October 物理化学学报(Wuli Huaxue Xuebao) Acta Phys. -Chim. Sin. 2015, 31 (10), 1853–1863 [Article] doi: 10.3866/PKU.WHXB201508121 1853 www.whxb.pku.edu.cn MgO-P2O5和CaO-P2O5体系的热力学优化 丁国慧1 谢 伟1 JUNG In-Ho2 乔芝郁1 杜广巍1 曹战民1,* (1北京科技大学钢铁冶金新技术国家重点实验室, 冶金与生态工程学院, 北京 100083; 麦吉尔大学矿业与材料工程系, 蒙特利尔 QC H3A 0C5, 加拿大) 2 摘要: 基于严格评估的相图和热力学实验数据, 采用相图计算方法对MgO-P2O5和CaO-P2O5体系进行热力学 优化. 液相采用修正的似化学模型进行描述, 考虑了对近似处理液相中存在的短程有序. 为了描述M3(PO4)2 (M = Mg, Ca)组分处的最大短程有序, 将 3¡ 4 当作液相中P2O5的基本组成单元. 体系中所有的中间相都看作 线性化合物并考虑了晶型转变. 获得一套合理、可靠、自洽的模型参数用来描述体系中各相的热力学性质, 在 实验误差范围内很好地重现了相图、焓、熵和活度实验数据, 为炼钢脱磷过程中熔渣体系热力学数据库的建 立打下了坚实的基础. 关键词: MgO-P2O5; CaO-P2O5; 修正的似化学模型; 热力学; 相图 中图分类号: O642 Thermodynamic Assessment of the MgO-P2O5 and CaO-P2O5 Systems DING Guo-Hui1 XIE Wei1 JUNG In-Ho2 QIAO Zhi-Yu1 1 DU Guang-Wei CAO Zhan-Min1,* (1State Key Laboratory of Advanced Metallurgy, School of Metallurgical and Ecological Engineering, University of Science & Technology Beijing, Beijing 100083, P. R. China; 2Department of Mining and Materials Engineering, McGill University, Montreal QC H3A 0C5, Canada) Abstract: The MgO-P2O5 and CaO-P2O5 systems have been thermodynamically assessed based on the available phase diagram and thermodynamic data using the Calculation of Phase Diagram (CALPHAD) method. The liquid phase is described by the modified quasichemical model with the pair approximation, 3¡ which takes short-range ordering in liquid solution into account. The 4 is considered as the basic building unit of P2O5 in the liquid solution since the maximum short-range ordering occurs at the M3(PO4)2 (M = Mg, Ca) composition. All intermetallic phases are treated as stoichiometric compounds and the phase transformations are considered. A set of self-consistent model parameters is obtained to describe the thermodynamic property of every phase in these two binary systems, by which the published phase diagram, enthalpy, entropy, and activity data are reproduced well within experimental error limits. The present study can be used as a basis for the development of a thermodynamic database of molten slag system for the steelmaking dephosphorus process. Key Words: MgO-P2O5; CaO-P2O5; Modified quasichemical model; Thermodynamics; Phase diagram 1 Introduction Since phosphorus is one of the harmful elements in general steel, decrease of phosphorus content in hot metal is an important issue for steel plants. During the basic oxygen furnace Received: April 30, 2015; Revised: August 12, 2015; Published on Web: August 12, 2015. * Corresponding author. Email: [email protected]; Tel: +86-10-62332530. The project was supported by the National Key Basic Research Program of China (973) (2014CB643401). 国家重点基础研究发展规划项目(973) (2014CB643401)资助 © Editorial office of Acta Physico-Chimica Sinica 1854 Acta Phys. -Chim. Sin. 2015 (BOF) process, phosphorus is removed from hot metal by reactions with basic oxides in the slag, so that the molten slag typically consists of the MgO-CaO-FeO-Fe2O3-SiO2-Al2O3-P2O5 system.1 In order to control the dephosphorization capacity of molten slag and understand phosphorus distribution ratio between the slag and hot metal, the phase diagrams and thermodynamic properties of the multi-component slag system are very significant. However, no systematic thermodynamic modeling of the slag system containing P2O5 has been conducted to date. To achieve this, each binary system must be modeled before they are used to simulate the higher order systems. In other words, the MgO-P2O5, CaO-P2O5, and other binary systems should be modeled firstly. It is a basis for the development of thermodynamic database of the multi-component slag system. Besides steelmaking, the MgO-P2O5 and CaO-P2O5 systems are also important in the biomaterials field due to the extensive use of calcium phosphate-based biomaterials. These materials commonly belong to the higher order systems, such as MOx-CaO-P2O5, where MOx is ZnO, MgO or SiO2.2,3 It is well known that good phase diagram and thermodynamic descriptions of the MgOP2O5 and CaO-P2O5 systems are essential for materials design. For the MgO-P2O5 system there is no thermodynamic assessment (optimization or modeling) can be found to date. This system presents four intermediate compounds and the liquid phase exhibits maximum short-range ordering (SRO) at the M3(PO4)2 composition. The emphasis is on the selection of a suitable thermodynamic model and liquid species for the liquid phase. For the CaO-P2O5 system it has been thermodynamically assessed by Serena et al.4 and Hudon and Jung5 using different models to describe the liquid phase. Serena et al.4 modeled the liquid phase by the ionic two-sublattice model, i.e., (Ca2+)P(O2–, 2¡ 3¡ P O¡ 3 , P O 2=7 , P O 4 , PO5/2)Q. Although the ideal distribution of phosphate species in liquid solution could be reproduced by this model, considering all possible phosphate species results in the use of excessive model parameters (15) for the liquid phase. When expanding to the higher order systems, this model will become very complex and the compatibility will reduce. In addition, according to the assessment of Serena et al.4 the calculated temperatures of invariant reactions involving liquid phase are considerably higher than the experimental data. For example, the calculated temperature of L = Ca 3 (PO 4 ) 2 + Ca4(PO4)2O (L: liquid phase) is 2011 K which is 158 K higher than the experimental value of 1853 K.6 Evidently, more liquid parameters used by Serena et al.4 cannot reproduce the phase diagram well. Furthermore, the Ca4P6O197 and Ca10(PO4)6O8,9 compounds, numerous phase equilibrium and thermodynamic data, such as the activity of CaO(s) in liquid phase10 and reaction Gibbs free energies of Ca 2 P 2 O 7 , Ca 3 (PO 4 ) 2 , and Ca4(PO4)2O11,12 were not considered by Serena et al.4 Ignoring amounts of experimental data would possibly make the model parameters obtained by Serena et al.4 unreliable. Recently, Hudon and Jung5 reassessed the CaO-P2O5 system using the modified quasichemical model (MQM)13,14 to describe the liquid phase. The phase diagram was reproduced well ex- Vol.31 cept for the liquidus of Ca4(PO4)2O, which was slightly higher than the experimental data. For the sake of simplicity in the thermodynamic modeling, only P 2O 4¡ 7 species was considered by Hudon and Jung5 as the basic building unit of P2O5 to describe the SRO of liquid solution. In fact, however, the P O 3¡ 4 species is dominant at the maximum SRO occurring at the Ca3(PO4)2 composition. Therefore, it is necessary to remodel the liquid phase with P O 3¡ 4 species. The aim of the present work is to perform thermodynamic assessment of the MgO-P2O5 and CaO-P2O5 systems based on all available phase diagrams and thermodynamic data using the Calculation of Phase Diagram (CALPHAD) method. The liquid phase is described by the MQM in the pair approximation, which takes SRO in liquid solution into account and has been widely applied to describe the thermodynamic properties of many liquid oxide solutions.5,15 All calculations of phase diagrams and thermodynamic properties will be done by the FactSage software.16 2 Literature review 2.1 MgO-P2O5 system The MgO-P 2 O 5 system contains four intermediate compounds: Mg3(PO4)2 (M3P), Mg2P2O7 (M2P), Mg(PO3)2 (MP), and MgP4O11 (MP2). Among these compounds, only Mg2P2O7 undergoes polymorphic transition. A summary of their crystallographic description is presented in Table 1.17–30 2.1.1 Phase transformations of intermediate compounds 2.1.1.1 Mg3(PO4)2 Berak 31 and Bobrownicki and Slawski 32 respectively observed a polymorphic transition of Mg3(PO4)2 at 1328 and 1323 K by thermal analysis, but the high temperature form cannot be stabilized by quenching in water. Other studies19,33,34 did not observe the thermal effect resulting from the polymorphic transition. Due to no details like lattice parameter and stability field were given by Berak 31 and Bobrownicki and Slawski, 32 the phase transition of Mg3(PO4)2 was not taken into account in the present work. By thermal analysis, Berak,31 Bobrownicki and Slawski, 32 Oetting and McDonald, 34 Bookey, 35 Stevens and Turkdogan,36 and Ando37 observed that Mg3(PO4)2 congruently melted at 1630, 1628, (1626 ± 5), (1703 ± 5), 1621, and 1623 K, respectively. Baykal et al.19 and Czupinska33 also reported melting points of 1457 and 1630 K by differential thermal analysis (DTA), respectively. These data are in good agreement with each other except for the values reported by Baykal et al.19 and Bookey.35 The reason is not clear because the experimental information given by them is limited. 2.1.1.2 Mg2P2O7 The low-temperature transformation of Mg2P2O7 was first observed at (341 ± 2) K by Roy et al.38 by DTA, and the X-ray powder diffraction (XRD) patterns for the α and β forms were reported. Oetting and McDonald34 also observed this transition in both the low temperature adiabatic calorimeter and the drop No.10 1855 DING Guo-Hui et al.: Thermodynamic Assessment of the MgO-P2O5 and CaO-P2O5 Systems Table 1 Phase Mg3(PO4)2 Crystal structures of the intermediate compounds in the MgO-P2O5 system Crystal structure Space group Phase prototype Method Reference monoclinic P21/b mP26 XRD 17 monoclinic P21/n mP26 XRD 18 monoclinic P21/n mP26 XRD 19 monoclinic P21/n mP26 XRD 20 monoclinic P21/n mP26 XRD 21 XRD 22 triclinic P1 aP52 α-Mg2P2O7 monoclinic C2/m mS22 XRD 23 β-Mg2P2O7 monoclinic P21/c mP44 XRD 24 monoclinic P21/c mP44 XRD 25 monoclinic C2/c mS72 XRD 26 monoclinic C2/c mS72 XRD 27 monoclinic P21/c mP64 XRD 28 monoclinic P21/c mP64 XRD 29 orthorhombic Pmc21 oP138 XRD 30 Mg(PO3)2 MgP4O11 XRD: X-ray diffraction; α, β: the polymorph from high temperature to low temperature calorimeter results. The obtained transition temperature of (342 ± 1) K is in good agreement with the result reported by Roy et al.38 Calvo et al.23,25 found that the phase transition was reversible and included coexistence of both phases from 335 to 338 K and 332 to 336 K by XRD and electron spin resonance (ESR), respectively. Czupinska33 studied the YPO4-Mg2P2O7 system by DTA and reported two polymorphic transitions of Mg 2 P 2 O 7 . The low temperature transition at 341 K caused strong thermal effect on the DTA curves over the whole testing process, while the thermal effect from the high temperature transition at 1373 K could only be observed in the composition range from 40% to 100% (w, mass fraction) Mg2P2O7. In the present work, only the generally reported low-temperature transformation of Mg2P2O7 is considered. Berak31 and Oetting and McDonald34 respectively observed that the Mg2P2O7 congruently melted at 1655 and 1668 K by thermal analysis, and Czupinska33 reported a melting point of 1658 K by DTA. 2.1.1.3 Mg(PO3)2 No polymorphic transition was reported for the Mg(PO3)2 compound. Thilo and Grunze,39 Berak,31 Andrieu and Diament,40 Rakotomahanina-Rolaisoa et al.,41 and Czupinska42 respectively determined the congruently melting points of 1433, 1438, 1436, 1425, and 1438 K by DTA, and Sarver and Hummel43 also observed a melting point of (1438 ± 5) K by quenching experiments. These data are consistent with each other and the most values are around about 1438 K. 2.1.1.4 MgP4O11 No polymorphic transition was reported for the MgP4O11 compound. Only Meyer et al.29 determined the congruently melting point of 1183 K by DTA. The sample was heated up to 373 K above the melting point in open corundum crucible and then was cooled in the air. 2.1.2 Liquidus and invariant reactions The liquidus was only determined by Berak31 using thermal, microscopic, and X-ray analysis in the composition range from 30% to 78% (w) P2O5. Three eutectic reactions of L = MgO + Mg3(PO4)2, L = Mg3(PO4)2 + α-Mg2P2O7, and L = α-Mg2P2O7 + Mg(PO3)2 were reported to occur at 1598, 1555, and 1423 K, respectively. Using the cooling curve by means of a bare Pt/PtRh thermocouple immersed in the MgO-P2O5 melt, Bookey35 determined that the Mg3(PO4)2-MgO eutectic temperature was (1603 ± 5) K, which is consistent with the result obtained by Berak.31 2.1.3 Thermodynamic data 2.1.3.1 MgO and P2O5 Recently, Jung and Hudon44 critically evaluated and optimized the thermodynamic properties and phase diagrams related to solid and liquid P2O5 and obtained the best set of Gibbs free energies for all phases. In the present work, thermodynamic data of the MgO and P2O5 are taken from the FactSage FToxide database16 and Jung and Hudon,44 respectively. 2.1.3.2 Mg3(PO4)2 Berthelot45 determined the standard enthalpy of formation at ª 298 K (¢fH 298 K ) for Mg 3 (PO 4 ) 2 from elements by solution calorimetry, and the obtained value was –3811.636 kJ mol–1. Lopatin and Semenov46 studied the thermodynamic property of Mg 3 (PO 4 ) 2 by the mass spectroscopy, and the extrapolated ª –1 ¢fH 298 K from elements was (–3895 ± 70) kJ mol . Stevens ª and Turkdogan36 determined the ¢fH 348 K of Mg3(PO4)2 from oxides by solution calorimetry. This value could be used to esª timate the ¢fH 298 K because the error involved in such an estimation is negligible compared with the magnitude of the uncertainty. In order to compare this result with the previous ª data,45,46 it is convenient to convert it to ¢fH 298 K from elements and the corresponding value is (–3812.725 ± 29.300) kJ mol–1. Abdelkader et al.20 determined the solution heat of Mg3(PO4)2 in a 9% (w) nitric acid solution by isoperibol calorimeter. Combining this result with those found by dissolving other products involved in thermochemical cycles, Abdelkader ª et al.20 obtained that the ¢fH 298 K of Mg 3 (PO 4 ) 2 was –3706 ¢ ¢ ¢ 1856 Vol.31 Acta Phys. -Chim. Sin. 2015 ¢ kJ mol–1. This value is less negative compared with the other data,36,45,46 and it may be attributed to the traces of nitrates and water observed by infrared spectroscopy which would lower the observed heat of formation. Oetting and McDonald34 measured the heat content of Mg3(PO4)2 by a copper block drop calorimeter in the temperature range from 298 to 1700 K, and calcuª lated the standard entropy at 298 K (S 298 K ) of Mg3(PO4)2 by low temperature heat capacity measurements. Bookey35 determined the reaction Gibbs free energy of Mg3(PO4)2(s) + 5H2(g) = 3MgO(s) + P 2 (g) + 5H 2 O(g) in the temperature range of 1273–1523 K by gas equilibrium method, and the value is (786.94 – 0.26T) kJ mol–1. ¢ 2.1.3.3 Mg2P2O7 Oetting and McDonald 34 determined the heat content of Mg2P2O7 by a copper block drop calorimeter in the temperature ª range from 298 to 1700 K and calculated the S 298 K of Mg2P2O7 by heat capacity measurements. Lopatin et al.47 studied the thermodynamic properties of Mg3(PO4)2 and Mg2P2O7 by the vapor mass spectroscopy. The reaction Gibbs free energy of 3Mg2P2O7(s) = 2Mg3(PO4)2(s) + 2PO2(g) + 0.5O2(g) was determined to be (1135 ± 12) kJ mol–1. ¢ 2.1.3.4 Mg(PO3)2 Lopatin et al. 47 studied the thermodynamic properties of Mg2P2O7 and Mg(PO3)2 by the vapor mass spectroscopy. The reaction Gibbs free energy of 4Mg(PO3)2(s) = 2Mg2P2O7(s) + P4O10(g) was determined to be (462 ± 12) kJ mol–1. ¢ 2.1.3.5 Liquid phase The only available thermodynamic data of liquid phase is P2O5(l) activity at 1673 K from Iwase et al.48 by means of solid oxide galvanic cell, in which P-containing liquid copper was brought into equilibrium with P2O5-containing slag. The equilibrium oxygen partial pressures of 2P (in Cu) + 2.5O 2 (g) = P2O5(in slag) were measured by solid state galvanic cell: Mo/Mo + MoO2/ZrO2(MgO)/(Cu-P)alloy + (MgO-P2O5)slag/Mo. Hence, the P2O5 activity could be calculated from above reaction based on some other thermodynamic data44,49 involved in the thermochemical cycles. Since the activity is not directly measured but calculated from data with different sources, the error is unavoidable and a lower weight is given in the present assessment. 2.2 CaO-P2O5 system The CaO-P 2 O 5 system includes eight intermediate compounds: CaP 4 O 11 (CP 2 ), Ca 2 P 6 O 17 (C 2 P 3 ), Ca(PO 3 ) 2 (CP), Ca4P6O19 (C4P3), Ca2P2O7 (C2P), Ca3(PO4)2 (C3P), Ca10(PO4)6O (C 10 P 3 ), and Ca 4 (PO 4 ) 2 O (C 4 P). Among these compounds, Ca4(PO4)2O, Ca3(PO4)2, Ca2P2O7, Ca(PO3)2, and CaP4O11 undergo polymorphic transformations. All crystal structures, phase equilibrium, and thermodynamic data of this system have been well reviewed by Hudon and Jung,5 so it is rather redundant to describe the details of experimental studies in the CaO-P2O5 system. However, all available experimental data will be compared with the present optimization results in Section 4.2. 3 Thermodynamic model 3.1 Stoichiometric compounds All solid phases are described as stoichiometric compounds and the standard Gibbs free energy of these phases is expressed as follows: T T ª Gª T = ¢fH 298 K + 298 ª C pdT ¡ T[ S 298 K + (C p=T)dT ] (1) 298 ª where ¢fH 298 K is the standard enthalpy of formation for a given compound referring to stable element reference (SER) at 298 ª K, S 298 K is the standard entropy at 298 K, and Cp is the heat capacity. 3.2 Liquid phase The MQM, which takes into account the SRO of secondnearest-neighbor (SNN) cations in liquid solution, is used to describe the liquid oxide melt. Since oxygen is always combined to cations in oxide melts, the breakage of the P2O5 network by MgO or CaO can be simulated by consideration of SRO of SNN cations.5 In the MgO-P2O5 and CaO-P2O5 liquid solutions, 4¡ 3¡ P O¡ 3 , P 2O 7 , and P O 4 are the basic building units of P2O5 and contents of these species vary with different oxide compos4¡ 3¡ itions. Strictly speaking, P O ¡ 3 , P 2O 7 , and P O 4 can all exist in the liquid phase. However, in order to reduce the model parameters and describe the maximum SRO at Mg3(PO4)2 (M = Mg, Ca) composition, only P O 3¡ 4 species is used in the present work for thermodynamic modeling, which is different from the previous assessments.4,5 In order to adopt P O 3¡ 4 as a building unit of P 2 O 5 in the MQM, PO3+, which can be surrounded by three broken oxygen to form P O 3¡ 4 , is used as a cation species for the P 2 O 5 component. Therefore, for a binary MO-P2O5 liquid solution, the following SNN pair exchange reaction between M2+ and PO3+ is considered. M ¡ M + P O ¡ P O = 2M ¡ P O ¢gM P O (2) where M-M and PO-PO represent SNN pairs, and ¢gM P O is the Gibbs free energy change of the quasichemical reaction (2). Then, the molar Gibbs free energy of the MO-P2O5 liquid solution in the MQM can be expressed as below. ¡ ¡ G m = n MO G MO + n P 2O 5G P 2O 5 ¡ T¢S con¯g + (n M P O ¢gM P O =2) ¡ (3) ¡ where n MO and n P 2O 5 are the numbers of moles of MO and P2O5, respectively, and nM-PO is the number of moles of M-PO pairs. GMO and G P 2O 5 are the molar Gibbs free energies of pure liquid MO and P2O5, respectively. ¢S con¯g is the configurational entropy of mixing given by random distribution of the M-M, PO-PO, and M-PO pairs. The ¢gM¡P O is the model parameter to reproduce the Gibbs free energy of the liquid phase, which is expanded as a polynomial in terms of the pair fraction as follows. X X 0j ¢gM P O = ¢gMo P O + gMi0P O (X M M)i + gM P O (X P O P O )j (4) ¡ ¡ ¡ ¡ j ¸1 i¸1 ¡ ¡ where XM-M and XPO-PO are the pair fractions of M-M and PO-PO o 0j pairs, respectively. ¢gM P O , gMi0 P O , and gM P O are adjustable tem¡ ¡ ¡ No.10 1857 DING Guo-Hui et al.: Thermodynamic Assessment of the MgO-P2O5 and CaO-P2O5 Systems perature dependent model parameters. In the MQM, the coordination numbers (Z) of the cations are also adjustable parameters that allow modifying the internal structure of the solution and do not represent real physical values. In the assessment, Z is usually determined to set a composition of maximum SRO. According to the previous work for many oxide systems reported by Pelton and Blander,50 the Z of divalent cation was always set to be 1.3774. Therefore, in order to reproduce the maximum SRO occurring at Mg3(PO4)2 composition, the Z values of M2+ and PO3+ are set to be 1.3774 and 2.0661, respectively, i.e., Z P O 3+ =Z M2+ = 3=2 . Since the maximum SRO occurs at the Mg3(PO4)2 composition, M-PO pair is dominant and o the ¢gM P O parameter gives a major influence in this region. MM and PO-PO pairs are dominant in the MO-rich region and 0j P2O5-rich region, respectively. Therefore, gMi0 P O and gM P O para- optimized to reproduce the liquidus on each side. The details of the MQM can be found elsewhere.13,14 4 Results and discussion The optimization is carried out step by step to get full agreement with the available phase diagram and thermodynamic data. Since the thermodynamic data of liquid phase is scarce, the thermodynamic properties of intermediate compounds are firstly determined followed by the initial optimization of the liquid phase to reproduce the phase diagram. Finally, the thermodynamic parameters of all phases are simultaneously optimized to reproduce all available experimental data within error ª limits as much as possible. Table 2 presents the ¢fH 298 K and ª S 298 K of compounds in the MgO-P2O5 and CaO-P2O5 systems. ª ª For the CaO-P 2 O 5 system the ¢fH 298 K and S 298 K of Ca3(PO4)2, Ca4P6O19, Ca10(PO4)6O, and CaP4O11 are slightly modified to fit the phase equilibrium better, the corresponding values of other intermediate compounds are taken from Hudon ¡ ¡ ¡ meters mainly have influence on the Gibbs free energy of the liquid phase in the MO-rich region and P2O5-rich region, respectively. The model parameters can be more or less independently Table 2 System MgO-P2O5 CaO-P2O5 Enthalpies and entropies of compounds in the MgO-P2O5 and CaO-P2O5 systems compared with the experimental data5, 16, 44 Phase ¢ ª –1 a ¢fH 298 K /(kJ mol ) ¢ ª –1 b ¢fH 298 K /(kJ mol ) ¢ ¢ ª –1 K–1)a S 298 K /(J mol ¢ Reference MgO(l) –545.35 MgO(s) –601.50 26.95 16 P2O5(l) –1498.04 124.39 44 H-P2O5(s) –1504.97 114.39 44 O-P2O5(s) –1539.40 91.60 44 O'-P2O5(s) –1539.01 92.75 MgMg3(PO4)2 –3808.00 –498.53 189.00 –6.24 this work α-Mg2P2O7 –3155.88 –447.91 153.00 –15.29 this work β-Mg2P2O7 –3155.20 –447.23 155.00 –13.29 this work Mg(PO3)2 –2346.31 –239.84 138.80 –2.54 this work MgP4O11 –3882.47 –271.03 260.00 4.27 this work CaO(l) CaO(s) –555.59 27.00 ¢ ª –1 K–1)b S 298 K /(J mol 44 65.69 –635.09 16 16 37.75 16 α-Ca4(PO4)2O –4751.50 –706.17 270.00 4.61 β-Ca4(PO4)2O –4766.50 –721.17 253.49 –11.90 5 α-Ca3(PO4)2 –4068.58 –658.34 215.00 –12.64 this work β-Ca3(PO4)2 –4057.76 –647.52 241.57 13.93 this work γ-Ca3(PO4)2 –4097.90 –687.66 236.60 8.96 this work α-Ca2P2O7 –3314.81 –539.66 194.06 4.17 5 β-Ca2P2O7 –3321.51 –546.36 189.33 –0.56 5 γ-Ca2P2O7 –3321.78 –546.63 189.02 –0.87 5 Ca4P6O19 –8275.09 –1219.83 483.60 –10.57 this work α-Ca(PO3)2 –2472.88 –332.82 148.55 –3.59 5 β-Ca(PO3)2 –2474.88 –334.82 146.94 –5.20 5 γ-Ca(PO3)2 –2476.88 –336.82 144.36 –7.78 5 Ca2P6O17 –6526.62 –741.54 385.00 –33.67 5 α-CaP4O11 –4045.65 –400.62 243.40 –23.13 this work –4048.15 –403.13 239.33 –27.20 this work –12946.38 –2080.58 744.61 23.94 this work β-CaP4O11 Ca10(PO4)6O a 5 stable elements as reference; bsolid oxides as reference, i.e., MgO(s), CaO(s), P2O5(hexagonal). O,O'-P2O5: orthorhombic, low temperature and high temperature modifications of P2O5, respectively, H-P2O5: hexagonal, thermodynamically unstable but most well studied P2O5 1858 and Jung5 without any modification. Table 3 gives the Cp of compounds in the MgO-P2O5 and CaO-P2O5 systems. For CaOP2O5 system the Cp values of all intermediate compounds are taken from Hudon and Jung.5 Table 4 shows the optimized model parameters of liquid phase using the MQM. Mg-PO pair fraction in the liquid phase is almost 100% at this composition. Due to the scarce liquidus data on P2O5-side, only 01 one parameter gMg¡P O is required to mainly reproduce the liquidus of Mg 2 P 2 O 7 and Mg(PO 3 ) 2 compounds. In addition, 10 gMg P O is needed to reproduce the invariant reaction of L = MgO + Mg3(PO4)2. The calculated liquidus in the composition range from Mg(PO3)2 to P2O5 is tentative and the predicted temperatures of L = Mg(PO3)2 + MgP4O11 and L = MgP4O11 + O'-P2O5 are 1045 and 601 K, respectively. Further experiments are needed to verify these results. The thermodynamic data of compounds mainly focus on the Mg3(PO4)2 and Mg2P2O7. Fig.2 shows the calculated heat contents of Mg3(PO4)2 and Mg2P2O7 in the temperature range from 298 to 1700 K compared with the experimental data.34 The calculated heats of fusion of Mg3(PO4)2 and Mg2P2O7 are 139.47 ¡ 4.1 MgO-P2O5 system The calculated phase diagram of the MgO-P2O5 system compared with the experimental data29,31,33–35,41 is shown in Fig.1. The calculated invariant reactions and phase transitions are listed in Table 5. Reasonable agreement is obtained between the calculated and experimental results. In order to reproduce the liquidus well, three model parameters of liquid phase are needed in the present work. Since the maximum SRO occurs at o Mg3(PO4)2 composition, a large negative value of ¢gMg¡P O is needed to mainly fit the liquidus of Mg3(PO4)2. The calculated Table 3 System MgO-P2O5 Vol.31 Acta Phys. -Chim. Sin. 2015 Heat capacities of compounds in the MgO-P2O5 and CaO-P2O5 systems compared with the experimental data5, 16, 44 MgO(l) ¢ ¢ Cp/(J mol–1 K–1) Phase –3 –2 –0.5 72.795562 – 3.142 × 10 T + 522751.6T – 296.2T –3 + 5844612T 66.944 MgO(s) 61.10965 – 621154T–2 – 296.199T–0.5 + 5844612T–3 16 298–3098 –21.643407 + 0.3362284T – 1.12629 × 10–4T2 – 3516373.2T–2 + 22900.402T–1 –4 2 –2 –1 –21.643407 + 0.3362284T – 1.12629 × 10 T – 3516373.2T + 22900.402T 225 Mg3(PO4)2 298–3098 16 3098–3500 225 H/O/O'-P2O5(s) Reference 3098–3500 66.944 P2O5(l) T/K 298–853 44 853–6000 44 298–1000 44 > 1000 216.73 + 0.512554T – 4.30116T–2 – 5.5021 × 10–4T2 – 1956.47T–0.5 + 2.1358 × 10–7T3 – 44 298–1700 this work 298–1700 this work 0.0339544T–3 α/β-Mg2P2O7 385.1 + 0.03658T – 7.49048T–2 – 6.51343 × 10–6T2 – 3672.24T–0.5 + 2.96458 × 10–8T3 – 0.0566895T–3 CaO-P2O5 Mg(PO3)2 Cp(MgO) + Cp(P2O5) 298–6000 this work MgP4O11 Cp(MgO) + 2Cp(P2O5) 298–6000 this work CaO(l, s) 58.7912 – 1147146T–2 – 133.9T–0.5 + 1.02979 × 10–8T–3 298–2845 16 62.76 2845–3500 α/β-Ca4(PO4)2O 317.5164047 + 0.089909858T – 6287652.317T–2 298–2000 5 α-Ca3(PO4)2 340.272 298–2003 5 β-Ca3(PO4)2 318.572 298–1748 5 γ-Ca3(PO4)2 201.83616 + 0.16602112T – 2092000T–2 298–1373 5 330.536 α-Ca2P2O7 1373–2000 221.87752 + 0.06175584T – 4669344T–2 298–1413 318.6116 β-Ca2P2O7 221.87752 + 0.06175584T – 4669344T–2 298–1413 309 γ-Ca2P2O7 Ca4P6O19 5 1413–1627 5 1413–1627 221.87752 + 0.06175584T – 4669344T–2 298–898 5 271.537416 898–1627 606.434930568 + 0.138072T – 14778617.98248T–2 – 133.903999616T–0.5 + 298–1500 5 1029787.864T–3 α/β/γ-Ca(PO3)2 182.54792 + 0.046024T – 4543824T–2 298–2000 5 Ca2P6O17 343.4524331 + 0.428276402T – 12604021.135T–2 – 0.000112629T–2 + 22900.40185T–1 298–1200 5 α/β-CaP4O11 160.9045131 + 0.382252402T – 8060197.135T–2 – 0.000112629T–2 + 22900.40185T–1 298–1200 5 298–1373 5 Ca10(PO4)6O –2 720.1887 + 0.42195208T – 10471652.2T 1294 1373–3000 No.10 1859 DING Guo-Hui et al.: Thermodynamic Assessment of the MgO-P2O5 and CaO-P2O5 Systems Table 4 ¢ and 184.59 kJ mol–1, respectively, which are slightly higher than the experimental data.34 In the present assessment, the heat capacities of Mg3(PO4)2 and Mg2P2O7 are optimized based on the data shown in Fig.2. ForMg(PO 3 ) 2 and MgP 4 O 11 compounds, since lack of the experimental data of heat capacities, it is assumed that the following additive equations are applied: C p (MgP 2 O 6 ) = C p (MgO) + C p (P 2 O 5 ) and C p (MgP 4 O 11 ) = Cp(MgO) + 2Cp(P2O5). ª ª Figs.3 and 4 present the calculated ¢fH 298 K and S 298 K of compounds (here given for 1 mol of components MgO(s) plus P 2 O 5 (hexagonal)) in MgO-P 2 O 5 system compared with the Model parameters of the MgO-P2O5 and CaO-P2O5 liquid phases using the MQM System MgO-P2O5 Coordination number (Z) ¢ Model parameter/(J mol–1) Z Mg2+ = 1:3774 o ¢gMg = ¡285556+16T PO Z P O 3+ = 2:0661 10 gMg = ¡50654 PO ¡ ¡ 01 gMg = ¡200036 PO ¡ CaO-P2O5 Z Ca 2+ = 1:3774 o ¢gCa Z P O 3+ = 2:0661 10 gCa = ¡28000 PO ¡P O = ¡435350+45T ¡ 01 gCa = ¡116000 PO ¡ 02 gCa = ¡236000 + 73T PO ¡ 04 gCa = 100000 PO ¡ Table 5 Calculated invariant reactions and phase transitions of the MgO-P2O5 system compared with the experimental data16, 24, 25, 29, 31–44 Reaction L = MgO L = MgO + Mg3(PO4)2 Type congruent fusion eutectic T/K Liquid composition/%* 3098 0 16 3098 0 this work 1598 23 31 1596 23 this work 1630 25 31 1621 25 36 1658 25 32 1626 ± 5 25 34 1630 25 33 1623 25 37 1630 25 this work 1555 27.6 31 1563 27.7 this work 1655 33.3 31 1668 33.3 34 1658 33.3 33 1658 33.3 this work 1603 ± 5 L = Mg3(PO4)2 L = Mg3(PO4)2 + α-Mg2P2O7 L = α-Mg2P2O7 β-Mg2P2O7 = α-Mg2P2O7 L = α-Mg2P2O7 + Mg(PO3)2 L = Mg(PO3)2 congruent fusion eutectic congruent fusion transition eutectic congruent fusion Reference 35 341 ± 2 38 342 ± 1 34 335–338 25 332–336 24 337 this work 1423 46.8 31 1410 46.9 this work 1438 50 31 1433 50 39 1436 50 40 1425 50 41 1438 50 42 1438 50 this work 1438 ± 5 43 L = Mg(PO3)2 + MgP4O11 eutectic 1045 61.5 this work L = MgP4O11 congruent fusion 1183 66.7 29 1183 66.7 this work L = MgP4O11 + O'-P2O5 eutectic 601 77.5 this work L = O'-P2O5 congruent fusion 853 100 44 853 100 this work *calculated by P2O5 atom fraction 1860 Vol.31 Acta Phys. -Chim. Sin. 2015 Fig.1 Calculated phase diagram of the MgO-P2O5 system compared Fig.4 with the experimental data29,31,33–35,41 Calculated entropies of formation in the MgO-P2O5 system compared with the experimental data34 reference state: MgO(s), P2O5(hexagonal) Fig.2 Calculated heat contents of Mg3(PO4)2 and Mg2P2O7 compounds in the temperature range from 298 to 1700 K compared Fig.5 with the experimental data34 Calculated activity of P2O5(l) in liquid phase at 1673 K compared with the experimental data48 and modified values effusion method cannot obtain reliable enthalpies of comª ª pounds. In the present assessment, the ¢fH 298 K and S 298 K of Mg 3 (PO 4 ) 2 and Mg 2 P 2 O 7 are primarily estimated based the data34,36 shown in Figs.3 and 4. Then, these values are modified ª to fit the experimental phase diagram data better. The ¢fH 298 K ª and S 298 K of other compounds are optimized according to the invariant reactions and phase transformations shown in Table 5. Using the optimized parameters of Mg3(PO4)2, the reaction Gibbs free energy of Mg 3 (PO 4 ) 2 (s) + 5H 2 (g) = 3MgO(s) + P2(g) + 5H2O(g) can be calculated, which is 37 kJ mol–1 higher than the data reported by Bookey.35 In the present work, for Mg3(PO4)2 compound, more weight is given to the enthalpy,36 entropy, and heat capacity.34 Therefore, heat capacity, enthalpy, and entropy of Mg3(PO4)2 are reproduced well as can be seen in Figs.2–4, but the data reported by Bookey35 cannot be reproduced well simul-taneously. Iwase et al.48 measured the equilibrium oxygen partial pressures of 2P(in Cu) + 2.5O2(g) = P2O5(in slag) by solid state galvanic cell. To obtain the P2O5(l) activity in liquid phase, Iwase et al.48 used the Gibbs free energy of formation for P2O5(l) at 1673 K reported by Turkdogan and Pearson49 for the following reaction: P2(g) + 2.5O2(g) = P2O5(l). In the present work, however, the Gibbs free energy of formation for P2O5(l) evaluated by Jung and Hudon44 is used. To reduce the difference between both val- ¢ Fig.3 Calculated enthalpies of formation in the MgO-P2O5 system compared with the experimental data36,45–47 reference state: MgO(s), P2O5(hexagonal) experimental data, 34,36,45–47 respectively. Strictly speaking, hexagonal P2O5 is metastable at 298 K, but it is the most commonly used polymorph as a reference state for solid P2O5. The ª ª –1 minimum values of ¢fH 298 K and S 298 K are –141.23 kJ mol –1 –1 and –14.74 J mol K at the Mg2P2O7 composition, respectively. The calculated results are in agreement with the experimental data except for the enthalpies measured by the Knudsen effusion method,46,47 which is far from the trend. In the CaOª P2O5 system, the measured ¢fH 298 K of Ca3(PO4)2 by the same method also has the same question.5 It is not clear why Knudsen ¢ ¢ ¢ No.10 1861 DING Guo-Hui et al.: Thermodynamic Assessment of the MgO-P2O5 and CaO-P2O5 Systems ues,44,49 the activity data reported by Iwase et al.48 should be modified and the corresponding result is lg aP 2O 5(modi¯ed) . Fig.5 shows the calculated P2O5(l) activity in liquid phase at 1673 K compared with the experimental data48 and the modified values. The P2O5 activity shows a rapid increase at 25% (atom fraction) P2O5, indicating the maximum SRO occurs at this composition. 4.2 CaO-P2O5 system Table 6 Calculated invariant reactions in the CaO-P2O5 system compared with the experimental data4–7, 29, 51–55 Reaction L + CaO = α-Ca4(PO4)2O L = α-Ca3(PO4)2 + α-Ca4(PO4)2O L = α-Ca2P2O7 + β-Ca3(PO4)2 L + β-Ca2P2O7 = Ca4P6O19 L = Ca4P6O19 + β-Ca(PO3)2 L + β-Ca(PO3)2 = Ca2P6O17 The calculated phase diagram of the CaO-P2O5 system compared with the experimental data6,9,29,51–57 is presented in Fig.6. The calculated invariant reactions involving liquid phase are listed in Table 6. Reasonable agreement is obtained between the calculated and experimental results. Since the thermodynamic data of intermediate compounds are almost taken from Hudon and Jung 5 without modification, the calculated polymorphic Type T/K Liquid composition/%* peritectic 1993 21 6 1983 ± 20 21 53 1913 21 51 2016 22 4 2021 20 5 1974 21 this work 1853 ± 10 23 6 1853 23 53 2011 22 4 1887 23 5 1854 23 this work 1560 30 6 1563 ± 10 30 53 1559 30 54 1557 ± 5 30 55 1563 31 4 1569 29 5 1571 30 this work 1258 ± 1 47 52 1273 43 7 1242 48 4 1242 46.5 5 1270 46 this work 1243 45.6 51 1243 ± 1 47.6 52 1242 47.7 4 1242 47 5 1245 47.7 this work 1047 ± 2 61 52 eutectic eutectic peritectic eutectic peritectic 1053 L = α-CaP4O11 + Ca2P6O17 L = O'-P2O5 + α-CaP4O11 eutectic eutectic Reference 29 1074 62 4 1040 62.7 5 1036 62 this work 1019 ± 5 63 52 1066 64 4 1034 63 5 1032 63 this work 763 82 52 803 94 4 738 85 5 736 84 this work *calculated by P2O5 atom fraction 1862 Vol.31 Acta Phys. -Chim. Sin. 2015 transition temperatures of compounds are consistent with Hudon and Jung and not be presented in Table 6. In order to reproduce the liquidus well, five model parameters of liquid phase are needed in the present work. Since the maximum SRO occurs at the Ca3(PO4)2 composition, a large negative value of o ¢gCa P O is needed to mainly fit the very steep liquidus of Ca3(PO4)2. The calculated Ca-PO pair fraction in the liquid phase is almost 100% at this composition. Three model pa01 02 04 rameters, gCa , gCa , and gCa , are optimized to mainly rePO PO PO ¡ ¡ ¡ ¡ produce the liquidus of Ca2P2O7, Ca(PO3)2, and CaP4O11 com10 pounds, respectively. One parameter gCa is needed to reproPO ¡ duce the liquidus on the CaO-rich side. Compared with the previous assessments,4,5 the phase diagram can be reproduced better using the P O 3¡ 4 as the basic building unit of P2O5 in liquid solution with the present model parameters. In the work of Hudon and Jung,5 the liquidus of Ca4(PO4)2O and the peritectic reaction of L + CaO = α-Ca4(PO4)2O cannot be reproduced well simultaneously. The calculated peritectic point is at 20% (atom fraction) P2O5, which is almost equal to the composition of Ca4(PO4)2O. If the liquidus of Ca4(PO4)2O is optimized to be close to the experimental data, the reaction type of L + CaO = α-Ca4(PO4)2O will become eutectic. In the present assessment, however, this problem is successfully resolved as can be seen in Fig.6. The liquidus of Ca4(PO4)2O and the peritectic reaction of L + CaO = α-Ca4(PO4)2O are both reproduced well. In the work of Serena et al.,4 amounts of model parameters were used to describe the liquid phase, but the calculated temperatures of invariant reactions involving the liquid phase are much higher than the experimental data as discussed in Section 1. In the present assessment, however, this problem is also resolved as shown in Table 6. The calculated invariant reactions are in good agreement with the experimental data. The Ca 4 P 6 O 19 and Ca10(PO4)6O compounds which were not considered by Serena et al.4 are also presented in Fig.6 since they were confirmed to exist by Hudon and Jung5 by evaluating much experimental information. It should be noted that the present melting point of CaO is consistent with that of Hudon and Jung,5 but it is much lower than the value calculated by Serena et al. 4 Hudon and Fig.7 Calculated activity of CaO(s) at 1923 K in the CaO-P2O5 system compared with the experimental data10 Jung5 suggested that the lower melting point was more reasonable by the analysis of experimental data and extrapolation of CaO liquidus in many binary CaO-containing systems. Since the thermodynamic data of intermediate compounds are almost taken from Hudon and Jung,5 the calculated Gibbs free energies of formation from Ca(l), P 2 (g), and O 2 (g) for Ca(PO3)2, Ca2P2O7, Ca3(PO4)2, and Ca4(PO4)2O compounds are almost identical with the results calculated by Hudon and Jung.5 Fig.7 shows the calculated CaO(s) activity in liquid phase at 1923 K compared with the experimental data using electromotive force (EMF) method.10 The CaO activity shows a rapid decrease at 25% (atom fraction) P2O5, indicating the maximum SRO occurs at this composition. 5 Conclusions The thermodynamic assessments of the MgO-P2O5 and CaOP2O5 systems have been performed based on the available phase diagram and thermodynamic data. The liquid phase is described by the MQM and the P O 3¡ 4 is considered as the basic building unit of P2O5 in the liquid solution since the maximum SRO occurs at the M3(PO4)2 (M = Mg, Ca) composition. A set of self-consistent model parameters is obtained and the experimental data are reproduced well within experimental error limits. Compared with the previous assessments of the CaO-P2O5 system, the liquidus of Ca4(PO4)2O and invariant reactions involving the liquid phase can be reproduced better in the present work. The calculated activity curves show sharp changes at 25% (atom fraction) P2O5, indicating the maximum SRO occurs at this composition. This study can be used as a basis for the development of a thermodynamic database of molten slag system for the steelmaking dephosphorus process. References (1) Turkdogan, E. T. Fundamentals of Steelmaking; Institute of Materials: London, 1996. (2) Bandyopadhyay, A.; Bernard, S.; Xue, W.; Bose, S. J. Am. Ceram. Soc. 2006, 89 (9), 2675. doi: 10.1111/j.1551- Fig.6 Calculated phase diagram of the CaO-P2O5 system compared with the experimental data6,9,29,51–57 2916.2006.01207.x (3) Carrodeguas, R. G.; Aza, A. 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