Plus Technologies is a developer and marketer W h i t e P a p e r of Advanced Print Spooling Software Solutions since 1995. They have thousands of customers in over 35 countries around the world. The Value of Bi-Directional Communications and PLUS TECHNOLOGIES WHITE Print Job Delivery Confirmation PAPER SERIES This series of white papers will The customer associated with this white paper is a large, multi-national manufacturer of discuss the advantages of modern cars and trucks. document delivery/administration methods over the old traditional Business Problem – Printers located on the production floor have been installed to print print job methods. Utilizing modern document instructions for production line workers. These instructions ensure that the production line delivery methods, print jobs or worker can correctly install their parts and components on a vehicle as it moves into their applicable parts of the jobs can be production station. These printouts must be correct (right part for the right vehicle) and “on- delivered to the correct locations, people, web sites, faxes, e-mails time” as the company never wants the production line to stop. Compounding the critical or printers. nature of the correct printout being available is the fact that this is a “build to order” Modern document delivery methods provide userfriendly interfaces that assist getting jobs where they need to be, when they need to be there. This technology saves time, production line. It is not the more traditional assembly operation where a production worker assembles the same component onto each vehicle as it goes by. This production line builds vehicles to order, which requires assembly workers to know which specific components go on each vehicle based on what the customer has ordered. network resources, consumables and training. If there is problem along the way, it can be tracked However, we all know that printers will fail from time to time. Whether the printer problem is down to a place, time, printer and a jam, a media shortage, or another problem, printer problems really do happen. When page so it can be resolved quickly. This technology provides problems occur, it is imperative that the customer’s MRP Application Help Desk knows confirmation of job delivery and about it as soon as possible so that the problem can be resolved. The critical business more importantly job completion. problem was how to let the Help Desk know that a print problem occurred and how to give Where appropriate jobs can also them enough information about the problem to be able to fix it quickly (within a few be minutes) before the production line was impacted. encrypted which security of the information. ensures Key Technical Challenge – The customer’s MRP Application runs in an HP-UX environment and it sends text data to an electronic forms package running on a Windows system. On the Windows system, the text is merged with a “form template” then sent via the Windows spooling system to the printer. The technical limitation in the Windows system is that it has no capability for bi-directional communications with the printers to see Page 1 if the documents printed successfully, or request printer status, or pro-actively notify the Help Desk about printer problems. As a result of these shortcomings in their native spooling systems, the customer needed to augment their current system. They required a solution that could provide: • High reliability since this was a mission critical function • No changes needing to be made to the MRP/business Application or the Electronic forms application PLUS TECHNOLOGIES WHITE PAPER SERIES This series of white papers • Support for printers from multiple vendors • Bi-directional communications with printers • Ability to capture SNMP data print • Translation of SNMP data into MRP Application error codes spooling, printer management and • Seamless integration with their MRP Application to return error codes to it addresses problems common associated advanced customer with document delivery. should printing fail If you have a topic that you would • like Plus Technologies to consider 7 x 24 support with 20 minute response time for a white paper, please e- mail us at contactus @plustechnologies.com The customer approached Plus Technologies regarding their business problem and we recommended an Advanced Spooling Solution based on our OM Plus Advanced Print PREVIOUS WHITE PAPERS Spooling, Document Delivery and Printer Management software. View previous white papers on our web site at www.plustechnologies.com in the Customer Technical Environment - See diagram Solutions Section • Packaged MRP Application on HP-UX System • Electronic Forms on Windows based system • Printers from multiple vendors • See diagram – At the end of this document Previous Topics Streamlining Multi-Host Printing Job Splitting and Load Balancing Technical Solution Unplanned Downtime • Replacing HP OpenSpool The OM Plus advanced spooling system is installed on the Windows System, along with the Electronic Forms package, augmenting the functionality of the spooling system on that server. • OM Plus is Plus Technologies’ highly reliable, easy to to any forms application), and then OM Plus delivers the jobs to the printers on the use, production floor. Advanced Print Spooling, Printer Management Delivery and software Document solution. OM Plus receives jobs from the Electronic Forms software (without requiring changes • OM Plus opens a bi-directional communications session with the printer and requests SNMP status information from the printer, which provides a detailed status of the OM Plus provides advanced print printer. OM Plus also waits for the “job complete” status to come from the printer spooling, and delivery and control (indicating the job was accepted, printed and the pages were sent to the tray). If of documents across complex network environments to multiple destination printers, types fax, web/intranet sites. including email, and Page 2 printing is successful, OM Plus marks the job status as “printed” on the OM Plus Administration screen and no further action is required. • If OM Plus does not receive confirmation from the printer that printing was successful within one minute, OM Plus updates the job status on the OM Plus Administration screen as “failed”, converts the SNMP status codes to the appropriate MRP Application error status codes, and then updates the MRP Application regarding the print failure, in real time. This allows the MRP Application Help Desk to be notified of the problem, within the MRP Application screens that they are monitoring, virtually immediately. The notification will tell them what the problem is, what document is affected that needs to be re-generated and how to fix the problem. • In addition, if needed, OM Plus can send an email to Tech Support notifying them of the problem (in addition to the above notification to the Application Help Desk). • With the information gathered and provided by OM Plus, the MRP Application Help Desk knows when a printer has failed and they know the nat ure of the failure. This enables them to rectify the situation very quickly and minimizes the production line downtime. Other Features As a bi-product of installing OM Plus, the customer also gained access to all the other features of the system designed to help them control and manage their print jobs and printers including re-routing, re-printing, audit, accounting and many other functions. These features streamline operations and reduce costs related to administration and support. Implementation Installing, configuring, testing and training were completed in a very short time. A Plus Technologies engineer was on-site to assist the customer with installation of the OM Plus software and to provide configuration assistance. Results • The Help Desk is now able to provide much faster resolution to printer errors • Faster problem resolution resulted in a significant reduction in production line interruptions • Improved production line productivity results in manufacturing cost reductions that were significant enough to warrant rolling out OM Plus across the customer’s North America production operations. Page 3 Customer Quote “OM Plus solved our problem so successfully that we are rolling it out across North America.” Plus Technologies White Papers The Plus Technologies white paper series includes real examples of how companies use Advanced Spooling Solutions to streamline operations, reduce cost and/or add functionality to existing business processes. For more information on these white papers, contact Plus Technologies. Contact Information: Phone – 877-899-7587-Toll Free 937-746-8118-Outside the US and Canada Email: [email protected] Web Site: www.plustechnologies.com HP, Hewlett Packard, HP-UX, Dazel and OpenSpool are trademarks of Hewlett-Packard Company. Product names mentioned herein may be trademarks and/or registered trademarks of their respective companies. Page 4 MRP Application running on HP-UX MRP Application Help Desk ERROR ON PRT 154 Printer number 154 is experiencing a paper jam on Print Job RID# 34568 MRP Application Help Desk Oracle Database SNMP Data Translated to MRP Application Error Codes to notify Application and Help Desk of Problem with print job delivery = Print Jobs = SNMP Data = MRP Application Error Codes E-Forms Software • Merges Text from MRP with Electronic Form and Spools the Document • • • • • • Captures the Windows Spool file Sends print job to printer Traps SNMP Data from Printer To: Tech Support From: OM Plus Subject: Production Printer Problem Waits 1 minute for Confirmation of successful print from Printer If Print Job is Not Successful-OM Plus Translates SNMP Data to MRP Application Error Codes and Sends them to the MRP for immediate problem resolution Printer number 154 is experiencing a paper jam on Print Job RID# 34568 e-mail optional OM Plus can send an e-mail to notify a local Tech Support person if desired Tech Support e-mail client SNMP Data is “Trapped” when the print job is delivered to the printer Production Floor Printer(s) Page 5
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