organization
This document is organized by task, in the order that each task needs to be
completed:
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Introduction
Preparing to install the end of row doors
Installing the floor support brackets and door jambs
Installing the café style door
Installing the single swing door
Installing standalone mounting brackets
Document conventions
This document uses the following conventions:
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Notes, important options, and referenced steps appear in bold.
Links are underlined.
Document names appear in italics.
Acronyms are defined the first time they occur. The original term
appears first, followed by the acronym in parentheses. For example:
electrostatic discharge (ESD).
Related documentation
End of Row Curtains Installation Manual
Cold Aisle Containment System (CACS) brochures available at
www.wrightline.com/datacenter.html
Technical support
For Data Center Technical Support call 800-321-9954, e-mail
[email protected], or contact your Wright Line sales representative.
Precautions
When handling electronic devices, use approved grounding straps to prevent
electrostatic discharge (ESD) that can damage the device.
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Introduction
End of row doors help isolate the cold aisle from the rest of the data center.
End of row doors create more efficient cold aisles by blocking an obvious cold
air escape route.
This simple and cost-effective solution improves efficiency while lowering overall
operating costs.
Café style door
Wright Line’s café style door is the best solution for end of row containment,
offering the best combination of versatility, accessibility, and performance.
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Café style doors swing in and out independently.
Spring-loaded hinges hold doors closed, or open at 90 degrees.
No threshold to trip over or prevent wheeled access.
Overall door dimensions are 96.2 inches high and 6 feet (72 inches)
wide. The height includes adjustable levelers at the lowest height of 0.2
inches. The levelers can be extended over an inch, or removed
completely to reduce the total height to 96 inches.
The header above the doors is easily removable, which accommodates
the movement of very tall enclosures. The door opening is 36.5 inches
wide (42 inches without doors) by 88 inches high.
End panels are easily attached allowing the end of row doors to scale to
any width aisle. Minimum aisle width for café style doors is 42 inches.
Single swing door
When door clearance is not an issue, Wright Line’s single swing door is the
better solution. Single swing doors offer many of the same features of the café
style door at a lower price point.
Single swing doors open outward from the aisle.
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Overall door dimensions are 96.2 inches high and 66 inches wide. The
height includes adjustable levelers at the lowest height of 0.2 inches. The
levelers can be extended over an inch, or removed completely to
reduce the total height to 96 inches.
The door can be mounted to open left-handed or right-handed and can
be reversed in the field.
The single swing door is held closed by latches, similar to a Paramount
enclosure front door.
The header above the doors is easily removable, which accommodates
movement of very tall enclosures. The door opening is 32.1 inches wide
by 86.5 inches high.
End panels are easily attached allowing the end of row doors to scale to
cover any width aisle. Minimum aisle width for single swing doors is 36
inches.
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Applications
This document applies to the following item numbers:
Item Number
Description
EORD9666SNG End of Row Door Single Swing
EORD9672SPT
End of Row Door Café Style
Café style end of row doors can be installed freestanding or at the end of an
aisle that is at least 42 inches wide.
A single swing door can be installed freestanding or at the end of an aisle that is
at least 36 inches wide.
To fully open, café style doors requires 18 inches of clearance on both sides of
the door frame.
To fully open, a single swing door requires 36 inches of clearance on the outside
of the door frame.
Options
End of Row Doors can be installed with the following options:
Item Number
Description
EORDSAMK
End of Row Door Standalone Mounting Kit
EORP9618
End of Row Panel, 18 inches wide
EORP9621
End of Row Panel, 21 inches wide
EORP9624
End of Row Panel, 24 inches wide
Freestanding applications require the optional standalone mounting kit. The kit
provides convenient multi-purpose connection points from the top of the jambs
and panels.
End of Row Panels provide additional coverage between rows or along the end
of an enclosure.
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Before you begin
The installation procedures in this document require a team of at least two
people.
Before you begin, make sure you have the following:
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Data center enclosures arranged in aisles.
Common installation tools including a 3/8” socket, and #1 and #2
Phillips screwdrivers.
Powered driver.
Drill and drill bits, including masonry or wood bits as required for the
data center flooring.
Step ladder of at least 6 feet, or scaffolding.
Spirit (bubble) level.
Chalk line or other temporary line marking tool.
Thin leveler wrench – item number 85267 or equivalent.
Anchor screws as appropriate for the floor of the data center.
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Inventory
The end of row doors can be ordered in café style door or single door
configurations, with a number of included and optional components.
Café style door
The end of row café style door, item number EORD9672SPT, includes the
following components:
Qty. 2 Café style door left and right
Qty. 2 Door jamb left and right, with adjustable levelers
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Qty. 2 Header panel front and rear
Qty. 1 Header brush strip
Qty. 2 Pivot pin bracket left and right
Qty. 2 Floor support bracket left and right
Qty. 4 Café hinge shim plates
Qty. 2 Enclosure mounting bracket and extension
(one per jamb or panel)
Qty. 2 Door brush strips left and right
Qty. 1 Installation template
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Single swing door
The end of row single swing door, item number EORD9666SNG, includes the
following components:
Qty. 1 Door
Qty. 2 Door jamb left and right, with adjustable levelers
Qty. 2 Side brackets left and right
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Qty. 2 Header panels front and rear
Qty. 2 Floor support bracket left and right
Qty. 2 Enclosure mounting bracket and extension
(one per jamb or panel)
Qty. 1 Door brush strip
Qty. 3 Gaskets top and sides
2 side gaskets at 86” x 3/4”
1 top gasket at 32” x 1/2"
Qty. 1 Installation template
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Standalone mounting kit, optional
The standalone mounting kit, item number EORDSAMK, includes the following
components:
Qty. 4 Mounting bracket, double
Qty. 4 Mounting bracket, single
Qty. 4 Mounting bracket, flat
End of row panels, optional
End of row panels are available in a variety of widths:
Item number EORP9618
Qty. 1 End of row panel 96.2” H x 18” W
Qty. 1 Enclosure mounting bracket and extension (one per panel)
Item number EORP9621
Qty. 1 End of row panel 96.2” H x 21” W
Qty. 1 Enclosure mounting bracket and extension (one per panel)
Item number EORP9624
Qty. 1 End of row panel 96.2” H x 24” W
Qty. 1 Enclosure mounting bracket and extension (one per panel)
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Fasteners and related hardware
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Preparing to install end of row doors
Complete the following procedures before installing end of row doors.
Prepare the aisle
1. Remove any freestanding or externally mounted equipment from the
enclosures where end of row doors will be installed.
2. Mark the end of the aisle on the floor. The mark should align with the
outside edge of the two enclosures, which should be coplanar.
If possible, align the end of row enclosures to be coplanar. If they can
not be aligned, mark a line extending from the edge of the outermost
enclosure. The installation will require foam tape or a fabricated
solution between the door jamb and the innermost enclosure.
3. Measure the width of the aisle and mark the centerline.
Unpack the end of row doors
Unpack all components of the end of row doors near the aisle where it will be
installed. See the Inventory section for a list of components.
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Installing the floor support brackets and
door jambs
The end of row doors can be installed directly on most enclosures, or as a
standalone structure.
Installation requires a team of at least two people.
Complete the following procedures to install the floor support brackets, door
jambs, and header for café style and single swing end of row doors.
Layout and drill floor support holes
1. Position the installation template centered on the aisle and aligned with
the outside of the walls that will be attached to the end of row
enclosures.
Note: Make sure the holes are on the edge furthest away from the
enclosure.
For café style doors use the outer holes to mark the screw locations,
as shown.
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For a single swing door use the inner holes to mark the screw
locations, as shown.
Mock up the floor support brackets to make sure the marks align with
the mounting holes.
2. Drill three mounting holes in the floor on each side.
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Install floor supports and door jambs
1. Anchor the left and right support brackets to the floor using three
screws on each side. Use the appropriate type of screw for your data
center floor.
2. Insert hole plugs.
3. Attach the left door jamb to the floor support bracket using three
screws per side. Finger tighten only.
Brace door jambs until the enclosure mounting brackets are attached.
4. Attach the right door jamb to the floor support bracket using three
screws per side. Finger tighten only.
Brace door jambs until the enclosure mounting brackets are attached.
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Level door jambs
1. Adjust the levelers until both jambs are level.
2. Adjust the jambs to make the tops of both jambs are even (coplanar).
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Install mounting brackets and header
1. Install two enclosure mounting brackets per jamb between the back of
the door jamb and the top of the enclosure using any available extruded
holes. Finger tighten only.
The L-shaped jamb mounting plate attaches to the back of the door
jamb. The sliding enclosure plate attaches to the top of an enclosure.
2. From behind the door jambs, position the header front panel between
the jambs, aligning the tops of all three components.
Note: For café style doors, install the rear header after installing the
doors, as described in Installing the café style doors.
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3. Insert two Philips screws (87050) per side through the header into the
jamb and tighten. These screws may be pre-installed.
4. Attach the header brush strip to the header panel using three Philips
screws (66714).
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5. For a single swing door, install the header rear panel now. Slide the top
of the rear panel over the top of the front panel.
6. Insert two hex screws (54348) from above and tighten.
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Level and align components
1. Measure diagonally from the slot in the bottom of the left jamb to the
opposite top corner of the doorway.
Measure the corresponding distance from the slot in the bottom of the
right jamb to the opposite top corner of the doorway.
Compare the two measurements. They must be identical to maintain
plumb and ensure proper door operation.
2. Adjust the leveling feet on the bottom of the door jambs to align the
components and maintain plumb. Leveling feet can also be used to
adjust the gap between the header and the top of the door.
3. Café style doors can be raised in .04” increments using the optional
shim plates (19850X). Four shim plates are included per kit. Insert shim
plates between the café hinge base plate and the floor support bracket.
4. When the jambs and header are leveled and aligned, tighten all screws
installed to this point.
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Installing the café style doors
Complete the following procedure to install the café style end of row doors.
1. Insert the left pivot pin bracket into the corresponding hole in the top
of the left door.
2. Position the door against the left door jamb. Insert the pivot pin bracket
mounting tab into the slot.
3. Insert two hex screws (54348) through the holes in the door jamb into
the tab.
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4. Insert four Philips screws (87050) through the front of the pivot pin
bracket into the door jamb. Tighten all screws.
Note: The brush strip may be lightly fastened to the bottom of the
door for shipping. Remove the brush strip before continuing.
5. Insert four Philips screws (82031) through the hinge base plate into the
floor support bracket and tighten.
Align the door in the closed position to ensure correct hinge
installation.
6. Repeat steps 1 through 5 to install the opposite side door.
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7. Adjust hinge action as needed by rotating the spring tension adjuster
located inside the bottom rear cutout in each café style door
8. Attach brush strips to the inside bottom edge of both café style doors.
If the brush strips are attached to the doors for shipping, remove and
rotate the brush strips 180˚ before attaching to the door. Make sure the
notched end is on the same side as the hinge base for proper clearance.
Note: Brush strips are temporarily attached to the doors upside-down
for shipping.
9. Test door operation through the complete range of motion. Make sure
the brush strips do not interfere with door operation in either
direction.
10. Install the rear header as described in step 8 of the Install door jambs
and header section.
11. Align the doors, adjusting any installed components as needed.
12. Check all installed fasteners and tighten as needed.
Café style end of row door installation is complete.
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Installing the single swing door
Complete the following procedure to install a single swing end of row door.
The single swing door is reversible and can be mounted to the left or right side
door jamb.
1. Attach the right side bracket. Insert the bottom of the bracket into the
notched base to ensure alignment and stability.
2. Insert six Philips screws (87050) through the inner edge of the rail into
the right side door jamb and tighten.
Note: The flat side of the bracket must face the outside, away from
the aisle.
3. Install the left side bracket using the same procedure described in steps
1 and 2.
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4. Install three hinges on the outside of one side bracket.
Note: The single swing door is reversible. The hinges can be mounted
on either side bracket.
5. From outside the aisle, position the door at an angle to the jamb. Align
the hinges with the hinge mounts and slide together.
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6. With the hinges inside the mounts, release the hinge pins by moving
the levers out until the pins are released into the mounts.
The hinge pins are spring loaded and should snap into place when the
levers are released. If the hinge pins do not engage, adjust the door
slightly until the hinge pins engage the mounting holes.
7. Attach the brush strip to the bottom inside edge of the door, brush side
down.
Note: If the brush strip is temporarily attached to the door
upside-down for shipping, remove and rotate 180˚ before
attaching to door.
8. Test door operation through the complete range of motion.
9. Align the door, adjusting any installed components as needed.
10. Check all installed fasteners and tighten as needed.
Single swing end of row door installation is complete.
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Installing standalone mounting brackets
Standalone mounting brackets are available in three configurations: double
brackets, single bracket, and flat bracket. For more information see Standalone
mounting kit, optional in the Inventory.
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This section describes an installation using the single bracket. The same
procedure applies to all three mounting bracket styles. The customer is
responsible for all facility and/or ceiling equipment required to support the
standalone mounting kit.
Complete the following procedure to install standalone mounting brackets.
1. Prepare the attachment hardware as needed for standalone mounting
brackets.
Brackets should be securely attached to structural components of the
facility. All components should be tested for fit and clearance before
being attached to the wall panels.
2. Align the channel nuts (19863X) with the channel in the top of the wall
panel and insert the mounting bracket.
3. Secure the mounting bracket to the panel by tightening the screws. The
channel nuts turn to lock into the channel on top of the panel.
4. Attach the mounting brackets to structural supports as needed.
Standalone mounting bracket installation is complete.
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Index
about this guide, 1
applications, 2
audience, 1
before you begin, 3
café style doors
install, 11
component list, 4
customer support, 1
device applications, 2
document
conventions, 1
organization, 1
related, 1
door, single
install, 22
door, split
install, 11
electrostatic discharge, 1
ESD precaution, 1
foreword, 1
getting started, 3
hardware included, 4
install
café style doors, 11
prepare, 10, 25
Rev 1
equipment rack, 10
single swing door, 22
unpack, 10
introduction, 1
inventory, 4
item numbers, 4
overview, 1
precautions, 1
preface, 1
prepare to install, 10, 25
equipment rack, 10
unpack, 10
prerequisites, 3
related documentation, 1
single swing door
install, 22
split doors
install, 11
suitability, 2
summary, 1
support, 1
supported devices, 2
technical support, 1
trademarks, i
unpack, 10
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