EFFECTS OF MASS OF SAND ON THE DYNAMIC CHARACTERISTICS OF A THIN WALL STRUCTURE Danh Tmnxuan Mechanical Engineering Department Victoria University of Technolow P.O.Box 14428, MCMC, Vie 8001 Australia ABSTRACT. The dynamic characteristics of a thin wall rectangular paraIIelepiped steel tank containing sand was studied by experimentaI modal analysis for varying amount of sand. It was found that below a certain amount of sand the natural frequency corresponding to a particular mode shape increases as the mass of sand is increased but as the mass of sand is increased further from that amount the natural frequency would increase. T h e damping ratio corresponds to a mode shape always increases with the mass of sand. The mode shapes themselves may be wiped out due to increased damping ratio, they may emerge from existing modes as the result of heavy coupling due to high damping ratio or they may be entirely new modes due to the contribution of the varying body of mass of sand. These effects of mass of sand on the dynamic characteristics of the thin wall structure shoud be taken into account in evaluating dynamic response of the structure. NOMENCLATURE f s : frequency (Hz) : damping ratio (%) 1. Introduction Thin w&I structures are often used to store and transport bulk materials. These structures are often subjected to random vibrations, for example due to land and sea transportation loads or earthquakes. A knowledge of their dynamic characteristics is essential for predicting their dynamic response. It has weII been recognised in the case of thin waII structures containing Iiquid that the fluidstructure interaction effect between the liquid and the wall flexibility must be taken into account to reflect the dynamic behaviour of the structure [l-3]. Thin walI structures containing bulk granular material have not received as much attention In this study the dynamic characteristics of a rectangular steel tank containing sand is studied by experimental modal analysis. 2. The structure The structure is an open rectangular tank of dimensions shown in Figure 1. Due to its continuous nature and relatively flexibility the empty tank exhibits a great number of normal modes even in low frequency range. From the view point of structural system, when the empty tank is loaded with sand, even by a small amount it is changed to a different system consisting of two materials of very different behaviour and constitutive equations. Whenever the amount of sand is changed, the tank-sand structure is changed to a different structure. However, in this study the tank is considered as the basic structure and the effects of increasing amount of sand on the dynamic characteristics of the tank structure is studied. 957 The effects of changing mass of bulk material on the dynamic response of the system has not received much attention. In studying the sloshing of fluid in containers Barron and Chng [4] reported changes in predominant sloshing frequency for cases of an empty cylindrical tank and with l/4, I/2 and 314 full of water. In another study 5 the author has investigated the cause of thin wall structure containing bulk granular material , it was shown that the interaction between bulk granular material and thin walls of the structure influence both the stiffness and the damping characteristics of the solid structure It has been recognised that when a bulk granular material is contained in a solid structure it exhibits many features very different those of a liquid or a soil mass [6-7). m e c h a n i c a l behaviour is strongly its influenced by moisture and compacting pressure. Therefore the interaction between bulk granular material and the thin walled structure is affected by many parameters: moisture, confining pressure, coeffkient of wall friction, damping mechanism, effect of bulk the mass a n d stiffness material on distribution. 3. experimental procedures and analysis The tank is freely suspended at four corners by four soft springs of stiffness of 1200 N/m. The mass of the structure is 11.34 kg. Dry sand of was loaded into the tank in steps of 2 kg from 0 kg up to 30 kg. The dynamic characteristics of the structure were determined by experimental modal analysis techniques using the impact hammer test. The tank is modelled by 135 grid points as shown in Figure 2. The tank was first tested empty, then with increasing mass of sand. At e a c h l o a d i n g s t e p the FRF (Frequency Response Function) curves at all grid points were recorded on a frequency analyser (B & K Dual Channel Signal Analyser 2032) and transferred to a modal analysis software (Structural Measurement Systems SMS Modal 3.0) for later analysis, the coherence curves and signal noise ratio curves were also monitored for each reading to ensure the quality of the FRF curves. A typical set of FRF curve for a grid point with various masses of sand is shown in Figure 3, where the frequency range used is 0 - 200 Hz. As the damping of granular material is nonlinear, care was taken to insure that the impact caused by the hammer hitting on the walls did not introduce irreversibility in the system. This was effected by preliminary tapping all around the structure once the masts of sand had been added and by controlling the intensity of striking to be uniform and by consistent striking on the part of the operator. Absence of irreversibility during the course of the experiment was checked and confirmed by comparing the FRF curves obtained at the same grid point at the beginning and at the end of the experiment. It w a s found that the FRF at grid points were not affected by the striking of the hammer. As expected, it was observed that the thin wall structure exhibited a great number of normal m o d e s , only a number of prominent modes in the range of O-110 Hz were analysed. A mode shape was observed in isometric view as well as in plan, elevation and end views ( viewing along z, x, y respectively). Results of the analysis is presented in Table I showing the variation of natural frequency f in Hz and damping ratio 5 (%) with mass of sand in the container and a number of mode shapes are shown in Figure 4. 4. Rcsulte. It was found that as the mass of sand is increased the frequency and damping ratio of a normal mode changes and even mode shapes of the container are changed. The scheme of naming mode shapes is as follows: they are named by a single alphabet name only if the m o d e shape is not changed to a neighbouring mode shape (eg. mode A, mode C) and are named by an alphabet followed by an index if they are changed to neighbouring modes as the mass of sand increases (eg. mode BI, D3,...). a) the change in frequency and damping mode shape: ratio for a particular For small amount of sand, up to 8 kg for the container studied, the frequency for a particular mode shape decreases with the mass of sand while the damping ratio increases with the mass of sand as shown by mode shape A, Bl, B2, C, Dl, D2. The change of frequency and damping ratio can be quite large, for example for mode shape A , at 8 kg of added sand the frequency changes from 48.4 Hz to 38.9 Hz ( 20%) and damping ratio increases from 0.9% to 6.8%. For larger amount of sand ( greater than 8 kg), while the damping ratio increases with the mass of sand as previously, the frequency now increases with mass of sand as shown by mode B3, ,B5, D5, D7. b) the change in mode shapes: As the mass of sand increases, more modes are observed for the same frequency range as shown in Figure 3 but some modes may be .-- wiped out. New modes formed may be only slightly different or entirely different from the previous mode, for example mode El is formed at 2 kg of sand and mode C formed at 6 kg of sand are entirely new mode while the change from mode shape Dl to mode D2, for example, is gradual. As the damping ratio of a particular mode increases, it tends to couple heavily with neighbouring modes which could result in it being effectively wiped out as is the case of mode A and C which no longer exist as mass of sand is greater than 8 kg; or results in emergence of a new mode which differs only slightly from the previous mode (as in the case of mode Bl to B5, Dl to D7 ). For the case of mode Bl and C, it should be noted that they emerge only when the maw of sand is 2 kg and 4 kg respectively, it is not observed when the tank is empty indicating that as the mass of sand is changed the tank is effectively coupled with another sub-structure: the sand which is a changing continuous solid would contribute a great number of modes to the tank-bulk material system which would exhibit a number of new modes, some could be entirely different from the modes of the present system or are emerging from modes of the present system. 5. Conclusions. The effects of mass of sand on the dynamic characteristics of the thin wall carrier can be summarised as follows: a. when the mass of sand is small, the frequency of a particular mode shape decreases with mass of sand indicating that the added mass effect due to the bulk material is more pronounced than the effect of added stiffness to the structure, b. when the frequency of a with mass of stiffness effect mass of sand is large the particular mode shape increases sand indicating that the added is more pronounced, c. the damping coefficient of a particular mode shape always increases with mass of sand, d. some modes may be wiped out due to increased damping ratio and heavy modal coupling, e. entirely new modes may be formed due to the changing contribution of the continuous solid bulk material substructure, f. increased modal coupling due to increased damping and the changing contribution of the bulk material induce gradual emergence of mode shapes sharing some features of previous modes. These effects should be taken into account in predicting the dynamic response and the fatigue strength of thin wall structures. REFERENCES [l] Gupta, RK. and Hutchinson G.L. Effects of wall flexibility on the dynamic response of liquid storage tank Eng. Struct., 13, pp 253-267.1991. [Z] Holi, Y. et al Coupling vibration analysis of fluid and structure using an FEM Displacement method, Proc of Asia-Pacific Vibration Conference ‘93, 1, pp 126-131, Kitakyushu, November 1993. [3] Eguchi, Y. et al Vibration of a thin cylindrical shell induced by fluid overflow Proc of Asia-Pacific Vibration Conference 93, 1, pp 114-l 19, Kitakyushu, November 1993 [4] Barron, R. and Chng, S.W. Dynamic analysis and measurement of sloshing offuid in containers Journal of Dynamic Systems, Measurements and Control, 111, pp 83-90, 1989 [5] Tra-n, D and He, J. Effects of bulk materials on this dynamic characteristics of thin shell carrier. Proc of Asia-Pacific Vibration Conference 93, 4, pp 1551-1556, KitaKyushu, November 1993 [6] Gorenc, B.E. Guidelines for the acssessment of Loads on Bulk Solids Containers IEAUST, pp56-59,1986 [7j Stepanoff. A.J. Gravity Flow of Bulk Solids And Transportation of Solids in Suspension John Wiley Bs Sons, New York, pp 35-47, 1969 959 960 (all dimensions in mm) Figure 2 : Grid Coordinate System Figure 1 : Thin wall steel tank (1.5mm thick) Figure 3 : FRF curves at a point for various masses of sand 961 (b) Mode Dl (a) Mode A (e) Mode D3 (c) Mode D2 Figure 4. Some Mode shapes of the tank shown in Table I 962
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