final issue 8:Layout 1 7/20/15 10:43 AM Page 8 The Silicate Solution Paints with benefits by Tanya Jewell It all started in the mid nineteenth century, with Ludvig I, King of Bavaria. Even as a young prince, Ludvig was committed to the spirit of classicism and humanism and was an enthusiastic and active patron of both the arts and building design. In Italy, the art-loving Ludvig was in his element and so struck by the colourful lime frescoes that he was inspired to create similar works of art in his own country. However due to the harsh winter climate north of the Alps, his attempts failed and he subsequently commissioned his Bavarian scientists to create a paint that looked and behaved like limewash, but was also significantly more durable and long lasting. silicate reacts chemically with it to form an insoluble microcrystalline bond; a process known as silicification. This process helps ensure that the coating will not easily peel, chip or flake off, as would happen with many modern acrylic paints. When silicate paints are applied they allow the free passage of moisture vapour from the underlying material, allowing the substrate to breathe, whilst the small pore structure also helps reduce the ingress of further moisture. Breathability is essential in historic buildings, traditional buildings with solid wall construction, and also many contemporary sustainable buildings, which may contain moisture from a range of sources. Luckily for Ludvig, they achieved his goal, by using potassium silicate, one of the waterglasses. Silicate paints are suitable for all mineral surfaces, lime renders, cement renders, concrete and bare stone, making them ideal for internal and external walls, and can also be used inside on areas where limewash or Like limewash, silicate paints work by soaking into the underlying material and in addition, the potassium Above, South Devon Cottages with SecilTEK silicate paint i i Conservation & Heritage Journal 8 final issue 8:Layout 1 7/20/15 10:43 AM Page 9 emulsion might not work , for instance on damp internal stone walls or basements. Silicate paints can provide necessary protection and extreme durability with little or no impact on the environment. ● Minimal attraction for dust and dirt, and also scrubbable, therefore ideal for high traffic areas To be clear, modern acrylic paints form a covering to the substrate through mechanical adhesion. They form a film which prevents the fabric from breathing, resulting in trapped moisture and cryptoflorescence, where salts are deposited within the fabric of the building. The consequence of this is that the paint can delaminate from the substrate resulting in extensive damage not only to the building fabric, but also to structural timbers and internal finishes. In comparison silicate paints chemically bond to the substrate, and have a high vapour permeability rate which allows the building to breathe. This prevents the build up of moisture and therefore the coating will not crack or peel. As well as being very durable, silicate paints are highly breathable, unaffected by ultraviolet light and resistant to both acid rain and mould-growth. Unlike modern acrylic paints, silicate paints are non-combustible and will not contribute to the spread of fire or smoke development. Acrylic paints by contrast give off highly toxic smoke and increase the spread and intensity of any fire. For this reason, when used in the restoration of historic buildings, it is possible that insurance premiums can be significantly reduced. In regions where fire is a threat such as earthquake zones, sodium silicate, another type of waterglass, is sprayed onto the buildings as a cheap method of fireproofing them. A one-time application of a silicate paint can provide a durable, protective and breathable surface lasting for decades, which can be washed as necessary without any damage to the surface or substrate. With modern acrylic paints, mould and fungi can form in areas of trapped moisture, and where moisture runs down the inside of walls, which can attack internal timbers and finishes. Silicate paints fall into one of three categories – pure silicate, silicate dispersion and sol-silicate paints. Today the majority of commercially available silicate paints are silicate dispersion paints. These have many advantages over limewash and film-forming modern acrylic paints, such as ● A minute pore size allowing high vapour permeability, yet not allowing rain penetration, as the water molecules are too large Silicate paints, being derived from mineral raw materials, are environmentally friendly in both production and in use, with the long life of the product saving on costs and natural resources, helping to protect the environment and our health, as well as our buildings. ● Entirely unaffected by UV light (which can cause modern acrylic paints to become brittle and split over time) thereby retaining their original colour ● Water repellent and resistant to airborne pollutants, particularly acid rain Silicate Paints – The three types ) Pure Silicate Paints : for only very pure mineral substrates and comprising two components - the binder (waterglass) and the powder (pigment and fillers) - which must be combined immediately prior to application. This is a process that requires significant skill and knowledge and is now used almost exclusively by historians. ● Very durable with a long life (with known examples fully protected and still going strong after many decades), making it a very cost effective choice and ideal for projects where minimal maintenance is required ● Suitable for all mineral surfaces, internal and external, including lime renders and plasters, cement, stone, brick, gypsum Silicate Dispersion Paints : come ready prepared and contain a small quantity of acrylic binder, suitable for a much wider range of substrates including those of lower strength. The manufacturing process is much simpler than for Pure Silicate Paints. ● A comparable thermal expansion co-efficient to the mineral substrate thereby reducing stresses and minimising differential expansion (a big problem with many modern acrylic paints) Sol-silicate Paints : comprising silica sol and waterglass; specifically designed to cover previously painted surfaces such as acrylics and glosses, and on nonmineral plasters. The binding is both chemical and physical. ● The solvent is water (in many modern acrylic paints the solvent is petrochemical) ● Passive fire resistance, particularly suitable for highly populated buildings, public and communal areas i i Conservation & Heritage Journal 9 final issue 8:Layout 1 7/20/15 10:43 AM Page 10 Silicates - What are they? 'Silicon is a chemical element, one of the 97 natural building blocks from which our minerals are formed. A chemical element is a substance that can't be subdivided into simple substances without splitting atoms. Silicon is the second most abundant element on the earth's crust, making up about 27% of the average rock. Silicon links up with oxygen (which makes up 55% of the earth's crust) to form the most common suite of minerals, called the silicates. Quartz, feldspars, olivine, micas, thomsonite, jadeite, and prehnite are all silicates. There is so much oxygen around that pure native silicon is almost never found naturally. Silica is a bit of a trickier concept. It refers to the combination of silicon plus oxygen. The mineral quartz is silica, but so are the minerals tridymite, coesite, cristobalite and stishovite which are mineral forms of silica that are stable at high temperature and pressures. All these minerals are also silicates. In other words quartz is a silicate made out of pure silica. But feldspars contain sodium, aluminium, potassium and calcium in addition to silicon and oxygen. Thus feldspars are silicates but they are not pure silica.' ■ Dr Bill Cordua References/Further reading Tesh, G. (2002) Paints and their History, The Western Morning News www.jackinthegreenlime.co.uk/silicate.html www.memim.com/silicate-mineral-paint.html Tanya Jewell is a Technical Sales Adviser for Mike Wye and Associates Ltd., specialising in Natural Paints and finishes. www.mikewye.co.uk Cordua, B. (1998) Silicon, Silica, Silicates and Silicone, University of Wisconsin Davies, G. (1996) Vapour Permeable Paint, The Building Conservation Directory Parker, J. (2003) Inorganic Coatings for Restoration, Masonry Magazine Tesh, G, (2009) A Natural Solution to Painting and Decorating, Sustain Magazine Above, South Devon Cottage with SewcilTEK silicate paints i i Conservation & Heritage Journal 10
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