Electrical properties of Na2SO4-based composite systems S. M. Bobade & A. R. Kulkarni & P. Gopalan Abstract Composite electrolytes are well-known multiphase systems and exhibit maxima in the conductivity at certain second-phase concentration. An attempt has been made to investigate a number of sodium sulfate (Na2SO4)based composite systems. The dispersoids that have been used are MgO, Al2O3, and SiO2. The samples have been characterized using impedance spectroscopy, X-ray diffraction, and differential scanning calorimetry. The maximum conductivity has been observed for MgO dispersed system, and the percolation threshold has been observed at 30-mol% dispersoid, MgO concentration. Interestingly, two maxima have been observed in case of the Na2SO4–SiO2 and Na2SO4– Al2O3 composite systems. In the Na2SO4–SiO2 system, the first maximum occurs at lower concentration, i.e., in the range between 10 and 20 mol%, whereas the second occurs at the 40-mol% dispersoid concentration. For the Na2SO4– Al2O3 system, although slightly indistinguishable, two peaks in the conductivity vs composition plot have been observed around 12- and 30-mol% Al2O3 concentrations. Keywords Composite electrolytes . Na+ conductors . Ionic conductivities Introduction The enhancement in the conductivity of the host material on dispersion of insulating phase particles has been S. M. Bobade : A. R. Kulkarni : P. Gopalan Department of Metallurgical Engineering and Materials Science, Indian Institute of Technology Bombay, Powai, Mumbai 400076, India reported by Liang et al., the enhancement for the LiI– Al2O3 composite system being more a magnitude of 100 [1]. Several systems have been probed and reported subsequently. The traditionally used dispersoids are Al2O3, SiO2, and fly ash [1–24]. There have been few reports where hydrated matrix–dispersoid has been used [14]. The electrical conductivity of these systems attains a maximum at certain concentration of dispersoid, generally in the range between 30 and 40 mol% of dispersoid [1–23]. Sodium sulfate, a promising candidate for electrochemical devices, exhibits five polymorphs. Among these, phases V, III, and I are well characterized. Phase V and III are known to exhibit orthorhombic structure with space group Fddd and Cmcm, respectively [24–26], whereas phase I is known to exhibit a hexagonal structure, space group P63mmc [27]. The higher conductivity of phase I has sparked a greater interest. Sodium sulfate undergoes a sequence of phase transitions. The room temperature phase V transforms to phase I during heating at 250 °C. However, while cooling, phase I transforms to phase III and subsequently to phase V. Phase III exists over a narrow temperature range, and it has been reported that, on the absorption of water, it transforms to phase V. Under dry conditions, phase III is known to be stable at room temperature [28–30]. Various approaches to improve the electrical properties of Na2SO4 have recently been reviewed by Gopalan et al. [6]. Considering the Frenkel disorder in Na2SO4, divalent and trivalent dopants have been substituted at Na site resulting in additional vacancies. Similar types of anion substitution have been employed at the SO4 site as well. The conductivity mechanism in sulfates, in particular Li2SO4 and Na2SO4, is a subject of debate [31]. There has been a growing belief that the percolation mechanism operates in Na2SO4. (220)* (200)* 258 50 mol% Intensity (A.U.) 40 mol% 30 mol% 20 mol% 10 20 30 (112)# (130)# (110)# (020)# (111)# (021)# (002)# 10 mol% # Na2SO4-III 5 mol% * MgO 40 50 60 70 80 30, 35, 40, and 50 mol% for each of the three dispersoids MgO, SiO2, and Al2O3 were separately prepared at 900 °C. The samples were heated for 6 h and were quenched in air to room temperature. The quenched mass was then ground thoroughly and pressed into the pellets of 10-mm diameter using 30 kN pressure. The processed powders were also characterized by X-ray diffraction and differential scanning calorimetry. The pellets were fired at 800 °C and cooled down to room temperature. The fired pellets were silverpasted and baked at 300 °C for an hour. Impedance measurements were carried out in the temperature range between 500 and 200 °C in the cooling cycle using HP4192, an impedance analyzer. A frequency range between 100 Hz and 13 MHz was employed. Results and discussion The X-ray diffraction patterns for the Na2SO4–MgO composite system are shown in Fig. 1. The X-ray diffraction patterns confirm the existence of the matrix (Na2SO4-V) and the dispersoid (MgO) phases. In addition to the two phases, phase III of Na2SO4 has also been observed in the composite 90 2θ (degree) 40 mol% 30 mol% Intensity (A. U) The starting materials were obtained from Aldrich Chem. The dispersoids were preheated at 1,000 °C for an hour to remove moisture. The appropriate mole percent of Na2SO4 and dispersoid was weighed and mixed in the agate mortar using acetone as a medium. A series containing 5, 10, 20, 10 20 30 (200)# (130)# (113)$ 10 mol% (220)$ (111)$ Experimental (022)$ (131)$ (111)# (021)# (021)# (112)# 20 mol% (110)# The composite formation is one of the approaches to improve the electrical conductivity of the host ionic material. In the Na2SO4–Al2O3 composite system, the formation of the β-alumina phase, a good sodium ion conductor, has been observed for 5.5-mol% Al2O3 dispersion [2, 3]. The composite systems Na2SO4–Y2(SO4)3– Al2O3 [12] and Na2SO4–La2(SO4)3–Al2O3 [13] containing 40-mol% concentration of the second phase have been investigated for sensor applications. Based on the existing body of literature and the amount of existing literature on Na2SO4-based composite systems, various issues such as the choice of dispersoids in determining the nature of interface are yet to be identified. As a result, an attempt has been made to identify the role of dispersoid in the conductivity enhancement. 50 mol% (101)* Fig. 1 Diffraction pattern of Na2SO4–MgO composite system for various MgO concentrations 40 $ Na 2SO 4-V 5 mol% # Na 2SO 4-III * SiO 2 50 60 70 80 90 Fig. 2 Diffraction pattern of Na2SO4–SiO2 composite system for various SiO2 concentrations (012)* 259 Nominal Na2SO4 (wt%) Nominal MgO (wt%) 98 97 93 89 84 78 2 3 7 11 16 22 (300)* (214)* (116)* (113)* Table 1 Semiquantitative analysis for Na2SO4–MgO system (104)* system. Thus, the system contains three phases, namely, phases V and III of Na2SO4 and the dispersoid. It is known that phase III is a metastable phase and transforms to the stable room temperature phase V [29–31]. The formation of phase III and its stability for such a long time in the composite system may be an indication of active interaction between the matrix and the dispersoid particles in determining the nature of an interface. It is well known that Na2SO4III, stable between 210 and 230 °C, has a higher conductivity relative to the room temperature phase V. The X-ray diffraction patterns for Na2SO4–SiO2 and Na2SO4–Al2O3 systems are provided in Figs. 2 and 3, respectively. The formation of phase III has been observed in all the three composite systems. The appropriate peaks have been indexed to identify the corresponding phases. The semiquantitative analysis for Na2SO4–MgO and Na2SO4–SiO2 composite systems is tabulated in Tables 1 and 2. The concentration that has been obtained from the relative intensity ratio (RIR) method agrees well with the nominal concentration of dispersoids. The variation in the observed concentration may be attributed to the time lag between preparation and X-ray diffraction data collection. A similar argument is also applicable for the Na2SO4–Al2O3 system. The conductivity as function of 1,000/T for Na2SO4–MgO system is depicted in Fig. 4. The observed transition is attributed to that between phase I and III. In Na2SO4, upon cooling, the high temperature phase I, which exists above 250 °C, transforms to phase III, and thereafter phase III transforms to phase V. In this case, it has been observed that, after samples cooled down to room temperature, phase III persists for a few hours. The possibility of I→III transition while cooling the sample during impedance measurement cannot be ruled out, and thus the transition is attributed as being I→III. TheconductivityfortheNa2SO4–SiO2 and Na2SO4–Al2O3 systems is provided in Figs. 5 and 6, respectively. The maximum conductivity at 300 °C is of the order of 10−3 S/ cm. The conductivity in these systems exhibits two peaks. The peak that can be attributed to the percolation threshold has been observed in the range between 30- and 40-mol% dispersoid concentration. An additional peak is visible in the lower concentration range, i.e., in the range between 10and 20-mol% dispersoid concentration. The percolation threshold for Na2SO4–SiO2 composite system has been observed at 40-mol% concentration, whereas for Na2SO4– Al2O3 composite system the threshold occurs at 30-mol% concentration. The conductivity isotherms for Na2SO4– MgO, Na2SO4–SiO2, and Na2SO4–Al2O3 systems are provided in Figs. 7, 8, and 9, respectively. Theconductivity value at 300 °C for Na2SO4–Al2O3 system is similar to the 50 mol% 40 mol% (002)# (112)# (200)# (130)# (110)# (111)# (021)# Intensity (A. U) 30 mol% 20 mol% 10 20 (022)$ (131)$ (113)$ (220)$ (111)$ 10 mol% 30 40 5 mol% 50 60 70 80 90 Fig. 3 Diffraction pattern of Na2SO4–Al2O3 composite system for various Al2O3 concentrations Series number 1 2 3 4 5 6 Na2SO4 (mol%) 95 90 80 70 60 50 MgO (mol%) 5 10 20 30 40 50 Experimental compositions Phase V (wt%) Phase III (wt%) MgO (wt%) 16 08 14 14 21 10 82 89 81 75 67 79 2 3 5 11 12 11 260 Table 2 Semiquantitative analysis for Na2SO4–SiO2 system Series number 1 2 3 4 5 6 Na2SO4 (mol%) 95 90 80 70 60 50 SiO2 (mol%) 5 10 20 30 40 50 SiO2 dispersed system. InthecaseofNa2SO4–Al2O3 system, although conductivity exhibits two peaks, they are merged and appear as a single peak within the limit of error. The characteristic threshold of the conductivity of the composite system, which generally occurs in the range between 30- and 40-mol% concentration of the second phase, has been observed at 30 mol% for Na2SO4–MgO system and 40 and 30 mol% for Na2SO4–SiO2 and Na2SO4–Al2O3 systems, respectively. The additional peak at lower concentration, in the case of Na2SO4–SiO2 and Na2SO 4–Al 2O3 systems, cannot be attributed to the percolation threshold, as there is rare possibility of forming continuous path in the system at such a lower concentration. The conductivity behaviors for 5- and 40-mol% dispersoid concentrations for all the systems are shown in Figs. 10 and 11, respectively. The conductivity for MgO dispersed composite system is the highest followed by SiO2 and Al2O3. It suggests that the fraction of second phase not only influences the conductivity of the host but also the nature of the dispersoid. In this case, the dielectric constant of all the Nominal Na2SO4 (wt%) Nominal SiO2 (wt%) Experimental compositions Phase V (wt%) Phase III (wt%) SiO2 (wt%) 98 96 90 85 78 70 2 4 10 15 22 30 18 44 51 53 27 19 80 52 41 33 49 52 2 4 8 14 24 29 three dispersoids varies in the range between 8 and 10. Thus, there is no significant difference between the dielectric constant of the dispersoids. However, the ionic radii of the cations in the dispersoid are different. The Mg2+ cation has radii close to that for the Na+ cation. The second difference between the dispersoid cations is the site preference to be accommodated in the host. In addition, the valency difference does exist. The ionic radii of the Na+ cation for VI and XII coordination are 1.02 and 1.39 Å, respectively. The radii of Mg2+, Al3+, and Si4+ are 0.72, 0.535, and 0.4 Å in coordination VI, whereas Si4+ for coordination IV is 0.26. The ionic radius of S6+ in coordination IV is 0.12 Å. On the basis of coordination and ionic radii, the local solubility of Mg2+ cation may be higher than Al3+ and Si4+ at Na site. Moreover, the most possible site that Si4+ will prefer is S6+. The degree of defect diffusion will thus be higher for Mg2+ cation leading to a higher induced defect at interface. At lower concentration, namely, 5-mol% dispersoid, Al3+ and Mg2+ have a similar effect, as the conductivity is not significantly different. However, for 40-mol% concentration of disper- -1 -1 -2 log σ (S/cm) -3 -4 -5 -3 -4 -5 -6 -6 -7 -7 1.6 1.8 2.0 2.2 2.4 2.6 -1 (1000/T) K Fig. 4 Log σ as a function of 1,000/T for Na2SO4–MgO composite system Na2SO4-SiO2 100 : 00 95 : 05 90 : 10 80 : 20 70 : 30 60 : 40 50 : 50 -2 log σ (S/cm) Na2SO4-MgO 100 : 00 95 : 05 90 : 10 80 : 20 70 : 30 60 : 40 50 : 50 40 : 60 1.6 1.8 2.0 2.2 2.4 2.6 -1 (1000/T) K Fig. 5 Log σ as a function of 1,000/T for Na2SO4–SiO2 composite system 261 -2 -2 log σ (S/cm) -3 -4 -5 -6 -3 log σ (S/cm) Na2SO4-Al2O3 100 : 00 95 : 05 90 : 10 80 : 20 70 : 30 60 : 40 50 : 50 -4 -5 300 C -7 400 C 1.6 1.8 2.0 2.2 2.4 2.6 10 20 -1 30 40 50 60 mol% SiO2 (1000/T)K Fig. 6 Log σ as a function of 1,000/T for Na2SO4–Al2O3 composite system Fig. 8 Conductivity isotherms for Na2SO4–SiO2 composite system soid, a significant difference is observed. It appears that the induced defect through defect reaction across the interface is higher for Al2O3 relative to SiO2. Thus, a percolation threshold exists at 30 mol% for the Al2O3 dispersed system, whereas the same is observed for 40-mol% SiO2. However, the order of enhancement in the conductivity is identical. It suggests that the interaction between matrix and dispersoid for the case of Al2O3 may be relatively more. As the conductivity of composite system depends on distribution of second-phase particles, a slight agglomeration may lead to shifting of percolation threshold. However, the defect reactions at interface, in case of MgO and Al2O3, are predominantly cation vacancy and cation diffusion on the sodium site in the matrix, whereas in case of SiO2 predominant interaction between matrix and dispersoid is at anion (SO4)2− site. The enhancement in conductivity by a factor of 35, which has been observed for SiO2 and Al2O3 dispersed system, suggests that the effect of both dispersoids is similar. The defect reaction for three dispersoids can be summarized below. 0 Na2 SO4 ! MgNa þ VNa 2þ Mg 0 Na2 SO4 ! Al 3þ Na þ 2VNa 00 Na2 SO4 ! ðSiO4 ÞSO4 þ V 4 SO4 SiO4 Thus, various possible defect reactions that can occur at the interface result into modifying the width of the space charge region. The excess defect concentration due to diffusion of cation or anion from dispersoid into matrix and -2.4 -1.8 300 C 400 C -3.0 log σ (S/cm) -2.4 log σ (S/cm) ð1Þ Al -3.0 -3.6 400 C 300 C 20 30 40 mol% MgO 50 -4.2 -4.8 -4.2 10 -3.6 60 Fig. 7 Conductivity isotherms for Na2SO4–MgO composite system 10 20 30 40 50 60 mol% Al2O3 Fig. 9 Conductivity isotherms for Na2SO4–Al2O3 composite system 262 Conclusions -1 Na2SO4 MgO 5 mol% SiO2 5 mol% Al2O3 5 mol% -2 log σ (S/cm) -3 -4 -5 -6 -7 1.6 1.8 2.0 2.2 The enhancement in the conductivity of Na2SO4 is observed for all the three dispersoids, namely, MgO, SiO2, and Al2O3. The maximum conductivity has been analyzed for MgO dispersed system, which indicates the role of local solubility of cations from dispersoid into the matrix. Existence of phase III in the composite system may be an indication of formation of an interfacial phase in the composite system. It appears that MgO is a good choice among the dispersoids employed in this work. Two peaks in the conductivity vs composition plot have been observed for SiO2 and Al2O3 composite systems. The peak at lower concentration may be the result of highly conducting interfacial phase. 2.4 -1 (1000/T) K Fig. 10 Log σ as function of 1,000/T for pure Na2SO4 and various composite system containing 5-mol% dispersoid concentration vice versa cannot be ruled out. Furthermore, an increase in the defect concentration at interface is compensated by creating defect in the bulk of dispersoid and matrix as well. Thus, the conductivity enhancement of the composite system is likely to be a result of defect diffusion at the interface. 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