Heat stability of milk Mike Lewis Heat Stability • Poor heat stability may influence the following operations: • • • • • Pasteurisation Sterilisation UHT In-container (especially concentrates) Evaporation Milk sterilised at 120 C for 15 min Increasing additions Different phosphates, citrate, EDTA and calcium chloride additions Effects of poor heat stability • In UHT treatment, milk having poor heat stability can give rise to fouling of heat exchangers and sediment formation. It is best to avoid UHT treating such milk. • These problems may be encountered to a lesser extent in pasteurisation and ESL milks • Evaporators may also be susceptible to fouling and hence to longer cleaning regimes • Fouling of membranes also occurs Methods for assessing heat stability • • • • • • • • Heat coagulation temperature Heat coagulation time Viscosity measurement Heat exchanger fouling Sediment formation Coagulation Casein micelle size Two main determinants of heat stability are pH and ionic calcium Heat coagulation time-pH profiles Some observations on this method • Why does heat stability go through a maximum and minimum. • As pH is increased, Ca2+ decreases, micelles are less susceptible to coagulation. • At pH maximum, K-casein dissociation occurs, this has a destabilising effect • However at minimum, Ca2+ is further educed and this becomes the dominating influence • There is an element of subjectivity in determining the point at which coagulation first takes place. • However, it is claimed that it is possible to obtain reproducible results with practice. • A variant on this procedure is to determine the heat coagulation temperature, which is the temperature required to coagulate milk in a given time period (Rose, 1962; Horne and Muir, 1990). Noteworthy Observations • However, despite all the research work, problems related to poor heat stability of milk are still encountered in commercial processes. • Singh (2004) stated that the heat coagulation time (heat stability) often correlates very poorly with the stability of milk on commercial sterilization. • He also pointed out that from an industry point of view, the use of a pilot scale or laboratory scale sterilizer which simulates sterilization conditions used in practice provides more reliable results and prediction of behaviour of milk in commercial plants, although this is not possible without access to pilot plant facilities. Some studies on pH and ionic calcium relationships in cow’s and goat’s milk Total calcium and ionic calcium in milk of different species (average values) Ionic calcium (mM) Human Total Calcium (mM) 7.5 Cow 30 1.80 Goat 34 2.67 Sheep 55 2.01 Mouse 71 ? Human Blood 2.05-2.5 1.1 – 1.32 3.0 Measuring ionic calcium in milk • Ion-exchange equilibration, Christianson et al. (1954). • Murexide complexing agent, Tessier and Rose (1958); White and Davis (1958). • Use of an ion selective electrode designed for measuring calcium in blood (measures activity). • Development of standards with pH (6.7) and ionic strength (81mM) similar to milk • Calibration of the system prior to use daily: (with five standards, over range 0.25 to 3.00 mM) Immersion type and flow-though electrodes Calibration for ionic calcium meter log (concentration) mM 0.6 0.5 0.4 0.3 0.2 0.1 0 76 78 80 82 84 mV 86 88 90 92 Guidelines for reliable results • Immersion probe or flow-through probes • Divalent ions: ~ 29 mV change for 10 fold change in concentration • 8 to 9 mV per doubling of concentration • Important to check performance and reproducibility of the electrode • Calibrate every day prior to use. Ionic calcium and alcohol stability for 10 different cows over a complete lactation period Cow No 6848 227 6737 6789 6653 6930 36 6790 6747 6596 Ionic Calcium (mM) Mean 1.53 1.87 1.92 1.97 2.14 2.23 2.30 2.38 2.40 2.67 sd 0.22 0.19 0.29 0.41 0.44 0.65 0.53 0.56 0.38 0.57 Alcohol stability (%) Mean 84% 87% 79% 79% 75% 78% 79% 72% 76% 68% sd 5% 7% 7% 7% 10% 12% 6% 11% 5% 7% Distribution of ionic calcium in cow’s and goat’s milk 20 18 Samples (%) 16 14 12 cow's milk 10 goat's milk 8 6 4 2 0 1.0- 1.2- 1.4- 1.6- 1.8- 2.0- 2.2- 2.4- 2.6- 2.8- 3.0- 3.2- 3.4- 3.6- 3.8- 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0 ionic calcium (mM) Distribution of ethanol stability in cow’s and goat’s milk 35 samples (%) 30 25 20 cow's milk 15 goat's milk 10 5 0 3539 4044 4549 5054 5559 6064 6569 7074 7579 ethanol stability (%) 8084 8589 9094 9599 Ionic calcium against adjusted pH for several cows log [Ca2+] (mM) 0.8 0.6 0.4 0.2 0.0 -0.2 5.8 6.0 6.2 6.4 6.6 6.8 7.0 pH 6928, pH 6.71 7191, pH 6.67 6818, pH 6.70 26, pH 6.71 42, pH 6.69 57, pH 6.73 58, pH 6.78 bulk, pH 6.66 3 Ca++ + 2HPO42- Ca3PO4 + 2H+ 46, pH 6.56 Changes in pH and ionic calcium caused by different events 4.00 ionic calcium (mM) 3.50 RO evap 3.00 UF TSC DSHP 2.50 Series1 Linear (Series1) CaCl2 2.00 1.50 acid 1.00 R2 = 0.399 sterilise SHMP Freeze? 0.50 HTST UHT 6.45 6.50 6.55 6.60 6.65 pH 6.70 6.75 6.80 6.85 Salts that could be used • • • • • • • • Trisodium citrate (TSC) Dihydrogen sodium phosphate (DHSP) Disodium hydrogen phosphate (DHSP) Sodium hexametaphosphate (SHMP) EDTA (disodium salt) EDTA ( tetrasodium salt) EDTA ( disodium,calcium salt) Calcium chloride Some calcium salts • • • • • • • • • Calcium carbonates: Calcium lactate: Calcium citrates Calcium phosphates Calcium chloride Calcium hydroxide Calcium gluconate E170 E327 E333 E341 E509 E526 E578 Calcium acetate (E263); calcium tartrate (E354); calcium sulphate (E516); calcium oxide (E529), calcium ferrocyanide (E538), Calcium silicate (E552), calcium diglutamate (E623), calcium guanylate (E628), Calcium Inosinate (E362); calcium 5’-ribonucleotides (E634) • Calcium DISODIUM ethylene diamine tetra acetate (E385) Measuring sediment in milk • Centrifuge milk at ~ 3000 G for 30 min to 1h • Useful for assessing heat stability • Emulsion stability during storage • All milk contains sediment • One important question is how much sediment is required before it can be detected by taste? Heat Stability Measurement (our method) Sediment from whole milk stored for 4 months at different temperatures In-container and UHT products • Comparison studies for goat’s milk and cow’s milk • Measuring sediment and casein micelle size • Making goat milk behave like cow milk and vice versa. • One conclusion is that on some occasions there are quite big differences between incontainer and UHT sterilisation. The effect of added DSHP, TSC and CaCl2 on the sediment following UHT and in-container sterilisation for three fully replicated trials for goat milk 6.00 Sediment Percentage (dwb%) 5.00 4.00 In-direct UHT 3.00 In-container Sterilisation 2.00 1.00 0.00 CaCl2 2.0 (mM) -1.00 CaCl2 1.0 (mM) CaCl2 0.5 (mM) Control DSHP 6.4 (mM) TSC 6.4 (mM) DSHP 12.8 (mM) TSC 12.8 (mM) Bovine milk The effect of added DSHP, TSC and CaCl2 on the sediment following UHT and in-container sterilisation. 1.80 percentage of dry sediment % 1.60 UHT 1.40 1.20 1.00 0.80 0.60 In-container sterilisation 0.40 0.20 0.00 CaCl2 2mM Control DSHP 10mM Milk samples TSC 10mM Bovine milk The effect of added DSHP, TSC and CaCl2 on the casein micelle size following UHT and in-container sterilisation 1200.00 Casein micelle size d.nm 1000.00 Original 800.00 600.00 UHT 400.00 200.00 . In-container sterilisation 0.00 CaCl2 2mM Control DSHP 10mM Milk samples TSC 10mM Thee Effect of added DSHP, TSC and CaCl2 on pH and Ca2+ before and after UHT treatment Before heat treatment Properties Milk samples Mean±SD pH Control 6.78±0.03b 6.70 - 6.85 6.77±0.03b 6.71 - 6.83 10 mM DSHP 10 mM TSC 6.96±0.03c 6.89 - 7.01 7.05±0.03d 6.99 - 7.11 6.93±0.03c 6.86 - 6.99 7.03±0.03d 6.97 - 7.10 2 mM CaCl2 Control 10 mM DSHP 10 mM TSC 6.71±0.03a 1.91±0.23b 0.87±0.10a 0.93±0.13a 6.70±0.03a 1.81±0.24b 0.84±0.13a 0.92±0.13a 2 mM CaCl2 2.34±0.27c 1.81 - 2.84 Ca2+ (mM) Range Indirect UHT 6.65 - 6.78 1.38 - 2.29 0.65 - 1.06 0.68 - 1.14 Mean±SD Range 6.64 - 6.76 1.43 - 2.44 0.63 - 1.10 0.68 - 1.24 2.14±0.26c 1.75 - 2.63 Table 3. Effect of added DSHP, TSC and CaCl2 on the dry sediment percentage after UHT treatment PS: SP=Spring; SM=Summer; A=Autumn; W=Winter; NS=Non-significant difference Indirect UHT Properties Milk samples Mean±SD Range Seasonal variation Heat stability (Dry sediment %) Control 0.19±0.05a 0.10 - 0.29 SM > A and W 10 mM DSHP 0.24±0.11ab 0.12 - 0.62 SP > A and W SM >A 10 mM TSC 0.33±0.23b 0.12 - 1.31 SP > A and W 2 mM CaCl2 0.31±0.10b 0.18 - 0.51 SM > SP, A and W Table 4. Effect of added DSHP, TSC and CaCl2 on pH and Ca2+ before and after in-container sterilisation. In-container Before heat treatment sterilisation Properties Milk samples Mean±SD Range Mean±SD Range pH Control 6.78±0.03b 6.70 - 6.85 6.62±0.03c 6.57 - 6.70 10 mM DSHP 6.96±0.03c 6.89 - 7.01 6.59±0.03b 6.52 - 6.65 10 mM TSC 7.05±0.03d 6.99 - 7.11 6.80±0.03d 6.70 - 6.86 2 mM CaCl2 6.71±0.03a 6.65 - 6.78 6.55±0.03a 6.49 - 6.62 Control 1.91±0.23b 1.38 - 2.29 1.85±0.24c 1.35 - 2.20 10 mM DSHP 0.87±0.10a 0.65 - 1.06 0.64±0.15a 0.36 - 1.13 10 mM TSC 0.93±0.13a 0.68 - 1.14 1.01±0.18b 0.72 - 1.44 2 mM CaCl2 2.34±0.27c 1.81 - 2.84 2.23±0.30d 1.60 - 2.64 Ca2+ (mM) Table 5. Effect of added DSHP, TSC and CaCl2 on the dry sediment percentage after in-container sterilisation PS: SP=Spring; SM=Summer; A=Autumn; W=Winter; NS=Non-significant difference In-container sterilisation Seasonal variation Properties Milk samples Mean±SD Range Heat stability (Dry sediment %) Control 0.24±0.10a 0.02 - 0.56 NS 10 mM DSHP 1.15±0.44c 0.31 - 1.77 W > A 10 mM TSC W > SM and A; 0.75±0.38b 0.16 - 1.65 SP > A 2 mM CaCl2 0.23±0.07a 0.13 - 0.39 SM > SP Miniature UHT plant T P P Hot water in Main heater T T Water Product tank tank Pump 3-way valve P Cold water in Out Cooler Steam in Overflow valve Backpressure valve Filter Steam out Preheater Flow meter T Out P Monitoring Fouling • Monitoring temperature, pressure and flow rate and overall heat transfer coefficient. • OHTC = U GC p A lm Where U = overall heat transfer coefficient in kcal/hr-m2 G = mass flow rate in kg/h Cp = specific heat of milk in kcal/kg -C Δθ = Temperature difference in °C A = surface area of the tubings in m2 ΔTlm = log mean temperature difference in °C = [(steam in – milk out)-(steam out – milk in)]/ log [(steam in –milk out)/(steam out – milk in)] Comparison of cows’ and goats’ milk Cow VS Goat 3500 2500 2000 1500 Cow 1000 Goat 500 Time, S 3180 2940 2700 2460 2220 1980 1740 1500 1260 1020 780 540 300 0 60 OHTC, W/m 2 K 3000 Table showing the effect of additives on pH, ethanol stability and ionic calcium for goat’s milk pH Ionic Calcium (mMol) Ethanol stability (%) Fresh goat milk 6.63 2.55 54 Fresh goat milk with 0.2% tri-sodium citrate 6.76 1.24 76 Fresh goat milk with 0.2% sodium hexa metaphosphate 6.73 0.83 98 Fresh goat milk with resins (0.3%) 6.62 1.72 68 Comparison of ionic calcium reduced milk with raw goats’ milk 3500 2500 Phosphate 2000 Citrate 1500 Resins Raw 1000 500 Time, S 2040 1860 1680 1500 1320 1140 960 780 600 420 240 0 60 2 OHTC, W/m K 3000 Table showing the effect of CaCl2 on pH, ethanol stability and ionic calcium in cows’ milk pH Ionic Calcium (mMol) Ethanol stability (%) Fresh cow milk 6.76 1.75 86 Fresh cow milk with 0.01% CaCl2 6.73 1.99 80 Fresh cow milk with 0.03% CaCl2 6.70 2.36 78 Fresh cow milk with 0.05% CaCl2 6.64 2.97 58 Effect of increased ionic calcium level in Cows’ milk 3500 2500 2000 1500 0.01% 1000 0.03% 500 0.05% 0 60 30 0 54 0 78 0 10 20 12 60 15 00 17 40 19 80 22 20 24 60 27 00 29 40 31 80 2 OHTC, W/m K 3000 Time, S Effects of heat on whey • whey easily coagulates on heat treatment • eg production of ricotta (whey cheese) • coagulation can be prevented by heating and controlled shear • controlled aggregation/ microparticulation • effects of pH on whey protein denaturation!! Upbeat(whey protein (8%) drink) Some challenges • Fouling of evaporators has been little researched. • Microparticulation improves the hea stability of whey protein. However, there is scope for further improvements • Heat stability of milk will be better understood when pH and ionic calcium can be measured at sterilisation temperatures Sterilised evaporated milk samples with different stabilisers pH and ionic calcium in UF permeates at different temperatures Samples pH Ca2+ (mM) Milk 6.70±0.04 1.76±0.55 Permeate at 80°C 6.41±0.04 0.57±0.19 Permeate at 5.91±0.03 0.29±0.03 5.65±0.04 0.19±0.04 120°C Permeate at 140°C Changes in pH and ionic calcium during UHT and in-container sterilisation Questions? • Please type your questions into the chat box
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