Installation Instructions

Two Panel Frameless
Bypass Door
Series
4700
INSTALLATION INSTRUCTIONS
Please Record Model Number From Carton Label Here
Please read these instructions carefully to
familiarize yourself with the required tools,
materials, and installation sequences. The
Exploded Diagram of the door on page 2 will
also provide a helpful reference when
relating the location of the various parts.
IMPORTANT: You should check
with your local plumbing or building
code agency about this product for
compliance before it is installed.
basic tools and materials needed
TOOLS
MATERIALS
Measuring Tape
Hacksaw with 32 teeth per inch blade
Electric Drill
Drill Bit- 3⁄16"
Masonry Bit for ceramic tile- 3⁄16"
Screwdriver-Phillips
Level
Fine File
Pencil
Center Punch
Hammer
Safety Glasses
Save
Caulking Gun
Caulk
Masking Tape
Installation Instructions
For Future Reference
how to care for your door
NEVER USE SCOURING POWDER, PADS OR
SHARP INSTRUMENTS ON METAL WORK OR
GLASS PANELS.
The use of a squeegee following each shower is
recommended to eliminate water spots on the inside
of the glass panels.
An occasional wiping down with a mild detergent
diluted in water is all that is needed to keep the
panels and anodized aluminum parts looking new.
CAUTION: TEMPERED GLASS CAN NOT BE CUT.
part names for installation
Anchor
Roller
Screw
No.
8-18 x 3⁄8"
Hex Washer
Head
Top Track
Bumper
Insert
Roller
Bracket
Flange
Clamp
Plate
Wall
Jamb
No. 8-18 x 3⁄8"
Panhead
Screw
No.
8-32 x 3⁄8"
Flathead
Screw
Panel
Bracket
Roller
Top (Longer)
Towel Bar
Left Hand
Towel Bar
Bracket
Clamp
Gasket
Wall Jamb
Mounting
Screw
No.
8-18 x 1 1⁄2"
Panhead
No.
8-18 x 3⁄8"
Flathead
Screw
Clamp
Gasket
Bumper
Bottom
Towel
Bar
Wall Jamb
Mounting
Screw
No.
8-18 x 1 1⁄2"
Panhead
Bumper
Insert
Set
Screw
Handle
Gasket
Right Hand
Towel Bar
Bracket
Handle
Gasket
Handle
Front
Panel
Handle
Guide
Wall
Jamb
Guide
Guide Screw
No. 8-18 x 3⁄8"
Panhead
Guide
Bottom
Track
Inside
Panel
Bumper
Anchor
2
1
MEASURING FOR
BOTTOM TRACK
CAUTION: If your shower has a curve in
the corners at the side walls, be sure to
measure distance D above curves.
Measure distance D at the flattest part of
the shower ledge.
"D"
CAUTION: If a steel tape is used, be sure
to add the width of the case to the
measurement.
2
CUTTING BOTTOM TRACK
Note: Wear Safety Glasses.
Bottom
Track
Cut bottom track 7⁄8" shorter than distance
D.
IMPORTANT: Do not measure and cut
top track until wall jambs have been
installed. (See step 10 ).
For best results use a 32 tooth hacksaw
blade and a miter box.
3
DRILLING GUIDE HOLES
IN BOTTOM TRACK
Bottom
Track
Note: Wear Safety Glasses.
Divide the cut length of the bottom track
by four. Measure from each end of bottom
track and use this dimension to mark each
end of the bottom track on the "V" groove.
Place a guide on the bottom track and
move the guide so that the hole in the
guide will be aligned with the mark on the
bottom track. Using the hole in the guide
a s a t e m p l a t e , d r i l l a 1⁄8" diameter hole
through the bottom track. Drill on opposite
end of track using same procedure.
Guide
Centerline
Place the guide on the bottom track
exactly at center of track. Using the hole
i n t h e g u i d e a s a t e m p l a t e , d r i l l a 1⁄8"
diameter hole through the bottom track.
Do not install guides now. Install guides
in step 15.
4
LOCATING BOTTOM TRACK
Place the bottom track on the flattest part
of the ledge with the sloping face of the
track towards the inside of the shower.
Make sure that the space between the wall
and track is the same on both ends.
Fasten the track with masking tape. Mark
the ledge with a soft pencil along the front
edge of the track.
Front
Side
Bottom
Track
This Side
Toward
Inside
of Shower
3
5
LOCATING WALL JAMB
Wall Jamb
Round off
bottom ends
of wall jambs
if necessary.
Place one wall jamb down over end of
bottom track. Wall jamb must sit flat
against the wall with the legs of wall jamb
fully engaged with bottom track.
CAUTION: The wall jamb must sit flat
against the wall with the legs of wall jamb
f u l l y e n g a g e d w i t h t h e b o t t o m t r a c k.
Shape the bottom end of the wall jamb
with a file if the wall jamb end is not fully
engaged with the bottom track.
Bottom Track
(Inside)
Wall
Jamb
If the end of the wall jamb is not shaped
c o r r e c t e l y, t h e d o o r p a n e l s w i l l n o t
operate properly in the panel guides.
Bottom Track
6
MARKING HOLE LOCATIONS
Use a level to plumb the wall jamb as
shown and mark the 3 hole locations.
Repeat procedure at opposite end of unit
with other jamb and make sure that the
end of wall jamb is fully engaged with the
bottom track. Use same procedure as in
step 5 to insure end of wall jamb is fully
engaged with the bottom track.
7
DRILLING HOLES
NOTE: Wear Safety Glasses
Lightly center punch the 3-hole locations
for each wall jamb. On cermic tile, use the
center punch to nick the surface glaze. Tap
the punch lightly with your hammer so you
don’t crack the tile.
Drill all 6 holes with a 3⁄1 6" drill bit. Use a
masonry bit for ceramic tile.
After drilling, thoroughly clean the tub or
shower ledge and insert plastic anchors
into all 6 holes.
4
Wall
Jamb
Pencil
Level
8
Caulk
Here
CAULKING BOTTOM TRACK
Remove the bottom track from the shower
ledge and apply two beads of caulk on the
underside of the track as shown. Apply
enough caulk to just barely overfill the
grooves. This will give a good seal with
the ledge.
Bottom
Track
Install bottom track on ledge at location
marked in step 4.
9
Wall
Jamb
INSTALLING WALL JAMBS
Place each wall jamb over the bottom
track and align the holes in the wall jamb
with the holes in the wall.
W i t h N o . 8 - 1 8 x 1 1⁄2" s c r e w s t h r o u g h
bumpers, secure wall jambs to wall.
Push bumper inserts into each bumper.
No. 8-18 x 1 1⁄2"
Panhead Screw
10
Bumper
Bumper
Insert
No. 8-18 x 1 1⁄2"
Screw
MEASURING, CUTTING AND
INSTALLING TOP TRACK
Measure
Here
NOTE: Wear Safety Glasses.
Measure the wall to wall opening at the
top of wall jambs. CAUTION: If a steel
tape is used, be sure to add the width
of the case to the measurement.
Cut the top track 1/32" shorter than the
actual measurement to allow for
clearance. For best results, use a 32
tooth hacksaw blade and a miter box.
File rough edges and install top track
over the wall jamb ends.
3⁄ 4"
11
SECURING TOP TRACK
Approximately
1⁄ 2"
M e a s u r e a p p r o x i m a t e l y 1⁄2" f r o m t h e
bottom of the top track leg , (first groove
in top track), and across 3⁄4" and drill a
1⁄8" diameter hole through the top track
and wall jamb.
Repeat on the opposite end of the top
t r a c k a n d s e c u r e w i t h 2 N o . 8 - 1 8 x 3⁄8"
panhead screws.
No.
8-18 x 3⁄8"
Panhead
Screw
5
12
INSTALLING ROLLERS
AND CLAMPS
Note: The Steel Side (Nut Side)
of Roller must be installed
against the Roller Bracket Flange.
IMPORTANT: Be sure the glass panels and clamp
assemblies are clean and dry before installing.
Using No. 8-18 x 3⁄8" hex washer head screws,
assemble a roller on each clamp assembly on
the roller bracket flange side as shown.
Clamp Assembly
(Roller Bracket
Flange Side)
Clamp
Gasket
Note: The steel side (Nut Side) of roller must be
installed against the roller bracket flange.
At the top end of each glass panel, fit a clamp
gasket onto each side of panel 1" from the
edge of panel as shown.
F R O N T P A N E L R O L L E R L O C A T I O N ----I f t h e
glass is smooth on both sides, install the clamp
assemblies with the rollers on the same side of
glass panel. If the glass panel has a rough side,
install the clamp assemblies with the rollers on
the rough side of glass.
1"
Clamp
Gasket
No. 8-18 x 3⁄8" Hex
Washer Head Screw
I N S I D E P A N E L R O L L E R L O C A T I O N ----I f t h e
glass is smooth on both sides, install the clamp
assemblies with the rollers on the same side of
glass panel. If the glass panel has a rough side,
install the clamp assemblies with the rollers on
the smooth side of glass.
Determine roller locations and fit clamp
assemblies down over each clamp gasket.
Ti g h t e n t h e 3 s c r e w s i n e a c h o f t h e c l a m p
assemblies.
CAUTION: Tighten the screws again and pull up
on each of the clamp assemblies to insure that
they are securely clamped to the glass panels.
Tighten all screws a minimum
of 3 times to insure all clamp
assemblies are securely
clamped to glass panels.
Tighten the screws again to be sure the clamp
assemblies are securely clamped to the glass
panels.
13
INSTALLING FRONT
DOOR PANEL
From inside the shower, install the front panel
first. Lift it up inside the top track and hang the
rollers on the front rail of the top track.
FRONT
SIDE
Front
Rail
Align the front panel with the wall jamb opposite
the showerhead side.
If adjustment is needed, remove the panel and
loosen roller screw(s). Move the roller(s) in slot
to align door panel. Tighten screw(s) and hang
the door panel.
6
Front
Panel
14
INSTALLING INSIDE
DOOR PANEL
FRONT
SIDE
From inside the shower, install the inside
door panel. Lift it up inside the top track
and hang the rollers on the inside rail of the
top track.
Inside
Rail
Align the inside panel with the wall jamb on
the showerhead side.
Inside
Panel
If adjustment is needed, remove the panel
and loosen roller screw(s). Move the
roller(s) in slot to align door panel. Tighten
screw(s) and hang the door panel.
15
INSTALL BOTTOM
TRACK GUIDES
Push both panels to one side as shown in
figure 1.
Place a guide on the bottom track exactly at
center of track and align with the drilled
hole. Fasten the guide with a No. 8-18 x 3⁄8"
panhead screw.
Place another guide near the end of bottom
track and align with the drilled hole. Fasten
t h e g u i d e w i t h a N o . 8 - 1 8 x 3⁄8" p a n h e a d
screw.
Push both panels against the opposite side
as shown in figure 2 and install the other
panel guide.
Figure 1
Guide
Guide
No.
8-18 x 3⁄8"
Panhead
Screw
Guide
Figure 2
16
INSTALLING PANEL BRACKET
TO TOWEL BAR BRACKET
Place one of the panel brackets on the left
hand towel bar bracket as shown. Align hole
in panel bracket with hole in towel bar
bracket and secure with a No. 8-32 x 5⁄1 6"
flathead screw. Repeat procedure for the
other panel bracket and right hand towel
bar bracket.
Panel
Bracket
No. 8-32 x 5⁄16"
Flathead Screw
Left Hand
Towel Bar
Bracket
7
17
INSTALLING TOWEL BAR
BRACKET AND TOWEL BAR
Left HandTowel
Bar Bracket
Handle
Gasket
Fit a handle gasket over the left side
of the outside glass panel.
Important: Use 2 handle gaskets o n
each side of pebble glass panels. Use
1 handle gasket on each side of clear
glass panels.
Open
End
Outside
Panel
Locate gasket at horizontal center of
panel and push the left hand towel bar
bracket onto the handle gasket.
Longer
Towel
Bar
Insert the longer towel bar into the top
hole of bracket and insert the other
towel bar into the bottom hole of
bracket.
Towel
Bar
Handle
Gasket
Handle
Gasket
Fit the other gasket exactly across
from the installed gasket and towel
bar bracket and push the right hand
towel bar bracket onto the handle
gasket with the towel bars pushed into
the towel bar bracket.
Right Hand Towel
Bar Bracket
Install 2 set screws into each bracket
and secure with a 5⁄6 4" hex key wrench.
Set
Screw
8
18
INSTALLING HANDLE TO
INSIDE DOOR PANEL
Inside
Panel
Be sure glass is clean and dry.
Apply tape to the back side (smooth
side opposite the recessed side) of
each handle and remove the plastic
covering from tape on each handle.
Handle
Install one of the handles on the
inside panel toward the shower
head side, 2" from edge and on the
horizontal center line of panel.
Install the other handle exactly
behind the installed handle on the
opposite side of the glass.
19
Handle
CAULKING
Carefully Caulk Where:
A. Wall Jambs and Wall Meet.
B. Bottom Track and Wall Jamb
Join.
A.
C . Bottom Track and Shower Ledge
Join.
B.
Allow caulk to set for 24 hours before
use.
C.
9
parts list
25
23
26
12
21
22
9
1
10
8
7
11
12
10
9
8
7
25
23
22
26
11
9
12
7
11
16 19
21
8
7 11
15
10
17
9
12
8
20
5
20
19
23
26
23
16
22
18
6
21
3
10
21
22
26
15
3
20
13
20
14
23
14
4
13
22
21
24
26
25
24
25
4
23
2
24
22
25
21
26
10
parts list
When ordering parts, specify model number, part number, quantity and color.
Part Numbers For Model
Key
No.
Record Model No. Here
Description
Qty.
Silver
1
2
3
4
5
6
---7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Top Track
Bottom Track
Wall Jamb
Glass Panels
Top Towel Bar (Longer)
Bottom Towel Bar
Clamp Assembly consists of Key Numbers; 7, 8, 9 and 10
Roller Bracket
Clamp Plate
Clamp Gasket
Clamp Assembly Screw- No. 8-32 x 3⁄8" Flathead
Roller
Roller Screw-No. 8-32 x 3⁄8" Hex Washer Head
Handle
Handle Tape-Adhesive Backing
Panel Bracket
Panel Bracket Screw-No. 8-32 x 5⁄16" Flathead
1
1
2
2
1
1
4
4
4
4
12
4
4
2
2
2
2
Left Hand Towel Bar Bracket
1
Right Hand Towel Bar Bracket
1
Panel Bracket Gasket
Guide and Top Track Screw-No. 8-18 x 3⁄8" Panhead
4
4
6
6
6
3
5
Anchor
6
Set Screw-No. 8-32 x 5⁄16"
Wall Jamb Bumper
Wall Jamb Bumper Insert
Wall Jamb Mounting Screw-No. 8-18 x 1 1⁄2" Panhead
Bottom Track Guide
Polished Brass
Call Customer Service
765301
746901
746701
792201
484710
555900
745501
768701
707000
780301
232116
842601
842501
792301
717001
702701
702803
456304
789301
456311
162217
765302
746902
746702
792201
484711
555900
745501
768702
707000
780302
232117
842602
842502
792301
717001
702701
702803
456305
789301
456312
162217
11