Majestic Manufacturing Inc. GT1 Body

Majestic Mfg., Inc. • 4536 State Route 7 • New Waterford, Ohio 44445 • 1-888-MAJ-RIDES
DAILY INSPECTION SCHEDULE
INITIAL APPROPRIATE
BLOCK AFTER
INSPECTION
- -
SCOOTER
BUILDING
INSPECTION
-
DAY
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YR.
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DATE: W EE K EN DI NG
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COMMENTS/REPAIRS
RECTIFI ER SPEED SElTl NG #3
RECOMM ENDED SPEED 3 F.p.s.
A LL FENC E IN STA LLED
ENTE R/ EXIT
GATES OPERA BLE
RAM PS A N D HI NGE PIN S
IN STA LLED
RAMP ANTI-S KID TO
FACTO RY STA N DARDS
e
RAMP RAILI NG SPRING PINS
INSTA LLED
REMOVAB LE BU M PER RAI L
SECURE
HYDRAULI C SW ITCH OFF
FE NC E GUA RDS INSTALLED
(I F A PPLICABLE)
CONTINUITY/ NO SHORTS
CE ILIN G PAN ELS SECURE
SA FETY RULES LEGIBLE
ALL SAFETY KEYS INSTA LLED
EX ITS NOT BLOC KED
BUMPER CAR BLDG.
FLOOR D RY
BUMPER
CAR
INSPECTION
SEAT BELTS
2 PER CAR
POLE PAD
1 PER CAR
STING ER HEAD
1 PER CAR
BUMP ER TIRE CONDITIO N
STEERING W HEEL
OPERATION A U CO N DITIO N
STE ERI NG WH EEL PAD
SECURE/ CON DITION
CAR I NTE RIO R CLEAN
LAP BAR TO
FACTORY STAN DARDS
BUMP ER TI RE PRESSURE
10 PSI
Qu estions or concerns regarding bumper car operation o r safety, please call 1-888-MAJRIDES,
Monday through Friday 8am to 4 :30pm.
33
Majestic Mig., Inc .• 4536 Siale Roule 7· New Waterford, Ohio 44445 • 1· 888·MAJ·RIDES
COm l>l . '.
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FR FR FR
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COMPLETE MOTOR/ AUTOMOTIVE CLUTCH
Part NO.
119A
119B
UOA
120B
121A
121 B
m
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129A
129B
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Description
Field Coils 90 Volt
Field Coils 4B Volt
Motor Housing 90 Volt
MOIor Housing 48 Volt
Annature 90 Volt
Armature 48 Volt
Front Wheel
A. 81ack Rubber
B. New POly
C. Maj estic New POly
D. Resurfaced Poly
Bell Hou~ng
Clutch Shoe Holder
Fixing Bolt
Double BruSh HOlder
Hex Bolt
MOtor Mounting 810ck (2)
Plate Mounti ng Bru5h (2)
Plate Mounting Brush (4)
Single Bru5h Holder
Bru5h with Wire
Commutator Ring
InSUlator Plate
Insulator Plate
Part No.
m
'"
'"
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'"
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140A
'"
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De.scrlptlon
Dutch Shoe Pin
Bearing (6204 2RS)
Bearing (6206 2RS)
Snap Ring
Clutch Shoe
5<~
Brush Holder Pin
Insulator lUbe
Insulator
Bearing
Brush without Wire
Complete Motor sold
w ithout DrI~e Whet-I
A. 90 VOlt MOtor
B. 48 Voll Motor
1. Dutch Shoe Type MOlor
,"W
2. Dutch Shoe Type Motor
Reman
3. Clutch Aulomoti~e Type
Motor New
4. Clutch Aulomoli~e Type
Motor Reman
,
Part NO. Desc:rlptlon
Labor TO Rebu ild MotOtS; ____
149
Allen Bolt
'
159
Insulator
lBOA
Dutch flywheel
lBOB
Floor Pick-up Clutch
flywheel (Fi nned)
FR-l3
A. Complete Clutch
Ceiling/Pick-up
B. Complete Dutch
Floor/ Pick-up
FR-l
Gear Box Side Plate
FR-2
Dutch Disk
FR-3
COupling
FR-4
Disk Holder
FR-S
Key
fR-6
Sprlng Pin
f R-7
Snap Ring
FR-B
Spring
f R-9
Washer
FR-IO
Hex Nut
FR-! 1
Connection Pin
FR-U
Clutch Shoe Band
Majestic Mfg., Inc.· 4536 State Route 7' New Waterford, Ohio 44445 • 1-888-MA.f·RIOES
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PLANETARY TRANSMISSION
Part No.
m
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180A
1808
'"'",
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"6
Desniption
Transmission· CaSf'
Ring Gear
Transmission Cover
Clutch Flywheel
Root Pick·up Outch
AywheellFlnned)
End Block
Large Ring
Small Ring
Sma iiO Ring
Part No.
IBBA
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188B
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Description
Snap Ring
Allen Bolt
Hex Bolt
Large 0 Ring
Mounting Gear
Spur Gear
Bearing 1620B 2RS)
Bearlng 116006)
Bearlng (6204)
Bearing 16202)
large Ring
•
Part NO.
'"
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H-B03 -3
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H·802·4
190N
H·802·S
109S
De scription
GreaSf' Retainer 55.70.8
Drive Gea,
GreaSf' Relalne, 30.47.6
bternal Motor Stop
Shock Ab5Olbe.
Rubber Stop
Mounting Gear
lock Nut
""
External M otor SlOp Kit
Transmission G,eaSf' IQt)
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Mojostlc Mfg .. Inc.· 4536 Sloto Route 7· New Waterford. OhIo 44445· 1-888-MAJ_RIOES
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MOTOR HOUSING AND STEERING UNIT
Part No. Description
""
100B
~ Outer Hou~ng
Center COlumn
COver Outer Housing
Off!iel Column
(arbon 8rush with Wire
Brass Contact 01511 BOlt
Brass Cont act Disk Hex Nut
~ Insulator WaSher
Insulator T\lbt>
Sm;J,lItnsulalOr Washer
Complete Steering HOusing
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GIU~
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112A
114A
1\48
115A
1158
Part No. DeKrlpllon
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155A
1558
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157A
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16]A
1638
16K
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Fitting
Ring Gear
Damper/ Shock Absorber
BOlt and Nut
Ball Bearing (71 Pel' HOUSIng! 211A
2118
tnn ... HousIng
211C
2110
Metric Thpe tor 114A
Replacement MI2 x 1.75
Column Bolt Short
214A
Column Bolt tong
21 48
'"''
'"
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Motor Stud Nut
COver SCrews
Power Wire
Wire Holder (3 Required)
Dust Ring
"
CCM'f with Brush Holder
Bearing (32207)
Nylon lock Nut
lock Nut used wflllb Wa~
nrbWasher
urge Spa<er Sleeve
Small Spacer Sleeve
Dust Ring
Housing G.ea~ filling
Hex Nut
Gea. AdjU51ef Aluminum
Gear AdjUSlef GJay Nylon
Go, A<ijuster Slade NylOn
Gea. Adfr,lSlef Blade. NylOn
Joint Coupling
Snap RIng
Bearing
Nylon 8u$hlng
,
Part No.
,
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DesalplJon
81M'1 Pinion Gu, (tape<1
Bevel Pinion Gear (Stralghtl
lock Wastrer
ShOlt Key
~xNut
tower Steering Stliltt
HX
B. TUrbo
c_~
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D. Futurll
Upper SIeer1ng Shalt
A. CX
B. llrrbo
C. AZzurra
D. Futura
Snap RIng
Bearing
Steering Column
ACX
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C. Azruna
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D. Futu'a
urge KtY
Ca~
MajestIC Mfg .. Inc . • 4536 State Route 7 • New Watc:-rfo r d. Oh I o 44445 • I·BBB·MAJ·RIDES
CAR PEDAL
Part No.
230A
230B
n"
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Pedal Assembly
Pedal Repair Kit
Dual Pedal COntact Kit
Large Bracket
Small Bracket
N"
"""
N"
'"
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237
239
240
241A
241B
242
24.
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24'
/
Spring Pedal
SWItch Hinge
Round Head Bolt
Pedal Hinge
80It and Nut
Large COpper Block
Small Copper Block
Rat Insui. cut comers
Aallnsul . with Holes
Insulator Washer
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so..
Square Insulator {2 requl~
A. cornpl~ Mlao Pedal
Assembly
B. O. C. SOlenokllContact
Points
1. 2BV· 40V
2. 40V· 75V
3. 75V - l00V
C. Micro Switch
D. Round Solenoid Repair
""
""
E. Square SOlenoid Repair
246A
24'
24'
248
249
40'
SprIng lboI for Pedal
LOde Washer
Bumper Rubbe!"
Insulator Washer
Iron Flat Washer
Pedal Support Plate
.02
Ru~Bumper
40.
Plate AxIng Nut
Plate AxIng SCrew
Mlao AxIng SCrew
.03
'OS
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'08
Mlao
'06
40'
40'
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"2
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420
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2458
N"
N"
Cableel1p
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Plastle Pedal
Washer
Spring
Lower Nut
Upper Nut
Washer
Relay Cable
MIcro-Relay
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MajestIc Mfg., Inc.· 4536 State Route 7. New Waterford. Ohio 44445· 1-888-MAJ-RIDES
(3-TAV. 2·1 80
C2·T.o.V. '·27,
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C7-TAV.He.1
CAR REPAIR TOOLS
Part No.
Cl-TAV.3-182
O·TAV.S·27S
(3-TAV.2-180
""
C6·TAV.1-123
C6-TAV.2-123
O-TAV.1-163
Description
Transmission HOlder
Spanne r Wrench
Outch Wrench
Socket Tool
Socket Tool
Small Puller Bolt to remove .,23
FR-14
FR-1S
Large Puller IIdt 10 rell"lClVe .123
Socket wrench to remove .1 63
Outm Tool
Qutch Tool
H-803-S
Steerlng Wheel Socket
,
MaJestic Mig., Inc.· 4536 State Route 7 • New Waterford, Ohio 44445 • 1-888-MAJ-RIDES
TROLLEY ASSEMBLY
Part No.
Desu lptlon
Part No.
Description
270A
2708
no/ley Rod Standard
Ttolley Rod Extended
noney Pole Holder
Rubber Sleeve
Compression Ring
Rubber COVer
Rail Filling
Wire Wiper
Hex BoU and Nut
Headless 80lt
Trolley Spring
Trolley Holder Support Insulator
A. Nylon for Azzurra Car
8. Wood for Azzurra car
C. Wood for ex car
Rat Wiper Blade
Stainless Steel Wiper 81ade
Washer
Nut and Lock Washer
Wire Holder
2848
nolley Holder
Nut and Bolt
Coil Ttoney Spring COllar
Height Adjusting Collar
Coil nolley Spring
Roller Hold er
8rush Holder
A. STD. Trolley Pole
8. Extended Trolley Pole
Trolley Pole Plastic Insulator
Al uminum Trolley Wheel
with Nut and Bolt
3 " Stainless Steel Wire 8rush
with Nut and Bolt
Socket Shoulder SCrew
Roller Oil Ught Bushing
Complete Stinger Head with Roller
Complete Stinger Head with
SS Wire 8rush
Complete Stinger with Stainless
W iper 81ade
Complete Slinger Head with
Stainless Steel Rat Wiper 8lade
'"
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217
280
'"
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281A
28'
284A
'"
H·418-6
1012
H-418-S
H-41B'11
H-41B'1
290
'"
H-418-2
H·418-9
F201
1060
'"
293
,go
MOloslic MIg .. Inc .• 4536 Slale Roule 7 • Now Walerford, Oh.o 44445' 1·868·MAJ·RIDES
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Part NO.
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REAR AXLE ASSEMBLY
A. 61ltCk Rubber
B. New PoIyurethBn~
C MaJesUc New Poly
D. Resurfaced Poly
"rtN<>
Deufptlon
Iron Rear Wheel
'"
'"
'"'"
'"
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Rear AxI~
Steel Blush
Spacer-lor Brush Assembly
Bearing
>SO
261A
Shod<. Absofber
Bearing
Washer
Caslle Nut
Nut and Washer
Bearing
W._
N"
'"
'"
'"'"
COtter Pin
,
Hex Boil and Nul
""
Cotler Pin
Brush Holder
Brush SUppoI"\
Sprtng (2 per unit)
ComplE1e Wile Blush ~mbIy
Majestic Mfg., Inc.' 4536 Slrite Routo 7 • New Waterford, Ohio 44445 • 1-888-M AJ-RIDES
LAP BAR
ASSEMBLY
AZZURRA
Part NO.
H-80(Y1
H-824-1 B
H-806-18
H-806-8
H-807-4
H-807-S
Fl861
F2261
Fl04
Fl931
10281
10282
10353
1113
0225
Oescrlptlon
I
AzzuJfa lap Bar Complete
Lap Bar and Pad
lap Bar Pad
Shock Ab50rber
lap Bar Brackel Righi
lap Bar Bracket Left
Shoulder Bolt
Flat Nylon Washer
lock Washer
Oown Nut
weld On Ball Stud
Threaded Ball Stud
Rubber Guard
Stoppers
Lap Bar Warning Del:al
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H_'AZZU"~A
............ ANO ""0 ASS.Wel'
....,., .........,..o
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...... tA ..... 'AO ASStlOSl'
•
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H-806-1 COMPLETE LAP 8A R
ASSEMBLY AZZURRA CAR
H-806- 1A COMP LETE LAP BAR
ASSEMBLY NINJA CAR
NINJA
Part No.
H-806-1 A
H-819-1 8
0225
Description
Ninja Lap Bar Complete
Lap 8ar and Pad
Lap Bar Warning Decal
NEW RAP
Part No.
H-B3O-A
H-83Q-K
H-B31
H-03Q-J
H·83Q-E
H-83Q-B
F1632
Oescrlptlon
"'"
Na il Studs
New Rap Lap Bar Complete
Lap Ba r and Pad
Bracket
Safety Cable
Ball SwI~el
Insert
Th~aded Rod
10247
Shock Ab50rber
1285
0225
Strap
Lap Bar Warning Decal
H-830-A COMPLETE LAP BAR
ASSEMBLV NEW RAP CAR
"
Majestic MIg., Inc.· 4536 Stale Roule 7· New Waterford, Ohio 44445 • 1-886-MAJ·RiDES
BARBIERI GTl
BODY STYLE
Part No.
GT1-A
eTl-B
GT2-A
Gn-B
on
0"
'""'6
m
""
""
GT10
lod<
"'''
"'''
"'"
Central Dashboa rd
Side Dashboard Frame
Internal Wa lkway
Steerfng Wheel
Steer1ng Wheel Pad
Inner TUbe
AZ2!
AZ27B
AZ13
AZI2C
GTlB-A
GTlS-S
"'''
"'''
"'''
-
Description
Side Fronllen~ - Right
Side Front lens - leI!
Side Back Len~ - Rlgllt
Side Back l~s - l ell
Bull> 12V-20W
Big Bulb Holder
Ught Support
Ugh! Frame
Bu ll> 24V-l0W
Small Bu lb Holder
Coin Box Frame
on
on
'"
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,n
on
GHr
GTrg
""
Seal Back - Righi
Seat Back - l eft
,~,
0"
Head Re~t
Handle
on
on
on
,
BABBIESI Gil
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