ABET Self-Study Report for the B. S. in Metallurgical Engineering at South Dakota School of Mines and Technology Rapid City, SD April 10, 2010 CONFIDENTIAL The information supplied in this Self-Study Report is for the confidential use of ABET and its authorized agents, and will not be disclosed without authorization of the institution concerned, except for summary data not identifiable to a specific institution. i SDSM&T: BS Metallurgical Engineering Program: Background Table of Contents BACKGROUND INFORMATION ............................................................................................. 1 CRITERION 1. STUDENTS ....................................................................................................1-1 CRITERION 2. PROGRAM EDUCATIONAL OBJECTIVES...........................................2-1 CRITERION 3. PROGRAM OUTCOMES............................................................................3-1 CRITERION 4. CONTINUOUS IMPROVEMENT..............................................................4-1 CRITERION 5. CURRICULUM.............................................................................................5-1 CRITERION 6. FACULTY......................................................................................................6-1 CRITERION 7. FACILITIES ..................................................................................................7-1 CRITERION 8. SUPPORT ......................................................................................................8-1 CRITERION 9. PROGRAM CRITERIA ...............................................................................9-1 APPENDIX A – COURSE SYLLABI .....................................................................................A-1 APPENDIX B – FACULTY RESUMES ................................................................................. B-1 APPENDIX C – LABORATORY EQUIPMENT ..................................................................C-1 APPENDIX D – INSTITUTIONAL SUMMARY ..................................................................D-1 APPENDIX E – CONTINUOUS IMPROVEMENT DOCUMENTS .................................. E-1 APPENDIX F – GLOSSARY OF TERMS ............................................................................. F-1 ii Self-Study Report Metallurgical Engineering Bachelor of Science Degree South Dakota School of Mines and Technology BACKGROUND INFORMATION A. Contact information Dr. Jon Kellar, Professor and Head Department of Materials and Metallurgical Engineering Mineral Industries Building South Dakota School of Mines and Technology 501 E Saint Joseph Street Rapid City, SD 57701 Ph: 605 394-2343 FAX: 605 394-3369 [email protected] B. Program History The metallurgical engineering program began with the establishment of then Dakota School of Mines in 1885. The state constitution specified, and continues to require, that mining and metallurgy be taught in at least one state institution. At the time of the 2004 ABET visit, all five of the departmental faculty members were full professors with over 120 years of experience. Three of these professors have since retired. The department has been fortunate in filling these vacated positions with three highly-qualified professors via open and nationally advertised search process: Dr. Dana Medlin from Zimmer with university experience at the Colorado School of Mines; Dr. Michael West from the University of Tennessee with extensive experience at Oak Ridge National Laboratory; and Dr. William Cross who moved from a successful and decades-long Research Scientist position within the department and who has been relied on regularly to fill temporary vacancies in the department’s instructional program. The addition of new program faculty has allowed the offering of new elective courses: MET 430/430L Welding Engineering and Design of Welded Structures, and MET 450 Forensic Engineering. MET 430/430L has been offered every even-year fall since 2006 and MET 450 every odd-year spring since 2009. No elective course offerings were lost with the retirements. The new program course offerings allowed a previously required course (MET 443 Composite Materials) to move to the ‘Directed Met Elective’ category, giving students added flexibility in their curriculum. 1 SDSM&T: BS Metallurgical Engineering Program: Background The biggest change in the program’s curriculum has been in the content of the junior and senior design course sequence. In 2004 the department’s juniors and seniors were very engaged in primarily mechanical engineering-based design projects: competition vehicle projects. These projects usually involved national competitions, strict constraints on materials, and were often repeated year after year. After several years of involvement in these projects, the metallurgical engineering team members were found to be performing little new design work but were performing quality assurance work, primarily with welds. Consequently, the metallurgical engineering faculty opted for more creative design opportunities for our students. After some curricular experimentation with individual projects, the program established the Samurai Sword Project in 2007, which produces a Samurai sword starting with local iron ores. This project, which is ongoing, integrates all aspects of metallurgical engineering, and draws heavily upon the program core curriculum. In addition, new design model cohorts junior (MET 351/352) and senior (MET 464/465) students on design teams and involves 100% of program faculty. In 2008-9 all juniors and seniors were assigned to one of four Samurai Sword design teams: pelletizing, reduction, forging, or quenching. In 2009-10 an additional team unrelated to the Samurai Sword Project was formed to work on a NASA-funded moon dust simulation, once again involving a cohort of junior/senior student. At the same time, the Samurai Sword Project added team members from mechanical engineering and an advanced-placement high school senior. A very recent change to the program curriculum involves the replacement of GE 130/130L Introduction to Engineering with MET 110/110L. This change was driven by many engineering programs moving away from the broad GE 130/130L course to discipline specific courses. Consequently, the university decided to no longer offer GE 130/130L. MET 110/110L will be initially offered fall 2010. C. Options The BS in Metallurgical Engineering degree program has no options or tracks but the department offers a minor in Materials Science – Metals for other degree programs. This minor is composed of courses within the metallurgical engineering degree program so the teaching of no additional courses is required. The minor has proven popular among BS Mechanical Engineering students (10 enrolled spring 2009), and has helped broaden the program’s multi-disciplinary training. The B. S. in Metallurgical Engineering program has 14 credit hours of elective courses: five for free electives; six for science electives; and six are for directed technical electives. The department maintains and publishes a list of science courses that qualify as science electives. A suite of +400 level MET courses are available for selection within the Directed Met Electives, or students can request to take an engineering course outside of our program as long as it meets a related Metallurgical Engineering discipline component. Students have considerable freedom in selecting their free electives but program faculty advisors encourage students to select only substantial courses. D. Organizational Structure The Head of Department of Materials and Metallurgical Engineering reports to the Provost and Vice President who reports to the President as shown in the below order: Robert A. Wharton, President Duane Hrncir, Provost and Vice President for Academic Affairs Jon Kellar, Head, Department of Materials and Metallurgical Engineering An organizational chart for the institution is shown in Figure A-1. 2 SDSM&T: BS Metallurgical Engineering Program: Background E. Program Delivery Modes The program mode of the BS Metallurgical Engineering program is a 100% day-time program. Cooperative education courses (CP 297/397/497) courses generally involve students completing an intern/coop experience with an off campus industrial firm. There is no difference in this program from other engineering programs on campus. Shown in Table A.1 is the number of students enrolled in the Metallurgical Engineering program and graduates since 2003. Academic Year FR SO JR SR 5thndergr Fall 2009 Fall 2008 Fall 2007 Fall 2006 Fall 2005 Fall 2004 Fall 2003 FT PT FT PT FT PT FT PT FT PT FT PT FT 21 14 15 24 74 2 0 1 1 4 18 15 22 8 63 0 1 2 2 5 18 22 6 9 55 0 2 0 1 3 23 9 5 22 59 0 1 0 0 1 16 8 16 11 51 0 0 0 2 2 11 15 8 9 43 0 0 2 3 1 47 3 Total Enrollment Year Total Table A-1 Enrollment trends in the BS Metallurgical Engineering program since 2003 Grad Degrees Conferred Bache lor 12 4 8 16 6 0 7 Master Doctor SDSM&T: BS Metallurgical Engineering Program: Background Figure A-1 SDSM&T Organizational Chart 4 SDSM&T: BS Metallurgical Engineering Program: Background The enrollment in the Department of Metallurgical Engineering was been steady before the last self-study report with between 45 and 55 students with approximately 10 graduates per academic year. In recognition of the need to enhance recruiting efforts while faculty retirements were occurring, a part-time recruiting coordinator was hired in 2003. The coordinator recruited for the BS programs in Metallurgical Engineering, Geology/Geological Engineering and Physics. The recruiter helped bridge the transition between faculty retirements and the establishment of new faculty, and more recently the program has relied on the extra-curricular activities such as weekly blacksmithing, enhanced scholarship offers, prospective student interaction and tours, summer workshops, and Material Advantage sponsored activities to further our recruiting efforts. These efforts have proven successful as the program enrollment has grown to its largest size in the last +20 years. F. Deficiencies, Weaknesses or Concerns from Previous Evaluation(s) and the Actions taken to address them There were no program deficiencies, weaknesses, or concerns cited in the 2004 ABET Review. Two “observations” were made in the 2004 ABET review about transitions associated with the retirement of faculty and the new (at that time) course sequencing schedule (Set A-D). Clearly, the program has successfully managed the faculty transitions, and the course sequencing schedule has been slightly refined, but has become well accepted within the program advising process. 5 SDSM&T: BS Metallurgical Engineering Program: Criterion 1. Students CRITERION 1. STUDENTS A. Student Admissions Incoming freshmen at the School of Mines are required to declare a major. Admission standards apply to the institution overall and are not differentiated by program. Effective fall 2006, admission standards were raised such that automatic admission is granted to any incoming freshman with an ACT composite score of 25 or greater and a math ACT score of 25 or greater. Automatic admission is also granted to applicants with a high school GPA of 3.5 or greater and four or more years of years of higher-level math. Applicants with ACT composite scores of 20 or lower or a high school GPA of 2.0 or lower are denied admission. All other applicants are evaluated on an individual basis by the Admissions Committee. Nontraditional students (i.e., age 24 or older), transfer students, and students seeking readmission are treated according to Board of Regents policy 2:3, which can be viewed at http://www.sdbor.edu/policy/2Academic_Affairs/documents/2-3.pdf Once admitted, students with an ACT math score of 25 or greater take the COMPASS test to determine initial math placement. Students with an ACT math score of 24 or lower are placed in math based on that ACT score. These automatically placed students may elect to take the COMPASS in order to challenge their placement but are not required to do so. Table 1-1.1 below shows the history of admission standards for all freshmen at the School of Mines over the last five years. Table 1-1.2 shows the history of admission standards for the BS in Metallurgical Engineering program. Table 1-1.1. History of Admissions for Freshmen: All Students1 Composite ACT Term Fall 2009 Fall 2008 Fall 2007 Fall 2006 Fall 2005 Fall 2004 1 Composite SAT # Fed Cohort Students Enrolled1 361 314 348 279 352 338 % Rank High School Min. Avg. Min. Avg. Min. Avg. 16 15 17 17 14 15 26.1 26.1 25.8 25.5 24.4 24.3 840 770 780 820 790 760 1165.1 1176.5 1129.6 1187.6 1092.2 1179.5 0.0% 10.0% 4.7% 9.2% 0.5% 0.9% 72.5% 73.6% 73.6% 74.3% 71.0% 70.0% Counts all students in IPEDS Federal Cohort, which means all first-time full time degree-seeking students Table 1-1.2. History of Admissions for Freshmen: BS Metallurgical Engineering Composite ACT Term Fall 2009 Fall 2008 Fall 2007 Fall 2006 Fall 2005 Fall 2004 Min. 23 20 21 21 19 19 Avg. 28.1 27.4 25.6 26.2 25.0 24.6 % Rank in High School Min. 37.7% 27.3% 50.9% 38.1% 30.0% 23.8% Avg. 67.0% 73.5% 75.5% 76.1% 74.9% 76.6% Note: Composite SAT was not tracked for BS Metallurgical Engineering students 1-1 New Students Enrolled 16 14 14 19 13 8 SDSM&T: BS Metallurgical Engineering Program: Criterion 1. Students B. Evaluating Student Performance Student performance in each course is monitored by the course instructor in lecture courses through homework assignments, hour exams, classroom participation; in laboratory courses through laboratory reports and participation; and in design courses through periodic oral reports presented to the entire design course and supervising faculty, periodic written reports that are reviewed by the instructor and returned for incorporation of improvements, and faculty interaction with the team. Students typically receive all graded work within one week of submitting it. Course exam statistics (high low, average) are routinely reported to each class when the exams are returned along with the instructor’s assessment of the students’ aggregate performance. Students are welcomed to receive an individual performance assessment anytime during the semester. The university maintains an optional mid term grading system for reporting failing student performance. Final grades are reported to the students with 72 hours after the end of final exams via online system. C. Advising Students Summarize the process by which students are advised regarding curricular and career matters. Academic Advising and Academic Support for key student groups Campus-wide structures and processes for delivering targeted advising and academic support to students who are “traditional,” transfer, “non-traditional,” Native American, female, veterans of military service, international, and/or deemed to be ‘at risk’ are described below. • “Traditional” students are newly graduated from high school, less than 21 years of age, and are enrolling in college for the first time. These students fill out a Course Registration Survey that solicits the information needed for the office of the Registrar and Academic Services to create their course schedules for the first year. While alterations to a student’s schedule can be readily made in response to advisor input, providing a schedule for incoming students has proven to be the best way to get first-time, full-time students off to a good start. All universities in the SD State System consider College Entrance Examination Board Advanced Placement scores of 3, 4, or 5 for course credit. Similarly, the System recognizes the rigor of the International Baccalaureate (IB) courses and the IB Diploma Program and considers higher-level courses for which students earned a five (5) or better on the final exam for credit. Details on System policies regarding AP and IB credits can be found at <http://www.sdbor.edu/administration/academics/CredValidation.htm> The office of the Registrar and Academic Services (RAS) assigns each freshman a “freshman advisor” from his or her discipline or a closely related discipline. These freshman advisors are faculty members identified by the academic programs for designation as “freshman advisors” because of their training, their mentoring skills, or both. • “Transfer students” enter the School of Mines with previously earned post-secondary credits. See Section D below on “D. Transfer Students and Transfer Courses.” • “Non-traditional” students are 21 years of age or older and may have previous post-secondary experiences and/or professional and life experiences that qualify as credit towards a degree. For such students, we offer the College Board‘s College Level Examination Program (CLEP) and credit by verification processes. Credit by examination can be arranged on a case-by-case basis; however, credits earned through validation methods other than nationally recognized examinations (that is, university-administered tests and verification like military credit or prior 1-2 SDSM&T: BS Metallurgical Engineering Program: Criterion 1. Students learning) are not allowed. Credit by all examination methods cannot exceed 32 credits for baccalaureate degrees. For details, see <http://www.sdbor.edu/administration/academics/CredValidation.htm>. • Native American students enjoy the advocacy and support of the Office of Multicultural Affairs (OMA) and the American Indian Science and Engineering Society (AISES) student group. While the (OMA) responds to the needs of all under-represented students, including African Americans, Latino/a students, and Asian Americans, concerted efforts are made to offer Native Americans a structured support network that includes academic support services, peer mentoring, workshops focused on career and personal development, and promotion of cultural competence through access to community diversity education seminars. The School of Mines runs targeted outreach to Native American high school students and has a thriving NSF-funded Tiospaye in Engineering academic support and scholarship program designed to improve the recruitment and retention of Native American students. (Additional information is available at <http://multicultural.sdsmt.edu> and http://tiospaye.sdsmt.edu>.) • Female students make up roughly 30% of the overall student population and have been supported since 2005 by the Women in Science and Engineering (WISE) program. Between 2005 and 2010, a dedicated director position existed for the coordination of WISE programming, including a mentor and mentees (M&M) program that paired upper class women with freshmen and sophomore students. The WISE office also conducts extensive outreach to middle- and highschool girls, and the annual “Girls’ Day” event has brought 200+ young women to campus for a day-long engineering and science experience since 2005. Administrative oversight of the WISE program is in transition and housed within Admissions as of the writing of this self-study. Within the BS Metallurgical Engineering program, female students are encouraged to participate in the Women in Metallurgical Engineering (WIME) and Culture and Attitude scholarship programs. • “Veterans” are a growing sub-group of students with distinctive needs. In 2009, to supplement the support given to veterans by the Veteran’s Information Registration Officer in RAS, a Veteran’s Resource Center was created (See < http://vrc.sdsmt.edu/>). A Veteran’s Club for deployed and returning veteran students is strongly supported by faculty and staff members in the Department of Military Science and in the division of Student Affairs. • International students are supported throughout their time on campus by the Ivanhoe International Center <http://www.hpcnet.org/international> A special online checklist is maintained to guide international students through the enrollment process <http://www.gotomines.com/admissions/accepted/international> , and Ivanhoe Center staff assist with all matters, from VISA requirements to housing. • “At risk” students are identified as such via multiple indicators, such as academic probation, multiple academic appeals and/or referral to the Early Alert Team by staff and instructors. At risk students are contacted by the Director of Retention and referred to support services, including University Counseling and ADA services, the Tech Learning Center for tutoring, supplemental instruction sessions, and the Career Center for consultation on career interests and aptitudes. Students whose cumulative grade point average falls below a 2.0 are placed on academic probation and advised not to enroll in more than twelve (12) credits. While on academic probation, a term grade-point average of 2.0 or better must be maintained in order to avoid academic suspension. Suspension means a student must sit out of school for two semesters or seek early readmission through the academic appeal process. 1-3 SDSM&T: BS Metallurgical Engineering Program: Criterion 1. Students SD State System policy allows a student to register for a course three times before he or she must receive permission from the Academic Appeals Committee to make a 4th attempt at a course. A comprehensive plan to radically reduce the number of multiple attempts in foundational courses in math and chemistry is being implemented at the School of Mines and will be fully operational by fall 2010. The plan involves week-four evaluation of student progress and a schedule of highly structured and mandatory interventions, including attendance at a weekly University Success Symposium. Academic Advising and Academic Support for all Students Incoming freshmen are required to declare a major, and admission decisions are processed by Admissions Office personnel as described above in Section A. Student Admissions. Online interactive checklists are offered and updated each semester to guide first-time, non-traditional, and international students through each step of the enrollment process. The standard “New Student Checklist” directs students to clubs, organizations, and support services in order to ensure a good transition to college. An example can be viewed at <http://www.gotomines.com/admissions/accepted/checklist/standard/spring10>. The ACT sub-scores for math and English are used to place students into mathematics and English courses. A student may be required to take the ACT COMPASS test if • The ACT scores are five years old and no college-level courses in math or English have been taken in the intervening time • The ACT math sub-score is 24 or greater • The ACT math sub-score is 24 or lesser and the student wants to challenge the automatic placement into a math course • The ACT writing sub-score is 17 or less • The ACT reading sub-score is 16 or less The office of the Registrar and Academic Services (RAS) assigns each freshman a “freshmen advisor” from his or her discipline or a closely related discipline. Transfer students are assigned to the transfer advisor for the student’s major area of study. Freshmen and transfer advisors are faculty members identified by the academic programs for these designations because of their training, their mentoring skills, or both. All academic programs have a Curriculum Check Sheet and most also have curriculum flow charts. These items are reviewed and the checklist updated by the student hand his or her advisor according to a schedule established in each program. All students are strongly encouraged to visit advisors at the beginning of every semester; in addition, students can augment their advising experience through the use of the on-line WebAdvisor software and the online student catalog anf student handbook. Registration holds, regularly scheduled degree audits by the registration officer, and mandatory degree-check events designed by each program help keep a student on track and well advised. The SD State System general education requirements must be met prior to the junior year, with an exception made for the School of Mines in the case of ENGL 289, Technical Communication II and for three credit hours of humanities or social sciences. These two classes can be taken after the sophomore year. The general education requirements prompt the registration officer to carefully track each student’s academic progression and to place a registration hold on any student who advances too far into his or her major program of study prior to completing his or her general education. An additional check and formative assessment of student progress is the System requirement that all students take and score well on the Collegiate Assessment of Academic Proficiency (CAAP) examination. Completion of 48 credit 1-4 SDSM&T: BS Metallurgical Engineering Program: Criterion 1. Students hours at or above the 100 level is required for eligibility to take the exams. Students must take the exams during the first semester in which they become eligible. Because satisfactory performance is required for subsequent registration and the baccalaureate degree, low exam scores provide another indicator that an intervention and/or targeted advising are needed. Academic Advising and Academic Support for BS Metallurgical Engineering Program Students Each academic program has an individualized process for transitioning new students from their freshmen or transfer advisors to the advisor in the major who will remain the student’s advisor throughout their undergraduate study. For the Metallurgical Engineering program, all faculty are assigned undergraduate students for advising. Dr. Medlin, Dr. Cross and Dr. West are the primary freshman advisors. Those advisees that are majoring in Metallurgical Engineering stay with these advisors through their sophomore year. Following their sophomore year, Metallurgical Engineering student advising is split equally between the five BS Metallurgical Engineering program faculty. Dr. Kellar is responsible for the final degree audit prior to graduation. The BS Metallurgical Engineering program maintains strong scholarship support for it students. For the 2009-2010 academic year, 60 program scholarships, totaling $59,150 were distributed to 56 program students. Thus, nearly 75% of all program students received scholarship support. For the BS Metallurgical Engineering program, the relevant curriculum check sheet is shown in Table 11.3; the current (Table 1-1.4) and future (Table 1-1.5) curriculum flow charts are also given, along with a listing of program approved science electives (Table 1-1.6). These aids are used with the recommended curriculum given in the catalog (http://resources.sdsmt.edu/catalog/current-catalog.pdf) to help students in maintaining progress toward graduation. For new students, the three new student advisors email all new advisees to establish contact and to begin to develop a secure mentoring relationship. All advisees of Metallurgical Engineering program faculty are invited to program extracurricular activities, including the weekly Hammer-In and Hammer-In-A-Q blacksmithing activities, Materials Advantage student chapter activities including monthly meetings, and a “Meet The Professors” Dinner. In addition, the female advisees are invited to participate in the Women in Metallurgical Engineering (WIME) activities. All these activities have active program faculty participation often resulting in informal discussions concerning student academic progress, general happiness and other important areas implicit in advising and mentoring college students. Finally, advisors and students can informally check their degree progress through WebAdvisor. Career Advising for All Students and for Students in the BS Metallurgical Engineering Program The Career Center is centrally located in the student center and very active in promoting services that range from interest and aptitude inventories, career counseling; assistance with participating in the Students Emerging as Professionals (STEPS) program for professional development; resume and interview preparation; and linking students with coop, internship, and employment opportunities. More detail can be found at <http://careers.sdsmt.edu>. The Career Center hosts two career fairs on campus per year, one each in the fall and the spring. At the time of the last general review, in fall 2004, fifty-seven employers were represented at the Career Fair. The number and variety of employers represented increased each year and totaled 145 in fall 2008. Economic conditions depressed the number of employers represented last year to 76 in fall 2009. The percentage of students who graduate having completed an internships or coop experiences (i.e. 75% as of academic year 2008-09), job placement rates (i.e., 98% for 2007-08 graduates), and average starting salary (i.e., $56,215 for 2008-09 graduates) remain very solid. Since 2005, for graduates of the BS Metallurgical Engineering program, the percentage of students with internships or coop experience was 80-90%; the job placement rate was 100%. The ten 2008-09 program graduates had an average starting salary of $51,500. 1-5 SDSM&T: BS Metallurgical Engineering Program: Criterion 1. Students Table 1-1.3. BS Metallurgical Engineering Curriculum Check Sheet 1-6 SDSM&T: BS Metallurgical Engineering Program: Criterion 1. Students Table 1-1.4. BS Metallurgical Engineering Curriculum Flow Diagram 2009-2010 1-7 SDSM&T: BS Metallurgical Engineering Program: Criterion 1. Students Table 1-1.5. BS Metallurgical Engineering Curriculum Flow Diagram 2010-2011 1-8 SDSM&T: BS Metallurgical Engineering Program: Criterion 1. Students Table 1-1.6. B.S Metallurgical Engineering Approved Science Electives Program ATM ATM ATM ATM ATM ATM ATM ATM ATM BIOL BIOL BIOL BIOL BIOL BIOL BIOL BIOL BIOL BIOL BIOL CHEM CHEM CHEM CHEM CHEM CHEM CHEM CHEM CHEM CHEM CHEM CHEM CHEM CHEM CHEM CHEM CHEM GEOL GEOL GEOL GEOL GEOL Course # 301 401/501 402/502 403/503 404/504 405/505 406 450/450L 460/560 121 123 151 153 231 311 341 371 403 423 431 230 252 316 326 328 332 341 342 343 344 420/520 421/521 426/526 434 452/552 460/560 482/582 201 212/212L 331/331L 341/341L 351 Course Name Introduction To Atmospheric Sciences Atmospheric Physics The Global Carbon Cycle Biogeochemistry Atmospheric Thermodynamics Air Quality Global Environmental Change Synoptic Meteorology I Atmospheric Dynamics Basic Anatomy Basic Physiology General Biology I General Biology Ii General Microbiology Principles Of Ecology Microbial Processes In Engineering And Natural Sciences Genetics Global Environmental Change Pathogenesis Industrial Microbiology Analytical Chemistry For Engineers Systematic Inorganic Chemistry Fundamentals Of Organic Chemistry Organic Chemistry I Organic Chemistry Ii Analytical Chemistry Physical Chemistry For Engineers I Physical Chemistry I Physical Chemistry For Engineers Ii Physical Chemistry Ii Organic Chemistry Iii Spectroscopic Analysis Polymer Chemistry Instrumental Analysis Inorganic Chemistry Biochemistry Environmental Chemistry Physical Geology Mineralogy And Crystallography Stratigraphy And Sedimentation Elementary Petrology Geol Earth Resources And The Environment 1-9 SDSM&T: BS Metallurgical Engineering Program: Criterion 1. Students Table 1.1.6. B.S Metallurgical Engineering Approved Science Electives, Continued Program GEOL GEOL PHYS PHYS PHYS PHYS PHYS PHYS PHYS PHYS PHYS PHYS PHYS PHYS PHYS Course # 420/520 670 275 312 314 341 343 361 421/521 433/533 439/539 445/545 451/551 471/571 481/581 Course Name Introduction To Remote Sensing Principles Of X-Ray Diffraction Relativity Experimental Physics Design I Experimental Physics Design Ii Thermodynamics Statistical Physics Optics Electromagnetism Nuclear And Elementary Particle Physics Solid State Physics Statistical Mechanics Classical Mechanics Quantum Mechanics Mathematical Physics I In the BS Metallurgical Engineering program, a variety of career planning support is available to supplement the non-program specific efforts detailed previously. The program maintains contacts with as many program alumni as possible. These alumni often approach the department with their needs for summer interns and their companies open full-time positions. In addition, program faculty with on-going research often hire program undergraduates as part of the team to accomplish their research. The Advanced Materials Processing (AMP) Center and Back to the Future REU site are especially active in this regard. The program faculty also work closely with the Materials Advantage student chapter to help bring in speakers from various Metallurgical Engineering related companies and to help the students to improve their resumes. Currently, 6 students are working as summer interns in industry, while 6 students are performing research during the summer of 2010. D. Transfer Students and Transfer Courses “Transfer students” enter the School of Mines with previously earned post-secondary credits. An online checklist is created each semester to guide transfer-student transitions to the School of Mines. (See <http://www.gotomines.com/admissions/info-for/transfer> for an example.) Upon admission, the registration officer in collaboration with the Associate Provost for Accountability and Assessment determine which credits meet the general education requirements, upper-division humanities or social sciences requirements (if applicable), and physical education requirements. The registration officer sends a check list showing the results of this credit-transfer analysis to the student’s advisor for review and inclusion in the student’s file. Transfer-credit decisions for courses in the student’s major are made by the academic department. All academic programs have a designated “transfer advisor,” and the registration officer assigns this person to an incoming transfer student as his or her initial advisor. The universities in the SD State System share a common course numbering system and common course descriptions for many courses, and these commonalities ease the transfer of credit. Transfer credits from other post-secondary schools (both domestic and foreign) are reviewed on a caseby-case and course-by-course basis. For mathematics, chemistry, physics, some of the sciences, general 1-10 SDSM&T: BS Metallurgical Engineering Program: Criterion 1. Students engineering, and some science courses the typical course of action is for the course catalog description and syllabus to be examined to determine sufficient similarity to a required course. All transfer credit granted is fully documented on the Degree Check Sheet that is completed as part of applying for graduation. If the Degrees Committee could have any questions about the application of transfer credits, course syllabi and other documentation accompany the Degree Check Sheet when it is forwarded to the Degrees Committee for final approval. For the BS Metallurgical Engineering program, the Department head reviews the student transcripts of any student who desires to transfer into the Metallurgical Engineering program from another SDSMT program. Specifically, the Department Head uses the online Datatel system to print out the student’s transcript and review that against the Graduation Progress Checklist for the Metallurgical Engineering program. Next, the Department Head schedules a meeting with the student to review the status of the student’s progress and outlines a semester-by-semester plan for the student to complete his/her degree. The student’s Graduation Progress Checklist (Table 1-1.3) is then updated routinely, and ultimately used for the Degree Audit the final semester prior to graduation. Table 1-2.1 shows the number of transfers into SDSM&T overall and into the BS Metallurgical Engineering program over the last 6 years. Table 1-2.1. Transfer Students for Last Six Academic Years Term Fall 2009 Fall 2008 Fall 2007 Fall 2006 Fall 2005 Fall 2004 Number of Transfer Students Enrolled SDSM&T BS MET. ENG. 92 0 72 3 100 1 82 0 110 0 111 0 E. Graduation Requirements Early in the semester prior to the semester in which the student plans to graduate, the major advisor completes a Degree Check for the office of the Registrar and Academic Services (RAS). A Degree Check involves retrieving the student’s record from WebAdvisor and performing an inventory of the student’s academic record in conjunction with both general education and program requirements. The advisor annotates the Degree Check sheet whenever a substitute course has been allowed for one of the required or recommended courses in the program. If a course was taken on an “Independent Study” or “Special Topics” basis because of the SD State System requirements for minimum course enrollment, this will be noted. Before a student’s application for graduation will be processed by RAS, the advisor must sign and send to the registration officer a confirmation that a degree check has been performed and the student has met all requirements. The Office of Enrollment Services maintains records of all student course records. These records are available via campus-wide digital systems: Datatel/Colleague and Webadvisor. Faculty members electing not to use the digital system can readily and promptly secure any student’s records from a variety of administrative personnel. These records are used by program faculty, in concert with each program’s student participation, to maintain the BS in Metallurgical Engineering Course Check List (Table 1-1.3), which shows progress towards graduation. The check list is typically reviewed every semester but at least annually. Students failing to make programmatically specified progress towards graduation are counseled by their advisor and, depending on the seriousness of the inadequacy, the program department head. The university also effectively maintains and enforces policies 1) requiring minimum overall and recent 1-11 SDSM&T: BS Metallurgical Engineering Program: Criterion 1. Students semester GPA performance, 2) specifying no more than three attempts in any one course, 3) requiring certain grade attainment in selected prerequisite (usually math) courses, and 4) assuring satisfaction of general education goals established by the Regents. The Degrees Committee, with the help of Enrollment Management Services, makes a final check on all graduating students to determine that all graduation requirements have been met. Prior to the Degrees Committee degree check Dr. Kellar conducts a degree check using the attached form, Table 1-1.3. Dr. Kellar sends a completed Table 1-1.3 for each student considered for graduation to Enrollment Management Services for their consideration. The evaluation using Table 1-1.3 is completed at least 2 months prior to the student’s graduation. Twelve of the credits listed in Table 1-1.3 as “Humanities/Social Sciences” must fulfill General Education requirements specified by the South Dakota Board of Regents. At the January 1999 meeting of the South Dakota Board of Regents a system-wide general education core for undergraduate education was established. This core is required for all students accepted to the university for the Fall 1999 semester or later. General education core requirements must be completed within the first 64 credits. Exceptions to this latter requirement for certain degree programs are currently under consideration. The BS Metallurgical Engineering program checklist of required goals of the General Education program is listed in Table 1-2.2. The goal requirements are listed in Table 1-2.3, and the detailed requirements are given below. General Requirements The following rules on graduation requirements apply for the bachelor of science degree in any curriculum offered by the university. Requirements that apply to many or all programs are described below. Please refer to the curriculum for an individual degree program for specific course requirements. Each candidate for a degree is personally responsible for meeting all requirements for graduation. No university official can relieve a candidate of this responsibility. The South Dakota School of Mines and Technology reserves the right to change any course of study or any part of a curriculum in keeping with accreditation, educational, and scientific developments. General Education Core Requirements General education core requirements must be completed within the first sixty-four (64) credits. Requests for exceptions to these general education requirements must be approved by the student‘s advisor and by the Vice President for Academic Affairs/Provost. The required core is listed below. Courses in bold are required for completion of the BS Metallurgical Engineering program. Goal #1 Students will write effectively and responsibly and understand and interpret the written expression of others. Student Learning Outcomes: As a result of taking courses meeting this goal, a student will 1. Write using standard American English, including correct punctuation, grammar, and sentence structure; 2. Write logically; 3. Write persuasively, with a variety of rhetorical strategies (e.g., expository, argumentative, descriptive); 4. Incorporate formal research and documentation in their writing, including research obtained through modern, technology-based research tools. 1-12 SDSM&T: BS Metallurgical Engineering Program: Criterion 1. Students Table 1-2.2. System-Wide General Education Requirements Checklist Name: Instructions: SDSM&T courses used to satisfy requirements must be selected from those listed on the back of this form. Enter the courses as you complete them and record the semester and year completed. Consult with your advisor on transfer courses. Goal 1 Written communications (6 credits) Date Cr. Hrs. Course Title (if transferred, from where?) Goal 2 Speech Communications (3 credits) Date Cr. Hrs. Course Title (if transferred, from where?) Goal 3 Social Sciences (6 credits, in 2 disciplines or course prefixes) Date Cr. Hrs. Course Title (if transferred, from where?) Goal 4 Arts/Humanities (6 credits; in 2 disciplines, course prefixes or a sequence of a foreign language) Date Cr. Hrs. Course Title (if transferred, from where?) Goal 5 Mathematics (3 credits) Date Cr. Hrs. Course Title (if transferred, from where?) Goal 6 Science (6 credits) Lecture and Lab are required. Date Cr. Hrs. Course Title (if transferred, from where?) Goal 7 Information Usage (9 credits) Courses indicated by * and bold on back Date Cr. Hrs. Course Title (if transferred, from where?) Table 1-2.3. General Education Requirement Goals Goal Number Goal Objective 1 Effective Writing 2 Communicate Effectively 3 Social Sciences 4 Arts and Humanities 5 Mathematics 6 Natural Sciences 7 Information Globalization Understand Global Issues Writing Intensive Improve Writing 1-13 Credit Hours Needed 6 3 6 6 3 6 9 0.5 (MET 310) 0.5 (MET 321) SDSM&T: BS Metallurgical Engineering Program: Criterion 1. Students Each course meeting this goal includes the following student outcomes: Required: #1, #2, #3, and #4 Credit Hours: 6 hours Courses: ENGL 101 Composition I ENGL 201 Composition II ENGL 279/289 Technical Communications I and II1 Goal #2 Students will communicate effectively and responsibly through speaking and listening. Student Learning Outcomes: Courses satisfying this goal will require students to 1. Prepare and deliver speeches for a variety of audiences and settings; 2. Demonstrate speaking competencies including choice and use of topic, supporting materials, organizational pattern, language usage, presentational aids, and delivery; 3. Demonstrate listening competencies by summarizing, analyzing, and paraphrasing ideas, perspectives and emotional content. Credit Hours: 3 hours Courses: ENGL 279/289 Technical Communications I and II2 SPCM 101 Fundamentals of Speech1 Goal #3 Students will understand the organization, potential, and diversity of the human community through study of the social sciences. Student Learning Outcomes: As a result of taking courses meeting this goal, students will 1. Identify and explain basic concepts, terminology and theories of the selected social science disciplines from different spatial, temporal, cultural, and/or institutional contents. 2. Apply selected social science concepts and theories to contemporary issues; 3. Identify and explain the social or aesthetic values of different cultures. In addition, as a result of taking course meeting this goal, students will be able to demonstrate a basic understanding of at least one of the following: o The origin and evolution of human institutions; o The allocation of human or natural resources within societies; o The impact of diverse philosophical, ethical or religious views. Each course meeting this goal includes the following student learning outcomes: Required: #1, #2, and #3 At least one of the following: #4, #5, or #6 Credit Hours: 6 hours in two disciplines Courses: ANTH 210 Cultural Anthropology ECON 201 Principles of Microeconomics ECON 202 Principles of Macroeconomics GEOG 101 Introduction to Geography GEOG 212 Geography of North America HIST 151/152 United States History I/II POLS 100 American Government POLS 210 State and Local Government PSYC 101 General Psychology SOC 100 Introduction to Sociology SOC 150 Social Problems SOC 250 Courtship and Marriage 1-14 SDSM&T: BS Metallurgical Engineering Program: Criterion 1. Students Goal #4 Students will understand the diversity and complexity of the human experience through study of the arts and humanities. Student Learning Outcomes: As a result of taking courses meeting this goal, students will 1. Demonstrate knowledge of the diversity of values, beliefs, and ideas embodied in the human experience; 2. Identify and explain basic concepts of the selected disciplines within the arts and humanities. In addition, as a result of taking courses meeting this goal, students will be able to do at least one of the following: Identify and explain the contributions of other cultures from the perspective of the selected disciplines within the arts and humanities; Demonstrate creative and aesthetic understanding; Explain and interpret formal and stylistic elements of the literary or fine arts; Demonstrate foundational competency in reading, writing, and speaking a non-English language. Each course meeting this goal includes the following student learning outcomes: Required: #1, #2 At least one of the following: #3, #4, #5, or #6 Credit Hours: 6 hours in two disciplines or in a sequence of foreign language courses) Courses: ART 111/112 Drawing I and II ARTH 211 History of World Art I ENGL 221/222 British Literature I and II ENGL 241/242 American Lit I and II ENGL 250 Science Fiction FREN 101/102 Introductory French I and II GER 101/102 Introductory German I and II HIST 121/122 Western Civilization I and II HUM 100 Introduction to Humanities HUM 200 Connections: Humanities and Technology LAKL 101/102 Introductory Lakota I and II MUS 100 Music Appreciation PHIL 100 Introduction to Philosophy PHIL 200 Introduction to Logic PHIL 220 Introduction to Ethics PHIL 233 Philosophy and Literature SPAN 101/102 Introductory Spanish I and II Goal #5 Students will understand and apply fundamental mathematical processes and reasoning. Student Learning Outcomes: As a result of taking courses meeting this goal, students will 1. Use mathematical symbols and mathematical structure to model and solve real world problems; 2. Demonstrate appropriate communication skills related to mathematical terms and concepts; 3. Demonstrate the correct use of quantifiable measurements of real world situations. Each course meeting this goal includes the following student learning outcomes: Required: #1, #2, and #3 Credit Hours: 3 hours Courses: MATH 102 College Algebra MATH 115 Precalculus MATH 120 Trigonometry MATH 123 Calculus I MATH 125 Calculus II MATH 225 Calculus III MATH 281 Statistics 1-15 SDSM&T: BS Metallurgical Engineering Program: Criterion 1. Students Goal #6 Students will understand the fundamental principles of the natural sciences and apply scientific methods of inquiry to investigate the natural world. Student Learning Outcomes: As a result of taking courses meeting this goal, students will 1. Demonstrate the scientific method in a laboratory experience; 2. Gather and critically evaluate data using the scientific method; 3. Identify and explain the basic concepts, terminology and theories of the selected natural sciences; 4. Apply selected natural science concepts and theories to contemporary issues. Each course meeting this goal includes the following student learning outcomes: Required: #1, #2, #3, and #4. Credit Hours: 6 hours Courses: BIOL 151/151L General Biology I and Laboratory BIOL 153/153L General Biology II and Laboratory CHEM 106/106L Chemistry Survey/Laboratory CHEM 108/108L Organic Chemistry/Laboratory CHEM 112/112L General Chemistry I and Laboratory CHEM 114/114L General Chemistry II and Laboratory GEOL 201/201L Physical Geology/Laboratory PHYS 111/111L Introduction to Physics I and Laboratory PHYS 113/113L Introduction to Physics II and Laboratory PHYS 211 University Physics I PHYS 213/213L University Physics II and Laboratory Goal #7 Students will recognize when information is needed and have the ability to locate, organize, critically evaluate, and effectively use information from a variety of sources with intellectual integrity. Student Learning Outcomes: As a result of taking courses meeting this goal, students will 1. Determine the extent of information needed; 2. Access the needed information effectively and efficiently; 3. Evaluate information and its sources critically; 4. Use information effectively to accomplish a specific purpose; 5. Use information in an ethical and legal manner. Each course meeting this goal includes the following student learning outcomes: Required: #1, #2, #3, #4, and #5 Credit Hours: 9 hours 1-16 SDSM&T: BS Metallurgical Engineering Program: Criterion 1. Students Courses: ENGL 101 Composition I SPCM 101 Fundamentals of Speech ENGL 201 Composition II ENGL 279/289 Technical Communications I and II1 1 Engineering and sciences students at School of Mines take this six credit sequence in the sophomore and junior years. Both courses develop written and speech communications in an integrated fashion in the context of the major. Students must finish the entire sequence, as well as ENGL 101, to satisfy the requirements of Goal #1 and Goal #2. 2 Technical Communications I and II develop written and speech communications in an integrated fashion in the context of the major. Students must finish the entire sequence, as well as ENGL 101, to satisfy the requirements of Goal #1 and Goal #2. General Education Globalization/Global Issues and Writing Intensive Requirements In addition to the seven system-wide general education requirements described above, all students will achieve learning outcomes focused on advancing their writing skills and their knowledge of global issues. Each academic program has designated one or more classes (the equivalent of one credit hour of study) as meeting each of these requirements. The syllabi of the courses designated state the requirement(s) met and explain how student achievement of the outcomes are assessed and factored into the course grade. Globalization/Global Issues Goal Statement Students will understand the implications of global issues for the human community and for the practice of their disciplines. Student Learning Outcomes: As a result of taking courses meeting this goal, students will 1. Identify and analyze global issues, including how multiple perspectives impact such issues; and 2. Demonstrate a basic understanding of the impact of global issues on the practice of their discipline. Writing Intensive Goal Statement Students will write effectively and responsibly in accordance with the needs of their own disciplines. Student Learning Outcomes: As a result of taking courses meeting this goal, students will 1. Produce documents written for technical, professional, and general audiences within the context of their disciplines; 2. Identify, evaluate, and use potential sources of information from within their disciplines for writing assignments that require research and study; and, 3. Use instructor feedback throughout the semester to improve the quality of their writing. F. Enrollment and Graduation Trends The enrollment and graduation trends for SDSM&T and for the BS Metallurgical Engineering program over the last six years are shown for SDSM&T in Tables 1-3.1 and 1-3.2 and for the BS Metallurgical Engineering program in Table 1-3.3. The BS Metallurgical Engineering program graduates are listed in Table 1-4. 1-17 SDSM&T: BS Metallurgical Engineering Program: Criterion 1. Students Outstanding Recent Graduate Awards The Outstanding Recent Graduate Program honors graduates who have achieved exemplary career progress and recognition within ten years of their graduation. The program was originated and is sponsored by the SDSM&T Alumni Association and the SDSM&T Foundation. Candidates are reviewed based on nominations submitted by their undergraduate degree-granting department or program. The individuals selected for this award are considered excellent role models to show current students the importance of continued personal growth in a rapidly changing world. Typically, five awards are given yearly. The BS Metallurgical Engineering program has a very strong record with respect to this award, and that has continued in the recent past with awards won yearly from 2005-2010. Table 1-5 lists the recent Outstanding Recent Graduate\ awards from BS Metallurgical Engineering program alumni Table 1-3.1. Undergraduate Enrollment Trends for SDSM&T for the Past Six Academic Years: All Students Academic Year Category 2004200520062007200820092005 2006 2007 2008 2009 2010 Full-time Student Summer 1 1 4 2 0 0 Full-time Student Fall 1540 1545 1372 1396 1389 1490 Full-time Student Spring 1405 1372 1264 1283 1255 1368 Part-time Student Summer 374 417 427 315 313 351 Part-time Student Fall 393 331 368 316 317 359 Part-time Student Spring 367 393 347 333 38 424 2 Student FTE Summer 102 117 125 84 86 92 Student FTE Fall2 1687 1678 1541 1550 1544 1663 Student FTE Spring2 1540 1543 1427 1435 1438 1574 Total BS Degrees 244 245 229 236 267 541 1 2 Total only includes 2009 Fall graduates; updated numbers will be available at the time of the visit FTE indicate Full-time Equivalents or 15 credits per term Table 1-3.2. Undergraduate Enrollment Trends for SDSM&T for the Past Six Academic Years: Engineering Programs Academic Year Category 2004200520062007200820092005 2006 2007 2008 2009 2010 Full-time Student Summer 0 1 2 0 0 0 Full-time Student Fall 1196 1220 1141 1164 1158 1262 Full-time Student Spring 1092 1093 1055 1070 1054 1137 Part-time Student Summer 188 228 235 192 182 198 Part-time Student Fall 126 113 124 122 132 102 Part-time Student Spring 132 145 120 144 132 145 2 Student FTE Summer 53.9 65.5 70.7 54.3 51.9 59.5 Student FTE Fall2 1253 1268 1210 1240 1236 1324 Student FTE Spring2 1150 1169 1125 1145 1131 1218 Total BS Degrees 185 194 182 177 205 491 1 2 Total only includes 2009 Fall graduates; updated numbers will be available at the time of the visit FTE indicate Full-time Equivalents or 15 credits per term 1-18 SDSM&T: BS Metallurgical Engineering Program: Criterion 1. Students Table 1-3.3. Undergraduate Enrollment Trends for SDSM&T for the Past Six Academic Years: BS Metallurgical Engineering Program Category Full-time Student Summer Full-time Student Fall Full-time Student Spring Part-time Student Summer Part-time Student Fall Part-time Student Spring Student FTE Summer2 Student FTE Fall2 Student FTE Spring2 20042005 0 43 37 3 3 5 0.7 45.1 38.3 20052006 0 51 42 7 2 4 1.2 52.3 45.2 Academic Year 200620072007 2008 0 0 60 55 56 58 7 12 1 3 3 4 1.6 3.7 60.6 58.5 57.9 62.0 20082009 0 63 61 12 5 3 3.9.3.1 65.5 61.9 Total BS Degrees 0 6 16 8 4 Total only includes 2009 Fall graduates; updated numbers will be available at the time of the visit 2 FTE indicate Full-time Equivalents or 15 credits per term 20092010 0 74 01 13 4 01 92 78.1 01 12 1 Table 1-4. Program Graduates ID Year Matr. Year Grad. Placement 1649667 1589742 1533111 2005F 2005F 2005F 2009F 2009F 2009F Spirit Aerospace Nucor Steel Grad School – SDSM&T 1650660 2005F 2009S Grad School. – SDSM&T 1272729 1064669 1040413 1617233 1271234 1999F 2004F 2003F 2004F 2004F 2009S 2009S 2008F 2008S 2008S Zyvex Alcoa Radiance Chromalloy Grad School– SDSM&T 1073912 1065108 2003F 2004F 2008S 2008S Barrick Gold Grad School– SDSM&T 1045500 1013220 2003F 2003F 2008S 2008S Freeport-McMoran Edison Welding Institute 1035690 2003F 2007F 1057677 1296552 1292148 1288301 1276470 1274217 1272561 2002S 2003F 2002F 2002F 2003F 2002F 2003S 2007M 2007S 2007S 2007S 2007S 2007S 2007S Stork Materials Testing & Inspection Tinker AFB Micron Self Employed Caterpillar Self Employed Tinker AFB Grad School– SDSM&T 1272553 1994F 2007S 1272210 2002F 2007S 1073939 2003F 2007S 1068811 2003F 2007S S-Spring; F-Fall; M-Summer; Strathmore Minerals Nucor Steel Fischer Controls RPM & Associates 1-19 Last Name Vayer-Jenkins Middle Name First Name Werning Ashley Blake Elizabeth Matthew Nelson Austin Christopher Bergstrom Cook Schmidt Zelfer Caldwell Casey Robert Travis Travis Chandler Scott Daniel James John Russell Hansen Tlustos Dane Samuel Christen Edward Horton Hahn Mark Robbie Christopher Daniel Pramann Zachary Thomas Johnson Lucas David Koch Carlson Patzer Metzger Beal Calvert Karl Deborah Ryan Christopher Jamie Christian John Marie Charles Michael LaRae Joseph Roalstad Bielstein Reisenweber Lyndoe Westendorf Jerrod Nickolas Kyle Matthew Matthew Andrew Karl Nicholas Paul Paul SDSM&T: BS Metallurgical Engineering Program: Criterion 1. Students Table 1-5. Program Outstanding Recent Graduates Name Cale Groen Dustin Ellis Mike Connell Chris Kinney Chris Misterek Jeff Major Year Graduated 1994 1996 1997 1997 1998 1999 1-20 Year Awarded 2005 2006 2007 2008 2009 2010 Employer Caterpillar GE Micron Caterpillar John Deere Lincoln Electric SDSM&T: BS Metallurgical Engineering Program: Criterion 2. Program Educational Objectives CRITERION 2. PROGRAM EDUCATIONAL OBJECTIVES The terms and definitions used throughout this report are consistent with ABET publications and guidelines. Appendix F contains a glossary of important terms used throughout this self study document. A. Mission Statement The mission and the objectives of the South Dakota School of Mines and Technology appear in the catalog and on the web site at http://catalog.sdsmt.edu/mission-and-purpose . UNIVERSITY MISSION, VISION, AND GOAL The South Dakota School of Mines and Technology serves the people of South Dakota as their technological university. Its mission is to provide a well-rounded education that prepares students for leadership roles in engineering and science; to advance the state of knowledge and application of this knowledge through research and scholarship; and to benefit the state, regions, and nation through collaborative efforts in education and economic development. The School of Mines is dedicated to being a leader in 21st century education that reflects a belief in the role of engineers and scientists as crucial to the advancement of society. Our vision is to be recognized as a premier technological university in the United States. Most immediately, our goal is to be recognized as the university-of-choice for engineering and science within South Dakota and among our peer group of specialized engineering and science universities. UNIVERSITY STRATEGIC FOCUS AREAS 1. 2. 3. 4. Optimizing enrollment Securing resources Growing the graduate education and the research enterprise Continuous quality improvement UNIVERSITY STATEMENT OF PURPOSES The South Dakota School of Mines and Technology is dedicated to being a leader in 21st century education that reflects a belief in the role of engineers and scientists as crucial to the advancement of society. Responding to the unprecedented challenges facing today's world, the School of Mines will seek opportunities to benefit the educational, civic, and economic activities of the community, state, and region. The School of Mines will maintain and expand its role in research, scholarship, and creative endeavors that advance knowledge, solve problems, develop individual potential, and explore the human condition. Through its rigorous academic programs and co-curricular activities, the School of Mines is committed to developing informed and responsible scientists and engineers who behave ethically, value a global perspective, and accept the duties and responsibilities of citizenship. The mission of the Department of Materials and Metallurgical Engineering appears in the catalog and on the web site at http://www.hpcnet.org/ABETMetEngMissionObjectives. The Mission of the Department of Materials and Metallurgical Engineering is to • Provide a quality program leading to the degree BS in Metallurgical Engineering 2-1 SDSM&T: BS Metallurgical Engineering Program: Criterion 2. Program Educational Objectives • • • Participate in multi-disciplinary programs leading to the MS and PhD degree programs in materials engineering and science Contribute to the expansion of knowledge in the area of materials and metallurgical engineering through scholarly activities Help local, regional, national and international materials and metallurgical industries through research and development activities B. Program Educational Objectives The objectives of the BS in Metallurgical Engineering Degree program are to graduate students who can 1. Successfully apply metallurgical engineering principles in their employment 2. Meet societal needs through science and technology 3. Grow professionally and personally 4. Serve their profession and community These objectives appear on the departmental bulletin board, on the departmental web page http://www.hpcnet.org/ABETMetEngMissionObjectives, in the 2010-2011 university catalog, and on selected departmental promotional literature. C. Consistency of the Program Educational Objectives with the Mission of the Institution The metallurgical engineering program objectives are derived from the institutional mission. Table 2-1 shows the relationships among the institutional and the metallurgical engineering program objectives. Table 2-1 Alignment of the BS Metallurgical Engineering program objectives with SDSM&T institution’s objectives. SDSM&T A Wellrounded education B. Prepare students for Sci & Eng leadership MET ENG C. Advance the state of knowledge through research & scholarship D Provide Collaborative benefit through Education and Economic Development 1. Apply Met Eng Principles 2. Meet Societal Needs 3. Grow Prof & Personally 4. Serve Community and the Profession D. Program Constituencies The program constituents are • Students enrolled in the BS metallurgical engineering program • Private Industry and public agencies who employ our graduates • Other departments and their students who enroll in metallurgical engineering courses • Graduate programs that our BS metallurgical engineering graduates may enter 2-2 SDSM&T: BS Metallurgical Engineering Program: Criterion 2. Program Educational Objectives These are the stakeholders in the BS Metallurgical Engineering Degree program. Constituent input is obtained through alumni surveys, constituent focus group meetings, and Advisory Board composition. Alumni surveys are conducted every four years. Meetings with constituent focus group were held in 2001, 2004, and 2009. Advisory Board meetings are convened biannually. E. Process for Establishing Program Educational Objectives The department has a long tradition of external evaluation dating to 1970. Periodic surveys of both alumni and their employers were routinely performed and acted on. The department was the source of the current campus student opinion surveys starting in 1971. The department was also the point of initiation for Industrial Advisory Boards (now more commonly called the Advisory Boards) beginning in the mid 1970s. The design of the continuous improvement system began in 2000 and was followed by a staged collection of materials beginning in the 2001-2 academic year. During the subsequent two years, the system was continually refined and brought to full implementation. Although informal reviews and system refinements were occurring on a weekly basis throughout 2001-2003, the first comprehensive objective review involved all data collected up to the end of 2003. This initial “closing of the loops” occurred during the Spring Semester of 2004. With the substantial faculty retirements (Stone, Han, and Marquis) from 2005-2007, subsequent biannual Advisory Board reviews were renewed in 2007 with the newly contracted faculty (Medlin, West, and Cross). During the period from 2001 to 2004 the entire department faculty has met once or twice a week during the academic year to create the continuous improvement system now in place. Dr. Howard attended several conferences on ABET methodology during the 2001-3 period. Dr. Howard trained as an ABET evaluator in the period 1999-2000 period. Dr. Kellar has also attended ABET training sessions for chairs. Program faculty members have attended numerous campus sessions on continuous improvement methodologies. Since the 2004 ABET review, three of the five full-time tenured track faculty members have retired and been replaced: Drs. Medlin and West were unfamiliar with the department’s continuous improvement system while Dr. Cross being an internal candidate from the department research program had some familiarity with the system. Extensive training was provided these new faculty members. As of 2010, all program faculty members are well versed and directly involved in supporting and managing the continuous improvement system. All teaching faculty members in the metallurgical engineering program are actively engaged in periodic reviews of the program educational objectives. The program faculty members proposed initial ABET-conforming program objectives in 2001. During the subsequent year, program constituents were asked to review the objectives. The first review was conducted by the 2002 Advisory Board, followed by reviews in 2004 by comprehensive and often overlapping assemblages of program constituents grouped as follows: Primary • Constituent focus groups Alumni surveys • Employer surveys • Graduate student surveys • Recent outstanding graduate awardees surveys • Advisory Board reviews Secondary • 2-3 SDSM&T: BS Metallurgical Engineering Program: Criterion 2. Program Educational Objectives • • • SDSM&T constituent departments surveys SDSM&T undergraduate student opinion surveys SDSM&T Student Satisfaction-Importance (SSI) Survey After this pre-2005 exhaustive review of program educational objectives for use in our ABET-conforming continuous improvement process, a more streamlined review has been employed that relies on the Advisory Board, alumni surveys, and constituent focus groups. These groups overlap but have unique functions and input methodologies both of which preclude consolidating the program educational objective review under the purview of any one group. For example, the Advisory Board may engage in the review of departmental personnel matters, which would be inappropriate to consider in a body including students. There are many such matters requiring the use of several groups to complete a review of program educational objectives. The secondary sources above are not specifically employed since the departments are represented in the current constituent focus groups, opinion surveys are confidential, and the Satisfaction-Importance Survey is more germane to assessment functions. Since 2004 the program objectives have been reviewed by the • Advisory Board • Constituent focus group • Alumni survey. The composition of the 2007-2012 Advisory Board is as follows: • Dr. Ray Peterson, Aleris International, Advisory Board Chairman • Dr. Everett Bloom, Oak Ridge National Laboratory – Retired • Mr. Mark Benson, US Bank • Ms. Wendy Craig, Mac Steel • Mr. Christopher Misterek, John Deere • Mr. Shawn Veurink , RPM and Associates • Mr. Shane Vernon, Nucor Steel • Mr. John Walenta, Caterpillar Inc. • Mr. Richard Wensel, Micron Technology The department holds biannual meetings with its Advisory Board to conduct a review of Program Objectives and the department’s success in achieving them. The review also includes a re-examination of the objectives to assure they are current and significant. Materials presented to the board include the results of alumni and employer surveys, which are designed to gauge the extent to which program graduates are achieving the program objectives. The board members are selected to represent as many of the program’s constituents as possible. The Advisory Board is provided the most recent survey information from alumni, current students, constituents, etc. making their review the most comprehensive whereas the alumni surveys and the constituent focus groups are generally asked to offer input on specific topics such as the currency of the program education objectives. However, every group is encouraged to offer any constructive comments they wish. Alumni surveys query all alumni who graduated since the previous alumni survey. This means all alumni are asked for their input. Owing to the variation in numbers of program graduates, alumni surveys are grouped in four-year groups to preserve anonymity and ensure large enough numbers for statistical meaningfulness. A total of 54 alumni were surveyed using Survey Monkey in 2008 with 51 responses. This unusually high response is in itself an indication of the strong, favorable relationship between faculty and program graduates. The three responses not received were caused by incorrect email addresses. 2-4 SDSM&T: BS Metallurgical Engineering Program: Criterion 2. Program Educational Objectives As shown in Table 2-1 the Advisory Board reviews are scheduled every two years; alumni surveys every four years; and constituent focus group meetings every four years. The two surveys are staggered by two years since some of those surveyed are the same individuals. This staggering precludes pestering some alumni for the same information in the same year yet, assures important constituent input for objective input. The schedule was revised in 2006 to restart the cycle in 2007 because of the 60 percent replacement in program faculty that occurred between 2005 and early 2007. Restarting the cycle in fall of 2007 provided for all the new faculty members to participate in a common evaluation review cycle early in their tenure. The program faculty members review all program evaluation input every two years after the results of the Advisory Board are available. The review culminates with action statements that are posted on the program’s continuous improvement web site (www.ABETMetEng.or/SD). Figure 2-1 shows a schematic of the continuous improvement process used by the metallurgical engineering program to determine progress towards program objectives. Figure 2-2 shows this process interfaced with the process to determine progress in meeting program outcomes. Table 2-1. Program Educational Objectives Assessment and Evaluation Schedule 04 05 06 07 08 09 10 11 12 13 14 15 16 Alumni Surveys Advisory Board Review Constituent Focus Group Department Review F. Achievement of Program Educational Objectives The following process is used to determine the extent to which program educational objectives are being achieved: • All program alumni are specifically surveyed on the achievement of the program objectives. The survey asks for their self-assessment. It also asks for input related to the achievement of the objectives, such as the extent of community and professional service. The survey results are used by the program faculty to evaluate the level of attainment of the objectives. • Program constituent focus groups are convened to review the program’s direction and level of achievement. The focus group includes employers, alumni, and other departments who engage our graduates (most often as graduate students). The focus group is led by a non-program campus professional to assure free exchange and anonymous input who writes a summary report to be used by the program faculty in their evaluation. • The Advisory Board has all pertinent surveys and reports available to them when they conduct their review. They are specifically charged with reviewing the program educational objectives and progress in achieving them. They submit a report of their findings and recommendations. • The program faculty members meet several times a month on program and departmental matters. Many of these meetings are specifically to review ongoing continuous improvement matters. Over a period of several meetings consisting of an initial review, discussions, and a final review with written documents is generated. Each biannual review begins with reviewing the previous objective actions followed by a review of the alumni survey, focus group report, and the Advisory Board reports. A summary is written as to the how the action items were addressed and the result 2-5 SDSM&T: BS Metallurgical Engineering Program: Criterion 2. Program Educational Objectives of the actions taken. Needed new action items for the coming period are then formulated and documented. As described above, the program faculty members review all program evaluation input every two years after the results of the Advisory Board are available. The review process always consists of two action categories: 1. Improvement in the evaluation process and 2. Improvement in the achievement of the program educational objectives. The action statements summarize actions taken within the evaluation process and the curriculum. The departmental faculty meets several times each month to discuss program operations and progress in the implementation of needed program objective improvements. Dr. Howard is normally charged with monitoring, tracking, and documenting assessment information and evaluation work. Chapter Criterion 4 Continuous Improvement contains these review results. Figure 2-1 Continuous improvement model for the metallurgical engineering program 2-6 SDSM&T: BS Metallurgical Engineering Program: Criterion 2. Program Educational Objectives Figure 2-2 Continuous improvement process for the metallurgical engineering program 2-7 SDSM&T: BS Metallurgical Engineering Program: Criterion 3. Program Outcomes CRITERION 3. PROGRAM OUTCOMES The terms and definitions used throughout this report are consistent with ABET publications and guidelines. Appendix F contains a glossary of important terms used throughout this document. As of 2004 the program discontinued keeping records by academic year in favor of a strict calendar year system. Using the calendar year reduces confusion and consequent errors in data management. Furthermore, it simplifies labeling, for example, from 2008-2009 to simply 2008 or 2009. All assessment and evaluation information is recorded and reported strictly by calendar year. A. Process for Establishing and Revising Program Outcomes Program outcomes were established in 2002. Initially, the same (a)-(k) outcomes suggested by ABET were selected. Program faculty members attended numerous national assessment conferences and ABET seminars during that period so as to equip themselves with current ideas and best practices. During this period the initial (a)-(k) had grown to include several additional outcomes. Some outcomes such as communication were broken into two separate outcomes: oral and written. However, by the end of 2002, the need for such separations appeared weak and so was not adopted. Suggested new outcomes were also abandoned because they were found to be unrelated to a focused and systematic continuous improvement process. Consequently, the original (a)-(k) were adopted as the program outcomes. This selection is reviewed and discussed several times a year by program faculty: usually during the periodic outcome reviews. The same suggestions arise as were proposed in 2002 and are rejected for the same reasons they were rejected then. Program faculty members remain vigilant through ABET seminars and by serving as continuous improvement consultants for new technical and societal trends that may need to be addressed by additional outcomes; however, none has risen to the level of importance warranting adoption. B. Program Outcomes The Outcomes for the Metallurgical Engineering Program correspond to the criteria for accrediting engineering programs during the 2010-2011 accreditation cycle so no additional mapping is needed. These outcomes are as follows: a) Apply Knowledge of Math, Science, and Engineering b) Design and Conduct Experiments and Analyze and Interpret Data and Information c) Optimally Select Material and Design Materials Treatment and Production Processes d) Function Well on Teams e) Identify, Formulate, and Solve Engineering Problems f) Know Professional and Ethical Responsibilities and Practices g) Communicate Effectively h) Know Engineering's Global Societal Context i) Engage in Life-Long learning j) Know Contemporary Issues k) Use Engineering Techniques, Skills, and Tools All program continuous improvement system (CIS) program documents are posted on the program CIS website: www.ABETMetEng.org/SD . This website reflects all of the program CIS documents, which reside on and are backed up on program computers. The website provides for selective controlled user access. All program faculty members have complete download access to all CIS documents. The 3-1 SDSM&T: BS Metallurgical Engineering Program: Criterion 3. Program Outcomes introduction of new documents to the CIS is controlled by the program designated CIS officer who is currently Dr. Howard. C. Relationship of Program Outcomes to Program Educational Objectives Table 3-1 shows the relationship of the metallurgical engineering program objectives to the program outcomes. Table 3-1. The relationship between Metallurgical Engineering program objectives and EC2000 Criteria SDSM&T MET ENG a Apply Know. b c Design, Design Anal Select Exp d e f g h i j k Teams Prob. Solve Ethics Comm. Global Life long Cont Issues Tools 1 Apply Met Eng Principles. 2 Meet Societal Needs 3 Grow Prof & Personally. 4 Serve Comm. & Profession. D. Relationship of Courses in the Curriculum to the Program Outcomes Table 3-2 is a quality function deployment matrix (QFDM) that shows the relationship of curricular elements, which are shown along the top row, to the program outcomes, which are shown in the first column. A value of 9 indicates the curricular element is high important to the program outcome; whereas, a 1 indicates a low importance. No value indicates that there is no functional relationship. A non-linear scale (0, 1, 3, 9) is used to give emphasis to most important curricular elements since two elements rating 3 would not be as significant to achievement of a particular outcome s one element rated 9. Table 3-2 groups similar courses into groups and also shows extra-curricular elements since the program graduate is formed by both course work and extra-curricular activities. A second QFDM for specific courses in the metallurgical engineering program is shown in Table 3-3. The table at the bottom indicates the total importance to program outcomes of each element. The last column shows the number of high importance elements (highest rated) for each outcome. The QFDM is used to determine where in the curriculum action should be directed to achieve improvement in a particular outcome. Of course, this information also satisfies this element of the self study. 3-2 SDSM&T: BS Metallurgical Engineering Program: Criterion 3. Program Outcomes LEGEND 9 High importance 3 Medium Importance 1 Low Importance No importance 3-3 1 9 1 1 6 17 3 1 1 Number of "high importance" Placement office Programs Free Electives MET electives Chem and Physics Sequence 1 3 1 3 3 5 3 2 1 3 1 3 3 2 1 3 1 1 9 10 1 1 1 3 1 1 1 1 9 10 1 1 1 1 3 1 3 1 1 3 3 1 3 1 1 1 3 1 1 11 1 1 1 9 1 Study Groups ENGL Sequence 3 1 13 2 9 1 3 27 3 1 3 3 15 3 Library services 3 1 1 9 1 1 1 1 1 3 29 3 3 1 Learning Assistance Centers GE electives or MET 110 1 Student Organization Activities out-of-dept tech electives 1 PE, Music, Band, MS Elective Courses MET Eng Lecture courses Laboratory Curriculum 9 9 1 9 1 3 1 7 1 1 9 1 9 3 18 1 1 3 1 1 8 1 3 1 9 1 3 17 1 9 9 9 1 9 3 3 1 9 3 1 3 1 3 3 67 1 1 9 3 3 1 1 1 9 9 3 9 9 1 1 3 3 76 1 H&SS curriculum MATH sequence Scholarship program MET 464/5 - Senior Design MET 351/2 - Junior Design 3 1 1 27 15 1 3 3 3 3 9 3 9 9 1 3 3 1 3 1 22 1 1 1 1 1 1 1 3 3 3 3 9 3 3 9 9 3 11 1 9 1 51 9 9 3 3 1 1 1 1 50 9 3 37 Retain students Facilitate student employment Graduates Solve Mat & Met Eng problems will Apply knowledge of math, science, and engineering (a) Design and Conduct experiments (b1) Analyze and interpret data and information (b2) Optimally select material (c1) Design materials treatment and production processes (c Function well on teams (d) Identify, formulate, and solve engineering problems (e) Know professional and ethical responsibilities and practi Communicate effectively (g) Know engineering's global societal context (h) Engage in life-long learning (i) Know contemporary issues (j) Use engineering techniques, skills, and tools (k) System will Advising Processes Desired Outcomes Indiv. faculty/student assistance Table 3-2 Metallurgical Engineering - Quality Function Deployment Matrix SDSM&T: BS Metallurgical Engineering Program: Criterion 3. Program Outcomes Table 3-3 Quality Function Deployment Matrix for Metallurgical Engineering Courses Chem/Physics Seq Number of "high importance" 3 1 3 4 3 3 3 5 1 3 1 1 3 3 3 5 5 5 1 1 3 5 1 5 3 3 5 3 1 1 3 1 1 5 5 3 5 3 3 5 1 3 5 3 1 1 3 3 1 1 1 1 3 5 5 3 3 1 5 3 Math sequence 5 MET 465 3 MET 464 3 MET 445 3 MET 443 5 1 5 3 1 1 3 1 5 5 3 3 1 5 5 5 3 3 1 5 5 3 3 1 1 3 3 5 3 5 1 5 5 5 1 1 3 5 5 5 3 5 3 5 3 3 3 3 5 5 5 MET 440L 3 1 1 5 3 3 3 5 3 3 1 3 1 1 1 3 3 1 3 3 1 1 1 1 3 5 ENGL Sequence 12 5 1 PE, Music, Band, MS 3 5 5 MET 440 5 MET 433 5 MET 422 3 3 3 40 5 5 (h) The broad education necessary to understand the impact of engineering (i) Recognition of the need for and an ability to engage in life-long learning (j) Knowledge of contemporary issues (k) Ability to use the techniques, skills, and modern engineering tools necessary 3 MET 352 1 5 MET 351 1 5 MET 332 5 MET 330L 3 MET 330 3 MET 321 3 MET 320 MET 231 3 MET 310L MET 220L 5 MET 310 MET 220 3 MET 232 MET 110 (a) Apply mathematics, science and engineering principles (b) Ability to design and conduct experiments and interpret data (c) Ability to design a system, component, or process to meet design (d) Ability to function on multidisciplinary teams (e) Ability to identify, formulate, and solve engineering problems (f) Understanding of professional and ethical responsibility (g) Ability to communicate effectively Elective Courses 3 Outcome Criteria H&SS curriculum Met Electives Course 1 5 5 3 1 1 1 3 5 5 3 5 3 1 1 1 2 5 3 3 1 5 5 26 27 25 28 11 33 29 20 29 15 38 10 22 30 21 14 26 26 18 14 31 31 13 14 6 3 6 1 1 6 3 1 10 1 2 1 8 1 2 3 0 1 2 1 8 6 19 8 35 30 25 20 15 10 5 0 1 2 3 4 5 6 7 8 9 10 11 3-4 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 SDSM&T: BS Metallurgical Engineering Program: Criterion 3. Program Outcomes E. Documentation An automated digital system is used to store all outcome data and to processes it into a format that is easily evaluated. All data is stored and backed up on program computers and uploaded for all program faculty members to view and download. Hard copies of all instruments assessed (student work, etc.) are maintained in the CIS hard copy archives. The annual outcome assessment schedule is summarized in Figure 3-1. An Instrument Inventory is the name used to refer to the collection of (student assignment, exams, etc.) used in the assessment process. Table 3-4 is the 2009 Instrument Inventory. It is a Microsoft Excel® list that shows the instruments (assignments, exams, etc.) used to assess a particular outcome. The Instrument Inventory is used to create all the files and forms needed by the automated digital system that ultimately digitally renders all of the assessment data into tabular and graphical forms that may be parsed by a variety of ways: outcome, year, etc. Each outcome is assessed using several instruments. Additionally, an attempt is made to use a combination of assessment methods so as to achieve assessment triangulation. The assessment methods are grouped as follows: • Method 1: Archival Records/ Portfolios • Method 2: Standardized Exams, Simulations, Performance Appraisals, External Examiner, and Oral Exam. • Method 3: Surveys, Exit Interviews Since the program employs an alternating junior/senior cohort curriculum, odd year inventories differ from even year inventories. (Again, all records are by calendar year.) In addition to the planned even/odd year changes in inventory that occur, outcomes are changed for a variety of reasons primarily to improve the assessment process in keeping with the continuous improvement goal. Table 3-5 shows the Instrument Inventory for 2008. The first row is the same for both tables but has been truncated in Table 3-5 to preserve font size in the longer table. Each instrument is assessed by a program faculty member. The assessment results are written (manually or digitally) on the instrument’s specifically created corresponding Microsoft Excel® Assessment Score Card and transmitted to the program CIS officer (currently Dr, Howard) who enters the score card into the automated system. A typical score card is shown in Table 3-6. The assessor always delivers to the CIS officer a hard copy of the score card attached to the underlying instrument. For example, if the instrument is the MET 320 final exam, the score card on which the assessment scores are recorded is attached to the final exams. This bundle of hard copies topped the attached score card is filed into the CIS archives. The CIS officer is the only person permitted to enter information into the automated digital system or into the hard copy archive; however, all faculty members have unlimited access to the information. The hard copy archives normally reside in the department office (MI 115) but will be placed at any location requested by the program evaluator. Furthermore, the program evaluator will be provided full download access to the automated digital system upon request to the program head: Dr. Kellar. In addition to the assessment archival records, the program will make available copies of all exams, texts, syllabi, other student work not in the assessment archive, etc. The relationship of each course to the achievement of outcomes is shown in Tables 3-7 and 3-8 for 2008 and 2009. 3-5 SDSM&T: BS Metallurgical Engineering Program: Criterion 3. Program Outcomes The plan for organizing and presenting materials in the resource room for the ABET on-site visit is as follows: By Course Course materials for all SDSM&T Met Eng courses used to meet graduation requirements for the degree BS in Metallurgical Engineering will be arranged by course on tables in the resource room. These materials will consist of the following: • Syllabus • Text • Graded representative samples of all exams • Graded representative samples of all graded homework • Graded representative samples of all lab reports • A compilation of all handouts and supplementary materials By Outcome A directory of all outcomes and the material assessed will be posted above these documents. Materials used to assess outcomes will be arranged by outcome on tables in the resource room. There will be no referencing of materials within course files or on the web site. By Objective A directory of all objectives and the material assessed will be posted above these documents. Materials used to assess objectives will be arranged by objective on tables in the resource room. There will be no referencing of materials on the web site. F. Achievement of Program Outcomes One of the department’s self-imposed requirements is that the program’s entire Continuous Improvement System (CIS) resides on a website so that it is available to all faculty and constituents at any time and place. The program’s efforts can be better appreciated by viewing the methodologies, tools, and results of the continuous improvement process located at www.ABBBETmeteng.org/SD . The web site is the culmination of the tremendous investment in time and effort in creating the current continuous improvement system. The program faculty members elected to make markups of the web site and procedural changes in real time during collaborative meetings. This procedure means that improvements to the system are made immediately and disseminated to all faculty and interested constituents. The Web site includes many automation features for updating data collection and compilation primarily through VBA macros and linked Excel Worksheets. For example, many surveys are conducted on-line using Survey Monkey©. No student work resides on the Continuous Improvement Web Site. The site currently contains extensive files arranged by Objective Evaluation, Assessment of Outcomes, Continuous Improvement System, Metrics, Maps, Reports, etc. Student work resides either on the campus Digital Archival Tool or in hard copy form in the departmental office. The department was an early supporter and user of the campus Digital Archive Tool where students can upload their digital work for subsequent faculty retrieval and assessment. Of course, all confidential information is always protected. (See “Summary of Archive Features at www.abetmeteng.org/SD/ResourcesExternal/ArchivalPlan-AssessmentMaterials.htm for more information on the Archive.) All objective evaluation and outcome assessment records, compilations, reviews, actions, reports, syllabi, vitae, and many other continuous-improved related documents are available on-line at the address: www.abetmeteng.orgg/SD . 3-6 SDSM&T: BS Metallurgical Engineering Program: Criterion 3. Program Outcomes Outcomes are assessed using a system that employs the following major elements: • A set of specifically identified instruments (up to eight) is used to assess each outcome • Each outcome is assessed by three assessment methods: assessment triangulation • Each outcome is assessed using specifically stated metrics consisting of between two and four performance criteria each with associated specifics that characterize specific levels of student performance. • The assessment of each instrument results in numerical scores. Tables 3-4 and 3-5 show the instruments used to assess each outcome in years 2009 and 2008. The instruments are arranged from top down by outcome criteria in column one. Columns two through four show the instruments used to assess each outcome criterion. The first of these three columns contains instruments that are classified as archival records (student work) or portfolios – the first of the three legs of assessment triangulation. The next column contains instruments that are characterized as standardized exams, simulations, performance appraisals, external exams, external examiners, or oral exams – the second leg of triangulation assessment. The third leg of the assessment triangle instruments appears in the last column and includes surveys and exit interview instruments. Not all of these assessment tools are used for each outcome assessment but a concerted effort is made to gain triangulation for each outcome. In rare cases some instruments listed might not be assessed each year. The minimal requirement for assessment is that each outcome be assessed by at least one instrument each year. Of course, the goal and usual practice is for a much broader assessment. The assessment procedure for each instrument culminates with numerical scores that are compiled on a Score Card. All program faculty members participate in scoring instruments. All tools and results are available to them via web site posting. The results from the several instruments for one outcome are summarized on a Outcome Summary as shown in Table 3-9 for outcome (a) in 2008. Each outcome has a similar summary Score Card customized for the specific outcome. All Score Cards are automatically summarized by linked worksheets to an Assessment Summary. Table 3-10 is the Assessment Summary for 2008. These results are also available in graphical format for analysis as shown in Figure 3-2. The number of individual assessments and the total number of instrument-metrics applied are noted in he first column. This last number equals the number of columns completed on the Score Card for each instrument while the first number is the total entries on the Score Card. The assessment results for a particular outcome over time are available as shown in Figure 3-3 for outcome (k) from 2001-2010. A faculty review is completed for each outcome. Each review results in an Outcome Review Report. A typical report is shown in Table 3-11. These reviews form the basis of discussion among the program faculty members when deciding on what changes are to be made to improve the outcome assessment process. Longitudinal reviews over time are auto generated. Table 3-12 shows such a review for Outcome (a). Actions arising from the Outcome Review Reports are categorized as either • Curricular Actions or • Assessment Process Improvement Actions. Figure 3.4 shows the Grand Summary of all outcome assessments for the nine years from 2001 through 2009. The vertical scale is a measure of achievement with 5 being the highest level of achievement possible. The average that is plotted for each outcome for each year derives from the Assessment Summary for each year. The numerical values appear at the bottom of the chart. The overall average of all outcomes over all years is 3.8. Even though the goal is 5, student ability and effort limits the maximum achievable score even with flawless program operation. Consideration is being given to norming assessment scores to class GPA so as to obtain a better measure of program performance. A complete set of all data, metrics, and reviews are available in Appendix E. 3-7 SDSM&T: BS Metallurgical Engineering Program: Criterion 3. Program Outcomes Winter Break Faculty decides and reports on program changes Faculty acts on recommendations Program faculty evaluates data and prepares report Fall Sem Collection of data and information needed for assessment of actions taken Collection of data and information needed for assessment of actions taken Spring Sem Interim summary of spring semester assessments Summer Break Figure 3-1 Annual cycle of continuous improvement for the metallurgical engineering program 3-8 SDSM&T: BS Metallurgical Engineering Program: Criterion 3. Program Outcomes Table 3-4 Instrument Inventory for 2009 Criteria Method 1 Archival Records/Portfolios Method 2 Standardized Exams, Simulations, Performance Appraisals, External Examiner, and Oral Exam. a Apply knowledge of math, MET 320 - Annually (Fall) . Final Exam MATH 373 - Annually (Fall/Spring) . Project Reports or Equiv b Design and Conduct MATH 373 - Annually (Fall/Spring) experiments Analyze and . Regression Analysis Problem interpret data and MET 231 - Annually (Fall/Spring) . Hardness and Statistics Labs c Optimally select material MET 465 - Annually (Fall/Spring) . Final Design Reports and design materials treatment and production MET 465 . Design Fair Presentation Evaluations processes d Function well on teams MET 465 - Annually (Fall/Spring) . Final Design Reports e Identify, formulate, and solve engineering problems MET 321 - Odd years (Spring) . Final Exam (or All Exams) f Know professional and MET 465 - Annually (Fall/Spring) ethical responsibilities and . Final Design Report practices g Communicate effectively MET 231 - Annually (Fall/Spring) . Charpy Impact Lab MET 330 - Odd Years (Fall) . Student Choice Lab Report MET 465 . Final Design Reports MET 465 . Design Fair Presentation Evaluations h Know engineering's global MET 321 - Odd years (Spring) . Material Consumption in Adv societal context MET 321 - Odd years (Spring) . Cost, Conc, Conservation, Creativity MET 465 - Annually (Fall/Spring) . Design Report Check List on Globali Engage in life-long MET 321 - Odd years (Spring) learning . Cognitive Devel Writing Assignment j Know contemporary MET 321 - Odd years (Spring) . Contemporary Issues Writing issues k Use engineering MET 220 - Annually (Spring) techniques, skills, and . Microtrack Lab Report t l MATH 373 - Annually (Fall/Spring) . Regression-Optimization-LP hmwk MATH 373 - Annually (Fall/Spring) . Project Reports 3-9 Method 3 Surveys, Exit Interviews MET 465 . FE Exam MET 465 . Local Exam MET 465 . Senior Survey MET 465 . FE Exam MET 465 . Local Exam MET 465 . Senior Survey MET 465 . Faculty Eval of Oral Final Report MET 465 . Local Exam MET 465 . Senior Survey MET 465 . Local Exam MET 465 . Senior Survey MET 465 - Annually . Student Self Eval MET 465 . FE Exam MET 465 . Local Exam MET 465 . Senior Survey MET 465 . FE Exam MET 465 . Local Exam MET 465 . Senior Survey MET 465 - Annually (Spring) . Faculty Eval of Oral Final Report MET 465 . Local Exam MET 465 . Senior Survey MET 465 . Local Exam MET 465 . Senior Survey MET 465 . Local Exam MET 465 . Senior Survey MET 321 or Other . Local Exam MET 465 . Senior Survey MET 465 MET 465 . FE Exam MET 465 . Local Exam . Senior Survey SDSM&T: BS Metallurgical Engineering Program: Criterion 3. Program Outcomes Table 3-5 Instrument Inventory for 2008 Criteria Method 1 Archival Records/Portfolios Method 2 Standardized Exams, Simulations, P f A i l E t l Method 3 Surveys, Exit Interviews MET 465 - Annually (Spring) . Local Exam MET 465 - Annually (Spring) . FE Exam MET 465 - Annually . Senior Survey MET 465 - Annually (Spring) . Local Exam MET 440 . Hardness QC Lab Sim MET 465 - Annually (Spring) . FE Exam MET 465 - Annually . Senior Survey MET 465 - Annually (Spring) . Final Design Reports MET 465 - Annually (Spring) . Faculty Eval of Oral Final Report MET 465 - Annually (Spring) . Local Exam MET 465 - Annually . Senior Survey MET 465 - Annually (Spring) . Final Design Reports MET 465 - Annually (Spring) . Local Exam MET 465 - Annually . Senior Survey MET 465 - Annually . Student Self Eval MET 422 - Even years (Fall) . Final Exam (or All Exams) MET 310 - Even Years (Spring) . Final Exam (or All Exams) MET 440 - Even Years (Spring) . Final Exam (or All Exams) MET 465 - Annually (Spring) . Local Exam MET 465 - Annually (Spring) . FE Exam MET 465 - Annually . Senior Survey MET 465 - Annually (Spring) . Local Exam MET 465 - Annually (Spring) . FE Exam MET 465 - Annually . Senior Survey MET 465 - Annually (Spring) . Faculty Eval of Oral Final Report MET 465 - Annually (Spring) . Local Exam MET 465 - Annually . Senior Survey MET 465 - Annually (Spring) . Local Exam MET 465 - Annually . Senior Survey MET 465 - Annually (Spring) . Local Exam MET 465 - Annually . Senior Survey MET 465 - Annually (Spring) MET 465 - Annually a Apply knowledge of math, MET 320 - Annually (Fall) science, and engineering . Final Exam MATH 373 - Annually (Fall/Spring) . Project Reports MET 422 - Even years (Fall) . Final Exam MET 310 - Even years (Spring) . Selected Hour Exam b Design and Conduct MATH 373 - Annually (Fall/Spring) experiments Analyze and . Regression Analysis Problem interpret data and MET 231 - Annually (Fall/Spring) . Hardness and Statistics Labs information MET 440 - Even years (Spring) . SPC Assignments c Optimally select material and design materials treatment and production processes d Function well on teams e Identify, formulate, and solve engineering problems f Know professional and MET 310 - Even Years (Spring) ethical responsibilities and . Ethics & Professional Practice Writing practices MET 465 - Annually (Spring) . Final Design Report g Communicate effectively MET 231 - Annually (Fall/Spring) . Charpy Impact Lab MET 465 - Annually (Spring) . Final Design Reports MET 310 - Even Years (Spring) . Student Choice Lab Report MET 465 - Annually (Spring) . Design Fair Presentation Evaluations h Know engineering's global MET 310 - Even Years (Spring) . Global and Societal Writing Assign societal context MET 465 - Annually (Fall/Spring) . Design Report Check List on Globali Engage in life-long MET 310 - Even years (Spring) . Cognitive Devel Writing Assignment learning MET 440 - Even years (Spring) . Updated Lifelong Learning Plan j Know contemporary 3-10 SDSM&T: BS Metallurgical Engineering Program: Criterion 3. Program Outcomes Table 3-6 Typical Score Card (a) (a) Apply knowledge of math, science, and engineering _ T a r g _ T a r g _ T a r g _ T a r g 2009 Outcome Score Card MET_320 FinalExam Team / Student Max Ave Min 1 Check Here if TeamsFALSE 2 3 4 5 6 7 Rate the performance using 1 Lowest 5 Highest 8 9 10 11 12 13 14 Do not use 0's 15 16 Do not Change the file name 17 18 19 20 21 Leave blank any metric column that does not apply 22 23 24 25 26 Type info into the Green Cells 27 28 29 30 Do not exceed 50 entries 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 Method Count Assessor's Initials Date 1 72 47 SMH 49 1/9/2010 50 48 3-11 _Proficient in _Fundamental _Concepts and _Skills 5.00 3.08 1.00 3 3 1 5 5 5 3 5 1 1 5 1 5 5 5 5 1 1 1 3 3 3 3 1 Proficient in Proficient in Theoretical and Basic Science Practical Relationships 5.00 4.42 1.00 5 1 1 5 5 3 5 5 5 1 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5.00 4.00 1.00 5 3 1 5 3 3 3 3 5 3 3 3 5 5 5 5 5 3 5 5 5 3 5 5 SDSM&T: BS Metallurgical Engineering Program: Criterion 3. Program Outcomes Table 3-7 Course-to-Instrument Map for 2008 Course MATH_373 MATH_373 MATH_373 MATH_373 MET_220 MET_231 MET_231 MET_310 MET_310 MET_310 MET_310 MET_310 MET_310 MET_320 MET_422 MET_422 MET_440 MET_440 MET_440 MET_440 MET_440 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 Outcome Instrument (a) ProjectReports (b) RegressionAnalysisProblem (k) ProjectReports (k) Regression-Optimization-LPhmwk (k) MicrotrackLabReport (b) HardnessandStatisticsLabs (g) CharpyImpactLab (a) SelectedHourExam (e) FinalExam(orAllExams) (f) Ethics&ProfessionalPracticeWritingAssignments (g) StudentChoiceLabReport (h) GlobalandSocietalWritingAssign (i) CognitiveDevelWritingAssignment (a) FinalExam (a) FinalExam (e) FinalExam(orAllExams) (b) HardnessQCLabSim (b) SPCAssignments (e) FinalExam(orAllExams) (i) UpdatedLifelongLearningPlan (k) CharpyInstrmtdLabReport (a) FEExam (a) LocalExam (a) SeniorSurvey (b) FEExam (b) LocalExam (b) SeniorSurvey (c) FacultyEvalofOralFinalReport (c) FinalDesignReports (c) LocalExam (c) SeniorSurvey (d) FinalDesignReports (d) LocalExam (d) SeniorSurvey (d) StudentSelfEval (e) FEExam (e) LocalExam (e) SeniorSurvey (f) FEExam (f) FinalDesignReport (f) LocalExam (f) SeniorSurvey (g) DesignFairPresentationEvaluations (g) FacultyEvalofOralFinalReport (g) FinalDesignReports (g) LocalExam (g) SeniorSurvey (h) DesignReportCheckListonGlobal-SocietalConsiderati (h) LocalExam (h) SeniorSurvey (i) LocalExam (i) SeniorSurvey (j) LocalExam (j) SeniorSurvey (k) FEExam (k) LocalExam (k) SeniorSurvey 3-12 SDSM&T: BS Metallurgical Engineering Program: Criterion 3. Program Outcomes Table 3-8 Course-to-Instrument Map for 2009 Course MATH_373 MATH_373 MATH_373 MATH_373 MET_220 MET_231 MET_231 MET_320 MET_321 MET_321 MET_321 MET_321 MET_321 MET_321 MET_330 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 Outcome Instrument (a) ProjectReportsorEquiv (b) RegressionAnalysisProblem (k) ProjectReports (k) Regression-Optimization-LPhmwk (k) MicrotrackLabReport (b) HardnessandStatisticsLabs (g) CharpyImpactLab (a) FinalExam (e) FinalExam(orAllExams) (h) Cost,Conc,Conservation,Creativity (h) MaterialConsumptioninAdvEconomies (i) CognitiveDevelWritingAssignment (j) ContemporaryIssuesWriting (j) LocalExam (g) StudentChoiceLabReport (a) FEExam (a) LocalExam (a) SeniorSurvey (b) FEExam (b) LocalExam (b) SeniorSurvey (c) DesignFairPresentationEvaluations (c) FacultyEvalofOralFinalReport (c) FinalDesignReports (c) LocalExam (c) SeniorSurvey (d) FinalDesignReports (d) LocalExam (d) SeniorSurvey (d) StudentSelfEval (e) FEExam (e) LocalExam (e) SeniorSurvey (f) FEExam (f) FinalDesignReport (f) LocalExam (f) SeniorSurvey (g) DesignFairPresentationEvaluations (g) FacultyEvalofOralFinalReport (g) FinalDesignReports (g) LocalExam (g) SeniorSurvey (h) DesignReportCheckListonGlobal-SocietalConsiderations (h) LocalExam (h) SeniorSurvey (i) LocalExam (i) SeniorSurvey (j) SeniorSurvey (k) FEExam (k) LocalExam (k) SeniorSurvey 3-13 SDSM&T: BS Metallurgical Engineering Program: Criterion 3. Program Outcomes Table 3-9 Typical Outcome Summary 5.00 3.86 2.00 4.71 3.38 2.00 4.00 3.06 2.00 Proficient in Fundamental Concepts and Skills Proficient in Proficient in Theoretical Basic Science and Practical Relationships Instrument MET_320 (a) FinalExam SMH 1 FALSE Method Max 54 # Assessments Ave 1 FALSE Method Max 6 # Assessments Ave 1 FALSE Method Max 34 # Assessments Ave 1 FALSE Method Max 36 # Assessments Ave 2 FALSE Method Max 7 # Assessments Ave 2 FALSE Method Max 15 # Assessments Ave 1/20/09 Min MATH_373 (a) ProjectReports SMH 1/1/08 Min MET_422 (a) FinalExam SMH 1/24/08 Min MET_310 (a) SelectedHourExam WMC 5/28/08 Min MET_465 (a) LocalExam SMH 7/25/08 FEExam SMH 12/31/08 Min MET_465 (a) SEN 5.00 3.59 1.00 3.00 2.00 1.00 3.00 2.00 1.00 5.00 5.00 5.00 5.00 3.12 1.00 5.00 3.17 1.00 5.00 3.17 1.00 SeniorSurvey 3 FALSE Method Max 18 # Assessments Ave 1/6/09 Min FALSE Method Max # Assessments Ave Min 3-14 3.00 2.00 1.00 5.00 3.17 1.00 5.00 4.71 3.00 Min MET_465 (a) 5.00 4.26 1.00 5.00 4.07 1.00 5.00 4.67 3.00 5.00 3.67 3.00 5.00 4.00 3.00 _ T a r 15 # Averages Max Ave Min _ T a r 170 # Assessments _ T a r Average Summary (a) Apply knowledge of math, science, and engineering _ T a r 2008 Outcome Summary SDSM&T: BS Metallurgical Engineering Program: Criterion 3. Program Outcomes Table 3-10 Typical Assessment Summary Assessment Metric Summary Calendar Year Outcome Description a (a) Apply knowledge of math, science, #Totals 170 15 b Performance Objective 1 Performance Objective 2 Performance Objective 3 Proficient in Fundamental Concepts and Proficient in Theoretical and Practical Proficient in Basic Science 5.00 3.86 2.00 (b) Design and Conducts the Conduct design of experiments experiments. Analyze and interpret data and information #Totals 145 13 c 2008 4.67 2.83 1.00 4.71 3.38 2.00 Operates equipment and collects data for analysis. 4.67 4.40 4.00 Understand the Formulate (c) Optimally select material and engineering design possible engineering design materials process solutions treatment and d i #Totals 4.71 4.43 155 4.29 4.12 13 4.00 3.92 d (d) Function well on teams #Totals 26 4 e Responsible Participation 3.29 3.29 3.29 (e) Identify, Identify formulate, and solve engineering #Totals 215 14 f 4.33 3.95 3.63 (f) Know professional and ethical responsibilities and practices #Totals 62 8 Carries out responsibilities in a professional and ethical manner 4.54 4.43 4.33 Interaction Skills 5.00 4.14 3.29 Formulate 4.63 3.92 3.29 Understands basic engineering principles and practices, in terms of professional thi 4.85d 4.27 3.67 3-15 Performance Objective 4 Instrument Average Max 3.86 Ave 3.43 Min 3.06 4.00 3.06 2.00 Compares results for experimental measurements to the literature and conducts interpretation of res lts in ritten 4.52 4.08 3.00 Is able to collect global information and to use this information in evaluation and interpretation of Instrument Average laborator data 4.52 Max 4.40 4.16 Ave 3.87 3.50 Min 2.83 Master the Recognize and iterative process in observe engineering design constraints in engineering d i 4.43 4.67 4.31 3.83 Assimilation and Receptiveness 3.67 3.67 3.67 3.87 3.33 Instrument Average Max 4.31 Ave 4.14 Min 3.87 Instrument Average Max 4.14 Ave 3.70 Min 3.29 Solve 4.67 3.72 3.25 Instrument Average Max 3.95 Ave 3.86 Min 3.72 Instrument Average Max 4.43 Ave 4.35 Min 4.27 SDSM&T: BS Metallurgical Engineering Program: Criterion 3. Program Outcomes Table 3-10 Typical Assessment Summary (Cont’d) g (g) Communicate effectively #Totals 248 17 h The organization of memorandum and technical reports is consistent with styles accepted by the person’s primary professional engineering society. The content of the written or oral presentation is effective. 4.43 4.15 3.67 (h) Know engineering's global societal context #Totals 79 9 5.00 4.24 3.62 Has the broad education necessary to understanding impact of engineering solutions in global and societal context Awareness of contemporary state of knowledge and relationship to engineering solutions 5.00 4.48 4.00 5.00 4.31 3.67 The design of slides shows an understanding of vision limitation of the audience and the total time the presenter plans to spend on the visual aid during oral presentations. 5.00 4.03 3.25 Instrument Average Max 4.24 Ave 4.14 Min 4.03 Recognition of the need for, and ability to engage in, life-long learning 4.43 4.41 4.38 Instrument Average Max 4.48 Ave 4.40 Min 4.31 (i) Engage in life-long Ability to adapt to Understanding of the Cognitive Level Assessment learning changing technology. need to continually update one's skills and knowledge. I #Totals 79 6 j 4.78 4.43 4.08 (j) Know Ability to identify contemporary issues basic problems and contemporary issues in engineering. #Totals 19 3 k #Totals 118 12 Application of knowledge of contemporary issues to Metallurgical Engineering 4.33 4.24 4.14 (k) Use engineering techniques, skills, and tools Instrument Average Max 4.43 Ave 4.41 Min 4.40 5.00 4.40 3.45 Instrument Average Max 4.24 Ave 3.95 Min 3.67 3.67 3.67 3.67 Capable of using tools such as Excel, SolidWorks, MathCAD --- Proficient in operating Understands the equipment used in engineering design the laboratory method and can program such as the apply this method in MTS machine, rolling developing solutions mill, hardness tester -- to engineering problems. - 5.00 3.75 2.00 4.71 4.33 4.00 3-16 5.00 4.28 3.50 Instrument Average Max 4.33 Ave 4.12 Min 3.75 SDSM&T: BS Metallurgical Engineering Program: Criterion 3. Program Outcomes 4.50 4.00 3.50 Performance Metric Low=1 Moderate=3 Exemplary=5 3.00 2.50 2.00 1.50 1.00 0.50 0.00 a b c d e f g h I j k Low Ave 3.06 2.83 3.87 3.29 3.72 4.27 4.03 4.31 4.40 3.67 3.75 Ave Ave 3.43 3.87 4.14 3.70 3.86 4.35 4.14 4.40 4.41 3.95 4.12 High Ave 3.86 4.40 4.31 4.14 3.95 4.43 4.24 4.48 4.43 4.24 4.33 Outcome Metric Target Variation for Each Outcome for Academic Year 2008 Figure 3-2 Assessment Summary for 2008 3-17 SDSM&T: BS Metallurgical Engineering Program: Criterion 3. Program Outcomes Outcome (k) Use engineering techniques, skills, and tools 5 4 3 2 1 0 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 H 3.00 2.67 3.11 2.99 3.83 3.85 4.13 3.75 4.17 0.00 A 3.10 3.19 3.58 3.32 3.93 3.90 4.26 4.12 4.31 0.00 L 3.19 3.50 4.49 3.77 4.00 3.96 4.37 4.33 4.44 0.00 Figure 3-3 Results for Outcome (k) from 2001 to 2010 3-18 SDSM&T: BS Metallurgical Engineering Program: Criterion 3. Program Outcomes Table 3-11 Typical Outcome Review Report Outcome Review Form Calendar Year: Outcome: Reviewer: Date: Met Eng 2008 (a) Apply Knowledge of Math, Science, and Engineering WMC Jan 8, 2009 Please complete the following table and indicate if 1) any instruments were missing or incomplete and 2) if you reassessed any instrument. Course MET 320 MET 465 MATH 373 MET 422 MET 310 MET 465 MET 465 Instrument Final Exam FE Exam Project Report Final Exam Selected Exam Senior Survey Local Exam Missing Reassessed Review Results: Each review always consists of two elements: curriculum results and assessment processes. Recommendations Curriculum Result Perform a critical analysis on the accuracy, validity, and value of this outcome’s assessment based on the Outcome Summary. This review may also include a review of the actual assessment documents but such depth is not typically required. Note any significant differences among instruments, performance criteria, and instrument assessors. Compare the assessed performance with previous years’ performance and recommend curriculum improvements, as needed. The improvement does not need to be curriculum specific, but it would be helpful to suggest possible improvements for faculty consideration. If no improvement is needed, state that the curriculum is performing adequately. If a problem may be developing but there is inadequate evidence on which to act, note that the outcome should be watched and note the concern. Review MET 320 MET 320 is a very important course in assessing student outcomes in their applying skills of math, science and engineering. 27 exams were evaluated and the students showed themselves to be generally proficient in their abilities with respect to applying math, science and engineering principles. The Met 320 curriculum indicates a good coverage of math concepts in addition to science subjects. MATH 373 Math 373 involves considerable opportunities for applying knowledge of math, science and engineering. Two project reports were evaluated. These reports were average to poor. MET 465 FE Exam 15 evaluations from the FE Exam were assessed. These evaluations indicated the student proficiency at applying math, science, and engineering principles were generally good with an average slightly above 4. MET 465 Local Exam A local exam testing students over material directly from the curriculum was given to all graduating seniors. 15 evaluations from the local exam were assessed. As in 2007, the scores were outstanding. MET 465 Senior Survey A short survey exam was given to graduating senior. The outcome assessments indicated that the students taking this survey were good to excellent in their abilities when applying math, science and engineering. 3-19 SDSM&T: BS Metallurgical Engineering Program: Criterion 3. Program Outcomes Table 3-11 Typical Assessment Progress Report (Continued) MET 422 Seventeen students were evaluated by a examining the courses final exam. The quality of the student work appears to be good to very good with respect to applying math, science and engineering knowledge. The students performed exceptionally well in their proficiency in basic fundamental concepts and skills, but were only adequate in using theoretical and practical relationships. Much of the material covered by MET 422 appears to be directed at this goal. MET 310 Twelve students were evaluated by a examining a selected exam. The quality of the student work appears to be adequate with respect to applying math, science and engineering knowledge. Much of the material covered by MET 310 is directed at this goal. Previous Year Comparison MET 310 and 422 are offered in alternating years and both were taught by different Professors between the two years. For the MET 320 course, all three areas decreased in 2008 as compared to 2007. For the MET 465 data, the FE Exam and Local Exam scored very high both years, while the Senior Survey results were improved in 2008. MATH 373 had considerably fewer in number and quality. This bears watching as the MATH 373 course changed Professors. MET 320 results were quite similar between 2008 and 2007. 3-20 SDSM&T: BS Metallurgical Engineering Program: Criterion 3. Program Outcomes Table 3-12 Action Review, Evaluation and Documentation from 2004 to 2009 for Outcome (a) A= Action Needed, C= Continued, N=No action needed, W=Watch Action Review for Outcome (a) Apply knowledge of math, science, and engineering 2004 Previous Curriculum Action Review Summary • There was no specific Curriculum Action specified at the end of 2003 for Outcome (a) during 2004. Curriculum Review Summary • Outcome (a) scores increased from 2003 to 2004. • Outcome (a) score variation among the three metrics decreased from 2003 to 2004 • Outcome (a) assessment indicates improving student performance but statistical variation in the assessment process has not been established. • No Action is needed at this time. Code Curriculum Action Title Curriculum Action Brief Description N Previous Assessment Process Action Review Summary • Seeking better instruments for Outcome (a) were suggested as an Assessment Process Action at the end of 2003 for Outcome (a) during 2004. Instruments were the specific target, not metrics. Assessment Process Review Summary • The instruments for Outcome (a) seem to be functioning better than thought at the end of 2003. The Assessment Process Action for 2004 in retrospect was not a significant need; however, there remains an interest in moving to more objective measures of student performance using somewhat standardized Instruments. • A method of using the FE Exam results for the assessment of many of the Outcomes, including (a) has been developed and implemented. • The use of questions on MET 320 and MATH 373 final exams is being considered for implementation. More objective measures are needed. Code Assessment Process Action Title Assessment Process Action Brief Description A Better Assessment of Outcome (a) Develop more objective instruments to assess Outcome (a). 2005 Previous Curriculum Action Review Summary • There were no 2005 Curriculum Actions Needed. Curriculum Review Summary • Outcome (a) scores increased from 2004 to 2005. • Outcome (a) score variation among the three metrics increased somewhat in 2005 compared to 2004. Code Curriculum Action Title Curriculum Action Brief Description N Previous Assessment Process Action Review Summary • The Assessment Process Actions for Outcome (a) for 2005 was the general action that all faculty members consider producing metrics that provide for more reliable measures of student achievement. This has taken the form of more objective measures as acquired through the Senior Exit Survey and the FE Exam. Assessment Process Review Summary • The current cadre of instruments appears to be good tools for assessing Outcome (a). • The faculty are again asked to continually seek better measures of student performance. • The Senior Survey is an excellent assessment instrument in that objective (faculty play no role in determining the assessment score) results are obtained. • A Senior Exit Exam would be an excellent improvement that it would yield objective results in that the faculty would play no role in determining the assessment scores. Code Assessment Process Action Title Assessment Process Action Brief Description A Develop a Senior Exit Exam A Senior Exit Exam is needed to achieve better Assessment of Outcome (c ). 3-21 SDSM&T: BS Metallurgical Engineering Program: Criterion 3. Program Outcomes Table 3-12 Action Review, Evaluation and Documentation from 2004 to 2009 for Outcome (a) A= Action Needed, C= Continued, N=No action needed, W=Watch (Continued) 2006 Previous Curriculum Action Review Summary • There were no 2005 Curriculum Actions stated for 2006. Curriculum Review Summary • Outcome (a) scores decreased from 2005 to 2006. • Outcome (a) score variation among the three metrics increased from 2005 to 2006 • The decrease in student performance may be within the statistical variation for measuring Outcome (a); however, curriculum improvements are beneficial. To this end an improved and expanded textbook authored by the course instructor for MATH 373 will be introduced in 2007. Code Curriculum Action Title Curriculum Action Brief Description A new textbook for MATH 373 that addresses all the topics covered in the A New Textbook for MATH 373 course, unlike current textbooks, will be written and introduced. Previous Assessment Process Action Review Summary A need for improved Assessment Process for Outcome (c ) in the form of a Senior Exit Exam is an ongoing process improvement. Dr Howard will assume responsibility for coordinating this effort. Assessment Process Review Summary • The current cadre of instruments appears to be good tools for assessing Outcome (a). The faculty are again asked to continually seek better measures of student performance. • The current Assessment Processes should be continued to assess Outcome (a), but other objective assessment data are needed. • A Senior Exam should be developed as was recommended last year. Code Assessment Process Action Title Assessment Process Action Brief Description A Local Senior Exit Exam Develop a Senior Exit Exam to be administered to seniors as they near graduation so as to gain objective assessment results specifically covering as many metrics as possible. 2007 Previous Curriculum Action Review Summary • The Curriculum Action caling for the introduction of a new textbook for MATH 373 was completed in 2007. Curriculum Review Summary • The scores for Outcome (a) remained the same for 2007 as for 2006. • New program faculty could benefit from mentoring and better integration with experienced faculty more familiar with the interfaces within the curriculum. Faculty training and mentoring could have sigificant affects on student performance. Code Curriculum Action Title Curriculum Action Brief Description A New Faculty Curriculum Mentoring and New faculty mentoring and training for the classroom and curriculum Training interfaces is needed. Previous Assessment Process Action Review Summary • The 2006 Assessment Process Actions Needed called for the development and implimentation of a Local Senior Exit Exam, now termed the Local Exam given to all seniors as they near graduation (usually during their last few weeks of course work). This action was completed during the year and is used for many Outcomes including Outcome (a). It is an excellent objective measurement. Assessment Process Review Summary • The drop in scores from 2005 and 2006 may be related to different reviewers as faculty turnovers occur. Faculty training in the Continuous Improvement Process is essential and should continue with renewed emphasis. Code Assessment Process Action Title Assessment Process Action Brief Description A New Faculty Continuous Process New faculty will be trained in the program's Continuous Improvement Training assessment processes and practices. 3-22 SDSM&T: BS Metallurgical Engineering Program: Criterion 3. Program Outcomes Table 3-12 Action Review, Evaluation and Documentation from 2004 to 2009 for Outcome (a) A= Action Needed, C= Continued, N=No action needed, W=Watch (Continued) 2008 Previous Curriculum Action Review Summary • As suggested for 2008, new faculty have undergone mentoring and training for the classroom and curriculum interfaces. Curriculum Review Summary • Student assessment of performance continues to decline. The new faculty integration and training is expected to show improved studetnt performance so no Curriculum Action is recommended. • Faculty training and mentoring is an ongoing departmental process and will no longer be mentioned specifically. Code Curriculum Action Title Curriculum Action Brief Description N Previous Assessment Process Action Review Summary • As suggested for 2007, new faculty have undergone training in the program's Continuous Improvement assessment processes and practices. Assessment Process Review Summary • Student performance continues to decline. This may be the result of the assessed cohort's academic variation with the academically superior 2005/6 cohort. This suggests the possible normalization of outcome assessment results with cohort GPA's; however, that data is not readily available to the program from institutional databases. • The most likely cause for performance decline is the recent turnover in program faculty. • A watch of performance is warranted. If improvement is not seen in the coming year, action will be needed. Code Assessment Process Action Title Assessment Process Action Brief Description Determine if the Senior Exit Exam has less variation from year to year and W Senior Exit Exam how it compares with other metrics results. New faculty are being trained in the program's Continuous Improvement C Continued Faculty Training and assessment processes and practices. Mentoring 2009 Previous Curriculum Action Review Summary No Previous Curriculum Action Review Items were noted Curriculum Review Summary Mean student performance improved from 2008 to 2009, while the variation between instruments was considerably reduced. •MATH 373 has ceased being a useful assessment tool. A MATH 373 Replace MATH 373 Previous Assessment Process Action Review Summary Two Previous Assessment Process Action items were noted, a watch on the variation in the senior exit exam and a continuation action concerning faculty training. Assessment Process Review Summary As previously, all student assessments for the local exam were the same. They were all very good, but with no variation. This may indicate some changes in questions or how the scores are apportioned is needed. • No results were returned for MATH 373. • Scores have stabilized so the extra faculty training is likely having an effect Replace MATH 373 A MATH 373 W Local Exam Variability within instrument still low 3-23 SDSM&T: BS Metallurgical Engineering Program: Criterion 3. Program Outcomes 5 Legend (a) Apply knowledge o (b) Design and Conduc (c) Optimally select (d) Function well on (e) Identify, formula (f) Know professional (g) Communicate effec (h) Know engineering' (i) Engage in life-lo (j) Know contemporary (k) Use engineering t 4 3 2 1 0 a b c d e f g h i j k 2001 3.56 2.62 0.00 3.73 3.16 1.00 3.52 0.00 0.00 0.00 3.10 2002 3.17 3.59 4.26 4.37 3.84 3.79 4.02 3.99 4.67 4.04 3.19 2003 2.81 2.92 4.18 4.43 3.00 1.00 4.30 4.33 3.50 3.50 3.58 2004 3.77 3.87 3.92 4.55 3.38 3.67 4.06 4.13 3.89 3.60 3.32 2005 4.42 4.09 4.11 4.31 4.15 4.50 4.25 3.25 4.00 4.00 3.93 2006 3.88 3.74 3.65 4.42 3.90 4.39 4.07 3.34 4.90 3.40 3.90 2007 3.66 3.45 3.53 3.95 3.61 3.99 3.88 3.08 3.64 3.68 4.26 2008 3.43 3.87 4.14 3.70 3.86 4.35 4.14 4.40 4.41 3.95 4.12 2009 3.81 3.14 4.00 3.99 3.31 3.58 4.24 4.07 4.39 3.85 4.31 Figure 3-4 Grand Summary of all outcome assessments by one-year periods from 2001 through 2009 3-24 SDSM&T: BS Metallurgical Engineering Program: Criterion 4. Continuous Improvement CRITERION 4. CONTINUOUS IMPROVEMENT A. Information Used for Program Improvement All of the information used by the program faculty for assessment or evaluation is posted www.ABETMetEng.org. Any file requested by the program evaluator will be available in hard copy at the time of the visit. The collection, recording, assessment, and evaluation of information for program educational objectives and program outcomes are described below. Program Educational Objectives: Information for program educational object evaluation is derived from meetings with the Advisory Board, surveys of alumni, and meetings with constituent focus groups. The reports from these groups and the surveys and the program review including actions and accomplishments are stored digitally in the Continuous Improvement System (CIS) computers and uploaded to the CIS website. Access to these files may be attained by contacting the program head Dr. Jon Kellar. (Dr. Howard manages the files and site.) Program Outcomes: Information for the program outcomes is derived from a wide range of sources (called instruments), including student work, presentations, surveys, exams, etc. To the extent that the source of the information is concrete (viz.-student reports, homework), it is stored in hard copy form in the CIS hard copy archive located in the departmental office, MI 115. Currently, these files approximately fill a four-drawer file cabinet. Each of these hard copy instruments is accompanied by its score card onto which assessment scores are recorded. When abstract information is used to assess outcomes (viz.-presentations, design fairs), the score cards completed by the assessor are filed in the CIS hard copy archives often with a summary document describing the instrument. All of the score card information is recorded and rendered into summary format digitally and uploaded onto the CIS website. Any file requested by the program evaluator will be available in hard copy at the time of the visit. All objective evaluation and outcome assessment records, compilations, reviews, actions, reports, syllabi, vitae, and other continuous-improved related documents are available on-line: www.ABETMetEng.org. Access is provided by contacting Dr. Jon. Kellar [email protected]. The previous sections of this report Criterion 2 and 3 describe the process by which assessment and evaluation is performed. To assist the program evaluator in finding and indicating the documents need to review the program’s processes, a summary of the salient documents is listed here with a brief description of each. They are listed in the order in which information flows. Program Outcomes Each of the below items is a document except for abstract instruments such as an oral presentation. Instrument is the collection of a specific document, one per student or team, used to assess a Program Outcome. Examples of the specific document may be a completed homework assignment or an exam, faculty member-completed oral presentation assessment form, or students’ standardized exam results. Score Card is a Microsoft Excel table document on which the Program Outcome assessment results for one instrument are recorded. These are typically completed by one designated faculty assessor. 4-1 SDSM&T: BS Metallurgical Engineering Program: Criterion 4. Continuous Improvement Outcome Summary is a Microsoft Excel table document for a specified Program Outcome onto which the all the Score Card assessment results for the specified outcome are summarized and tabulated for one calendar year. Assessment Summary is a Microsoft Excel document consisting of a Table and a Chart onto which all Program Outcomes results are organized for one academic year. Grand Summary is a Microsoft Excel document that shows the assessment results for all outcomes over all years, any one outcome over time, or all outcomes for any selected year. Outcome Review is a Microsoft Excel worksheet onto which a designated Met Eng faculty member documents his critical review of a selected Program Outcome for a specified academic year and includes actions needed. Outcome Review Summary is a Microsoft Excel worksheet that contains a complete sequential history of the evaluation, actions, and results for one outcome review for all years. Program Educational Objectives Each of the below items is a document. Alumni Survey is the result of Survey Monkey on-line surveys that are downloaded and stored in the CIS digital archive. Constituent Focus Group Report is the report written by an on-campus professional who conducted the oral exchange with the focus group. Advisory Board Report is the report submitted by the board upon completion of their review of the department, which includes a review of the BS metallurgical engineering program. Faculty Review of Program Objectives is the report prepared by the program faculty upon review of the above information and includes the setting of new actions and implementation plans and the evaluation of previous actions. B. Actions to Improve the Program The actions taken to assure continuous improvement are summarized below first by program education objectives followed by program outcomes. Program Educational Objectives Program personnel conduct a formal evaluation of program objectives every three years. However, in the intervening period the faculty members are in frequent (weekly to monthly) discussion concerning the means of achieving them through the actions identified previously as well as identifying new actions that may need to be stated at the forthcoming review. Major themes since 2004 have focused on • Communication skills • Ethics and professionalism • Global issues • Professional and community service • Design skills • Computational skills. 4-2 SDSM&T: BS Metallurgical Engineering Program: Criterion 4. Continuous Improvement Additionally, the evaluation process reveals procedural improvements that are also implemented as part of the Continuous Improvement System (CIS). Tables 4-1, 4-2, 4-3 are the Program Educational Objective Reviews completed by the program faculty for 2004, 2007, and 2009. Program Outcomes Program personnel conduct an annual evaluation of assessment data. The review consists of individual faculty members reviewing selected outcome data and writing an Outcome Summary. This summary has been a Microsoft Word® file but more recently a transition to a Microsoft Excel® file was undertaken to improve automation in the creation of Outcome Summary Reviews. In either case, the information recorded is the same. The faculty member preparing the summary leads a discussion on the evaluation of the outcome in CIS meetings. The discussion includes the degree to which previous action items have been achieved. After thorough consideration of the summary including needed new actions, the faculty member submits the completed and approved summary to the CIS officer (Dr. Howard). The summary is then entered into the CIS system which adds the latest year’s evaluation to the previous year’s evaluations to create the longitudinal Outcome Review Summary. The combined efforts of the faculty members results in all outcomes being reviewed and evaluated. Assigning each faculty member specific outcomes, fosters a sense of ownership and expertise valued by fellow faculty members. Table 4-4 shows the longitudinal Outcome Review Summaries for outcomes (a)-(k). Appendix E contains the following additional assessment and evaluation documents: Program Outcomes • Outcome metrics • Assessment Summaries • Grand Summary graphical renderings of each outcome over time • Outcome Review • Outcome Review Summary Program Educational Objectives • Alumni Survey 2008 • Constituent Focus Group Report 2009 • Advisory Board Reports 2007, 2009 Outcome Summaries are not include in the self study but are available from the website within the Grand Summary tabs under the Outcome Assessment/Results/Grand Summary website menu and available on request. There are eleven Microsoft Excel® charts per year. 4-3 SDSM&T: BS Metallurgical Engineering Program: Criterion 4. Continuous Improvement Table 4-1 Program Educational Objective Reviews for 2004 4-4 SDSM&T: BS Metallurgical Engineering Program: Criterion 4. Continuous Improvement Table 4-2 Program Educational Objective Reviews for 2007 4-5 SDSM&T: BS Metallurgical Engineering Program: Criterion 4. Continuous Improvement Table 4-2 Program Educational Objective Reviews for 2007 (Continued) 4-6 SDSM&T: BS Metallurgical Engineering Program: Criterion 4. Continuous Improvement Table 4-3 Program Educational Objective Reviews for 2009 4-7 SDSM&T: BS Metallurgical Engineering Program: Criterion 4. Continuous Improvement Table 4-3 Program Educational Objective Reviews for 2009 (Continued) 4-8 SDSM&T: BS Metallurgical Engineering Program: Criterion 4. Continuous Improvement Table 4-4 Outcome Summary Review for Outcomes (a)-(k) The following pages contain the Outcome Summary Reviews for the Outcomes a) Apply Knowledge of Math, Science, and Engineering b) Design and Conduct Experiments and Analyze and Interpret Data and Information c) Optimally Select Material and Design Materials Treatment and Production Processes d) Function Well on Teams e) Identify, Formulate, and Solve Engineering Problems f) Know Professional and Ethical Responsibilities and Practices g) Communicate Effectively h) Know Engineering's Global Societal Context i) Engage in Life-Long learning j) Know Contemporary Issues k) Use Engineering Techniques, Skills, and Tools 4-9 SDSMT: BS Metallurgical Engineering Program: Criterion 4. Continuous Improvement Action Review for Outcome (c) Optimally select material and design materials treatment and production processes 2004 Previous Curriculum Action Review Summary No Curriculum Action needs were stated for Outcome (c ) in 2004. Curriculum Review Summary • Students continue to perform well. • No Curricular Action is needed. Code Curriculum Action Title Curriculum Action Brief Description N Previous Assessment Process Action Review Summary There was no previous Assessment Process Action needed for 2004 Assessment Process Review Summary • Assessment instruments appear to be working well but additional methods are likely to improve assessment. Code Assessment Process Action Title Assessment Process Action Brief Description A Develop Better Instruments for Outcome (c ) assessment could be improved by adding additional Outcome (c ) instruments such as a survey or exit exam. 2005 Previous Curriculum Action Review Summary There were no Curricular Actions needed for Outcome (c ) in 2005. Curriculum Review Summary • The students continue to perorm well. • No Curriculum Action is needed Code Curriculum Action Title Curriculum Action Brief Description A Develop a Senior Exit Exam A Senior Exit Exam is needed to achieve better Assessment of Outcome (c ). Previous Assessment Process Action Review Summary Developing better or additional Instruments for all Outcomes was an Assessment Process Action needed for 2005. The Senior Survey provides non-faculty subjective inputs for Outcome (c ) Assessment Process Review Summary • There is some concern that there is too much reliance on the Senior Design Reports for the assessment of Outcome (c ). • The continued general search for better metrics for all Outcomes is also noted here and should be addressed by development of a Senior Exit Exam. Code Assessment Process Action Title Assessment Process Action Brief Description A Senior Exit Exam needs to be developed to improve the Assessment A Develop a Senior Exit Exam Process for Outcome (c ). 2006 Previous Curriculum Action Review Summary There were no Curriculum Actions for Outcome (c ) in 2006. Curriculum Review Summary No Curriculum Action is needed for Outcome (c ) in 2006. Code Curriculum Action Title Curriculum Action Brief Description N Previous Assessment Process Action Review Summary A need for improved Assessment Process for Outcome (c ) in the form of a Senior Exit Exam is an ongoing process improvement. Dr Howard will assume responsibility for coordinating this effort. Assessment Process Review Summary • Development of a Senior Exit Exam would improve the assessment of Outcome ( c). Code Assessment Process Action Title Assessment Process Action Brief Description A Local Senior Exit Exam Develop a Senior Exit Exam to be administered to seniors as they near graduation so as to gain objective assessment results specifically covering as many metrics as possible. 2007 4-10 SDSMT: BS Metallurgical Engineering Program: Criterion 4. Continuous Improvement Previous Curriculum Action Review Summary There were no Curriculum Actions for Outcome (c ) in 2007. Curriculum Review Summary • Student performance is essentially unchanged. • As noted for other outcomes, there is a general need for the new faculty to be trained in the Continuous Improvement Process and mentored in the curriculum interfaces. Variations in either of these items could explain the noted recent declines in outcome scores and so are noted here and in the Assessment Process review. Code Curriculum Action Title Curriculum Action Brief Description Previous Assessment Process Action Review Summary • The 2006 Assessment Process Actions Needed called for the development and implimentation of a Local Senior Exit Exam, now termed the Local Exam given to all seniors as they near graduation (usually during their last few weeks of course work). This action was completed during the year and is used for many Outcomes including Outcome (a). It is an excellent objective measurement. • As noted for other outcomes, there is a general need for the new faculty to be trained in the Continuous Improvement Process and mentored in the curriculum interfaces. Variations in either of these items could explain the noted declines in outcome scores and so are noted here and in the Assessment Process review. Assessment Process Review Summary • Assessment triangulation was achieved for Outcome (c ) assessment. There is some concern by some faculty members that the program may become too reliant on the Senior Exit Exam (Local Exam). • Training of new faculty in the Continuous Improvement Process is needed to provide for the consistant scoring via metrics. Code Assessment Process Action Title Assessment Process Action Brief Description A New Faculty Continuous Process New faculty will be trained in the program's Continuous Improvement Training Process and practices. 2008 Previous Curriculum Action Review Summary • As suggested for 2008, new faculty have undergone mentoring and training for the classroom and curriculum interfaces. Curriculum Review Summary • Students are performing well. • There are no needed Curriculum Actions for 2009. • Faculty training and mentoring is an ongoing departmental process and will no longer be mentioned specifically. Code Curriculum Action Title Curriculum Action Brief Description N Previous Assessment Process Action Review Summary • As suggested for 2007, new faculty have undergone training in the program's Continuous Improvement assessment processes and practices. • Faculty training in the Continuous Improvement Process is now an ongoing departmental process and will no longer be mentioned specifically. Assessment Process Review Summary • Students are performing well. • There are no needed Assessment Process Actions for 2009. Code Assessment Process Action Title Assessment Process Action Brief Description New faculty are being trained in the program's Continuous Improvement C Continued Faculty Training and assessment processes and practices. Mentoring 2009 Previous Curriculum Action Review Summary • Students were performing well. • There were no needed Curriculum Actions for 2009. Curriculum Review Summary • Student performance mirrored that of 2009, which itself was at a high level. • No recommended Curricular Actions are necessary for 2010. N No action required. Previous Assessment Process Action Review Summary • Students were performing well. • There were no needed Assessment Process Actions for 2009. 4-11 SDSMT: BS Metallurgical Engineering Program: Criterion 4. Continuous Improvement Assessment Process Review Summary • Students continued to perform well with on this outcome. • The tools used to assess this outcome are varied and robust. • No recommended Assessment Process Actions needed for 2010. N No action required. 4-12 SDSMT: BS Metallurgical Engineering Program: Criterion 4. Continuous Improvement Action Review for Outcome (d) Function well on teams 2004 Previous Curriculum Action Review Summary • There were no Curriculum Actions Needed for 2004. Curriculum Review Summary • Students are performing very well in teams. • There is no Curriculum Action Needed for 2005 Code Curriculum Action Title Curriculum Action Brief Description N Previous Assessment Process Action Review Summary • Seeking better instruments for Outcome (d) were suggested as an Assessment Process Action at the end of 2003 for Outcome (d) during 2004. Instruments were the specific target, not metrics. Assessment Process Review Summary • The instruments for Outcome (d) seem to be functioning adequately at the end of 2003. There remains an interest in moving to more objective (relative to faculty assessment) measures of student performance perhaps using student's self-reported teaming experience. Code Assessment Process Action Title Assessment Process Action Brief Description A Better Assessment of Outcome (d) Develop student-reported score assignment instruments of team experience to assess Outcome (d). 2005 Previous Curriculum Action Review Summary • There were no 2005 Curriculum Actions stated for 2006. Curriculum Review Summary • Student performance improved slightly but likely within the range of expected uncertainty in performance measurement for Outcome (d). • No Curriculum Action is needed. Code Curriculum Action Title Curriculum Action Brief Description N Previous Assessment Process Action Review Summary • The Assessment Process Actions for Outcome (d) for 2005 was the general action that all faculty members consider producing metrics that provide for more reliable measures of student achievement. For Outcome (d) this has taken the form of using self assessment to determine the students' team experience in design courses. Assessment Process Review Summary • The current cadre of instruments appears to be good tools for assessing Outcome (a). • The faculty are again asked to continually seek better measures of student performance. • The self assessment procedure is an excellent assessment instrument for this objective (faculty play no role in determining the assessment score) results are obtained. • A Senior Exit Exam would also be an improvement in that it would yield objective results in which the faculty would play no role in determining the assessment scores. Code Assessment Process Action Title Assessment Process Action Brief Description A Develop a Senior Exit Exam A Senior Exit Exam is needed to achieve better Assessment of Outcome (d). 2006 Previous Curriculum Action Review Summary • There were no 2006 Curriculum Actions stated for 2007. Curriculum Review Summary • Student performance improved slightly but likely within the range of expected uncertainty in performance measurement for Outcome (d). • No Curriculum Action is needed. Code Curriculum Action Title Curriculum Action Brief Description N Previous Assessment Process Action Review Summary A need for an improved Assessment Process for Outcome (d) in the form of a Senior Exit Exam is an ongoing process improvement. Dr Howard will assume responsibility for coordinating this effort. 4-13 SDSMT: BS Metallurgical Engineering Program: Criterion 4. Continuous Improvement Assessment Process Review Summary • The current cadre of instruments appears to be good tools for assessing Outcome (d). The faculty are again asked to continually seek better measures of student performance. • The current Assessment Processes should be continued to assess Outcome (d), but other objective assessment data are needed. • A Senior Exam should be developed as was recommended last year. Code Assessment Process Action Title Assessment Process Action Brief Description A Local Senior Exit Exam Develop a Senior Exit Exam to be administered to seniors as they near graduation so as to gain objective assessment results specifically covering as many metrics as possible. 2007 Previous Curriculum Action Review Summary • There were no Curriculum Actions Needed for 2007 for Outcome (d) Curriculum Review Summary • The drop in Outcome (d) assessment scores from 2005 and 2006 may be related to different reviewers as faculty turnovers occur. These scores are mostly determined by student input so are not as sensitive to faculty input and training as are other outcomes. • Nevertheless, faculty training in the Continuous Improvement Process is essential and should continue. • The new Senior Exit Exam is attempts to use several metrics to assess Outcome (d). Code Curriculum Action Title Curriculum Action Brief Description A New Faculty Continuous Process New faculty will be trained in the program's Continuous Improvement Training assessment processes and practices. Previous Assessment Process Action Review Summary • The 2006 Assessment Process Actions Needed called for the development and implementation of a Local Senior Exit Exam, now termed the Local Exam given to all seniors as they near graduation (usually during their last few weeks of course work). This action was completed during the year and is used for many Outcomes including Outcome (d). It is an excellent objective measurement. • As noted for other outcomes, there is a general need for the new faculty to be trained in the Continuous Improvement Process and mentored in the curriculum interfaces. Variations in either of these items could explain the noted declines in outcome scores and so are noted here and in the Assessment Process review. Assessment Process Review Summary • The drop in scores from 2005 and 2006 may be related to different reviewers as faculty turnovers occur. Faculty training in the Continuous Improvement Process is essential and should continue with renewed emphasis. Code Assessment Process Action Title Assessment Process Action Brief Description New faculty will be trained in the program's Continuous Improvement A New Faculty Continuous Process assessment processes and practices. Training 2008 Previous Curriculum Action Review Summary • As suggested for 2007, new faculty have undergone training in the program's Continuous Improvement assessment processes and practices. • Faculty training in the Continuous Improvement Process is now an ongoing departmental process and will no longer be mentioned specifically. Curriculum Review Summary • Student performance continues to decline. This may be the result of the assessed cohort's academic variation with the academically superior 2005/6 cohort. This suggests the possible normalization of outcome assessment results with cohort GPA's; however, that data is not readily available to the program from institutional databases. • The most likely cause for performance decline is the recent turnover in program faculty. • A watch of performance is warranted. If improvement is not seen in the coming year, action will be needed. Code Curriculum Action Title Curriculum Action Brief Description W Senior Exit Exam vs. Other Instruments Determine if the Senior Exit Exam agrees with the other Instruments. Previous Assessment Process Action Review Summary The Assessment Process Action recommended for 2008 was that new faculty would be trained in the program's Continuous Improvement assessment processes and practices. This has been adopted as an ongoing departmental process and will no longer be mention specifically. Assessment Process Review Summary 4-14 SDSMT: BS Metallurgical Engineering Program: Criterion 4. Continuous Improvement The assessment process for Outcome (d) has evolved over the last several years from an assessment largely by faculty to one largely by the students through surveys. The primary concern at this time is whether student's opinions concerning the workings of the design teams are a legitimate measure of teaming skills and the proper balance between teaming knowledge and skills. This will be watched and further considered over 2009. Code Assessment Process Action Title Assessment Process Action Brief Description Are the students knowledgeable about teaming skills and do teaming W Teaming Experience vs. Skills experiences measure this? 2009 Previous Curriculum Action Review Summary Since the performance of this category had been decreasing, it was decided to "watch" the results during thid review period to see if the declination continued. The slight decrease during the previous two years was attributed to academically superior 05/06 cohort and the recent turnover of the program faculty. Curriculum Review Summary The assessment results increased slightly during this review period indicating there was a normalization of the outcome assessment from previous cohorts and the new faculty. N No action required. Previous Assessment Process Action Review Summary The primary concern for 2009 was whether the student's opions concerning the workings of the design teams are a legitimate measure of teaming skills and the proper balance between teaming knowledge and skills. Assessment Process Review Summary In the future additional teaming and conflict resolution issues will be addressed in the design courses by either faculty in the department or by faculty from other departments. W Working well with others Additional materials to be taught in Design courses. 4-15 SDSMT: BS Metallurgical Engineering Program: Criterion 4. Continuous Improvement Action Review for Outcome (e) Identify, formulate, and solve engineering problems 2004 Previous Curriculum Action Review Summary No Curriculum Action needs were stated for Outcome (e ) for 2004. Curriculum Review Summary Student performance appears to be at a satisfactory level. A slight decrease is noted compared to the previous two years. Code Curriculum Action Title Curriculum Action Brief Description N Previous Assessment Process Action Review Summary • There was no previous Assessment Process Actions needed for 2004. Assessment Process Review Summary • Assessment instruments appear to be working well with consistent agreement between instruments. Code Assessment Process Action Title Assessment Process Action Brief Description N 2005 Previous Curriculum Action Review Summary • No Curriculum Actions were identified for Outcome (e) for 2005. Curriculum Review Summary • Students continue to perform well solving engineering problems. Code Curriculum Action Title Curriculum Action Brief Description Previous Assessment Process Action Review Summary • No Assessment Process Action was needed for Outcome (e) for 2005. Assessment Process Review Summary • Process seems adequate. • A small number of instruments were used. • Additional instruments may need to be added because of small number during odd years. Code Assessment Process Action Title Assessment Process Action Brief Description W Small Number of Instruments * A small number of instruments are used to assess Outcome (e) in odd years, additional instruments may need to be added in odd years. 2006 Previous Curriculum Action Review Summary • No Curriculum Actions were identified for Outcome (e) for 2006. Curriculum Review Summary • Students continue to perform well. Code Curriculum Action Title Curriculum Action Brief Description N Previous Assessment Process Action Review Summary • No Assessment Process Action was needed for Outcome (e) for 2006. Assessment Process Review Summary • Process is adequate with good agreement between instruments. Code Assessment Process Action Title Assessment Process Action Brief Description N 2007 Previous Curriculum Action Review Summary • No Curriculum Actions were identified for Outcome (e) for 2007. Curriculum Review Summary • Students continue to perform well solving engineering problems. •The senior class of 2007 had a very high GPA. It is noted to watch performance for next year. Code Curriculum Action Title Curriculum Action Brief Description * Watch student performance in Outcome (e) in 2008. W High GPA of 2007 Class Previous Assessment Process Action Review Summary • No actions were proposed for 200 4-16 SDSMT: BS Metallurgical Engineering Program: Criterion 4. Continuous Improvement Assessment Process Review Summary • Assessment process appears adequate. • In 2005, it was noted that only a small number of instruments were used in odd years. This has been addressed by adding questions to the Local Exam. Code Assessment Process Action Title Assessment Process Action Brief Description N 2008 Previous Curriculum Action Review Summary • No Curriculum Actions were recommended. • It was recommended to watch student performance in 2008 because of high GPA of 2007 graduating seniors. Curriculum Review Summary • Student performance remains at a consistently high level for Outcome (e). Code Curriculum Action Title Curriculum Action Brief Description N Previous Assessment Process Action Review Summary • There was no previous Assessment Process Action needed for 2008. Assessment Process Review Summary • Assessment process for Outcome (e) seems to be working well. Code Assessment Process Action Title Assessment Process Action Brief Description 2009 Previous Curriculum Action Review Summary • No Curriculum Action was suggested. Curriculum Review Summary • Student performance seems satisfactory. N No action required. Previous Assessment Process Action Review Summary • No Assessment Process actions were suggested. Assessment Process Review Summary • It is noted that the Senior Survey indicates that the students are confident in their abilities to solve engineering problems; however, Local Exam results indicate a different picture. This may indicate students are not doing as well as they think. W Local Exam vs. Senior Survey * Local Exam results are much lower than Senior Survey. This difference may need to be watched in the future. 4-17 SDSMT: BS Metallurgical Engineering Program: Criterion 4. Continuous Improvement Action Review for Outcome (f) Know professional and ethical responsibilities and practices 2004 Previous Curriculum Action Review Summary Meshing Ethics across the curriculum was a required Curriculum Action. This has been implemented in MET 310, MET design, and emphasized in Material Advantage meetings. Ethics canons have also been broadcast on the department's Daktronics board. Curriculum Review Summary The outcome summary of ABET criterion (f) for 2004 indicated an increase in student performance. The number of assessments increased from 2 to 32. Code Curriculum Action Title Curriculum Action Brief Description Scores were greatly improved as was the number of metrics N No action needed Previous Assessment Process Action Review Summary No items specifc to Assessment Process Action Review for ABET criterion (f) were noted. Assessment Process Review Summary The FE Exam was only taken by one student. If few students are consistently taking the exam, its inclusion in the assessment process may not be appropriate Code Assessment Process Action Title Assessment Process Action Brief Description The number of students taking the FE Exam is small. W FE Exam Numbers 2005 Previous Curriculum Action Review Summary No items specifc to Curriculum Action Review for ABET criterion (f) were noted. Curriculum Review Summary The scores continued to increase, but the number of assessments was low. Code Curriculum Action Title Curriculum Action Brief Description N Previous Assessment Process Action Review Summary No items specifc to Assessment Process Action Review for ABET criterion (f) were noted. Assessment Process Review Summary The number of assessments were rather low. Code Assessment Process Action Title Assessment Process Action Brief Description N 2006 Previous Curriculum Action Review Summary No items specifc to Curriculum Action Review for ABET criterion (f) were noted. Curriculum Review Summary The students scores werehigh again in 2006 and an increase in total number of assessments was noted. Code Curriculum Action Title Curriculum Action Brief Description N Previous Assessment Process Action Review Summary No items specifc to Assessment Process Action Review for ABET criterion (f) were noted. Assessment Process Review Summary The number of assessments were significantly increased. Code Assessment Process Action Title Assessment Process Action Brief Description N 2007 Previous Curriculum Action Review Summary No items specifc to Curriculum Action Review for ABET criterion (f) were noted. Curriculum Review Summary The student's performance was split between areas in which said students perfomed exceedingly well and those in which they performed adequately. Code Curriculum Action Title Curriculum Action Brief Description N Previous Assessment Process Action Review Summary 4-18 SDSMT: BS Metallurgical Engineering Program: Criterion 4. Continuous Improvement No items specifc to Assessment Process Action Review for ABET criterion (f) were noted. Assessment Process Review Summary The number of assessment instruments are now plentiful, but the split in the scores indicates that more direct assessment of ethics may be desirable. Code Assessment Process Action Title Assessment Process Action Brief Description N 2008 Previous Curriculum Action Review Summary No items specifc to Curriculum Action Review for ABET criterion (f) were noted. Curriculum Review Summary The level of the students was very good. The number of assessments was also quite good. Code Curriculum Action Title Curriculum Action Brief Description N Previous Assessment Process Action Review Summary No items specifc to Assessment Process Action Review for ABET criterion (f) were noted. Assessment Process Review Summary While the number of instruments was good, few students took the FE exam. As the FE exam provides direct assessment of material relevant to Outcome (f), more students should be encouraged to take the FE Exam. Code Assessment Process Action Title Assessment Process Action Brief Description N 2009 Previous Curriculum Action Review Summary No Previous Curriculum Action Review Items were noted from 2008. Curriculum Review Summary For 2009, the curriculum in MET 465 (Design Reports) seems to have underemphasized ethics. However, the other methods indicate good performance in Outcome (f). Re-emphasize ethics A MET 465 Design Reports Previous Assessment Process Action Review Summary No Previous Assessment Process Action Reviews were noted from 2008. Assessment Process Review Summary The Assessment Process shows that Outcome (f) is adequately covered by the current instruments, once the issue with the design reports is dealt with. N 4-19 SDSMT: BS Metallurgical Engineering Program: Criterion 4. Continuous Improvement Action Review for Outcome (g) Communicate effectively 2004 Previous Curriculum Action Review Summary •Report Rewriting (g) – The program faculty will redouble their efforts to require more effort in writing “perfect” reports. This is expected to replace total report quantities submitted with higher quality. The premise of this action is that students gain more writing skill by focused effort on a high-quality work rather than a more diffuse effort with less faculty feedback. Dr. Kellar will periodically require faculty reports on progress on this action item from all program faculty members. •Seminar Series – The faculty believe that students will gain a better understanding of professional behavior, the need for honed communication skills, and better interaction and assimilation skills through a more active seminar series offered by a combination of off-campus invited speakers and presentations by their peers. Dr. Kellar will appoint a faculty member to complete this task. Curriculum Review Summary • Outcome (g) scores remained at a high performance level. Code Curriculum Action Title Curriculum Action Brief Description N No Action Previous Assessment Process Action Review Summary •There was no specific Assessment Process Action specified at the end of 2003 for Outcome (g) during 2004 Assessment Process Review Summary • there was a discussion on the need to develop new instruments to assess outcome (g) beyond course work but no action was deemed necessary. Code Assessment Process Action Title Assessment Process Action Brief Description N No Action 2005 Previous Curriculum Action Review Summary The curriculum review indicated that student performance was at a high level. Curriculum Review Summary •During this review cycle it was determined that the students communicate effectively, particularly orally. •Attention should be given to student written communication skills. Using re-writing as a technique to improve written skills is a strategy that should be pursued. Code Curriculum Action Title Curriculum Action Brief Description C Rewriting as a method to imrpove Faculty will utilize the re-writing technique to improve student skills. written communication. Previous Assessment Process Action Review Summary •Better Metric matching Assessment Process Review Summary •The assessment process appears to be working well. •There are enough and varied instruments to adequately review both the oral and written components to the communication outcome. Code Assessment Process Action Title Assessment Process Action Brief Description N No action required. 2006 Previous Curriculum Action Review Summary •No actions were identified, curriculum assessment process appears to be performing adequately. Curriculum Review Summary •The curriculum is performing adequately. Generally lower scores were reported for the senior level instruments that were utilized compared to the Jr/Sr and Soph instruments that were used. Code Curriculum Action Title Curriculum Action Brief Description N No action required Previous Assessment Process Action Review Summary • No action was required of the assessement process for this metric. Assessment Process Review Summary 4-20 SDSMT: BS Metallurgical Engineering Program: Criterion 4. Continuous Improvement •This Outcome utilized six different instruments, and thus, is very robust in terms of the amount of data collected. The data is consistent with previous years’ data for this outcome, and the assessment process is performing adequately. Code Assessment Process Action Title Assessment Process Action Brief Description N No action required. 2007 Previous Curriculum Action Review Summary •No Action needed. Curriculum Review Summary •There are little differences among instruments, performance criteria and instrument assessors. Overall, it appears that the curriculum is performing very well. Code Curriculum Action Title Curriculum Action Brief Description N No action required. Previous Assessment Process Action Review Summary •No previous actions were required from the previous review cycle. Assessment Process Review Summary •This Outcome utilized eight different instruments, and thus, is very robust in terms of the amount of data collected. The data is consistent with previous years’ data for this outcome. Code Assessment Process Action Title Assessment Process Action Brief Description N No action required. 2008 Previous Curriculum Action Review Summary Watch to see if faculty change is yielding lower values by reduced writing emphasis (viz. exit Han and Stone) and/or through different faculty member’s scoring variation. Curriculum Review Summary •It appears that the curriculum is performing adequately. Generally lower scores were reported for the design fair presentations than for the other instruments that were reported. Code Curriculum Action Title Curriculum Action Brief Description N No action required Previous Assessment Process Action Review Summary •Watch to see if faculty change is yielding lower values by reduced writing emphasis (viz. exit Han and Stone) and/or through different faculty member’s scoring variation. Assure that metrics are reviewed for scoring communication. Assessment Process Review Summary This outcome utilized six different instruments, and thus, is very robust in terms of the amount of data collected. Triagulation was possible because of the relatively large number of instruments that were used. Code Assessment Process Action Title Assessment Process Action Brief Description N No action required 2009 Previous Curriculum Action Review Summary •It appears that the curriculum is performing adequately. Generally lower scores were reported for the design fair presentations than for the other instruments that were reported. Curriculum Review Summary • Overall quality of senior design reports appear to decrease from previous year’s quality. This finding bears watching into the next assessment cycle as the capstone report often serves as a bell weather for overall program communication skills. W Monitor Senior Design Monitor quality of communications, particularly Senior Design Report (note, Communications in the current cycle Juniors are also participating in these reports). Previous Assessment Process Action Review Summary • This outcome utilized six different instruments, and thus, is very robust in terms of the amount of data collected. Triangulation was possible because of the relatively large number of instruments that were used. Assessment Process Review Summary The assessment instruments used were adequate and varied. Five different assessors were used and a total of seven instruments in total, making the assessment process very robust. N No action required. 4-21 SDSMT: BS Metallurgical Engineering Program: Criterion 4. Continuous Improvement Action Review for Outcome (h) Know engineering's global societal context 2004 Previous Curriculum Action Review Summary Greater coordination of ABET criteria (h) and (i) within MET 321 and MET 310. Curriculum Review Summary Scores stayed essentially constant from 2003 to 2004, but the number and type of review was increased and incuded more than senior design. The students performed well. Code Curriculum Action Title Curriculum Action Brief Description W Watch coordination Coordinate Outcomes (h) and (i) within MET 321 and MET 310. Previous Assessment Process Action Review Summary No Assessment Process Action was suggested. Assessment Process Review Summary Assessment Process seems to be working well. Code Assessment Process Action Title Assessment Process Action Brief Description N 2005 Previous Curriculum Action Review Summary No Curriculum Action Review actions were suggested for outcome (h). • A Curriculum Action Review watch item was given in 2004. Curriculum Review Summary The global and societal outcome showed a large decrease in student performance for 2005 as compared to 2004. This was accompanied by a large decrease in the total number of assessments. The decrease in the number of assessments was likely due to a shift in which portions of the curriculum were used to evaluate Outcome (h). • The watch item from 2004 will be continued to 2005 as the curriculum shift of Outcome (h) was implemented in part due to this watch, and the courses in which implementation occurs are offered every other year. Code Curriculum Action Title Curriculum Action Brief Description As the curricular areas assessing global and societal context are being W Curriculum Shift shifted, watching to ensure this goes smoothly is important. Previous Assessment Process Action Review Summary No Assessment Process Action was suggested for Outcome (h) from 2004. • A general assessment action item concerning better metric matching in all ABET Outcomes was delineated. This action requested questions for an exit exam for the graduating seniors. Assessment Process Review Summary During 2005, the global and societal context requirements were a little sparse, most likely due to lag in changing class procedures to accommodate this requirement. This situation should be monitored to ensure that the requirements are fulfilled. • Question collection was begun, but the exit exam is not expected to be fully operational until 2007. Code Assessment Process Action Title Assessment Process Action Brief Description W Curriculum Shift As the curricular areas assessing global and societal context are being shifted, watching to ensure this goes smoothly is important. A Question Collection Questions for a new exit examination will be sought. 2006 Previous Curriculum Action Review Summary No Curriculum Action Review actions were suggested for outcome (h). • A Curriculum Action Review watch item was given in 2004 and continued to 2005. Curriculum Review Summary Student performance was similar to that in 2005, but is somewhat lower than desired. The number of assessments was good this year, indicating that the curriculum shift is working Code Curriculum Action Title Curriculum Action Brief Description W Student Performance Student perfromance has not been at the desired level for consecutive years, if this continues action will be required. Previous Assessment Process Action Review Summary From 2005, a watch and an action were seen as needed for Assessment Process Action concerning Outcome (h). •The watch related to the shoft in Outcome (h) assessments between courses. 4-22 SDSMT: BS Metallurgical Engineering Program: Criterion 4. Continuous Improvement • The action related to collecting questions for an exit examination. Assessment Process Review Summary The instruments used for assessment provided a large increase in the number of assessments, indicating that the watch can be lifted. • The question collecting action is in progress as the exit examination was not ready for implementation in 2006. Code Assessment Process Action Title Assessment Process Action Brief Description 2007 Previous Curriculum Action Review Summary No Curriculum Action Review actions were suggested for outcome (h). • A Curriculum Action Review watch item was given in 2006 regarding student performance. Curriculum Review Summary During 2007, the global and societal context students assessed were not quite up to the level desired. This was true in the previous year also, indicating this area may need some curricular work. • A watch item is felt to be necessary as new faculty have recently been hired and as these faculty begin to understand the what is required in Outcome (h) the student's understanding of global and societal context should improve. Code Curriculum Action Title Curriculum Action Brief Description W Student Performance Student performance has not been subpar, but has been less than desired for three years. Previous Assessment Process Action Review Summary No Assessment Process Action Items were given for 2007. An Assessment Process Action watch was given related to student performance. Assessment Process Review Summary • The student performance watch item will be carried over, as this issue has yet to be resolved fully. •The local exam was given for the first time. The results will need to be watched to ensure that the exam adequately assesses ABET Outcome (h). Code Assessment Process Action Title Assessment Process Action Brief Description Correspondence of Local Exam results with other Assessment instruments. W Local Exam 2008 Previous Curriculum Action Review Summary No Curriculum Action Review actions were suggested for outcome (h). • A Curriculum Action Review watch item was given in 2007 regarding student performance. Curriculum Review Summary Student performance was much improved in 2008. The number of assessments remained high. • Despite the improvements in performance, the watch \item will be continued to 2009 to ensure that 2008 was not a fluke. Code Curriculum Action Title Curriculum Action Brief Description Student performance has recently improved but a watch is needed to W Student Performance ensure that this improvement is due to the curriculum and not a fluke performance. Previous Assessment Process Action Review Summary No Curriculum Action Review actions were suggested for outcome (h). • A Curriculum Action Review watch item was given in 2007 regarding student performance. Assessment Process Review Summary In general the Assessment Process appeasr to be working well. • The watch action is still felt to be warranted, as one year of data is insufficient to determine whether or not the new faculty initiatives are working. Code Assessment Process Action Title Assessment Process Action Brief Description Student performance has recently improved but a watch is needed to W Student Performance ensure that this improvement is due to the curriculum and not a fluke performance. 2009 Previous Curriculum Action Review Summary A Previous Curriculum Action Item watch was given in 2008, as performance had only recently begun increasing. 4-23 SDSMT: BS Metallurgical Engineering Program: Criterion 4. Continuous Improvement Curriculum Review Summary As the scores have been increasing the curriculum seems to be better addressing Outcome (h). N No action required. Previous Assessment Process Action Review Summary A Previous Assessment Process Watch Action was given in 2008 for 2009. Assessment Process Review Summary Student performance improved indicating that the watch does not need continuation. • Little variation was observed in the mean assessments in both 2008 and 2009, so a watch may be needed to determine if this is a short term fluke or if the instruments used are a little too blunt. Watch if the variation of the means stays too small W Mean Variation 4-24 SDSMT: BS Metallurgical Engineering Program: Criterion 4. Continuous Improvement Action Review for Outcome (i) Engage in life-long learning 2004 Previous Curriculum Action Review Summary • Coordination of life-long learning (i) instruments in MET 310 and MET 321.. Curriculum Review Summary • Life-long Learning - Dr. Han has implemented a writing assignment designed to assess cognitive development level. This has been correlated to life-long learning behaviors. The assignment is designed to elicit from each student responses that target the gates needed to determine their cognitive development. Dr. Howard will repeat this in the alternate-year MET 321 course. Additionally, students will be required to write a personal/professional development plan and present it to their peers in MET 321. • The average increased from 3.5 (2003) to 3.8 (2004). No score variation was given in 2004. Code Curriculum Action Title Curriculum Action Brief Description The importance of life-long learning will be enhanced by FC modules in A Coordination MET 310 and 321, MET 310 and 321 (Han and Howard). Previous Assessment Process Action Review Summary Coordination MET 310 with MET 321with for cognitive assessment Assessment Process Review Summary Dr. Han completed this during the Spring 2004 presentation of MET 310. It will be continued in MET 321 spring 2005 by Dr. Howard. Code Assessment Process Action Title Assessment Process Action Brief Description N 2005 Previous Curriculum Action Review Summary Cognitive-Level Assessment is now Bi-annual. Discontinue the Met 321 cognitive writing instrument from outcome (i) assessment. The results of the cognitive-level assessment are to be completed by Dr. Stu Kellogg. Although we appreciate this service it does make our assessment dependant on personnel outside the program. We may want to consider paying Dr. Kellogg for his service or training ourselves to complete the cognitive assessment. We will continue under the current aegis; however, to minimize the burden on Dr Kellogg the cognitive assessment will be performed in Met 310 only. Curriculum Review Summary The outcome summaries increased and the range was about the same as the previous year. Code Curriculum Action Title Curriculum Action Brief Description Move the assessment from Met 321 to Met 310. A Move assessment to Met 310 Previous Assessment Process Action Review Summary Remove assessment from Met 321. Assessment Process Review Summary Assessment was successfully remove from Met 321 and initiated in Met 310. Code Assessment Process Action Title Assessment Process Action Brief Description N 2006 Previous Curriculum Action Review Summary No action needed. The assessment results derive from Dr. Stu Kellogg’s professional assessments. We are going to continue to ask him for this service but need to recognize/reward his service to us. Curriculum Review Summary The outcome score continue to remain very high with a low range. Code Curriculum Action Title Curriculum Action Brief Description N Previous Assessment Process Action Review Summary Recognize/reward Dr. Stu Kellogg’s professional assessments service. Our program is highly dependent on him for his assessment service for outcome (i). Assessment Process Review Summary No additional action. Code Assessment Process Action Title Assessment Process Action Brief Description N 4-25 SDSMT: BS Metallurgical Engineering Program: Criterion 4. Continuous Improvement 2007 Previous Curriculum Action Review Summary No action needed. Curriculum Review Summary The scores remain comparitively high. Code Curriculum Action Title N Curriculum Action Brief Description Previous Assessment Process Action Review Summary Seek Training on Cognitive Assessment for life-long Learning – Our program is too dependent on Dr. Kellogg’s assessment service for outcome (i). We need to obtain training. Assessment Process Review Summary Nothing to report. In general the assessment for life-long learning is sufficient. Code Assessment Process Action Title Assessment Process Action Brief Description N 2008 Previous Curriculum Action Review Summary No action needed. Curriculum Review Summary The outcome scores continue to remain high. Code Curriculum Action Title N Curriculum Action Brief Description Previous Assessment Process Action Review Summary Seek Training on Cognitive Assessment for life-long Learning. Assessment Process Review Summary Nothing to report. Code Assessment Process Action Title Assessment Process Action Brief Description N 2009 Previous Curriculum Action Review Summary No action needed. Curriculum Review Summary The assessment results for this instrument remain high. N No action required. Previous Assessment Process Action Review Summary No actions needed. Assessment Process Review Summary Nothing to report. N No action required. 4-26 SDSMT: BS Metallurgical Engineering Program: Criterion 4. Continuous Improvement Action Review for Outcome (j) Know contemporary issues 2004 Previous Curriculum Action Review Summary • There were no specific Curriculum Action items concerning (j) from the previous review cycle. Curriculum Review Summary • The mean for this outcome was virtually unchanged from 2003 to 2004. Code Curriculum Action Title Curriculum Action Brief Description N No Actions. Previous Assessment Process Action Review Summary • There were no specific Assessment Process Action items concerning (j) from the previous review cycle. Assessment Process Review Summary • There is a need to develop an Online Senior Survey as an instrument to assess outcome (j) and broaden instruments inventory beyond MET 321 and 310 if additional instrument can be identified. Code Assessment Process Action Title Assessment Process Action Brief Description Seek new instruments for the Outcome. A New metric development 2005 Previous Curriculum Action Review Summary • No action required during the previous review cycle. Curriculum Review Summary • Need to augment Online Senior Survey as an instrument to assess outcome (j), and to broaden beyond 321 and 310 instruments. Code Curriculum Action Title Curriculum Action Brief Description Need to broaden the number of instruments beyond MET 321 and MET 310 A Instruments utilized instruments. Previous Assessment Process Action Review Summary • Remove FC module on contemporary issues from Met 321 and find it a new home. Assessment Process Review Summary • The assessment process is limited by the single instrument that was available to assess this outcome. Need to find areas in the curriculum to assess this outcome. Code Assessment Process Action Title Assessment Process Action Brief Description Need to identify new instruments to assess this outcome. A Instruments untilzed 2006 Previous Curriculum Action Review Summary • The FC modules on contemporary issues remain in MET 321 but should be moved elsewhere in the curriculum. Curriculum Review Summary •The lack of data to assess (only one data set) clearly indicates that this outcome assessment process needs to be reviewed and modified. • The instrument inventory needs to be revaluated. Code Curriculum Action Title Curriculum Action Brief Description This is a continuing action that needs careful attention to the number and A Lack of data to assess outcome quality of instruments to assess this outcome. Previous Assessment Process Action Review Summary • Move FC module on contemporary issues. Assessment Process Review Summary • The FC modules on contemporary issues remain in MET 321 but should be moved elsewhere in the curriculum. Since MET 321 is taught in alternate year sequence this provides for a lack of data, as is the case in this assessment cycle. Code Assessment Process Action Title Assessment Process Action Brief Description FC modules and their utilization needs to determined. A Location and use of FC modules 2007 Previous Curriculum Action Review Summary • Improve instruction on Outcome (j) is warranted. Curriculum Review Summary 4-27 SDSMT: BS Metallurgical Engineering Program: Criterion 4. Continuous Improvement • Three instruments were available for assessment. Two different assessors were utilized and two different curricular instruments were used. Code Curriculum Action Title Curriculum Action Brief Description * The use of the Local Exam and the Senior Survey appear to have brought W Evaluate curricular instruments stability to the instrument inventory, but this needs continued monitoring. * The metrics from this outcome (3.69 average) seem to indicate adequate student performance. Previous Assessment Process Action Review Summary • Action is continuing to be assessed. Use of MET 321 during this cycle should improve the robustness of the assessment. Assessment Process Review Summary • Triangulation of this outcome was realized. There was little variation in the data across the three instruments that were utilized. As noted above an increase in the number of instruments utilized would helped improve the diversity of the data collected for this outcome. Code Assessment Process Action Title Assessment Process Action Brief Description N No action required. 2008 Previous Curriculum Action Review Summary • Improved Instruction on Outcome (j) Contemporary Issues was warranted. Curriculum Review Summary •Two instruments were used to assess this outcome. • A broader number of instruments would increase the robustness and depth of the assessment. • Two different assessors (student self-assessment and a keyed assessment) were utilized. • An average score of 4.24 is indicative that students are performing well on this Outcome. Code Curriculum Action Title Curriculum Action Brief Description Continue to monitor utility of the new instruments that have been developed W Watch use of curricular instruments. to measure this Outcome. Previous Assessment Process Action Review Summary • Continue to strengthen the Contemporary Issues Module and embedding in MET 321 class in the Spring 2009. Assessment Process Review Summary • The instrument inventory needs to be expanded so that triangulation results. Otherwise the assessment process appears to be performing adequately. Code Assessment Process Action Title Assessment Process Action Brief Description W Instrument invetory watch Continue to watch the instruments utilized and if need be expand the instrument inventory to measure this Outcome. 2009 Previous Curriculum Action Review Summary • Improved Instruction on Outcome (j) Contemporary Issues was warranted. Curriculum Review Summary • It was found that the student scores from the instruments used during the assessment cycle were on average reasonably high (average 3.92). • Overall, the student performance on this outcome appears adequate. N No action required. Previous Assessment Process Action Review Summary • The instrument inventory needs to be expanded so that triangulation results. Assessment Process Review Summary • Unlike the previous assessment period triangulation assessment occurred. • An additional instrument to the assessment "toolbox" would help make the Assessment Process for this Outcome more robust. W Consider Expanding Instrument The instrument inventory should be monitored carefully, and if possible the Inventory for (j) instrument inventory expanded. 4-28 SDSMT: BS Metallurgical Engineering Program: Criterion 4. Continuous Improvement Action Review for Outcome (k) Use engineering techniques, skills, and tools 2004 Previous Curriculum Action Review Summary There was no specific Curriculum Action specified at the end of 2003 for outcome (k) during 2004. Curriculum Review Summary • Outcome (k) scores decreased slightly from a 2003 to 2004. •Outcome (k) score variation among the three metrics decreased somewhat from 2003 to 2004. Code Curriculum Action Title Curriculum Action Brief Description N Previous Assessment Process Action Review Summary A lab equipment quiz was recommended to improve outcome (k). Assessment Process Review Summary •The determination of whether the skills assessed with Outcome (k) using the existing WebCT on-line quiz and tutorial administered to juniors and seniors is still not yet determined. Dr. Stone is heading up this work. • There is concern that the MET 440 instrument is inadequate. • There is concern that assessment of sophomores is inadvisable. Code Assessment Process Action Title Assessment Process Action Brief Description W Higher level of Skills in MET 440 Choose a different 440 lab assignment for future assessment. W Sampling sophomores in MET 220 Met 220 instrument appears adequate, the only concern is that it involves sampling of Sophomores who might not have fully developed their engineering skills. 2005 Previous Curriculum Action Review Summary The Charpy impact instrument should not appear in outcome (k). The use of computer tools is better than the student’s use of actual laboratory hardware; however, the overall trend for outcome (k) is upward. Faculty will endeavor to improve laboratory instruction. Continue doing what we are doing. Curriculum Review Summary There was a considerable increase in the outcome scores from 2004 to 2005 and the overall range decreased as well. Code Curriculum Action Title Curriculum Action Brief Description A Charpy tests Remove the Charpy impact instrument from outcome (k) Previous Assessment Process Action Review Summary No actions were needed. Assessment Process Review Summary No actions wwere needed. Code Assessment Process Action Title Assessment Process Action Brief Description N 2006 Previous Curriculum Action Review Summary No action needed Curriculum Review Summary The outcome review score remained almost unchanged. Code Curriculum Action Title Curriculum Action Brief Description N Previous Assessment Process Action Review Summary No actions are needed. Assessment Process Review Summary No actions were needed. Code Assessment Process Action Title Assessment Process Action Brief Description N 2007 Previous Curriculum Action Review Summary No action needed. Curriculum Review Summary 4-29 SDSMT: BS Metallurgical Engineering Program: Criterion 4. Continuous Improvement The outcome review scores increased slightly and the range remained about the same. It is recommended that methods of instruction and/or student design projects be studied to determine the increase in scores. Code Curriculum Action Title Curriculum Action Brief Description N Previous Assessment Process Action Review Summary No actions needed. Assessment Process Review Summary No actions. Code Assessment Process Action Title Assessment Process Action Brief Description N 2008 Previous Curriculum Action Review Summary No action needed. Curriculum Review Summary The outcome review scores remained unchanged and the range values were about the same as the previous year. Code Curriculum Action Title Curriculum Action Brief Description N Previous Assessment Process Action Review Summary No action was needed. Assessment Process Review Summary No action needed. Code Assessment Process Action Title Assessment Process Action Brief Description N 2009 Previous Curriculum Action Review Summary No action needed. Curriculum Review Summary The assessment results for this instrument increased slightly compared to 2008. N No action required. Previous Assessment Process Action Review Summary No action was needed. Assessment Process Review Summary Need to find another assessment instrument for Math-373 since a faculty member from the MET department is not teaching it. Assessment information from other MET courses or labs needs to be added to this instrument. Find other assessment methods to replace Math-373. A Assessment for Math-373 4-30 SDSM&T: BS Metallurgical Engineering Program: Criterion 5. Curriculum CRITERION 5. CURRICULUM This section describes the curriculum for the BS Metallurgical Engineering Degree offered by the South Dakota School of Mines and Technology. A. Program Curriculum The program curriculum requires 136 semester credit hours for graduation. One credit hour is earned for completing a lecture class that meets one hour a week for the entire semester, which is approximately 15 weeks in duration. One credit is awarded for each three hours of laboratory work per week for the entire semester. A1. Student Preparation for a Professional Career and further Study in the BS Metallurgical Engineering and Consistency of the Curriculum with the Program Educational Objectives and Program Outcomes The matter of Student Preparation for a Professional Career and further Study in the BS Metallurgical Engineering is covered here in §5.1. The matter of Consistency of the Curriculum with the Program Educational Objectives and Program Outcomes is covered in §5.4 using a quality function deployment matrix (QFDM). The South Dakota Regents specify General Education Requirement for all four-year degree South Dakota college graduates. The mathematics and science requirements are easily satisfied by engineering students. The humanities and social science requirements generally do not add additional requirements beyond those required by ABET but do require some planning to meet the Regent’s expectations. The General Education Requirement supports program outcomes (a) through (k) outcomes: particularly (a) Apply Knowledge of Math, Science, and Engineering (g) Communicate Effectively (h) Know Engineering's Global Societal Context (j) Know Contemporary Issues (k) Use Engineering Techniques, Skills, and Tools All students complete a 30 credit hour system-wide general education core curriculum consisting of 9 credits of written and oral communications, 6 credits of humanities, 6 credits of social sciences, 6 credits of a science with laboratory 3 credits of mathematics South Dakota School of Mines and Technology (SDSM&T) engineering students take an additional 3 credits of humanities or social science at the upper division level, as well as mathematics and science courses far in excess of those required to satisfy the general education requirements. 5-1 SDSM&T: BS Metallurgical Engineering Program: Criterion 5. Curriculum Table 5-1 shows the course curriculum for the BS Metallurgical Engineering Degree at the South Dakota School of Mines and Technology. The four columns on the right show the category that each course is attributed to with regard to the objectives of the metallurgical engineering program and institutional. The 136 required credits for graduation are allocated as follows: • Math and basic science” 40 credits 29.4% • Engineering topics 64 credits 47.1%, • General education 25 credits 18.4% • Other 7 credits 5.1%. Table 5-2 is a summary of the relevant course in the metallurgical engineering curriculum, the approximate number of sections taught in a year, and the average enrollment in each section. The General Education Requirements are now described in some detail followed by a description of the university and BS Metallurgical Engineering Degree program requirements. General Education Requirements The following seven learning outcomes for general education are held in common by all schools in the South Dakota Board of Regents system: 1. Students will write effectively and responsibly and will understand and interpret the written expression of others 2. Students will communicate effectively and responsibly through listening and speaking 3. Students will understand the organization, potential, and diversity of the human community through study of the social sciences 4. Students will understand the diversity and complexity of the human experience through study of the arts and humanities 5. Students will understand and apply fundamental mathematical processes and reasoning 6. Students will understand the fundamental principles of the natural sciences and apply scientific methods of inquiry to investigate the natural world 7. Students will recognize when information is needed and have the ability to locate, organize, critically evaluate, and effectively use information from a variety of sources with intellectual integrity The following rules on graduation requirements apply for the BS degree in any curriculum offered by the university. General education core requirements must be completed within the first 64 credits of course work. Requests for exceptions to these general education requirements must be approved by the student‘s advisor and by the Vice President for Academic Affairs/Provost. The following seven goals must be accomplished. Goal #1 Students will write effectively and responsibly and understand and interpret the written expression of others. Student Learning Outcomes: As a result of taking courses meeting this goal, a student will 1. Write using standard American English, including correct punctuation, grammar, and sentence structure; 2. Write logically; 3. Write persuasively, with a variety of rhetorical strategies (e.g., expository, argumentative, descriptive); 4. Incorporate formal research and documentation in their writing, including research obtained through modern, technology-based research tools. 5-2 SDSM&T: BS Metallurgical Engineering Program: Criterion 5. Curriculum Table 5-1 Curriculum for the BS Metallurgical Engineering Degree Course Year Semester Number Year 1 MATH 123 Sem 1 CHEM 112 ENGL 101 MET 110 PE HSS Sem 2 MATH 125 BIOL 151 or BIOL 153 or CHEM 114 PHYS 211 CHEM 112L PE HSS HSS Year 2 MET 232 Sem 1 MET 231 MATH 321 PHYS 213 BIOL 151L or BIOL 153L or CHEM 114L ENGL 279 EM 214 Sem 2 MATH 225 EM 321 or ME 216 PHYS 213L MET 220 Title Calculus I General Chemistry Composition I Intro to Engineering Physical Education Hum or Soc Sci Elective Calculus II General Biology I General Biology II General Chemistry II University Physics I General Chem Lab Physical Education Hum or Soc Sci Elective Hum or Soc Sci Elective Prop of Materials Struct & Prop of Mat Lab Differential Eqs University Physics II Gen Biology Lab I Gen Biology Lab II Gen Chem II Lab Technical Comm I Statics Calculus III Mechanics of Materials Intro to Solid Mechanics Univ Physics II Lab Min Proc & Resource Rec Min Proc & Resource Rec MET 220L Lab HSS Hum or Soc Sci Elective(s) Tech Comm II Year 3 ENGL 289 Sem 1 MET 320 Metallurgical Thermo MET 351 Eng Design I Set A or C (7 (see below) ) Sem 2 MET 352 Engineering Design II 5-3 Category (Credit Hours) Engineering Topics Math & General Check if Other Basic Education Contains Sciences Significant Design (9) 4 3 3 29 1 3 4 3 3 1 1 3 3 39 1 4 3 1 3 3 4 3 1 3 19 4 3 4 29 19 SDSM&T: BS Metallurgical Engineering Program: Criterion 5. Curriculum MATH 373 Elective Set B or D (11) Year 4 MET 433 Sem 1 MET 464 IENG 301 Sci Elective Set A or C (7) Sem 2 MET 465 Elective HSS Set B or D (11) SET MET 422 A Elective Intro to Numerical Analysis Free Elective (see below) 3 2 39 29 Process Control Engineering Design III Basic Engineering Economics 2 3 (see below) Engineering Design IV Science Elective Hum of Soc. Sci. Elective 19 3 3 Transport Phenomena 49 Free Elective 3 High Temp MET 321 49 B Extract/Conc/Rec Elective Directed Met Elective* 39 Intro Circuits, Machines, 4 EE 301 Sys MET 330 Physics of Metals 3 C MET 330L Physics of Metals Lab 19 Thermomechanical MET 332 39 Treatment MET 440 Mechanical Metallurgy 3 D MET 440L Mechanical Metallurgy Lab 1 Elective Directed Met Elective* 39 MET 310 Aqueous Extract/Conc/Rec 3 MET 310L Aq Extract/Conc/Rec Lab 19 TOTALS-ABET BASIC-LEVEL 40 64 25 7 REQUIREMENTS OVERALL TOTAL FOR DEGREE: 136 credit hours PERCENT OF TOTAL 29.4 47.1 18.4 5.1 Minimum semester credit hours 32 hrs 48 hrs Minimum percentage 25% 37.5 % * Some of the Met Eng Directed Electives, such as MET 450, MET 443, MET 430/430L, have a significant design component. 5-4 SDSM&T: BS Metallurgical Engineering Program: Criterion 5. Curriculum Table 5-2 Course and Section Size Summary for BS Metallurgical Engineering Course No. Title MATH 123 CHEM 112 ENGL 101 GE 130 PE Calculus I General Chemistry Composition I Intro to Engineering Physical Education Hum. Or SS Electives Calculus II General Chemistry II General Biology I General Biology II MATH 125 CHEM 114 BIOL 151 BIOL 153 PHYS 211 CHEM 112L PE MET 232 MET 231 MATH 321 PHYS 213 CHEM 114L BIOL 151L BIOL 153L ENGL 279 EM 214 MATH 225 EM 321 ME 216 PHYS 213L MET 220 MET 220L ENGL 289 MET 320 MET 351 MET 352 MATH 373 MET 464 IENG 301 MET 433 University Physics I General Chem Lab Physical Education Hum. or SS Elective(s) Properties of Materials Struct. & Prop. of Mat. Lab Differential Equations University Physics II General Chem II Lab --or-- Gen. Biol. I Lab --or-- Gen. Biol .II Lab Technical Comm I Statics Calculus III Mechanics of Materials --or-- Intro to Solid Mech. University Physics II Lab Min Proc and Res Recov Min Proc & Res Recov Lab Hum. or Soc Sci Elective(s) Technical Comm II Metallurgical Thermo Engineering Design I Engineering Design II Intro to Num. Analysis Engineering Design III Basic Engr Econ Sci. Elec Hum or SS Elective(s) Process Control Responsible Faculty Member Math Dept Chem Dept Hum Dept Engineering PE Dept Hum Dept Math Dept Chem Dept CBE Dept CBE dept Physics Dept Chem Dept PE Dept Hum Dept Kellar/West M. West Math Dept Physics Dept Chem Dept CBE Dept CBE Dept Hum Dept CEE Dept Math Dept CEE Dept ME Dept Phys Dept J. Kellar W. Cross HUM-SS Dept Hum Dept S. Howard J. Kellar S. Howard Math Dept D. Medlin IE Dept HUM-SS Dept Chem Eng Dept 5-5 No. of Avg Section Sections Enrollment Offered in Current Year 13 4 15 5 30 52 13 3 1 1 2 15 30 52 2 6 9 3 6 3 3 15 4 9 3 2 6 1 1 52 16 1 1 1 2 1 1 52 1 34 117 20 27 23 37 31 84 67 58 113 27 24 37 56. 14. 33 91 40 15 32 22 42 36 80 18 29 39 17. 37 18 22 10 10 45 15 26 37 10 SDSM&T: BS Metallurgical Engineering Program: Criterion 5. Curriculum MET 465 MET 310 Engineering Design IV Aqueous Extrac., Conc. & Recycling MET 310L Aqueous Extrac. Conc. & Recy. Lab MET 321/321L Hi Temp. Ext., Conc., and Recycling MET 330 Physics of Metals MET 330L Physics of Metals Lab MET 332 Thermomechanical Treatment MET 422 Transport Phenomena MET 426/526 Steelmaking MET 430/430L Weld. Engr. & Design of Welded Struct. MET 440/540 Mechanical Metallurgy MET440L/540L Mechanical Metallurgy Lab MET 443 Composite Materials MET 455/545 Oxid and Corrosion of Metals MET 450/550 Forensic Engineering MET 491 Independent Study MET 492 Special Topics S. Howard W. Cross 1 1 15 28 W. Cross 1 27 S. Howard 1 27 M. West D. Medlin D. Medlin S. Howard S. Howard M. West 1 1 1 1 1 1 33 29 33 18 8 20 D. Medlin D. Medlin J. Kellar D. Medlin D. Medlin MET Dept MET Dept 1 1 1 1 1 2 3 32 30 10 18 12 1 2 Some courses are taught every two years. See Sets A, B, C, and D in Table 5-1 Credit Hours: 6 hours Courses: ENGL 101 Composition I ENGL 201 Composition II ENGL 279/289 Technical Communications I and II1 1 Engineering and sciences students at SDSM&T take this six credit sequence in the sophomore and junior years. Both courses develop written and speech communications in an integrated fashion in the context of the major. Students must finish the entire sequence, as well as ENGL 101, to satisfy the requirements of Goal #1 and Goal #2. Goal #2 Students will communicate effectively and responsibly through speaking and listening. Student Learning Outcomes: Courses satisfying this goal will require students to 1. Prepare and deliver speeches for a variety of audiences and settings; 2. Demonstrate speaking competencies including choice and use of topic, supporting materials, organizational pattern, language usage, presentational aids, and delivery; 3. Demonstrate listening competencies by summarizing, analyzing, and paraphrasing ideas, perspectives and emotional content. Credit Hours: 3 hours Courses: ENGL 279/289 Technical Communications I and II2 SPCM 101 Fundamentals of Speech1 2 Technical Communications I and II develop written and speech communications in an integrated fashion in the context of the major. Students must finish the entire sequence, as well as ENGL 101, to satisfy the requirements of Goal #1 and Goal #2. 5-6 SDSM&T: BS Metallurgical Engineering Program: Criterion 5. Curriculum Goal #3 Students will understand the organization, potential, and diversity of the human community through study of the social sciences. Student Learning Outcomes: As a result of taking courses meeting this goal, students will 1. Identify and explain basic concepts, terminology and theories of the selected social science disciplines from different spatial, temporal, cultural, and/or institutional contents. 2. Apply selected social science concepts and theories to contemporary issues; 3. Identify and explain the social or aesthetic values of different cultures. In addition, as a result of taking course meeting this goal, students will be able to demonstrate a basic understanding of at least one of the following: • The origin and evolution of human institutions; • The allocation of human or natural resources within societies; • The impact of diverse philosophical, ethical or religious views. Credit Hours: 6 hours in two disciplines Courses: ANTH 210 Cultural Anthropology ECON 201 Principles of Microeconomics ECON 202 Principles of Macroeconomics GEOG 101 Introduction to Geography GEOG 212 Geography of North America HIST 151/152 United States History I/II POLS 100 American Government POLS 210 State and Local Government PSYC 101 General Psychology SOC 100 Introduction to Sociology SOC 150 Social Problems SOC 250 Courtship and Marriage Goal #4 Students will understand the diversity and complexity of the human experience through study of the arts and humanities. Student Learning Outcomes: As a result of taking courses meeting this goal, students will 1. Demonstrate knowledge of the diversity of values, beliefs, and ideas embodied in the human experience; 2. Identify and explain basic concepts of the selected disciplines within the arts and humanities. In addition, as a result of taking courses meeting this goal, students will be able to do at least one of the following: • Identify and explain the contributions of other cultures from the perspective of the selected disciplines within the arts and humanities; • Demonstrate creative and aesthetic understanding; • Explain and interpret formal and stylistic elements of the literary or fine arts; • Demonstrate foundational competency in reading, writing, and speaking a nonEnglish language. Credit Hours: 6 hours in two disciplines or in a sequence of foreign language courses Courses: ART 111/112 Drawing I and II ARTH 211 History of World Art I ENGL 221/222 British Literature I and II ENGL 241/242 American Lit I and II 5-7 SDSM&T: BS Metallurgical Engineering Program: Criterion 5. Curriculum ENGL 250 Science Fiction FREN 101/102 Introductory French I and II GER 101/102 Introductory German I and II HIST 121/122 Western Civilization I and II HUM 100 Introduction to Humanities HUM 200 Connections: Humanities and Technology LAKL 101/102 Introductory Lakota I and II MUS 100 Music Appreciation PHIL 100 Introduction to Philosophy PHIL 200 Introduction to Logic PHIL 220 Introduction to Ethics PHIL 233 Philosophy and Literature SPAN 101/102 Introductory Spanish I and II Goal #5 Students will understand and apply fundamental mathematical processes and reasoning. Student Learning Outcomes: As a result of taking courses meeting this goal, students will 1. Use mathematical symbols and mathematical structure to model and solve real world problems; 2. Demonstrate appropriate communication skills related to mathematical terms and concepts; 3. Demonstrate the correct use of quantifiable measurements of real world situations. Credit Hours: 3 hours Courses: MATH 102 College Algebra MATH 115 Precalculus MATH 120 Trigonometry MATH 123 Calculus I MATH 125 Calculus II MATH 225 Calculus III MATH 281 Statistics Goal #6 Students will understand the fundamental principles of the natural sciences and apply scientific methods of inquiry to investigate the natural world. Student Learning Outcomes: As a result of taking courses meeting this goal, students will 1. Demonstrate the scientific method in a laboratory experience; 2. Gather and critically evaluate data using the scientific method; 3. Identify and explain the basic concepts, terminology and theories of the selected natural sciences; 4. Apply selected natural science concepts and theories to contemporary issues. Credit Hours: 6 hours Courses: BIOL 151/151L General Biology I and Laboratory BIOL 153/153L General Biology II and Laboratory CHEM 106/106L Chemistry Survey/Laboratory CHEM 108/108L Organic Chemistry/Laboratory CHEM 112/112L General Chemistry I and Laboratory CHEM 114/114L General Chemistry II and Laboratory GEOL 201/201L Physical Geology/Laboratory PHYS 111/111L Introduction to Physics I and Laboratory 5-8 SDSM&T: BS Metallurgical Engineering Program: Criterion 5. Curriculum PHYS 113/113L Introduction to Physics II and Laboratory PHYS 211 University Physics I PHYS 213/213L University Physics II and Laboratory Goal #7 Students will recognize when information is needed and have the ability to locate, organize, critically evaluate, and effectively use information from a variety of sources with intellectual integrity. Student Learning Outcomes: As a result of taking courses meeting this goal, students will 1. Determine the extent of information needed; 2. Access the needed information effectively and efficiently; 3. Evaluate information and its sources critically; 4. Use information effectively to accomplish a specific purpose; 5. Use information in an ethical and legal manner. Credit Hours: 9 hours Courses: ENGL 101 Composition I SPCM 101 Fundamentals of Speech ENGL 201 Composition II ENGL 279/289 Technical Communications I and II1 In addition to the seven system-wide general education requirements described above, all students will achieve learning outcomes focused on advancing their writing skills and their knowledge of global issues. Each academic program has designated one or more classes (the equivalent of one credit hour of study) as meeting each of these requirements. The syllabi of the courses designated state the requirement(s) met and explain how student achievement of the outcomes are assessed and factored into the course grade. Globalization/Global Issues Goal Statement Students will understand the implications of global issues for the human community and for the practice of their disciplines. As a result of taking courses meeting this goal, students will 1. Identify and analyze global issues, including how multiple perspectives impact such issues; and 2. Demonstrate a basic understanding of the impact of global issues on the practice of their discipline. Writing Intensive Goal Statement Students will write effectively and responsibly in accordance with the needs of their own disciplines. As a result of taking courses meeting this goal, students will 1. Produce documents written for technical, professional, and general audiences within the context of their disciplines; 2. Identify, evaluate, and use potential sources of information from within their disciplines for writing assignments that require research and study; and, 3. Use instructor feedback throughout the semester to improve the quality of their writing. Students entering the South Dakota School of Mines and Technology are expected to have prepared themselves to start with the curriculum show in Table 5-1. Students who are not able to begin at that level are deemed in need of remedial courses. These Pre-general education courses include ENGL 031, ENGL 032, ENGL 033, READ 041, MATH 021, and MATH 101. Students taking Pre General 5-9 SDSM&T: BS Metallurgical Engineering Program: Criterion 5. Curriculum Education Courses have the following requirements: 1. Students placed in pre general education courses must enroll in and complete the courses within the first 30 credits hours attempted. 2. If a student does not complete the pre general education course(s) within the first 30 credit hours attempted, a registration hold is placed on the student‘s record. During the next 12 credit hours attempted, the student must enroll in and complete the pre general education course(s). 3. If the pre general education course(s) is not completed within the first 42 credit hours attempted, the only course(s) in which a student may enroll is the pre general education course(s); and the student‘s status is changed from degree seeking to non degree seeking. 4. Students transferring from non-regental institutions must enroll in pre-general education courses during the first 30 attempted regental credit hours. These students may enroll in other courses concurrently with the pre-general education courses. If the student does not complete the pre-general education courses during the first 30 Regental credit hours attempted during the next 12 credit hours attempted, the student must enroll in and complete the pre-general education course(s). If the student does not successfully complete the pre-general education course(s) within 42 attempted Regental credit hours, the only course(s) in which a student may enroll in the pre-general education course(s); and the student‘s status is changed from degree seeking to non-degree seeking. The Vice President for Academic Affairs/Provost may grant an exception. Credit hours for the pre general education courses are included in the total number of credit hours attempted. The grades assigned for courses numbered less than 100 will be RI, RS and RU. University Requirements All BS programs require the general education core requirements as described earlier. Other requirements for each degree are determined by the faculty in each program, with approval through the university curriculum approval process. Some of these other program requirements are common to most or all programs offered at SDSM&T. These include A. Mathematical Sciences: all programs, with the exception of interdisciplinary science, geology and mining engineering, require a minimum of 16 credit hours of mathematics at the level of calculus and above. To qualify for MATH 123, Calculus I, a student must have completed at least three units of mathematics in high school and must have obtained an acceptable score on the SDSM&T mathematics placement examination. A student with less preparation in mathematics may register as a freshman in engineering but will be required to start the mathematics sequence at a level indicated by his or her formal preparation and all SDSM&T mathematics placement examination scores or ACT placement score. Mathematics courses taken below the level of MATH 123 are not totaled in the semester hours required for each curriculum with the exception of the BS in Interdisciplinary Science and the A.A. in General Studies. MATH 021 and MATH 101 do not count toward any degree. B. Basic Sciences: minimum of 16 credit hours - CHEM 112, 112L, PHYS 211, and PHYS 213 are required for all engineering curricula. C. Humanities and social sciences: minimum of 15 or sixteen 16 credit hours - This subject area must include six credits in humanities and 6 credits in social sciences. The number required for each major is listed in the department section of the catalog. Students majoring in engineering must complete at least three of these credits at an advanced level. D. All degree candidates must complete ENGL 101, ENGL 279, and ENGL 289, which cannot be used to meet the humanities and social sciences requirements. E. Physical Education: minimum of 2 credit hours. MUEN 101, 121, 122, and MSL 101L and MSL 102L can be counted for the physical education requirement. 5-10 SDSM&T: BS Metallurgical Engineering Program: Criterion 5. Curriculum F. Electives: Free electives vary with the individual department. Any course may be selected which is at freshman level or higher (i.e. 100 level or higher). ROTC credits may be accepted, depending on the number of degree electives available in each department. G. Science Electives: Courses may be selected —from biology, chemistry, geology, physics, or atmospheric science. Military Science credits may apply to all degrees as free electives. This option varies with the number of free electives available in an individual curriculum. A veteran may petition the Registrar and Director of Academic Services to receive credit for basic military science and physical education. Transfer credit may be allowed for previous college education if the courses are equivalent to required or elective courses at this university and if each course presented is of passing quality. The acceptability of transfer credit is determined by the student‘s major department. BS Metallurgical Engineering Degree Program Requirements The General Education requirements do not add to the total course load required under the prevailing university requirements. These consist essentially of • Mathematics 16 • Hum and Soc Sci 16 • Basic Science 16 • Engl 9 • PE 2 Total 59 This leaves the program 74 credits of course work assignment. Ten of these 74 credits are assigned as follows: 3 for Intro to numerical Methods, 5 for free electives, and 2 for physical education. Table 5.1 summarizes these as • 40 credits of Math and Basic Science, which are composed from 16 credits of universityrequired math plus 3 credits of MATH 373 (Introduction to Numerical Analysis), 21 credits of basic science of which 6 credits are electives; • 25 credits of General Education, which are composed of 16 credits of university-required 16 credits of humanities and social sciences and 9 credits of writing (ENGL 101, 279, and 289); • 7 credits of other composed of 2 credits of physical education and 5 credits of free electives; and • 64 credits of engineering course work, 46 of which are metallurgical engineering coursework; 6 met directed electives; 2 engineering economics; 6 statics and strengths; and 4 electrical engineering. The metallurgical engineering curriculum is designed to provide students with a well-rounded knowledge of metal origins, production, treatment, use, failure analysis, and recycling. Graduates with the BS Metallurgical Engineering Degree are very adaptable in that they possess a wide range of engineering skills pertaining to metallurgical engineering. To assure the graduates from the program have strong fundamental skills which allow them to continue life-long learning through the application of fundamental engineering principles, they are required to complete eight credits of college-level chemistry/biology, seven credits of calculus-based physics, 19 credits of calculus-based mathematics including differential equations and introduction to numerical methods. To foster the students’ awareness of the historical, political, and societal context of their potent engineering skills and the ethical application of those skills, each student is required to complete 16 credits of course 5-11 SDSM&T: BS Metallurgical Engineering Program: Criterion 5. Curriculum work in the humanities and social sciences. Of these 16 credits, 12 are part of the system general education requirement, discussed earlier. A total of 52 credits of metallurgical engineering course work are required: 12 in process/extractive metallurgy, 15 in physical and mechanical behavior of metals and materials, 11 in general metallurgical engineering science, and eight in design. These courses provide each student with a solid fundamental knowledge that allows them to adapt to a wide range of industrial processes, as well as an excellent foundation for graduate studies. These intrinsic metallurgical engineering skills are bolstered with courses in statics and strengths of materials, engineering economics, and electrical engineering system analysis. To assure the graduates possess excellent communication skills, each one is required to complete nine credits of English/technical communication. Additionally, their technical course work requires numerous laboratory reports, both oral and written. The laboratory credits required in the curriculum give the students first-hand knowledge of natural systems and an opportunity to develop their experimental and practical skills. Design assignments are common throughout the curriculum. The design experience includes experiences in both the junior and senior years and culminates in the senior year with a capstone design project where the many elements of their course work are assimilated in the final hierarchy of learning. All of the students work in multidisciplinary teams and are required to present their work in written and oral format. In addition, they are required to participate in the campus Annual Design Fair in the spring semester. An important aspect of this undergraduate metallurgical engineering program is the integrated understanding of the scientific and engineering principles underlying the four major elements of the field: structure, properties, processing, and performance related to metallurgical engineering systems. Structure: The fundamental scientific and engineering principles associated with the microstructure of metallurgical elements and alloys is taught is several of the undergraduate lecture courses including MET 232 (Properties of Materials), MET 330 (Physics of Metals), MET 332 (Thermomechanical Treatment), and additional coverage of this topic is incorporated in several of the Directed Met Elective courses. In addition, students obtain hands on laboratory experience with microstructural principles and the application of these principles to engineering problems and materials selection issues in the following laboratories: MET 231(Structure and Properties of Materials Laboratory) and MET 330L (Physics of Metals Laboratory). The specific topics can be reviewed in the course syllabi contained in the Appendix of this section and in the examples of course examinations and design problems. Please see the following reference for more detailed information: Medlin, West, Kellar, Mitchell, and Kellogg, “Improved Materials Science Understanding with Blacksmithing”, Proceedings (AC 2009-2228) ASEE 2009 Annual Meeting, Austin, TX, June 2009. Properties: The fundamental principles associated with material properties and their application to solving engineering problems and material selection is taught in MET 232 (Properties of Materials), MET 330 (Physics of Metals), MET 332 (Thermomechanical Treatment), MET 440 (Mechanical Metallurgy), and several of the Directed Met Elective courses. In addition laboratory experience with understanding how to measure and use material properties is taught in MET 231(Structure and Properties of Materials Laboratory), MET 330L (Physics of Metals Laboratory) and MET 440L (Mechanical Metallurgy Laboratory). The specific topics can be reviewed in the course syllabi contained in the Appendix of this section and in the examples of course examinations and design problems. Processing: The fundamental principles and application to engineering problems of metallurgical processing is taught in several of the courses including: MET 220 (Mineral Processing), MET 232 (Properties of Materials), MET 310 (Aqueous Extractive Metallurgy), MET 320 (Metallurgical Thermodynamics), MET 321 (High Temperature Extractive Metallurgy), MET 332 5-12 SDSM&T: BS Metallurgical Engineering Program: Criterion 5. Curriculum (Thermomechanical Processing), and MET 442 (Transport Phenomena). Additional hands on laboratory experience and application to engineering problems is taught in MET 220L (Mineral Processing) and MET 310 (Aqueous Extractive Metallurgy). The specific topics can be reviewed in the course syllabi contained in the Appendix of this section and in the examples of course examinations and design problems. Performance: Understanding the application of microstructure, properties and processing to the performance of a material in an engineering design is a critical component in the undergraduate curriculum. Many of the courses previously listed explain the importance of material performance when the other three topics are covered. The professors in this program spend a significant amount of time explaining to students the importance of material performance. Students are actively involved with design projects and applied homework assignments that specifically concentrate on using the principles of microstructure, properties and/or processing to solve engineering problems specifically applied to metallurgical engineering. Understanding Statistical and Computational Methods: Aspects of statistics and statistical data analysis are covered in several courses within the program curriculum. These begin with MET 231 (Properties of Materials Laboratory), usually the first laboratory course MET program students take followed by MET 220L (Mineral Processing and Resource Recovery Laboratory). Upper division courses with significant statistics and statistical data analysis content are MET 310L (Aqueous Extraction, Purification and Recycling Laboratory) and MET 440L (Mechanical Metallurgy Laboratory). Generally, these are designed so that the experiences in MET 310L and MET 440L build upon and extend the materials covered during MET 231 and MET 220L. At the end of this series, the students are expected to be able to calculate basic statistical measures, such as mean and standard deviation, perform hypothesis testing and determine confidence intervals, and design experiments, including randomization, repeatability and reproducibility, to determine if data sets from experimental procedures are from the same population. A synopsis of the statistical and computational elements of each course is as follows: MET 231 The first laboratory assignment in MET 231 involves an introduction to basic statistics calculations, including mean, standard deviation, variance and significance. In addition, later laboratory reports require least squares data fits and the determination and use of means and standard deviation data to properly interpret data. MET 220L In this course, the statistical content is presented primarily in two laboratories, sampling and sedimentation, which are usually the first and second assignments dealing with the collection and interpretation of data. In the sampling lab, Gy’s sampling theorem is introduced and various types of error, primarily fundamental sampling error and sample heterogeneity, are discussed. Precision and accuracy as applied to data analysis are also covered. In the sedimentation laboratory, counting statistics, such as mean and standard deviation, are covered. Material not previously covered in MET 231 includes confidence interval determination and hypothesis testing. MET 310L In this course, the background from MET 231 and MET 220L are expanded through inclusion of design and analysis of experiments concepts. This includes factorial design, analysis of variance (ANOVA) and procedures for linking experimentation with analysis. All student group performed laboratories involving designing a set of experiments to test a hypothesis and analyzing the experimental results through proper procedures such as ANOVA or Yates method. 5-13 SDSM&T: BS Metallurgical Engineering Program: Criterion 5. Curriculum MET 440L In this course, the background from MET 231 and MET 220L are used and expanded on through three laboratory assignments – Hardness Reproducibility and Repeatability, Fatigue Analysis and Statistical Process Control. In addition to using means, standard deviations and confidence intervals, the students learn and use non-parametric statistics through the runs test and learn Six Sigma procedures for process control. A complete analysis of how the curriculum satisfies the ABET Program Criteria for Met Eng appears in § Criterion 9. Pre-BS Metallurgical Engineering Program Assessment and Evaluation Operations The BS Metallurgical Engineering Degree program samples almost exclusively from the upperdivision courses to determine the level of achievement of the program outcomes. Sections 2, 3, and 4 describe the assessment and evaluation of program objectives and outcomes and the operation of the program’s Continuous Improvement System (CIS). The program does meet periodically with math, science, humanities, and social science department faculty to offer feedback on the program’s needs and suggestions. However, the program relies on the university’s assessment and evaluation of general education and other course work in the freshman and sophomore years as well as the characteristics of incoming students. These tools have some relevance to the BS Metallurgical Engineering Degree program but typically they are too early and only indirectly useful. The tools are also used for other accreditation requirements (other than ABET) and as measures of added value, which is not part of ABET’s quality assurance/continuous improvement process. These assessments are typically performed on large groups of students using standardized tools described below. The primary system-wide measurement of students’ achievement is the Collegiate Assessment of Academic Proficiency (CAAP) test. All students must take the CAAP at the completion of their sophomore year (i.e. completion of 48 credit hours) and must achieve a minimum score (i.e., systemwide “cut scores”) in order to remain enrolled and continue with their academic careers. Table 5-3 below shows the mean CAAP scores of SDSM&T students enrolled in the metallurgical engineering program over the past five years in comparison to all students in the South Dakota system and to all students nationwide enrolled in four-year public institutions who take the CAAP at the conclusion of their sophomore year. The breakout sub-scores for mathematical reasoning, reading, science reasoning, and writing are given. In the area of mathematical reasoning, students enter the SDSM&T better prepared than students system wide or students nationally. In 2009, the average composite ACT score of entering students at the SDSM&T was 26.1, and the mean math sub-score was 26.7. Unsurprisingly, at the conclusion of their sophomore year when they take the CAAP test, approximately 13% of students at the SDSM&T test in the 99th percentile of students nationally and 94% (or more) of SDSM&T students test above the national mean score in math. To better assess the actual gains in learning made by students regardless of their academic preparation upon entry, the “ACT Gains Analysis” is done by using students’ incoming ACT in conjunction with CAAP exam scores for the same students. The “gains” measured are a better indication of learning gains than the CAAP scores alone. ACT analyzes the “gains” made by the approximately 350-375 SDSM&T students who take the CAAP in any given year to the approximately 36,000 students in our national reference group and designates each student as making “lower than expected progress,” “expected progress,” or “higher than expected progress” in each of the four sub-score areas. 5-14 SDSM&T: BS Metallurgical Engineering Program: Criterion 5. Curriculum Over the last six years, between 12% and 27% of all SDSM&T students made “greater than expected” gains in math and less than 1% made “lower than expected” gains in math. Again, these “gains” are a measure of how much learning occurred between initial enrollment and the taking of the CAAP exam at the end of the sophomore year. Similar “gains” are seen for SDSM&T students in the sub-score of science reasoning. In the areas of writing and reading, SDSM&T students do not out-perform students system wide or nationwide at the same high level as they do in math; however, 77% or more score above the national mean in writing and reading, and between 4 and 6% score in the 99th percentile nationally in these two areas. Even though the CAAP scores primarily measure learning resulting from the general education curriculum, they are an indicator of student learning in areas key to ABET, such as math and writing. Table 5-3 History of CAAP scores for Metallurgical Engineering Students in IPEDS Cohort since 2004 Term student enrolled1 SDSM&T Students In Metallurgical Engineering Math Fall 2009 Fall 2008 Read Sci Reas Writ System-All Students2 Math Read Sci Reas Writ 3 Nat'l Four-Year Public Sophomores Math Read Sci Reas 58.8 62.8 62.0 64.2 Writ 66.6 66.1 67.4 67.2 58.9 62.7 62.4 64.2 57.8 61.8 58.7 63.1 Fall 2007 65.0 65.6 65.9 67.2 58.7 63.7 62.8 64.4 58.5 62.8 61.7 64.2 Fall 20064 64.0 64.6 65.7 66.7 58.8 63.0 62.6 64.4 Fall 2005 63.9 66.8 65.8 65.7 58.9 62.9 62.7 64.5 Fall 2004 1 2 3 4 65.9 65.4 66.8 67.8 58.5 63.8 62.8 64.5 Includes all students in the Federal IPEDS cohort of first-time, full-time students enrolled in a degree program SDSM&T students are included in the calculation of system-wide mean scores No scores are given for students enrolling in fall 2009 as these students have not yet completed 48 hours and have not taken the CAAP test. National mean scores for 2004-2006 are not available Oral and written communication skills are addressed in the ‘writing sequence” (i.e., ENGL 101 and ENGL 279 and 289, Technical Communications I and II). To continually improve writing and oral communication skills, faculty members who teach ENGL 101; the technical communication sequence, ENGL 279 and ENGL 289; and Speech 101, design and conduct assessments of key skills germane to general education outcomes 1 and 2. For example, in AY2008-2009 instructors in ENGL 101, 279, and 289 randomly selected 28 papers to evaluate for competence in use of references, sources and in-text documentation. Each paper was evaluated by two faculty members, and all faculty members teaching these courses met to analyze the results in conjunction with National Survey of Student Engagement (NSSE) scores and input gathered from employers regarding students’ communication skills at the annual career fairs held on campus. Similarly, a metric-based assessment of students’ oral communication skills was performed in Speech 101 and ENGL 279, Technical Communication I, in AY2008-09. An oral presentation rubric was 5-15 SDSM&T: BS Metallurgical Engineering Program: Criterion 5. Curriculum used in pre- and post-assessments of 81 students for the first attempt at a speech and the final version of the same speech. Six dimensions of rubric scored (i.e., content, organization, style/tone, preparation, presentation, and ethics). The results of these writing and oral communication assessments as well as the conclusions and ideas for improvement can be seen at <http://academics.sdsmt.edu/assessment/>; however, the general conclusion was that the goal of fully preparing engineering and science students in oral and written communication requires unflagging effort and the support of all faculty members across campus. To reinforce and support the achievement of outcomes for written communication, a “writing intensive” requirement was implemented in 2006 whereby each academic program designated one or more courses at the junior or senior level to as “writing intensive” and designed the curriculum to ensure each student exercises the skill of writing in the context of his or her discipline. For more details on the writing-intensive courses in the engineering programs, please see Appendix D, Section K on Academic Supporting Units. General education learning in the area of global understanding and global issues is reinforced once students move into their major areas of study through a “global-intensive” requirement. All engineering programs at the SDSM&T designate courses at the 300 level or above as “globalintensive” and design the curriculum to prompt students to consider global and contemporary issues in the context of their discipline. The placement of the global-intensive courses at the junior or senior level supports the integration of general education outcomes into learning in the major and helps support the attainment of ABET outcomes (h) and (j). For more details on the global-intensive courses in the engineering programs, please see Appendix D, Section K on Academic Supporting Units. A2. BS Metallurgical Engineering Curriculum Credit Hour Distribution The minimum credit hour distributions for the program are satisfied. Table 5-1 shows that of the136 total program credit hours 40 are math and basic science, which exceeds the 25% requirement by 6 credit hours. The required engineering topics requirement is to be 37.5% of the total 136 credit hours, which is 51 credits. The program exceeds this by 13 credits with a total of 64 credits required in engineering topics. A3. Design in the BS Metallurgical Engineering Curriculum The design experience is critical to the student’s incorporation of fundamental engineering skills into a coherent understanding of the practice of engineering. This integrated understanding is an underlying program criterion for the successful practice of metallurgical engineering. As such it is specifically labeled here for easy reference in the program curriculum. Additionally an extensive summary of the students’ design experience is provided. Integrated Understanding: Many of the courses in the curriculum apply several of the four major elements of the field together in the course content; however, the four capstone design courses are designed to specifically challenge and stimulate the students’ knowledge and problem solving abilities in these fundamental elements. The capstone design courses are • MET 351 (Metallurgical Design I) • MET 352 (Metallurgical Design II) • MET 464 (Metallurgical Design III) • MET 465 (Metallurgical Design IV) 5-16 SDSM&T: BS Metallurgical Engineering Program: Criterion 5. Curriculum This sequence of courses requires students to work on a design team and solve and a specific metallurgical engineering problem. During the last several semesters multiple student teams have worked on the Samurai Sword Design Project. The goal of this project was to design and make a traditional samurai sword using iron ore from the Black Hills and have comparable mechanical properties and appearance to a traditional sword. Four design teams were developed: • Agglomeration Team • Furnace Team • Forge Welding Team • Forge Drawing Team. The faculty presented a paper on the project that is published in the 2009 TMS Conference Proceedings: Kellar, Howard, Cross, West, Medlin, Kellogg, The Samurai Sword Design Project and Opportunities for Metallurgical Programs, TMS Conference Proceedings, October 2009, Pittsburgh, PA. The Agglomeration Team took iron ore collected from the dewatering process at the Deep Underground Science and Engineering Laboratory, removed impurities, added fluxes and made pellets for the Furnace Team. The team designed a process that would develop the optimum iron reducing pellets for the Furnace team and then made the pellets. The Furnace Team designed a small blast furnace to reduce the pellets that the Agglomeration Team produced and made a high and low carbon iron for the Forge Welding Team. The team designed and made two difference blast furnaces and reduced several pounds of steel. The first blast furnace was made from two joined water heaters and masonry refractory. The Team needed more time to develop a higher quality steel for this project, however, the design and development of two furnaces was remarkable. The Forge Drawing Team was designed to take the low and high carbon steel from the previous two teams and forge weld together a rough blank for a sword. The team designed two different sword designs based on historical evidence of Japanese swords and modern metallurgical engineering science. Because the previous two teams did not make sufficient quantity and quality steel, the Forge Welding Team used modern steels to create their rough blank sword. They also design the heat treatment procedure for the sword so the final sword would have the distinctive curved shape. The final sword blank had the distinctive curved shape and was free from quench cracking. The Forge Drawing Team took the sword blank developed by the Forge Welding Team and designed a thermomechanical process to make a final sword. This involved designing a process to forge draw the sword blank using traditional blacksmithing techniques, as well as designing a more efficient system that utilized an air hammer. Temperature and forge strain rate limits needed to be accounted for in this process. The team also evaluated the forge weld quality and microstructural consistency of the final sword and what properties would be expected. Another design team project unrelated to the Samurai Sword was the Lunar Regolith Simulant Team, or sometimes referred to as the Moon Dust Team. The goal of the Lunar Regolith Simulant Team is to produce a lunar regolith simulant in a more efficient method than the current processes. The project employed a complete spectrum of skill elements of the mineral processing branch of metallurgical engineering. This will be accomplished by separating the pyroxenes from the plagioclase. The primary customer for this project is the NASA Marshall Space Flight Center and additional contracted companies concerned with vehicles, travel on, and settling of the lunar surface. The customer requirements are designing a separation process resulting in high concentrations (about 5-17 SDSM&T: BS Metallurgical Engineering Program: Criterion 5. Curriculum 80%) of the minerals found on the lunar surface. The process must be reproducible on a large scale and cost efficient. A4. Alignment of Curricular Components with Program Outcomes and University and Program Objectives The relationship of program outcomes to program objectives and them to university objectives is mapped in Table 2.1 in §Criterion 2 and Table 3.1 in §Criterion 3. The preferred means of relating program curriculum to program outcomes is with a Quality Function Deployment Matrix (QDFM). Figure 5-1 shows the QFDM for the BS Metallurgical Engineer Degree program. Each program outcome is shown in the first column while program courses are shown in the top row. The functional importance of each course to each outcome is assigned an importance from a high of 5 to a low of 1. If there is no functional relationship, the cell is blank. Along the bottom the functional ratings are totaled and plotted. The last column totals the number of curricular functions having the highest functional relationship to the outcome. Every outcome has significant representation in the last column except for Outcome (i): Recognition of the need for and an ability to engage in life-long learning. There is no one place for the attainment of this outcome because it is believed to be a diffuse outcome that is captured by the students through their entire educational experience and in particular by their interaction with program faculty who are now communicating the need to develop a life-long learning plan. Additionally, each student is required to write their plan in an assignment in MET 440. The QFDM shows the desired uniform and well balanced distribution of metallurgical engineering course function to program outcomes. A second QFDM for a broader spectrum of campus activities is shown in Appendix E. The seven General Education Goals described above are related to program outcomes. Notwithstanding variation from student selection of different courses to fulfill the General Education requirements, the specificity of the goals focuses each goal attainment into determinable relationships with program outcomes. The alignment of learning outcomes in the General Education program with the ABET a-k outcomes can be represented since a large majority of students take a readily identifiable sub-set of high enrollment courses. Table 5-4 to Table 5-10 show how each General Education learning maps with the ABET a-k outcomes. Engineering programs typically have more difficulty inculcating their students with the soft skills of professional, ethical, social, health and safety, and economic awareness than with the hard engineering skills associated with typical engineering science and practice courses. In recognition of the importance of these soft skills, the program works to assure the program students achieve professional temperament, skill, understanding, and appreciation in each one through a deliberate pedagogy as described below. Professional Awareness Students in the program often interact one-on-one with the faculty. Faculty members are very careful to always project their dedication to ethical practice, social obligations, safe practice, and the importance of economics to engineering. The senior capstone design projects require attention to professional concerns including ethics, social obligations, safety, and economics. The junior and senior students in the design courses are required to discuss, coordinate and develop plans and strategies for these issues and incorporate their plans into weekly verbal and written update reports and the final design report. 5-18 SDSM&T: BS Metallurgical Engineering Program: Criterion 5. Curriculum Chem/Physics Seq Number of "high importance" 3 1 3 4 3 3 3 5 1 3 1 1 3 3 3 5 5 5 1 1 3 5 1 5 3 3 5 3 1 1 3 1 1 5 5 3 5 3 3 5 1 3 5 3 1 1 3 3 1 1 1 1 3 5 5 3 3 1 5 3 Math sequence 5 MET 465 3 MET 464 3 MET 445 3 MET 443 5 1 5 3 1 1 3 1 5 5 3 3 1 5 5 5 3 3 1 5 5 3 3 1 1 3 3 5 3 5 1 5 5 5 1 1 3 5 5 5 3 5 3 5 3 3 3 3 5 5 5 MET 440L 3 1 1 5 3 3 3 5 3 3 1 3 1 1 1 3 3 1 3 3 1 1 1 1 3 5 ENGL Sequence 12 5 1 PE, Music, Band, MS 3 5 5 MET 440 5 MET 433 5 MET 422 3 3 3 40 5 5 (h) The broad education necessary to understand the impact of engineering (i) Recognition of the need for and an ability to engage in life-long learning (j) Knowledge of contemporary issues (k) Ability to use the techniques, skills, and modern engineering tools necessary 3 MET 352 1 5 MET 351 1 5 MET 332 5 MET 330L 3 MET 330 3 MET 321 3 MET 320 MET 231 3 MET 310L MET 220L 5 MET 310 MET 220 3 MET 232 MET 110 (a) Apply mathematics, science and engineering principles (b) Ability to design and conduct experiments and interpret data (c) Ability to design a system, component, or process to meet design (d) Ability to function on multidisciplinary teams (e) Ability to identify, formulate, and solve engineering problems (f) Understanding of professional and ethical responsibility (g) Ability to communicate effectively Elective Courses 3 Outcome Criteria H&SS curriculum Met Electives Course 1 5 5 3 1 1 1 3 5 5 3 5 3 1 1 1 2 5 3 3 1 5 5 26 27 25 28 11 33 29 20 29 15 38 10 22 30 21 14 26 26 18 14 31 31 13 14 6 3 6 1 1 6 3 1 10 1 2 1 8 1 2 3 0 1 2 1 8 6 19 8 35 30 25 20 15 10 5 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Figure 5-1.Quality Function Deployment Matrix for Metallurgical Engineering Students 5-19 19 20 21 22 23 24 25 26 27 28 29 SDSM&T: BS Metallurgical Engineering Program: Criterion 5. Curriculum Program students are active in Materials Advantage. They hold monthly meetings and engage in several community service projects each year. They sponsor profession meetings and participate in scholarship programs. They send representatives to the selected professional meetings as funding and meeting location permits. The department has a plasma screen TV and a digital display board to help with student professional awareness. The plasma TV runs informational videos from professional societies (TMS/ASM), industry, and alumni testimonials as well as other topical areas specific to the program. The display board is updated regularly and contains historical information (such as the history of steelmaking) as well as other topical information such as the “Metal of the Week”, current metal prices, scholarships and other program opportunities (e.g. job openings, TMS/ASM student meetings, seminar notices, field trips). Ethical Awareness: Ethical practice is a frequent item for discussion in the metallurgical engineering classroom. Each professor in the department discusses ethical issues during their semester when issues regarding ethics correspond to the discussion. Many metallurgical engineering students are inducted into the Order of the Engineer during Engineers Week. Part of this ceremony is a pledge to ethical practice. Every student enrolled in required MET 422, Transport Phenomena, and MET 321, High Temperature Extraction, Concentration, and Recycling, participates in two half-hour discussions on ethical problems and the hierarchy of values needed to successfully address such issues. Every student is given a copy of the Code of Conduct for Professional Engineers during their senior or junior year as a prelude to discussions of ethics. Every departmental professor is asked to spend at least a portion of one class period during the spring semester discussing ethical issues. Copies of the Code of Conduct for Professional Engineers in made available to any student who has not already received one during the semester. Table 5-4 Map of General Education Goal#1 to Program Outcomes Objective #1: Students will write effectively and responsibly and understand and interpret the written expression of others. ABET Outcomes → High-Enrollment GenEd courses that meet Objective ↓ ENGL 101 - Composition I ENGL 201 - Composition II ENGL 279 - Technical Communications I ENGL 289/289L - Technical Communications II (a) (b) (c) (d) (e) (f) (g) (h) Table 5-5 Map of General Education Goal#2 to Program Outcomes 5-20 (i) (j) (k) SDSM&T: BS Metallurgical Engineering Program: Criterion 5. Curriculum GEP Objective #2: Students will communicate effectively and responsibly through speaking and listening. ABET Outcomes → High-Enrollment GEP courses that meet Objective ↓ SPCM 101 - Fundamentals of Speech ENGL 279 - Technical Communications I ENGL 289/289L - Technical Communications II (a) (b) (c) (d) (e) (f) (g) (h) (i) (j) (k) Table 5-6 Map of General Education Goal#3 to Program Outcomes GEP Objective #3: Students will understand the organization, potential, and diversity of the human community through study of the social sciences ABET Outcomes (a) (b) (c) (d) (e) (f) (g) (h) (i) (j) → High-Enrollment GEP courses that meet Objective ↓ PSYC 101 - General Psychology SOC 100 - Introduction to Sociology SOC 150 - Social Problems SOC 251 - Marriage and the Family HIST 151/152: American History I and II (k) Table 5-7 Map of General Education Goal#4 to Program Outcomes GEP Objective #4: Students will understand the diversity and complexity of the human experience through study of the arts and humanities ABET Outcomes → High-Enrollment GEP courses that meet Objective ↓ HIST 121 - Western Civilization I HIST 122 - Western Civilization II HUM 100 - Introduction to Humanities PHIL 100 - Introduction to Philosophy PHIL 200 - Introduction to Logic (a) (b) 5-21 (c) (d) (e) (f) (g) (h) (i) (j) (k) SDSM&T: BS Metallurgical Engineering Program: Criterion 5. Curriculum Table 5-8 Map of General Education Goal#5 to Program Outcomes GEP Objective #5: Students will understand and apply fundamental mathematical processes and reasoning. ABET Outcomes → High-Enrollment GEP courses that meet Objective ↓ MATH 102/102L - College Algebra (a) (b) (c) (d) (e) (f) (g) (h) (i) (j) (k) Table 5-9 Map of General Education Goal#6 to Program Outcomes GEP Objective #6: Students will understand the fundamental principles of the natural sciences and apply scientific methods of inquiry to investigate the natural world. ABET Outcomes → High-Enrollment GEP courses that meet Objective ↓ Chemistry 112/112 Lab Physics 111 Physics 213 Lab Physics 213/213 lab Physics 211/211 lab (a) (b) (c) (d) (e) (f) (g) (h) (i) (j) (k) Table 5-10 Map of General Education Goal#7 to Program Outcomes Objective #7: Students will recognize when information is needed and have the ability to locate, organize, critically evaluate, and effectively use information from a variety of sources with intellectual integrity ABET Outcomes (a) (b) (c) (d) (e) (f) (g) (h) (i) (j) (k) → High-Enrollment GenEd courses that meet Objective ↓ ENGL 101 - Composition I ENGL 201 - Composition II ENGL 279 - Technical Communications I ENGL 289/289L - Technical Communications II 5-22 SDSM&T: BS Metallurgical Engineering Program: Criterion 5. Curriculum Every student enrolled in MET 310, Aqueous Extraction, Concentration and Recycling, will write an essay on Global Impacts of Metal Extraction Processes and another essay on Professional Ethics. All senior capstone design projects include an ethical component during their final presentation and report. Social Awareness Items contributing to overall student social awareness are listed below: • The program’s moderate enrollment permits a great deal of discussion between faculty and students. The faculty frequently engages the students in informal discussions outside the classroom, for example in the student lounge or at the annual Materials Advantage picnic. The faculty knows all the students and spends considerable effort with them to assure their professional and social growth. • Students exit interviews routinely indicate that the students are clearly aware of the devotion of the faculty to the students’ development and success. The students recognize this devotion exceeds professional obligations and is a measure of the faculty’s interest in the students’ success. This extra measure given by the faculty fosters a deep connection between professional practice and service in each student. • Students’ social skills are honed through social events including barbecues, banquets, local professional meetings, and trips to the Annual TMS and SME meetings. Typically, when the department has an important guest visiting, one or two undergraduate students are invited to join the faculty and the guest at lunch or dinner. Faculty members routinely host students at the local SME meetings where the subjects frequently focus on abiding environmental obligations and responsibilities. • Students are involved in a weekly Hammer-In. This is a blacksmithing activity held every Friday afternoon where students are encouraged to design and make a variety of blacksmithing items. Occasionally, students will have a barbecue and local professional blacksmiths will participate in this activity to give students tips on what to do. • The Women in Metallurgical Engineering get together during the semester to do a variety of activities including blacksmithing, jewelry making, and glassblowing. • Students are advised and guided by the faculty on matters of conduct with other professionals. Students frequently visit with their advisors on a wide range of social and professional issues. Students are routinely asked to visit their advisors before interview trips and professional activities to assure they have a good sense of what behavior is expected as young professionals. • Meetings of the student Materials Advantage chapter are a frequent crucible of discussion of good and bad practices. In the course of conducting chapter business, students discuss a variety of proposals and arrive at good practices. The faculty advisor occasionally is needed to help students consider potentially troublesome consequences in their deliberations. • The Materials Advantage Chapter members perform highway cleanup during the year. Health and Safety Awareness Items contributing to overall student health and safety awareness are listed below: • Students’ awareness of safety concerns is most strongly reinforced by their laboratory activity. Every laboratory involving hazardous activity includes instructions on safe practice. These are always presented orally and in most instances they are also written. The laboratory handouts in the course materials may be reviewed for a more detailed accounting of safety instruction. • Safety issues are also experienced during the weekly Hammer-Ins where the blacksmithing activities incorporate several safety issues and students must take the time to educate new students on all this important safety concerns. 5-23 SDSM&T: BS Metallurgical Engineering Program: Criterion 5. Curriculum Economic Awareness Items contributing to overall student economic awareness are listed below: • Every metallurgical engineering student completes a two credit course in engineering economics: IENG 301. Students are expected to perform some economic analysis in departmental design assignments. • All senior capstone designs must include an economic analysis during the preliminary proposal presentation, the final presentation, and final report. • The majority of the program students is involved with the campus Materials Advantage chapter and routinely solicits the campus student association for chapter funding. This activity requires the students to write a proposal, including a proposed budget, and to manage and account for all funds secured. • All of the students taking the capstone engineering design courses participate in the “Dollars and Tons” activity sponsored by NUCOR Steel. Representatives from NUCOR Steel visit campus and teach the students about business economics during an 8 hour business simulation game. Students work in teams and learn how to build a steel mill and participate in the world steel market. Typically, during the last 2-3 hours of the game, students get very intense about this activity in trying to win. 5-5 Professional Cooperative Opportunities The program faculty is actively involved in support and leading students in professional maturation. Some of the salient activities of the program faculty are described below. Professional Societies The department has two primary professional societies: A joint student chapter of ASM/TMS (Materials Advantage) and student chapter of SME. Most students are members of Materials Advantage. The membership for the SME chapter is primarily mining engineering students. Students regularly attend at least one area SME meeting each year. Every year approximately ten students attend either the annual TMS or SME meeting. A few students typically also attend the Fall ASM meeting. The department actively supports the TMS/ASM chapter by paying 50% of all new member dues. Roughly 75% of all students in the program are members of Materials Advantage. Dr. Howard is the advisor for the Joint Student ASM/TMS Chapter. In 2008 Dr. West initiated a student chapter of the American Welding Society. His involvement with the AMP Center and the large number of undergraduate projects involving friction stir welding and other joining processes justified another student organization on campus. Student Materials Advantage Chapter Dr Howard serves as the chapter advisor. The students meet monthly and engage in a variety of professional and community service projects. The chapter has sponsored the following industrial and university speakers: • Dr. Raymond Peterson, 2009 TMS President • Dr. Alan Pelton, Nitinol Devices and Components • Mr. Michael Blakely, Dynamic Materials • Mr. Robert Mudge, RPM and Associates • Mr. William Arbegast, Advanced Materials Processing Center Professional Practice As mentioned earlier, many of the students in the program have at least one intern before graduation. In addition, some students are hired by the faculty to work on research projects during the summer, and still others participate in the undergraduate research programs funded by various federal agencies, 5-24 SDSM&T: BS Metallurgical Engineering Program: Criterion 5. Curriculum particularly in the Advanced Materials Processing Center. It is rare for a student who wants an intern position not to find one. Many metallurgical engineering students participate in large campus-wide CAMP Program designing competitive systems such as the Super mileage Vehicle, The Mini Indy Racer, Aeroteam, and the Mini Baja. Most of the students participate in these competitions under the auspices of the Center for Advanced Manufacturing and Production or the Advanced Materials Processing (CAMP) Laboratory. Program faculty members provide considerable professional counseling to students. They help them with • Advice on seeking employment • Advice and editing of professional letters • Advice on writing of resumes • Writing recommendation letters for them • Identifying and applying for scholarships • Counsel on conflict resolution, professional demeanor, and professional practice • Frequent (unremitting) advice on professional bearing and communication • Lively discussion on professional matters • Advice on special projects outside normal departmental sphere of activity • Sponsor and invite students to social skill seminars, dinners, and other such events Professional Examination and Registration Students in the metallurgical engineering program are strongly encouraged to take the Fundamentals in Engineering Examination. Topic review sessions are offered by the university. The metallurgical engineering faculty routinely teaches the Materials Science review session for all students at SDSM&T. Two program faculty members (Howard and Medlin) have been active within TMS in writing PE exam questions for the previous PE Metallurgical Engineering Exam and the new Materials Engineering Exam. Internships Many program graduates complete at least one intern experience during their academic career. The variety of these intern experiences vary from industrial to academic research. For example, shown in Table 5-11 are the intern experiences from 2008-2010 for students in the program. This list only shows the students that took a co-op position for course credit (CP 297, CP 397, CP 497). A majority of students do not opt to pay to tuition to allow earning of credit for their co-op experience. Students apply directly to prospective employers for available co-op/intern positions similar to the manner in which graduating seniors apply for full-time positions. The Career Center staff and faculty members assist students in identifying Co-op/intern opportunities and in applying for available positions. Career services provided to students include career fairs each fall and spring semester, campus interviews, resume and cover letter reviews, online job postings, and a series of career development workshops. The first step in this process involves a visit between the student and the program coop/intern coordinator (Dr. Kellar) to determine how many co-op credits the student should register for. SDSM&T’s co-op policy allows 1-3 credit hours for the semester students are on co-op. Co-op credits may be applied toward graduation requirements in accordance with university policy and individual department curricular requirements. Because the work performed by a co-op student is equivalent to the workload of a full-time student, a student on a co-op assignment who is registered for credit is considered to have full-time status. Before returning to campus, students must turn in a formal co-op/intern report (using a format specified by the Career Planning Center) along with an employer evaluation form to Dr. Kellar to receive credit for the coop/intern experience. Hallway displays are kept current and relevant to the program. For example, a 5-25 SDSM&T: BS Metallurgical Engineering Program: Criterion 5. Curriculum Table 5-11. 2008-2010 Metallurgical Engineering Student Intern Summary Company/Agency Intern Name (last, first) National Science Foundation (REU) SDSM&T Spirit Aerosystems Barrick Gold Freeport McMoRan Nucor-Yamato Steel Eaton Nucor Steel Nucor Vishay Dale Nucor Steel SDSMT South Texas Project Nucor-Yamato Steel Co. Newmont Mining Cardalis Baker Beattie Brausen Cooper Dinger Fischer Freese Goebel Gray Hicks Juhl Kelley Krebsbach Nordby O'Bryan Well Anastasia Ashley Ayla Brandon Kalli Logan Max Shawn Kevin Matt Emilia Drew Martha Derek Brooke Adam display case of relevant journals is updated to allow students to browse and borrow technical journals of interest. The department also makes full use of email to keep students aware of co-op opportunities. A-6 Other Course Materials Available for Review The plan for displaying course materials, student work, and Continuous Improvement System (CIS) assessment and evaluation documents is shown in Table 5-1.3. A similar plan for support course documentation (i.e. – “By Course”) will be observed. B. Prerequisite Flow Diagram Figure 5-2 shows the Curriculum Flow Diagram for the BS Metallurgical Engineering for the 2010-11 academic year. C. Course Syllabi Appendix A contains complete syllabi for all courses employed in the BS Metallurgical Engineering Degree curriculum. Table 5-12 shows a listing of the Table of Contents for that Appendix A. It is a directory to the available course syllabi and is arranged by significant categories. 5-26 SDSM&T: BS Metallurgical Engineering Program: Criterion 5. Curriculum Table 5-12 Plan for Organizing and Presenting Course and Student Work Materials BS Metallurgical Engineering Degree Program (ABET Accreditation Policy and Procedure Manual (APPM) §II. E.3.c.(10)) Resource Room Course, Assessment, and Evaluation Documents By Course Course materials for all SDSM&T Met Eng courses used to meet graduation requirements for the degree BS in Metallurgical Engineering will be arranged by course on tables in the resource room. These materials will consist of the following: • Syllabus • Text • Graded representative samples of exams • Graded representative samples of graded homework • Graded representative samples of lab reports • A compilation of handouts and supplementary materials By Outcome • A directory of all outcomes and the material assessed will be posted above these documents. • Materials used to assess outcomes will be arranged by year followed by outcome on a table in the resource room. By Objective • A directory of all objectives and the material assessed will be posted above these documents. • Materials used to evaluate objectives will be arranged by assessment vehicle (Alumni Survey, Advisory Board Report, etc.) on a table in the resource room. 5-27 SDSM&T: BS Metallurgical Engineering Program: Criterion 5. Curriculum Figure 5-2 Curriculum Flow Diagram for BS Metallurgical Engineering Degree: 2010-11 5-28 SDSM&T: BS Metallurgical Engineering Program: Criterion 5. Curriculum Table 5-13 Table of Contents for Appendix A: Course Syllabi Courses in the Metallurgical Engineering Curriculum MET 110 Intro to Engineering MET 220 Min Proc & Resource Rec MET 220L Min Proc & Resource Rec Lab MET 231 Structures & Prop of Mat Lab MET 232 Prop of Materials MET 310 Aqueous Extract/Conc/Rec MET 310L Aq Extract/Conc/Rec Lab MET 320 Metallurgical Thermodynamics MET 321 High Temp Extract/Conc/Rec MET 330 Physics of Metals MET 330L Physics of Metals Lab MET 332 Thermomechanical Treatment MET 351 Eng Design I MET 352 Engineering Design II MET 422 Transport Phenomena MET 433 Process Control MET 440 Mechanical Metallurgy MET 464 Engineering Design III MET 465 Engineering Design IV Metallurgical Engineering Elective Courses MET 426/526 Steelmaking MET 430/430L Weld. Engr. & Design of Welded Struct. MET 443 Composite Materials MET 450/550 Forensic Engineering MET 455/545 Oxidation and Corrosion of Metals Other Required Engineering Courses EE 301 Intro Circuits, Machines, Sys EM 214 Statics EM 321 or Mechanics of Materials IENG 301 Basic Engineering Economics ME 216 Intro to Solid Mechanics Support Courses CHEM 112 CHEM 112L CH EM 114 CHEM 114L ENGL 101 ENGL 279 ENGL 289 GE 130 MATH 123 MATH 125 MATH 225 MATH 321 MATH 373 PHYS 211 PHYS 213 PHYS 213L General Chemistry General Chem Lab General Chemistry II Gen Chem II Lab Composition I Technical Comm I Tech Comm II Intro to Engineering Calculus I Calculus II Calculus III Differential Eqs Intro to Numerical Analysis University Physics I University Physics II Univ Physics II Lab 5-29 SDSM&T: BS Metallurgical Engineering Program: Criterion 6. Faculty CRITERION 6. FACULTY A. Leadership Responsibilities Dr. Jon J. Kellar is Head of the Department of Materials and Metallurgical Engineering which manages the B.S. Metallurgical Engineering Degree program. Dr. Kellar has been Chair/Head since 2000. Dr. Kellar reports to the Provost, Dr. Duane Hrncir. Thus, Dr. Kellar is the lead administrator with primary responsibility for the B.S. Metallurgical Engineering program. Dr. Kellar, in collaboration with program faculty members, has responsibility for and control of the program curriculum and responsibility for program development and the design of new programs. Additional primary responsibilities of Dr. Kellar include program enrollment management and the fostering of opportunities for external funding. Dr. Kellar is the administrator responsible for all hiring of faculty members and other personnel in the program, annual evaluation for program personnel and faculty members, and the provision of input to the Provost regarding annual evaluations and petitions for promotion and tenure. Dr. Kellar reviews each faculty member’s Professional Development Plan and negotiates the terms of the plan with each faculty member before it is sent to the Provost for final review and approval. Dr. Kellar’s fiduciary responsibilities include managing the budget for the program, making salary recommendations, and overseeing operating expenses and student support budgets. In addition, Dr. Kellar provides an important oversight and coordinating step in the process of approving research proposals submitted by faculty members in the program. Dr. Kellar provides input to the Provost on space utilization, program needs, and any additional information needed by the administration to ensure the effective management of institutional resources. Other program leadership responsibilities in addition to those described above include assigning teaching responsibilities, coordinating schedules, making committee assignments, setting and enforcing policy, handling student and faculty concerns, performing faculty evaluations (including the Professional Development Plan mentioned above) and assuring that continuous improvement processes are established, understood, and implemented. B. Authority and Responsibility of Faculty The department head in collaboration with program faculty members has responsibility for and control of the program curriculum and responsibility for program development and the design of new programs. The program curriculum is controlled at the program level, with changes, modifications, and developments vetted by the University Curriculum Committee and forwarded to the Faculty Senate for approval. Because of the integrated and interdependent way institutions in the Board of Regents system are managed, some curricular changes and modifications may need Board of Regents approval. In these instances, curricular changes are reviewed and approved by the provost before being taken to the Academic Advisory Council (AAC). The AAC is comprised of the vice president or provost for academic affairs at all institutions in the state system. The AAC forwards recommendations on curricular matters to the Council of Presidents (COPS) which makes recommendations for final approval to the Board of Regents. 6-1 SDSM&T: BS Metallurgical Engineering Program: Criterion 6. Faculty Thus, the program curriculum modification process begins at the program level with discussions led by Dr. Kellar among the program faculty. If it is agreed upon, that said curricular modification is needed, a program faculty member is assigned the task of preparing the draft request for the University Curriculum Committee. Standard system curriculum forms are used. Once the draft is prepared, it is reviewed, and if necessary modified, by the program faculty before Dr. Kellar submits the request to the University Curriculum Committee on behalf of the program. A listing to each of the curricular standard forms, as well as the process from the university level to the regental system for each can be found at the following link: http://www.sdbor.edu/administration/academics/aac/guidelines.htm Course consistency is ensured at the system level by a common course numbering system (e.g. CHEM 112 at SDSMT compared to same course at another regental institution). Because the Metallurgical Engineering program is unique to the SD system the common course number system does not apply to program courses. Rather, course consistency applies at the program level to those courses where different instructors may teach the same course in different semesters. For example, MET 232 Properties of Materials is routinely taught in the fall semester by Dr. Kellar and the spring semester by Dr. West. In such cases the same textbook is used by both instructors and they coordinate the instruction so that the same content (i.e. chapters) are covered each semester. As a matter of Regents policy, all courses are evaluated by students with the IDEA end-of-semester student opinion survey (SOS). (See <http://www.theideacenter.org> for more information on this instrument.) Student evaluations of each course taught in the program are returned to the department head who reviews the evaluations and follows up with an individual consultation with each faculty member in the program. The results of all course surveys are placed in the faculty member’s permanent file which resides in the Office of the Provost. While the provost has free access to all faculty member files, the department head and the faculty member are the primary audience for end-of-course student evaluations. The monitoring and improvement of teaching quality is the purview and primary responsibility of the department head in collaboration with the faculty members in the program. If the SOSs indicate a lack of quality instruction the Department Head works with the faculty member to help improve course quality. This support includes one-on-one discussion of course delivery as well as university support via programs offered by the Faculty Development Committee, as described in section 6F. C. Faculty The program has five full-time, tenure-track faculty all holding PhDs and three adjunct professors: Dr. Bharat Jasthi of the Arbegast Advanced Materials Processing Center (AAMPC), Dr. Peter Kim from Seokyeong University and Dr. James Sears of the Additive Materials Laboratory (AML). AAMPC and AML reside within SDSM&T. Tables 6-1 and 6-2 show the general analyses and workloads for the five full-time, tenure-track faculty and one supporting faculty member Dr. Jason Hower, Department of Chemical and Biological Engineering. Dr. Hower teaches the program’s dual listed MET 433/ CBE 433 Process Control course. D. Faculty Competencies The faculty members collectively have an impressive teaching portfolio and complimentary research/industrial backgrounds to cover the depth and breadth necessary for the Metallurgical Engineering degree. These competencies are utilized to deliver the curricular needs of the degree 6-2 SDSM&T: BS Metallurgical Engineering Program: Criterion 6. Faculty program. Faculty competencies include aqueous processing (Dr. William Cross), high temperature processing (Dr. Stanley Howard), mineral and materials processing (Dr. Jon Kellar), physical metallurgy (Dr. Michael West) and physical/mechanical metallurgy (Dr. Dana Medlin). As such, the faculty expertise adequately encompasses the necessary four elements of the field, namely, structure, properties, processing and performance. This broad range of competencies is reflected in the attached faculty resumes (Appendix B). In addition to teaching faculty, the program often draws upon the expertise of staff research scientists and adjunct professors: Dr. James Sears (metal laser deposition), Dr. Bharat Jasthi (welding metallurgy), and Dr. Haiping Hong (materials processing). The above faculty and associates are of sufficient number to ensure good student-faculty interactions. Perhaps, the best example of such student-faculty interactions is within the laboratory and design portions of the curriculum. For example, during the current review cycle the program faculty have successfully competed for National Science Foundation and NASA awards to support the undergraduate curriculum, as show in Table 6-0.1. It is worth noting that the NSF award “Blacksmithing Metallurgy: A Multifaceted Curriculum and Laboratory Plan” led to the on-going Samurai Sword Jr/Sr design project. Furthermore, that project has been well received by the general public. Specifically, the project was featured in a live broadcast (involving Dr. Kellar and students) in the Science Café series by SD Public Broadcasting (The Cutting Edge) in December 2009. (http://www.sdpb.org/tv/shows.aspx?MediaID=57574&Parmtype=Online&ParmAccessLevel=sdpb-all) Similarly, the NASA supported design project resulted in coverage by SD Public Broadcasting in August 2009. Finally, in February 2010 a group of students from the program were invited to present their Samurai Sword design project to legislators at the state capitol. (http://news.sdsmt.edu/press/80535). In addition to having a wide range of expertise and a demonstrated time in service to the program, program faculty are very active professionally. In particular, Drs. Howard (TMS Board of Directors), Kellar (past Chair MPD), and Medlin (ASM Fellow) all have distinguished records of service to their respective professional societies. Shown in Table 6-0.2 are the teaching faculty and their primary professional affiliations. In addition, Drs. Howard and Medlin are licensed Professional Engineers (South Dakota). Faculty have also been recognized for teaching excellence. For example, during the past reporting period Dr. Kellar (2008) was recognized nationally by the Carnegie Foundation as the South Dakota Professor of the Year. This recognition compliments that of Dr. Howard, who in 2004 was recognized for his dedication to teaching excellence when he received the AIME Mineral Industry Education Award. Appendix B. shows current abbreviated resumes for all faculty members with the rank of instructor and above who have primary responsibilities for course work associated with the program. E. Faculty Size Five faculty are responsible for delivery of the core Metallurgical Engineering curriculum. As mentioned above, the faculty breadth runs from mineral processing through mechanical metallurgy, all the core areas of Metallurgical Engineering. All faculty are assigned undergraduate students for advising. Dr. Cross, Dr. Medlin and Dr. West are the primary freshman advisors. Those advisees that are majoring in Metallurgical Engineering stay with these advisors through their sophomore year. Following their sophomore year, Metallurgical Engineering 6-3 SDSM&T: BS Metallurgical Engineering Program: Criterion 6. Faculty Table 6-0.1 NSF/NASA Supported Undergraduate Curriculum Awards during the current review cycle. Curriculum Award (duration) Abbreviated Award Abstract Program Faculty Members Involved West, Kellar, This NSF award establishes an REU Site called Cross, Medlin, 'Back to the Future' and offers a unique 10-week Howard summer research program that integrates Metallurgical Engineering projects with historical, cultural and artistic significance. The goal of this project is to strengthen student Kellar, Medlin support programming and increase the number of (with Industrial female B.S. graduates from the Metallurgical Engineering Engineering (MetE) and Industrial Engineering (IE) faculty) programs. Students who demonstrate an interest in participating in the support programming and have a high probability of success in MetE or IE are selected as scholarship recipients. Medlin, West, This curricular project threaded kinesthetic NSF : Blacksmithing blacksmithing activities into the B.S. Metallurgical Kellar Metallurgy: A Multifaceted Curriculum Engineering Program to improve student learning and motivation. The project redesigned sophomoreand Laboratory Plan through senior laboratories to include metalworking (2007-2008) components to help students develop a better understanding of microstructural development and its relationship to mechanical properties. Cross NASA : Mineral This NASA award funded a design project to Separation Technology for produce lunar regolith simulant materials from Lunar Regolith Simulant terrestrial minerals. The recipient worked closely Materials (2009-2010) with NASA personnel to develop the project’s parameters while based at the Marshall Space Flight Center. In addition to using mineral processing techniques to concentrate and separate the terrestrial simulants, the award necessitated inclusion of system’s engineering principles into the Metallurgical design class/projects. NSF: Research Experiences for Undergraduates (REU) Site: Back to the Future (2009-2012) NSF : Culture and Attitude---Innovative Partnerships for Success (2009-2014) 6-4 SDSM&T: BS Metallurgical Engineering Program: Criterion 6. Faculty Table 6-0.2. Program Teaching Faculty and Primary Professional Affiliations. Primary Professional Affiliation(s) Faculty Member AWS/TMS SME/MRS SME TMS ASM/TMS West Cross Kellar Howard Medlin student advising is split equally between the five BS Metallurgical Engineering program faculty. Dr. Kellar is responsible for the final degree audit prior to graduation. Similarly, the student professional development activities are also distributed among the faculty. Dr. Howard serves as the Materials Advantage (TMS/ASM/Acers) student chapter advisor, Dr. Charles Kliche (Mining Engineering) is the SME student chapter advisor and Dr. West serves as the AWS student chapter advisor. In addition to numerous professional development activities (e.g. trips to society annual meetings) each of these student chapters routinely hosts service activities both on campus and within the community. For example the Materials Advantage chapter annually hosts a ‘highway cleanup’ day and hosts disadvantaged children at a local amusement park (Flags and Wheels). During the current review cycle the program was fortunate to have been awarded a $1M endowment by Nucor Steel for the establishment of a professorship. Dr. Medlin serves as the initial Nucor Professor and has utilized the funds generated by the endowment for annual activities that directly positively impact students in the program. These activities includes an extracurricular ‘Dollars and Tons’ activity which simulates steelmaking with a business perspective and an annual trip to the Nucor facility in Norfolk, NE. F. Faculty Appendix B includes an abbreviated resume for each program faculty member with the rank of instructor or above. F. Faculty Development All tenure-track and tenured faculty are required to prepare a professional development plan. These plans are three-year plans for tenure-track faculty with less than three years at SDSM&T or six-year plans for all other faculty. The professional development plans for faculty members who are not tenured full professors indicate a progressive increase in the quality and significance of planned accomplishments that, when fully and successfully implemented, will contribute toward promotion and/or tenure as described in the appropriate standards document. The plans for tenured full professors indicate activities that will support their continued professional growth and leadership. The goals detailed within the plan are divided into three areas, teaching and advising, research, scholarship and creative endeavor, and service, with effort relative to the departmental expectations in each area and to departmentally established standards. 6-5 SDSM&T: BS Metallurgical Engineering Program: Criterion 6. Faculty First, the completed plan is submitted to the Department Head for evaluation and possible revision. Once approved by the Department Head, the faculty member’s plan is sent to the relevant Dean for final review and approval. Resources and support available to faculty unit members include program funds from the state, institutional (Faculty Development Committee—see below), endowments (e.g. Fuerstenau Professorship, Nucor Professorship) and external support (e.g. National Science Foundation/NASA) At the Institutional level, faculty development is administered by the provost. In 2009, the Provost created an advisory group for faculty development consisting of department heads and a faculty member who is coordinator for faculty development. The faculty development coordinator, Dr. Jennifer Karlin, is a faculty member in the industrial engineering program, and she has responsibility for the creation and offering of faculty development activities that span the academic year and begin with new faculty orientation at the beginning of the academic year. The budget for faculty development is controlled by the provost, but signature authority has been granted to the coordinator, Dr. Karlin. Institutional funds and state monies for faculty development are approximately $38,000 per academic year. In addition, a new student fee instituted in 2009 generates approximately $110,000 per year for targeted use in developing mobile computing applications in the curriculum. As a complement to faculty development, the Education and Assessment Research Seminar (EARS), provides an outlet for campus faculty to be engaged in an ongoing dialogue on issues related to best practices in engineering and science education and assessment. Over the past three years, EARS has offered 23 seminars on a variety of faculty initiated topics including a discussion on ASEE’s year of dialogue initiative, holistic learning, campus diversity initiatives, mathematics education, technology enabled learning, and Research Experiences for Undergraduates (REU). Program faculty have given EARS seminars on the NSF Back to the Future REU Site and the NSF Back in Black CCLI projects. Other specific program professional development activities associated for each faculty member over the past five years are as follows: Dr. Howard • Executive Board and Retirement Board of TMS; • Yucca Mountain Nuclear Waste Containment Vessel Review Panel; • ABET Consultant; • High-Purity Ge Reduction, Zone Refining, and Crystal Growth; • Metallurgical Thermodynamics textbook writing; • Friction stir joining of amorphous metal; corrosion properties of friction stirred Alloy 22; • Thermal expansion properties of friction stirred Invar; in-situ reaction stir processing; • Four TMS financial officer board of director appointments; • Functionally graded laser additive tool and die enhancement research. • Numerical Methods textbook completion; Dr. West • SDSM&T Faculty Cohort “Tablet PC Strategies and Use in the Classroom”, Summer 2008; • Site Director, NSF I/UCRC Center for Friction Stir Processing (CFSP), 2008-present; • Advisory Board, Western Dakota Technical Institute, Welding Manufacturing Program; • Committee Member, ASM Handbook Committee, 2009-present; • Graduate course, AHED 755 “Principles of College Teaching”, Spring 2009; 6-6 SDSM&T: BS Metallurgical Engineering Program: Criterion 6. Faculty • • Site Director, NSF Research Experiences for Undergraduates REU Site “Back to the Future”, 2009-present; Fuel Cycle Research and Development (FCRD) Working Group Meeting, March 2010; Dr. Cross • Marshall Space Flight Center, NASA Faculty Internship, Huntsville, AL, Summer 2009; • AHED 755 “Principles of College Teaching”, Teaching Pedagogy Course taken through South Dakota State, 2009; • Optomec, M3D Training Course, Rapid City SD, 2006; • Information Management Institute, UV Ink Jet Course, Digital Printing Summer Camp, Cambridge MA, 2005; • Joint Institute for Nanoscience and Nanotechnology, Fabrication and Characterization of NanoMaterials Course, Pacific Northwest National Laboratories, Richland, WA, 2005; • Expert Witness, State of South Dakota vs. Dirksen, Provided Expert Testimony of Infrared Analysis of Evidence, 2004; • Joint Institute for Nanoscience and Nanotechnology, Nanoclusters, Nanomaterials, and Nanotechnology Course, Pacific Northwest National Laboratories, Richland, WA, 2004; Dr. Medlin • American Society for Testing Materials, Voting Committee Member, E-4 (Metallography) and E4 (Medical and Surgical Materials), current; • American Society for Metals, Event Committee (2005-2008), MPMD Task Force and Organizing Committee (2003-present), Handbook Committee (1998-2008); • New Courses Developed at SDSM&T, Forensic Engineering (2006) and Biomaterials (2007); • Ametek, Inc., Wallingford, CT, Metallurgical Engineering Consulting, 2009; • Stryker Medical, Kalamazoo, MI, Metallurgical Engineering Consulting, 2010; • L and H Industrial, Gillette, WY, Metallurgical Engineering Consulting, 2009-2010; • Beardsley, Jensen and VonWald Law, Rapid City, SD, Failure Analysis & Expert Witness, 20082009; • William Janklow Law, Sioux Falls, SD, Failure Analysis & Expert Witness, 2008-2009; • Grant Writing Workshop, SDSM&T, July 2008; • DUSEL Majorana Collaboration Meetings, Lead, SD, January 2009 and 2010; Dr. Kellar • NSF Panel Reviewer; • External PhD dissertation reviewer (U of UT, U of Alberta, Wright State) • DOE Panel Reviewer; • Associate Editor Materials and Metallurgical Processing; • Reviewer to numerous professional journals; • SDSM&T Faculty Development Committee; • 2004-2009 SME Mineral Processing Division (Chair 2008); • National Resource Council (Canada) Panel Reviewer; • SDSM&T Alumni Association Board of Directors; • SDSM&T Foundation Board of Directors; As shown in Table D-3.7.1 FY09 faculty travel (conferences etc.) was $70,528 or roughly $14,000 per program faculty member. This support allows the faculty significant opportunities for professional development. 6-7 SDSM&T: BS Metallurgical Engineering Program: Criterion 6. Faculty Table 6-1 Faculty Workload Summary for BS Metallurgical Engineering Total Activity Distribution2 Classes Taught Research/ Faculty Member FT or PT4 (Course No./Credit Hrs.) Teaching Scholarly Other3 1 Term and Year Activity Program Faculty Jon Kellar 40 25 35 FT MET 232, 3 cr., F09 FT MES 790/890, 1 cr., F09 FT MET 220, 3 cr., Sp10 FT MET/ME 443, 3 cr., Sp10 Stanley Howard 50 30 20 FT MET 320, 4 cr., F09 FT MET 351, 2 cr., F09 FT MET 464, 2 cr., F09 FT MET 352, 1 cr., S10 FT MET 465, 1 cr., S10 William Cross 50 35 15 FT MES 601, 4 cr., F09 FT MES 691, 3 cr., F09 FT MET 220L, 1 cr., Sp10 FT MET 310, 3 cr., Sp10 FT MET 310L, 1 cr., Sp10 Dana Medlin 55 30 15 FT MET 332, 3 cr., F09 FT MET 330L, 1 cr., F09 FT MES 670, 3 cr., F09 FT MET 440, 3 cr., Sp 10 FT MET 440L, 1 cr., Sp10 FT MET 445, 3 cr., Sp10 Michael West 50 35 15 FT MET 330, 3 cr.,F09 FT MET 231, 1 cr., F09 FT MET 232, 3 cr., Sp10 FT MET 231, 1 cr., Sp10 Supporting Faculty Jason Hower FT MET 433, 3 cr., F09 40 50 10 1 2 3 4 Indicate Term and Year for which data apply (the academic year preceding the visit). Activity distribution should be in percent of effort. Members' activities should total 100%. Indicate sabbatical leave, etc., under "Other." FT = Full Time Faculty PT = Part Time Faculty 6-8 SDSM&T: BS Metallurgical Engineering Program: Criterion 6. Faculty Table 6.2 Faculty Analysis for Metallurgical Engineering FT FT FT FT FT PhD, Met Eng PhD, Met Eng PhD, Met Eng PhD, Mat Eng PhD, Mat Sci U of UT (1991) CO School of Mines (1971) U of UT (1999). U of NE Lincoln (1993) U of TN Knoxville (2006) TT = Tenure Track, T = Tenured, NTT = Non Tenure Track 6-9 14 20 39 16 8 4 20 39 16 4 4 PE PE Consulting/Summer Work in Industry T T TT TT TT Institution from which Highest Degree Earned & Year Research Professor Professor Assoc Prof Assoc Prof Asst Prof Highest Degree and Field Professional Society Jon Kellar Stanley Howard William Cross Dana Medlin Michael West FT PT Level of Activity Profession Registration/Certification TT T NTT This Institution Rank Total Faculty Name Govt./ Industry Practice Years of Experience High High Low High Low High Med Med Med Med Low Med Med Med Low SDSM&T: BS Metallurgical Engineering Program: Criterion 7. Facilities CRITERION 7. FACILITIES A. Space The Department is located on the first floor of the Mineral Industries (MI) building. The facilities that include office space and instructional laboratories occupy approximately 12,000 square feet on the first floor of the MI building and are supplemented with facilities associated with the MET Foundry, the Engineering and Mining Experiment Station (EMES) located in the MI building, and the Advanced Materials Processing Center (AMP) located in the Civil/Mechanical Building. 1. Offices (Administrative, Faculty, Clerical, Teaching Assistants) Adequate office space is available to support the program. Table 7-1 summarizes the location and size of offices available to departmental personnel. Table 7-1 OFFICE FACILITIES Program: Metallurgical Engineering Room Number Administrative MI 112 Faculty MI 114 MI 104 MI 110 MI 101 Clerical MI 115 Research Scientists MI 106 CM 236A Teaching Assistants MI 128A Undergraduate Commons MI 105 Occupant(s) Area (sq. ft.) Dr. Jon Kellar (Head) 166 Dr. Stanley Howard Dr. Dana Medlin Dr. William Cross Dr. Michael West 160 128 128 139 Ms. Cindy Hise 245 Dr. Haiping Hong Dr. Bharat Jasthi 130 130 Teaching Assistants 330 Undergraduates 290 Total Area = 1846 2. Classrooms The campus currently includes 651,847 square feet of building space with 33,374 square feet devoted to classrooms, 139,416 square feet devoted to instructional and research laboratories and 75,162 square feet devoted to offices and administration. Two building are now under construction, The Paleontology Research Laboratory (33,000 square feet), and the Chemical and Biological Engineering/Chemistry Building Addition (45,000 square feet). In addition, the Tech Development Laboratory is located near campus, and the Black Hills Business Development Center is located on campus but is run as a collaborative enterprise between the School of Mines and the regional 7-1 SDSM&T: BS Metallurgical Engineering Program: Criterion 7. Facilities economic development entities. Specific classroom space is not held by the Metallurgical Engineering program or the Materials and Metallurgical Engineering Department. All classrooms are scheduled by the institutional scheduling office or (for special technology classrooms) by Instructional Technology Services. Almost all classrooms are equipped with ceiling mount projectors and computers, with some classrooms also equipped with ELMOs. General purpose computer laboratories are maintained by Information and Technology Services (ITS) in all academic buildings, the library, the student center and each residence hall. Laboratory computers are on a three-year replacement cycle. Two circumstances have created temporary strain on classroom resources. Pending the opening in fall 2010 of the University Center, West River, in Rapid City, students enrolled in nearby Black Hills State University but attending classes in Rapid meet on the School of Mines campus. This special arrangement ends in fall 2010. Also having an impact on classroom availability is the construction of the Chemical and Biological Engineering/Chemistry Building Addition. The addition will add 45,000 square feet of laboratory, office, and classroom space and will be open for fall 2010 semester. Beginning in fall 2010, considerably more classroom and lab resources will become available. Computers and electronic multi-media (projectors, a/v systems, etc.) are supported by the SDSM&T Information and Technology Services (ITS). 3. Laboratories Table 7-2 and the individual laboratory course descriptions (given below) summarize the major laboratories used by the program. Recent laboratory upgrades and related support programs such as at the Engineering and Mining Experiment Station (EMES), Advanced Materials Processing Center (AMP), and the Center for Advanced Manufacturing and Production (CAMP) have greatly enhanced the laboratory facilities since the last ABET visit. In general, the capability and condition of laboratory facilities can be considered to be “good.” What follows below is a description of the departmental laboratory courses and an assessment of the capabilities associated with a given laboratory component. MET 220L - Mineral Processing and Resource Recovery Lab Laboratory exercises for these courses are carried out in MI 113, MI 126 and MI 130 of the Mineral Industry Building. Equipment and instrumentation are adequate for this laboratory. Some of the crushers, grinding units and flotation cells are relatively old, but all are in good condition to conduct undergraduate instruction. A new flotation cell, fume hood, jaw crusher, pH meter, and hot plate/stirrers have been added since the last ABET visit. MET 231 - Structure and Properties of Materials Lab Laboratory practices are conducted in MI 124, MI 125, MI 127A, MI 231, and MI 128B of the Mineral Industry Building. These rooms house sample mounting, grinding, polishing, imaging (image analyzer, SEM, TEM, optical microscopes) and mechanical property testing equipment (hardness testers, impact testers, tensile tester). A rolling mill is available in MI 125. Significant equipment has either been purchased or upgraded since the last ABET visit. Specifically, the tensile tester has been upgraded with a new small capacity load cell. A new inverted metallurgical microscope with associated image analysis software has been purchased and is located in MI 128B. Two new polishing stations and a new abrasive cut-off saw have been added. Finally, new scanning electron microscope (SEM) has been acquired and is located in MI 231. MET 310L – Aqueous Extraction, Concentration and Recycling Lab Laboratory exercises for these courses are carried out in MI 113, MI 126, and MI 130 of the Mineral Industry Building. Equipment and instrumentation (zeta meter, electrochemical cells, contact angle goniometer, surface tensiometer) are adequate to conduct laboratory training. A new flotation cell, fume hood, and hot plate/stirrers have been added since the last ABET visit. In addition, a new rare earth magnetic separator has been added. 7-2 SDSM&T: BS Metallurgical Engineering Program: Criterion 7. Facilities MET 330L - Physics of Metals Lab Laboratory practices are conducted in MI 124, MI 125, MI 127A, MI 231, and MI 128B of the Mineral Industry Building. These rooms house sample mounting, grinding, polishing, imaging (image analyzer, SEM, optical microscopes) and mechanical property testing equipment (hardness testers, impact testers, tensile testers). Significant equipment has either been purchased or rebuilt since the last ABET visit. A rolling mill is available in MI 125. Significant equipment has either been purchased or upgraded since the last ABET visit. Specifically, the tensile tester has been upgraded with a new small capacity load cell. A new inverted metallurgical microscope with associated image analysis software has been purchased and is located in MI 128B. Two new polishing stations and a new abrasive cut-off saw have been added. A new scanning electron microscope (MI 234) and a new x-ray diffractometer (MI 232) have been acquired. MET 321L - High Temperature Extraction, Concentration, and Recycling Laboratory exercises associated with this course are carried out in MI 128B and MI 121 of the Mineral Industry Building, as well as in the Foundry Laboratory. Electric furnaces, a gas muffle furnace, a bomb calorimeter, thermocouples, optical pyrometers and computers for data logging are used. Equipment used in this laboratory is, in general, adequate. Differential scanning calorimetry (DSC) equipment is located in MI 121. Since the last ABET visit, two new electric box furnaces and a vacuum melting furnace have been added. MET 440L - Mechanical Metallurgy Lab Equipment and instrumentation devices are housed in MI 124, MI 125 of the Mineral Industry Building and in the AMP extension of the Civil/Mechanical Building. Hardness testers, impact testers, tensile testers, electric furnaces and rolling mills are used in this course. New impact testing equipment (MI 125) and two new tensile/fatigue testers (located in the AMP) have been added to support the laboratory. Non-destructive testing equipment is sought, and local facilities are currently used for this purpose. (Ellsworth Air Force Base, Schoener Machine). MET 430L – Welding Engineering and Design of Welded Structures Equipment and facilities to support the welding lab are located in MI 124, MI 125 of the Mineral Industry Building and in the AMP extension of the Civil/Mechanical Building. The facilities include state-of-the-art fusion (gas and arc) welding equipment as well as solid-state (friction stir, friction stir spot, and ultrasonic) welding equipment. All of this equipment has been added since the last ABET visit. Supplementary labs Supplementary laboratory facilities that support classes that are not specifically lab based include• Corrosion Lab (MI 103A) – This lab supports activities in the MET 445 Oxidation and Corrosion of Metals class. • X-ray diffraction Lab (MI 232) – This lab supports the MET 330 Physics of Metals and MET 465 Design classes. Laboratory and research facilities in the Department of Materials and Metallurgical Engineering and support facilities, the AMP Center, and the Engineering and Mining Experiment Station have improved dramatically since the last visit. The department has upgraded many new pieces of equipment to support Metallurgical Engineering Program laboratory activities. Major new laboratory equipment acquisitions are summarized in Table 7-3. These purchases or upgrades involved approximately $7.6 million in funds. The Metallurgical Engineering program has long recognized that a viable program must continually modernize laboratories so as to provide students training and depth of study necessary to be competitive in a technical society. Table 7.4 shows a list of laboratory equipment acquired between 1998 and 2003 reported on the last ABET Self Study. A complete list of 7-3 SDSM&T: BS Metallurgical Engineering Program: Criterion 7. Facilities existing laboratory equipment to support the Metallurgical Engineering program is given in Appendix C. Laboratory Safety Laboratory safety equipment has been upgraded or replaced in the majority of the labs along with placing of new signage. All labs contain readily-accessible first aid kits and fire extinguishers. Fume hoods have been replaced in the two main lab spaces that have chemical use (MI 124 and 126). Fume hoods in other labs are in good working order. New eyewash stations are located in the labs with chemical use (MI 121, 125, and 126). The shower to support these labs is located across from MI 124. New acid safety cabinets have been installed in all chemical labs. 7-4 SDSM&T: BS Metallurgical Engineering Program: Criterion 7. Facilities Table 7-2 LABORATORY FACILITIES Program: Metallurgical Engineering Physical Facility Building and Room Purpose of Laboratory, Including Courses Condition of Laboratory (2) Adequacy for Number Student Per Year Area (sq. ft.) Number (1) Mineral Industries Room 113 Taught Particle size analysis: Instruction good good 30 200 Mineral Industries Room 121 MET 220L, MET 310L Differential scanning calorimeter: good good 20 300 Mineral Industries Room 126 MET 321L Solid/liquid separation, flotation, good good 30 1,140 Mineral Industries Room 130 hydrometallurgy: MET 220L, MET 310L Mineral processing, sample preparation: good good 30 1,510 Mineral Industries Room 125 MET 220L, MET 310L, MET 321L Mechanical testing: MET 231, MET 331, good good 40 1,000 Mineral Industries Room 124 MET 440L Atomic force microscopy, contact angle good good 40 400 Mineral Industries Room 124 analysis: MET 231, MET 310L Metallography: MET 231, MET 440L, good good 40 945 Mineral Industries Room 234 MET 330L SEM: MET 231, MET 330L, MET 440L good good 40 282 Mineral Industries Room 232 X-ray Diffraction: MET 330L, MET 465 30 412 Mineral Industries Room 128 B High Temp Processes, Heat Treat: MET good good 60 500 Mineral Industries Room 103A 231, MET 321L, MET 330L, MET 440 Corrosion Lab: MET 445 good good 15 128 Foundry Lab Foundry, welding: MET 321L, MET good good 15 1750 330L, MET 430L TOTAL Area: 8,567 7-5 SDSM&T: BS Metallurgical Engineering Program: Criterion 7. Facilities TABLE 7-3 Equipment and related software acquired or upgraded since 2004 for metallurgical engineering Description Cost ($K) Materials Processing MTS ISTIR-10 3D Friction Stir Processing Equipment 2,500 MTS intelligent Laser Processing System (3 KW Nd: YAG laser, a 1,500 Fanuc M16i Robot, and two feed systems) RIFTEC Refill Friction Stir Spot Welding System 80 Cold Spot, Refill Friction Stir Spot Welding System 40 Centerline, SST Cold Spray System 90 Union/Szegvari Inc, Attrition Mill 8 Direct Write Lab (includes Maskless Mesoscale Material Deposition, 300 Dimatix Ink Jet and nScrypt technology) Hughes, 40 kW Induction Heating System 65 High frequency Sonicator 5 Ameritherm Induction heating system 40 Custom Thermoplastic Friction Stir Equipment 20 Dual-Reed Ultrasonic Welder 100 Centerline Cold Spray Unit 170 Jetline Automated MIG Seam Welder 75 Lincoln Electric Power MIG Welder 5 Big Blue Trip Hammer 8 Propane Forge 2 Coal forge (2) 1 Vacuum Melting Furnace 30 Jaw Crusher 5 Misc Blacksmithing Equipment 3 Carver hot press 15 Small Lindberg electric furnaces 4 Buehler polishing and grinding wheels 4 Fume hood (3) 8 Vacuum Oven 12 Flotation Cell 5 Rare Earth Magnetic Separator 18 Filter Press 2 Hot Plate/Stirrers (2) 1 Mechanical/Chemical Testing MTS 70 kip Universal Testing Machine 100 MTS 810 110 kip Material Test System 175 MTS 810 55 kip Material Test System 175 MTS 858 5.5 kip Material Test System 185 Tytron 250 Micro Mechanical Tester 150 RPM NJ1630 Mechanical Wear Testing 5 Alternate Immersion Corrosion Test Cell 10 7-6 SDSM&T: BS Metallurgical Engineering Program: Criterion 7. Facilities TA Instruments, Q800 DMA LECO, Interstitial Analyzer LECO CS-600, Carbon/Sulfur Determinator LECO TCH-600, Oxygen/Hydrogen/Nitrogen Determinator Cryogenic Tensile Test Facility-20 kip attachment Dynamic Projectile Impact Tester, 200 fps MTS 50 lb force transducer/load cell Upgraded software EG&G PARC model 273A potentiostat/galvanostat Instron Instrumented Izod Impact Tester Buehler Micromet 4 Microhardness Tester Buehler Abrasimet Abrasive Cut-off Saw Buehler Metallographic Sample Prep Equipment/Polisher Grinder Mettler Toledo pH Meter Analysis/Measurement Zeiss Supra 40 VP SEM—Field Emission Nicomp 780 Surface Charge and Particle Size Analyzer Phillips Macroscopic Image Analysis System Rigaku Ultima Plus X-ray Diffraction System Nikon Metallographic Microscope with Buehler Omnimet Image Analyzer 16-channel Data Acquisition Center Tensiometer Goniometer Misc Corrosion Equipment Wilhelmy Plate Tensiometer Bohlen Rheometer Brookfield Viscometer Omega Optical Pyrometer Research Databases/Software SolidWorks, MathCad, LabView, DICTRA, THERMOCALC Virtual Welding system TEM computer upgrade Total 40 55 55 55 5 5 4 3 25 20 5 40 1 500 80 30 250 25 20 35 3 30 30 30 1 25 100 75 7,463 * If equipment acquired in the last ten years was not listed as new during the 2003 ABET visit, it is listed here. 7-7 SDSM&T: BS Metallurgical Engineering Program: Criterion 7. Facilities Table 7-4 Equipment and related software acquired or upgraded between 1998-2003 for metallurgical engineering Equipment 2 Mounting Presses (LECO)-new Polishing Station (LECO)-new Image Analyzer (LECO)-upgrade FT-IR Spectrometer (Biorad)-new Impact Tester (Instron)-new Tensile Tester (MTS)-upgrade DSC (TA Instruments)-new TMA (TA Instruments)-new Laser Particle Size Analyzer (Microtrac)-new Portable Caster (custom)-new Scanning Electron Microscope-upgraded Box Furnace-new Rame-Hart Contact Angle Goniometer Hitachi H-7000 FA TEM Cost ($K) 5 5 30 150 20 25 60 60 40 10 75 3 20 150 Total 653 Major support services for the B.S. metallurgical engineering program are the library, the Advanced Materials Processing (AMP) Laboratory, the Center for Advanced Manufacturing and Production (CAMP), and ITS (Instructional Technology Services). The support facilities have continued to improve since the last visit. • The Metallurgical Engineering program is supported by the Devereaux Library. Responsibility for the Devereaux Library lies with the Director of the Library who reports to the Vice President for Academic Affairs. Although the library's holdings are somewhat limited, the availability of documents and research materials are adequate for undergraduate students and, in most cases, graduate students. The library staff is very helpful in promptly locating and obtaining interlibrary loans when needed. Our faculty and students are increasingly using the Internet and on-line journals for much of their information needs. Program funding for new purchases is adequate; however, the program could always use more. The Materials and Metallurgical Engineering Department along with the AMP Center purchase a yearly subscription to on-line version of the complete set The ASM Metals Handbook. A student library has been started in MI 105 that contains basic reference books on metallurgical engineering. • The AMP Lab has proven very beneficial to student training. The AMP facility brings together highly specialized equipment in a laboratory environment to perform projects in Friction Stir Processing and Intelligent Laser Processing. These multidisciplinary projects (primarily senior design projects) often involve industrial partners, and government laboratories. In addition to use of equipment, AMP has provided adjunct faculty to teach topical courses of interest (MET 492Friction Stir Processing). 7-8 SDSM&T: BS Metallurgical Engineering Program: Criterion 7. Facilities • • The CAMP Program has also proven very beneficial to student training. The CAMP program brings together students to work on multi-disciplinary senior design projects such as the Solar Rolar, Mini-Indy and Mini-Baja. These multidisciplinary projects have proven to be superb design projects for students in our program. ITS provides distance learning services. The primary use of these services is for course taping when professors travel. B. Resources and Support The resources and support available to the program are described below. 1. Computing resources, hardware and software used for instruction. Information and Technology Services (ITS) ITS provides both computer and distance learning assistance. Nearly all classrooms now have installed computer video projection equipment. In addition, ITS supports a 5 station PC bank (MI 105) for students in the program. Details on the campus network infrastructure, computing resources, and serves provided by Information Technology Services (ITS) is found in Appendix D, Section L. Non-Academic Supporting Units. Computer services provided by ITS are primarily network services such as e-mail, Internet access, and file serving. The faculty and staff of the department primarily use Windows-based computers, which are supported by ITS. The ITS liaison for the MI building is Mr. Thomas Leonard (MI 120C). Mr. Leonard is trained to provide service on a variety of Windows-based operating systems and installations. The computer service personnel have always exhibited excellent expertise and desire to assist and will provide additional training to Mr. Leonard as needed. 2. Laboratory equipment planning, acquisition, and maintenance processes In March 2005, the Board Regents approved a 22.3% increase in the fees for all laboratory courses taught at the School of Mines. Funds collected from laboratory fees are allocated in a manner that is determined to be most effective for the maintenance and upgrading of laboratories across campus. The provost receives 10% of all laboratory fees, and the remaining 90% is placed in a special account of the department that offers the course for which the fees were levied. The department head controls use of laboratory fee revenues. The provost typically redirects his 10% of laboratory fee revenues to the departments. In AY 2009-2010, the provost redistributed to the department heads $110,000 in laboratory fee revenues. The construction of the Paleontology Research Laboratory (33,000 square feet) and the Chemical and Biological Engineering / Chemistry Building Addition (45,000 square feet) will be important contributions to the upgrading of instructional laboratories when these buildings are completed in the summer of 2010. The Paleontology Building will function primarily as a repository for the specimen collection and will house preparation, casting, and instructional laboratories for the paleontology program. The instructional laboratories now used for chemistry and for chemical and biological engineering will be replaced entirely by the new, state-of-the- 7-9 SDSM&T: BS Metallurgical Engineering Program: Criterion 7. Facilities art laboratories in the new Chemical and Biological Engineering / Chemistry Building Addition. To further support the ongoing maintenance and upgrading of laboratories and equipment, the allocation of “F&A funds” (i.e., the indirect costs charged to all externally funded programs) was revised in 2006, and again in 2009 after the elimination of the dean positions. The result is that the provost receives 10% of all indirect costs, the vice president for research receives 15% of indirect costs, the principal investigator (PI) of the externally funded program receives 10% of the indirect costs, and the department head of the program where the PI resides receives 10% of the indirect costs. The provost and vice president for academic affairs collaborates with and seeks advice from the Materials and Metallurgical Engineering department about the best use of the recouped indirect costs in the budgets of the provost and the vice president for research. A technician and employees in the Physical Plant carry out the maintenance of the metallurgical equipment associated with this program. These people are responsible for the maintenance and repair of much of the equipment in the department. Work is handled through a work order system. Work is done on a priority basis with educational laboratory equipment receiving the highest priority. The equipment associated with this program is well maintained. Some of the equipment is old but is very serviceable and functional. Equipment that is no longer repairable is removed from service and replaced. Laboratory fees charged on all laboratory courses and campus technology fees provide funding for maintenance and equipment replacement. Research accounts are billed on an hourly basis for more specialized pieces of equipment. Equipment used through the campus Engineering and Mining Experiment Station also is maintained on an hourly use rate basis. The Materials and Metallurgical Engineering department has an ongoing plan to improve laboratory facilities. The department’s plans focuses on 1) renovation of existing laboratory space, 2) maintaining existing equipment, and 3) acquisition of additional equipment. This has been our laboratory and program philosophy for the last decade. Great strides toward lab modernization have been made during the last decade. Our laboratories are structured to provide support to the engineering courses with increasing emphasis on multi-disciplinary team design projects. Funding of the laboratory plan rests upon continued state support of the program augmented by grants and contracts for research. Several recent research contracts and grants, including a recent NSF Course Curriculum Lab Improvement (CCLI) have resulted in significant lab upgrades. In addition, the Advanced Materials and Processing Lab has helped with the purchase and upgrade of several key pieces of equipment during the past few years. The program faculty have identified the following needs for replacement and upgrading undergraduate laboratory equipment for the Metallurgical Engineering undergraduate program. The equipment to be replaced or upgraded, in order of priority is listed below. 7-10 SDSM&T: BS Metallurgical Engineering Program: Criterion 7. Facilities 1. Software upgrade for the MTS tensile testing system in MI-125. This software system is outdated; however, the hardware is in good working order. The estimated cost to upgrade this software system for an educational institution is approximately $7,000. 2. The “Buehler Manual Polishing Wheels” are in poor working condition. Even though this polishing system is out dated equipment, and is no longer used in industry, the experience students’ gain using hand polishing is useful. Upgrading the hand polishing wheels will cost approximately $15,000. However, an upgrade to a modern semi-automatic polishing system can be accomplished for $25,000. 3. Upgrade the extensometer system for the MTS tensile tester. The current extensometer is inconsistent and occasionally does not record the data. The estimated cost for this component is approximately $5,000. 4. The Mineral Processing Laboratory needs to upgrade the heavy media separator for an approximate cost of $20,000. 5. The Mineral Processing Laboratory also needs three floatation cell replacements at an estimated cost of $10,000 each ($30,000 total). 6. The Mineral Processing Laboratory also needs an electrostatic separator at an estimated cost of $30,000. Total estimated cost: $107,000 to $132,000. 3. Support personnel available to install, maintain, and manage departmental hardware, software, and networks One full-time computer and laboratory support specialist (Mr. Thomas Leonard) is available to support and maintain departmental hardware. Campus network infrastructure and computing resources are also directly supported by Information and Technology Services (ITS). Details of services provided by ITS are found in Appendix D, Section L. 4. Support personnel available to install, maintain, and manage laboratory equipment. One full-time computer and laboratory support specialist (Mr. Thomas Leonard) is available to support and maintain laboratory equipment. In addition, one full time engineer (Mr. Todd Curtis) is available to install and manage laboratory equipment associated with the Advanced Materials Processing Center. Major equipment issues are also supported by the campus Physical Plant. C. Major Instructional and Laboratory Equipment Appendix C lists all of all major equipment avail to the program. 7-11 SDSM&T: BS Metallurgical Engineering Program: Criterion 8. Support CRITERION 8. SUPPORT A. Program Budget Process and Sources of Financial Support State support for the School of Mines accounts for slightly less than one third of the overall institutional budget. The state support for FY09 for the program is shown in Table D-3.7.2. Once the South Dakota Legislature approves the year's allocation for public higher education, the Board of Regents allocates funds to the institutions based on a formula that takes into account many factors in addition to enrollment. At the campus level, program funding from state sources is controlled by the Office of the Provost. Starting in April 2010, open budget hearings were held to which representatives from all academic programs were invited and given time to present information on their academic program budget needs and priorities. While the hearings were open to all, the primary audience was the Vice President for Business Affairs, Tim Henderson, the President and the Provost. The information gathered from these April 2010 hearings was used in formulating the FY 2011 budget. With regard to continuity of support, each year’s prior program state budget serves as a basis for the next year. Over the current review cycle the relative state support for the program has remained very stable as has that from the SDSM&T Foundation, while external grant/contract support has continually increased. A significant indicator of continuity of support was with the replacement of three faculty FTEs through retirement over the current review cycle. Financial support for the program is summarized in Tables D3.7.1 through D-3.7.4, and will be discussed more thoroughly in subsequent sections. B. Sources of Financial Support Tables D-3.7.1 through D-3.7.4 list all sources of financial support for FY09 including projections for FY10 and FY11. The state support (Table D-3.7.2) for the program in FY09 was $478,394 or 49% of total support. Non-state dollars (Foundation/grants/contracts) comprise the other 51% of program support. 83% of the total FY09 state support went toward faculty salaries. Another noteworthy source of support is that for faculty travel (FY09 $70,528). This support is noteworthy in that it allows for faculty professional development. 73% of support for faculty travel is derived from grants/contracts. Outside of the support listed in Table D-3.71 through Table D-3.7.4 is that of student scholarship support. In FY09 student scholarship support totaled over $59,000 and came from a variety of sources such as Foundation endowments and professional societies. Program students historically have been very competitive within the national professional societies and their scholarship programs. A total of 56 program students were supported with academic scholarships. C. Adequacy of Budget The state support ($478,394 in FY09) provides a critical base for program execution. Importantly, the state support provides the necessary faculty FTEs to deliver the necessary breadth and depth of the program. 8-1 SDSM&T: BS Metallurgical Engineering Program: Criterion 8. Support However, the state support is itself inadequate to support fully all the program needs. Consequently, program faculty have very deliberately, and successfully, looked to external sources to help broaden the portfolio of support for the program. Noteworthy external program support secured during the current review cycle includes that from the private sector (e.g. Nucor Professorship ($1M endowment), John Deere Foundation) and through federal agencies (e.g. National Science Foundation, NASA). With regard to federal support, Table 6-0.1 summarizes the undergraduate curriculum development awards that were externally supported during the current review cycle. We believe that the total program budget (FY09 $975,505) is more than adequate to support the program, and in fact, has allowed us the means to create a very distinct and successful program. D. Support of Faculty Professional Development At the institutional level, faculty development is administered by the provost. In 2009, the provost created an advisory group for faculty development consisting of department heads and a faculty member who is the coordinator for faculty development. Dr. Kellar is a program representative for this advisory group. The faculty development coordinator, Dr. Jennifer Karlin, is a faculty member in the industrial engineering program, and she has responsibility for the creation and offering of faculty development activities that span the academic year and begin with the new faculty orientation at the beginning of the academic year. The budget for faculty development is controlled by the provost, but signature authority has been granted to the coordinator, Dr. Karlin. Institutional and state funds for faculty development are approximately $38,000 per academic year. In addition, a new student fee instituted in 2009 generates approximately $110,000 per year for targeted use in developing mobile computing applications in the curriculum. As shown in Table D-3.7.1 support for program faculty travel in FY09 was $70,528 augmenting the support available from the institution and the faculty development advisory group. Annually the Department Head (Kellar) reviews with the program faculty their Professional Development Plan, as described in section 6A. As detailed in section 6F program faculty are involved in a wide and varied array of faculty development activities. E. Support of Facilities and Equipment Described below are the resources used to acquire, maintain, and operate facilities and equipment for the program. Program Level At the program level Dr. Kellar oversees the accumulated laboratory fees and allots those to support the facilities and equipment. When necessary, Foundation funds are used to augment those fees. Table D-3.7.1 shows that in FY09 over $54,000 was available for purchase of equipment. Included in this amount were funds provided by the Provost ($13,000) for purchase of a rare earth magnetic separator that will be used primarily to support undergraduate laboratories (MET 220L and MET 310L). Table D3.7.1 also shows that over $36,000 was used to support equipment for grants and contracts. While this equipment is primarily for research activities it often serves dual usage with the BS-level program. A prime example of this is the recent purchase of a field emission scanning electron microscopy (SEM) through a National Science Foundation Major Research Instrumentation award. The SEM is used routinely within the program’s laboratories. 8-2 SDSM&T: BS Metallurgical Engineering Program: Criterion 8. Support Similarly, industrial/private sector support of our program has led to significant equipment/facilities over the current review cycle. Specifically, an alumnus donated a trailer ($10,000) for outreach activities and the John Deere Foundation ($20,000) has supported acquisition of blacksmithing equipment. In summary, program faculty are acutely aware of the need to continually update our facilities/equipment and have been able to accomplish this goal through an aggressive laboratory development plan that involves funds from a wide variety of sources. Institutional Level In February, 2005, a request was made of the Board of Regents for a 100% increase in the laboratory fee levied on students for engineering laboratory courses. Regents’ priorities for holding increases in student fees to less than 5.5% led the Regents to approve a 22.3% increase in the fees for all laboratory courses taught at SDSM&T. This increase was approved, effective in March, 2005. Funds collected from laboratory fees are allocated in a manner that is determined to be most effective for the maintenance and upgrading of laboratories across campus. The provost receives 10% of all laboratory fees, and the remaining 90% is placed in a special account of the department that offers the course for which the fees were levied. The department head controls use of laboratory fee revenues. The provost typically redirects his 10% of laboratory fee revenues to the departments. In FY09, the provost redistributed to the department heads $110,000 in laboratory fee revenues. To further support the ongoing maintenance and upgrading of laboratories and equipment, the allocation of “F&A funds” (i.e., the indirect costs charged to all externally funded programs) was revised in 2006, and again in 2009 after the elimination of the dean positions. The result is that the provost receives 10% of all indirect costs, the vice president for research receives 15% of indirect costs, the principal investigator (PI) of the externally funded program receives 10% of the indirect costs, and the department head of the program where the PI resides receives 10% of the indirect costs. The provost and vice president for academic affairs collaborates with and seeks advice from the department heads about the best use of the recouped indirect costs in the budgets of the provost and the vice president for research. F. Adequacy of Support Personnel and Institutional Services Described below are support personnel and institutional services necessary to meet program needs. Direct Program Support Services Many of the technical needs of the individual programs are met through a personnel support pool. The largest group in this pool is the Information Technology Services (ITS), which maintains and improves the computing backbone for the institution, as well as providing computing technical assistance. Mr. Tom Leonard, an ITS technician, supports the Metallurgical Engineering program and is located in the Mineral Industries Building (room 124). The secretary who supports the Metallurgical Engineering program is Ms. Cindy Hise. Work-study students supplement the secretarial support during the academic year. For example, during the 2009-2010 academic year two work-study students supported Ms. Hise and the Metallurgical Engineering program. Graduate Teaching Assistants (GTAs) are allocated on the basis of the number of undergraduate laboratories and the number of graduate students in a particular program. The GTAs assist faculty members in laboratory instruction, grading of assignments, and recitations. Through this process the Metallurgical Engineering program was able to assign at least one GTA to each lab section and a grader to larger courses taught (e.g. MET 232) during the 2009-2010 academic year. During FY09 $10,516 was available for GTAs. 8-3 SDSM&T: BS Metallurgical Engineering Program: Criterion 8. Support Institutional Support Services Institutional support services on campus are provided by specific units or offices, each of which has means of making services available and tracking user needs on a day-to-day basis. Key campus service entities are detailed below. Academic Support Entities RAS office is staffed all regular work hours. RAS staff collaborates with other units on Office of the campus to offer weekend “COMPASS Test/Early Registration” days”, Admission’s Registrar and “Visit Mines” days and summer orientations. Online services offered Academic Services (RAS) through WebAdvisor which gives students 24/7 access student records, adding/dropping classes, running a program evaluation, linking to the SDePay system for financial information, and linking to the National Student Clearinghouse for enrollment verifications, etc. NSSE and the SSI results are used to supplement informal daily feedback on services. Devereaux Extended hours (i.e., open until Midnight five nights a week) are offered during fall and Library spring semesters. The Reference desk is staffed Sunday through Friday and assistance available in person, by phone or email or online via blog, Facebook page, Twitter and Meebo. Library informational sessions are offered one-on-one or large group upon request. An extensive informational webpage keeps users informed and allows 24/7 access to online. Academic departments are surveyed yearly regarding collections and acquisitions. Chemical Storeroom is open and staffed during weekdays, and when the Campus Chemical Storeroom Materials Coordinator is unavailable, the Environmental Health and Safety Director serves as a back-up. Schedule information is posted, and storeroom inventory is available online. Chemical orders can be dropped off any time of day. Information about the chemical storeroom is included in graduate student seminars and is provided to academic departments during the annual Environmental Health and Safety audit. The Campus Chemical Materials Coordinator monitors filled orders to ensure needs are met. Financial Aid Office staffed weekdays. Asynchronous and off-hours communication is handled via Office [email protected]. A toll-free number is offered, and the Financial Aid web site is kept up to date with extensive information on Federal, state and institutional aid programs available at the School of Mines. Admissions Digital information is provided via the web or email. Print publications are distributed at college fairs, during hosted campus events and personal visits. Campus visits and consultations with admissions counselor and faculty members are by appointment or on a drop-in basis. Counselors available online through a social network site (Zinch), by phone, and by email. The ITS Help Desk/Repair Center/Tablet Central is staffed extended hours Monday Information through Friday. Callers are given a 24-hour emergency pager number for after hour Technology issues. Assistance is available by person, phone or email, as well as online help on the Services and ITS website. Informational surveys are sent electronically once a year to students to Helpdesk identify service needs, and the ITS director meets each semester with the Student Association. Faculty/Staff are queried about their needs during training sessions. Graduate Graduate office staffed during weekdays, and graduate education web site offers Education extensive information on all programs, including a web-automated admission application form. Each semester graduate student orientation is offered at which time input on services is solicited. Thesis/dissertation workshops and informational seminar/luncheons are used to communicate about graduate services and to collect input. Email is regularly 8-4 SDSM&T: BS Metallurgical Engineering Program: Criterion 8. Support Youth Programs and Continuing Education used to keep graduate students informed of requirements, services, and deadlines. Web site is updated daily and includes links to the K-12 campus Web site. Programs and events are actively marketed through brochures, mailings, fliers, advertising, Web sites, and e-mail. Office staff is available via telephone or e-mail during regular campus hours and during programs outside of office hours. Feedback and workshop ideas are solicited via an evaluation form given at each program, and alumni and teacher surveys are used to solicit program ideas Student Support Entities Counseling and Free counseling and disability services offered during weekday business hours and upon ADA Services request. Counseling offices are centrally located in the student center and close to dining and residence hall facilities. Services are well advertised in student publications and on our website, and contact can be made by phone, email, or personal visits. If needs are not met by employees or graduate interns, off-campus referrals are made. A yearly summary of service activity is compiled. Career Center Personalized assistance is given in the office during business hours, by appointment, and via printed publications and electronic formats. An online system provides 24/7 information on job postings, campus interviews, career fairs, and career development workshops. Feedback from students and employers is solicited on a regular basis through surveys, individual conversations and emails. Careful tracking of placement rates and starting salaries are all used to stay abreast of trends relevant to providing career services. Multicultural Programs and events marketed through digital signage, brochures, mailings, fliers, Affairs advertising, Web site, and e-mail. An American Indians in Science and Engineering Society (AISES) newsletter produced bi-annually. All offerings published via the online streaming news. Web site has frequently updated streaming news and resource links. Office is staffed during business hours and available during off-hour programming. AISES meets weekly and the National Society of Black Engineers (NSBE) and Society of Professional Hispanic Engineers (SHPE) meet bi-monthly. Free weekly multicultural luncheons encourage drop-in contacts, and all ethnic minority students are contacted via email regularly to ensure that information is shared and needs are being met. A representative is part of the Early Alert team of faculty and staff that meets weekly to discuss interventions for specific students at risk Student Weekly e-news letters are sent to all students, campus offices, and departments for Activities and printing and posting. The Student Activities and Leadership Center (SALC) is staffed Leadership during regular business hours for feedback and input regarding programming and student needs. Activities, programs, and events are aggressively advertised through all acceptable on-campus methods, including, electronic billboards, sidewalk chalk, and posters. Student, staff, and event-specific surveys are used to get input on student needs and interests. The webpage is updated weekly and the Facebook page semi-weekly. Tech Learning Free tutoring offered 7 days a week during fall and spring semester and weekdays in Center summer. Tutors are high performing students in math, chemistry, computer science, English and/or physics. Tutoring Schedule and Areas of Expertise Charts are posted on the web site, dormitories, and bulletin boards in campus buildings. Data collected on services used is analyzed continuously to adjust programming. TLC coordinator visits with veteran tutors and instructors of key chemistry and math courses to gather input on tutoring service effectiveness. Supplemental instruction sessions are provided for foundational math and chemistry courses. Ivanhoe Office staffed during work hours and email and fax is monitored continuously. A web International site for international students has in-depth information about admissions, maintaining 8-5 SDSM&T: BS Metallurgical Engineering Program: Criterion 8. Support Center Residence Life Office Wellness Center Intramural Sports Swimming Pool status, and obtaining work permission. Questions about arrival plans, cultural adjustment, and events on campus are handled one-on-one, in orientation sessions, and via email. Email notifications are sent for events, deadlines, and requirements for internationals. Seminars offered on regulatory issues, income tax assistance, etc. Students studying abroad are supported via the web site, pre-travel orientations and the offering of key information on health, safety, emergency planning, cultural adjustment issues in print and digital formats. Office staffed working hours to support mail delivery, key/door access management, and assistance to students and the public. Hall directors and student staff are available 24/7 via on-call/on-duty rotations. Staff cell phone numbers are published. Programming and activities to support students academically and socially are offered. To gain feedback on services and needs, an evaluation is levied each semester (with a 70% average return rate). Hall directors and ResLife Director meet with student groups throughout the year to solicit in-put on services, policies and procedures. The Center helps create an atmosphere and ethos of health and fitness for campus. Facilities are open and monitored M-F from 7:00 AM – 8:00 PM, weekends 12:00 PM – 4:00 PM. Hours are customized for holidays. The facility is open for all on campus. Intramural sports programming is run fall and spring semesters by the Intramural Director and Intramural Manager and multiple work study referees. Offerings are publicized via a web site, email and print publications. The pool is open weekdays for as many hours as possible with work-study life guards. Information publicized via e-mail, online, and print notices. Administrative Support Entities Finance Office A business services web site maintained with information about the full range of administrative services and human resources. The “BUG” (Banner Users’ Group) meets monthly for training. BUG-generated materials are posted on the system portal and advertised via the BUG newsletter. Students are informed of services through mailings, email, and Orientation information packets. Parents informed through the “Parents’ Primer on Finance” publication and parents’ sessions during Orientation. All new employees receive a “Welcome to Mines” packet covering financial services and reporting. Input on services and university finances and budgets are sought through the Budget Advisory Committee. Purchasing/ The Business Services web site includes purchasing, telecommunications, copier, thesis Business process and print center information and links is updated and available 24/7. Training Services sessions, e-mail instruction, and one-on-one meetings are offered on demand. The state purchasing group publishes a quarterly newsletter, UPP Words: News from University Procurement Professionals, and does a survey yearly to inquire into end-user needs and satisfaction. Scheduling A complete campus scheduling service is offered online, including confirmation, room set-up requests, a log-in book for guests signing up for an event, an event-planning checklist, and detailed information on formation and setup of rooms available. Human Information and services pertaining to compensation, recruitment, benefits, performance Resources management, employee relations, and interpretation and enforcement of policies and procedures are offered 24/7 through the HR website and the system portal. Leave and timesheet submission announcements are sent via email. Recruitment, time card, and leave reporting are all handled online. The director of human resources serves as the campus Title IX/EEO (Equal Employment Office) representative for human rights issues and is Co-Coordinator of ADA (Americans with Disabilities Act). Grievance procedures are published online and via the system portal. 8-6 SDSM&T: BS Metallurgical Engineering Program: Criterion 8. Support University Publications and Web Support Cashier / Student Accounts Digital Signage Keyless Entry System Email is used to inform campus of training sessions for web support and the university’s web content management system. Website feedback is collected through e-mailsubmission feedback links on all web pages. Media contacts attend a yearly on-campus luncheon at which their input is solicited. Staff members visit local media outlets yearly to solicit feedback and maintain relationships. An online Media/Experts Guide is posted to the website. Office is centrally located in the student union and open 8-4 weekdays. Web site offers 24/7 access to e-commerce options, including information on payment of tuition, fees, and bills through the South Dakota University System SDePay. Information and FAQs also provided about mail payments, electronic funds transfer, campus debit-card system, and the schedule of tuition and fees. A campus digital signage system provides information, event listing, and campus mapping. All campus entities can submit content for display via email An improved approach to posting is under review as of spring 2010 following a request by the Student Association. A keyless entry system has been implemented in the student center, all residence halls, and many labs. Expansion to other buildings and facilities is underway and monitored and guided by a University task force. Research and Related Support Entities OSP maintains comprehensive website of services for both the Pre-Award and PostOffice of Award aspects of grants. Site includes links to forms as well as contact information for Sponsored support staff charged with helping with grant-related tasks. A weekly Grant Programs Opportunities Newsletter is published to campus and includes specialized notices about (OSP) the down-select process for limited-applicant RFPs. Faculty and staff suggestions on content and presentation are used to improve the newsletter. A monthly “Miner’s Paydirt” is published to summarize awards granted by monthly and year-to-date. The “Paydirt” also contains feature articles on select awards and campus issues germane to research. Office of OTT receives disclosures from inventors in hard copy form, but an automated / online Technology submission system will be in place by June 2010. Online service capabilities will Transfer include tracking through all stages of the process of evaluation and patent application. An MOU between the OTT and the Small Business Development Center (SBDC) in Madison, SD enhances the level and quality of disclosure evaluation services. The OTT is part of a regional Center for Business and Economics that coordinates the use of experts nationwide in the evaluation of intellectual property. Facilities and Infrastructure Support Entities Environmental Through an extensive web site, EHS provides links to and information on emergency Health and Safety management, campus alert system, incident reporting/tracking, risk management, chemistry storeroom inventory, hazardous waste removal, campus training, campus safety report and crime statistics, and sustainability initiatives. A campus standing committee for Environmental Health, Safety, and Risk Management provides advice on services and initiatives. Bookstore Located in the student center, the bookstore is open normal business hours and during many campus special events. The bookstore maintains an online storefront through which users can buy or sell new or used textbooks and purchase software or School of Mines gifts and clothing. Dining Services Food services and catering are provided by Aramark, which maintains a web site where users can access the online catering request system, catertrax; read menu 8-7 SDSM&T: BS Metallurgical Engineering Program: Criterion 8. Support Facilities Services (safety, parking, grounds, mail, car pool, maintenance, building projects) Child care (Kids Kastle Little Miner's Clubhouse) Faculty and Staff Lounge offerings for the dining room, the miner’s shack snack bar, and java city coffee shop; learn about the meal plan options; and check service hours. Offices are staffed business hours and the campus safety office is staffed 24/7. The facilities web site offers online request forms for parking passes, work order requests, and fleet vehicle reservations. A monthly facilities newsletter is sent to all campus. Campus standing committees for Parking, Campus and Facilities Planning, Environmental Health, Safety, and Risk Management, and Signage provide input to the vice president for oversight responsibilities for facilities and related services. On-campus center serves children from four weeks to ten years old Monday through Friday, 5:45 a.m. to 6:15 p.m. year round. Stipends for parents who are students are available, and an application is offered online. The lounge and its kitchen are open during business hours and is overseen by a standing campus committee. Dues are solicited, and a cook is retained to make a variety of cookies that are sold on an honor system. Beverages and snacks are sold on an honor system, and the cash box remains unlocked. Periodic formal master planning is done to ensure the currency and relevance of support services and facilities. In 2005, the comprehensive campus master plan was reviewed and updated. Since that time, two new buildings and a new dorm have been built and extensive remodeling and expansion work on the student center was completed. An RFP for a facilities master plan that will encompass buildings and land development went out to bid in June 2010 for com. We anticipate the RFP will go out to bid in June 2010 for completion in fall 2010. The Campus Facilities Planning Committee has broad representation and is actively engaged in defining the scope and goals for our new facilities planning effort. The School of Mines made a significant investment for the safety and well being of its campus in 2007 when it hired a professional Director of Environmental Health and Safety (EHS). EHS’s stated mission is to promote a positive, responsible, integrated safety culture at all levels of the university community. EHS accomplishes its role through education, consultation, and compliance monitoring. Services include emergency management, campus alert system, incident reporting/tracking, risk management, chemistry storeroom, hazardous waste removal, campus training, and sustainability initiatives. The EHS website, along with frequent electronic campus updates, serves as an effective tool for communicating this key support process. EHS serves as the coordinator and primary contact point for campus emergency services and safety. The School of Mines abides by the Campus Security Act which requires all public and postsecondary institutions to comply with numerous safety and security policies and reporting requirements. Campus crime statistics and other Campus Security Act information are found on the Student Life website. The Facilities Services website provides information related to escort service, emergency services, parking regulations, and vehicle registration. Safety personnel monitor the campus and work closely with the Director of Environmental Health & Safety and the Rapid City Police Department (RCPD) to enforce community, state, and federal laws. The RCPD headquarters is located only six blocks from campus, and the institution has fostered a longstanding relationship with the RCPD, who serves as our primary law enforcement entity. The largest campus support group is the Information Technology Services (ITS), which maintains and improves the computing backbone for the institution, as well as providing computing technical assistance. All of the campus has hard-wired and wireless computer access. The wireless access, which was completed during the current review cycle, greatly simplified the process of using the computing facilities of the institution in classes and laboratories. 8-8 SDSM&T: BS Metallurgical Engineering Program: Criterion p. Program Criteria CRITERION 9. PROGRAM CRITERIA The program criteria consist of both curriculum and faculty requirements and are as follows for a metallurgical engineering program: Curriculum Criteria The program must demonstrate that graduates have 1. the ability to apply advanced science (such as Chemistry and Physics) and engineering principles to materials systems implied by the program modifier: metals; 2. an integrated understanding of the scientific and engineering principles underlying the four major elements of the field: structure, properties, processing, and performance related to material systems appropriate to the field 3. the ability to apply and integrate knowledge from each of the above four elements of the field to solve materials selection and design problems 4. the ability to utilize experimental, statistical and computational methods consistent with the program educational objectives. Faculty Criteria The faculty expertise for the professional area must encompass the four major elements of the field. Quantitative satisfaction of the curriculum criteria is shown in Table 9-1 where program outcomes corresponding to the program criteria are mapped to specific program outcome assessments. The program criteria numbers in columns 3-6 correspond to the numbering of the criteria above. The average score card assessment for each outcome shown in the rows is entered into the correctly mapped location and averaged for years 2008 and 2009. The average for both years is 3.9. According to the scale used for assessing outcomes (ref. Appendix E, Metrics), 3.0 is moderate performance and 5 is exemplary performance. Therefore, the program is meeting the program criteria satisfactorily; however, the intent of the CIS system is continual performance improvement. 9-1 SDSM&T: BS Metallurgical Engineering Program: Criterion p. Program Criteria Table 9.1 Program criteria evaluation from corresponding outcome assessments Curriculum Criteria In terms of curricular activities, program students engage in a full spectrum of course work and extracurricular activities that firmly support the program criteria. A description of these is presented here. The program satisfies the criteria that the program graduates have the following: The ability to apply advanced science (such as Chemistry and Physics) and engineering principles to materials systems implied by the program modifier Each Metallurgical engineering graduate must complete PHYS 211 (University Physics I, 3 cr.) and PHYS 213 (University Physics II, 3 cr.), and PHYS 213L 9-2 SDSM&T: BS Metallurgical Engineering Program: Criterion p. Program Criteria (University Physics II Laboratory, 1 cr.), all of which are calculus-based. MATH 123 (Calculus I) is prerequisite for enrollment in PHYS 211. Additionally, each metallurgical engineering graduate must complete CHEM 112 (General Chemistry I, 3 cr.), CHEM 112L (General Chemistry I Lab, 1 cr.). Students are given an option between CHEM 114 (General Chemistry II, 3 cr.), CHEM 114L (General Chemistry II Lab, 1 cr.), or BIOL 151/153 (General Biology I/II, 3 cr.), BIOL 151L/153L (General Biology Lab I/II, 1 cr.). Additionally, each graduate must complete six additional credit hours of science electives. Science courses frequently taken by our students include, but are not limited to, CHEM 316 (Fundamental of Organic Chemistry); CHEM 342 (Physical Chemistry I); CHEM 452 (Inorganic Chemistry) and PHYS 361 (Optics). Thus, the above mentioned science requirements (21 credits total) serve as the foundation for the application of science to metallurgical systems. Advanced science concepts are applied throughout all required metallurgical engineering courses. Applied chemistry is most notably present in the following required courses: MET 232, MET 220, MET 310, MET 320, MET 321, and MET 422. Applied chemistry is also present in the following directed elective courses: MET 445, MET 443 and MET 426. Applied physics is most notably present in the following required courses: MET 232, MET 320, MET 330, MET 332 and MET 440. Applied physics is also present in the following directed elective courses: MET 443, MET 430, and MET 426. Other sciences (e.g. geology, biology) are present and applied in courses such as MET 220, MET 310, MET 320 and MET 321. The design sequence (MET 351, MET 352, MET 464, MET 465) employs science concepts throughout. With respect to applying engineering principles, the following required courses serve as the foundation for such application: GE 130 (Introduction to Engineering, 2 cr.), EM 214 (Statics, 3 cr.), and EM 321 (Mechanics of Materials, 3 cr.). MET 110 is replacing GE 130 in the program curriculum, but it will serve the same function as GE 130 with respect to program criteria. Advanced engineering concepts are applied throughout all required Metallurgical engineering courses most notably MET 310, MET 320, MET 321, MET 422, MET 330, MET 332, MET 443 (directed elective), MET 445 (directed elective), MET 426 (directed elective) and MET 440. In addition, the design sequence (MET 351, MET 352, MET 464, MET 465) involves extensive use of engineering concepts. An integrated understanding of the scientific and engineering principles underlying the four major elements of the field: structure, properties, processing, and performance related to material systems appropriate to the field Program graduates are well prepared in the matters of structure, properties, processing, and performance be it in extractive or materials aspects of the discipline. Structure Scientific and engineering principles related to material structure are covered in MET 231, MET 232, MET 330 and MET 332. Specific structure topics covered include basic crystallography, x-ray diffraction, dislocations, slip phenomena, grain boundaries, vacancies, annealing, and solid solutions. These topics are covered primarily from a 9-3 SDSM&T: BS Metallurgical Engineering Program: Criterion p. Program Criteria scientific perspective. Structure topics are also covered from an engineering perspective including elastic and plastic deformation under different force systems, dislocation theory, fracture, internal friction, fatigue, creep, residual stresses, recovery, recrystallization and grain growth. When these criteria were first adopted by ABET, structure was deemed to include the extractive processing elements by considering the structure of an extractive process, its properties, etc. [Dr. Gerald Liedl’s example for this was an iron blast furnace and its structure, properties, processes, and its performance]. In that sense the structure of such processes is covered in courses such as MET 310, MET 321, and MET 426 (directed elective). Properties Scientific and engineering principles related to material properties are covered in MET 231, MET 232, MET 330, MET 332 and MET 440. Topics covered include elastic and plastic deformation under different force systems, fracture, internal friction, fatigue, creep, residual stresses. In the extractive processing aspect of the discipline, the properties of extractive processing equipment such as large-scale equipment are covered in MET 310, MET 321, and MET 426. Processing Scientific and engineering principles related to material processing are covered in MET 220, MET 330, MET 332, MET 440, MET 443 (directed elective), MET 321, MET 310, MET 422. Specific processing topics covered include heat treatments, hot and cold working, Thermomechanical processing, oxidation/reduction processes, smelting, electrorefining, comminution, sizing, solid/liquid separations, leaching, ion exchange, solvent extraction, flocculation, froth flotation, and electrostatic separation. Performance Scientific and engineering principles related to material performance are most heavily covered in MET 231, MET 231, MET 330, MET 332, MET 440, and MET 443 (directed elective). Specific performance topics covered include hardness, strength, ductility, fracture, fatigue, and product purity. the ability to apply and integrate knowledge from each of the above four elements of the field to solve materials selection and design problems Scientific and engineering principles related to solving material selection and design are covered in MET 231, MET 232, MET 310, MET 321, MET 330, MET 332, MET 440, MET 422 and the design sequence (MET 351/MET 352/MET 464/MET 465). Specific class projects where the application and integration of metal structure knowledge is required include: a Cu-Ni solid solution project (MET 330L) and an Al alloy project involving grain size control (MET 440L). Class projects where the application and integration of metal processing knowledge is required have included: a Pb/Zn purification project (MET 321), a MoS2 roaster (MET 321) project, a series of mineral processing unit operation projects (MET 310L), and an Al alloy project involving grain size control (MET 440L), and composites design (MET 443) the ability to utilize experimental, statistical and computational methods consistent with the program educational objectives. Students are required to use Microsoft Excel® as their primary computation tool other than handheld calculators. Excel use includes use of Goal Seek® and Solver® for optimization as well as the writing of MACROS to perform more complex problems. In MET 321 students must create a worksheet solution for a substantial heat and mass 9-4 SDSM&T: BS Metallurgical Engineering Program: Criterion p. Program Criteria balance problem suitable for use by a technician. The worksheet must be clear and concise and free from corruption by a novice user of the application. Excel is also used in MATH 373 to solve PDQs describing heat transfer problems in solids. In MET 321 and MATH 373 students use MathCad® or MATLAB® to solve systems of ODEs. IN MET 320- students are required to perform equilibrium computations in mixed systems using Thermocalc®. An exhaustive list of computation instruction follows. The campus requires each student have a standardized notebook computer. The university provides robust server services including many software packages for student use as part of their tuition. Software routinely used and available on the campus network includes: • Microsoft Office Pro (Excel, Power Point, Outlook, Publisher, Word. Project.) • MATHCad • MATLAB • C++ • BASIC • AutoCad • Maple • Solid Works • Internet services • Materials Property Data Base prepared by ASM International • ThermoCalc/Dictra • Abacus • Fluent The Metallurgical engineering Program promotes the development of student’s knowledge and competency in the use of computers to solve computational problems and to control processes. Specific computer applications that are developed in Metallurgical engineering and related courses are given below: • MET 220/220L -Mineral Processing and Resource Recovery (4 cr.): Students are required to use PCs to write and edit formal laboratory reports. Included in these reports are plots generated by Microsoft Excel. • MET 231 - Properties of Material Laboratory (1 cr.): Students are required to use PCs to write and edit formal laboratory reports, use Microsoft Excel to make calculations. Included in these reports are plots, which require use of graphical software. • MET 310/310L - Aqueous Extraction, Concentration and Recovery (4 cr.). Students use Microsoft Excel and MATHcad in report writing and design component. • MET 321 - High Temperature Extraction, Concentration, and Recycling (4 cr.): Students are required to use Microsoft Excel and MATHcad to solve heat and mass balance problems. The purpose of these exercises is to reinforce the algebraic solution o f such problems. Students are required to use EXCEL SOLVER to solve linear and non-linear optimization problems, MatLab and MATHCad to model control systems and solve ordinary differential equations, and EXCEL to solve one and two dimensional unsteady-state problems in heat and mass transfer. Students also use these same tools when completing laboratory reports and design projects. 9-5 SDSM&T: BS Metallurgical Engineering Program: Criterion p. Program Criteria • • • • MET 330L - Physics of Metals Laboratory (1 cr.); Students are required to use Microsoft Excel to help develop an understanding of X-ray diffraction, resolved shear stress and grain growth and grain size phenomena. Basic word processing and Excel are used in report writing. MET 440/MET 440L - Mechanical Metallurgy (4 cr.): Microsoft Excel is used to generate solutions for fatigue analysis and model deformation process: e. g. rolling. In addition, basic word processing is used in report writing. MET 464/465 - Metallurgical Design (4 cr.): Many of the engineering projects selected by students require the use of the computer. For example, many projects involve the use computer for process control. In addition, CPM software is used to schedule projects. A material property database (ASM International) is available. All students are required to prepare reports and graphics using the computer. CAD packages (AutoCad, SolidWorks), spreadsheet support (Excel), Microsoft Word , MATHCad and MatLab are some of the computer software available and used by students in design. MATH 373 – Students make extensive use of Microsoft Excel including SOLVER®, Goal Seek®, VBA’s, iterative routines, instructor-provided macros for learning PDQ and LP solutions, matrix operations using matrix Add-Ins® by Leonardo Volpi in additional to the simplistic, but common, uses of Excel. The students also use MATHCad® or MATHLAB® for Runge-Kutta solutions to ODE systems. Statistics are taught and used throughout the Metallurgical engineering curriculum. Through repeated, contextual use, students have an excellent fundamental working knowledge of the meaning and use of statistics. Following is a synopsis of statistics instruction in several departmental courses. In addition to the statistics use described below, each course description includes a synopsis of statistics instruction. • MET 220, 310/301L 1. Linear regression analysis with confidence limit. Students are encouraged to use, whenever applicable, the conventional linear regression analysis. In addition, they are encouraged to use the confidence limit with the help of the t-table to see the spread of their data around the regression lines. 2. Linear regression analysis with confidence limit. Students are to carry out chemical analysis on a porphyry copper ore. This exercise includes ore sampling through coning and quartering. In addition, students are asked to perform 90% and 95% confidence limits for the mean copper value of this ore after chemical analysis using an atomic adsorption spectrophotometer. • MET 440/440L Students are expected to recognize that mechanical property measurement results depend on the state of the material, measurement practice, and other unknown factors. Therefore, students are expected to report measured mechanical properties in a statistical form. In addition, students perform a repeatibilty and reproducibility hardness laboratory. • MET 321 1. Statistical Process Control: Subjects covered in this course segment include the concepts of precision and accuracy, sampling, grand standard deviation versus the standard deviation of the group means, the generation of range and control charts including the concept of control lines and their relationship to statistical distribution, the significance of length of runs, and number of runs. 9-6 SDSM&T: BS Metallurgical Engineering Program: Criterion p. Program Criteria 2. Data Adjustment: Students use Excel Solver to perform regression analysis on data constrained by mass balances in process flow sheets to arrive at bestfit values for each process stream. Regression Analysis: Students are taught in MATH 373 and MET 321 how undetermined coefficients in their own mathematical models of engineering systems may be determined through regression analyses using Excel’s Solver. Students perform statistical-related assignments in regression analysis as it pertains to data adjustment, curve fitting, and optimization. . Table 9-1 Summarizes the metallurgical engineering courses and their emphasis in applying and integrating knowledge for materials selection and design. Table 9-1 Metallurgical engineering courses and emphasis in applying and integrating knowledge for materials selection and design. MET 220/220L Mineral Processing and Resource Recovery MET 231 Structures and Properties of Materials Lab MET 232 Properties of Materials MET 310/310L Aqueous Extraction, Concentration, and Recycling MET 320 Metallurgical Thermodynamics MET 321/321L High Temperature Extraction, Concentration, and Recycling Optimal flotation chemistry systems are designed with the objective of optimizing reagent consumption to maximize product recovery and grade at minimal cost Design is emphasized throughout the lab experiments. An emphasis is statistics as used to measure properties of materials and how to evaluate materials in a design environment. The presentation of a design component in the presentation of properties of materials is inseparable. Students receive information about mechanical, thermal and manufacturing processing of materials as well as the science and technology information regarding thermal mechanical processing of materials. Mineral processing plant operations are designed with selection and sizing of hydrocyclones, screens, comminution equipment and other equipment for recovery of copper, nickel, gold and silver from electronic scrap. Process flow sheets are created and economic analyses are performed. The objective of this course is to determine the effect of T, P, and concentration on phase transformations and CHEMical reactions and, therefore, is essential to the proper selection of materials. A method is designed for recovering Zn from an imperial smelting furnace requiring students to propose methods of recovering Zn from the ISF, supported by their thermodynamic calculations and statistical process control. Methods must be compared their methods with those from conventional practice. 9-7 SDSM&T: BS Metallurgical Engineering Program: Criterion p. Program Criteria MET 445 Oxidation and Corrosion of Metals (directed elective) MET 330/330L Physics of Metals MET 332 Thermomechanical Treatment MET 351/352 Engineering Design I/II MET 422 Transport Phenomena MET 426 Steelmaking (directed elective) MET 433 Process Control-Hower MET 440/440L Mechanical Metallurgy MET 443 Composite Materials (directed elective) MET 464/465 Engineering Design III/IV Material selections are made based on corrosion resistance considerations and economics for various corrosive environmental conditions with the requirement for consideration of alternate materials. Design component involves advanced thermal processing of materials. Course concepts are applied to the design of microstructures, thermo-mechanical treatments, and materials selection. Course concepts are applied to the design of materials and structural components in order to prevent failure. This course includes fluids, heat transfer, and some mass transfer. Insofar as these phenomena determine conditions materials encounter, they are important to material selection. This course is primarily the thermochemistry of steel making Design single-loop feedback control systems with appropriate mathematical modeling including: a. Sketch block diagrams b. Fit FOPDT parameters c. Discuss stability/controllability and establish appropriate controller action, d. Propose tuning parameters Course concepts are applied to the measurement of mechanical properties and the application of these properties to materials selection and processing Material selections are made based on weight and performance considerations. Multidisciplinary teams of Metallurgical and Mechanical Engineering students are involved. This course involves the use of each student’s selection of materials skills. 9-8 SDSM&T: BS Metallurgical Engineering Program: Criterion p. Program Criteria The design sequence is clearly a critical component to satisfying specific program criteria. The current design program consists of integrated junior-senior teams of primarily, but not exclusively, metallurgical engineering students. Nearly all students are engaged in a design project to recreate from local ore a finished Samurai sword. Students take IENG 301, Basic Engineering Economics, which is a two credit hour course. Students are exposed to the concepts of economic evaluation regarding capital investments, including the time value of money and income tax effects. These courses are followed by a final course in metallurgical design, MET 465. This is an integrated design course in which each student must complete a comprehensive, integrated design. Faculty Criteria The program faculty expertise and experience satisfy the program criteria as described in sections 6D and 6E and as documented by the vitae in Appendix B. 9-9 SDSM&T: BS Metallurgical Engineering Program: Appendix A APPENDIX A. COURSE SYLLABI The following course syllabi are provided in the following order and grouping in this appendix: Courses in the Metallurgical Engineering Curriculum MET 110 Intro to Engineering MET 220 Min Proc & Resource Rec MET 220L Min Proc & Resource Rec Lab MET 231 Structures & Prop of Mat Lab MET 232 Prop of Materials MET 310 Aqueous Extract/Conc/Rec MET 310L Aq Extract/Conc/Rec Lab MET 320 Metallurgical Thermodynamics MET 321 High Temp Extract/Conc/Rec MET 330 Physics of Metals MET 330L Physics of Metals Lab MET 332 Thermomechanical Treatment MET 351 Eng Design I MET 352 Engineering Design II MET 422 Transport Phenomena MET 433 Process Control MET 440 Mechanical Metallurgy MET 464 Engineering Design III MET 465 Engineering Design IV Metallurgical Engineering Elective Courses MET 426/526 Steelmaking MET 430/430L Weld. Engr. & Design of Welded Struct. MET 443 Composite Materials MET 450/550 Forensic Engineering MET 455/545 Oxidation and Corrosion of Metals Other Required Engineering Courses EE 301 Intro Circuits, Machines, Sys EM 214 Statics EM 321 or Mechanics of Materials IENG 301 Basic Engineering Economics ME 216 Intro to Solid Mechanics Support Courses CHEM 112 CHEM 112L CH EM 114 CHEM 114L ENGL 101 ENGL 279 ENGL 289 GE 130 MATH 123 MATH 125 MATH 225 MATH 321 MATH 373 PHYS 211 PHYS 213 PHYS 213L General Chemistry General Chem Lab General Chemistry II Gen Chem II Lab Composition I Technical Comm I Tech Comm II Intro to Engineering Calculus I Calculus II Calculus III Differential Eqs Intro to Numerical Analysis University Physics I University Physics II Univ Physics II Lab A-1 SDSM&T: BS Metallurgical Engineering Program: Appendix A Courses in the Metallurgical Engineering Curriculum MET 110 MET 220 MET 220L MET 231 MET 232 MET 310 MET 310L MET 320 MET 321 MET 330 MET 330L MET 332 MET 351 MET 352 MET 422 MET 433 MET 440 MET 464 MET 465 Intro to Engineering Min Proc & Resource Rec Min Proc & Resource Rec Lab Structures & Prop of Mat Lab Prop of Materials Aqueous Extract/Conc/Rec Aq Extract/Conc/Rec Lab Metallurgical Thermodynamics High Temp Extract/Conc/Rec Physics of Metals Physics of Metals Lab Thermomechanical Treatment Eng Design I Engineering Design II Transport Phenomena Process Control Mechanical Metallurgy Engineering Design III Engineering Design IV A-2 SDSM&T: BS Metallurgical Engineering Program: Appendix A MET 110: INTRODUCTION TO METALLURGICAL ENGINEERING DESIGN CATALOG DATA: MET 110/110L – INTRODUCTION TO METALLURGICAL ENGINEERING DESIGN; (1-1) Credits 1-1 credits. Prerequisites: none. An introductory design course for incoming freshman in metallurgical engineering covering fundamental engineering practices. The course will include group projects, problem solving (using spreadsheets and other current methods), and include engineering ethics. TEXTBOOK: (OPTIONAL) Textbook: ENGINEERING DESIGN, A Materials and Processing Approach, George E. Dieter, McGraw-Hill Company, Third Edition, 2000. INSTRUCTOR: Dr. Stanley M. Howard Office: MI 114 Office Hours: MWF 10:00 to 11:00 Phone: (605) 394-1282, Fax: (605) 394-3369, e-mail: Stanley.howard.sdsmt.edu REQUIRED/ELECTIVE MET 110/110L is required for all B.S. Metallurgical Engineering students EXPECTATIONS: The course focuses on the presentation of two hours per week of design lectures and on the development of projects with vertical and horizontal integration of concepts from all areas of Metallurgical Engineering. The student is expected to begin to acquire the fundamental and applied knowledge of the engineering tenure. Specifically the student is expected to acquire a good working knowledge of: • Principles of product and process design • Problem solving skills • Analysis skills on materials microstructure/property relationships • Communication skills, both oral and written COURSE OBJECTIVES: The objectives of this course are to provide hands on practical initial experience on Metallurgical Engineering Design. Students develop their projects by working in interdisciplinary teams under the direction and supervision of one or more Faculty mentors. During the development of the course the students will demonstrate acquire skills to: • Assessment of need • Proposal preparation • Definition of design requirements • Gather information • Conceptualize various solutions • Evaluation of design concepts and select a candidate design • Work in an interdisciplinary team environment • Communicate the design effectively by written reports and oral presentations CLASS SCHEDULE: MET 110/110L classes will meet Mondays and Wednesdays 3:00-3:50 in MI 320 and MI 220. TOPICS: Orientation for the Design Sessions, Presentation and Discussion of the Design Program, Design Process and Projects, Literature Search , Brainstorming, Design of Experiments, Ethics, Creative Process, Process Analysis I. COMPUTER USAGE: As required by lectures and projects A-3 SDSM&T: BS Metallurgical Engineering Program: Appendix A COURSE OUTCOMES: During this course students will demonstrate the ability to: • Define the problem and establish the project specifications and constrains • Gather information and establish the state of the art on the design science and technology • Conceptualize various concept solutions to the design problem • Use decision matrices for the selection of the candidate solution • Establish the candidate design and the matrix of tasks needed to achieve this design • Establish a project schedule • Work effectively in a team environment • Write progress and final design reports • Make effective oral presentations RELATION OF COURSE OUTCOMES TO PROGRAM OUTCOMES: (d), (e), (f), (g) LABORATORY: As required by projects ASSESSMENT AND EVALUATION: The course objectives are evaluated by the following methods: • Written reports and oral presentations • Self-assessment of Team Effectiveness Student Performance is determined by the following methods: • 15% Design Reviews • 15% Design Fair/Review • 15% Oral presentations • 15% Written Reports • 15% Professionalism • 15% Progress Meeting Project Goals • 10% Assessment Tool Performance and Participation (Team Assessment, Survey, and Exit Exam) PREPARED BY: Dr. Stanley M. Howard Professor of Materials and Metallurgical Engineering A-4 SDSM&T: BS Metallurgical Engineering Program: Appendix A MET 220/220L MINERAL PROCESSING AND RESOURCE RECOVERY CATALOG DATA: MET 220 MINERAL PROCESSING AND RESOURCE RECOVERY (3-0) 3 credits. Prerequisite: Sophomore standing. An introductory course in mineral processing highlighting unit operations involved including comminution, sizing, froth flotation, gravity separation, electrostatic separation, magnetic separation and flocculation. Other topics discussed include remediation of contaminant effluents and the unit operations associated with recycling of postconsumer materials using mineral processing techniques. This course is cross-listed with ENVE 220. TEXTBOOK: Mineral Processing and Resource Recovery, K.N. Han and J.J. Kellar (an electronic text available in electronic form to the students) INSTRUCTOR: Dr. Jon J. Kellar, Office Hours: 2:00-3:00 p.m. M-Th REQUIRED/ELECTIVE: MET 220 is required for all B.S. Metallurgical Engineering, and Mining Engineering students. It is a required course for B.S. Environmental Engineering students taking the Metallurgical Engineering emphasis. COURSE OBJECTIVES: The objective of this course is to provide students with the working knowledge required to formulate and analyze problems in basic mineral process and particle technology. Students will be able to determine the effects of chemical and physical processes on particle liberation, separation and concentration. Upon completion of the course the students will be able to apply this knowledge in design and in subsequent upper-level courses. COURSE OUTCOMES: • Given a particular size reduction desired, the student will be able to construct a basic mineral processing flowsheet, including the definition of fundamental mineral processing terms. • The student will be able to perform a simple mass balance, and calculate grade and recovery for basic mineral processing unit operations. • Given sieve data the student will be able to generate a Gaudin-Shuhmann size distribution plot. From the Gaudin-Schuhmann diagram the student will be able to determine the size and distribution modulus for the system. • The student will be able to calculate the specific surface area for regular and irregular shaped particles given the appropriate physical constants. • Using a force balance approach, the student will be able to derive Stokes’ and Newton’s Equation for a particle settling in a liquid. • The student will be able to distinguish the three regions of the electrical double layer, and their influence on particle electrokinetic phenomena. • Given the specific gravities of the components of the system, the student will be able to use the concentration criterion as a first approximation to determine the efficacy of gravity concentration. A-5 SDSM&T: BS Metallurgical Engineering Program: Appendix A • • • • By analyzing the movement of particles in a viscous fluid, the student will be able to interpret the effect of cyclic bed displacement, and particle separation in a jig. Given the relative magnetic susceptibilities, the student will be able to predict the general effectiveness of a magnetic based separation. By performing a force balance on a particle on a magnetic drum surface the student will be able to calculate the entrapment ratio, and the ease of separation from the drum surface. Knowing the influence of the electrical double layer on surface charge, the student will be able to determine the effect of cation charge on flocculation. A-6 SDSM&T: BS Metallurgical Engineering Program: Appendix A TOPICS COVERED: • Abundance of the elements, domestic and world resources • Mass balances • Particle characterization • Comminution • Movement of solids in fluids • Classification devices • Froth flotation • Gravity concentration • Magnetic separation • Electrostatic separation • Thickening CLASS SCHEDULE: Lecture: 3 hours per week, 8:00-8:50 am, MWF RELATIONSHIP OF COURSE TO PROGRAM OUTCOMES: (b), (e), (j), (k) LABORATORY: The course laboratory (MET 220L, required for Metallurgical Engineering students) parallels the lecture portion, both in terms of objectives and topics covered. In addition, the laboratory stresses hands-on applications of course content, and a large technical communication component. CONTRIBUTION OF COURSE TO MEETING THE PROFESSIONAL COMPONENT: This course prepares students in the basics of resource production and conservation and thereby provides the necessary basis for subsequent metallurgical engineering courses focused upon more advanced processes such as hydrometallurgy (MET 310/310L) and pyrometallurgy (MET 321/321L). Ethical practice is a frequent discussion item in MET 220, specifically, the role engineer’s play in sound development of natural resources. Student social skills are stressed while on laboratory field trips. Professional behavior is recognized, namely, attentiveness and punctuality associated with such field trips. PERSON WHO PREPARED THIS DESCRIPTION AND DATE OF PREPARATION: Jon Kellar, March 30, 2010 A-7 SDSM&T: BS Metallurgical Engineering Program: Appendix A MET 232 PROPERTIES OF MATERIALS CATALOG DATA: MET 232 PROPERTIES OF MATERIALS (3-0) 3 credits. Prerequisite: MATH 123 and PHYS 111. A course in engineering materials and their applications. The different technological uses of metals, ceramics, plastics, and composite materials are discussed and explained in terms of their basic atomic structure, and mechanical, thermal, optical, electrical, and magnetic properties. Material selection in engineering design is emphasized. TEXTBOOK: Materials Science and Engineering: An Introduction, Eight Edition, William D. Callister, Jr., and David G. Rethwisch, John Wiley & Sons, Inc., 2010 INSTRUCTORS: Dr. Jon Kellar, Office Hours: 2:00-3:00 p.m. M-Th Dr. Michael West, Office Hours: 11:00-11:50 a.m. M, W, F REQUIRED/ELECTIVE: This course is required for all B.S. Metallurgical and Mechanical Engineering students. It is a technical elective for Industrial and Chemical Engineering students. COURSE OBJECTIVES: The objective of this lecture program is to relate the properties of engineering materials to the materials microstructure developed during thermal and mechanical processing. Students develop the understanding to make informed engineering material selection decisions that will be safe and economic. The laboratory exercises in MET 231 are timed to follow or coincide with lecture content. COURSE OUTCOMES: • Student will understand the basics of atomic bonding and the resulting structure of crystalline solids. • Student will know and be able to identify the role imperfections in solids play in the development of mechanical and physical properties of materials. • Students must be accomplished in using mass transport in solids as it pertains to design of alloys and the carburization of steels. • Students will have experience in the interpretation of mechanical properties of materials, and apply these material properties in the design system components. • Student will be introduced to dislocation theory and the role dislocations play in the development of mechanical and physical properties of materials. • Student must be able to identify ductile, brittle, fatigue and high strain rate fractures. • Student must be accomplished in the use of binary phase diagrams to predict equilibrium and non-equilibrium structures. • Students must be accomplished in the thermal processing of ferrous and non-ferrous alloys. • A design project beginning at midterm involves individual team research and the preparation of a technical style report. A-8 SDSM&T: BS Metallurgical Engineering Program: Appendix A TOPICS COVERED: • Metal Structures • Imperfections in Solids • Solid State Diffusion • Mechanical Behavior of Metals • Strengthening Mechanisms • Phase diagrams • Kinetics of Phase Transformations • Iron Carbon Alloys – Properties/Microstructure • Nonferrous metals Alloys -- Properties/Microstructure • Polymer Structures/Polymer Types/Mechanical Properties CLASS SCHEDULE: 3 hours per week MWF, 1:00-1:50 p.m. (spring), 10:00-10:50 a.m. (fall) RELATIONSHIP OF COURSE TO PROGRAM OUTCOMES: (a), (c) LECTURE: The course lectures parallels the laboratory portion (MET 231L), both in terms of objectives and topics covered. CONTRIBUTION OF COURSE TO MEETING THE PROFESSIONAL COMPONENT: One major team prepared design report is a critical part of this course. PERSON WHO PREPARED THIS DESCRIPTION AND DATE OF PREPARATION: Jon Kellar, March 30, 2010 A-9 SDSM&T: BS Metallurgical Engineering Program: Appendix A MET 443 COMPOSITE MATERIALS CATALOG DATA: MET 443 COMPOSITE MATERIALS (3-0) 3 credits. Prerequisites: ME 316 or concurrent enrollment in MET 440. The course will cover heterogeneous material systems; basic design concepts and preparation; types of composite materials; advances in filaments, fibers and matrices; physical and mechanical properties; failure modes; thermal and dynamic effects; and applications to construction, transportation and communication. This course is cross-listed with ME 443. TEXTBOOKS: Introduction to Composite Materials Design, E.J. Barbero, Taylor & Francis, 1998 Composite Materials: Engineering and Science, F.L. Matthews and R.D. Rawlings, Chapman and Hall, 1999 INSTRUCTORS: Dr. Jon J. Kellar, Office Hours: 2:00-3:00 p.m. M-F Dr. Lidvin Kjerengtroen, Office Hourse, 8:00-9:00 a.m. M, Tu, W, Th REQUIRED/ELECTIVE: MET 443 is required for all B.S. Metallurgical Engineering students. COURSE OBJECTIVES: Students will be able to determine the effects of mechanics and materials chemistry on composite performance. COURSE OUTCOMES: Students completing this course satisfactorily will have • Working knowledge of the crystal structures and defect structures of typical conventional ceramics and typical advanced ceramic materials. • Working knowledge of the manufacturing processes of glasses, conventional and advanced ceramic materials. • Working knowledge of five of the most important strengthening mechanisms in glasses and seven of the most important toughening mechanisms in advanced ceramics. • Calculation of the thermal shock resistance of advanced ceramics using five thermal shock resistance parameters. • Calculation of the spalling resistance of advanced ceramics based on appropriate properties. • Establishment of relationships between crystal structure / microstructure / processing / fracture toughness / thermal shock resistance and spalling resistance of advanced ceramics. • Working knowledge of metallic, ceramic and polymeric materials as matrix materials. • Design, manufacturing and properties of advanced fibers: glass, boron, carbon, organic, ceramic and metallic. • Working knowledge of the role of interfaces and interface phases and their properties in the design, manufacture and properties of PMCs, MMCs and CMCs. A-10 SDSM&T: BS Metallurgical Engineering Program: Appendix A • • Working knowledge of the design, manufacture, microstructure, properties (stiffness, strength, fracture toughness and fatigue) and applications of PMCs, MMCs and CMCs. Applications of micromechanisms in PMCs, MMCs and CMCs for the prediction of their mechanical behavior: stiffness, strength, fracture toughness and fatigue. TOPICS COVERED: • Fibers • Fibers and Whiskers and Nanocomposites • Reinforcement/Matrix Interface • Interfaces-Wettability • Interfaces-Bonding • The Interphase Methods for Measuring Bond Strength • Single Fiber Tests, Kelly Tyson Model • Anisotropic Stress strain relationships, material constants • Stiffness • Thermal and Moisture Expansion • Strength • Introduction to Visco – Elastic Material Behavior • Polymer Matrices • Polymer Matrix Composite Processing • Polymer Matrix Composite Interfaces/Interphases • Structure, Properties and Applications of PMCs • Metal Matrix Composites: In Situ and Artificial • Ceramic Matrix Composites • Stress and Strain • Off-Axis Stiffness • Macromechanics and Stiffness Design • Failure and Strength Design • Failure and Strength Design CLASS SCHEDULE: Lecture: 3 hours per week, 1:00-1:50 am, MWF RELATIONSHIP OF COURSE TO PROGRAM OUTCOMES: (a), (c) LABORATORY: There is no associated laboratory with this course. CONTRIBUTION OF COURSE TO MEETING THE PROFESSIONAL COMPONENT: This course prepares students in the basics of materials selection and design. Ethical practice is a frequent discussion item in MET 443, specifically, the role engineer’s play in selection of materials for critical applications such as defense, crash protection and aerospace. PERSON WHO PREPARED THIS DESCRIPTION AND DATE OF PREPARATION: Jon Kellar, January 14, 2004 A-11 SDSM&T: BS Metallurgical Engineering Program: Appendix A MET 220L MINERAL PROCESSING AND RESOURCE RECOVERY LABORATORY CATALOG DATA: MET 220L MINERAL PROCESSING AND RESOURCE RECOVERY LABORATORY (0-1) 14 credit. An introductory laboratory course in mineral processing highlighting relevant unit operations. This course is cross-listed with ENVE 220L. [nb. ENVE is ending the cross-listing in an attempt to make things less conmfusing. Should we keep the cross-listing here?] TEXTBOOK: None INSTRUCTOR: Dr. William M. Cross, Office Hours: 11:00 AM - 12:00 PM MWF, 10 AM-11AM T, 9-10 AM Th REQUIRED/ELECTIVE: MET 220L is required for all B.S. Metallurgical Engineering. COURSE OBJECTIVES: The objective of this course is to provide students with the working knowledge of a variety of mineral processing equipment, formulas and concepts. Students will be able to better understand the chemical and physical processes on particle liberation, separation and concentration. Upon completion of the course the students will be able to apply this knowledge in design and in subsequent upper-level courses. COURSE OUTCOMES: • The student will be able to perform a simple mass balance, and calculate grade and recovery for basic mineral processing unit operations. • The student will be able to comminute mineral samples and generate sieve data for a Gaudin-Schuhmann size distribution plot. From the Gaudin-Schuhmann diagram the student will be able to determine the size and distribution modulus for the system. • The student will be able to correctly sample ore samples of various sizes and composition. • The student will be able to determine particle shape and show how shape effects surface area and mineral processing unit operations. • The student will be able to compare particle size measurements from a variety of measurement techniques and statistically examine this comparison. • The student will understand the trade-offs associated with maximizing grade and recovery while minimizing costs. • The student will be able to perform bench-scale flotation tests and understand the connection between comminution, adsorption, hydrophobic character and flotation response. A-12 SDSM&T: BS Metallurgical Engineering Program: Appendix A TOPICS COVERED: • History of mineral processing and metallurgy • Mass balances • Comminution • Sampling • Particle characterization • Movement of solids in fluids • Froth flotation • Gravity concentration • Magnetic separation • Basic statistics CLASS SCHEDULE: 3 hours per week, T, 1:00-3:50 p.m. RELATIONSHIP OF COURSE TO PROGRAM OUTCOMES: This course is used for assessment (k) Use Engineering Techniques, Skills and Tools LABORATORY: The course laboratory parallels the lecture portion, both in terms of objectives and topics covered. In addition, the laboratory stresses hands-on applications of course content, and a large technical communication component. CONTRIBUTION OF COURSE TO MEETING THE PROFESSIONAL COMPONENT: This course prepares students in the basics of resource production and conservation and thereby provides the necessary basis for subsequent metallurgical engineering courses. Written communication skills are stressed through individual and group laboratory reports and iterative rewriting of these reports. Teamwork is an important laboratory skills component. Student social skills are utilized and improved while on laboratory field trips. Professional behavior is recognized, namely, attentiveness and punctuality associated with such field trips. PERSON WHO PREPARED THIS DESCRIPTION AND DATE OF PREPARATION: William M. Cross, March 29, 2010 A-13 SDSM&T: BS Metallurgical Engineering Program: Appendix A MET 231 STRUCTURE AND PROPERTIES OF MATERIALS LAB CATALOG DATA: MET 231 STRUCTURE AND PROPERTIES OF MATERIALS LAB (0-1) 1 credit. Prerequisite: Concurrent registration in MET 232, or permission of instructor. A laboratory involving quantitative metallography, heat treating practice, mechanical property measurements and metallurgical design of the thermal mechanical treatment of metals. TEXTBOOK: Materials Science and Engineering: An Introduction, Eight Edition, William D. Callister, Jr., and David G. Rethwisch, John Wiley & Sons, Inc., 2010 INSTRUCTOR: Dr. Michael West, Office Hours: 11:00-11:50 a.m. M, W, F REQUIRED/ELECTIVE: This course is required for all B.S. Metallurgical and Mechanical Engineering students. It is a technical elective for Industrial and Chemical Engineering students. COURSE OBJECTIVES: The objective of this laboratory program is to relate the properties of engineering materials to the materials microstructure developed during thermal and mechanical processing. Students will become familiar with mechanical testing and metallurgical evaluation of materials according to ASTM standards. Students will gain an understanding of the variability of material properties. Finally, students will also practice writing technical reports that detail experimental findings. The laboratory exercises in MET 231 are timed to follow or coincide with lecture content in MET 232. COURSE OUTCOMES: • Given a set of experimental measurements, students will be able to calculate the mean and standard deviation. • Given proper instruction of a hardness tester, students will be able to perform Rockwell and microhardness tests on metals. • Given a micrograph with a scale-bar, students will be able to determine the magnification of the micrograph. • Given a micrograph of a metal, students will be able to determine the ASTM grain size number of the metal. • Given proper safety instruction, students will conduct a tensile test on metal alloys. Given the results of load and displacement, students will be able to determine the elastic modulus, yield strength, and tensile strength of the alloy. • Given proper safety instruction, students will conduct Charpy impact tests on metals. Given the results of energy absorption, students will be able to estimate the ductile to brittle transition temperature of the metal. • Given a micrograph of a Charpy impact specimen, students will be able to determine the mode of failure: ductile or brittle. • Given results from a heat treatment of steel test, students will be able to construct a Jominy curve. A-14 SDSM&T: BS Metallurgical Engineering Program: Appendix A TOPICS COVERED: • Statistics • ASTM Standards • Hardness Testing • Microhardness Testing • Charpy Impact Testing • Tensile Testing • Strain Gages • Optical Metallography • Scanning Electron Microscopy • Thermomechanical (Jominy) Testing CLASS SCHEDULE: 3 hours per week, Recitation: 8:00-8:50 AM, Lab: 9:00-11:00 AM, 1:00-3:00 PM, or 3:00-5:00 PM. Tuesday (Fall), Thursday (Spring). RELATIONSHIP OF COURSE TO PROGRAM OUTCOMES: (b) Design and Conduct Experiments and Analyze and Interpret Data and Information (g) Communicate Effectively LECTURE: The course consists of a recitation portion that parallels the lecture portion (MET 232), both in terms of objectives and topics covered. LABORATORY: The laboratory focuses on conducting hands-on experiments related to course content in the lecture. Students are required to write a large number of technical reports to satisfy the lab component. CONTRIBUTION OF COURSE TO MEETING THE PROFESSIONAL COMPONENT: • The course prepares students in the basics of standards which govern materials testing and properties. • Written and oral communication skills are improved through the iterative writing of technical reports and a final oral presentation. ASSESSMENT AND EVALUATION Six Team Technical Reports Two Individual Technical Memoranda One Lab Critique One Team Oral Presentation/Seminar PERSON WHO PREPARED THIS DESCRIPTION AND DATE OF PREPARATION: Michael West, April 18, 2010 A-15 SDSM&T: BS Metallurgical Engineering Program: Appendix A MET 232 PROPERTIES OF MATERIALS CATALOG DATA: MET 232 PROPERTIES OF MATERIALS (3-0) 3 credits. Prerequisite: MATH 123 and PHYS 111. A course in engineering materials and their applications. The different technological uses of metals, ceramics, plastics, and composite materials are discussed and explained in terms of their basic atomic structure, and mechanical, thermal, optical, electrical, and magnetic properties. Material selection in engineering design is emphasized. TEXTBOOK: Materials Science and Engineering: An Introduction, Eight Edition, William D. Callister, Jr., and David G. Rethwisch, John Wiley & Sons, Inc., 2010 INSTRUCTORS: Dr. Jon Kellar, Office Hours: 2:00-3:00 p.m. M-Th Dr. Michael West, Office Hours: 11:00-11:50 a.m. M, W, F REQUIRED/ELECTIVE: This course is required for all B.S. Metallurgical and Mechanical Engineering students. It is a technical elective for Industrial and Chemical Engineering students. COURSE OBJECTIVES: The objective of this lecture program is to relate the properties of engineering materials to the materials microstructure developed during thermal and mechanical processing. Students develop the understanding to make informed engineering material selection decisions that will be safe and economic. The laboratory exercises in MET 231 are timed to follow or coincide with lecture content. COURSE OUTCOMES: • Given electronegativity data the student will understand the basics of atomic bonding and the resulting structure of crystalline solids. • Given a specific type of defect the student will know and be able to identify the role the imperfection imparts in the development of mechanical and physical properties of materials. • Given systems time, temperature data students will be able to perform using mass transport in solids as it pertains to design of alloys and the carburization of steels. • Given basic input data such as stress and strain students will be able to determine the mechanical properties of materials, and apply these material properties in the design system components. • Given an image of a fractured specimen the student will be able to identify ductile, brittle, fatigue and high strain rate fractures. • Given binary phase information the student will be able to predict equilibrium and nonequilibrium structures. • Given hardenability data for steel and a specified heat treatment schedule, the student will be able to predict if the material meets minimum strength requirements. TOPICS COVERED: A-16 SDSM&T: BS Metallurgical Engineering Program: Appendix A • • • • • • • • • • Metal Structures Imperfections in Solids Solid State Diffusion Mechanical Behavior of Metals Strengthening Mechanisms Phase diagrams Kinetics of Phase Transformations Iron Carbon Alloys – Properties/Microstructure Nonferrous metals Alloys -- Properties/Microstructure Polymer Structures/Polymer Types/Mechanical Properties CLASS SCHEDULE: 3 hours per week MWF, 1:00-1:50 p.m. (spring), 10:00-10:50 a.m. (fall) RELATIONSHIP OF COURSE TO PROGRAM OUTCOMES: (a), (c) LECTURE: The course lectures parallels the laboratory portion (MET 231L), both in terms of objectives and topics covered. CONTRIBUTION OF COURSE TO MEETING THE PROFESSIONAL COMPONENT: One major design report is a required part of this course. PERSON WHO PREPARED THIS DESCRIPTION AND DATE OF PREPARATION: Jon Kellar, March 30, 2010 A-17 SDSM&T: BS Metallurgical Engineering Program: Appendix A MET/ENVE 310. AQUEOUS EXTRACTION, CONCENTRATION AND RECYCLING CATALOG DATA: MET 310. AQUEOUS EXTRACTION, CONCENTRATION AND RECYCLING (3-0) 3 credits. Prerequisites: MET 320 or CBE 321, or CHEM 342. Scientific and engineering principles involved in the winning of metals from ores and scrap. Areas covered include the unit operations of comminution, sizing, solid/liquid separations, leaching, ion exchange, solvent extraction, and surface phenomena as related to flocculation, froth floatation, and electrostatic separation. This course is cross-listed with ENVE 310. TEXT BOOK: K. N. Han, “Fundamentals of Aqueous Metallurgy”, SME, 2002. p. 212 INSTRUCTOR: Dr. William M. Cross, Office Hours: 11:00 AM - 12:00 PM MWF, 10 AM-11AM T, 9-10 AM Th REQUIRED/ELECTIVE: MET 310 is required for all B.S. Metallurgical Engineering. It is a required course for B.S. Environmental Engineering students taking the Metallurgical Engineering emphasis. COURSE OBJECTIVES: Students successfully completing this course will be able to: (1) identify fundamental governing principles in, (2) determine data required to and perform analysis of, and (3) design equipment and circuits for ore and scrap processing. In addition, students completing this course will write effectively and be able to discuss the global and societal context of metallurgical processing operations. COURSE OUTCOMES • The student will be able to understand the meaning of surface tension and apply this concept to various practical processes. • The student will be able to understand how solids obtain the surface charges and understand the significance of the surface potential, potential determining ion, Stern potential and zetapotential in relation to practical applications. • The student will be able to estimate the adsorption density from the adsorption isotherm and comprehend the role of the surface charge and other adsorption driving forces on the adsorption density and be able to apply in practices. • The student will be able to distinguish the major differences between sulfide and oxide froth flotation. • The student will be able to correctly balance half-cell reactions. • The student will be able to calculate the equilibrium activities of products for hydrometallurgical systems. • The student will be able to make and utilize Pourbaix diagrams to understand equilibrium leaching and environmental phenomena. • The student will be able to formulate and suggest tests to confirm the rate expression for given concentrations of reactants and products as a function of time. • The student will able to understand and apply the effect of temperature on the rate of reaction. A-18 SDSM&T: BS Metallurgical Engineering Program: Appendix A • The student will be able to understand the solvent extraction/ion exchange mechanisms and the selectivity relationship between the elements to be separated. TOPICS COVERED: • Hydrometallurgy; Activity Coefficients, Solubility Calculations, Metal Complexation, Effect of Temp and Pressure on Equilibrium, Pourbaix Diagrams, Leachants, Leaching Techniques • Leaching Kinetics: Kinetic Expression, Data Analysis, Temperature Effect on Leaching Kinetics. • Removal of Metal Ions from Leach Liquor: Solvent Extraction, Electrowinning, Ion Exchange • Interfacial Phenomena: Surface Tension, Wetting Phenomena, Spreading, Theoretical Aspects of Adsorption, Gibbs Adsorption Equation. • Origin of Charges, Electrical Double Layer, Gouy Model, Stern and Grahame Approach, Electrokinetics: Zeta and Streaming Potentials, Electrokinetics, Flotation of Oxides and Sulfides. CLASS SCHEDULE: Classes: 9 AM-9:50 AM in MI 220, MWF RELATIONSHIP OF COURSE TO PROGRAM OUTCOMES: (a), (b), (e), (f), (g), (h), (i) CONTRIBUTION OF COURSE TO MEETING THE PROFESSIONAL COMPONENT: This course prepares students in the basics of resource recovery, concentration and recycling and therefore provides students with the necessary basis to design, operate and optimize metallurgical processes taking place in practice. Ethical and professional conducts are emphasized throughout the course and also emphasized is global awareness in the field of extractive metallurgy through writing assignments and iterative improvement of these writings. PERSON WHO PREPARED THIS DESCRIPTION AND DATE OF PREPARATION: William M. Cross, March 29, 2010 A-19 SDSM&T: BS Metallurgical Engineering Program: Appendix A MET/ENVE 310L. AQUEOUS EXTRACTION, CONCENTRATION AND RECYCLING LABORATORY CATALOG DATA: MET 310L AQUEOUS EXTRACTION, CONCENTRATION AND RECYCLING LABORATORY (0-1) 1 credit. Prerequisites: Concurrent registration in MET 310 or permission of instructor. Laboratory experiments in design of processing equipment and cost estimation, zeta potential, surface tension, leaching kinetics, electrowinning, and solvent extraction. This course is cross-listed with ENVE 310L. TEXT BOOK: None INSTRUCTOR: Dr. William M. Cross, Office Hours: 11:00 AM - 12:00 PM MWF, 10 AM-11AM T, 9-10 AM Th REQUIRED/ELECTIVE: MET 310L is required for all B.S. Metallurgical Engineering students. COURSE OBJECTIVES: The objective of this course is to provide students with the laboratory experience required to understand the principles governing, analyze the data produced from and design various pieces of equipment for unit operations of material dissolution/separation from ores and scrap. COURSE OUTCOMES • The student will be able to apply statistical design and analysis of experiments to optimize a process. • The student will able to design a set of leaching process experiments which can be analyzed statistically to optimize the process response surface. • The student will be able to measure surface tension of liquids contact angle of water with and without surfactants to identify a set of experimental parameters to optimize grade, recovery or their combination for a flotation system. • The student will be able to calculate the Gibbs free energy of adsorption of metal ions on solid surface and examine the effect of charge of solids on the adsorption density of these ions. • The student will be able to understand important parameters affecting the leaching of metals and calculate the activation energy. • The student will be able to understand the principles of solvent extraction, cementation, ion exchange and solution precipitation. TOPICS COVERED: • Experimental Design • Process Design • Leach Kinetics • Leaching Equilibrium • Rocvery of Metal Ions from Solution • Adsorption and Precipitation of Metal Ions A-20 SDSM&T: BS Metallurgical Engineering Program: Appendix A • • • Contact Angle Measurements Surface Tension Measurements Froth Flotation CLASS SCHEDULE: 3 hours per week. Thursday 1:00 – 3:50 PM in Rm 220 and 126/MI RELATIONSHIP OF COURSE TO PROGRAM OUTCOMES: (b), (c), (d), (e), (f), (g), (h), (k) CONTRIBUTION OF COURSE TO MEETING THE PROFESSIONAL COMPONENT: This course prepares students in performing, designing and analyzing metallurgical processes based on situations occurring in professional practice. This preparation includes life-long learning components, communication skills, in addition to identifying, analyzing and solving engineering problems. Teamwork is emphasized throughout this course. PERSON WHO PREPARED THIS DESCRIPTION AND DATE OF PREPARATION: William M. Cross, March 29, 2010 A-21 SDSM&T: BS Metallurgical Engineering Program: Appendix A MET 320 - METALLURGICAL THERMODYNAMICS (4-0) 4 credits. Prerequisites: PHYS 211, CHEM 112, MATH 125. The principles of chemical thermodynamics and their application to metallurgical engineering processes. Topics covered include the zeroth, first and second laws of thermodynamics, the fundamental equations of state for open and closed systems, criterion of equilibrium, heat capacities, reaction equilibrium constants and their dependence upon temperature and pressure, chemical potential, standard and reference states, stability diagrams, and solution thermodynamics. This course is cross-listed with ENVE 320. TEXTBOOK Introduction to the Thermodynamics of Materials, 5th Ed. by David Gaskell INSTRUCTOR Dr. S. M. Howard [email protected] MI 114 Ph. 394 -1282 Open Office Policy REQUIRED/ELECTIVE MET 310 is required for all B.S. Metallurgical Engineering. It is a required course for B.S. Environmental Engineering students taking the Metallurgical Engineering emphasis. COURSE OBJECTIVES Students who satisfactorily complete this course will be able to determine the effects of temperature, pressure, and concentration on chemical reactions. COURSE OUTCOMES Students who satisfy the following outcomes will receive a passing grade • Given the initial state (i.e..- two of the following: T, P, V), the final state (i.e..- one of the following: T, P, V), and the path followed (isothermal, isochoric, isobaric, adiabatic, reversible, free expansion) by an ideal gas, the student will be able to calculate ∆U, ∆H, ∆S, q, and w. • The student will be able to calculate ∆Stotal when a body of given mass, heat capacity, and initial temperature equilibrates with a heat sink of specified temperature. • The student will be able to calculate ∆SMixing when two or more pure components at the same temperature, pressure, and state form an ideal solution. • Given a chemical reaction where the temperatures and amounts of reactants, the final temperature and amounts of the products, and corresponding enthalpies of formation at 298 K and the heat capacities are specified, the student will determine the heat added to or removed from the system. • The student will be able to integrate the Clausius and the Clausius-Claperyon Equations and given all but one of the variables in the equation solve for the remaining variable using the equation. The student must recognize that melting or boiling point information constitutes a (T, P) set. • The student will be able to calculate ∆G for a condensed-phase reaction at constant temperature as a function of pressure given the molecular weights and densities of the reactants and products and the ∆G at a specified pressure. • The student will be able to determine the equilibrium constant for a reaction from ∆G° of formation data for the reaction and to correctly describe the standard state for each component involved in the reaction. • The student will calculate the equilibrium state (partial pressures, moles) for a reaction involving known initial amounts of gases and pure condensed phases occurring at a given temperature and pressure. The student will be provided either the ∆G° or KEquil for the reaction. • The student will determine activities and activity coefficients for component i from the integral molar Gibbs energy of mixing and from the partial molar Gibb's energy of mixing for component i. • The student will derive the Fundamental equations for an open system, the Maxwell Relations, the "Other" Thermodynamic relationships, the criterion of equilibrium for systems at constant temperature and pressure. • The student will calculate the cell potential for electrolytic cells involving dissolved components in nonaqueous systems. • The student will determine using the Ellingham Diagram relative oxide stabilities, equilibrium oxygen pressures, equilibrium H2/H2O and CO/CO2 ratios for any reaction on the Ellingham Diagram. A-22 SDSM&T: BS Metallurgical Engineering Program: Appendix A TOPICS • • • • • • • • • • • • • • • • • • • • First Law of Thermodynamics (9 classes) Forms of Energy, Heat and Work, Joules Experiments, Conservation of Energy, Concept of Maximum Work, Isothermal Expansion, Reversible, Adiabatic Expansion, Constant Pressure Processes, Constant Volume Processes, Enthalpy Second Law of Thermodynamics (9 classes) 2nd Law Statement, Carnot Cycle, 4 Propositions Statistical Entropy (2 classes) Physical Meaning of Entropy, Boltzman Equation, Mixing Entropy, Stirling's Approximation Auxiliary Functions (3 classes) Fundamental Equations of State, Maxwell Relationships, Other Thermodynamic Relations, Chemical Potential, Gibbs-Helmholtz Equation, Criteria of Equilibria Heat Capacity and Entropy Changes (5 classes) Sensible Heats, Transformation Heats, Reaction Heats, ΔCp, ΔH=f(T), ΔS=f(T), Adiabatic Flame Temperatures, Heat Balances, JANAF Thermochemical Tables Phase Equilibria in One Component Systems (6 classes) Clausius-Claperyon Equation, Heats of Vaporization From Vapor Pressure Data, Shift in Transformation Temperature with Pressure The Behavior of Gases (3 classes) Compressibility Factor, Law of Corresponding States, Equations of State, Fugacity Reactions Equilibria (13 classes) Equilibria in Gaseous Systems, The Equilibrium Constant and ΔG°, Reaction Extent Problems, Equilibria in Systems Containing Condensed Phases, Ellingham Diagram, Activities, F*A*C*T Solution Thermodynamics (9 classes) Absolute and Partial and Integral Molar Quantities, Relative and Partial Integral Molar Quantities, Ideal Solutions, Excess Quantities, Gibb's Duhem Equation, Tangent Intercept Method, a=f(T), Change in Reference State, 1 wt % Reference State Interaction Parameters Phase Equilibria and Electrochemistry (as time permits) Tests (5 classes) CLASS SCHEDULE 9:00 – 9:50 MWRF MI 220 RELATIONS OF COURSE OUTCOMES TO PROGRAM OUTCOMES: (a), (c) CONTRIBUTION OF COURSE TO MEETING THE PROFESSIONAL COMPONENT • This course prepares students in the basics of resource recovery, concentration and recycling and therefore provides students with the necessary basis to design, operate and optimize metallurgical processes taking place in practice. • Ethical and professional conducts are emphasized throughout the course and also emphasized is global awareness in the field of extractive metallurgy. LABORATORY: none ASSESMENT AND EVALUATION One final exam (required of all students), three or four hour exams, daily short quizzes EXPECTATIONS: College Calculus, Chemistry, Physics COMPUTER USAGE: Microsoft Excel, ThermoCalc PREPARED BY S. M. Howard A-23 SDSM&T: BS Metallurgical Engineering Program: Appendix A MET 321 - HIGH TEMPERATURE EXTRACTION, CONCENTRATION, AND RECYCLING (3-1) 4 credits. Prerequisite: MET 320. Thermodynamic principles involved in the winning of metals. Areas covered include calcination, oxidation, reduction processes, smelting, high -temperature refining, electrorefining, slags, and slag-metal interactions. This course is cross-listed with ENVE 321/321L. TEXTS • • G. H. Geiger and D. R. Poirier, Transport Phenomena in Materials Processes, TMS, London, 1994. David R. Gaskell, Introduction to the Thermodynamics of Materials, 3rd ed., Taylor & Francis, Washington DC, 1995. INSTRUCTOR: Dr. S. M. Howard [email protected] MI 114 Ph. 394 -1282 Open Office Policy REQUIRED/ELECTIVE: MET 321 is required for all B.S. Metallurgical Engineering. It is a required course for B.S. Environmental Engineering students taking the Metallurgical Engineering emphasis. COURSE OBJECTIVE: Students who satisfactorily complete this course will be able to apply chemical thermodynamics to analyze chemical processes and compute phase equilibria associated with metal production and performance. COURSE OUTCOMES: Students who satisfy the following outcomes will receive a passing grade . • Given sufficient but minimal mass flow information on an open process, the student shall calculate all unstated mass flows. Typical problems appear in Schuhmann’s text in chapters 2, and 3. • Given sufficient but minimal heat and mass flow information on an open process, the student shall calculate all unstated heat and mass flows. Typical problems appear in Schuhmann’s text in chapter 4. • Given isothermal activity data as a function of composition for a standard state, the student will be able to calculate ∆G° for a new standard state and the corresponding variation of activity coefficients in the new standard with respect to the new composition variable. • Given liquidus temperature and composition data for a phase diagram in which a pure component A is in equilibrium with the liquid, the student will be able to derive the equation for finding the activity of the liquid component A in the solution relative to the pure, liquid A. • Given the Fe-O-C phase diagram in which percent O2 vs T is plotted, the student will be provided the underlying equations and cite the required data for calculating any equilibrium line on the diagram. • The student will be able to calculate the cell potential for required for the reduction of any metal by molten salt electrolysis given ∆G0 of formation for the salt. This includes combined reactions and reduction from molten salt solutions such as encountered in the Hall Cell. • The student will be able to describe the fundamental problem of producing Zn from ZnO by carbothermic reduction and recommend at least two methods of effecting the recovery of metallic Zn. • The student will sketch the silica slag network, show the effect of basic component additions on the network, and describe the effect such additions have on slag viscosity and conductivity. The student must be able to cite at least five basic slag components. • Given a ternary phase diagram and the rules of interpretation, the student will determine the temperature and order of solidification from the liquid state at any specified bulk composition and will describe all phases present and their relative amounts at any given temperature. • Given activity coefficient data for a component in a metal phase, the corresponding data for the component in the oxidized state in a slag in equilibrium with the metal, the standard Gibbs energy for the oxidation, and the chemical potential of the oxidation agent, the student will determine the slag-metal distribution ratio of the component. A-24 SDSM&T: BS Metallurgical Engineering Program: Appendix A • Given an Ellingham diagram, the student will provide the order of oxidation in a specified matte smelting process. • The student will describe in detail all of the steps to performing a gold assay and the purpose of each step. • The student will describe the differences in process in a mini steel mill and an integrated steel mill. • The student will be able to determine the rate of free evaporation of liquid metals alloy components in vacuum using the Langmuir equation. The student will be given the solution composition, activity coefficient data for each component, their molecular weights, and the temperature. TOPICS: • • • • • • • • • • Lectures Cost, conservation, and concentration of mineral resources (2 classes) o Sampling o Process Outline o Library & Internet Resources Thermo Review (I class) o Phase Rule Ternary Phase Diagrams (4 classes) o (Handout) Roasting (10 classes) o Stability Diagrams (M-O-S, M-X-Y)•Roaster Diagrams•Mo Roasting Sintering and Calcination (1 class) Solution Thermodynamics (7 classes) o Temperature Dependence of Activity o Alternative Standard States o Activities From the Phase Diagram (Handout) o Gibbs-Duhem Integration using the Alpha Function (Handout) o Derivation and Application of the Gibb's Phase Rule (Handout) Processes by elemental group o Oxidation - reduction reactions (8 classes) o Smelting and converting reactions (6 classes) o Refining processes (3 classes) o Refractories and slags (2 classes) o Fused salt electrolysis (4 classes) Tests (3 or 4 classes) Laboratory projects Calculations laboratory: Stoichiometric calculations; heat balances; and mass balances (7 classes) High temperature laboratory exercises: calorimetry (1); slags (1); temperature measurement (1); gold assay (2); de-silvering of lead (1); phase diagram (1); lead recycling (1) CLASS SCHEDULE: 1:00 – 1:50 MWF MI 220 1:00 – 3:50 R MI 121 RELATION OF COURSE OUTCOMES TO PROGRAM OUTCOMES: (a), (b), (c), (e), (h), (i), (j), (k) CONTRIBUTION OF COURSE TO MEETING THE PROFESSIONAL COMPONENT: LABORATORY: yes ASSESSMENT AND EVALUATION: One Final Exam – required by all students Three or Four Hour Exams Homework Laboratory Reports A-25 SDSM&T: BS Metallurgical Engineering Program: Appendix A EXPECTATIONS: Metallurgical Thermodynamics College Calculus, Chemistry, Physics COMPUTER USAGE: Know Elementary Excel PREPARED BY: S. M. Howard A-26 SDSM&T: BS Metallurgical Engineering Program: Appendix A MET 330 PHYSICS OF METALS CATALOG DATA: MET 330 PHYSICS OF METALS (3-0) 3 credits. Prerequisite: MET 232. The fundamental principles of physical metallurgy with emphasis on the mathematical description of mechanisms that control the structure of materials. Topics are structure of metals, x-ray diffraction, elementary theory of metals, dislocations, slip phenomena, grain boundaries, vacancies, annealing and solid solutions. TEXTBOOK: Fundamentals of Physical Metallurgy, John D. Verhoeven, John Wiley & Sons, Inc., 1975. INSTRUCTOR: Dr. Michael West, Office Hours: 11:00-11:50 a.m. M, W, F REQUIRED/ELECTIVE: This course is required for all B.S. Metallurgical Engineering students. It is a technical elective for Mechanical and Chemical Engineering students. COURSE OBJECTIVES: The objective of this course is to introduce students to the physical structure of metals. Students will understand the basic crystal structures of most metals. Students will be able to draw the structure of a solidified pure metal and alloy ingot. Students will be able to quantify segregation in a metal casting. Students will understand the role of defects in crystals on diffusion in the solid state and mechanical properties. Students will also understand affects of grain size reduction, alloying, and dislocation density on strength and recrystallization temperature of a metal. COURSE OUTCOMES: • Given unit cell and crystal structure information, students will be able to determine volumetric, planar, and linear density within a crystal lattice. • Given atomic and structure information for metals, students will be able to predict the degree of solubility of solid solutions. • Given an x-ray powder diffraction intensity scan, students will be able to determine the crystal structure and lattice parameter for a metal. • Students will be able to calculate the resolved shear stress to cause slip in a metal crystal structure. • Given activation energy for vacancy formation, students will be able to calculate the equilibrium number of vacancies for a metal at high temperature. • Given diffusivity data for solid state diffusion, students will be able to estimate the concentration profile of a diffusing species in a metal using Fick’s 2nd law. • Given a distribution coefficient based on the phase diagram, students will be able to estimate the concentration gradient in a directionally solidified ingot. • Students will understand the nature of the energy barrier associated with homogeneous nucleation. Given degree of subcooling, students will be able to estimate the critical nucleus size for a metal. • Students will be able to describe the affects of grain size reduction, alloying, and dislocation density on strength and recrystallization temperature. A-27 SDSM&T: BS Metallurgical Engineering Program: Appendix A TOPICS COVERED: • Crystal Structure • Structure Determination • Plastic Deformation • Grain Boundaries • Dislocations • Vacancies • Solid State Diffusion • Solidification • Nucleation and Growth • Solid Solutions • Phase Diagrams • Recovery and Recrystallization • Phase Transformations CLASS SCHEDULE: 3 hours per week, MWF 8:00-8:50 AM (odd years) RELATIONSHIP OF COURSE TO PROGRAM OUTCOMES: (a) Apply Knowledge of Math, Science, and Engineering (c) Optimally Select Material and Design Materials Treatment and Production Processes (k) Use Engineering Techniques, Skills, and Tools Use Engineering Techniques, Skills, and Tools LECTURE: The course consists of a lecture portion that parallels the lab (MET 330L), both in terms of objectives and topics covered. LABORATORY: None CONTRIBUTION OF COURSE TO MEETING THE PROFESSIONAL COMPONENT: • The course prepares students in the basics of the structure of metals and provides students with the necessary basis to design important metallurgical processing techniques including casting, grain size reduction, homogenizing, cold working, and annealing. ASSESSMENT AND EVALUATION Two or Three Hour Exams One Final Examination Homework PERSON WHO PREPARED THIS DESCRIPTION AND DATE OF PREPARATION: Michael West, April 18, 2010 A-28 SDSM&T: BS Metallurgical Engineering Program: Appendix A MET 330L PHYSICS OF METALS LAB CATALOG DATA: MET 330L PHYSICS OF METALS LAB (0-1) 1 credit. Prerequisites: MET 232 and MET 231 Practical laboratory exercises that involve (1) x-ray diffraction methods, (2) scanning electron microscopy techniques for materials evaluations, (3) recovery, recrystallization and grain growth as it applies to annealing of materials. (4) optical microscopy as it applies to the microstructure of materials, and (5)thermomechanical processing of metals with limited regions of solid solubility. TEXTBOOK: Fundamentals of Physical Metallurgy, John D. Verhoeven, John Wiley & Sons, New York, 1974. Materials Science and Engineering: An Introduction, Seventh Edition, William D. Callister, John Wiley and Sons, 2003. INSTRUCTOR: Dr. Dana J. Medlin, Office Hours: 2:00-3:00 p.m. M-W-F REQUIRED/ELECTIVE: MET 330L is required for all B.S. Metallurgical Engineering Students COURSE OBJECTIVES: Professional level development of the relationship between microstructure structure of metals and alloys and mechanical & physical properties of materials. There is an emphasis on microstructural characterization and laboratory sessions where students create and evaluate various microstructures by heat treating and hot forging. COURSE OUTCOMES: • • • • • • • • • • Given any binary phase diagram with any invariant reaction, the student can discuss the initial and final microstructure through drawings and words formed during solidification and/or solid-state invariant reactions. In addition students can compute the fraction of phases present at any specified temperature and alloy composition. Students will be able to identify microstructures in various steels, cast irons, aluminum alloys, and copper alloys. Students will be able to use phase diagrams, hardenability data, TTT curves, IT curves and other information to develop specific microstructures by heat treating and hot forging. Students will be able to metallographically prepare these samples and verify the microstructures and hardnesses. Some basic blacksmithing skills are required to complete portions of this work. Students are expected to derive the homogeneous nucleation model and relate this model to the heterogeneous spherical cap model of nucleation as they relate to the solidification of metals. Students will understand the subject of growth kinetics in the solid state. Specifically about mechanisms relating to diffusion controlled and interface controlled growth. Students will understand precipitation hardening of metal alloys. Given a phase diagram, students can discuss the possibility of precipitate formation by a three step (1) solution heat treatment, (2) quench and (3) aging process. Students will understand the crystallography of martensite formation and the difference between dislocated and twinned martensite. In addition, students will understand the volumetric changes, hardness and strength changes associated with these phase transformations. Students will understand the iron - carbon system, aluminum alloy systems, and copper alloy systems. Given the Iron - carbon phase diagram and a alloy composition, the student can sketch and discuss the equilibrium microstructure developed at any temperature. They will also be able to apply this to the aluminum copper phase diagram and explain solution annealing and precipitation strengthening. Given the TTT diagram for a steel alloy, the student can provide the cooling path for: Annealing, normalizing, austempering and martempering and sketch the resulting microstructure. A-29 SDSM&T: BS Metallurgical Engineering Program: Appendix A • Given the composition of a steel alloy and table of Hardenability Multiplying Factors, the student can compute the ideal critical diameter for a quenched bar as a function of the severity of quench. TOPICS COVERED: Labs Supporting MET 330 Lecture Content • Manufacture binary solid solution alloy and eutectic alloys o Study microstructure as a function of the state of equilibrium • Create microstructures based on fundamental materials data. o Heat treat and hot forge steel and aluminum alloy samples. o Evaluate the microstructures with metallography and hardness testing. • Study properties of dislocation interacting with an interstitial atmosphere o Return of the yield point in low carbon steels • Study Strain-rate dependence of the flow stress Labs Supporting MET 332 Lecture Content • Conduct complete heat treatment of a precipitation hardening aluminum alloy and measure tensile and hardness properties • Conduct complete heat treatment of several steel alloys and measure the strengths and hardness peroperties. CLASS SCHEDULE: 3 hours per week Tu, 1:00-3:50 p.m. RELATIONSHIP OF COURSE TO PROGRAM OUTCOMES: (g) LABORATORY: The course laboratory parallels the lecture portion MET 330 and parts of MET 332, both in terms of objectives and topics covered. In addition, the laboratory stresses hands-on applications and a large technical communication component. CONTRIBUTION OF COURSE TO MEETING THE PROFESSIONAL COMPONENT: Technical writing is emphasized requiring comprehensive reports on must topics covered in lecture/laboratory activities. All laboratory projects and technical writing exercises are conducted in a teaming environment. PERSON WHO PREPARED THIS DESCRIPTION AND DATE OF PREPARATION: Dana J. Medlin, March 23, 2010. A-30 SDSM&T: BS Metallurgical Engineering Program: Appendix A MET 332 THERMOMECHANICAL TREATMENTS CATALOG DATA: MET 332 THERMOMECHANICAL TREATMENTS (3-0) 3 credits. Prerequisite: Met 232 and concurrent registration in MET 320. The relationship between the microstructure, crystal structure, and the properties of materials. Topics covered are the iron-carbon system, hardenability of iron base alloys, stainless steels, cast irons, aluminum, copper and magnesium. Concepts of heat treatment, age hardening, dispersion hardening, and hot and cold working correlated with the modification of the structure and physical and mechanical properties. TEXTBOOK: Structure and Properties of Engineering Alloys, Second Edition, William F. Smith, McGrawHill, 1993. INSTRUCTOR: Dr. Dana J. Medlin, Office Hours: 2:00-3:00 p.m. MWF REQUIRED/ELECTIVE: MET 332 is required for all B.S. Metallurgical Engineering students. COURSE OBJECTIVES: To study of the relationships between the crystal structure and the microstructure, and the physical and mechanical properties of materials and to achieve their control. Calculation of free energies of solid solutions, quantitative prediction of solidification microstructures, homogenization and carburization of iron-based alloys, calculations of driving forces for homogeneous and heterogeneous nucleation, evaluation of casting defects, segregation and porosity, calculation of growth kinetics in diffusion and interface controlled transformations, evaluation of microstructure and strength of martensite, evaluation of microstructure and strength in precipitation hardening systems, evaluation of microstructure and strength in dispersion hardening systems, design of microstructures and thermomechanical treatments. Understanding similar processes in aluminum alloys, tool steels, aluminum alloys, copper alloys, titanium alloys, and nickel alloys. COURSE OUTCOMES: • • • • • • • Given any binary phase diagram with any invariant reaction, the student can discuss the initial and final microstructure through drawings and words formed during solidification and/or solid-state invariant reactions. In addition students can compute the fraction of phases present at any specified temperature and alloy composition. Students will understand the relationship between processing, microstructures, properties and performance of carbon steels, alloy steels, cast irons, aluminum alloys copper alloys, stainless steels, tool steels, titanium alloys, and nickel alloys. Students will understand the steel making process, ingot and continuous solidification processes, microstructures, heat treatments, mechanical processing, national and international alloy designations, and surface hardening processes. Students will understand basic technical terminology to specific alloy groups such as annealing, stress relief, normalizing, tempering, martempering, austempering, quenching, solution annealing, precipitation hardening, over aging, sensitization, work hardening, cold rolling, carburing, nitriding, etc. Students will understand diffusion topics such as homogenization and carburization. Several solutions to Fick’s second law are developed in class and used to solve engineering problems. Students will understand alloy steels and the affects of alloy composition on performance. In addition, students will understand how to use TTT curves, IT curves, hardenability data to design specific alloy thermo-mechanical processes. Students will understand the aluminum alloy designation system, aluminum refining processes, casting methods, work hardening operations, solution and aging treatments, and the affect of alloying on specific properties and processing. A-31 SDSM&T: BS Metallurgical Engineering Program: Appendix A • • • Students will know the stainless steel designation systems, types of stainless steels, thermo-mechanical processing methods, corrosion resistance issues, limitations, and processing cautions. Students will understand the above topics for cast irons, tool steels, copper alloys, titanium alloys and nickel based alloys. Students will be able to design and select alloys for specific engineering applications. TOPICS COVERED: • • • • • • • • Binary phase diagrams Solidification of metals Nucleation and growth kinetics Precipitation Hardening Dispersion hardening Deformation twinning and martensite reactions The iron-carbon alloy system, aluminum alloy system, copper alloys system, titanium alloy system The processing of steels, aluminum alloys, tool steels, stainless steels, copper alloys, titanium alloys CLASS SCHEDULE: Lecture: 3 hours per week, 1:00-1:50 pm, MWF RELATIONSHIP OF COURSE TO PROGRAM OUTCOMES: (a), (c) CONTRIBUTION OF COURSE TO MEETING THE PROFESSIONAL COMPONENT: The course concepts are applied to the design and manufacture of materials microstructures thermomechanical treatments and ranges of physical and mechanical properties. PERSON WHO PREPARED THIS DESCRIPTION AND DATE OF PREPARATION: Dana Medlin, March 23. 2010. A-32 SDSM&T: BS Metallurgical Engineering Program: Appendix A MET 351: METALLURGICAL ENGINEERING DESIGN I CATALOG DATA: MET 351 – METALLURGICAL ENGINEERING DESIGN I; (2-0) Credits Prerequisites: Junior standing or graduation within five semesters, MET 220, MET 232 This course is the first semester of a two-course sequence in Junior Metallurgical Engineering Design that consist of both lectures and design practice sessions. The following topics are covered: Introduction to engineering design. Compare the scientific method with the engineering design method. Define the concept of need as it pertains to the design process. Develop skills associated with the use of modern and classical sources of information. Lectures on modeling and simulation, statistical process control, brainstorming, teaming, the creative process, economic evaluation, materials selection processes interaction of materials, and materials processing topics are presented. Focus on the design process, and the design method. The development of interdisciplinary teams is a high priority. TEXTBOOK: (OPTIONAL) Textbook: ENGINEERING DESIGN, A Materials and Processing Approach, George E. Dieter, McGraw-Hill Company, Third Edition, 2000. INSTRUCTOR: Dr. Stanley M. Howard Office: MI 114 Office Hours: MWF 10:00 to 11:00 Phone: (605) 394-1282, Fax: (605) 394-3369, e-mail: Stanley.howard.sdsmt.edu REQUIRED/ELECTIVE MET 351 is required for all B.S. Metallurgical Engineering students EXPECTATIONS: The course focuses on the presentation of two hours per week of design lectures and on the development of Junior Mini Design Projects (JMDP) with vertical and horizontal integration of concepts from all areas of Metallurgical Engineering. The student is expected to put together the fundamental and applied knowledge acquired during the previous years of the engineering tenure. This means a comprehensive effort involving most of the components of real-world design projects. Specifically the student is expected to acquire a good working knowledge of: • Principles of product and process design • Problem solving skills • Analysis skills on materials microstructure/property relationships • Communication skills, both oral and written COURSE OBJECTIVES: The objectives of this course are to provide hands on practical experience on Metallurgical Engineering Design. Students develop their projects by working in interdisciplinary teams under the direction and supervision of one or more Faculty mentors. During the development of the course the students will demonstrate acquire skills to: • Assessment of need • Proposal preparation • Definition of design requirements • Gather information • Conceptualize various solutions • Evaluation of design concepts and select a candidate design • Work in an interdisciplinary team environment • Communicate the design effectively by written reports and oral presentations CLASS SCHEDULE: MET 351 classes will meet Mondays and Wednesdays 3:00-3:50 in MI 320 and MI 220. An exam in addition to an oral presentation and a written report on each JMDP are required. TOPICS: A-33 SDSM&T: BS Metallurgical Engineering Program: Appendix A Orientation for the Design Sessions, Presentation and Discussion of the Design Program, Design Process and Projects, Literature Search , Brainstorming, Design of Experiments, Ethics, Creative Process, Process Analysis I, Junior Mini Design Projects. COMPUTER USAGE: As required by lectures and projects COURSE OUTCOMES: During this course students will demonstrate the ability to: • Define the problem and establish the project specifications and constrains • Gather information and establish the state of the art on the design science and technology • Conceptualize various concept solutions to the design problem • Use decision matrices for the selection of the candidate solution • Establish the candidate design and the matrix of tasks needed to achieve this design • Establish a project schedule • Work effectively in a team environment • Write progress and final design reports • Make effective oral presentations RELATION OF COURSE OUTCOMES TO PROGRAM OUTCOMES: (d), (e), (f), (g) LABORATORY: As required by projects ASSESSMENT AND EVALUATION: The course objectives are evaluated by the following methods: • Written reports and oral presentations • Self-assessment of Team Effectiveness Student Performance is determined by the following methods: • 15% Design Reviews • 15% Design Fair/Review • 15% Oral presentations • 15% Written Reports • 15% Professionalism • 15% Progress Meeting Project Goals • 10% Assessment Tool Performance and Participation (Team Assessment, Survey, and Exit Exam) PREPARED BY: Dr. Stanley M. Howard Professor of Materials and Metallurgical Engineering A-34 SDSM&T: BS Metallurgical Engineering Program: Appendix A MET 352:METALLURGICAL ENGINEERING DESIGN II CATALOG DATA: MET 352 – METALLURGICAL ENGINEERING DESIGN I; 1 (1-0) Credits Prerequisites: Junior standing or graduation within five semesters, MET 220, MET 232, MET 351. This course is the second semester of a two-course sequence in Junior Metallurgical Design that involve both lectures and design practice sessions. It is a continuation of MET 351. Topics are designed to incorporate engineering standards and realistic constrains, including most of the following considerations: economic, ethical, environmental and social. Focus on the design process, and the design method. The development of interdisciplinary teams is a high priority. The course integrates vertically and horizontally concepts from all areas of Metallurgical Engineering into a practical design project designed to train the students in the design practice. Fundamentals of the design process, specifications, decision-making, materials selection, materials process, experimental design, statistic process control and preliminary design are the focus. This course consists in the students playing the role of apprentices to design by teaming up with the interdisciplinary senior students in the senior capstone design projects. TEXTBOOK: Textbook: ENGINEERING DESIGN, a Materials and Processing Approach, George E. Dieter, McGraw-Hill Company, Third Edition, 2000. Reference: THE ENGINEERING DESIGN PROCESS, Atila Ertas and Jesse C. Jones, John Wiley & Sons, Inc., 1993. INSTRUCTOR: Dr. Stanley M. Howard Office: MI 114 Office Hours: MWF 10:00 to 11:00 Phone: (605) 394-1282, Fax: (605) 394-3369, e-mail: Stanley.howard.sdsmt.edu EXPECTATIONS: The course focuses on the development and completion of a Design Project with vertical and horizontal integration of concepts from all areas of Metallurgical Engineering. The students are expected to put together the fundamental and applied knowledge acquired during the previous years of the engineering tenure. This means a comprehensive effort involving most of the components of real-world industrial design projects. This means a comprehensive effort involving most of the components of real-world industrial design projects. Specifically the students are expected to have a good working knowledge of: • Principles of product and process design • Problem solving skills • Analysis skills on materials microstructure/property relationships • Communication skills, both oral and written • Materials Design and Materials Manufacture COURSE OBJECTIVES: The objectives of this course are to provide hands on practical experience on Metallurgical Engineering Design. Students participate as apprentices to design in The Interdisciplinary Senior Capstone Design Projects (IDSCDP) by working in teams under the direction and supervision of one or more Faculty mentors. In addition Junior students have an opportunity to team up in Interdisciplinary Senior Capstone Design Projects were they play the role of apprentices to the design process. During the development of the course the students will demonstrate acquire skills to: • Assessment of need • Proposal preparation • Definition of design requirements • Gather information • Conceptualize various solutions • Evaluation of design concepts and select a candidate design • Work in an interdisciplinary team environment • Communicate the design effectively by written reports and oral presentations A-35 SDSM&T: BS Metallurgical Engineering Program: Appendix A CLASS SCHEDULE: MET 352 classes will normally be scheduled Monday and Wednesday from 3:00-3:50 PM in MI 220; however much of the course work is performed in the various design laboratory staging areas throughout the MI Building and Foundry Laboratory. TOPICS: Students will play the role of apprentices to Design Interdisciplinary Junior/Senior Design Projects. Topics are designed to incorporate engineering standards and realistic constrains, including most of the following considerations: economic, ethical, environmental and social. Focus on the design process, and the design method. The development of interdisciplinary teams is a high priority. COMPUTER USAGE: As required by lectures and projects COURSE OUTCOMES: During this course students will demonstrate the ability to: • Work effectively in a team environment • Integrate knowledge, vertically and horizontal and apply analytical tools from a variety of courses. • Develop and implement experimental plans to evaluate possible solutions. • Produce archival design drawings • Manage the project effectively by using a project schedule and other management tools. • Develop and implement appropriate and detailed manufacturing plans. • Write progress and final design reports, incorporating ethical, environmental and societal issues pertinent to the specific ISCDP. • Make effective oral presentations incorporating in the discussion ethical, environmental and societal issues pertinent to the specific ISCDP. • Test and Evaluate Prototype performance. RELATION OF COURSE OUTCOMES TO PROGRAM OUTCOMES: (d), (e), (f), (g) LABORATORY: As required by projects ASSESSMENT AND EVALUATION: The course objectives are evaluated by the following methods: • Written reports and oral presentations • Self-assessment of Team Effectiveness Student Performance is determined by the following methods: • 15% Design Reviews • 15% Design Fair/Review • 15% Oral presentations • 15% Written Reports • 15% Professionalism • 15% Progress Meeting Project Goals • 10% Assessment Tool Performance and Participation (Team Assessment, Survey, and Exit Exam) PREPARED BY: Dr. Stanley M. Howard Professor of Materials and Metallurgical Engineering A-36 SDSM&T: BS Metallurgical Engineering Program: Appendix A MET 422 TRANSPORT PHENOMENA (4-0) 4 credits. Prerequisite: MATH 321 and concurrent enrollment in MET 320. The principles of momentum, heat and mass transfer and their application to metallurgical engineering. Topics covered include thermal conductivity, mass diffusion, mechanisms of transport, Fourier’s and Fick’s Laws, shell balance, boundary conditions, equations of change, unsteady-state transport, mass and heat distributions in turbulent flow, and interphase transport. TEXTS G. H. Geiger and D. R. Poirier, Transport Phenomena in Metallurgy, Addison-Wesley Publishing INSTRUCTOR Dr. S. M. Howard [email protected] MI 114 Ph. 394 -1282 Open Office Policy REQUIRED/ELECTIVE MET 422 is required for all B.S. Metallurgical Engineering. It is a required course for B.S. Environmental COURSE OBJECTIVE Students who satisfactorily complete this course will be able to determine velocity profiles in laminar flow systems, drag forces in turbulent flow systems, unsteady-state temperature profiles in isotropic simple solids, heat fluxes through boundary layers, net heat fluxes among gray surfaces from radiation, mass transfer rates across interphase boundaries. COURSE INSTRUCTIONAL OUTCOMES • • • • • • • • • • • • • • Students are expected to write Newton’s Law, Fourier’s Law, and Fick’s Law and describe the analogies among them. Students will perform shell balances for momentum, heat, and mass transfer and obtain the differential equation describing the velocity, temperature, and concentration gradient. Students are expected to understand the difference between Newtonian and non-Newtonian flows. Students will be able to reduce the Equations of Continuity and Change for rectangular, cylindrical and spherical coordinates to the terms applicable for a specified condition. Students will be able to derive from linear, steady-state flow distributions in laminar flow volumetric and average flow equations. Students provided a set of independent variables upon which a dependent variable depends will reduce the set to a dimensionless set using Buckingham Pi Theory. Students will be able to design packed and fluidized beds for given system for uniform particles given their density, shape, and size and the fluid’s rheolgical properties. Students must determine the modes of heat transfer (conduction, convection, and radiation) and describe the governing equations for each mode. Students are expected to calculate the heat transfer rate for convective heat transfer given heat transfer correlation and its pertinent parameters. Students will determine heat loss from radiative systems using Kirchoff Loop electric analog solution method. Students will solve 1D USS and 2D SS heat transfer and mass transfer problems using spreadsheets. Students will determine the concentration dependency of diffusivity. Students will be able to derive differential equations describing diffusion through a stagnant gas film, a moving gas stream, and a falling liquid film. Students will describe the mathematical similarities between turbulent convective heat transfer and turbulent diffusion including the correspondence between dimensionless groups. TOPICS • Introduction to momentum, energy and mass transfer analogies between Newton's, Fourier's, and Fick's Laws (1) • • Theoretical and semi-empirical equations for viscosity of gases, liquids, and molten slags (3) Newtonian and non-Newtonian fluids (1) A-37 SDSM&T: BS Metallurgical Engineering Program: Appendix A • • • • • • • • • • • • • • • • • • • Laminar flow and momentum balances: flow of a falling film;flow through a circular tube (3) Equations of continuity: rectangular volume, arbitrary shape using vectors (3) Substantial time derivative; cf total and partial time derivatives (2) General equations of momentum transfer: Navier-Stokes, Euler equations (2) Applications of the general equation of motion: flow through a long vertical cylindrical duct Couette-Hatschek viscometer, creeping flow around a sphere; flow near the leading edge of a flat plate Dimensional analysis: Re, Fr numbers (1) Turbulent flow: time-smoothed quantities Interphase transport: friction factor (2) Flow through packed and fluidized beds (4) Theoretical and semi-empirical equations for thermal conductivity of fluid and solids (1) Heat conduction flat plates, cylinders through composite walls with generation (4) Heat transfer with forced and natural convection (4) Transient systems (4) Solidification heat transfer (2) Dimensional analysis: Nu, Gr numbers (1) Molar and mass flux Theoretical and semiempirical equations for diffusivity of gases, liquids and ionic species (3) Diffusion in solids of gas through thin film, concentration dependent diffusivity transient diffusion (3) Mass transfer in fluid systems diffusion through a stagnant gas film, diffusion in a moving gas stream, diffusion into a falling liquid film, forced convection (4) Dimensional analysis: Sh, Sc numbers (1) CLASS SCHEDULE 11:00 – 11:50 MWF MI 222 RELATION OF COURSE OUTCOMES TO PROGRAM OUTCOMES a) Apply Knowledge of Math, Science, and Engineering b) Optimally Select Material and Design Materials Treatment and Production Processes c) Identify, Formulate, and Solve Engineering Problems CONTRIBUTION OF COURSE TO MEETING THE PROFESSIONAL COMPONENT • • This course prepares students in the basics of transport Phenomena and, therefore, provides students with the necessary basis to design, operate and optimize metallurgical processes. Ethical and professional conducts are emphasized throughout the course and also emphasized is global awareness in engineering. LABORATORY: None ASSESSMENT AND EVALUATION One Final Exam – required by all students Three or Four Hour Exams Homework EXPECTATIONS Metallurgical Thermodynamics College Calculus, Chemistry, Physics COMPUTER USAGE • • • Excel VBA MathCad or MATLAB PREPARED BY S. M. Howard A-38 SDSM&T: BS Metallurgical Engineering Program: Appendix A MET 433 PROCESS CONTROL CATALOG DATA: MET 433 PROCESS CONTROL (3-0) 3 credits. Prerequisites: MATH 321 and senior standing. Analysis and design of process control systems for industrial processes, including controller tuning and design of multivariable control schemes. This course is cross-listed with CBE 433. TEXTBOOK: “Principles and Practice of Automatic Process Control”, C.A. Smith and A.B. Corripio, 3rd Ed, Wiley, 2006 INSTRUCTOR: Jason C. Hower, EEP119, 394-2627 (w), [email protected] Office hours: 2:00-3:00pm MWF EXPECTATIONS: • Energy and material balances; • Application of ordinary differential equations. COURSE OBJECTIVES: To provide students with a working knowledge required to understand and solve practical problems which require both process dynamic analysis, and basic process-control theory. CLASS SCHEDULE: 12:00-12:50 pm MWF, C303 TOPICS: • • • • Dynamic process modeling in Laplace space Feedback control methods Control algorithms and tuning methods Feedforward and cascade control methods COMPUTER USAGE: Students are expected to use computer software (Excel, Polymath, EES, Maple) to assist in solving complicated equations involving numerical solutions, integration, and simple ODEs. COURSE OUTCOMES: After successful completion of this course a student is expected to be able to: 1. Model the dynamic behavior of physical processes and automatic control systems using algebraic and differential equations, and by using block diagrams representing the Laplace transforms of those equations. 2. Tune feedback controllers to produce a desired mode of response. 3. Identify and sketch graphs illustrating overdamped, critically damped, underdamped, undamped and unstable systems, and predict which response will occur based on the transfer functions describing a system. 4. Model complex process behavior using empirical first-order-plus-dead-time models, and tune automatic controllers based on those process models. 5. Illustrate control techniques and response modes using simulation software. 6. Explain advanced control techniques of feed-forward and cascade control using block diagrams, process and instrumentation diagrams, and time-domain graphs. 7. Explain and use concepts of statistical process including statistics of central tendency and variability, control charts, and hypothesis testing. RELATION OF COURSE TO PROGRAM OUTCOMES: (a), (b), (c), (e), (g), and (k) A-39 SDSM&T: BS Metallurgical Engineering Program: Appendix A LABORATORY: None ASSESSMENT AND EVALUATION: • Quizzes • Homework • Final Exam PREPARED BY: Jason Hower, March 12, 2010 A-40 SDSM&T: BS Metallurgical Engineering Program: Appendix A MET 440/540 MECHANICAL METALLURGY CATALOG DATA: MET 440/540 MECHANICAL METALLURGY (3-0) 3 credits. Prerequisite: Met 232and concurrent or completion in EM 217. A course concerned with the response of metals to loads. Areas covered include elastic and plastic deformation under different force systems, fracture, fatigue, creep, residual stresses, and general fundamentals of metal working. Students enrolled in MET 540 will be held to a higher standard than those enrolling in MET 440. TEXTBOOK: “Mechanical Metallurgy,” by G. E. Dieter, McGraw Hill, Third Edition, 1986. INSTRUCTOR: Dr. Dana J. Medlin, Office Hours: 3:00-4:00 p.m. MWF REQUIRED/ELECTIVE: MET 440 is required for all B.S. Metallurgical Engineering students. COURSE OBJECTIVES: To rationalize, predict, control and change the response of metals and alloys to forces and loads in order to prevent failure, and control plastic flow (deformation processing). Determine the state of stress using Mohr’s circle, calculation of elastic stresses from elastic strains, stress distribution and stress concentration in mechanical components, strength theories for ductile and brittle materials, yield surfaces and yield envelops, calculation of final dimensions and final state of stress in mechanical components, design with linear elastic and elastic-plastic fracture mechanics, design for fatigue in structural components, determine stress concentrations and basic fracture mechanics, design for creep in structural components. COURSE OUTCOMES: • Graphical and analytical determination of a state of stress in mechanical components. Vector and tensor representation in different system of axis. Calculation of elastic stresses from elastic strains and elastic stress/strain relationships. • Stress distribution and stress concentration in mechanical components. • Strength theories for design in brittle and ductile materials. Yield surfaces and yield envelops. • Given the original dimensions of a mechanical component and the original tridimensional state of stress, calculate the final dimensions and the final state of stress in the mechanical component. • Calculation in engineering materials of the: (a) theoretical cohesive tensile strength, (b) cohesive tensile strength from the stress concentration point of view, establishment of the fracture stress by the Griffith’s equations and (d) establishment of the fracture stress by the Griffith-Orowan equations. • Measurement of the fracture toughness of engineering materials: Plane strain, COD, CTOD, J integral and R curves. Calculation of plasticity corrections. • Calculation of dimensions, failure stresses and failure envelopes in mechanical components using linear elastic fracture mechanics and fracture theories for design. • Criteria for the fatigue design of mechanical components including fatigue crack initiation and fatigue crack propagation. Calculation of the dimensions and fatigue life of mechanical components under specific fatigue parameters. • Establishment of creep mechanisms and plotting of creep data for engineering design. Working knowledge of creep deformation maps. • Calculation of constants in creep equations, creep stresses and life time, in the creep design of engineering components. • Introduction to the methodologies for evaluating failure analysis of metallic components. • Calculation of stress intensity factors, strain energy release rates, fracture toughness, plane strain toughness testing methods, and toughness of materials. TOPICS COVERED: • Introduction (Mechanical Behavior under 1D Stress) • Macroscopic theory of elasticity • Macroscopic theory of plasticity • Strengthening mechanisms A-41 SDSM&T: BS Metallurgical Engineering Program: Appendix A • • • • • Fracture Fracture mechanics Fatigue of metals Creep and stress rupture Brittle fracture and impact testing CLASS SCHEDULE: Lecture: 3 hours per week, 8:00-8:50 am, MWF RELATIONSHIP OF COURSE TO PROGRAM OUTCOMES: (a), (b), (c), (e), (g), (k) CONTRIBUTION OF COURSE TO MEETING THE PROFESSIONAL COMPONENT: The course concepts are applied to the design and manufacture of materials and structural components in order to prevent failure and control plastic flow in deformation processing. Ethical practice is a frequent discussion item in MET 440, specifically, the role engineer’s play in sound manufacture of materials and structural components. PREPARED BY: Dana Medlin, March 23, 2010. A-42 SDSM&T: BS Metallurgical Engineering Program: Appendix A MET 464: METALLURGICAL ENGINEERING DESIGN III CATALOG DATA: MET 464 – METALLURGICAL ENGINEERING DESIGN III; (0-2) Credits Prerequisites: Senior standing or graduation within three semesters, MET 351, MET352 This course is the first semester of a two-course sequence in Interdisciplinary Senior Capstone Design Project (ISCDP) that involve both lecture and design practice sessions. The course integrates vertically and horizontally concepts from all areas of Metallurgical Engineering into a practical senior capstone design project design to train the students in the design practice. Fundamentals of the design process, specifications, decision-making, materials selection, materials process, experimental design, statistic process control and preliminary design are the focus. The major part of this course consists in the development of the senior capstone design project. TEXTBOOK: (OPTIONAL) Textbook: ENGINEERING DESIGN, A Materials and Processing Approach, George E. Dieter, McGraw-Hill Company, Third Edition, 2000. INSTRUCTOR: Dr. Stanley M. Howard Office: MI 114 Office Hours: MWF 10:00 to 11:00 Phone: (605) 394-1282, Fax: (605) 394-3369, e-mail: Stanley.howard.sdsmt.edu EXPECTATIONS: The course focuses on the development and completion of Interdisciplinary Senior Capstone Design Projects (ISCDPs) with vertical and horizontal integration of concepts from all areas of Metallurgical Engineering. The students are expected to put together the fundamental and applied knowledge acquired during the previous years of the engineering tenure. This means a comprehensive effort involving most of the components of real-world industrial design projects. Specifically the students are expected to have a good working knowledge of: • Principles of product and process design • Problem solving skills • Analysis skills on materials microstructure/property relationships • Communication skills, both oral and written • Materials design and materials manufacture Both a Preliminary and Final Design Review will be required as part of the combined MET 464/465 sequence. Monthly oral presentation and written summary progress reports are required. Students will present Monthly Oral Report Presentation and submit Monthly Written Reports. COURSE OBJECTIVES: The objectives of this course are to provide hands on practical experience on Metallurgical Engineering Design. Students develop their projects by working in interdisciplinary teams under the direction and supervision of various faculty mentors from various departments as appropriate. During the development of the course the students will engage in the following activities: • Assessment of need • Definition of design requirements • Gather information • Conceptualize various solutions • Evaluation of design concepts and select a candidate design • Work in an interdisciplinary team environment • Communicate the design effectively by written reports and oral presentations CLASS SCHEDULE: MET 464 classes will normally be scheduled Monday and Wednesday from 3:00-3:50 PM in MI 220; however much of the course work is performed in the various design laboratory staging areas throughout the MI Building and Foundry Laboratory. A-43 SDSM&T: BS Metallurgical Engineering Program: Appendix A TOPICS: Interdisciplinary Senior Capstone Design Projects COMPUTER USAGE: As required by projects COURSE OUTCOMES: During this course students will demonstrate the ability to: • Work effectively in a team environment • Integrate knowledge, vertically and horizontal and apply analytical tools from a variety of courses. • Develop and implement experimental plans to evaluate possible solutions. • Produce archival design drawings • Manage the project effectively by using a project schedule and other management tools. • Develop and implement appropriate and detailed manufacturing plans. • Write progress and final design reports, incorporating ethical, environmental and societal issues pertinent to the specific ISCDP. • Make effective oral presentations incorporating in the discussion ethical, environmental and societal issues pertinent to the specific ISCDP. • Test and Evaluate Prototype performance. RELATION OF COURSE OUTCOMES TO PROGRAM OUTCOMES: (c), (d), (e), (f), (g), (h) LABORATORY: As required by projects ASSESSMENT AND EVALUATION: The course objectives are evaluated by the following methods: • Written reports and oral presentations • Self-assessment of Team Effectiveness Student Performance is determined by the following methods: • 15% Design Reviews • 15% Design Fair/Review • 20% Oral presentations • 20% Written Reports • 15% Professionalism • 15% Progress Meeting Project Goals PREPARED BY: Dr. Stanley M. Howard Professor of Materials and Metallurgical Engineering A-44 SDSM&T: BS Metallurgical Engineering Program: Appendix A MET 465:METALLURGICAL ENGINEERING DESIGN IV CATALOG DATA: MET 465 – METALLURGICAL ENGINEERING DESIGN IV; 1(0-1) Credits Prerequisites: Senior standing or graduation within three semesters, MET 351, MET352, MET 465. This course is the second semester of a two-course sequence in Interdisciplinary Senior Capstone Design Project (ISCDP) that involves design practice sessions. It is the continuation of MET 464. The course integrates vertically and horizontally concepts from all areas of Metallurgical Engineering into a practical senior capstone design project design to train the students in the design practice. Fundamentals of the design process, specifications, decisionmaking, materials selection, materials process, experimental design, statistic process control and preliminary design are the focus. This course consists in the development and completion of the senior capstone design project. TEXTBOOK: (OPTIONAL) Textbook: ENGINEERING DESIGN, a Materials and Processing Approach, George E. Dieter, McGraw-Hill Company, Third Edition, 2000. Reference: THE ENGINEERING DESIGN PROCESS, Atila Ertas and Jesse C. Jones, John Wiley & Sons, Inc., 1993. INSTRUCTOR: Dr. Stanley M. Howard Office: MI 114 Office Hours: MWF 10:00 to 11:00 Phone: (605) 394-1282, Fax: (605) 394-3369, e-mail: Stanley.howard.sdsmt.edu EXPECTATIONS: The course focuses on the development and completion of Interdisciplinary Senior Capstone Design Projects (ISCDPs) with vertical and horizontal integration of concepts from all areas of Metallurgical Engineering. The students are expected to put together the fundamental and applied knowledge acquired during the previous years of the engineering tenure. This means a comprehensive effort involving most of the components of real-world industrial design projects. Specifically the students are expected to have a good working knowledge of: • Business practices • Entrepreneurialism • Ethical practice and industrial safety • Principles of product and process design • Problem solving skills • Analysis skills on materials microstructure/property relationships • Communication skills, both oral and written • Materials design and materials manufacture Both a Preliminary and Final Design Review will be required as part of the combined MET 464/465 sequence. Monthly oral presentation and written summary progress reports are required. Students will participate in the Annual Design Fair, present a Final Oral Report Presentation, and submit a Final Written Report. COURSE OBJECTIVES: The objectives of this course are to provide hands on practical experience on Metallurgical Engineering Design. Students develop their projects by working in interdisciplinary teams under the direction and supervision of various faculty mentors from various departments as appropriate. During the development of the course the students will engage in the following activities: • Assessment of need • Definition of design requirements • Gather information • Conceptualize various solutions • Evaluation of design concepts and select a candidate design • Work in an interdisciplinary team environment • Communicate the design effectively by written reports and oral presentations A-45 SDSM&T: BS Metallurgical Engineering Program: Appendix A CLASS SCHEDULE: MET 465 classes will normally be scheduled Monday and Wednesday from 3:00-3:50 PM in MI 220; however much of the course work is performed in the various design laboratory staging areas throughout the MI Building and Foundry Laboratory. TOPICS: Interdisciplinary Senior Capstone Design Projects COMPUTER USAGE: As required by projects COURSE OUTCOMES: During this course students will demonstrate the ability to: • Work effectively in a team environment • Integrate knowledge, vertically and horizontal and apply analytical tools from a variety of courses. • Develop and implement experimental plans to evaluate possible solutions. • Produce archival design drawings • Manage the project effectively by using a project schedule and other management tools. • Develop and implement appropriate and detailed manufacturing plans. • Write progress and final design reports, incorporating ethical, environmental and societal issues pertinent to the specific ISCDP. • Make effective oral presentations incorporating in the discussion ethical, environmental and societal issues pertinent to the specific ISCDP. • Test and Evaluate Prototype performance. RELATIONSHIPS OF COURSE OUTCOMES TO PROGRAM OUTCOMES: (c), (d), (e), (f), (g), (h) ASSESSMENT AND EVALUATION: The course objectives are evaluated by the following methods: • Written reports and oral presentations • Graduating Senior Exit exam • Graduating Senior survey • Self-assessment of Team Effectiveness Student Performance is determined by the following methods: • 15% Design Reviews • 15% Design Fair/Review • 15% Oral presentations • 15% Written Reports • 15% Professionalism • 15% Progress Meeting Project Goals • 10% Assessment Tool Performance and Participation (Team Assessment, Survey, and Exit Exam) PREPARED BY: Dr. Stanley M. Howard Professor of Materials and Metallurgical Engineering A-46 SDSM&T: BS Metallurgical Engineering Program: Appendix A Metallurgical Engineering Elective Courses MET 426/526 MET 430/430L MET 443 MET 450/550 MET 455/545 Steelmaking Weld. Engr. & Design of Welded Struct. Composite Materials Forensic Engineering Oxidation and Corrosion of Metals A-47 SDSM&T: BS Metallurgical Engineering Program: Appendix A MET 426/526 STEELMAKING (3-0) 3 credits. Prerequisites: MET 320 or graduate standing. Chemical reactions and heat and mass transport phenomena associated with the production of steel. Unit operations studied include the blast furnace, the basic oxygen furnace, the electric arc furnace, and selected direct reduction processes. Students enrolling in MET 526 will be held to a higher standard than those enrolling in MET 426. TEXTBOOK: The Making Shaping & Treating of Steel (Steelmaking and Refining Volume)11th ed., Iron & Steel Institute, Pittsburgh. http://www.steelfoundation.org/publications/msts.htm Stock Number R34, $95. INSTRUCTOR: Dr. S. M. Howard [email protected] MI 114 Ph. 394 -1282 Open Office Policy REQUIRED/ELECTIVE: MET 326/526 is an elective course COURSE OBJECTIVE: Students who satisfactorily complete this course will be able to perform the thermochemical computations and analyses needed for iron and steel production. COURSE OUTCOMES: TOPICS • • • • • • • • • • • • • • • • • • • Overview of Steel Industry (2 class) History, Integrated Mills, Mini Mills, Direct Reduction Plants Solution Thermodynamics (7 classes) Alternative Standard States( 1 wt % Standard State), Interaction Coefficients Reduction Processes (7 classes) Oxygen Potential, Ellingham Diagrams, Blast Furnace, Kinetic Studies Refining Processes & Principles (10 classes) Impurity Treayment, Oxidation Potential, Basic Oxygen Furnace, Alternative Methods Deoxidation ( 3 classes) Deoxidant Addition, Sparging, vacuum Mini Mill Processing (3 classes) Tramp Elements, Ladle Metallurgy, Quality Direct Reduction Processes (3 classes) Tramp Elements, Ladle Metallurgy, Quality Specialty Steels (3 classes) Stainless Steel, AOD Process Continuous Casting (2 classes) Carburization (3 classes) Tests (3 classes) CLASS SCHEDULE: 12:00 - 12:50 MWF MI 320 RELATION OF COURSE OUTCOMES TO PROGRAM OUTCOMES: (a), (e) CONTRIBUTION OF COURSE TO MEETING THE PROFESSIONAL COMPONENT: This course contributes to the one and one-half years of engineering topics consisting of engineering sciences A-48 SDSM&T: BS Metallurgical Engineering Program: Appendix A LABORATORY: None ASSESSMENT AND EVALUATION: One Final Exam – required by all students Three Hour Exams Homework EXPECTATIONS: College Calculus, Chemistry, Physics, Metallurgical Thermodynamics COMPUTER USAGE Intermediate Excel PREPARED BY S. M. Howard, 6/2010 A-49 SDSM&T: BS Metallurgical Engineering Program: Appendix A MET 430/430L PHYSICS OF METALS CATALOG DATA: MET 430/430L WELDING ENGINEERING AND DESIGN OF WELDED STRUCTURES (2-1) 3 credits. Introduces the state-of-art in welding processes and technology. Discusses fundamentals of the fabrication welded structures by introducing basics of solidification in welds, metallurgy of welds, fatigue and fracture in welds, joint design and weld defects and inspection. Laboratory exercises will focus on advanced welding processes, characterization, and materials testing methods. TEXTBOOK: The Procedure Handbook of Arc Welding, 14th ed., James F. Lincoln Arc Welding Foundation, 1994. INSTRUCTOR: Dr. Michael West, Office Hours: 11:00-11:50 a.m. M, W, F REQUIRED/ELECTIVE: This course is technical elective for B.S. Metallurgical Engineering students and for B.S. Mechanical Engineering students. COURSE OBJECTIVES: The objective of this course is to provide students a working knowledge in welding processes and welding safety. Students will understand the affect of welding on the properties of metal alloys. Students will understand the differences between major solid state and fusion welding processes. Students will be able to select an appropriate welding process given a material. Students will understand the concept of “weldability” and will be able to select between different metal alloys that need to be joined. Students will become familiar with appropriate standards which govern welding processes. COURSE OUTCOMES: • Given a fusion welding process for aluminum alloys, students will be able to select an alloy to avoid hot cracking in welds. • Given geometry and type of steel alloy, students will be able to determine welding parameters to avoid cold cracking. • Given the thermal history for a fusion weld or solid state weld, students will be able to predict the microstructure in weld and heat-affected zones in steel and aluminum alloys. • Students will understand the nature of segregation in fusion welds. • Students will be able to appropriately size butt and fillet welds for required loading on a welded structure. • Students will be able to choose an appropriate non-destructive evaluation method to detect defects in a welded structure. • Students will be able to locate appropriate standards which govern welding processes. TOPICS COVERED: • Overview and classification of welding processes • Fusion and non-fusion welding • Flow of heat in welds • Solidification theory basics • Nature of residual stresses, shrinkage and distortion • Review of metallurgy of steel, aluminum • Review of microstructure development as a function of temperature A-50 SDSM&T: BS Metallurgical Engineering Program: Appendix A • • • • • • • Microstructure of the heat affected zone Nature of welding discontinuities/defects Weldability issues Welded joint design Introduction to fracture and fatigue in welded joints Corrosion in welds Inspection of welds CLASS SCHEDULE: 3 hours per week, MWF 8:00-8:50 AM (even years) RELATIONSHIP OF COURSE TO PROGRAM OUTCOMES: (a), (b), (f), (k) LECTURE: The course consists of a lecture portion that parallels the lab both in terms of objectives and topics covered. LABORATORY: In the laboratory section, students are instructed in proper welding safety. The laboratory section is designed to introduce students to welding processes through a number of hands-on activities. Written reports are required. Laboratory topics include: • Gas Welding/Cutting • GMA Welding • GTA Welding • Laser Welding • Ultrasonic Welding • Friction Stir Welding CONTRIBUTION OF COURSE TO MEETING THE PROFESSIONAL COMPONENT: • The course and provides students with the necessary basis to design materials joining processing techniques including selecting between materials and available welding processes. • The course prepares students to work with appropriate standards and codes within the engineering discipline. • The course contributes to the design component. Student teams design their own weld evaluation project that involves making welds using a welding process, mechanical testing, and metallurgical evaluation. ASSESSMENT AND EVALUATION Two Hour Exams One Mid-term Research Paper One Weld Evaluation Design Project Homework Five Technical Lab Reports One Final Exam PERSON WHO PREPARED THIS DESCRIPTION AND DATE OF PREPARATION: Michael West, April 18, 2010 A-51 SDSM&T: BS Metallurgical Engineering Program: Appendix A A-52 SDSM&T: BS Metallurgical Engineering Program: Appendix A MET 443 COMPOSITE MATERIALS CATALOG DATA: MET 443 COMPOSITE MATERIALS (3-0) 3 credits. Prerequisites: ME 316 or concurrent enrollment in MET 440. The course will cover heterogeneous material systems; basic design concepts and preparation; types of composite materials; advances in filaments, fibers and matrices; physical and mechanical properties; failure modes; thermal and dynamic effects; and applications to construction, transportation and communication. This course is cross-listed with ME 443. TEXTBOOK: Engineering Mechanics of Composite Materials, 2nd Edition, Daniel and Ishai, Oxford 2006 INSTRUCTORS: Dr. Jon J. Kellar, Office Hours: 2-3 pm M, Tu, W, Th Dr. Lidvin Kjerengtroen, Office Hours, 2-3 pm M, Tu, W, Th REQUIRED/ELECTIVE: MET 443 is a Directed Technical Elective for B.S. Metallurgical Engineering students. COURSE OBJECTIVE: Students will be able to determine the effects of mechanics and materials chemistry on composite performance. COURSE OUTCOMES: • • • • • • • • Given a particular matrix/reinforcement combination students will be able to identify a manufacturing process to produce a desired composite part. Given one of the major fibrous reinforcements the students will be able to describe the design, manufacturing and properties of advanced fibers. For a given matrix/reinforcement systems students will be able to determine the role of interfaces and interface phases and their properties in the design, manufacture and properties of PMCs, MMCs and CMCs. For a given matrix/reinforcement system student will be able to predict the microstructural properties (stiffness, strength, fracture toughness and fatigue). For a given composite system the student will be able to describe the fundamental properties/parameters such as anisotropic, orthotropic, and non-homogenous material behavior. For a given composite system the student will be able to carry out two dimensional transformations of stress, strain, and directional elastic parameters. For a given set of constituent properties the student will be able to estimate laminate material properties including laminate properties and strength estimates using common failure criteria. Given a laminate system the student will have basic understanding of the assumptions of laminate behavior and the significance of laminate stacking order. TOPICS COVERED: • Fibers A-53 SDSM&T: BS Metallurgical Engineering Program: Appendix A • • • • • • • • • • • • • Fibers and Whiskers and Nanocomposites Reinforcement/Matrix Interface Interfaces-Wettability Interfaces-Bonding The Interphase Methods for Measuring Bond Strength Polymer Matrices Polymer Matrix Composite Processing Polymer Matrix Composite Interfaces/Interphases Structure, Properties and Applications of PMCs Elastic behavior of composite lamina-Micromechanics o Basic concepts including RVE o Stiffness o Thermal and moisture expansion o Lamina Strength Ply Mechanics o Coordinate systems o Stress, strain, and constitutive relationships o Off-axis Stiffness and properties Macro Mechanics o Basic assumptions of laminates o Computation of stress o Common laminate types: symmetric, balanced, and quasi-isotropic, and specially orthotropic o Carpet plots Failure and Strength o Tsai-Hill o Tsai-Wu o Maximum Strain Criterion CLASS SCHEDULE: Lecture: 3 hours per week, 1:00-1:50 am, MWF RELATIONSHIP OF COURSE TO PROGRAM OUTCOMES: (a), (c) LABORATORY: There is no associated laboratory with this course. CONTRIBUTION OF COURSE TO MEETING THE PROFESSIONAL COMPONENT: This course prepares students in the basics of materials selection and design. Ethical practice is a frequent discussion item in MET 443, specifically, the role engineer’s play in selection of materials for critical applications such as defense, crash protection and aerospace. One major design report is a required part of this course. PERSON WHO PREPARED THIS DESCRIPTION AND DATE OF PREPARATION: Jon Kellar and Lidvin Kjerengtroen, May 6, 2010 A-54 SDSM&T: BS Metallurgical Engineering Program: Appendix A MET/CHE/ME/ENVE 445/545. OXIDATION AND CORROSION OF METALS CATOLOG DATA: MET45/545 OXIDATION AND CORROSION OF METALS (3-0) 3 credits. Prerequisites. MET 320 or CHE 222 or ME 311 or graduate standing. Initially the thermodynamics of electrochemical processes are covered; use of the Nernst Equation and Pourbaix diagram is presented in this material. Fundamentals of electrode kinetics are then discussed with special emphasis on the derivation of the Butler-Volmer equation and application of the Evan’s diagram. Following presentation of these fundamental concepts, phenomena observed in corrosion and oxidation such as uniform attack, pitting, stress corrosion cracking, and corrosion fatigue are discussed. Finally, selection of materials for site specific applications is covered. Students enrolled in Met 545 will be held to a higher standard than those enrolling in Met 445. This course is cross-listed with ENVE 445/545, CHE 445/545, ME 445/545. TEXT BOOK: Denny Jones, “Principles and Prevention of Corrosion” Second Edition, Prentice Hall, 1996. INSTRUCTOR: Dr. Dana J. Medlin, Office Hours: 3:00-4:00 p.m. MWF REQUIRED/ELECTIVE: MET 445/545 is an elective course to students pursuing for a B.S. or an M.S. degree in Metallurgical, Chemical, Mechanical and Environmental Engineering. Students taking the course under 545 are required to carry out additional work worthy for graduate standing. COURSE OBJECTIVES: The objective of this course is to provide students with the working knowledge required to understand the principles governing oxidation and corrosion of metals and other materials. Students are also able to analyze various corrosion problems. Identify the corrosion mechanism, and prevent or minimize oxidation of corrosion of metals and alloys. COURSE OUTCOMES • Students will be able to understand what oxidation, reduction, anodic and cathodic reactions are in relation to corrosion of metals and alloys. • Students will be able to obtain the EMF values from the free energy information and vice versa. • Students will be able to understand the effect of ionic activity on EMF and obtain the activity coefficient for ionic species if concentration is given. • Students will be able to understand origin of galvanic corrosion and its practical implication. • Students will be able to understand what passivation is and how this property is used in practice to prevent or minimize corrosion of various metals and alloys. • Students will be familiar with how complexing agents affect the corrosion behavior. • Students will be able to understand how to construct and use the Pourbaix diagram for simple systems and how it is used in relation to metal corrosion. • Students will be able to apply the role of various ingredients in alloy systems in corrosion prevention. A-55 SDSM&T: BS Metallurgical Engineering Program: Appendix A • • • • • Students will be able to apply various corrosion mechanisms and their preventive measures to practical systems. Students will be familiar with basic corrosion testing procedures for typical systems. Students will be familiar with various materials used in corrosion related areas and to know how to select right materials for various corrosive media. Students will be able to select various metals, alloys and other materials used in corrosion applications. Students will be able to understand the major differences between wet and dry corrosion situations and know important variables affecting dry corrosion. TOPICS COVERED: • Introduction • Electrochemical aspects of corrosion cell potentials; Electromotive force; Ionic activity; Steps involved in corrosion; Cell polarization • Stability of ions, metals and alloys; Pourbaix Eh-pH diagrams; • Stability of ions in solutions • Different forms of corrosion; Galvanic, Erosion, Crevice, Pitting, Selective leaching, Intergranular corrosion, Stress corrosion • Corrosion testing; Classification, Purposes; Surface preparation; Duration • Material selection; Metals, Alloys; Thermoplastics; Coatings • Effect of mineral acids; Sulfuric acid, Nitric acid; Hydrochloric acid • High temperature corrosion; Mechanisms and kinetics • High temperature materials CLASS SCHEDULE: 3 hour lectures: 12 to 12:50 p.m. MWF. RELATIONSHIP OF COURSE TO PROGRAM OUTCOMES: (a) Taking this course will help students to fulfill the following aspects of the expected program outcomes. • Knowledge and skills required for a successful careers in metallurgical engineering • Fundamental and practical knowledge required to meet societal needs through science and technology • Tools for continued professional and personal development • Critical reasoning, team, and effective written and oral communication skills • Professional ethics foundation and awareness • Commitment to professional and community activities CONTRIBUTION OF COURSE TO MEETING THE PROFESSIONAL COMPONENT: This course prepares students in the basic and applied knowledge in corrosion mechanisms and preventative measures. Ethical and professional conducts are emphasized throughout the course and also emphasized is global awareness in the field of corrosion and oxidation metals and alloys. PERSON WHO PREPARED THIS DESCRIPTION AND DATE OF PREPARATION: Dana J. Medlin, March 23, 2010. A-56 SDSM&T: BS Metallurgical Engineering Program: Appendix A MET 450/550 Forensic Engineering CATALOG DATA: MET 450/550 FORENSIC ENGINEERING (3-0) 3 credits. Prerequisites: MET 231, MET 232, EM 321 or ME 216, or permission of instructor. The principles of physical metallurgy, mechanical metallurgy, manufacturing processes, and service environments will be used to determine the cause(s) for failure of metallic, composite, and polymer engineering components. Analytical techniques and procedures to characterize fractographic features and microstructures will also be reviewed, such as optical metallography, macrophotography, and scanning electron microscopy. Actual failed engineering components from a variety of industrial applications will be used as examples and be evaluated in the course. Fundamental engineering concepts, legal procedures of forensic engineering, failure mechanisms, technical report writing, and remedial recommendations will also be discussed. Students enrolled in MET 550 will be held to a higher standard than those enrolled in MET 450. TEXTBOOK: “Failure Analysis of Engineering Materials” C.R. Brooks and A. Choudhury, McGraw-Hill, 2002. (required) INSTRUCTOR: Dr. Dana J. Medlin, Office Hours: 3:00-4:00 p.m. MWF REQUIRED/ELECTIVE: MET 450 is an elective course for B.S. Metallurgical Engineering and Mechanical Engineering students. Students taking this course for 550 credit are required to perform additional work. COURSE OBJECTIVES: The objective of this course is to cover both the methods of forensic engineering and the science of common modes of failure in engineering systems (failure analysis). This includes examination of case studies related to equipment analysis and system design failures, and accidents that derived from errors and omissions in the engineering process. In addition, we will cover the topic of “warnings” and “failure to warn” on engineering systems. We will also introduce methodology of forensic engineering from initial on-site investigation to final report and possible testimony as an expert witness. COURSE OUTCOMES: • Understand and implement the approach (methodology) of failure analysis to fractured materials. • Understand the application of optical microscopy, stereomicroscopy, SEM, and other related techniques in the analysis of failed components. • Be able to prepare and preserve fractured samples, clean samples for proper evaluation, and document samples future evaluation. • Apply the mechanical aspects and macroscopic fracture surface orientation to failed components. This includes tensile testing, principle stresses, stress concentrations, plane stress, plane strain, strain rate, temperature, crack propagation, and fracture mechanics. • Be able to identify fracture modes including ductile, brittle, and fatigue failures. This includes understanding the macroscopic features and characteristics. A-57 SDSM&T: BS Metallurgical Engineering Program: Appendix A • Be able to identify and explain the microscopic features and characteristics of fracture surfaces such as cleavage, river patterns, microvoid coalescence, quasicleavage, intergranular, striations, etc. • Understand the application of governmental and industrial standards to failures and how to apply them to failure analysis. • Review a variety of case studies in a forensic engineering analysis. • Understand the basic legal issues involved with forensic engineering and the role of an engineer in the process. • Understand the importance, purpose and legal issues associated with warnings and safety systems in mechanical devices. • Be able to write a comprehensive forensic engineering report on an actual failed component including testing data and analysis. TOPICS COVERED: • Overview of Ductile, Brittle and Fatigue Failures • Approach to Failure Analysis • Mechanical Aspects of Failures • Macroscopic Aspects of Failures • Fracture Modes and Features • Residual Stresses: heat treatment, thermal, mechanical, chemical, etc. • Other Failures Modes: wear, corrosion, elevated temperature, etc. • Fracture Mechanics: stress state, stress concentrations factors, cycles, predictions, etc. • Warnings: purpose, requirements, logic, legal issues, failure to warn, etc. • Report Writing: content, style, terminology, etc. • Legal Issues: liability, terminology, lawyers, requirements, etc. • Electronic Failures • Case Studies: numerous case studies will be reviewed during the semester CLASS SCHEDULE: Lecture: 3 hours per week, 13:00-13:50 am, MWF RELATIONSHIP OF COURSE TO PROGRAM OUTCOMES: (a), (b), (c), (e), (g), (k) CONTRIBUTION OF COURSE TO MEETING THE PROFESSIONAL COMPONENT: This course prepares students in the basic and applied knowledge of failure analysis of mechanical components used in engineering systems. Ethical and professional conducts are emphasized throughout the course and also emphasized is global awareness in the field of metallurgical engineering. PERSON WHO PREPARED THIS DESCRIPTION AND DATE OF PREPARATION: Dana Medlin, March 23, 2010. A-58 SDSM&T: BS Metallurgical Engineering Program: Appendix A Other Required Engineering Courses EE 301 EM 214 EM 321 ME 216 IENG 301 Intro Circuits, Machines, Sys Statics Mechanics of Materials Intro to Solid Mechanics Basic Engineering Economics A-59 SDSM&T: BS Metallurgical Engineering Program: Appendix A EE301/301L – Introductory Circuits, Machines and Systems Spring Semester 2010 Elective/ Required Course Catalog Data: (3-1) 4 credits. Prerequisite: Math 125 completed with a “C-“ or better, and Math321 completed or concurrent. Not for majors in electrical engineering or computer engineering. Introduces the essential concepts of electrical engineering concerning circuits, machines, electronics, and systems. Prerequisites: Math 125 completed and Math 321 Completed or concurrent: Course Web Page: http://sdmines.sdsmt.edu/sdsmt/directory/courses/2010sp/ee301/301LM001 Textbook: Principles and Applications of Electrical Engineering, (5th ed.). Rizzoni, 2005. Instructor: Elaine Linde EP 316 x5196 [email protected] Office Hours: TBD, check schedule posted outside office Lecture: Section 01 Sections 51/52/53 Lab: MWF 11:00-11:50 EP 254 Th 8:00-9:50/10:00-11:50/12:00-1:50 EP 342 Goals: The objective of this course is to provide non-electrical engineering students with a solid understanding of circuit analysis as well as overview knowledge of a wide range of electrical engineering topics. The laboratory instruction is used to link theoretical concepts with experimental results as well as gaining ability to use electrical engineering laboratory equipment. Tentative Grading: Exams (30%), Final Exam (25%), Weekly Quizzes (15%), Lab Projects (10%), Homework (10%), Lab Exam (10%) Topics: • • • • • • • • Fundamentals of Electric Circuits. DC Analysis Techniques AC Circuit Analysis Transient Analysis Frequency Analysis Semiconductors Digital Logic Electrical Machines and AC Power Laboratory projects: Projects involving topic areas listed above. Includes instruction on basic equipment such as DMM’s, power supplies, function generators, and oscilloscopes OUTCOMES: Upon completion of this course, students should demonstrate the ability to: 1. Apply the fundamentals of electric circuits including Ohm’s Law, Kirchhoff’s Current and Voltage Laws, and voltage and current division to analyze and build circuits. 2. Use DC circuit analysis techniques such as node analysis, mesh analysis, and Norton and Thevenin equivalent circuits to solve for circuit parameters. 3. Extend DC analysis techniques to AC networks using phasor notation and conversion of time domain sinusoidal voltages and currents.. A-60 SDSM&T: BS Metallurgical Engineering Program: Appendix A 4. Identify the characteristics of first and second order transients. 5. Have an awareness of the advantages of using the frequency domain by way of Bode plot, Fourier series and filtering.. 6. Use the basic operation and applications of operational amplifiers including inverting, noninverting, summing, differential amplifiers using ideal analysis and the limitations of real opamps.. 7. Be familiar with the basic operation and applications of semiconductor devices such as diodes, LED’s, and BJT transistors. 8. Be familiar with the basic operation of digital logic gates and their application and link to other technologies (PLC, microcontrollers). 9. Have an awareness of electric machines and AC power and their uses. 10. Use basic laboratory measurement equipment including the power supplies, digital multimeters, function generators, and oscilloscopes to conduct experiments.. RELATION OF COURSE TO PROGRAM OBJECTIVES: These course outcomes fulfill the following program objectives: (a) An ability to apply knowledge of mathematics, science, and engineering. (b) An ability to design and conduct experiments, as well as to analyze and interpret data. (c) An ability to design a system, component, or process to meet desired needs. (d) An ability to function on multi-disciplinary teams. (e) An ability to identify, formulate, and solve engineering problems. (f) An understanding of professional and ethical responsibility. (g) An ability to communicate effectively. (h) The broad education necessary to understand the impact of engineering solutions in a global and societal context. (i) A recognition of the need for, and an ability to engage in life-long learning. (j) A knowledge of contemporary issues. (k) An ability to use the techniques, skills, and modern engineering tools necessary for engineering practice. The following table indicates the relative strengths of each course outcome in addressing the program objectives listed above (on a scale of 1 to 4 where 4 indicates a strong emphasis). Outcomes 1 2 3 4 5 6 7 8 9 10 Objectives (a) 4 4 4 4 4 3 3 2 2 4 (b) 2 2 2 2 2 2 2 1 4 1 (c) 1 1 2 3 3 1 1 1 2 (d) 2 2 2 1 1 (e) 1 1 2 2 2 2 2 1 2 (f) 3 (g) 4 (h) 1 2 2 1 (i) 2 2 2 2 2 2 2 2 2 2 (j) 2 2 2 (k) 3 3 3 3 3 2 2 2 2 4 NOTES: Outcome (d) is emphasized in relation to teams that student will likely be a part of when on the job and how knowledge of other members’ disciplines (EE in this case) can be of benefit. Outcome (i) is emphasized due to this being a course outside the students’ discipline and discussions of how a basic knowledge could be turned into a deeper knowledge with further study PREPARED BY: Elaine Linde, Date: last update January 15, 2010 A-61 SDSM&T: BS Metallurgical Engineering Program: Appendix A EM 214 - Statics – Spring 2010 Lois Arneson-Meyer, Assistant Professor South Dakota School of Mines & Technology Credits: (3-0) 3 credits CB 116 MWF 10-10:50 AM Course Description: Prerequisite Math 125 completed with a grade of “C” or better. The study of external forces acting on stationary rigid bodies in equilibrium. Vector algebra is used to study two and three-dimensional systems of forces. Trusses, frames and machines, shear and moment in beams. Friction, centroids, moments of inertia and mass moments of inertia are discussed. Course Objective: This course is designed to provide students with basic knowledge for the analysis of effects of external forces acting on stationary rigid bodies in equilibrium. Course Outcomes: Students successfully completing this course will have the ability to: 1. Determine the components of a force in rectangular coordinates 2. Draw complete and correct free-body diagrams and write the appropriate equilibrium equations from the free-body diagram. 3. Evaluate forces acting on static bodies including determining resultants and 3D components 4. Calculate moments in 2D and 3D about a point and an axis utilizing cross products and dot products. 5. Determine the support reactions on a structure. 6. Determine the connection forces in trusses and in general frame structures. 7. Given standard shapes and corresponding centroids and or moment of inertia, be able to compute centroids and or moment of inertia for composite bodies. 8. Determine how to identify and solve problems involving dry friction, wedges and belt friction. 9. Determine the internal reactions in a beam, draw correct shear force and bending moment diagrams. Text: Vector Mechanics for Engineers, Statics, 9th Ed., Beer & Johnston. You are required to bring your text to every class. Your book is your portable instructor. I suggest you use it – read the text and study the examples. Supplies: Engineering paper for all homework, engineering pencil, straight edge, scientific calculator. Homework: Homework will be due at the beginning of the next class period. Staple all pages together. Homework must be prepared in a professional manner. Use a straight edge for figures and free body diagrams. An average score of 70% on the homework is required to pass the course. Homework more than one week late will not be accepted. No homework accepted after the last day of class. Late homework is 20% off/calendar day. Quizzes will be occurring regularly over the semester. Academic integrity: Cheating of any type will result in an F in the course; this includes the copying of homework. Attendance: Students with five absences will be asked to withdraw from the class. Grading: Tests (60%), Final (20%), Homework (20%) A-62 SDSM&T: BS Metallurgical Engineering Program: Appendix A Tests: Tests will be given at specific time and dates indicated in the syllabus. No low scores will be dropped. No makeup and no retakes on tests. You are allowed one 8.5 x 11 inch crib sheet. Office: Civil Mechanical Building Rm: 121, Open door policy.Phone: 394-2446. FBD’s: Free Body Diagrams must be shown on all answers to homework and exam questions as appropriate. FBD’s must include forces, distances, dimensions,angles, and directions as appropriate in addition to any other parameters necessary to understand and/or solve the problem. Answers without FBD’s will not be graded and will count as zero. Final Exam: All students are required to take the final exam at the assigned period during the final exam week. Prepared by: Dr. Lois Arneson-Meyer, Civil and Environmental Engineering, May 2010 A-63 SDSM&T: BS Metallurgical Engineering Program: Appendix A EM 216 – Statics & Dynamics – Spring 2010 Lois Arneson-Meyer, Assistant Professor Credits: (4 - 0) 4 credits CB 309 8-8:50 am MTWF Section 01 Course Description: Prerequisite: Math 125 completed with a grade of “C” or better. STATICS: The study of effects of external forces acting on stationary rigid bodies in equilibrium. Frames and machines, friction, centroids and moments of inertia of areas and mass are discussed. DYNAMICS: Newton’s laws of motion are applied to particles and rigid bodies. Topics considered are absolute and relative motion; force, mass and acceleration (of particles and rigid bodies); work and energy; impulse and momentum. Course Objective: analysis This course is designed to provide students with the basic knowledge for the and of the effects of external forces action on stationary rigid bodies in equilibrium the study of particles and rigid bodies in motion. Course Outcomes: The students successfully completing this course will have the ability to: 1. Determine the components of a force in rectangular coordinates 2. Draw complete and correct free-body diagrams and write appropriate equilibrium equations from the free-body diagrams. 3. Evaluate forces acting on static bodies including determining resultants and 3D components 4. Calculate moments in 2D and 3D about a point utilizing cross products. 5. Determine the support reactions on a structure 6. Determine the connection forces in trusses and in general frame structures. 7. Given standard shapes and corresponding centroids and or moment of inertia be able to compute centroids and or moment of inertia for composite bodies. 8. Determine forces required to overcome initial friction and calculate friction losses for bodies in motion. 9. List the principles of rectilinear and curvilinear kinematics and apply them to problems of particle motion. 10. List the principles of rectilinear and curvilinear kinematics and apply them to problems of rigid bodies in motion. 11. Explain and apply Newton’s Second Law of Motion, Linear and angular momentum and motion under a central force for rigid bodies. 12. Explain work and energy principals for particles and rigid bodies. Text: Johnston. Vector Mechanics for Engineers STATICS & DYNAMICS, 9TH Ed., Beer & You are required to bring your text to every class. Your book is your portable A-64 SDSM&T: BS Metallurgical Engineering Program: Appendix A instructor. It is available 24/7. I suggest you use it – read the text and study the examples. Supplies: Engineering paper for all homework, engineering pencil, straight edge, scientific calculator. Homework: Homework will be due at the beginning of the next class period. Staple all pages together. Homework must be prepared in a professional manner. Use a straight edge for figures and free body diagrams. Homework more than one week late will not be accepted. No homework accepted after the last day of class. Late homework is 20% off/calendar day. Academic integrity: Cheating of any type will result in an F in the course; this includes the copying of homework. Attendance: Students with five absences will be asked to withdraw from the class. Grade basis: Tests and Quizzes Final Homework 90-100 80 – 89 70 – 79 60 – 69 60% 20% 20% A B C D Tests: Tests will be given at normal class time. 4 exams (100 points each) will be given and one 50 point exam. No makeup on quizzes. No retakes on tests. You are allowed one 8.5 x 11 inch crib sheet. Office: Civil Mechanical Building Rm: 121, hours will be posted on door. Phone: 394-2446. The instructor will be available for study table in the Library or Miners Shack during designated times as announced in class. FBD’s: Free Body Diagrams must be shown on all answers to homework and exam questions as appropriate. FBD’s must include forces, distances, dimensions, angles, and directions as appropriate in addition to any other parameters necessary to understand and/or solve the problem. Answers without FBD’s will not be graded and will count as zero. Final Exam: If you have a 93 percent overall total on homework and tests and quizzes you will not be required to take the final. All other students will be required to take the final exam at the assigned period during final exam week. Prepared by: Dr. Lois Arneson-Meyer, Civil and Environmental Engineering, May 2010 A-65 SDSM&T: BS Metallurgical Engineering Program: Appendix A EM 321 - Mechanics of Materials Required Course Description: (3-0) 3 credits Basic concepts of stress and strain that result from axial, transverse, and torsional loads on bodies loaded within the elastic range. Shear and moment equations and diagrams; combined stresses; Mohr’s circle; beam deflections; and column action and equations. Prerequisite: EM 214 (Statics) Textbook: Philpot, T.A., Mechanics of Materials: An Integrated Learning System, 1st Edition, John Wiley& Sons Additional Required Materials: Course Packet, available at the bookstore Course Learning Outcomes By the end of the semester, students should be able to demonstrate their ability to: 1. Calculate a state of stress for a point on a loaded object, including normal stress (due to a combination of axial loads, flexure and/or internal pressure) and shear stress (due to a combination of torsion and transverse shear) (a,e); 2. Calculate section properties including area, centroid and moment of inertia for homogeneous cross-sections (a,e); 3. Calculate stresses and strains due to tension, compression, shear (direct and transverse), torsion, bending and combined loads (a,e); 4. Apply major concepts of equilibrium and compatibility and use them to solve simple indeterminate problems (a,e); 5. Calculate principal stresses and strains and transform states of stress to different orientations (a); 6. Apply major concepts to real world problems, including creating simple models of complex systems (a,e,k); 7. Design members or systems to withstand prescribed loadings based on a maximum allowable stress (c,e); 8. Draw shear and bending moment diagrams (a); and 9. Exhibit the ability to adequately explain core concepts orally and in writing (g). Topics Covered: Average normal and direct shear stress; average normal and shear strain; material properties; axial stress and deformation; solution of interminate axial systems; torsional stress and angle of twist; section properties; shear and bending moment diagrams; flexural stresses; beam shear stress; stresses due to combined loadings; column buckling; pressure vessels; principal stresses and stress transformations. Class schedule: Three lectures per week lasting one hour per lecture Contribution to meeting criterion 5: The course provides 3 credits of engineering science A-66 SDSM&T: BS Metallurgical Engineering Program: Appendix A Relationship Between Program Objectives and Course Objectives: (1 = min. 2 = avg. 3 = max) Course ABET Program Outcomes Outcomes a b c d e f g h 1 3 2 2 3 2 3 3 2 4 3 2 5 3 2 6 2 3 7 1 2 2 8 3 9 2 i j Prepared by: Dr. Andrea E. Surovek, Civil and Environmental Engineering, May 2010 A-67 k 2 SDSM&T: BS Metallurgical Engineering Program: Appendix A IENG 301 Basic ENGINEERING ECONOMICS Spring Term 2010 M,W,F: 12:00 PM – 12:50 PM 2 CR. HRS CB 204W Instructor Contact Information: Instructor: Dr. Dean Jensen Office Location: CM 322 Office Hours: M, W, F: 11:00 AM – 11:50 AM E-mail for an appointment outside of office hours. Office Phone: 394 – 1278 E-mail: [email protected] Course Description: Catalog Description: Introduces the concepts of economic evaluation regarding capital investments, including the time value of money and income tax effects. Graduation credit cannot be given for both IENG 301 and IENG 302. Additional Course Description: To develop a basic understanding of the methods of engineering economic study – problem solving using cash flow diagrams, table factors, and comparison of alternatives considering the time value of money. This is a service course for students in departments that do not require the completion of inflation, depreciation, and tax effect studies. This course will be co-located with IENG 302 until completing the third exam. Course Prerequisites: Junior standing preferred. Students may use spreadsheet software to complete portions of the course. It is expected that students will be able to access and download internet files. Description of Instructional Methods: This course utilizes electronic (PowerPoint, spreadsheet, …) and traditional (chalkboard, overhead, …) methods of lecture delivery. Students will solve problems using standard engineering economic practices both manually and electronically. Course Requirements: Required Materials: • Blank, L. & Tarquin, A. (2005). Engineering Economy (6th ed.). New York NY: McGraw – Hill. 759pp. ISBN 0-07-320382-3. • Engineering Problems Paper – 8-1/2" x 11", three hole drilled, ruled five squares/division, 50 pp. (approx.). • Engineering Notebook – 9-3/4" x 7-1/2", 5x5 quad-ruled, 80-100 pp. (approx.). • Engineering/Scientific calculator. Supplementary Materials: Course Website: http://webpages.sdsmt.edu/~djensen/IENG302 Student Learning Outcomes: Students will demonstrate: • the ability to move various cash flows across time while accounting for discrete or continuous compound interest, e.g., single payment factors, uniform-series factors, and arithmetic and geometric gradient factors. • the ability to apply the concept of minimum attractive rate of return in economic decisionmaking. A-68 SDSM&T: BS Metallurgical Engineering Program: Appendix A • • • • • the ability to identify the most appropriate engineering economy tool for evaluating alternatives. the ability to evaluate asset alternatives using present worth analysis, annual worth analysis, rate of return analysis, and benefit / cost analysis. the ability to utilize computer spreadsheets and their functions to solve engineering economy problems. the ability to determine the economic service life of an asset that minimizes the total annual worth of costs. the ability to perform an asset replacement study between the defender and the best challenger. Evaluation Procedures: Tests: Three exams will be given, and missed exams are not normally made-up. If a single midterm is missed for an instructor-approved reason, then the weight of the final (third) exam will be doubled. All exams are open engineering notebook, and use of a scientific calculator is encouraged. Other materials, including graded and returned homework, may not be used. Access to PDAs, cell phones, and devices with QWERTY keyboards is not allowed during exams. These devices may be checked with the instructor prior to the exam, and recovered at the end of the exam period. Assignments: Assigned problems should be turned in on engineering problem (EP) paper, and should be reasonably lettered. Word-processor/spreadsheet output is also acceptable. Illegible or poorly documented problems may not be graded – this decision is at the discretion of the grader. State all necessary assumptions. All portions of an assignment should be stapled together, and the student’s name should appear on each page. Assignments are minimally graded. Each problem in an assignment set is scored on a 10 point basis, and the percentage earned out of the assignment total is recorded. All assignment sets are equally weighted. Tentative Course Outline: Topic Set 1 Time Value of Money Cash Flow Patterns Effective Interest Rates Complex Cash Flows Topic Set 2 Net Present Worth and Lifetime Issues Annual Worth Analysis Bonds and Perpetuity (Capitalized Costs) Internal Rate of Return/Incremental Analysis Topic Set 3 Benefit/Cost Analysis Incremental Benefit/Cost Analysis Replacement/Economic Service Life See course website for current schedule at: http://webpages.sdsmt.edu/~djensen/IENG302 A-69 SDSM&T: BS Metallurgical Engineering Program: Appendix A Support Courses CHEM 112 CHEM 112L CHEM 114 CHEM 114L ENGL 101 ENGL 279 ENGL 289 GE 130 MATH 123 MATH 125 MATH 225 MATH 321 MATH 373 PHYS 211 PHYS 213 PHYS 213L General Chemistry General Chem Lab General Chemistry II Gen Chem II Lab Composition I Technical Comm I Tech Comm II Intro to Engineering Calculus I Calculus II Calculus III Differential Eqs Intro to Numerical Analysis University Physics I University Physics II Univ Physics II Lab A-70 SDSM&T: BS Metallurgical Engineering Program: Appendix A CHEMISTRY 112—General Chemistry I Department: Chemistry Designation: Required Catalog Data: (3-0) 3 credits. Prerequisite: MATH 102. An introduction to the basic principles of chemistry for students needing an extensive background in chemistry (including chemistry majors, science majors, and pre-professional students). Completion of a high school course in chemistry is recommended. Prerequisites: 1. 2. Textbook: A minimum of one year of high school chemistry. Concurrent enrollment in, or completion of, Math 102 or a score on the math placement exam sufficient to place in Math 115 or higher. Chang, Raymond. Chemistry, 9th ed., McGraw-Hill: New York, 2007 Optional: Cruickshank, Brandon and Chang, Raymond. Student Solutions Manual for use with Chemistry, 9th ed., McGraw-Hill: New York, 2007. Course Learning Outcomes: 1. Understand, and use correctly, the symbolic representations, chemical notation, formulas, and systematic rules of nomenclature that characterize the language of chemistry. 2. Understand and apply the mole concept in a variety of chemical calculations, including calculating the number of particles in a given mass of substance (and vice versa), and the quantitative relationships between reactants and products in a chemical reaction. 3. Recognize the different types of chemical transformations: acid-base, precipitation, combination, decomposition, single-replacement, oxidation-reduction, double replacement, and combustion. 4. Understand the basic principles of energy transfer involving chemical systems, including the transfer of heat and work between system and surroundings, the qualitative and quantitative interpretation of thermochemical equations, and the application of Hess’s Law. 5. Understand the various models of atomic structure, the basic principles of quantum theory, and the experiments that led to those principles. 6. Write ground-state electron configurations for atoms and ions of any representative element and the 3d transition series elements. 7. Understand the fundamental aspects of chemical bonding, including writing Lewis structures, describing the bonding in molecules by simple valence-bond theory, and using Valence Shell Electron Pair Repulsion Theory to predict the geometries of molecules and ions. 8. Use modern atomic theory to understand and predict the properties of different elements. 9. Understand the properties of the different states of matter. 10. Qualitatively and quantitatively describe the properties of the gaseous state and the fundamental laws governing the behavior of gases. 11. Understand, qualitatively and quantitatively, the behavior of solutions and their colligative properties. 12. Understand how fundamental intermolecular interactions among particles determine the physical and chemical properties of a system. 13. Understand the fundamental postulates of kinetic-molecular theory and use them to explain the physical behavior of the three states of matter. Topics treated in the first semester are: measurements, atomic theory, stoichiometry, thermochemistry, states of matter, periodicity, bonding, and physical properties of solutions. Class/Laboratory Schedule: Varies Topics: Contribution to Criterion 5: 3 credits of math / basic sciences A-71 SDSM&T: BS Metallurgical Engineering Program: Appendix A Relationship of Course to ABET Outcomes (a) through (k) Level of Emphasis Low Mediu High m ABET Outcome (a) an ability to apply knowledge of mathematics, science, and engineering (b) an ability to design and conduct experiments, as well as to analyze and interpret data (c) an ability to design a system, component, or process to meet desired needs within realistic constraints such as economic, environmental, social, political, ethical, health and safety, manufacturability, and sustainability (d) an ability to function on multidisciplinary teams (e) an ability to identify, formulate, and solve engineering problems (g) an ability to communicate effectively (h) the broad education necessary to understand the impact of engineering solutions in a global, economic, environmental, and societal context (i) a recognition of the need for, and an ability to engage in life-long learning (j) a knowledge of contemporary issues (k) an ability to use the techniques, skills, and modern engineering tools necessary for engineering practice. X X X X PREPARED BY: Dr. Duane Hrncir, Ph.D. Chemistry and Provost and Vice President for Academic Affairs, June 1, 2010 A-72 SDSM&T: BS Metallurgical Engineering Program: Appendix A CHEM 112L: General Chemistry I Lab Department: Chemistry Designation: Required Catalog Data: (0-1) 1 credit. Prerequisite or corequisite: CHEM 112. Laboratory designed to accompany CHEM 112. Prerequisites: CHEM 112 Textbook: Manual: General Chemistry I Lab – CHEM112L Course Learning Outcomes: Students will learn common chemical laboratory safety practices and the experimental methods used in investigating and analyzing the properties and the behavior of matter. • • • • • • • • • Topics: Understand the basic concept of chemical experiments. Understand the distinction between qualitative and quantitative analysis. Identify sources of error in chemical experiments. Interpret experimental results and draw reasonable conclusions. Analyze data in terms of the precision and accuracy of results. Learn the importance of performing accurate and precise quantitative measurements. Lean and understand laboratory safety procedures. Keep complete experimental records. Reinforce and apply the knowledge learned in CHEM112. Laboratory safety, experimental and analytical methods, and the properties and the behavior of matter. Class/Laboratory Schedule: Varies Contribution to Criterion 5: basic sciences Relationship of Course to ABET Outcomes (a) through (k) Level of Emphasis Low Mediu High m ABET Outcome (a) an ability to apply knowledge of mathematics, science, and engineering (b) an ability to design and conduct experiments, as well as to analyze and interpret data (c) an ability to design a system, component, or process to meet desired needs within realistic constraints such as A-73 X X SDSM&T: BS Metallurgical Engineering Program: Appendix A economic, environmental, social, political, ethical, health and safety, manufacturability, and sustainability (d) an ability to function on multidisciplinary teams (e) an ability to identify, formulate, and solve engineering problems (g) an ability to communicate effectively (h) the broad education necessary to understand the impact of engineering solutions in a global, economic, environmental, and societal context (i) a recognition of the need for, and an ability to engage in life-long learning (j) a knowledge of contemporary issues (k) an ability to use the techniques, skills, and modern engineering tools necessary for engineering practice. X PREPARED BY: Dr. Duane Hrncir, Ph.D. Chemistry and Provost and Vice President for Academic Affairs, June 1, 2010 A-74 SDSM&T: BS Metallurgical Engineering Program: Appendix A CHEM 114: General Chemistry II Department: Chemistry Designation: Required Catalog Data: 3-0) 3 credits. Prerequisite: CHEM 112 and MATH 102. A continuation of CHEM 112. An introduction to the basic principles of chemistry for students needing an extensive background in chemistry. Prerequisites: CHEM 112 and MATH 102. Textbook: Brady, Senese; “Chemistry: Matter and Its Changes”, Fifth edition, Wiley text with enrollment in WileyPLUS with CATALYST Course Learning Outcomes: Students will obtain a foundation in the fundamental principles and models of chemistry necessary for an understanding of the composition, structure, and properties of matter and the changes that matter undergoes. • Understand rates of reaction and conditions affecting rates. • Derive the rate equation, rate constant, and reaction order from experimental data. • Use integrated rate laws. • Understand the collision theory of reaction rates and the role of activation energy. • Understand the nature and characteristics of chemical equilibria. • Understand the significance of the equilibrium constant, K. • Understand how to use the equilibrium constant in quantitative studies of chemical equilibria. • Understand and use Le Châtelier’s Principle in predicting the effects of stresses on equilibrium systems. • Use the Brønsted-Lowry and Lewis concepts of acids and bases. • Apply the principles of chemical equilibrium to acids and bases in aqueous solution. • Understand the control of pH in aqueous solutions with buffers. • Evaluate the pH in the course of acid-base titrations. • Apply chemical equilibrium concepts to the solubility of ionic compounds. • Understand the concept of entropy and how it relates to spontaneity. • Use tables of data in thermodynamic calculations. • Define and use free energy in predicting the spontaneity of chemical processes. • Balance net ionic equations for oxidation-reduction reactions. • Understand the principles of voltaic and electrolytic cells Topics: An introduction to the basic principles of chemistry for students needing an extensive background in chemistry Class/Laboratory Schedule: MWF 9:00-10:30 PM Contribution to Criterion 5: 3 credits of basic sciences Relationship of Course to ABET Outcomes (a) through (k) A-75 SDSM&T: BS Metallurgical Engineering Program: Appendix A ABET Outcome (a) an ability to apply knowledge of mathematics, science, and engineering (b) an ability to design and conduct experiments, as well as to analyze and interpret data (c) an ability to design a system, component, or process to meet desired needs within realistic constraints such as economic, environmental, social, political, ethical, health and safety, manufacturability, and sustainability (d) an ability to function on multidisciplinary teams (e) an ability to identify, formulate, and solve engineering problems (g) an ability to communicate effectively (h) the broad education necessary to understand the impact of engineering solutions in a global, economic, environmental, and societal context (i) a recognition of the need for, and an ability to engage in life-long learning (j) a knowledge of contemporary issues (k) an ability to use the techniques, skills, and modern engineering tools necessary for engineering practice. Level of Emphasis Low Mediu High m X X X PREPARED BY: Dr. Duane Hrncir, Ph.D. Chemistry and Provost and Vice President for Academic Affairs, June 1, 2010 A-76 SDSM&T: BS Metallurgical Engineering Program: Appendix A CHEM 114L: General Chemistry II Lab Department: Chemistry Designation: Required Catalog Data: (0-1) 1 credit. Prerequisite: CHEM 112L, Prerequisite or corequisite: CHEM 114 Prerequisites: CHEM 114. Prepackaged set of experiments Thomson Custom Solutions (ISBN- 10: 0-495-40783-6). Course Learning Outcomes: Students will gain familiarity with the principles and techniques of inorganic qualitative analysis, chemical kinetics, and the synthesis of selected chemical compounds. Perform procedures for the analytical separation and qualitative determination of selected anions and cations in an aqueous solution. Understand the fundamental and operational principles upon which common methods of separation and purification of chemical substances are based. Identify sources of error in chemical experiments. Interpret experimental results and draw reasonable conclusions. Practice laboratory safety procedures. Anticipate, recognize, and respond to hazards of chemical materials and manipulations. Learn the importance of following correct laboratory procedures. • Keep legible and complete experimental records. • Collaborate with peers in obtaining and interpreting data. Textbook: Topics: Principles and techniques of inorganic qualitative analysis, chemical kinetics, and the synthesis of selected chemical compounds. Class/Laboratory Schedule: Varies Contribution to Criterion 5: Basic sciences Relationship of Course to ABET Outcomes (a) through (k) Level of Emphasis Low ABET Outcome (a) an ability to apply knowledge of mathematics, science, and engineering (b) an ability to design and conduct experiments, as well as to analyze and interpret data (c) an ability to design a system, component, or process to meet desired needs within realistic constraints such as economic, environmental, social, political, ethical, health and safety, manufacturability, and sustainability A-77 Medium High X X SDSM&T: BS Metallurgical Engineering Program: Appendix A (d) an ability to function on multidisciplinary teams (e) an ability to identify, formulate, and solve engineering problems (g) an ability to communicate effectively (h) the broad education necessary to understand the impact of engineering solutions in a global, economic, environmental, and societal context (i) a recognition of the need for, and an ability to engage in life-long learning (j) a knowledge of contemporary issues (k) an ability to use the techniques, skills, and modern engineering tools necessary for engineering practice. X PREPARED BY: Dr. Duane Hrncir, Ph.D. Chemistry and Provost and Vice President for Academic Affairs, June 1, 2010 A-78 SDSM&T: BS Metallurgical Engineering Program: Appendix A ENGLISH 101 - COMPOSITION I Department: Humanities and Social Science Designation: Required Catalog Data: (3-0) 3 credits. Appropriate student placement based on entry level assessment or completion of ENGL 031, 032, or 033. Practice in the skills, research, and documentation needed for effective academic writing. Analysis of a variety of academic and non-academic texts, rhetorical structures, critical thinking, and audience will be included. Prerequisites: None Textbook: Reid, Stephen. The Prentice Hall Guide for College Writers. 8th ed. Upper Saddle River, NJ: Prentice Hall, 2006. Course Learning Outcomes As a result of taking courses meeting this goal, students will 1. Write using standard American English, including correct punctuation, grammar, and sentence structure. • Recognize and repair common errors in grammar, punctuation, and usage in their papers. • Apply standard English grammar, punctuation, and other mechanical aspects to all written assignments. • Compose clear, effective sentences and combine them into focused, coherent paragraphs that match the assigned writing purpose. • Improve their mastery of punctuation, grammar, and sentence structure through class discussions and exercises, quizzes, instructor feedback, and the draft and revision process. 2. Write logically. • Recognize and repair common focus and organization errors in their papers. • Apply common organizational strategies to all written assignments. • Write clear, effective paragraphs and combine them into a logical sequence and focal pattern that match the assigned writing purpose. • Improve their mastery of organization and logical writing through class discussions, written exercises, instructor feedback, and the draft and revision process. 3. Write persuasively, with a variety of rhetorical strategies (e.g. expository, argumentative, descriptive). • Identify and repair common rhetorical and reasoning errors in their papers. • Apply common rhetorical and reasoning strategies to all written assignments. • Design and produce writing using appropriate rhetorical strategies that match audience needs and assigned writing purpose. • Improve their mastery of persuasion and rhetorical strategies through class discussions, written exercises, instructor feedback, and the draft and revision process. 4. Incorporate formal research and documentation into their writing, including research obtained through modern, technology-based research tools. • Identify and repair common documentation errors in their papers. • Apply common research strategies to all written assignments that require it. • Design and produce writing using appropriate research tools that match audience needs, proper documentation requirements, professional ethical standards, and assigned writing purpose. • Improve their mastery of research and documentation methods through class discussion, written exercises, quizzes, instructor feedback, and the draft and revision process. A-79 SDSM&T: BS Metallurgical Engineering Program: Appendix A Topics Fundamentals of expository writing, including writing about observation, writing from reading, writing to explain, writing to evaluate, and writing an argument. Class/Laboratory Schedule Varies Contribution to Criterion 5 General Education Relationship of Course to ABET Outcomes (a) through (k) Level of Emphasis Low Medium High ABET Outcome (a) an ability to apply knowledge of mathematics, science, and engineering (b) an ability to design and conduct experiments, as well as to analyze and interpret data (c) an ability to design a system, component, or process to meet desired needs within realistic constraints such as economic, environmental, social, political, ethical, health and safety, manufacturability, and sustainability (d) an ability to function on multidisciplinary teams (e) an ability to identify, formulate, and solve engineering problems (g) an ability to communicate effectively (h) the broad education necessary to understand the impact of engineering solutions in a global, economic, environmental, and societal context (i) a recognition of the need for, and an ability to engage in lifelong learning (j) a knowledge of contemporary issues (k) an ability to use the techniques, skills, and modern engineering tools necessary for engineering practice. PREPARED BY Dr. Sue Shirley, Department Chair, Humanities and Social Science, June 1, 2010 A-80 X SDSM&T: BS Metallurgical Engineering Program: Appendix A ENGL 279 TECHNICAL COMMUNICATIONS I Department: Humanities and Social Sciences Designation: Required Catalog Data: (3-0) 3 credits. Prerequisites: ENGL 101 or equivalent and sophomore standing. Introductory written and oral technical communications with emphasis on research and explanations of scientific and engineering topics. Prerequisites: ENGL 101 or equivalent and sophomore standing Textbook: Brusaw, Charles T., Gerald J. Alred, and Walter E. Oliu. Handbook of Technical Writing. 9th ed. New York: Bedford/St. Martin’s P, 2009; Lannon, John. Technical Communication. 11th ed. New York: Pearson, 2008. Instruction Manual Course Learning Outcomes: As a result of taking courses meeting this goal, students will 1. Prepare and deliver speeches for a variety of audiences and settings. Assessment: Students will: a. analyze the relevant characteristics of their intended audience. b. prepare and deliver speeches of differing lengths, topics, and purposes for a variety of technical, professional, and general audiences. c. improve their mastery of audience and setting analysis through class discussion and exercises, peer review, instructor feedback, practice and final speeches. 2. Demonstrate listening competencies including choice and use of topic, supporting materials, organizational pattern, language usage, presentational aids, and delivery. Assessment: Students will: a. recognize the different speech goals and organizational patterns used for informational, demonstration, and/or persuasion speeches. b. demonstrate in individual and/or collaborative speeches their competency in selecting and using appropriate supporting materials and presentational aids for the intended type of speech and audience. c. demonstrate in individual and/or collaborative speeches their competency in using appropriate language for the intended type of speech and audience; d. incorporate effective delivery techniques, both vocal and nonverbal, for the intended speech and audience in individual and/or collaborative speeches; e. improve their mastery of choosing and using appropriate topics and organizational plans, supporting materials, language, presentation aids, and delivery techniques through class discussion and exercises, peer review, instructor feedback, practice and final speeches.. 3. Demonstrate listening competencies by summarizing, analyzing, and paraphrasing ideas, perspectives, and emotional content. A-81 SDSM&T: BS Metallurgical Engineering Program: Appendix A Assessment: Students will a. demonstrate listening competencies through peer review exercises. b. improve their mastery of listening skills through class discussions and exercises, instructor and student feedback, practice and final speeches. Topics: written and oral technical communications, research and explanations of scientific and engineering topics. Class/Laboratory Schedule: Varies Contribution to Criterion 5: General Education, 3 credits Relationship of Course to ABET Outcomes (a) through (k) Level of Emphasis Low Medium High ABET Outcome (a) an ability to apply knowledge of mathematics, science, and engineering (b) an ability to design and conduct experiments, as well as to analyze and interpret data (c) an ability to design a system, component, or process to meet desired needs within realistic constraints such as economic, environmental, social, political, ethical, health and safety, manufacturability, and sustainability (d) an ability to function on multidisciplinary teams (e) an ability to identify, formulate, and solve engineering problems (g) an ability to communicate effectively (h) the broad education necessary to understand the impact of engineering solutions in a global, economic, environmental, and societal context (i) a recognition of the need for, and an ability to engage in life-long learning (j) a knowledge of contemporary issues (k) an ability to use the techniques, skills, and modern engineering tools necessary for engineering practice. PREPARED BY: Dr. Sue Shirley, Department Chair; June 1, 2010 A-82 X SDSM&T: BS Metallurgical Engineering Program: Appendix A ENGL 289 TECHNICAL COMMUNICATIONS II Department: Humanities and Social Sciences Designation: Required Catalog Data: (3-0) 3 credits. Prerequisites: ENGL 279 or equivalent and sophomore standing. Advanced written and oral technical communications with emphasis on the research, preparation, and delivery of complex technical documents. Prerequisites: ENGL 279 or equivalent and sophomore standing Textbook: • • • • Brusaw, Charles T., Gerald J. Alred, and Walter E. Oliu. Handbook of Technical Writing. 9th ed. New York: Bedford/St. Martin’s P, 2009; Lannon, John. Technical Communication. 11th ed. New York: Pearson, 2008. Instruction Manual: Pfeiffer, William S. Pocket Guide to Technical Writing. 4rd ed. New Jersey: Prentice Hall, 2007. Gurak, L. and J. Lannon. A Concise Guide to Technical Communication. 3rd Ed., 2007 Course Learning Outcomes: As a result of taking courses meeting this goal, students will • • • • • • • • • • Topics: Prepare and deliver speeches for a variety of audiences and settings. Assessment: Students will Analyze the relevant characteristics of their intended audience; Prepare and deliver speeches of differing lengths, topics, and purposes for a variety of technical, professional, and general audiences; Improve their mastery of audience and setting analysis through class discussion and exercises, peer review, instructor feedback, practice and final speeches. Demonstrate listening competencies including choice and use of topic, supporting materials, organizational pattern, language usage, presentational aids, and delivery. Assessment: Students will recognize the different speech goals and organizational patterns used for informational, demonstration, and/or persuasion speeches; Demonstrate in individual and/or collaborative speeches their competency in selecting and using appropriate supporting materials and presentational aids for the intended type of speech and audience; Demonstrate in individual and/or collaborative speeches their competency in using appropriate language for the intended type of speech and audience; Incorporate effective delivery techniques, both vocal and nonverbal, for the intended speech and audience in individual and/or collaborative speeches; Improve their mastery of choosing and using appropriate topics and organizational plans, supporting materials, language, presentation aids, and delivery techniques through class discussion and exercises, peer review, instructor feedback, practice and final speeches. Demonstrate listening competencies by summarizing, analyzing, and paraphrasing ideas, perspectives, and emotional content. ssessment: Students will 1) Demonstrate listening competencies through peer review exercises; Improve their mastery of listening skills through instructional practices and procedures. Written and oral technical communications, research, and the preparation, and delivery of complex technical documents. A-83 SDSM&T: BS Metallurgical Engineering Program: Appendix A Class/Laboratory Schedule: Varies Contribution to Criterion 5: General Education, 3 credits Relationship of Course to ABET Outcomes (a) through (k) Level of Emphasis Low Medium High ABET Outcome (a) an ability to apply knowledge of mathematics, science, and engineering (b) an ability to design and conduct experiments, as well as to analyze and interpret data (c) an ability to design a system, component, or process to meet desired needs within realistic constraints such as economic, environmental, social, political, ethical, health and safety, manufacturability, and sustainability (d) an ability to function on multidisciplinary teams (e) an ability to identify, formulate, and solve engineering problems (g) an ability to communicate effectively (h) the broad education necessary to understand the impact of engineering solutions in a global, economic, environmental, and societal context (i) a recognition of the need for, and an ability to engage in life-long learning (j) a knowledge of contemporary issues (k) an ability to use the techniques, skills, and modern engineering tools necessary for engineering practice. PREPARED BY: Dr. Sue Shirley, Department Chair; June 1, 2010 A-84 X SDSM&T: BS Metallurgical Engineering Program: Appendix A GE 130: Introduction to Engineering Department: Office of the Provost Designation: Required Prerequisites: MATH 102 Catalog Data: (1-1) 2 credits. Prerequisite: MATH 102. This course serves as an introduction to engineering profession and to its various disciplines. This course is designed to give students the opportunity to learn how to solve engineering analysis and design problems. Students will develop various computational skills, sharpen communication skills, and be exposed to professional development in the form of team building, technology tools, and project management. In addition, students will have the opportunity to learn from professional engineers and scientists through interaction with industry. Text: GE 130 Introduction to Engineering Course Learning Outcomes: 1. Understand an engineering program enough to work with an Academic Advisor and commit to a major and create an education/career plan 2. Become an effective team member and campus leader 3. Develop the communication skills necessary to package their technical and professional skills to succeed in an engineering practice. 4. Be able to use Excel tools to analyze and solve engineering problems 5. Be able to understand the difference between analysis and design Topics: Class Time Introduction to the engineering profession and its various disciplines Solving engineering analysis and design problems Computational skills Communication skills Team building The use of technology tools Project management Professional and ethical practice in engineering T, R 10:00 – 11:00 a.m., 12:00-1:00 p.m. (EP 255) Mentorship – In addition to class attendance you will be required to meet with one of the instructors twice during the semester. Contribution to Criterion 5: 2 credits of “engineering topics” Relationship of Course Outcomes and Assignments to the ABET (a) – (k) The following table indicates the relative strengths of the 12 main course activities and assignments (detailed below) in addressing the ABET a through k outcomes. A designation of “3” indicates a strong level of emphasis. A-85 SDSM&T: BS Metallurgical Engineering Program: Appendix A Course Assignments GE 130 1 2 1 2 3 4 5 6 7 8 9,a 9,b 10 11 12 A 1 2 B 1 2 1 1 3 2 3 Engineering Ethics Problem 4 Formulas and Functions 7 8 2 3 2 3 3 3 Homework Assignments "Who Wants to Be An Engineer" Responseware game with teams focused on reading “What is Engineering?,” Engineering Careers & Disciplines,” and “Studying Engineering: The Keys to Success.” Game involves researching SDSM&T Engineering Department web pages and highlights great engineering feats . Microsoft Excel Basics 6 D 1 2 H 2 2 I 1 J 1 2 K 1 3 3 3 5 C ABET Outcomes a-k E F G 2 2 3 1 Working with Excel Charts Engineering Design Problem Statement and Criteria for Success Trebuchet/Catapult Tournament - In conjunction with Project 2, students modify their designed trebuchet or catapult to launch a tennis ball into a garbage can 50 ft away. Team survey for Project 2 2 2 1 2 1 3 3 2 3 3 2 2 3 1 1 3 3 2 1 1 1 1 2 Outcomes of assignment or activity 1. Class begins to work in teams. 2. Effective method of presenting general information without lecturing. Students are actively involved. 3. Game allows for determination of topics that need further discussion during class and/or follow up. 4. Provides familiarization of department web sites. 5. Final round in game involve teamwork as students wager points on knowledge of great engineering feats. Addresses subject of "Can you be an Engineer Without Studying Ethics?" Teams break up to discuss and determine best course of action to address engineering problem and discuss what engineering ethical theories were used to come up with course of action. Teams will present solutions to class and field questions. Familiarization with Excel Create formulas in a worksheet, locate and use Excel's predefined functions, use absolute and relative cell references in formulas and functions and debug formulas. Extra Credit offered for those with prior Excel experience Familiarization with which chart to use. Create and manipulate charts, determine best fit trend lines. Define engineering problems in clear and unambiguous terms. Determine specifications a design solution must meet or attributes it must posess to be considered successful. Students are encouraged to look at a need or problem within their anticipated field of study. Application of principles of physics and open-ended thinking to modify final design to reach target. Determine individual involvement in team. A-86 SDSM&T: BS Metallurgical Engineering Program: Appendix A 9 10 Project 1 Part a: Greatest Challenge Affecting Engineers in the 21st Century part b: First semester classes have the choice of the above or Dollars and Ton game offered by the Metallurgy Department - ( game developed & conducted by Nucor Steel over the course of 3 evenings) Project 2 Trebuchet or Catapult Design - Basic kit provided 11 Research Paper Mentorship Session 12 a. First major team project involving research and formal PowerPoint presentation. Application of communication skills needed to give an effective presentation and field questions from the type of audience they are addressing. b. Dollars and Tons Game provides a team approach to project management and the interplay between engineering and finance. Provide opportunity for hands-on application of the principles of physics (analysis) and the opportunity for creativity (design) in a team setting. Provides further opportunity to use communication skills and teamwork to design and analyze trebuchet/catapult, give presentation, field questions, and write engineering report. Follow up to department presentations. Student answers the following questions: 1) What field do I want to become educated in? 2) Why have I chosen this field?, and 3) What kind of employment do I hope to gain in this field? Determine students adjustment to SDSM&T. Encourage involvement with Academic advisors, Professors, and Peer Advisors. Encourage involvement in campus/community activities depending on their interests. Discuss any problems students might be experiencing. Answer questions or find answers to their questions. PREPARED BY: Kathleen Hanley, Instructor; June 1, 2010 A-87 SDSM&T: BS Metallurgical Engineering Program: Appendix A MATH 123 CALCULUS I Department: Mathematics and Computer Science Designation: Required Catalog Data: (4-0) 4 credits. Prerequisite: MATH 115 with a minimum grade of “C” or appropriate mathematics placement or permission of instructor. Students who are initially placed into MATH 102 or below must complete MATH 102 and MATH 120 with a minimum grade of “C” before enrolling in MATH 123. Students who are placed in MATH 120 should consult their advisor to determine whether their placement score was sufficiently high to allow concurrent registration in MATH 123. The study of limits, continuity, derivatives, applications of the derivative, antiderivatives, the definite and indefinite integral, and the fundamental theorem of calculus. Prerequisites: College Algebra (MATH 102) with a grade of C or better or an acceptable ACT score. Corequisite of Trigonometry (MATH 120) with a grade of C- or better or an acceptable score on the COMPASS Placement Exam. Textbook: Calculus by Rogawski, published by Freeman, 2008. Course Learning Outcomes: As a result of taking a course meeting this goal, students will: 1. Use mathematical symbols and mathematical structure to model and solve real world problems. Assessment: Students will o Identify, interpret, and correctly apply standard mathematics symbols to solve problems requiring the derivative. This will be demonstrated on quizzes, labs, homework, and/or exams. o Identify, interpret, and correctly apply standard mathematics symbols to solve problems requiring the integral. This will be demonstrated on quizzes, labs, homework, and/or exams. 2. Demonstrate appropriate communication skills related to mathematical terms and Assessment: Students will o Correctly use functional notation of algebra, trigonometry, and calculus. This will be demonstrated on quizzes, labs, homework, and/or exams. 3. Demonstrate the correct use of quantifiable measurements of real world situations Assessment: Students will o Apply their knowledge of the integral in applications such as area, volume, moments, work, arc length, and surface area. This will be demonstrated on quizzes, labs, homework, and/or exams. o Apply their knowledge of the derivative in applications such as related rates, linear approximations, curve sketching, optimization, velocity, and acceleration. This will be demonstrated on quizzes, labs, homework, and/or exams Topics: The study of limits, continuity, derivatives, applications of the derivative, antiderivatives, the definite and indefinite integral, and the fundamental theorem of calculus. Class/Laboratory Schedule: MWF 3:00-3:50 PM Contribution to Criterion 5: basic math and sciences A-88 SDSM&T: BS Metallurgical Engineering Program: Appendix A Relationship of Course to ABET Outcomes (a) through (k) Level of Emphasis Low ABET Outcome (a) an ability to apply knowledge of mathematics, science, and engineering (b) an ability to design and conduct experiments, as well as to analyze and interpret data (c) an ability to design a system, component, or process to meet desired needs within realistic constraints such as economic, environmental, social, political, ethical, health and safety, manufacturability, and sustainability (d) an ability to function on multidisciplinary teams (e) an ability to identify, formulate, and solve engineering problems (g) an ability to communicate effectively (h) the broad education necessary to understand the impact of engineering solutions in a global, economic, environmental, and societal context (i) a recognition of the need for, and an ability to engage in life-long learning (j) a knowledge of contemporary issues (k) an ability to use the techniques, skills, and modern engineering tools necessary for engineering practice. PREPARED BY: Dr. Kyle Riley, Department Head; June 1, 2010 A-89 Medium High X X SDSM&T: BS Metallurgical Engineering Program: Appendix A MATH 125 CALCULUS II Department: Mathematics and Computer Science Designation: Required Catalog Data: (4-0) 4 credits. Prerequisite: MATH 120 completed with a minimum grade of “C” or appropriate score on departmental Trigonometry Placement Examination and MATH 123 completed with a minimum grade of “C.” A continuation of the study of calculus, including the study of sequences, series, polar coordinates, parametric equations, techniques of integration, applications of integration, indeterminate forms, and improper integrals. Prerequisites: MATH 120 (Trigonometry) completed with a grade of “C” or better or an acceptable score on the COMPASS Trigonometry Placement Examination, and MATH 123 completed with a grade of “C” or better. (Trigonometry is a critical prerequisite for this course. Students should ensure that they have passed MATH 120 or the COMPASS Trigonometry Placement Examination before enrolling in MATH 125.) Textbook: Calculus by Jon Rogawski Course Learning Outcomes: • Use mathematical symbols and mathematical structure to model and solve real world problems. • Students will identify, interpret, and correctly apply standard mathematics symbols to solve problems requiring differentiation and integration techniques. This will be demonstrated on quizzes, labs, homework, and/or exams. • Demonstrate appropriate communication skills related to mathematical terms. • Students will correctly use functional notation of algebra, trigonometry, and calculus. This will be demonstrated on quizzes, labs, homework, and/or exams. • Demonstrate the correct use of quantifiable measurements of real world situations. • Students will apply their knowledge of calculus in one-variable, infinite sequences and series, and parametric equations and polar equations in applications such as area computation, function approximation, and arc-length computation. This will be demonstrated on quizzes, labs, homework, and/or exams. • Students will be able to produce indefinite integrals using Maple (int) • Students will be able to compute definite integrals using Maple - including approximate numerical computation when necessary (int versus evalf(int(...))) • Students will be able to compute Taylor approximations using the Taylor and normal commands in Maple Topics: • • • • • • Integrals and Derivatives involving Exponential, Logarithmic, Inverse, and Hyperbolic functions. Integration techniques Indeterminate Forms and L’Hopital’s rule Improper integrals Vectors and applications Matrices and linear algebra A-90 SDSM&T: BS Metallurgical Engineering Program: Appendix A • • Infinite Series Tests for convergence Taylor Series, Fourier Series Class/Laboratory Schedule: MTWF MTWF 9:00-9:50 1:00-1:50 Contribution to Criterion 5: basic math and sciences Relationship of Course to ABET Outcomes (a) through (k) Level of Emphasis Mediu Low High m ABET Outcome (a) an ability to apply knowledge of mathematics, science, and engineering (b) an ability to design and conduct experiments, as well as to analyze and interpret data (c) an ability to design a system, component, or process to meet desired needs within realistic constraints such as economic, environmental, social, political, ethical, health and safety, manufacturability, and sustainability x (d) an ability to function on multidisciplinary teams (e) an ability to identify, formulate, and solve engineering problems (g) an ability to communicate effectively (h) the broad education necessary to understand the impact of engineering solutions in a global, economic, environmental, and societal context (i) a recognition of the need for, and an ability to engage in life-long learning (j) a knowledge of contemporary issues (k) an ability to use the techniques, skills, and modern engineering tools necessary for engineering practice. PREPARED BY: Dr. Kyle Riley, Department Head; June 1, 2010 A-91 x SDSM&T: BS Metallurgical Engineering Program: Appendix A MATH 225 CALCULUS III Department: Mathematics and Computer Science Designation: Required Catalog Data: (4-0) 4 credits. Prerequisite: MATH 125 completed with a minimum grade of “C”. A continuation of the study of calculus, including an introduction to vectors, vector calculus, partial derivatives, and multiple integrals. Prerequisites: Math 125 with a grade of ‘C’ or better. Textbook: Calculus with Analytic Geometry, Eighth Edition, Larson, Hostetler, and Edwards Course Learning Outcomes: A student who successfully completes this should, at a minimum: 1. know basic vector operations 2. know how to work with lines and planes in space 3. understand vector functions and their derivatives 4. be able to compute position, velocity and acceleration vectors 5. understand functions of several variables 6. be able to compute partial derivatives and gradients using multivariate chain rules 7. be able to find extremals of constrained and unconstrained functions 8. understand iterated integrals 9. be able to set up and evaluate double and triple integrals in various coordinate 10. systems 11. understand vector fields 12. be able to compute line integrals 13. understand the basic integral theorems of vector analysis Topics: vectors, vector calculus, partial derivatives, and multiple integrals.. Class/Laboratory Schedule: Varies Contribution to Criterion 5: basic math and sciences Relationship of Course to ABET Outcomes (a) through (k) Level of Emphasis Low ABET Outcome (a) an ability to apply knowledge of mathematics, science, and engineering (b) an ability to design and conduct experiments, as well as to analyze and interpret data (c) an ability to design a system, component, or process to meet desired needs within realistic constraints such as economic, environmental, social, political, ethical, health and safety, manufacturability, and sustainability (d) an ability to function on multidisciplinary teams A-92 Medium High X SDSM&T: BS Metallurgical Engineering Program: Appendix A (e) an ability to identify, formulate, and solve engineering problems (g) an ability to communicate effectively (h) the broad education necessary to understand the impact of engineering solutions in a global, economic, environmental, and societal context (i) a recognition of the need for, and an ability to engage in life-long learning (j) a knowledge of contemporary issues (k) an ability to use the techniques, skills, and modern engineering tools necessary for engineering practice. PREPARED BY: Dr. Kyle Riley, Department Head; June 1, 2010 A-93 X SDSM&T: BS Metallurgical Engineering Program: Appendix A MATH 321 DIFFERENTIAL EQUATIONS Department: Mathematics and Computer Science Designation: Required Catalog Data: (4-0) 4 credits. Prerequisite: MATH 125 with a minimum grade of “C”. Selected topics from ordinary differential equations including development and applications of first order, higher order linear and systems of linear equations, general solutions and solutions to initialvalue problems using matrices. Additional topics may include Laplace transforms and power series solutions. MATH 225 and MATH 321 may be taken concurrently or in either order. In addition to analytical methods this course will also provide an introduction to numerical solution techniques. Prerequisites: Math 125 with a grade of ‘C’ or better. Textbook: Differential Equations With Boundary Value Problems, 7th edition, Zill Course Learning Outcomes: 1. know how to use separation of variables 2. be able to solve first order ordinary differential equations 3. be able to solve second order linear ordinary differential equations 4. understand the difference between homogeneous and non-homogeneous linear systems 5. be familiar with at least one science or engineering application of differential equations 6. be able to compute the Laplace transform and inverse Laplace transform for simple functions 7. understand the basic process of how to use the Laplace transform to solve an initial value problem 8. be familiar with a numerical technique for solving an initial value problem, such as Euler’s Method or the Runge Kutta method 9. be able to carry out basic matrix addition and matrix multiplication 10. be able to solve a linear system in matrix form 11. be able to use matrices to solve simple linear first order systems of ordinary differential equations Topics: Topics for Exam 1 Basic definitions and terminology Direction fields and solution curves First order differential equations and their applications, including 1) separable, 2) Linear, 3) Exact, 4) Bernoulli, 5) Numerical Methods Topics for Exam 2 Higher order differential equations…homogeneous and nonhomogeneous Method of undetermined coefficients Method of variation of parameters Applications of higher order differential equations Simple harmonic motion Damped motion A-94 SDSM&T: BS Metallurgical Engineering Program: Appendix A Forced motion Electric circuits and analogous systems Topics for Exam 3 Basic LaPlace transforms and their inverses Laplace transforms Inverse Laplace transforms Operational Properties Applications Topics for Exam 4 systems of linear first order equations Matrices Gauss elimination Systems of ordinary differential equations Eigenvalues Variation of Parameters Class/Laboratory Schedule: Varies Contribution to Criterion 5: Basic math and sciences Relationship of Course to ABET Outcomes (a) through (k) Level of Emphasis Low ABET Outcome (a) an ability to apply knowledge of mathematics, science, and engineering (b) an ability to design and conduct experiments, as well as to analyze and interpret data (c) an ability to design a system, component, or process to meet desired needs within realistic constraints such as economic, environmental, social, political, ethical, health and safety, manufacturability, and sustainability (d) an ability to function on multidisciplinary teams (e) an ability to identify, formulate, and solve engineering problems (g) an ability to communicate effectively (h) the broad education necessary to understand the impact of engineering solutions in a global, economic, environmental, and societal context (i) a recognition of the need for, and an ability to engage in life-long learning (j) a knowledge of contemporary issues (k) an ability to use the techniques, skills, and modern engineering tools necessary for engineering practice. PREPARED BY: Dr. Kyle Riley, Department Head; June 1, 2010 A-95 Medium High X X SDSM&T: BS Metallurgical Engineering Program: Appendix A MATH 373 INTRODUCTION TO NUMERICAL ANALYSIS Department: Mathematics and Computer Science Designation: Required Catalog Data: (3-0) 3 credits. Prerequisite: MATH 321 and CSC 150 or permission of instructor. This course is an introduction to numerical methods. Topics include elementary discussion of errors, polynomial interpolation, quadrature, non-linear equations, and systems of linear equations. The algorithmic approach and efficient use of the computer will be emphasized. Additional topics may include: calculation of eigenvalues and eigenvectors, numerical differentiation and integration, numerical solution of differential equations. Prerequisites: Math 321 and CSC 150.. Textbook: • • • • Optional: Numerical Methods for Engineers (5 ed.), by Chapra and Canale, McGraw-Hill, 2006 Optional: Excel for Scientists and Engineers (Numerical Methods), by E. Joseph Billo, Wiley, 2007. There is also a wiki textbook on Numerical Methods We will also be using a text by Dr. Stan Howard Course Learning Outcomes: 1. Students will be able to write finite approximations of the first and second derivatives. 2. Students will able to explain the Mean Value Theorem and its relationship to error estimation. 3. Students will be able to derive the LaPlace Equation in rectilinear, cylindrical, and spherical coordinates with a generation term. 4. Students will be able to solve on a spreadsheet • 1D SS HT problems Explicitly • 1D USS HT problems Explicitly, by Saul’yev, by Frankel-DuFort, and by Crank-Nicolson all with fixed, zero-flux, gradient, and convection BC’s. • 2D SS HT problems Explicitly by relaxation with fixed, zero flux, gradient, and convection BC’s. • 2D USS HT problems Explicitly and Implicitly by ADI methods with fixed, zero flux, gradient, and convection BC’s. 5. Students will be able to perform numerical integration by Rectilinear Rule, Trapezoid Rule, Simpson’s 1/3 and 3/8 Rules, Gaussian Quadrature 6. Students will be able to solve a system of Ordinary Differential Equation of any order by Runge-Kutta Methods including the Fourth Order form by hand and by using MathCad. A-96 SDSM&T: BS Metallurgical Engineering Program: Appendix A 7. Students will be able to find roots by the following methods • Interval Halving • False Position • Secant • Newton-Raphson • One-point Iteration 8. Students will be able to construct objective functions necessary for LP and Data Adjustment problem solutions solved by Excel Solver. 9. Students will submit a written project report and orally present the numerical solution to an engineering problem. Topics: Polynomial interpolation, quadrature, non-linear equations, systems of linear equations, the algorithmic approach, calculation of eigenvalues and eigenvectors, numerical differentiation and integration, and numerical solution of differential equations Class/Laboratory Schedule: Varies Contribution to Criterion 5: basic math and sciences Relationship of Course to ABET Outcomes (a) through (k) Low ABET Outcome (a) an ability to apply knowledge of mathematics, science, and engineering (b) an ability to design and conduct experiments, as well as to analyze and interpret data (c) an ability to design a system, component, or process to meet desired needs within realistic constraints such as economic, environmental, social, political, ethical, health and safety, manufacturability, and sustainability (d) an ability to function on multidisciplinary teams (e) an ability to identify, formulate, and solve engineering problems (g) an ability to communicate effectively (h) the broad education necessary to understand the impact of engineering solutions in a global, economic, environmental, and societal context (i) a recognition of the need for, and an ability to engage in life-long learning (j) a knowledge of contemporary issues (k) an ability to use the techniques, skills, and modern engineering tools necessary for engineering practice. PREPARED BY: Dr. Kyle Riley, Department Head; June 1, 2010 A-97 Level of Emphasis Medium High X X SDSM&T: BS Metallurgical Engineering Program: Appendix A PHYS 211: University Physics I Department: Physics Designation: Required Catalog Data: (3-0) 3 credits. Prerequisite: MATH 123 or permission of instructor. This is the first course in a two semester calculus-level sequence, covering fundamental concepts of physics. This is the preferred sequence for students majoring in physical science or engineering. Topics include classical mechanics and thermodynamics. The School of Mines course covers classical mechanics only. Prerequisites: MATH 123 or permission of instructor. Textbook: Fundamentals of Physics, D. Halliday, R. Resnick, J. Walker, 8th Ed. Pt. 1 Course Learning Outcomes: • Demonstrate the scientific method in a laboratory experience. This outcome will be achieved and assessed in Phys 213L course. • Gather and critically evaluate data using scientific method. Assessment: Students will be able to critically evaluate data (given or obtained) with proper accuracy using appropriate laws and formulas of classical mechanics for scientifically sound presentation of laboratory reports, homework assignments, and of solutions on quizzes and exams. • Identify and explain the basic concepts, terminology and theories of selected natural sciences. Assessment: Students will be able to identify and apply basic concepts and appropriate laws of classical mechanics in order to solve assigned problems in homework, quizzes, exams, and in oral presentation. • Apply selected natural science concepts and theories to contemporary issues. Assessment: Students will be able to explain how physics concepts, laws, and phenomena relate to contemporary engineering and science in classroom discussions and written assignments. Topics: Classical mechanics Class/Laboratory Schedule: Varies Contribution to Criterion 5: 3 credits of math / basic sciences A-98 SDSM&T: BS Metallurgical Engineering Program: Appendix A Relationship of Course to ABET Outcomes (a) through (k) Level of Emphasis Low ABET Outcome (a) an ability to apply knowledge of mathematics, science, and engineering (b) an ability to design and conduct experiments, as well as to analyze and interpret data (c) an ability to design a system, component, or process to meet desired needs within realistic constraints such as economic, environmental, social, political, ethical, health and safety, manufacturability, and sustainability (d) an ability to function on multidisciplinary teams (e) an ability to identify, formulate, and solve engineering problems (g) an ability to communicate effectively (h) the broad education necessary to understand the impact of engineering solutions in a global, economic, environmental, and societal context (i) a recognition of the need for, and an ability to engage in life-long learning (j) a knowledge of contemporary issues (k) an ability to use the techniques, skills, and modern engineering tools necessary for engineering practice. Prepared By: Dr. Andre Petukhov, Department Head; June 1, 2010 A-99 Medium High X SDSM&T: BS Metallurgical Engineering Program: Appendix A PHYS 213 UNIVERSITY PHYSICS II Department: Physics Designation: Required Catalog Data: (3-0) 3 credits. Prerequisite: PHYS 211. This course is the second course in a two semester calculus-level sequence, covering fundamental concepts of physics. This is the preferred sequence for students majoring in physical science or engineering. Topics include electricity and magnetism, sound, light, and optics. The School of Mines course covers electricity and magnetism only. Prerequisites: PHYS 211. Textbook: Fundamentals of Physics, Part 3, Halliday, Resnick, Walker, 8th Ed. with Wiley Plus Course Learning Outcomes: As a result of taking courses meeting this goal, students will: 1. Critically evaluate data using the scientific method. Assessment: Students will be able to critically evaluate data (given or obtained), with proper accuracy, using appropriate physical laws and formulas for laboratory reports, homework assignments, and solutions on quizzes and exams. 2. Identify and explain the basic concepts, terminology, and theories of the selected natural sciences. Assessment: Students will identify and apply basic concepts and appropriate physical laws in order to solve assigned problems in homework, quizzes, exams, and oral presentations. 3. Apply selected natural science concepts and theories to contemporary issues. Assessment: Students will be able to explain how physics concepts, laws, and phenomena relate to contemporary engineering and science in classroom discussions and written assignments. Topics: Electric Charge, charge, conductors and insulators, Coulomb’s Law Applications of Coulomb’s Law Applications of Coulomb’s Law Electric Fields, electric field lines, electric field due to a point charge Electric field due to a dipole, continuous charge distributions Electric fields due to continuous charge distributions Electric fields due to continuous charge distributions Point charge and dipole in a electric field Gauss’ Law, flux of an electric field, Gauss’ Law Electric Potential , electric potential energy, electric potential, potential from the field Potential due to a point charge Potential due to continuous charge distributions A-100 SDSM&T: BS Metallurgical Engineering Program: Appendix A Field from potential Capacitance, calculating the capacitance Capacitors in parallel and in series Energy stored in an electric field Capacitor with a dielectric Current and Resistance, current and current density Resistance and resistivity Class/Laboratory Schedule: Varies Contribution to Criterion 5: basic math and sciences Relationship of Course to ABET Outcomes (a) through (k) Level of Emphasis Low ABET Outcome (a) an ability to apply knowledge of mathematics, science, and engineering (b) an ability to design and conduct experiments, as well as to analyze and interpret data (c) an ability to design a system, component, or process to meet desired needs within realistic constraints such as economic, environmental, social, political, ethical, health and safety, manufacturability, and sustainability (d) an ability to function on multidisciplinary teams (e) an ability to identify, formulate, and solve engineering problems (g) an ability to communicate effectively (h) the broad education necessary to understand the impact of engineering solutions in a global, economic, environmental, and societal context (i) a recognition of the need for, and an ability to engage in life-long learning (j) a knowledge of contemporary issues (k) an ability to use the techniques, skills, and modern engineering tools necessary for engineering practice. PREPARED BY: Dr. Andre Petukhov, Department Head; June 1, 2010 A-101 Medium High X SDSM&T: BS Metallurgical Engineering Program: Appendix A PHYS 213L UNIVERSITY PHYSICS II LABORATORY Department: Physics Designation: Required Catalog Data: (0-1) 1 credit. Prerequisite or corequisite: PHYS 213. This laboratory accompanies PHYS 213. Introduction to physical phenomena and measurements. Recording and processing data, determining uncertainties, reporting results. The experiments supplement the work in PHYS 211 and PHYS 213 Prerequisites: Concurrent registration in or completion of PHYS-213.. Textbook: Suggested Ref.: Experimentation, D. C. Baird, 3d Edition Course Learning Outcomes: As a result of taking courses meeting this goal, students will: 1. Demonstrate the scientific method in a laboratory experience. Assessment: Students will be able to relate obtained experimental data with corresponding physics laws and formulas and critically evaluate these data with proper accuracy using appropriate formulas, and present scientifically sound laboratory reports. 2. Gather and critically evaluate data using scientific method. Assessment: Students will be able to critically evaluate data (given or obtained) with proper accuracy using appropriate laws and formulas of classical mechanics for scientifically sound presentation of laboratory reports. Topics: physical phenomena and measurements, recording and processing data, determining uncertainties, and reporting results Class/Laboratory Schedule: Varies Contribution to Criterion 5: basic math and sciences A-102 SDSM&T: BS Metallurgical Engineering Program: Appendix A Relationship of Course to ABET Outcomes (a) through (k) Low ABET Outcome (a) an ability to apply knowledge of mathematics, science, and engineering (b) an ability to design and conduct experiments, as well as to analyze and interpret data (c) an ability to design a system, component, or process to meet desired needs within realistic constraints such as economic, environmental, social, political, ethical, health and safety, manufacturability, and sustainability (d) an ability to function on multidisciplinary teams (e) an ability to identify, formulate, and solve engineering problems (g) an ability to communicate effectively (h) the broad education necessary to understand the impact of engineering solutions in a global, economic, environmental, and societal context (i) a recognition of the need for, and an ability to engage in life-long learning (j) a knowledge of contemporary issues (k) an ability to use the techniques, skills, and modern engineering tools necessary for engineering practice. PREPARED BY: Dr. Andre Petukhov, Department Head; June 1, 2010 A-103 Level of Emphasis Medium High X X X SDSM&T: BS Metallurgical Engineering Program: Appendix B. Faculty Vitae APPENDIX B – FACULTY RESUMES The following program faculty vitae are provided below. • William Cross • Stanly Howard • Jon Kellar • Dana Medlin • Michael West B-1 SDSM&T: BS Metallurgical Engineering Program: Appendix B. Faculty Vitae Cross, William M. Academic rank: Associate Professor Degrees with fields, institution, and date B.S. Metallurgical Engineering, South Dakota School of Mines and Technology, 1984 M.S. Metallurgical Engineering, South Dakota School of Mines and Technology, 1986 Ph.D. Metallurgical Engineering, University of Utah, 1999 Number of years of service on this faculty and date of appointment and advancement 17 years in service, original appointment 1993 1993-1997 Research Associate 1997-2007 Research Scientist III 2007-present Associate Professor Other related experience 2009 NASA grantee working at Marshall Space Flight Center, Summer 2009. Consulting, patents, etc. Patent • J. J., Kellar, W. M., Cross, F. J., Johnson, and M. E., Connell, U. S. Patent Number 6,198,861, issued March 6, 2001, Use of Thin-Clad Near Infrared Transparent Optical Glass Fibers as Evanescent Wave Sensors • Disclosure -- J. Kellar, D. Hansen, W. Cross, D. Medlin; “Formation of Low Temperature Metal Clay”, disclosure 12/08 Consulting: Micron Technology, IMI Tami (Israel), Avecia Chemical Company State(s) in which registered as a Professional Engineer None Principal publications of last five years 1. 2. 3. 4. 5. 6. 7. G.W. Douglas, S. Schnabel, L. Kjerengtroen, W.M. Cross and J.J. Kellar, "Utilizing minerals and materials with negative properties", Minerals and Metallurgical Processing, invited feature article, volume 27(1) February 2010 pp.1-7. M. Alghamdi, R. McGlothlen, W. Cross, J. J. Kellar, L. Kjerengtroen, “Design and Testing of a Compact Drift Machine for Manufacturing of Continuous Fiber Thermoplastic Composites”, Proceedings Society for the Advancement of Material and Process Engineering (SAMPE) ’09. May 2009, Baltimore, MD. W. Weyer, W. Cross, J. Kellar, L. Kjerengtroen, “Characterization of Composites Having Negative Stiffness Inclusions”, Proceedings Society for the Advancement of Material and Process Engineering (SAMPE) ’09. May 2009, Baltimore, MD. Wensel, J., Wright, B., Thomas, D., Douglas, W., Mannhalter, B., Cross, W., Hong, H., Kellar, J., Smith, P. and Roy, W., "Enhanced thermal conductivity by aggregation in heat transfer nanofluids containing metal oxide and carbon nanotube," Applied Physics Letters, 2008, 92, 023110. W.M. Cross, G.W. Douglas, L. Schlink, W.C. Weyer, L. Kjerengtroen, J.J. Kellar and J. Welsh, “Dimensional Analysis of Au Nanocomposites”, Proceedings Society for the Advancement of Material and Process Engineering 2007. June 2007, Baltimore, MD. S. Schnabel, J. Kellar, L. Kjerengtroen, W. Cross, W. Weyer and J. Welsh, “Nanoscale Zirconium Tungstate Synthesis and Use as a Filler For Dimensional Stability”, Proceedings Society for the Advancement of Material and Process Engineering 2007, June,2007, Baltimore, MD. W.C. Weyer, J.J. Kellar, L. Kjerengtroen, J. Welsh and W.M. Cross, “Negative Stiffness Filler Effects on Polymer Matrix Composite Performance”, Proceedings Society for the Advancement of Material and Process Engineering 2007, June 2007, Baltimore, MD. B-2 SDSM&T: BS Metallurgical Engineering Program: Appendix B. Faculty Vitae 8. L.D. Nielsen, W.M. Cross, S.P. Decker and J.J. Kellar, “Mica, and its Ability to be Chemically Exfoliated”, in Functional Fillers and Nanoscale Minerals II, J.J. Kellar, ed., Society for Mining, Metallurgy and Exploration, Littleton, CO, 2006. 9. W.M. Cross, B.D. Henderson, W.C. Weyer, C. Kroetch, L. Kjerengtroen, J. Welsh and J.J. Kellar, “Functional Fillers for Dimensional Stability”, in Functional Fillers and Nanoscale Minerals II, J.J. Kellar, ed., Society for Mining, Metallurgy and Exploration, Littleton, CO, 2006. 10. W.C. Weyer, W.M. Cross, B.D. Henderson, J.J. Kellar, L. Kjerengtroen, J. Welsh and J. Starkovich, “Achieving Dimensional Stability Using Functional Fillers”, 46th AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics & Materials Conference Proceedings, 18-25 April 2005, Austin TX, paper #AIAA 2005-2091. 11. Wensel, J., Wright, B., Thomas, D., Douglas, W., Mannhalter, B., Cross, W., Hong, H., Kellar, J., Smith, P. and Roy, W., "Enhanced thermal conductivity by aggregation in heat transfer nanofluids containing metal oxide and carbon nanotube," Applied Physics Letters, 2008, 92, 023110. 12. C. Griswold, W. M. Cross, L. Kjerengtroen and J. J. Kellar, “Interphase Variation in Silane-Treated GlassFiber Reinforced Epoxy Composites”, Journal of Adhesion Science and Technology, 2005, 19 (3/5), 279. Scientific and professional societies of which a member Materials Research Society (MRS), Society for Advanced Materials and Process Engineering (SAMPE), Society for Mining, Metallurgy and Exploration (SME) Honors and awards none Institutional and professional service in the last five years • Minerals and Metallurgical Processing, Reviewer • Minerals Engineering, Reviewer • Energy and Environment Research Task Force • Council on Graduate Education • Environmental Engineering Program Advisory Committee Professional development activities in the last five years 1. 2. 3. 4. 5. 6. 7. 8. Marshall Space Flight Center, NASA Faculty Internship, Huntsville, AL, Summer 2009. AHED 755 – Principles of College Teaching, Teaching Pedagogy Course taken through South Dakota State, Fall 2009. Information Management Institute, 5th Annual Security Printing Conference, Baltimore MD, 2008. Optomec, M3D Training Course, Rapid City SD, 2006. Information Management Institute, UV Ink Jet Course, Digital Printing Summer Camp, Cambridge MA, 2005. Joint Institute for Nanoscience and Nanotechnology, Fabrication and Characterization of Nano-Materials Course, Pacific Northwest National Laboratories, Richland, WA, 2005. Expert Witness, State of South Dakota vs. Dirksen, Provided Expert Testimony of Infrared Analysis of Evidence, 2004. Joint Institute for Nanoscience and Nanotechnology, Nanoclusters, Nanomaterials, and Nanotechnology Course, Pacific Northwest National Laboratories, Richland, WA, 2004. Percentage of time available for research or scholarly activities 35% Percentage of time committed to the program 95% B-3 SDSM&T: BS Metallurgical Engineering Program: Appendix B. Faculty Vitae STANLEY M. HOWARD Academic rank: Professor - Tenured Degrees with fields, institution, and date • • BS., Metallurgical Engineering, Colorado School of Mines, Golden, CO (1967) Ph.D., Metallurgical Engineering (Minor - Chemical Petroleum Refining Engineering), Colorado School of Mines, Golden, CO (1971) Number of years of service on this faculty and date of appointment and advancement 33 years in service 1971- Assistant Professor tenure Track - original appointment 1976 - Associate Professor 1980 - Professor Other related experience 1967 1967 - 71 1976 - 77 1981 - 88 1986 - 87 1988 - 91 1992 - 01 2002 - 03 Atomic Weapons Division Dow Chemical Company Golden, CO Department of Metallurgical Engineering Colorado School of Mines Golden, CO Stanford Research Center Menlo Park, CA Group V Metals, Inc. Rapid City, South Dakota Kerr-McGee Corporation Oklahoma City, OK Electronic Manufacturing & Production Facility U. S. Department of the Navy Ridgecrest, CA Caterpillar Corporation Technical Center Peoria, IL Consultant Oak Ridge National Laboratory Metals and Ceramic Division Oak Ridge, T Engineer Research Fellow Visiting Scientist President (81 - 84), Vice President (84 - 88) Consultant Consultant Consultant Consulting, patents, etc. • • Howard, S. and Stone, G; "High Strength and High Electrical Conductivity Copper Alloys." U.S. Patent #6074499, 2000. ________, and Stone, G; "High Strength and High Electrical Conductivity Copper Alloys." US Patent #6231700. State(s) in which registered as a Professional Engineer SD #2219 1972-present Principal publications of last five years • • Barbara Szczerbinska, S. M. Howard, et al., “Center For Ultra-Low Background 2 Experiments at Dusel”, Acta Physica Polonica B, Vol. 41 (2010), No 6, 2010 Bharat Jasthi and S. M. Howard, -, Re: 8th International Symposium on Friction Stir Welding, “Microstructure and Corrosion Properties of Friction Stir Welded Alloy 22” , 8th International Symposium on Friction Stir Welding, MARITIM Seehotel, Timmendorfer Strand, Germany, May 18-20, 2010 B-4 SDSM&T: BS Metallurgical Engineering Program: Appendix B. Faculty Vitae • • • • • • • • • Bharat K. Jasthi, William J. Arbegast, Glenn J. Grant, and Stanley M. Howard: “In-situ Reactions Using Friction Stir Reaction Processing”, submitted 2010 Kellar, J., Howard, S., West, M., Cross, W., Medlin, D. and Rattling Leaf, J., “The Samurai Sword Project and Opportunities for Metallurgical Programs,” MS&T 2009 Proceedings, Pittsburgh, PA, September 2009. Bharat Jasthi, William Arbegast, Stanley M. Howard, Thermal Expansion Coefficient and Mechanical Properties Of Friction Stir Welded Invar (Fe-36%Ni), Journal of Materials Engineering and Performance, Manuscript ID JMEP-0802-0736, Volume 18, Number 7,November 21, 2008. Stanley M. Howard, editor, 2008 EPD Congress, TMS, Warrendale, PA, 2008 Stanley M. Howard, editor, 2007 EPD Congress, TMS, Warrendale, PA, 2007 Rakesh Suravarapu, Katharine Flores, William Arbegast, Stanley Howard: “Friction Stir Welding of Bulk Metallic Glasses – Vitreloy 106A”, Friction Stir Welding and Processing IV, TMS Annual Meeting & Exhibition, Proceedings: Friction Stir Welding and Processing – IV, 2007 Bharat K. Jasthi, Aaron C. Costello, William J. Arbegast, Stanley M. Howard, Investigation of Laser Deposition of High Temperature Refractory Pin Tools for Friction Stir Welding, Friction Stir Welding and Processing IV, Edited by K. V. Jata, et al, TMS (The Minerals, Metals & Materials Society), 2007 James W. Sears, Sudip Bhattacharya, Jerrod Roalstad, Stanley M. Howard and Aaron Costello, "Material Solution for the Improvement of High Temperature Wear Characteristics of Industrial Tools and Dies by Laser Powder Deposition ", ALAC2006, Advanced Laser Application Conference Proceedings, Novi, Michigan, September 18-21,2006 Stanley M. Howard; Bharat K. Jasthi1 ;William J. Arbegast; Glenn J. Grant; Santosh Koduri; Darrell R. Herling: Friction Surface Reaction Processing in Aluminum Substrates; Friction Stir Welding and Processing III, Edited by Kumar V. Jata, et al. TMS 2005 Annual Meeting, San Francisco, CA, 2005 Scientific and professional societies of which a member • • TMS –Executive Board of Directors, Financial Planning Officer, Professional Registration Committee ASM; ACeRS; AIST Honors and awards 1966 - ΑΣΜ: Alpha Sigma Mu Honorary Society 1970 - ΣΞ: The Society of Sigma Xi 1974 - Honored Guest: Kroll Institute Dedication; Golden, CO 1994 - Presidential Award: South Dakota School of Mines & Technology; Rapid City, SD 1994 - Benard A. Ennenga Faculty Award (1994) 2003 - AIME Mineral Industry Education Award Institutional and professional service in the last five years Professional Service: TMS-Exec Board of Directors/Financial Planning Officer, EPD-Publications Chair Faculty Committees: Academic Appeals Committee; Faculty Senate; Senate Chair Chair Elect 2010-2012 Professional development activities in the last five years High-Purity Ge Reduction, Zone Refining, and Crystal Growth; Metallurgical Thermodynamics textbook writing; Numerical Methods textbook completion; Yucca Mountain Nuclear Waste Containment Vessel Review Panel; ABET Consultant; friction stir joining of amorphous metal; corrosion properties of friction stirred Alloy 22; Thermal expansion properties of friction stirred Invar; in-situ reaction stir processing; Executive Board and Retirement Board of TMS; four financial officer board of director appointments; functionally graded laser additive tool and die enhancement research. Percentage of time available for research or scholarly activities 30% Percentage of time committed to the program 100% B-5 SDSM&T: BS Metallurgical Engineering Program: Appendix B. Faculty Vitae Kellar, Jon J. Academic rank Professor - Full-time Degrees with fields, institution, and date • • • B.S. M.S. Ph.D. Metallurgical Engineering, South Dakota School of Mines and Technology, 1984 Metallurgical Engineering, South Dakota School of Mines and Technology, 1986 Metallurgical Engineering, University of Utah, 1991 Number of years of service on this faculty and date of appointment and advancement • • • • 20 years in service, original appointment 1990 Assistant Professor, August 1990 Associate Professor, 1994 Professor, 2000 Other related experience None Consulting, patents, etc. Patent J. J., Kellar, W. M., Cross, F. J., Johnson, and M. E., Connell, U. S. Patent Number 6,198,861, issued March 6, 2001, Use of Thin-Clad Near Infrared Transparent Optical Glass Fibers as Evanescent Wave Sensors Intellectual Property Disclosure (2007) J. Kellar, D. Hansen, W. Cross, D. Medlin; “Formation of Low Temperature Metal Clay”, disclosure 12/07. Consulting Micron Technology, IMI Tami (Israel), Avecia Chemical Company State(s) in which registered as a Professional Engineer None Principal publications of last five years • • • • • • • Hansen, D., Mitchell, D. and Kellar, "Nanotechnology and Silver-Metal Clay for Artisans," Leonardo Transactions, in press. Douglas, G.W., Schnabel, S., Kjerengtroen, L., Cross, W.M. and Kellar, J.J., “Utilizing Minerals and Materials with Negative Properties,” Minerals and Metallurgical Processing, V. 27, N.1, pg 1-7, 2010 (featured article). Kellar, J., Howard, S., West, M., Cross, W., Medlin, D. and Rattling Leaf, J., “The Samurai Sword Project and Opportunities for Metallurgical Programs,” MS&T 2009 Proceedings, Pittsburgh, PA, September 2009. West, M., Medlin, D., Kellar, J., Mitchell, D. and Kellogg, S., “Back in Black: Innovative Curricular, Outreach and Recruiting Activities at the South Dakota School of Mines and Technology,” MS&T 2009 Proceedings, Pittsburgh, PA, September 2009. Medlin, D., West, M., Mitchell, D., Kellar, J., and Kellogg, S., “Improved Materials Science Understanding with Blacksmithing,” Proceedings (AC 2009-2228) ASEE 2009 Annual Meeting, Austin, TX, June 2009. Wensel, J., Wright, B., Thomas, D., Douglas, W., Mannhalter, B., Cross, W., Hong, H., Kellar, J., Smith, P. and Roy, W., "Enhanced Thermal Conductivity by Aggregation in Heat Transfer Nanofluids Containing Metal Oxide and Carbon Nanotube," Applied Physics Letters, Volume 92, Issue 2, 2008. Whites, K.W., Amert, A., Woessner, S.M., Kim, N-S, Decker, S. and Kellar, J., "Direct-write printing of multilayered appliqué antennas on high impedance surfaces," Proc. IEEE Antennas and Propagat. Soc. Int. Symp., Honolulu, HI, pp. 2765-2768, June 10-15, 2007. B-6 SDSM&T: BS Metallurgical Engineering Program: Appendix B. Faculty Vitae • • • Kroetch, C.A., Weyer, W.C., Cross, W.M., Henderson, B., Kellar, J.J., Kjerengtroen, L., Welsh, J., Starkovich, J., “Mechanical Properties of ZrW2O8 Filled Polymers Functional Fillers for Dimensional Stability,” 47th AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics & Materials Conference, May 2006, Newport, Rhode Island, paper # AIAA 2006-2257. Nielsen, L.D., Cross, W.M. Decker, S.P., and Kellar, J.J., "Mica, and its Ability to be Chemically Exfoliated,” Functional Fillers and Nanoscale Minerals II, Editor: Jon J. Kellar, Society for Mining, Metallurgy, and Exploration, Inc., pgs. 69-78, 2006. Cross, W.M., Henderson, B.D, Weyer, W.C., Kroetch, C., Kjerengtroen, L, Welsh J., and Kellar, J.J., "Functional Fillers for Dimensional Stability," Functional Fillers and Nanoscale Minerals II, Editor: Jon J. Kellar, Society for Mining, Metallurgy, and Exploration, Inc., pgs. 127-140, 2006. Scientific and professional societies of which a member · Society for Mining, Metallurgy and Exploration Honors and awards • • • • • • 2008 1999 1997 1996 1994-9 1993 Carnegie Professor of the Year for state of SD SDSM&T Presidential Award for Outstanding Professor South Dakota Board of Regent’s Award for Excellence in Research Elected to Young Leader’s Program-The Mineral, Metals and Materials Society National Science Foundation Presidential Faculty Fellow Benard Ennenga Faculty Award Institutional and professional service in the last five years • • • • • Department Chair/Head, Department of Materials and Metallurgical Engineering National Science Foundation Panel Reviewer Department of Energy Program Reviewer Mineral and Metallurgical Processing (Editorial Board) International Journal of Mineral Processing (Editorial Board) Professional development activities in the last five years NSF Panel Reviewer; DOE Panel Reviewer; Associate Editor Materials and Metallurgical Processing; Reviewer to numerous professional journals; SDSM&T Faculty Development Committee; 2004-2009 SME Mineral Processing Division (Chair 2008); National Resource Council (Canada) Panel Reviewer; SDSM&T Alumni Association Board of Directors; SDSM&T Foundation Board of Directors Percentage of time available for research or scholarly activities 25% Percentage of time committed to the program 100% B-7 SDSM&T: BS Metallurgical Engineering Program: Appendix B. Faculty Vitae Medlin, Dana J. Academic rank Associate Professor – NUCOR Professor of Metallurgy - Full-time Degrees with fields, institution, and date • • • B.S. M.S. Ph.D. Mechanical Engineering (Metallurgy Option), University of Nebraska, 1988 Mechanical Engineering (Metallurgy Option), University of Nebraska, 1990 Materials Science Engineering, University of Nebraska, 1993 Number of years of service on this faculty and date of appointment and advancement • • 5 years in service, original appointment 2005 Associate Professor, July 2005 Other related experience • • • • • • Global Metallurgy Leader, Research & Biologics Department, Zimmer Incorporated, Warsaw, IN, 2003-2005. Principal Engineer, Metals Research Department, Zimmer Incorporated, Warsaw, IN, 2003-2005. Materials Specialist, Bearing Materials and Metallurgy Department, Timken Company, Canton, OH, 19992000. Principal Engineer, Bearing Materials and Metallurgy Department, Timken Company, Canton, OH, 1998-1999. Materials Specialists, Supervisor of Analytical Services Group, LTV Steel Technology Center, Independence, OH, 1997-1998. Research Assistant Professor, Metallurgical and Materials Engineering Department, Colorado School of Mines, Golden, CO, 1993-1997. Consulting, patents, etc. Patents • • Medlin, et.al., “Method for Attaching a Porous Metal Layer to a Metal Substrate”, United States Patent #6,945,448, September 20, 2005. Medlin, Swarts, Charlibois, and Clarke “Diffusion Bonding a Porous Tantalum form to Metallic Substrates”, United States Patent #6,988,218, December 2, 2006. Consulting • • • • • • • • • • • • • Dakota Arms, Firearms Manufacturer, Sturgis, SD Oahe Plains Systems Corporation, Pipeline Company, Pierre, SD Smith and Nephew, Medical Implant Company, Memphis, TN L and H Industrial, Heavy Equipment Manufacturer, Gillette, WY Noland International, Water Purification Company, Lincoln, NE Engineering Systems Incorporated, Consulting Group, Chicago, IL Ametek Incorporated, Specialty Metals Manufacturer, Wallingford, PA First Dakota Enterprises, Construction Company, Fort Pierre, SD Beardsley, Jensen and Von Wald, Attorneys, Rapid City, SD Brad Bonynge, Attorney, Sioux Falls, SD Brian Donahoe, Attorney, Sioux Falls, SD Lindsey Manufacturing, Irrigation Systems, Lindsey, NE Lehman Trikes, Motorcycle Manufacturer, Spearfish, SD State(s) in which registered as a Professional Engineer • • Registered Professional Engineer, State of Ohio, License #E-63399 Registered Professional Engineer, State of South Dakota, License #9297 Principal publications of last five years • • J. Fuerst, J. Sears, D. Neufeld, D. Medlin, “LASER Deposited Engineered Surfaces For Orthopedic Implants for Increased Device Longevity”, Proceedings of Materials and Processes for Medical Devices, August 2009, ASM International, In review. Donald L. Johnson, Dana J. Medlin, Larry E. Murphy, Matthew A. Russell, James D. Carr, David L. Conlin and Brent M. Wilson, “Weins Number – Integrated Long Term Corrosion Decay of iron Based Alloy Shipwrecks and Artifacts on the Seafloor”, Corrosion Journal of Science and Engineering, National Associate of Corrosion Engineers, 2009, in review. B-8 SDSM&T: BS Metallurgical Engineering Program: Appendix B. Faculty Vitae • • • • • • Kellar, J., Howard, S., West, M., Cross, W., Medlin, D. and Rattling Leaf, J., “The Samurai Sword Project and Opportunities for Metallurgical Programs,” MS&T 2009 Proceedings, Pittsburgh, PA, September 2009. West, M., Medlin, D., Kellar, J., Mitchell, D. and Kellogg, S., “Back in Black: Innovative Curricular, Outreach and Recruiting Activities at the South Dakota School of Mines and Technology,” MS&T 2009 Proceedings, Pittsburgh, PA, September 2009. Medlin, D., West, M., Mitchell, D., Kellar, J., and Kellogg, S., “Improved Materials Science Understanding with Blacksmithing,” Proceedings (AC 2009-2228) ASEE 2009 Annual Meeting, Austin, TX, June 2009. T. Ryno, L. Nielsen, C. Voyles, S. Richards, D. Medlin, “Effect of Thermal Treatments on Copper Dissolution of SAC 305 Solder”, MS&T 2009 Proceedings, Pittsburgh, PA, September 2009. D. Johnson, L. Murphy, D. Conlin, M. Russell, D. Medlin, “Recent Developments and Application of Concretion Equivalent Corrosion Rate (CECR) Methodology”, International Journal of Archaeology, November 2008. D.J. Medlin, “New Developments in Orthopedic Metallic Implant Materials”, Materials and Processes for Medical Devices 2008, Keynote Presentation, Cleveland, OH, ASM-International, August 2008. Scientific and professional societies of which a member • • • • • • American Society for Materials-International (ASM), member, 1988 – present. o Materials for Medical Devices Task Force, Original Committee Member, 2001 – present. o Conference Co-Chairman, Fourth International Conference on Materials and Processes for Medical Devices, August, 2011, St. Paul, MN, initial planning. International Metallographic Society (IMS) – member, 1990 – present. American Society for Testing Materials (ASTM), member, 1998 – present. Sub-committee E-4, Metallography, 1999 - present. Sub-committee F-4, Medical and Surgical Materials and Devices, 2001 – present. The Metallurgical Society, Member (TMS), 1996 – present. Society for Biomaterials, Associate Member, 2001 – present. National Association of Corrosion Engineers (NACE), member. Honors and awards • • • • • • Honored as a Fellow of ASM-International, July, 2007. LTV Steel Special Achievement Award for Analysis of Surface Defects in Sheet Steel Technology, Customer Technical Center Award, September 1998. Alpha Sigma Mu Honorary Society, 1993. 1997 Lindburg Best Technical Paper, ASM - Heat Treat Society, “Effects of Induction Hardening and Prior Cold Work on a Microalloyed Medium Carbon Steel” American Society for Materials International (ASM) - Great Plains Chapter, Outstanding Young Student Member Award, 1988. National Association of Corrosion Engineers (NACE) - Undergraduate Summer Research Grant, 1987. Institutional and professional service in the last five years • • • • • • • • Interim Biomedical Engineering Graduate Program Director, 2010 Materials Science and Engineering Graduate Committee Biomedical Engineering Committee SDSM&T Scholarship Committee Tenure & Promotion Committee, 2007-2009 “Materials Characterization”, Editorial Review Board, 2006 – present. “Advanced Materials and Processes”, Reviewer “Metallurgical Transactions” – A, Reviewer Professional development activities in the last five years: • Grant Writing Workshop, SDSM&T, July 2008. Professional Development Activities in the Last 5 Years: • Federal grant writing course. Percentage of Time Available for Research and Scholarly Activities: • 30% Percentage of Time Committed to the Program: • 100% B-9 SDSM&T: BS Metallurgical Engineering Program: Appendix B. Faculty Vitae West, Michael K. Academic rank Assistant Professor - Full-time Degrees with fields, institution, and date • • • B.S.E M.S. Ph.D. Nuclear Engineering, Arizona State University, 1994 Nuclear Engineering, Texas A&M University, 1998 Materials Science and Engineering, University of Tennessee, Knoxville, 2006 Number of years of service on this faculty and date of appointment and advancement • • 3 years in service, original appointment 2006 Assistant Professor, August 2006 Other related experience 2009-present 1999-2004 2004-2006 1999 1995-1999 1991 Interim Director, SDSM&T Advanced Materials Processing Center (AMP) Graduate Research Assistant, University of Tennessee, Knoxville Teaching Assistant, University of Tennessee, Knoxville Post-Masters Fellowship, Oak Ridge National Laboratory Graduate Research Assistant, Ion Beam Laboratory, Texas A&M University Research Fellowship, Crocker Nuclear Laboratory, University of California at Davis Consulting, patents, etc. None State(s) in which registered as a Professional Engineer None Principal publications of last five years • L. Zhang, P. Kopperstad, M. West, N. Hedin, H. Fong, “Generation of Polymer Ultrafine Fibers Through Solution (Air-) Blowing”, Journal of Applied Polymer Science, Vol. 114 (2009) 3479-3486. • L. Zhang, R. Chandrasekar, J.Y. Howe, M.K. West, N.E. Hedin, W.J. Arbegast, H. Fong, “A Metal Matrix Composite Prepared from Electrospun TiO2 Nanofibers and Al1100 alloy via Friction Stir Processing”, ACS Applied Materials and Interfaces, v 1 n 5 (2009) 987-991. • J. Kellar, S. Howard, M. West, W. Cross, D. Medlin and S. Kellogg, “The Samurai Sword Design Project and Opportunities for Metallurgical Programs,” in 2009 MS&T Proceedings: Status of Metals Engineering Education in the United States. • D. Medlin, M. West, D. Mitchell, J. Kellar and S. Kellogg, “Improved Materials Science Understanding with Blacksmithing,” publication AC 2009-2228, 2009 ASEE Annual Meeting, Austin TX. • M. West, D. Medlin, J. Kellar, D. Mitchell, S. Kellogg and J. Rattling Leaf, “Back in Black: Innovative Curricular, Outreach, and Recruiting Activities at the South Dakota School of Mines and Technology,” in 2009 MS&T Proceedings: Status of Metals Engineering Education in the United States. Scientific and professional societies of which a member • • American Welding Society ASM International B-10 SDSM&T: BS Metallurgical Engineering Program: Appendix B. Faculty Vitae • • The Minerals, Metals, and Materials Society (TMS) Materials Research Society Honors and awards • • • • Tau Beta Pi, Engineering Honor Society, 1993 Alpha Nu Sigma, Nuclear Engineering Honor Society, 1996 Phi Kappa Phi, Academic Honor Society, 1997 Tennessee Advanced Materials Laboratory (TAML) Fellowship, 2001 Institutional and professional service in the last five years • • • • • • • • Faculty Advisor, SDSM&T American Welding Society Student Chapter Committee Member, SDSM&T Degrees Committee Organizer/Instructor, ASM International “Materials Camp” for High School Students Advisory Board, Western Dakota Technical Institute, Welding Manufacturing Program Instructor, FE Exam Review Instructor, STEPS Camp for Middle School Students Instructor, Youth in Engineering Adventure (YEA) Instructor, Gear-UP Program for Native American Students Professional development activities in the last five years • • • • • • SDSM&T Faculty Cohort “Tablet PC Strategies and Use in the Classroom”, Summer 2008 Site Director, NSF I/UCRC Center for Friction Stir Processing (CFSP), 2008-present Committee Member, ASM Handbook Committee, 2009-present Graduate course, AHED 700 “Principles of College Teaching”, Spring 2009 Site Director, NSF Research Experiences for Undergraduates REU Site “Back to the Future”, 2009-present Fuel Cycle Research and Development (FCRD) Working Group Meeting, March 2010 Percentage of time available for research or scholarly activities 35% Percentage of time committed to the program 100% B-11 SDSM&T: BS Metallurgical Engineering Program: Appendix C Laboratory Equipment APPENDIX C– LABORATORY EQUIPMENT Table C-1 Equipment available to the BS Metallurgical Engineering Program Description Materials Processing MTS ISTIR-10 3D Friction Stir Processing Equipment MTS intelligent Laser Processing System (3 KW Nd: YAG laser, a Fanuc M16i Robot, and Two Feed Systems) RIFTEC Refill Friction Stir Spot Welding System Cold Spot, Refill Friction Stir Spot Welding System Centerline, SST Cold Spray System Direct Write Lab (includes Maskless Mesoscale Material Deposition, Dimatix Ink Jet and nScrypt technology) Hughes, 40 kW Induction Heating System High frequency Sonicator Ameritherm Induction heating system Custom Thermoplastic Friction Stir Equipment Dual-Reed Ultrasonic Welder Centerline Cold Spray Unit Jetline Automated MIG Seam Welder Lincoln Electric Power MIG Welder Big Blue Trip Hammer Gas Forge (2) Coal Forge (2) Blacksmithing Equipment (Tongs, Hammers, Anvils) Metal Repose Equipment (Stakes, Hammers) Vacuum Melting Furnace Vacuum Oven Lindberg Electric Furnaces (2) Box Furnaces (2) Assay Muffle Furnace Horizontal Quartz Tube Inert Gas Furnace Glass Slumping Kiln Salt Pots (2) Jaw Crusher Crushing and Grinding Equipment (Roll Mill, Flour Mills) Ball Mill Rolls (2) Union/Szegvari Inc, Attrition Mill Sizing and Sieving Equipment Carver Hot Press Portable Casting Equipment (custom) C-1 SDSM&T: BS Metallurgical Engineering Program: Appendix C Laboratory Equipment Buehler Polishing and Grinding Wheels (2) Buehler Abrasimet Cutoff Saw LECO Polishing and Grinding Wheels (3) Fenn 6” 1-High Rolling Mill Shaking Table Flotation Cell Rare Earth Magnetic Separator Filter Press Hot Plate/Stirrers (2) Ultrasonic Bath Fume Hood (4) Mechanical/Chemical Testing MTS 70 kip Universal Testing Machine MTS 810 110 kip Material Test System MTS 810 55 kip Material Test System MTS 858 5.5 kip Material Test System MTS 20 Kip Material Test System MTS 50 lb Force Transducer/Load Cell MTS 1” Extensometer MTS Tytron 250 Micro Mechanical Tester RPM NJ1630 Mechanical Wear Testing Alternate Immersion Corrosion Test Cell TA Instruments, Q800 DMA LECO, Interstitial Analyzer LECO CS-600, Carbon/Sulfur Determinator LECO TCH-600, Oxygen/Hydrogen/Nitrogen Determinator Cryogenic Tensile Test Facility-20 kip attachment Dynamic Projectile Impact Tester, 200 fps Upgraded software EG&G PARC model 273A Potentiostat/Galvanostat Instron Instrumented Izod Impact Tester Instron Instrumented Charpy Impact Tester Buehler Micromet 4 Microhardness Tester Rockwell Hardness Tester (2) Brinell Hardness Tester Buehler Metallographic Polisher/Grinder (2) LECO Vibratory Polisher LECO Mounting Presses (2) LECO Polisher/Grinder (3) Mettler Toledo pH meter Analysis/Measurement Zeiss Supra 40 VP Field Emission SEM Hitachi H-7000 FA TEM Atomic Force Microscope Nicomp 780 Surface Charge and Particle Size Analyzer Phillips Macroscopic Image Analysis System C-2 SDSM&T: BS Metallurgical Engineering Program: Appendix C Laboratory Equipment Rigaku Ultima Plus X-ray Diffraction System Biorad FT-IR Spectrometer TA Instruments Differential Scanning Calorimeter TA Instruments Thermomechanical Analyzer Nikon Metallographic Microscope with Buehler Omnimet Image Analyzer Olympus Microscope with LECO IA32 Imaging software Microtrac Laser Particle Size Analyzer 16-channel Data Acquisition Center Omega Bridge Completion/Strain Gage Unit (2) Rane-Hart Contact Angle Goniometer Corrosion Measurment Equipment Wilhelmy Plate Tensiometer Bohlen Rheometer Brookfield Viscometer Omega Optical Pyrometer Oxygen Bomb Calorimeter Precision Balances (2) Balances (2) Metallographic Sample Catalog Research Databases/Software SolidWorks MathCad LabView DICTRA THERMOCALC Virtual Welding system C-3 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Appendix D: Institutional Summary A. The Institution 1. Name and Address of the Institution 2. Name and Title of Chief Executive Officer B. Type of Control C. History of Institution D. Student Body E. Regional or Institutional Accreditation F. Personnel and Policies 1. Promotion and Tenure 2. The process used to determine faculty salaries 3. Faculty benefits G. Educational Unit H. Credit Unit I. Instructional Modes J. Grade Point Average K. Academic Supporting Units L. Non-Academic Supporting Units 1. Devereaux Library 2. Information Technology Services 3. Career Center 4. Student Services and the STEPS Program M. Faculty Workload N. Tables Table D-1. All Programs Offered by the Educational Unit Table D-2. Degrees Awarded and Transcript Designations for all Programs offered at the School of Mines D-1 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Tables D-3. Support Expenditures Table D-3.1.1, Support Expenditures, All Sources, for Chemical Engineering Table D-3.1.2, Institutional Expenditures for Chemical Engineering Table D-3.1.3, Foundation Support for Chemical Engineering Table D-3.1.4, Externally Funded Grants and Contracts for Chemical Engineering Table D-3.2.1, Support Expenditures, All Sources, for Civil and Environmental Engineering Table D-3.2.2, Institutional Expenditures for Civil and Environmental Engineering Table D-3.2.3, Foundation Support for Civil and Environmental Engineering Table D-3.2.4, Externally Funded Grants and Contracts for Civil and environmental Engineering Table D-3.3.1, Support Expenditures, All Sources, for Electrical and Computer Engineering Table D-3.3.2, Institutional Expenditures for Electrical and Computer Engineering Table D-3.3.3, Foundation Support for Electrical and Computer Engineering Table D-3.3.4, Externally Funded Grants and Contracts for Electrical and Computer Engineering Table D-3.4.1, Support Expenditures, All Sources, for Geology and Geological Engineering Table D-3.4.2, Institutional Expenditures for Geology and Geological Engineering Table D-3.4.3, Foundation Support for Geology and Geological Engineering Table D-3.4.4, Externally Funded Grants and Contracts for Geology and Geological Engineering Table D-3.5.1, Support Expenditures, All Sources, for Industrial Engineering Table D-3.5.2, Institutional Expenditures for Industrial Engineering Table D-3.5.3, Foundation Support for Industrial Engineering Table D-3.5.4, Externally Funded Grants and Contracts for Industrial Engineering Table D-3.6.1, Support Expenditures, All Sources, for Mechanical Engineering Table D-3.6.2, Institutional Expenditures for Mechanical Engineering Table D-3.6.3, Foundation Support for Mechanical Engineering Table D-3.6.4, Externally Funded Grants and Contracts for Mechanical Engineering Table D-3.7.1, Support Expenditures, All Sources, for Metallurgical Engineering Table D-3.7.2, Institutional Expenditures for Metallurgical Engineering Table D-3.7.3, Foundation Support for Metallurgical Engineering Table D-3.7.4, Externally Funded Grants and Contracts for Metallurgical Engineering Table D-3.8.1, Support Expenditures, All Sources, for all programs in the Educational Unit Table D-3.8.2, Institutional Expenditures for all programs in the Educational Unit Table D-3.8.3, Foundation Support for all programs in the Educational Unit Table D-3.8.4, Externally Funded Grants and Contracts for all programs in the Educational Unit D-2 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Tables D-4 Personnel and Students Table D-4.1 Personnel and Students, all programs in the educational unit, 2009 Table D-4.2 Personnel and Students, Chemical Engineering, 2009 Table D-4.3 Personnel and Students, Civil and Environmental Engineering, 2009 Table D-4.4 Personnel and Students, Computer Engineering, 2009 Table D-4.5 Personnel and Students, Electrical Engineering, 2009 Table D-4.6 Personnel and Students, Geological Engineering, 2009 Table D-4.7 Personnel and Students, Industrial Engineering, 2009 Table D-4.8 Personnel and Students, Mechanical Engineering, 2009 Table D-4.9 Personnel and Students, Metallurgical Engineering, 2009 Tables D-5 Enrollment and Degree Data Table D-5.1 Program Enrollment and Degree Data for all Students and all Programs in the Educational Unit Table D-5.2 Program Enrollment Data: All Students, All Programs Table D-5.3 Program Enrollment Data for Programs in the Educational Unit Table D-5.4 Transfer Students for Past Six Academic Years: All Students Table D-5.5 Transfer Students for Past Six Academic Years: All Programs in the Educational Unit Tables D-6 Faculty Salary Data Table D-6.1 Faculty Salary Data for all programs in the educational unit Table D-6.2 Faculty Salary Data for Chemical Engineering Table D-6.3 Faculty Salary Data for Civil and Environmental Engineering Table D-6.4 Faculty Salary Data for Computer Engineering Table D-6.5 Faculty Salary Data for Electrical Engineering Table D-6.6 Faculty Salary Data for Geological Engineering Table D-6.7 Faculty Salary Data for Industrial Engineering Table D-6.8 Faculty Salary Data for Mechanical Engineering Table D-6.9 Faculty Salary Data for Metallurgical Engineering D-3 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D APPENDIX D – INSTITUTIONAL SUMMARY A. The Institution 1. Name and Address of the Institution South Dakota School of Mines and Technology 501 East Saint Joseph Street Rapid City, SD 57701-3994 2. Name and Title of the Chief Executive Officer of the Institution Dr. Robert A. Wharton, President B. Type of Control State public university, governed by the South Dakota Board of Regents C. History of Institution The South Dakota School of Mines and Technology (SDSM&T) is a public specialized science and engineering university located in Rapid City at the eastern boundary of the Black Hills that offers 16 B.S., 13 M.S., and 7 Ph.D. degree programs in science and engineering. Established in 1885 to provide instruction in mining engineering, it diversified as a science and engineering school following World War I, and the name of the institution became the South Dakota School of Mines and Technology in 1943. The school is part of the South Dakota Board of Regents system of six state universities and one cooperative university center located in Sioux Falls. A cooperative university center located in Rapid City to serve the western part of the state is slated to open in fall 2010. All universities in the Regents system are governed by a single Board of Regents the offices of which are located in the middle of the state in Pierre. Institutions in the Regents system have common course numbering and equivalencies, shared academic calendars and academic policies, uniform personnel policies and contracts, and collaborative discipline councils. In addition, all contribute to a system-wide Electronic University Consortium. The campus currently includes 651,847 square feet of building space with 33,374 square feet devoted to classrooms, 139,416 square feet devoted to instructional and research laboratories and 75,162 square feet devoted to offices and administration. Two building are now under construction, The Paleontology Research Laboratory (33,000 square feet), and the Chemical and Biological Engineering/Chemistry Building Addition (45,000 square feet). In addition, the Tech Development Laboratory is located near campus, and the Black Hills Business Development Center is located on campus but is run as a collaborative enterprise between SDSM&T and the regional economic development entities. Serving 1,912 undergraduate and 264 graduate students (2,177 total) at SDSM&T are 126 full-time faculty members (excluding adjuncts), 100 full-time administrators, 91 full-time career service and D-4 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D professional staff members.1 In July 2009, the administrative structure was flattened through elimination of college divisions and two dean positions. Department head positions are transitioning to 12-month contracts, and the scope of control and responsibility of the position has been enlarged. For fiscal year 2009, SDSM&T was awarded approximately $21 million in external funds for research and, as such, plays the leadership role for the western half of the state in technology transfer and economic development. On a per capita basis our faculty involvement in externally funded research is the highest in the state. In fall 2008, after becoming SDSM&T’s’ 18th president, Dr. Robert Wharton articulated four strategic foci to guide planning and decision making: • Optimizing enrollment • Securing resources • Developing graduate programs and the research enterprise, including DUSEL (the Deep Underground Science and Engineering Laboratory, a planned national lab to be located in the former Homestake gold mine in Lead, SD) • Continuously improving quality SDSM&T is a small, primarily undergraduate engineering and science institution, with a relatively low cost of attendance and a dedicated faculty and staff. Graduates are highly valued by employers for their training and their distinctively strong Midwestern work ethic. Because of our relatively small size, our student to faculty ratio is small (i.e., less than 14 students per faculty member), and there is a sense of community among faculty, students, and alumni/alumnae. Given our strong reputation for academic excellence, we are particularly pleased to have been ranked one of America’s 100 Best College Buys for twelve consecutive years. For more information on the 100 Best College Buys designation, see <http://sdmines.sdsmt.edu/roi>. D. Student Body In fall 2009, the South Dakota School of Mines and Technology enrolled 2,177 students. Of these, 1,338 were undergraduate engineering majors. The student body is composed primarily of males (71.4%), Caucasians (at least 81.2%), and South Dakota residents (60.3%). American Indian students comprise 3.2% of the student population. Students are not required to report ethnicity, and 5.8 % refrained from doing so. The data tell us that our students are smart, focused, and have distinctive educational and developmental needs. Results from the National Survey of Student Engagement (NSSE) and Student Satisfaction Inventory (SSI) results make clear that SDSM&T students are highly goal and task oriented, technologically skilled, yet relatively homogeneous in their Western cultural views. They place high importance on values and ethics but too seldom interact with people from diverse and differing cultural and religious orientations. More of them work off campus and have family or caregiver responsibilities than students at peer STEM institutions. And despite the relatively modest cost of attending SDSM&T (i.e., $11,588/ year for residents; $12,996 for non-residents) including tuition and fees, room and board, and books and supplies, 47% receive Federal financial aid. 1 Numbers are from our IPEDS report for the 2009-2010 reporting year D-5 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D SDSM&T students are generally well prepared academically. In 2008, the national average composite ACT score for entering college freshmen was 22. Entering freshman at SDSM&T in 2009 entered with an average composite ACT score of 26.1 (with a mean 26.7 math score) and an average high school GPA of 3.51. We are systematically raising our admission standards and anticipate achieving our goal of having all students be calculus ready upon admission. Our students outperform students within the Regents system. South Dakota is one of two states nationwide that uses ACT and Collegiate Assessment of Academic Proficiency (CAAP) scores as bookend assessments of learning gains in the general education program and requires a passing score for degree progression beyond the sophomore year. All regents’ institutions have conducted proficiency testing since 1998. Compared to national norms, South Dakota students test higher than the national norms in all four testing areas (writing, mathematics, reading and science reasoning), and SDSM&T students consistently score highest in the state. The 6-year undergraduate completion rate for our IPEDS-defined Federal Cohort stood at 35.5 percent for the 2003 cohort with two percent still enrolled in fall 2009; our institutional goal is 65 percent. Freshmen-to-sophomore retention (fall 2008 to fall 2009) is 82.5 percent. Our institutional goal is 80 percent. The most recent freshmen to junior retention rate stands at 61.1 percent (fall 2007 to fall 2009). SDSM&T students fare well in the job market. More than 98% of the 2007-08 graduates were placed in jobs in their career fields or graduate professional programs in 2008, and for those who entered the workplace, the 2008 average starting salary was $56,000. They also need to be prepared for a diverse, international job market, so gaining a global perspective even though the undergraduate population is fairly homogenous in terms of race and age is one example of our students’ distinctive educational needs. Intercollegiate athletics attracts 10% of the undergraduate population. Teams are competitive in the NAIA Dakota Athletic Conference (DAC). For the fourth consecutive year, SDSM&T was named the recipient of the Dakota Athletic Conference Scholars Award. The award is presented annually to the school with the highest percentage of athletes honored as DAC Scholar-Athletes. In all, more than half of Hardrocker athletes were honored for their academic achievements. Our goals for student earning and shaping the academic climate are focused on developing informed and responsible scientists and engineers who behave ethically, value a global perspective, and accept the duties and responsibilities of citizenship. Our curricula and co-curricular programming reflect our belief that engineers and scientists are crucial to the advancement of society and that a well rounded education is part of preparing them to assume leadership roles in engineering and science. The STEPS (STudents Emerging as Professionals) program run by the Division of Student Affairs is critical to student development in the technical, professional, and affective domains. The STEPS program was designed to align with the student learning outcomes required of all programs accredited by ABET. All our undergraduate programs covered by one or more of the commissions of ABET, Inc. are accredited with the exception of mining engineering which is awaiting the results of an initial accreditation visit that occurred in fall 2009. The outcomes of STEPS were developed with help from alumni, business and industry partners, and University Advisory Board (UAB) members. All input endorsed the need for graduates to have technical competence and professional skills in order to contribute to society and advance professionally. The following nine STEPS outcomes are sought for all students, regardless of major: 1. act with integrity 2. value diversity 3. respect self and others D-6 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D 4. 5. 6. 7. 8. 9. communicate lead and serve on teams value a global perspective apply technical understanding serve the community engage in life-long learning To shape and educate well-rounded, professional, and technically competent scientists and engineers, we emphasize hands-on education, promote undergraduate research, and require all seniors to complete a design project. Multidisciplinary team projects and industry-based or sponsored projects are encouraged in many majors and, although participation in a co-op or internship is not mandatory, approximately 75% of graduates have one or more of these experiences. Teaming, design, and advanced problem-solving skills are fostered through the multidisciplinary student teams fielded by our Center for Applied Manufacturing and Production (CAMP) program. Students of all class levels can contribute to teams, such as those for the Concrete Canoe, West Regional Mini Baja, IEEE Robotics, Human Powered Vehicle, SAE Aero Design, and the Unmanned Aerial Vehicle. Student teams compete nationally and internationally. E. Regional or Institutional Accreditation The institution is accredited by the following: Accreditation Unit Date of Initial Accreditation Date of Most Recent Accreditation 2006 Higher Learning Commission 1925 of the North Central Association Engineering Accreditation 1936 2009 Commission of ABET, Inc. American Chemical Society 1950 2007* Computing Accreditation 1992 2008 Commission of ABET, Inc. *The American Chemical Society “approves” programs in chemistry on a 5-year review cycle F. Personnel and Policies 1. The promotion and tenure system To be eligible for promotion, the faculty member must meet the minimum rank qualifications set forth in the Agreement between the South Dakota Board of Regents and the Council of Higher Education, an affiliate of the South Dakota Education Association. These specify educational experience and years of experience required for each rank. In addition to the minimum promotion criteria, faculty must meet institutional and departmental standards for promotion and tenure. Faculty members who wish to be considered for promotion must notify their department head in writing no later than October 5. It is the responsibility of the faculty member to prepare and submit all favorable documentation that he or she wants considered in the decision and to submit this with the request for consideration. This documentation, together with the recommendation of the department head, is then forwarded to the Office of the Provost and Vice President for Academic Affairs by November 5. D-7 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Faculty members are considered for tenure in their sixth year of tenure-track service, and must have achieved the rank of Associate Professor to be granted tenure. The procedures for tenure application are the same as those for promotion described above. Faculty who do not apply for or who are not granted tenure must be given notice of non-renewal of their tenure-track contract. The contract between the Board of Regents and the Council on Higher Education requires that unsuccessful applicants for tenure be granted one additional term contract following the decision not to award tenure. The Office of the Provost and Vice President for Academic Affairs then makes these materials available to the institutional Promotion and Tenure Committee. By contract, the Promotion and Tenure Committee must consist of equal numbers of members elected by the faculty and members appointed by the President. The Promotion and Tenure Committee reviews all materials and has access to the faculty member’s personnel file. The committee consults with the faculty member and other appropriate individuals as it sees fit. By January 15, the committee forwards all information, together with its recommendation, to the President who then forwards his recommendation for or against promotion and/or tenure to the Board of Regents. 2. The process used to determine faculty salaries Distribution of salary monies appropriated by the Legislature is negotiated by the Board of Regents and the Council on Higher Education. The allocation of salary increases is based on market, performance and institutional priorities, with specific formulas for this allocation specified in the negotiated agreement. Most recently, the market, performance, and priorities factors were allocated 30%, 60%, and 10% of the salary pool respectively. During the annual performance evaluation, department heads must indicate whether, in their estimation, the faculty member has met, fallen short of, or exceeded expectations in teaching, in scholarship, and in service. There was no salary increase for fiscal year (FY) 2010 and will be none for FY 2011. However, unlike many systems, the budget cuts we faced in FY 2010 were modest, and the cuts in state funding for FY 2011 (i.e., $211,684) are being managed with careful planning. The FY11 cut in state funding is 1.5% of the total general fund support we receive from the state (i.e., 1.5% of $13,973,202). Average salary increases of 4.0% were awarded in FY07, FY08, and FY09. 3. Faculty benefits Benefits: Faculty at SDSM&T must participate in the state retirement system. Six percent of salary is deducted each month and matched with another six percent by the institution. The six percent of deducted salary is not federally taxed; nor is the state contribution taxed. One must be employed by the state for three years before being vested, but a percentage of contributions are reimbursed to faculty members who leave prior to that time. Health insurance, including major medical, is paid for each faculty member by the institution. Faculty members can select from amongst deductible plans. The faculty member has the option of paying for other members of his or her family as well as for supplemental dental, vision, major injury protection, and hospital income protection plans. Consulting: Under South Dakota Board of Regents Policy faculty members will not contract to devote more than four (4) days per month on such activity if said activity requires the faculty unit member's absence from duties. Such consultation and related activity privileges are cumulative to a maximum of six (6) days, with all accumulated time to terminate with the end of the faculty member's contract period. D-8 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Such activity must promote state and local economic development or must benefit the professional discipline and development of the individual. A faculty member who wishes to engage in consulting must apply in writing to the president and must limit such activity so that it will not interfere with assigned responsibilities. Consulting activities develop the faculty member’s expertise and help the faculty member bring relevant experience to the classroom and so are encouraged. Sabbaticals and Career Improvement Leave: Faculty members may apply for sabbatical leave after six years of service at the university. Approval for sabbatical leave is contingent on the faculty member presenting plans for formal study, research or other experiences that will enhance the professional development of the individual. Sabbaticals may be taken for one semester at full pay or for one year at half pay. The number of faculty members on sabbatical at any one time is limited by Board policy to no more than five percent of the faculty. Faculty members may be granted career improvement or career redirection leave after three (3) consecutive years of full-time employment in the system. The faculty member applies to the department head, Provost, President and the BOR, as in the case of sabbatical leave applications. Career improvement or career redirection leave can be for up to 12 months in duration, and the faculty member is paid 8% of the salary which would have been paid on full-time employment for each full year of consecutive full-time service up to a maximum of fifty percent (50%) of salary, or not more than six (6) consecutive months at sixteen percent (16%) of the salary which would have been paid on full-time employment, for each full year of consecutive service up to a maximum of one hundred percent (100%) of salary. G. Educational Unit On July 1, 2009, the college structure consisting of a College of Engineering and a College of Science and Letters was disbanded. The administrative structure was flattened through the elimination of the dean positions, and the academic program leadership was strengthened by transitioning the 9-month chair positions to 12-month department head positions. Currently, five of the eight departments offering programs under review by ABET, Inc. have department heads. The remaining chair positions will be converted to head positions as budget and hiring allow. Department heads and chairs report directly to the Provost and Vice President for Academic Affairs and meet with him weekly in an Academic Leadership Council. For the purposes of presenting tabular data in connection with self-study and accreditation review under ABET, Inc., the “educational unit” is defined as all programs reviewed and/or accredited by ABET., Inc. Included in tabular data citing the “educational unit” are the following programs: 1. Chemical Engineering 2. Civil Engineering: (housed in a single Department of Civil and Environmental Engineering) 3. Computer Engineering : (housed in a single Department of Electrical and Computer Engineering) 4. Computer Science (housed in a single Department of Math and computer Science) 5. Electrical Engineering (housed in a single Department of Electrical and Computer Engineering) 6. Environmental Engineering (housed in a single Department of Civil and Environmental Engineering) 7. Geological Engineering (housed in a single Department of Geology and Geological Engineering) D-9 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D 8. 9. 10. 11. Industrial Engineering Metallurgical Engineering Mechanical Engineering Mining Engineering When deemed to be of greater usefulness to the evaluation team, data for the institution as a whole (i.e., all academic programs) is given and clearly labeled as such. Current organizational charts for the institution as a whole and for the division of Academic Affairs are included below. D-10 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D D-11 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D D-12 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D H. Credit Unit The South Dakota School of Mines and Technology operates on a semester credit hour basis. Under South Dakota Board of Regents policy a semester shall consist of a minimum of fifteen (15) weeks. The number of class days in a given semester shall be inclusive of those days set aside for registration, assessment/performance testing and final examinations but exclusive of holidays and days set aside for new student orientation. The final examination period typically is five days. A credit hour is three hours of in-class time and preparation combined per week for one semester. A recitation or lecture is scheduled as one fifty-minute period plus two hours of preparation for an average student per week per credit hour. Each credit hour of laboratory work is scheduled as 110 to 170 minutes per week. Laboratories scheduled for two hours per credit hour are expected to require one hour of work outside of the scheduled time per week per credit hour. I. Instructional Modes Instruction in all programs is predominately in a classroom/laboratory format. SDSM&T believes that experiential learning is a valuable way to enhance this instructional format and numerous programs have incorporated such activities. Examples of these include internship/co-ops, participation in undergraduate research, local, regional, national, and international field work, and participation in engineering contests. In 2006 SDSM&T began a tablet PC program under which each entering freshman is issued a tablet PC. The faculty is continuing to incorporate the use of the tablets into the curricula. SDSM&T faculty members collaborate with colleagues at the other regental institutions by providing instruction via streaming video, web-based courses, and hybrid courses. The MS in Technology Management is delivered entirely asynchronously. The Information Technology Services office provides support for the tablet PC program and all other areas of technology usage in the classroom. J. Grade-Point Average An overall grade point average of 2.0 is required for graduation. K. Academic Supporting Units Foundational courses for all engineering programs at the South Dakota School of Mines and Technology are provided by faculty in chemistry, physics, mathematics, humanities, and social sciences. Additionally, mining engineering also shares some course offerings with geological engineering. All students complete a 30 credit hour system-wide general education core curriculum consisting of 9 credits of written and oral communications, 6 credits of humanities, 6 credits of social sciences, 6 credits of a science with laboratory, and 3 credits of mathematics. SDSM&T engineering students take an additional 3 credits of humanities or social science at the upper division level, as well as mathematics and science courses far in excess of that required for meeting the general education requirements. In addition, under board policy, each program has identified within the major requirements at least one course that is “writing intensive” and one course that is “global intensive.” In order to better ensure D-13 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D integration of general education skills into the major and to reinforce key skills at the junior and senior level, the engineering programs at SDSM&T all designated courses at the 300 level or above as the “writing-“ and “global-intensive” courses students are required to take.. The purpose of a “writingintensive” course at the 300-level or above is to ensure each student exercises the skill of writing in the context of his or her discipline. For the “writing-intensive” course(s) in the discipline, the following objective and outcome statements are modified and included in the course objectives and outcomes: OBJECTIVE: Students will write effectively and responsibly in accordance with the needs of their own disciplines. OUTCOMES: As a result of taking courses meeting this goal, students will: 1. Produce documents written for technical, professional, and general audiences within the context of their disciplines. 2. Identify, evaluate, and use potential sources of information from within their disciplines for writing assignments that require research and study. 3. Use instructor feedback throughout the semester to improve the quality of their writing. Writing-intensive courses are designated as such in Board of Regents policy and must have the following features: • The syllabus clearly articulates the goals, learning outcomes, and assessments related to writing. • The student’s writing is evaluated as part of the course. • Students have the opportunity to improve their writing skills during the course. • Performance on writing assignments contributes to the student’s grade for the course. The “writing-intensive” courses for the engineering program reviewed this cycle are as follows: Major Prefix Course Title Chemical Engineering Civil Engineering Computer Engineering Computer Engineering Electrical Engineering Electrical Engineering Environmental Engineering Environmental Engineering Geological Engineering Geological Engineering Industrial Engineering Mechanical Engineering Mechanical Engineering Metallurgical Engineering Metallurgical Engineering ChE 487 CEE 463 CENG 464 CENG 465 EE 464 EE 465 Global and Contemporary Issues in Chemical Engineering. Engineering Professions Computer Engineering Design I Computer Engineering Design II Electrical Engineering Design I Electrical Engineering Design II EnvE 327 Introductory Environmental Engineering Design ATM 505 GEOE 461 GEOE 466 IENG 366 ME 481L ME 482L MET 310 MET 321 Air Quality Petroleum Production Engineering and Environmental Geology Management Processes Adv. Product Development Lab I Adv. Product Development Lab II Aqueous Extraction, Concentration, and Recycling High Temperature Extraction, Concentration, & Recycling D-14 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D For the “global-intensive” course(s) in the discipline, the following objective and outcome statements are modified and included in the course objectives and outcomes: OBJECTIVE: Students will understand the implications of global issues for the human community and for the practice of their disciplines. OUTCOMES: As a result of taking courses meeting this goal, students will: 1. Identify and analyze global issues including how multiple perspectives impact such issues; 2. Demonstrate a basic understanding of the impact of global issues on the practice of their discipline. Global-intensive courses are designated as such in Board of Regents policy and must have the following features: • The syllabus clearly articulates the goals, learning outcomes, and assessments related to global issues. • The student’s understanding of the issues addressed in the course is evaluated through graded assignments, reports, papers, tests, etc. • Performance on such assignments contributes to the student’s grade for the course. The “global-intensive” courses for the engineering program reviewed this cycle are as follows: Major Prefix Course Title Chemical Engineering ChE 487 Global and Contemporary Issues in Chemical Engineering. Chemical Engineering Civil Engineering Civil Engineering Computer Engineering Computer Engineering Electrical Engineering Electrical Engineering Environmental Engineering Environmental Engineering Geological Engineering Geological Engineering Industrial Engineering Mechanical Engineering Mechanical Engineering Metallurgical Engineering Metallurgical Engineering ChE 464 CEE 464 CEE 465 CENG 464 CENG 465 EE 464 EE 465 EnvE 464 EnvE 465 GEOE 464 GEOE 465 IENG 464 ME 477 ME 479 MET 310L MET 465 Chemical Engineering Design I Civil Engineering Capstone Design I Civil Engineering Capstone Design II Computer Engineering Design I Computer Engineering Design II Electrical Engineering Design I Electrical Engineering Design II Environmental Engineering Design I Environmental Engineering Design II Geological Engineering Design Project I Geological Engineering Design Project II Senior Design Project I Mechanical Engineering Design I Mechanical Engineering Design II Aqueous Extraction, Concentration, and Recycling Laboratory Engineering Design IV D-15 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D The following people provide leadership for the academic supporting units: Department Chemistry Geology and Geological Engineering Humanities Mathematics and Computer Science Physics Social Sciences 2009-2010 Dr. Dan Heglund, Chair* Dr. Maribeth Price, Chair* Dr. Sue Shirley, Head Dr. Kyle Riley, Chair* Dr. Andre Petukhov, Head Dr. Sue Shirley, Head * department chair positions are being converted to 12-month head positions as quickly as budgets allow. L. Non-Academic Supporting Units Information Technology Services; Bryan Schumacher, Director Information Technology Services (ITS) comprises two groups: Information Services and Technology Services. The mission of Technology Services is to be proactive in providing responsive, people-centered technology, training and support in the SDSM&T computing and networking environment. The mission of Information Services is to create and develop software campus-wide to support the efforts of all campus computing needs. The ITS Help Desk, located in Library, operates as a single point of contact for all students, faculty, and staff, providing technical assistance and scheduling services for equipment and facilities. The ITS Help Desk works with faculty and staff not only in a technical assistance role, but also in supporting classroom activity. ITS supports all campus network facilities and connectivity, as well as centrally managed computing facilities available for use by students (both local and remote), faculty, staff and administrators. Specialpurpose networks and computing facilities in academic departments are usually managed by local system administrators, with support from the ITS group. ITS has developed cooperative agreements with departments to ensure that distributed support personnel receive appropriate training and professional development opportunities, and that their expertise is available campus-wide. ITS also provides technologies for the classroom, including computers, projection systems, video capture and streaming, self-serve disc duplicating equipment; supports faculty using instructional technologies, WWW, collaborative software, and smart classrooms; participates in faculty development; and provides and coordinates services to distance education students. Services available to assist faculty and students include: 1. ITS Help Desk facility, open hours during the academic year: • 7:30 am to 9 pm, Monday-Thurs • 7:30 am to 5 pm, Friday • 2 pm to 10 pm, Sunday • Holiday and summer hours vary, based on needs. D-16 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D 2. Emergency pager service, 24 hours x 7 days. Any student, faculty or staff member may report outages or malfunctions via the ITS pager service. 3. Shared peripherals, including page scanners, laser printer, color printer, a large-format color plotter, media duplicating equipment, including video capture and streaming. 4. Introductory workshops, seminars and tours, informal training, and one-on-one training and support for individual faculty. 5. Answers to many common questions, and additional information regarding computing and networking is available through the ITS homepage, its.sdsmt.edu. Selected portions of this information are also available in printed form. 6. In-depth consulting and assistance with software, hardware or other technologies including repair and upgrade of desktop equipment, setup and configuration of peripherals, and network connection of desktop PCs, UNIX workstations, and departmental servers. 7. A fairly complete suite of Microsoft products, including Office 2007, is widely available on campus. Several current programming languages and environments are available to students and faculty. Solidworks and AutoCAD are available for student use, in addition to other specialized software packages used mostly in upper-division mechanical and civil engineering. ArcInfo and virtually the entire suite of ESRI products are available through a statewide licensing agreement; these are now used in atmospheric sciences, geology and geological engineering, and civil engineering. IDL/ENVI is site licensed for the campus, and will be available for use in electrical engineering, physics and computer engineering, as well as atmospheric sciences and geology and geological engineering, where it is currently used. The MSDN program allows enrolled students to down load a variety of Microsoft software products for use in academic pursuits Access to central computing facilities or network connectivity for students is based on legitimate enrolled status. Each student is assigned an account number and password and an email account. In general, students have access to all computer labs whenever the buildings are open. In Fall 06, the SDSMT Tablet PC Program was brought online with incoming freshmen. Each semester thereafter new students were enrolled in the program, and as of fall 2010, all students are now part of the Tablet Program. The students are issued a Tablet PC, and have wireless capabilities covering the entire campus, including the dorms and sports arenas. Currently all residence hall rooms are wired and active, and support approximately 450 connections. All dorms also have wireless access so students are not tied to their rooms for a network connection. A volunteer-based group has been formed in the residence halls to provide extended computing support to resident students. ITS provides training for student volunteers, and supplies additional funding and coordination for publicity and organizational tasks. The on-campus wired network is growing and SDSM&T’s connectivity to Internet and other national networks is near effective capacity. In the Fall of 2008, SDSMT was brought on board the REED network, which is a 10GB link to other institutions and government agencies. Students and faculty and the applications they require to pursue academic goals increasingly require 24 hr/7 days a week production-quality network and computing services. ITS personnel do an excellent job in providing these critical services despite low fulltime staffing levels and intense dependence on part-time student D-17 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D employees. ADA access to some computing facilities is problematic due to building restrictions, although accommodations are always made. The FY10 institutional budget for ITS is $1,247,069 and includes roughly equal amounts for personnel and for operations and maintenance. Significant technology expenditures are also made using non-ITS funds. ITS reviews such expenditures by other campus entities, in an effort to consolidate purchases, determine when site licensing or other options can be cost effective, and track and anticipate developing needs across campus. Campus wide computing facilities supported by ITS include the following. Instructional Computer Labs (Open for general use when not scheduled for classes) Building and Room Number Purpose of Lab, Courses Taught Condition of lab No of student stations Civil/Mechanical 227 CEE284, GE117, CEE117, CEE437, ME 110, IENG 411 CHE250, CSC150, Geog 211, MIS 205 (BH) 3.0 Ghz 1Gb Mem 40 2.8GHZ 1Gb Mem 23 Electrical Engineering/ Physics 307 TOTAL 63 Other SDSM&T Computer Laboratory Facilities Building and Room Purpose of Lab, Number Courses Taught Library (dispursed throughout building) Surbeck Center 106 TOTAL Condition of Lab Number of student stations Open lab 2.8Ghz 1Gb Mem 20 Open lab 2.4Ghz 512 Mem 12 32 All PC lab machines are running Windows XP Pro with Office 2007 along with various other software packages. Every year, ITS solicits requests from each academic program regarding specialized software that needs to be loaded on faculty member and/or lab computers for the program. Faculty members are also asked about any software deemed useful to include in the “base image” used to load a minimum standard of updated software on all computers campus wide. D-18 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D The following is a list of software items in the “base image” as well as specialized software in all programs reviewed by ABET, Inc. Base Image Office 2010 Symantec Antivirus Adobe Reader Macromedia Authorware Player Microsoft .NET Framework 3.5 Specialized Software, by lab or program CAD Solid Works Chemistry Logger Pro 3.8 Chemical / Biological Engineering Adobe Shockwave Player Polymath 2009 Java EES Adobe Flash Player Loop-Pro (Control Station) Real Player Aspen / SQL Server Windows Media Encoder Windows Media Player MD Solid Civil and Environmental Engineering DVD Player Codec Visual Analysis 5.5 Quicktime Player GeoStudio Slope 7.1.3 Internet Explorer 8 LPILE v5 Opera VISSIM v5.1 Chrome Arc GIS 9.3.1 and Python Firefox RAM and STAAD Rocsience Misc Software CMD Here Powertoy for Windows PuTTY winspc416 7 ZIP 4.65 Tortiose SVN 1.5.6 VIM 7.2 GhostScript HEC HMS/RAS/GeoHMS/GeoRAS Computer Science Microsoft Visual Studio 2008/SDK/SQL Server Math Maple 13 Math CAD/Ghostscript MiniTab 15 Electrical Engineering MathType Fonts ADS 2009 Pidgin 2.5.3 B2 Spice AD v4 Lite Dyknow IE3D (Zeland Products) Visual Studio 2005 Pspice Hummingbird CST 2009 Turning Point Responseware MatLab Geology ENVI+IDL 4.5 D-19 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D IDV 2.7 Industrial Engineering Arena 12 Mechanical Engineering ABAQUS Fluent Metallurgical Engineering Thermocalc/DICTRA Math CAD/Ghostscript Devereaux Library, Patricia Andersen, Director The Devereaux Library maintains a totally integrated collection and supports the instructional and research activities of all programs. The engineering collections can be found using the Library of Congress classification scheme. Reference is available, in person or via phone at 394-2419, Monday through Friday 8:00 am to 5:00 pm. Reference is also available through instant message and email. Reference resources can be accessed online at <http://library.sdsmt.edu/contact.htm>. General information databases are available through the South Dakota Library Network (see <http://www.sdln.net>) and from vendors such as EbscoHost, InfoTrac and ProQuest. Research databases provided by the Devereaux Library and accessible only on-campus cover a variety of disciplines. Titles such as: Engineering Village 2 (Engineering Index); SciFinder Scholar; Web of Knowledge; Scitation; Applied Science & Technology Full-Text, Knovel and GeoRef are all available. Library hours during the academic year are as follows: • Monday through Thursday 7:30 am - 12 midnight • Friday 7:30 am - 5 pm • Saturday 12 noon - 5 pm • Sunday 12 noon - 12 midnight Fewer hours of operation are observed during the summer and during breaks from classes. Access to all books and other library materials are available all the hours the library is open. The library seating capacity is 419. Each department on campus has designated a library liaison to work with the library staff in determining the best materials for the department. Each liaison works with his/her department to determine how monies should be spent. The library maintains control of the budget and will purchase only those items that align with the mission of the school. SDSM&T library makes every effort to provide for the needs of engineering students despite the escalating cost of journals and books. Keeping journal subscriptions current limits expansion of the book collection. Journal costs have forced some cancellations of titles in the last few years. Additions of online services through the Internet have helped address our limitations in the general education undergraduate areas. Items for engineering majors past the first two years of study are limited. Interlibrary loan is available and full-text databases help in some areas but is cost prohibitive in others. D-20 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Expenditures for books and periodicals for the past four years are detailed below. ACQUISTIONS DURNG LAST CURRENT COLLECTION RESOURCES THREE (3) YEARS Books Entire Institutional Library Periodicals Books Periodicals 4625 12950 110,126 105753 Engineering 247 0 20,012 672 Chemistry 1186 0 3425 77 Mathematics 0 0 2240 62 Physics 24 0 3266 139 In the following fields (included above) FY 2008 FY 2009 FY 2010 FY 2011 (estimated) Total Library Current Funds $801,328 $722,221 $640,892 $640,892 Expenditures for the Engineering Unit (Total) (ALL AREAS) * * * * Books $29,240 $28,863 $25,000 $ Periodicals $334,111 $273,065 $192,903 $ The library has a very good collection of maps, most coming from the Library Program Service through the Federal Government. Devereaux Library is a selective depository library, and through this system we collect maps in geology and mining and topographic maps of South Dakota and Wyoming. Our microfiche collection consists mostly of government information and we have a microfilm collection of older journal titles. Audio, video, and DVD materials are limited. These items come under the book budget and more emphasis is placed on scholarly materials than recreational materials. Currently the Friends of the Devereaux Library is a group that raises funds for the library through an annual film series purchases movies and other non-educational materials. The Career Center, Dr. Darrell Sawyer, Director The Career Center informs, guides, and supports students as they plan their careers and search for fulltime, summer and co-op opportunities. Placement services are offered to alumni free of charge. The Center assists students with their resumes, cover letters, interviewing skills and job searches through a series of workshops offered throughout the academic year. The Center also works with students on an individual basis. Professional development workshops are regularly sponsored with the aim of helping students develop their social networking, business etiquette, and cultural awareness skills. Career counseling and vocational interest inventories also are available to all students. D-21 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D The Career Center coordinates scheduling of interviews for the 150+ employers that typically visit campus each year to recruit students for full-time, summer and co-op positions. Each September and February the Career Center hosts a South Dakota School of Mines Engineering and Science Career Fair. More than 150 employers from across the country participate in these events and recruit South Dakota School of Mines students in a wide range of disciplines. These career fairs provide students at all levels with opportunities to speak directly with employers and discuss career possibilities. On the day following the Fair, many industry representatives conduct interviews, speak to classes and student organizations, interact with faculty, and host evening seminars. The Career Center also tracks placement and starting salary data for new graduates and average wages for co-op/intern students. In addition, the Career Center manages an online job posting system to assist students and alumni in applying for jobs with employers that do not visit the campus. SDSM&T’s Cooperative Education (Co-op) Program is a partnership with business, industry and government agencies that is administered by the Career Center. Students may earn academic credit for their co-op experience with the approval of their department’s Cooperative Education Coordinator who is responsible for assessing the student’s performance and assigning the grade for the co-op credits earned. More than 75% of SDSM&T graduates have summer internship or co-op experience upon graduation. Student Services and the STEPS Program In 2006, the STEPS (Students Emerging as Professionals <http://steps.sdsmt.edu/>.) program was created to closely align Student Affairs programming with the achievement of key outcomes. As of the creation of this self-study, 1,083 students have taken the STEPS pre-assessment. The STEPS outcomes align with and support the ABET (a) through (k) as follows: STEPS Outcome ABET Outcome supported by STEPS assessments and programming 1 Engage in lifelong learning Outcome (i) 2 Apply technical understanding Outcome (k) 3 Serve the community Outcome (h) 4 Value a global perspective Outcomes (h) and (j) 5 Lead and serve on teams Outcome (d) 6 Communicate Outcome (g) 7 Respect self and others Outcome s(d) and (f) 8 Value diversity Outcome (d) and (j) 9 Act with integrity Outcome (f) Student Affairs staff worked closely with engineering faculty members to identify the dimensions of student development that can be advanced and reinforced through co-curricular offerings and support services offered by student affairs. All freshmen take an online assessment that introduces them to and measures their attainment of the nine STEPS outcomes. The assessment is an individualized developmental snapshot in time that the student D-22 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D can access and compare to results of his or her reassessments. Students are encouraged to retake the assessment at key points in their academic career. To reinforce and promote the attainment of the ten STEPS outcomes, students are given a calendar of events that cross references the STEPS outcome the event will reinforce. (See the “calendar” link at <http://steps.sdsmt.edu/>.) The goal is to remind students of the importance to their development as professionals of these outcomes, to give them opportunities to exercise and develop these outcomes, and to make clear how highly valued these outcomes are by all aspects of the campus community. Also published by the STEPS program is information about resources germane to each outcome. For example, links to the National Society of Professional Engineers Code of Ethics and other professional ethical creeds are given to support the “Act with Integrity” outcome. For the “Lead and Serve on Teams” outcome, students are directed to the Leadership Development Team and its programming, to CAMP, to the All-Campus Leadership retreat, and other resources. An online database of STEPS assessment results is provided to faculty so they can track the number and class level of students in the program who have taken the STEPS assessments. While most of the results are currently for freshmen and sophomores, within a few years, the engineering programs will have pretest, formative-assessment, and post-test results for students as they develop during their academic careers at SDSM&T. A folder detailing the STEPS program and efforts by Student Affairs to reinforce and advance the attainment of key ABET (a) through (k) outcomes will be available in the resource room at the time of the visit. M. Faculty Workload A nominal full load for a faculty member is formally defined under the Agreement with the Council on Higher Education. From faculty members whose primary responsibilities are instructional, an effort equivalent to that needed to deliver thirty credit hours of undergraduate instruction per academic year is expected. Faculty members whose primary responsibilities involve instruction will be assigned reasonable time (typically six credit hours of undergraduate instruction, or its equivalent, per academic year) to support active research, scholarship or creative artistic activity or active discipline-related professional service. From faculty members whose primary responsibilities are research, effort needed to maintain a research program recognized nationally for its excellence is expected. Faculty members whose primary responsibilities involve research or professional service are expected to engage in instructional activities consistent with their primary assignments. While these vary between programs, typical teaching loads amongst engineering faculty members are two or three scheduled courses per semester plus independent study and project-guidance activity. If the faculty member is released for research, he or she is relieved for teaching duties proportionately. If the faculty member is involved in guiding a significant number of graduate students, teaching load is sometimes reduced. If a faculty member is involved in developing new courses, a teaching load reduction may be made. If he/she is involved in administration (such as being a department head), the teaching workload is proportionately reduced. Graduate teaching assistant support is used to provide assistance in laboratories and in grading. Part-time faculty (adjuncts, part-time instructors, graduate teaching assistants, etc.) are supervised relative to competence in teaching, course conduct and availability to students, by their respective department D-23 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D heads and the lead faculty to whom they are assigned. Typically, part-time instructors are used in the engineering programs to assist when a full-time faculty member is on sabbatical leave and often are retired professors or individuals from local industry with a long association with the institution. Graduate teaching assistants are most often used to assist with laboratories and only in exceptional circumstances do they have full responsibility for a course. N. Tables The requested tables follow. D-24 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Chemical Engineering X 4 Dr. Robb Winter Civil Engineering X 4 Computer Engineering X Computer Science Dr. Henry Mott Office of the Provost Office of the Provost X X 4 Dr. Michael Batchelder Office of the Provost X X 4 Dr. Kyle Riley Office of the Provost Electrical Engineering X 4 Dr. Michael Batchelder Office of the Provost X Environmental Engineering X 4 Dr. Henry Mott Office of the Provost X Geological Engineering Industrial Engineering and Engineering Management1 X 4 Dr. Maribeth Price Office of the Provost X X 4 Dr. Stuart Kellogg Office of the Provost X Metallurgical Engineering X 4 Dr. Jon Kellar Office of the Provost X Mechanical Engineering X 4 Dr. Michael Langerman Office of the Provost X X Office of the Provost Mining Engineering X 4 Mr. Shashi Kanth 1 Industrial Engineering is currently accredited; submitted for initial accreditation during this cycle is the Engineering Management component of the program D-25 Not Now Accredited Now Accredited Administrative Head Administrative Unit or Units (e.g. Dept.) Exercising Budgetary Control Offered, Not Submitted for Evaluation Not Now Accredited Nominal Years to Complete Alternate Mode Off Campus Cooperative Education Program Title Day Modes Offered Submitted for Evaluation Now Accredited. Table D-1. Programs Offered by the Educational Unit X SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Table D-2. Degrees Awarded and Transcript Designations for all Programs offered at SDSM&T Program Title Atmospheric Sciences MS Atmospheric Sciences PhD Biomedical Engineering MS Biomedical Engineering PhD Chemical and Biological Engineering PhD Chemical Engineering BS Chemical Engineering MS Chemistry BS Civil Engineering BS Civil Engineering MS Computer Engineering BS Computer Science BS Construction Management MS Electrical Engineering BS Electrical Engineering MS Environmental Engineering BS Geological Engineering BS Geology and Geological Engineering MS Geology and Geological Engineering PhD Geology BS Industrial Engineering and Engineering Management BS Interdisciplinary Sciences BS Materials Engineering and Science MS Materials Engineering and Science PhD Mathematics (Applied and Computational) BS Mechanical Engineering BS Mechanical Engineering MS Mechanical Engineering PhD Metallurgical Engineering BS Mining Engineering BS Nanoscience and Nanoengineering PhD Paleontology MS Physics BS Modes Offered Off Day Co-op Campus Alt. Mode Name of Degree Awarded Designation on Transcript X X X X X X X X X X X X X X X X X X X X X Master of Science Doctor of Philosophy Master of Science Doctor of Philosophy Doctor of Philosophy Bachelor of Science Master of Science Bachelor of Science Bachelor of Science Master of Science Bachelor of Science Bachelor of Science Master of Science Bachelor of Science Master of Science Bachelor of Science Bachelor of Science Master of Science Doctor of Philosophy Bachelor of Science Bachelor of Science Master of Science in Atmospheric Sciences Doctor of Philosophy in Atmospheric Sciences Master of Science in Biomedical Engineering Doctor of Philosophy in Biomedical Engineering Doctor of Philosophy in Chemical and Biological Engineering Bachelor of Science in Chemical Engineering Master of Science in Chemical Engineering Bachelor of Science in Chemistry Bachelor of Science in Civil Engineering Master of Science in Civil Engineering Bachelor of Science in Computer Engineering Bachelor of Science in Computer Science Master of Science in Construction Management Bachelor of Science in Electrical Engineering Master of Science in Electrical Engineering Bachelor of Science in Environmental Engineering Bachelor of Science in Geological Engineering Master of Science in Geology and Geological Engineering Doctor of Philosophy in Geology and Geological Engineering Bachelor of Science in Geology Bachelor of Science in Industrial Engineering1 X X X X X X X X X X X X Bachelor of Science Master of Science Doctor of Philosophy Bachelor of Science Bachelor of Science Master of Science Doctor of Philosophy Bachelor of Science Bachelor of Science Doctor of Philosophy Master of Science Bachelor of Science Bachelor of Science in Interdisciplinary Sciences2 Master of Science in Materials Engineering and Science Doctor of Philosophy in Materials Engineering and Science Bachelor of Science in Mathematics (Applied and Computational) Bachelor of Science in Mechanical Engineering Master of Science in Mechanical Engineering Doctor of Philosophy in Mechanical Engineering Bachelor of Science in Metallurgical Engineering Bachelor of Science in Mining Engineering Doctor of Philosophy in Nanoscience and Nanoengineering Master of Science in Paleontology Bachelor of Science in Physics D-26 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Physics MS X Master of Science Master of Science in Physics Robotics and Intelligent Autonomous Systems X Master of Science Master of Science in Robotics and Intelligent Autonomous Systems MS Technology Management MS X Master of Science Master of Science in Technology Management 1 If program name change is approved for addition of the engineering management component, the designation on transcript will be as follows: “Bachelor of Science in Industrial Engineering and Engineering Management” 2 Specializations, the Associate of Arts, and non-degree programs are not listed D-27 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Tables D-3. Support Expenditures Support expenditure information is presented below by providing four tables for each program being reviewed: 1. Support expenditures, all sources, for the program 2. Institutional expenditures for the program 3. Foundation support for the program 4. Support for the program coming from external funding such as grants and contracts Support expenditures for academic programs housed in tandem within a closely related program are reported for both programs in combination. This is the case for civil and environmental engineering, electrical and computer engineering, and geology and geological engineering. Additionally, a single table aggregating all support expenditures for all eleven programs reviewed by ABET, Inc. for each of these three sources of support is provided. Updated tables will be available in the resource room at the time of the visit. The updated tables will report actual FY10 expenditures, and the actual may be significantly higher than the “projected” for some programs because of the time lag involved in processing expenditure records in the Banner database from which the figures are extracted. Individual programs will provide evaluators with details on support expenditures when needed. D-28 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Table D-3.1.1 Support Expenditures, All Sources, for Chemical Engineering FY09 FY10 FY11 Actual Projection Projection Operations (not including staff): Buildings and Improvements Computer Hardware Computer Software Contractual Services Depreciation Expense Other Expenses Supplies and Materials Travel, Conference, Registration, Meals Equipment (Institutional Funds) Equipment (Foundation/External / Grant Funding Only) Computer Equipment & Software Equipment Lab Equipment Office Furniture Graduate Teaching Assistants Part-Time Assistance Faculty Salaries TOTALS $ $ 13,007.00 $ 5,467.00 $ 207,785.00 $ 16,967.00 $ 1,165.00 $ 48,047.00 $ 81,648.00 $ 2,959.00 $ $ 4,204.00 $ 7,220.00 $ 45,266.00 $ 17,000.00 $ 2,181.00 $ 113,198.00 $ 74,447.00 $ 3,000.00 $ $ $ $ $ $ $ $ $ 50,000.00 4,127.00 6,632.00 30,138.00 17,000.00 1,360.00 86,039.00 69,480.00 2,000.00 $ $ 1,980.00 $ 185,638.00 $ $ 48,169.00 $ 1,200.00 $ 710,742.00 $ 1,324,774.00 $ $ $ 69,828.00 $ $ 55,000.00 $ 12,000.00 $ 684,687.00 $ 1,088,031.00 $ $ 50,000.00 $ 123,561.00 $ $ 58,000.00 $ 12,000.00 $ 701,398.00 $ 1,211,735.00 Table D-3.1.2, Institutional Expenditures for Chemical Engineering FY09 Actual Operations (not including staff): Buildings and Improvements Computer Hardware Computer Software Contractual Services Depreciation Expense Other Expenses Supplies and Materials Travel Equipment (Institutional Funds) Graduate Teaching Assistants Part-Time Assistance Faculty Salaries $ $ $ $ $ $ $ $ $ $ $ $ $ 7,580 2,585 16,778 16,967 20,922 18,149 2,959 48,169 1,200 588,902 724,212 D-29 FY10 Projection $ $ $ $ $ $ $ $ $ $ $ $ $ 4,000 3,000 21,000 17,000 32,000 22,000 3,000 55,000 12,000 551,000 720,000 FY11 Projection $ $ $ $ $ $ $ $ $ $ $ $ $ 4,000 4,000 15,000 17,000 31,000 23,000 2,000 58,000 12,000 558,000 724,000 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Table D-3.1.3, Foundation Support for Chemical Engineering FY09 Actual Operations (not including staff): Buildings and Improvements Computer Hardware Computer Software Contractual Services Depreciation Expense Other Expenses Supplies and Materials Travel, Conference, Registration, Meals Equipment (Institutional Funds) Computer Equipment & Software Equipment Lab Equipment Office Furniture Graduate Teaching Assistants Part-Time Assistance Faculty Salaries $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ 7,229 9,062 980 17,271 FY10 Projection $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ 9,000 10,000 19,000 FY11 Projection $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ 50,000 10,000 10,000 50,000 80,0002 200,000 Table D-3.1.4, Externally Funded Grants and Contracts for Chemical Engineering FY09 Actual Operations (not including staff): Buildings and Improvements Computer Hardware Computer Software Contractual Services Depreciation Expense Other Expenses Supplies and Materials Travel, Conference, Registration, Meals Equipment (External/Grant Funding Only) Computer Equipment Equipment Lab Equipment Office Furniture $ $ $ $ $ $ $ $ 5,427 2,882 191,007 1,165 19,896 54,437 FY10 Projection $ - 1,980 184,658 - 2 $ - $204 $4,220 $24,266 $127 $2,632 $15,138 $2,181 $72,198 $42,447 $1,360 $45,039 $36,480 $ $ $ $ FY11 Projection $69,828 $43,561 The new addition to the Chemistry and Chemical Engineering Building will be completed in 2011 and private funds have been raised to outfit the new laboratories. D-30 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Graduate Teaching Assistants Part-Time Assistance Faculty Salaries $ $ $ $ 121,840 583,292 $133,687 $304,031 $143,398 $189,662 Table D-3.2.1 Support Expenditures, All Sources, for Civil and Environmental Engineering FY09 FY10 FY11 Actual Projection Projection Operations (not including staff): Buildings and Improvements Computer Hardware Computer Software Contractual Services Depreciation Expense Other Expenses Supplies and Materials Travel, Conference, Registration, Meals Equipment (Institutional Funds) Equipment (Foundation/External / Grant Funding Only) Computer Equipment & Software Equipment Lab Equipment Office Furniture Graduate Teaching Assistants Part-Time Assistance Faculty Salaries TOTALS $ $ 10,536.00 $ 13,849.00 $ 138,513.00 $ $ 1,660.00 $ 71,245.00 $ 82,141.00 $ 11,236.00 $ $ $ $ $ $ $ $ $ 15,000.00 5,142.00 20,299.00 72,044.00 58,833.00 53,799.00 6,000.00 $ 1,280.00 $ 34,164.00 $ 34,793.00 $ $ 60,948.00 $ 4,604.00 $ 980,867.00 $ 1,445,836.00 $ 9,000.00 $ 50,000.00 $ $ $ 54,000.00 $ 5,000.00 $ 1,188,484.00 $ 1,537,601.00 $ $ $ $ $ $ $ $ $ 5,093.00 15,362.00 47,751.00 44,429.00 47,661.00 5,000.00 $ 5,000.00 $ 30,000.00 $ $ $ 57,000.00 $ 5,000.00 $ 1,209,608.00 $ 1,471,904.00 Table D-3.2.2, Institutional Expenditures for Civil and Environmental Engineering FY09 Actual FY10 Projection FY11 Projection Operations (not including staff): Buildings and Improvements $ Computer Hardware $ Computer Software Contractual Services - $ - $ - 10,536 $ 5,000 $ 5,000 $ 8,708 $ 3,000 $ 4,000 $ 17,650 $ 10,000 $ 7,000 Depreciation Expense $ - $ - $ - Other Expenses $ 1,660 $ - $ - Supplies and Materials $ 23,366 $ 21,000 $ 21,000 $ 28,803 $ 23,000 $ 24,000 Travel D-31 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Equipment (Institutional Funds) $ 11,236 $ 6,000 $ 5,000 Graduate Teaching Assistants $ 60,948 $ 54,000 $ 57,000 Part-Time Assistance $ 4,604 $ 5,000 $ 5,000 Faculty Salaries $ $ 882,690 1,050,200 $ $ 969,000 1,096,000 $ $ 981,000 1,109,000 D-32 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Table D-3.2.3, Foundation Support for Civil and Environmental Engineering FY09 Actual Operations (not including staff): Buildings and Improvements Computer Hardware Computer Software Contractual Services Depreciation Expense Other Expenses Supplies and Materials Travel, Conference, Registration, Meals Equipment (Institutional Funds) Computer Equipment & Software Equipment Lab Equipment Office Furniture Graduate Teaching Assistants Part-Time Assistance Faculty Salaries $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ 8,969 18,378 1,280 34,164 3,011 65,802 FY10 Projection $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ 15,000 25,000 10,000 9,000 50,000 100,000 209,000 FY11 Projection $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ 15,000 10,000 5,000 30,000 100,000 160,000 Table D-3.2.4, Externally Funded Grants and Contracts for Civil and Environmental Engineering FY09 Actual Operations (not including staff): Buildings and Improvements Computer Hardware Computer Software Contractual Services Depreciation Expense Other Expenses Supplies and Materials Travel, Conference, Registration, Meals Equipment (External / Grant Funding Only) Computer Equipment Equipment Lab Equipment Office Furniture Graduate Teaching Assistants Part-Time Assistance Faculty Salaries $ $ $ $ $ $ $ $ 5,141 120,863 38,910 34,960 $ $ $ $ $ $ $ 31,782 98,177 FY10 Projection $ $ $ $ 142.00 17,299.00 62,044.00 $ $ $ $ 93.00 11,362.00 40,751.00 $ $ 12,833.00 20,799.00 $ $ 8,429.00 13,661.00 D-33 FY11 Projection $ 119,484.00 $ 128,608.00 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D $ 329,833 D-34 $ 232,601.00 $ 202,904.00 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Table D-3.3.1 Support Expenditures, All Sources, for Electrical and Computer Engineering FY09 FY10 FY11 Actual Projection Projection Operations (not including staff): Buildings and Improvements Computer Hardware Computer Software Contractual Services Depreciation Expense Other Expenses Supplies and Materials Travel, Conference, Registration, Meals Equipment (Institutional Funds) Equipment (Foundation/External / Grant Funding Only) Computer Equipment & Software Equipment Lab Equipment Office Furniture Graduate Teaching Assistants Part-Time Assistance Faculty Salaries TOTALS $ $ 7,819.00 $ 4,589.00 $ 8,848.00 $ 1,886.00 $ $ 35,707.00 $ 24,791.00 $ 4,225.00 $ $ 4,080.00 $ 4,130.00 $ 114,921.00 $ 2,000.00 $ 115.00 $ 34,372.00 $ 35,683.00 $ 18,000.00 $ $ $ $ $ $ $ $ $ 4,007.00 6,011.00 19,278.00 2,000.00 10.00 37,701.00 34,149.00 14,000.00 $ 21,050.00 $ 18.00 $ 8,402.00 $ $ 55,890.00 $ 32,658.00 $ 705,182.00 $ 911,065.00 $ 16,900.00 $ $ $ $ 49,000.00 $ 23,000.00 $ 676,474.00 $ 978,675.00 $ 20,000.00 $ $ 20,000.00 $ $ 52,000.00 $ 24,000.00 $ 698,299.00 $ 931,455.00 Table D-3.3.2, Institutional Expenditures for Electrical and Computer Engineering FY09 Actual Operations (not including staff): Buildings and Improvements Computer Hardware Computer Software Contractual Services Depreciation Expense Other Expenses Supplies and Materials Travel Equipment (Institutional Funds) Graduate Teaching Assistants Part-Time Assistance Faculty Salaries $ $ $ $ $ $ $ $ $ $ $ $ $ 7,819 4,589 8,848 1,886 20,212 4,983 4,225 55,890 25,695 611,500 745,646 D-35 FY10 Projection $ $ $ $ $ $ $ $ $ $ $ $ $ 4,000 4,000 16,000 2,000 22,000 2,000 18,000 49,000 23,000 569,000 709,000 FY11 Projection $ $ $ $ $ $ $ $ $ $ $ $ $ 4,000 6,000 11,000 2,000 22,000 2,000 14,000 52,000 23,000 576,000 712,000 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D D-36 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Table D-3.3.3, Foundation Support for Electrical and Computer Engineering FY09 Actual Operations (not including staff): Buildings and Improvements Computer Hardware Computer Software Contractual Services Depreciation Expense Other Expenses Supplies and Materials Travel, Conference, Registration, Meals Equipment (Institutional Funds) Computer Equipment & Software Equipment Lab Equipment Office Furniture Graduate Teaching Assistants Part-Time Assistance Faculty Salaries $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ 14,117 14,600 21,050 18 7,848 6,963 82,309 146,904 FY10 Projection $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ 4,000 8,000 16,900 80,000 108,900 FY11 Projection $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ 15,000 10,000 20,000 20,000 1,000 80,000 146,000 Table D-3.3.4, Externally Funded Grants and Contracts for Electrical and Computer Engineering FY09 Actual Operations (not including staff): Buildings and Improvements Computer Hardware Computer Software Contractual Services Depreciation Expense Other Expenses Supplies and Materials Travel, Conference, Registration, Meals Equipment (External / Grant Funding Only) Computer Equipment Equipment Lab Equipment Office Furniture Graduate Teaching Assistants $ $ 1,378.00 5,208.00 $ FY10 Projection $ $ $ 80.00 130.00 98,921.00 $ $ $ 7.00 11.00 8,278.00 $ $ $ 115.00 8,372.00 25,683.00 $ $ $ 10.00 701.00 22,149.00 554.00 D-37 FY11 Projection SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Part-Time Assistance Faculty Salaries $ $ 11,373.00 18,513.00 D-38 $ $ 27,474.00 160,775.00 $ $ 42,299.00 73,455.00 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Table D-3.4.1 Support Expenditures, All Sources, for Geology and Geological Engineering Operations (not including staff): Buildings and Improvements Computer Hardware Computer Software Contractual Services Depreciation Expense Other Expenses Supplies and Materials Travel, Conference, Registration, Meals Equipment (Institutional Funds) Equipment (Foundation/External / Grant Funding Only) Computer Equipment & Software Equipment Lab Equipment Office Furniture Graduate Teaching Assistants Part-Time Assistance Faculty Salaries FY09 Actual TOTALS FY10 Projection FY11 Projection 16,971.00 26,463.00 1,189.00 9,583.00 155.00 29,268.00 63,468.00 3,596.00 $ $ 55,570.00 $ 15,000.00 $ 103,727.00 $ 10,000.00 $ $ 15,000.00 $ 61,257.00 $ 27,000.00 $ $ $ $ $ $ $ $ $ $ 1,017.00 $ 155.00 $ $ $ 53,467.00 $ 176.00 $ 715,186.00 $ 920,694.00 $ $ $ 41,031.00 $ $ 54,000.00 $ $ 727,710.00 $ 1,110,295.00 $ $ $ 33,910.00 $ $ 57,000.00 $ $ 740,033.00 $ 1,087,939.00 $ $ $ $ $ $ $ $ $ 50,471.00 21,000.00 74,428.00 10,000.00 15,000.00 65,097.00 21,000.00 Table D-3.4.2, Institutional Expenditures for Geology and Geological Engineering FY09 Actual Operations (not including staff): Buildings and Improvements Computer Hardware Computer Software Contractual Services Depreciation Expense Other Expenses Supplies and Materials Travel Equipment (Institutional Funds) Graduate Teaching Assistants Part-Time Assistance Faculty Salaries $ $ $ $ $ $ $ $ $ $ $ $ $ 16,711 26,463 (2,470) 9,583 17,158 12,669 3,596 53,467 176 685,459 822,812 D-39 FY10 Projection $ $ $ $ $ $ $ $ $ $ $ $ $ 55,000 15,000 102,000 10,000 13,000 16,000 27,000 54,000 695,000 987,000 FY11 Projection $ $ $ $ $ $ $ $ $ $ $ $ $ 50,000 21,000 73,000 10,000 13,000 17,000 21,000 57,000 703,000 965,000 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D D-40 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Table D-3.4.3, Foundation Support for Geology and Geological Engineering Operations (not including staff): Buildings and Improvements Computer Hardware Computer Software Contractual Services Depreciation Expense Other Expenses Supplies and Materials Travel, Conference, Registration, Meals Equipment (Institutional Funds) Computer Equipment & Software Equipment Lab Equipment Office Furniture Graduate Teaching Assistants Part-Time Assistance Faculty Salaries FY09 Actual Actual FY10 Projection Projection FY11 Projection Projection $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ 7,141 13,217 1,017 21,376 2,000 4,000 6,000 2,000 4,000 6,000 Table D-3.4.4, Externally Funded Grants and Contracts for Geology and Geological Engineering FY09 Actual Operations (not including staff): Buildings and Improvements Computer Hardware Computer Software Contractual Services Depreciation Expense Other Expenses Supplies and Materials Travel, Conference, Registration, Meals Equipment (External / Grant Funding Only) Computer Equipment Equipment Lab Equipment Office Furniture Graduate Teaching Assistants FY10 Projection FY11 Projection $ 260.00 $ 570.00 $ 471.00 $ 3,659.00 $ 1,727.00 $ 1,428.00 $ $ $ 155.00 4,969.00 37,582.00 $ 41,257.00 $ 44,097.00 $ 155.00 $ 41,031.00 $ 33,910.00 D-41 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Part-Time Assistance Faculty Salaries $ $ 29,727.00 76,507.00 $ $ 32,710.00 117,295.00 $ $ 37,033.00 116,939.00 Table D-3.5.1 Support Expenditures, All Sources, for Industrial Engineering Operations (not including staff): Buildings and Improvements Computer Hardware Computer Software Contractual Services Depreciation Expense Other Expenses Supplies and Materials Travel, Conference, Registration, Meals Equipment (Institutional Funds) Equipment (Foundation/External / Grant Funding Only) Computer Equipment & Software Equipment Lab Equipment Office Furniture Graduate Teaching Assistants Part-Time Assistance Faculty Salaries $ $ $ 251.00 $ 2,462.00 $ $ $ 12,117.00 $ 41,953.00 $ - $ $ 1,000.00 $ $ 6,020.00 $ $ $ 19,159.00 $ 27,541.00 $ 2,000.00 $ $ 1,000.00 $ $ 3,569.00 $ $ $ 18,740.00 $ 29,818.00 $ 2,000.00 $ 209.00 $ $ $ 399.00 $ 9,094.00 $ 2,839.00 $ 463,357.00 $ 532,681.00 $ $ $ $ $ 6,000.00 $ 1,000.00 $ 441,525.00 $ 504,245.00 $ $ $ $ $ 6,000.00 $ 1,000.00 $ 443,393.00 $ 505,520.00 FY09 Actual TOTALS FY10 Projection FY11 Projection Table D-3.5.2, Institutional Expenditures for Industrial Engineering FY09 Actual Operations (not including staff): Buildings and Improvements Computer Hardware Computer Software Contractual Services Depreciation Expense Other Expenses Supplies and Materials Travel Equipment (Institutional Funds) Graduate Teaching Assistants Part-Time Assistance $ $ $ $ $ $ $ $ $ $ $ 251 2,462 8,983 5,241 9,094 2,839 D-42 FY10 Projection $ $ $ $ $ $ $ $ $ $ $ 1,000 2,000 11,000 5,000 2,000 6,000 1,000 FY11 Projection $ $ $ $ $ $ $ $ $ $ $ 1,000 1,000 11,000 5,000 2,000 6,000 1,000 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Faculty Salaries $ $ 427,637 456,508 D-43 $ $ 395,000 423,000 $ $ 400,000 427,000 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Table D-3.5.3, Foundation Support for Industrial Engineering FY09 Actual Operations (not including staff): Buildings and Improvements Computer Hardware Computer Software Contractual Services Depreciation Expense Other Expenses Supplies and Materials Travel, Conference, Registration, Meals Equipment (Institutional Funds) Computer Equipment & Software Equipment Lab Equipment Office Furniture Graduate Teaching Assistants Part-Time Assistance Faculty Salaries $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ 2,625 27,461 209 399 23,231 53,925 FY10 Projection $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ 7,000 15,000 24,000 46,000 FY11 Projection $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ 7,000 15,000 24,000 46,000 Table D-3.5.4, Externally Funded Grants and Contracts for Industrial Engineering FY09 Actual Operations (not including staff): Buildings and Improvements Computer Hardware Computer Software Contractual Services Depreciation Expense Other Expenses Supplies and Materials Travel, Conference, Registration, Meals Equipment (External / Grant Funding Only) Computer Equipment Equipment Lab Equipment Office Furniture Graduate Teaching Assistants Part-Time Assistance $ $ 509.00 9,251.00 D-44 FY10 Projection FY11 Projection $ 4,020.00 $ 2,569.00 $ $ 1,159.00 7,541.00 $ $ 740.00 9,818.00 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Faculty Salaries $ $ 12,489.00 22,249.00 D-45 $ $ 22,525.00 35,245.00 $ $ 19,393.00 32,520.00 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Table D-3.6.1 Support Expenditures, All Sources, for Mechanical Engineering FY09 FY10 FY11 Actual Projection Projection Operations (not including staff): Buildings and Improvements Computer Hardware Computer Software Contractual Services Depreciation Expense Other Expenses Supplies and Materials Travel, Conference, Registration, Meals Equipment (Institutional Funds) Equipment (Foundation/External / Grant Funding Only) Computer Equipment & Software Equipment Lab Equipment Office Furniture Graduate Teaching Assistants Part-Time Assistance Faculty Salaries TOTALS $ $ 11,249.00 $ 15,039.00 $ 106,293.00 $ 15,020.00 $ 61.00 $ 68,571.00 $ 43,677.00 $ 1,611.00 $ 500.00 $ 26,150.00 $ 46,152.00 $ 59,559.00 $ 15,000.00 $ $ 102,365.00 $ 41,564.00 $ 22,000.00 $ $ 42,237.00 $ 76,749.00 $ 93,387.00 $ 15,000.00 $ $ 139,009.00 $ 63,609.00 $ 17,000.00 $ 129.00 $ 417.00 $ 197,231.00 $ $ 18,704.00 $ 3,844.00 $ 939,709.00 $ 1,421,555.00 $ 1,000.00 $ $ 62,312.00 $ $ 8,000.00 $ 5,000.00 $ 930,670.00 $ 1,320,272.00 $ 1,500.00 $ 5,000.00 $ 108,614.00 $ $ 8,000.00 $ 5,000.00 $ 1,117,034.00 $ 1,692,139.00 Table D-3.6.2, Institutional Expenditures for Mechanical Engineering FY09 Actual Operations (not including staff): Buildings and Improvements Computer Hardware Computer Software Contractual Services Depreciation Expense Other Expenses Supplies and Materials Travel Equipment (Institutional Funds) Graduate Teaching Assistants Part-Time Assistance Faculty Salaries $ $ $ $ $ $ $ $ $ $ $ $ $ 5,228 7,331 (8,510) 15,020 23,555 4,483 1,611 18,704 3,844 755,382 826,648 D-46 FY10 Projection $ $ $ $ $ $ $ $ $ $ $ $ $ 500 3,000 5,000 8,000 15,000 26,000 6,000 22,000 8,000 5,000 733,000 831,500 FY11 Projection $ $ $ $ $ $ $ $ $ $ $ $ $ 3,000 7,000 6,000 15,000 25,000 6,000 17,000 8,000 5,000 742,000 834,000 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D D-47 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Table D-3.6.3, Foundation Support for Mechanical Engineering FY09 Actual Operations (not including staff): Buildings and Improvements Computer Hardware Computer Software Contractual Services Depreciation Expense Other Expenses Supplies and Materials Travel, Conference, Registration, Meals Equipment (Institutional Funds) Computer Equipment & Software Equipment Lab Equipment Office Furniture Graduate Teaching Assistants Part-Time Assistance Faculty Salaries $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ 3,163 9,187 129 2,701 15,180 FY10 Projection $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ 15,000 6,000 1,000 22,000 FY11 Projection $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ 10,000 7,500 1,500 5,000 3,000 40,000 67,000 Table D-3.6.4, Externally Funded Grants and Contracts for Mechanical Engineering FY09 Actual Operations (not including staff): Buildings and Improvements Computer Hardware Computer Software Contractual Services Depreciation Expense Other Expenses Supplies and Materials Travel, Conference, Registration, Meals Equipment (External / Grant Funding Only) Computer Equipment Equipment Lab Equipment Office Furniture Graduate Teaching Assistants Part-Time Assistance FY10 Projection FY11 Projection $ $ $ 6,021.00 7,708.00 114,803.00 $ $ $ 23,150.00 41,152.00 51,559.00 $ $ $ 39,237.00 69,749.00 87,387.00 $ $ $ 61.00 41,853.00 30,007.00 $ $ 61,365.00 29,564.00 $ $ 104,009.00 50,109.00 $ $ 417.00 194,530.00 $ 62,312.00 $ 105,614.00 D-48 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Faculty Salaries $ $ 184,327.00 579,727.00 D-49 $ $ 197,670.00 466,772.00 $ $ 335,034.00 791,139.00 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Table D-3.7.1 Support Expenditures, All Sources, for Metallurgical Engineering FY09 FY10 FY11 Actual Projection Projection Operations (not including staff): Buildings and Improvements Computer Hardware Computer Software Contractual Services Depreciation Expense Other Expenses Supplies and Materials Travel, Conference, Registration, Meals Equipment (Institutional Funds) Equipment (Foundation/External / Grant Funding Only) Computer Equipment & Software Equipment Lab Equipment Office Furniture Graduate Teaching Assistants Part-Time Assistance Faculty Salaries TOTALS $ $ $ $ $ $ $ $ $ 10,080.00 7,640.00 69,027.00 11,532.00 384.00 84,254.00 70,528.00 18,786.00 $ 110.00 $ $ 36,480.00 $ $ 10,516.00 $ 7,572.00 $ 648,596.00 $ 975,505.00 $ $ $ $ $ $ $ $ $ 97,102.00 77,021.00 12,000.00 63,473.00 65,135.00 - $ $ 117,047.00 $ $ 92,050.00 $ 12,000.00 $ $ 77,103.00 $ 74,341.00 $ - $ 200.00 $ $ 206,444.00 $ $ 5,000.00 $ 11,500.00 $ 635,952.00 $ 1,173,827.00 $ 200.00 $ $ 251,149.00 $ $ 5,000.00 $ 11,000.00 $ 746,402.00 $ 1,386,292.00 Table D-3.7.2, Institutional Expenditures for Metallurgical Engineering FY09 Actual Operations (not including staff): Buildings and Improvements Computer Hardware Computer Software Contractual Services Depreciation Expense Other Expenses Supplies and Materials Travel Equipment (Institutional Funds) Graduate Teaching Assistants Part-Time Assistance Faculty Salaries $ $ $ $ $ $ $ $ $ $ $ $ $ 162 3,680 14,476 11,532 12,198 4,230 18,786 10,516 4,670 398,144 478,394 D-50 FY10 Projection $ $ $ $ $ $ $ $ $ $ $ $ $ 5,000 3,000 12,000 13,000 2,000 5,000 8,000 425,000 473,000 FY11 Projection $ $ $ $ $ $ $ $ $ $ $ $ $ 5,000 2,000 12,000 13,000 2,000 5,000 8,000 430,000 477,000 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D D-51 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Table D-3.7.3, Foundation Support for Metallurgical Engineering FY09 Actual Operations (not including staff): Buildings and Improvements Computer Hardware Computer Software Contractual Services Depreciation Expense Other Expenses Supplies and Materials Travel, Conference, Registration, Meals Equipment (Institutional Funds) Computer Equipment & Software Equipment Lab Equipment Office Furniture Graduate Teaching Assistants Part-Time Assistance Faculty Salaries $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ 15,953 14,974 110 521 2,902 151 34,610 FY10 Projection $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ 6,000 16,000 200 3,500 600 26,300 FY11 Projection $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ 10,000 15,000 200 3,000 500 28,700 Table D-3.7.4, Externally Funded Grants and Contracts for Metallurgical Engineering FY09 Actual Operations (not including staff): Buildings and Improvements Computer Hardware Computer Software Contractual Services Depreciation Expense Other Expenses Supplies and Materials Travel, Conference, Registration, Meals Equipment (External / Grant Funding Only) Computer Equipment Equipment Lab Equipment Office Furniture Graduate Teaching Assistants Part-Time Assistance $ 9,918.00 $ 3,960.00 $ 54,551.00 FY10 Projection FY11 Projection $ 92,102.00 $ 112,047.00 $ 74,021.00 $ 90,050.00 $ 384.00 $ 56,103.00 $ 51,324.00 $ 44,473.00 $ 47,135.00 $ 54,103.00 $ 57,341.00 $ 35,959.00 $ 206,444.00 $ 251,149.00 D-52 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Faculty Salaries $ 250,301.00 $ 462,500.00 D-53 $ 210,352.00 $ 674,527.00 $ 315,902.00 $ 880,592.00 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Table D-3.8.1 Support Expenditures, All Sources, for all programs in the Educational Unit 1 FY09 Actual Operations (not including staff): Buildings and Improvements Computer Hardware Computer Software Contractual Services Depreciation Expense Other Expenses Supplies and Materials Travel, Conference, Registration, Meals Equipment (Institutional Funds) Equipment (Foundation/External / Grant Funding Only) Computer Equipment & Software Equipment Lab Equipment Office Furniture Graduate Teaching Assistants Part-Time Assistance Faculty Salaries TOTALS FY10 Projection $ $ $ $ $ $ $ $ $ 25,829.00 98,271.25 73,874.74 554,502.56 54,988.00 3,425.11 384,880.96 445,231.33 44,723.00 $ $ $ $ $ $ $ $ 24,975.00 36,733.19 462,792.65 399.00 272,289.00 82,279.00 6,647,862.84 9,213,056.63 FY11 Projection $ $ $ $ $ $ $ $ $ 15,500.00 217,247.89 92,800.52 487,556.70 56,000.00 2,295.66 431,185.85 389,822.40 81,000.00 $ 30,470.00 $ 56,000.00 $ 379,615.33 $ $ 249,000.00 $ 75,500.00 $ 6,827,762.85 $ 9,391,757.20 $ $ $ $ $ $ $ $ $ 50,000.00 245,982.38 125,754.82 366,599.99 56,000.00 1,369.90 451,064.78 416,154.85 63,000.00 $ 28,700.00 $ 91,000.00 $ 537,233.27 $ $ 262,000.00 $ 76,000.00 $ 7,219,167.49 $ 9,990,027.47 Table D-3.8.2, Institutional Expenditures for all programs in the Educational Unit 1 FY09 Actual FY10 Projection FY11 Projection Operations (not including staff): Buildings and Improvements $ Computer Hardware $ Computer Software - $ 500 $ - 76,581 $ 101,000 $ 94,000 $ 54,184 $ 30,000 $ 42,000 Contractual Services $ 69,621 $ 171,000 $ 121,000 Depreciation Expense $ 54,988 $ 56,000 $ 56,000 Other Expenses $ 1,660 $ - $ - Supplies and Materials $ 140,103 $ 150,000 $ 148,000 Travel $ 89,608 $ 86,000 $ 89,000 Equipment (Institutional Funds) $ 44,723 $ 81,000 $ 63,000 Graduate Teaching Assistants $ 272,289 $ 249,000 $ 262,000 Part-Time Assistance $ 66,989 $ 70,000 $ 70,000 D-54 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Faculty Salaries $ 5,815,033 $ 5,850,000 $ 5,921,000 $ 6,685,778 $ 6,844,500 $ 6,866,000 Programs included are as follows: chemical, civil, electrical, computer, environmental, geological, industrial, mechanical, metallurgical, and mining engineering and computer science 1 D-55 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Table D-3.8.3, Foundation Support for all programs in the Educational Unit 1 FY09 Actual FY10 Projection FY11 Projection Operations (not including staff): Buildings and Improvements Computer Hardware Computer Software Contractual Services Depreciation Expense Other Expenses Supplies and Materials Travel, Conference, Registration, Meals Equipment (Institutional Funds) Computer Equipment & Software Equipment Lab Equipment Office Furniture Graduate Teaching Assistants Part-Time Assistance Faculty Salaries $ 25,829 $ 15,000 $ 50,000 $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ 78,126 $ 75,000 $ 83,000 $ 132,855 $ 87,800 $ 90,500 $ $ $ $ 24,975 $ 30,470 $ 28,700 $ 34,182 $ 56,000 $ 91,000 $ 15,310 $ $ 103,000 $ 399 $ $ $ $ $ $ 15,290 $ 5,500 $ 6,000 $ 105,692 $ 209,600 $ 249,500 $ 432,656 $ 479,371 $ 701,700 1 Programs included are as follows: chemical, civil, electrical, computer, environmental, geological, industrial, mechanical, metallurgical, and mining engineering and computer science Table D-3.8.4, Externally Funded Grants and Contracts for all programs in the Educational Unit 1 FY09 Actual Operations (not including staff): Buildings and Improvements Computer Hardware Computer Software Contractual Services Depreciation Expense Other Expenses Supplies and Materials Travel, Conference, Registration, Meals Equipment (External / Grant Funding Only) Computer Equipment Equipment Lab Equipment Office Furniture Graduate Teaching Assistants Part-Time Assistance Faculty Salaries FY10 Projection $ $ 21,690.25 $ 19,690.74 $ 484,881.56 $ $ 1,765.11 $ 166,651.96 $ 222,768.33 $ $ $ $ $ $ $ $ $ $ 2,551.19 $ 447,482.65 $ $ $ $ 727,137.84 $ $ $ 379,615.33 $ $ $ $ 768,162.85 D-56 116,247.89 62,800.52 316,556.70 2,295.66 206,185.85 216,022.40 FY11 Projection $ $ $ $ $ $ $ $ 151,982.38 83,754.82 245,599.99 1,369.90 220,064.78 236,654.85 $ $ $ 434,233.27 $ $ $ $ 1,048,667.49 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D $2,094,619.63 1 $ 2,067,887.20 $ 2,422,327.47 Programs included are as follows: chemical, civil, electrical, computer, environmental, geological, industrial, mechanical, metallurgical, and mining engineering and computer science D-57 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Tables D-4 Personnel and Students Table D-4.1 Personnel and Students, all programs in the educational unit,1 2009 FTE HEAD COUNT Administrative 2 Faculty (tenure-track) (Includes Tenure) Other Faculty (excluding student Assistants) Student Teaching Assistants Student Research Assistants Technicians/Specialists 3 Office/Clerical Employees Others Undergraduate Student enrollment Graduate Student enrollment FT 11 54 PT 0 0 5.13 58.05 9 2 19 13 7 7 49 49 2 2 10.075 24.5925 44.971 12.8 8.206 1280 86 102 35 1340.77 76.75 RATIO TO FACULTY 0.361 0.660 0.188 0.120 19.7 4 1.1 4 1 The “educational unit” is defined as the 11 programs reviewed and/or accredited by ABET, Inc. at SDSM&T. See Section G, Educational Unit, above for a listing 2 The department chairs and academic directors are counted under the administrative headcount although they are also members of the teaching faculty. For this reason, the faculty FTE exceeds the faculty headcount. 3 Technicians/Specialists include - Technicians, Specialists, Research Scientists, Engineers and Coordinators. 4 Ratios are calculated using FTE of "faculty" plus “other faculty" as counted in rows two and three above Table D-4.2 Personnel and Students, Chemical Engineering, 2009 HEAD COUNT FT PT 1 8 2 1 8 3 5 3 1 Administrative * Faculty (tenure-track) (Includes Tenure) Other Faculty (excluding student Assistants) Student Teaching Assistants Student Research Assistants Technicians/Specialists ** Office/Clerical Employees Others Undergraduate Student enrollment Graduate Student enrollment 126 14 D-58 7 2 FTE 0.5 8.5 0.835 2.554 6.253 3 0.75 133.93 11.75 RATIO TO FACULTY 0.274 0.670 0.321 0.080 14.3 1.3 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D * The department chair is counted under the administrative headcount although he is also a member of the teaching faculty. For this reason, the faculty FTE exceeds the faculty headcount. ** Technicians/Specialists include - Technicians, Specialists and Research Scientists. Table D-4.3 Personnel and Students, Civil and Environmental Engineering, 2009 HEAD FTE RATIO TO COUNT FACULTY FT PT Administrative * 1 0.3 Faculty (tenure-track) (Includes Tenure) 9 9.7 Other Faculty (excluding student Assistants) 2 2 Student Teaching Assistants 13 5.4 0.462 Student Research Assistants 2 11 8.13 0.695 Technicians/Specialists 1 1 1.4 0.120 Office/Clerical Employees 1 1 0.085 Others Undergraduate Student enrollment 195 11 204.13 17.4 1 Graduate Student enrollment 26 6 22.33 1.9 1 * The department chair is counted under the administrative headcount although he/she is also a member of the teaching faculty. For this reason, the faculty FTE exceeds the faculty headcount. 1 Ratios are calculated using FTE of "faculty" plus "other faculty" as counted in rows two and three above Table D-4.4 Personnel and Students, Computer Engineering, 2009 HEAD COUNT FT PT 1 9 1 3 1 Administrative * Faculty (tenure-track) (Includes Tenure) Other Faculty (excluding student Assistants) Student Teaching Assistants Student Research Assistants Technicians/Specialists Office/Clerical Employees Others Undergraduate Student enrollment Graduate Student enrollment 1 68 D-59 1 FTE 0.3 9 0.1 1.5 0.24 1.29 3 69.4 RATIO TO FACULTY 0.165 0.026 0.000 0.142 7.6 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D * The department chair is counted under the administrative headcount although he is also a member of the teaching faculty for mathematics. For this reason, the administrative FTE is lower than the administrative headcount. D-60 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Table D-4.5 Personnel and Students, Electrical Engineering, 2009 HEAD COUNT FT PT 1 5 3 1 7 1 3 1 Administrative * Faculty (tenure-track) (Includes Tenure) Other Faculty (excluding student Assistants) Student Teaching Assistants Student Research Assistants Technicians/Specialists ** Office/Clerical Employees Others Undergraduate Student enrollment Graduate Student enrollment 112 9 FTE 0.65 5.35 1.37 4.265 0.921 3 0.75 8 4 114.23 8.17 RATIO TO FACULTY 0.635 0.137 0.446 0.112 17.0 1.2 * The department chair is counted under the administrative headcount although he is also a member of the teaching faculty. For this reason, the faculty FTE exceeds the faculty headcount. Department chair FTE also includes partial Center Director. ** Technicians/Specialists include - Specialists, Research Scientists and Engineers Table D-4.6 Personnel and Students, Geological Engineering, 2009 HEAD COUNT FT PT 2 5 2 9 6 Administrative * Faculty (tenure-track) (Includes Tenure) Other Faculty (excluding student Assistants) Student Teaching Assistants Student Research Assistants Technicians/Specialists ** Office/Clerical Employees Others Undergraduate Student enrollment Graduate Student enrollment 1 1 38 16 3 4 FTE RATIO TO FACULTY 0.8 5.7 2.5 4.284 2.682 0.522 0.327 0.833 0.102 39.87 13.83 4.9 1 1.7 1 Ratios are calculated using FTE of "faculty" plus "other faculty" as counted in rows two and three above * The department chair is counted under the administrative headcount although she is also a member of the teaching faculty. For this reason, the faculty FTE exceeds the faculty headcount. D-61 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Table D-4.7 Personnel and Students, Industrial Engineering, 2009 Administrative * Faculty (tenure-track) (Includes Tenure) Other Faculty (excluding student Assistants) Student Teaching Assistants Student Research Assistants Technicians/Specialists ** Office/Clerical Employees Others Undergraduate Student enrollment Graduate Student enrollment HEAD COUNT FT PT 1 3.5 1 2 1 1 1 0.5 4.0 0.27 0.96 0.059 0.4 0.833 89 1 95.13 7.7 5 20 FTE RATIO TO FACULTY 0.225 0.013 0.094 0.195 22.3 1.8 * The department chair is counted under the administrative headcount although he is also a member of the teaching faculty. For this reason, the faculty FTE exceeds the faculty headcount. ** Technicians/Specialists include - Coordinators Table D-4.8 Personnel and Students, Mechanical Engineering, 2009 HEAD COUNT Administrative * Faculty (tenure-track) (Includes Tenure) Other Faculty (excluding student Assistants) Student Teaching Assistants Student Research Assistants Technicians/Specialists ** Office/Clerical Employees Others Undergraduate Student enrollment Graduate Student enrollment FT 2 8 PT 363 9 1 RATIO TO FACULTY 0.7 9.3 3 4 3 1 FTE 3 2.094 14.042 3 1 4 18 33 6 378.77 8.42 0.170 1.142 0.244 0.081 30.8 0.7 Ratios are calculated using FTE of "faculty" plus "other faculty" as counted in rows two and three above * The department chair and academic directors are counted under the administrative headcount although they are also members of the teaching faculty. For this reason, the faculty FTE exceeds the faculty headcount. D-62 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D ** Technicians/Specialists include - Technicians, Research Scientists and Engineers. D-63 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Table D-4.9 Personnel and Students, Metallurgical Engineering, 2009 HEAD COUNT FT PT 1 4 Administrative * Faculty (tenure-track) (Includes Tenure) Other Faculty (excluding student Assistants) Student Teaching Assistants Student Research Assistants Technicians/Specialists ** Office/Clerical Employees Others Undergraduate Student enrollment Graduate Student enrollment 10 2 3 6 4 9 RATIO TO FACULTY 0.5 4.5 1.416 12.645 2 0.375 1 74 11 FTE 78.1 10.83 0.315 2.810 0.444 0.083 17.4 2.4 * The department chair is counted under the administrative headcount although he is also a member of the teaching faculty. For this reason, the faculty FTE exceeds the faculty headcount. ** Technicians/Specialists include - Specialists and Research Scientists D-64 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Enrollment Year Academic Year Fall 2009 Fall 2008 Fall 2007 Fall 2006 Fall 2005 Fall 2004 FR SO JR SR 5th Undergrad total Table D-5.1 Program Enrollment and Degree Data for all Students and all Programs in the Educational Unit1 Bachelor 2 FT 425 261 228 348 1262 PT 22 16 19 44 101 FT 374 231 257 296 1158 PT 25 17 30 59 131 FT 380 253 227 304 1164 PT 14 27 26 53 120 FT 353 273 205 308 1139 PT 16 25 25 53 119 FT 399 258 236 324 1217 PT 24 27 20 39 110 FT 403 251 217 323 1194 PT 29 24 21 50 124 1 Degrees Conferred 224 205 236 182 194 185 Programs included are as follows: chemical, civil, electrical, computer, environmental, geological, industrial, mechanical, metallurgical, and mining engineering and computer science. The “educational unit” is defined as the 11 programs reviewed and/or accredited by ABET, Inc. at SDSM&T. 2 24 students with dual Engineering and Science programs are included in this figure D-65 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Table D-5.2 Program Enrollment Data: All Students, All Programs Year Year Year Year Year Year 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 1 1 4 2 0 0 Full-time Students Fall 1540 1545 1372 1396 1389 1490 Full-time Students Spring 1405 1372 1264 1283 1255 1368 Part-time Students summer 374 417 427 315 313 351 Part-time Students Fall 393 331 368 316 317 359 Part-time Students Spring 367 393 347 333 384 424 102.3 116.9 124.6 83.5 85.6 91.9 1687.4 1678.1 1541.4 1550.1 1543.9 1663.2 1539.6 1543.0 1426.7 1434.9 1438.2 1574.3 244 245 229 236 267 274 Full-time Students Summer 2 Student FTE summer Student FTE Fall 2 2 Student FTE Spring Total BS Degrees 2 FTE= "Full time equivalent" and this means 15 credit hours per term Table D-5.3 Program Enrollment Data for Programs in the Educational Unit3 Year 2004-2005 Year 2005-2006 Year 2006-2007 Year 2007-2008 Year 2008-2009 Year 2009-2010 0 1 2 0 0 0 Full-time Students Fall 1196 1220 1141 1164 1158 1262 Full-time Students Spring 1092 1093 1055 1070 1054 1137 Part-time Students summer 188 228 235 192 182 198 Part-time Students Fall 126 113 124 122 132 102 Part-time Students Spring 132 145 120 144 132 146 Student FTE summer2 53.9 65.5 70.7 54.3 51.9 59.5 1252.5 1268.2 1210.2 1239.5 1236.1 1323.5 1150.0 1168.9 1125.4 1144.6 1131.1 1217.8 Full-time Students Summer Student FTE Fall2 2 Student FTE Spring Degrees Awarded 185 194 182 177 205 2 FTE= "Full time equivalent" and this means 15 credit hours per term 3 Programs included are as follows: chemical, civil, electrical, computer, environmental, geological, industrial, mechanical, metallurgical, and mining engineering and computer science. The “educational unit” is defined as the 11 programs reviewed and/or accredited by ABET, Inc. at SDSM&T. D-66 224 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Table D-5.4 Transfer Students for Past Six Academic Years: All Students Term Number of Transfer Students Enrolled Fall 2009 Fall 2008 92 Fall 2007 100 Fall 2006 82 Fall 2005 110 Fall 2004 111 72 Table D-5.5 Transfer Students for Past Six Academic Years: All Programs in the Educational Unit1 Term 1 Number of Transfer Students Enrolled Fall 2009 Fall 2008 68 Fall 2007 68 Fall 2006 62 Fall 2005 70 Fall 2004 60 48 Programs included are as follows: chemical, civil, electrical, computer, environmental, geological, industrial, mechanical, metallurgical, and mining engineering and computer science. The “educational unit” is defined as the 11 programs reviewed and/or accredited by ABET, Inc. at SDSM&T. D-67 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Table D-6.1 Faculty Salary Data for all programs in the educational unit1 Academic Year 09-10 Number High Mean Low Professor* 32 $133,000 $99,263 $79,401 Associate Professor 13 $84,988 $72,093 $58,000 Assistant Professor 24 $75,459 $63,116 $33,306 Instructor** 9 $102,003 $38,849 $5,900 1 The “educational unit” is defined as the 11 programs reviewed and/or accredited by ABET, Inc. at SDSM&T. See Section G, Educational Unit, above for a listing *Professor includes Department Chair with a 10 month salary converted to a 9 month salary **Instructor includes part-time instructors and one Department Chair 10 month salary converted to a 9 month salary Table D-6.2 Faculty Salary Data for Chemical Engineering Academic Year 09-10 Number High Mean Low Professor** 3 $116,627 $103,297 $83,225 Associate Professor 1 $84,988 Assistant Professor 5 $72,804 $67,826 $56,230 Instructor* 2 $31,492 $18,696 $5,900 *Instructor includes part-time instructors **Professor includes Department Chair with a 10 month salary converted to a 9 month salary Table D-6.3 Faculty Salary Data for Civil and Environmental Engineering Academic Year 09-10 Number High Mean Low Professor 6 $133,000 $100,504 $87,185 Associate Professor 2 $68,445 $67,828 $67,210 Assistant Professor 4 $60,500 $57,033 $49,155 Instructor 0 Table D-6.4 Faculty Salary Data for Computer Engineering Academic Year 09-10 Number Professor 4 Associate Professor 1 D-68 Assistant Professor 2 Instructor 1 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D High Mean Low $111,283 $100,336 $88,649 $69,114 $64,000 $66,000 $13,358 Table D-6.5 Faculty Salary Data for Electrical Engineering Academic Year 09-10 Number High Mean Low Professor** 2 $114,388 $112,112 $109,837 Associate Professor 1 $81,000 Assistant Professor 3 $75,459 $72,114 $68,935 Instructor* 3 $56,808 $40,439 $13,138 *Instructor includes part-time instructors **Professor includes Department Chair and partial Center Director appointment Table D-6.6 Faculty Salary Data for Geological Engineering Academic Year 09-10 Number High Mean Low Professor 2 $101,090 $90,246 $79,401 Associate Professor 3 $72,692 $72,225 $71,983 Assistant Professor 4 $65,000 $54,066 $33,306 Instructor 0 Table D-6.7 Faculty Salary Data for Industrial Engineering Academic Year 09-10 Number High Mean Low Professor* 2 $107,146 $101,657 $96,168 Associate Professor 1 $66,640 Assistant Professor 2 $70,991 $67,973 $64,955 Instructor 1 $26,575 *Professor includes Department Chair with a 10 month salary converted to a 9 month salary and one 12 month professor Table D-6.8 Faculty Salary Data for Mechanical Engineering Academic Year 09-10 Number High Professor* 9 $108,415 Associate Professor 1 $58,000 D-69 Assistant Professor 2 $65,948 Instructor 1 $48,997 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Mean Low $96,991 $82,640 $61,474 $57,000 *Professor includes Department Chair with a 10 month salary converted to a 9 month salary D-70 SDSM&T: BS Metallurgical Engineering Program: APPENDIX D Table D-6.9 Faculty Salary Data for Metallurgical Engineering Academic Year 09-10 Number High Mean Low Professor* 2 $104,656 $104,088 $103,519 Associate Professor 2 $79,430 $78,321 $77,212 Assistant Professor 1 $69,022 Instructor 0 *Professor includes Department Chair with a 10 month salary converted to a 9 month salary D-71 SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document APPENDIX E. CONTINUOUS IMPROVEMENT PROCESS DOCUMENTS CONTENTS Part I. Title Outcome Metrics ----------------------------------------------------------------------------- Page E-2 II. Outcome Assessment Forms ---------------------------------------------------------------- E-13 III. Outcome Assessment Results --------------------------------------------------------------- E-20 IV. Outcome Assessment Summaries----------------------------------------------------------- E-44 V. Program Objective Surveys------------------------------------------------------------------- E-45 VI. Program Objectives Evaluation Summaries ------------------------------------------------ E-64 VII. Website Structure ------------------------------------------------------------------------------ E-65 VIII. Maps --------------------------------------------------------------------------------------------- E-67 E-1 SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Documents Part I Metrics for Program Outcomes (a-k) Description: The following metrics are used to assess the program outcomes (a) – (k). Each outcome instrument is scored with a 1, 3, or a 5. Metrics for Outcomes (a) ------------------------------------------------------------------------ E- 3 Metrics for Outcomes (b) ------------------------------------------------------------------------ E- 4 Metrics for Outcomes (c) ------------------------------------------------------------------------ E- 5 Metrics for Outcomes (d) ------------------------------------------------------------------------ E- 6 Metrics for Outcomes (e) ------------------------------------------------------------------------ E- 7 Metrics for Outcomes (f) ------------------------------------------------------------------------ E- 8 Metrics for Outcomes (g) ------------------------------------------------------------------------ E- 9 Metrics for Outcomes (h) ------------------------------------------------------------------------ E-10 Metrics for Outcomes (i) ------------------------------------------------------------------------- E-11 Metrics for Outcomes (j) ------------------------------------------------------------------------- E-11 Metrics for Outcomes (k) ------------------------------------------------------------------------ E-12 E-2 SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document Table E-I.1: Metric for Assessing Outcome (a) Metric Title Pe rform a nce Crite ria Proficient in Fundamental Concepts and Skills Proficient in Theoretical and Practical Relationships Proficient in basic science (a) Apply Knowledge of Math, Science, and Engineer Low Pe rform a nce :1 · No application of statistics to analysis of data Mode ra te Pe rform a nce :3 · Minor errors in statistical analysis of data Ex e m pla ry Pe rform a nce :5 · Correctly analyzes data sets using statistical concepts · No use of math software · Some use of math software · Uses mathematical software · Calculations not performed or performed incorrectly by hand · Mathematical terms are interpreted incorrectly or not at all · Minor errors in calculations by hand · Executes calculations correctly By hand · Most mathematical terms are interpreted correctly · Translates academic theory into engineering applications and accepts limitations of mathematical models of physical reality · Does not understand the · Shows nearly complete · Shows appropriate application of calculus and understanding of applications engineering interpretation of linear algebra in solving of calculus and/or linear mathematical and scientific engineering problems algebra in problem-solving terms · Does not appear to grasp · Some gaps in understanding · Translates academic theory the connection between the application of theory to the into engineering applications theory and the problem problem and expects theory and accepts limitations of to predict reality mathematical models of physical reality · Does not understand the · Chooses a mathematical · Combines mathematical connection between model or scientific principle &/or scientific principles to mathematical models and that applies to an engineering formulate chemical and chemical, physical, and/or in problem, but has trouble in physical models for relevant to engineering systems model development engineering Student applies basic science Student applies concepts Student applies concepts concepts as minimal from basic science as from basic science as components of work or has significant components of essential components of work major misconceptions. work with few errors. with virtually no conceptual errors. E-3 SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document Table E-I.2: Metric for Assessing Outcome (b) Metric Title Pe rform ance Crite ria Conducts the design of experiments. Operates equipment and collects data for analysis. (b) Desg/Cond Exps & Anal/Intrp Data and Info Low Perform a nce :1 Has not designed experiments. Has not demonstrated an interest in learning how to operate experimental equipment. Compares results for Has shown no interest in experimental measurements evaluating experimental data to the literature and conducts developed in the Metallurgy interpretation of results in labs to that found in the written reports. literature. Is able to collect global Has poor library and information and to use this literature searching skills information in evaluation and and shows no interest in interpretation of laboratory improving these skills. data Mode rate Pe rform a nce :3 Has shown some knowledge in the design of experiments. Is interested in learning how to operate experimental equipment, but has not shown high proficiency. Resists using experimental data developed in the Metallurgy labs to that found in the literature. Ex e mpla ry Pe rforma nce :5 Has demonstrated on a regular basis the skill of designing experiments. Quickly developed expertise in using laboratory equipment. Makes a major effort to compare engineering result obtain in Metallurgy labs to that found in the literature. As adequate library and Has demonstrated exemplary literature searching skills. Has skill at finding quality demonstrated these skills in information from the global written laboratory reports. society on Metallurgy laboratory topics. E-4 SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document Table E-I.3: Metric for Assessing Outcome (c) Metric Title Pe rform a nce Crite ria Understand the engineering design process (c) Optimally Select Materials and Materials Treat Low Pe rforma nce:1 Demonstrates weak understanding of engineering design and decision-making process. Moderate Pe rforma nce:3 Demonstrates basic comprehension of major aspects of engineering design in the conversion of resources. Poorly articulated statement of engineering design problem; immature strategy for solution. Master the iterative process in Completes few or none of engineering design necessary iterations in decision-making process for solution. Recognize and observe Fails to specify materials, constraints in engineering uses them in ways that design exceed their service properties, or pays little attention to optimizing materials properties or cost. Reasonable statement of engineering design problem; designs acceptable strategy for solution. Completes some of the necessary iterations in decision-making process to arrive at solution. Partially or marginally specifies material properties, uses materials in ways that unnecessarily pushes their properties, or uses less-thanoptimal materials. Formulate possible engineering solutions E-5 Ex e mpla ry Pe rform a nce :5 Demonstrates advanced comprehension of engineering design process, including optimal conversion of resources for the benefit of the human race. Clearly states and articulates engineering design problem; designs efficient strategy for solution. Completes all necessary iterations in decision-making process to arrive at solution. Exhaustively specifies materials, uses them in ways that clearly meet their properties, and pays close attention to optimizing materials properties and cost. SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document Table E-I.4: Metric for Assessing Outcome (d) Metric Title Pe rforma nce Crite ria Responsible Participation (d) Function W ell on Teams Low Pe rforma nce :1 Mode ra te Pe rform a nce :3 Ex em pla ry Performa nce :5 Is absent from team Absent occasionally, but does Routinely present at team meetings or work sessions not inconvenience group meetings or work sessions >50% of the time Routinely fails to prepare for meetings Interaction Skills Prepares somewhat for group meetings, but ideas are not clearly formulated Claims work of group as Makes subtle references to own or frequently blames other’s poor performance or others sometimes does not identify contributions of other team members Does not willingly assume Takes charge when not in the team roles position to lead Is discourteous to other group members Assimilation and Receptiveness Skills Is not always considerate or courteous towards team members Does work on his/her own; Occasionally works as a loner does not value team work or interacts to a minor extent with extra-disciplinary team members Has no knowledge of Has some knowledge of other disciplines outside of disciplines, but gets lost in metallurgical engineering discussions with extradisciplinary team members E-6 Is prepared for the group meeting with clearly formulated ideas Shares credit for success with others and accountability for team results Demonstrates the ability to assume a designated role in the group Is a courteous group member Cooperates with others (outside of the discipline) Has knowledge of technical skills, issues and approaches germane to disciplines outside of metallurgical engineering SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document Table E-I.5: Metric for Assessing Outcome (e) Metric Title Pe rforma nce Crite ria Identify Formulate Solve (e) Identify, Formulate, and Solve Engineering Pro Low Pe rforma nce :1 Does not see the connection between theory and practical problem solving Mode ra te Pe rforma nce :3 Connects theoretical concepts to practical problemsolving when prompted Ex em pla ry Performa nce:5 Can relate theoretical concepts to practical problem solving Does not realize when major Is missing some of the pieces Demonstrates understanding of how various pieces of the components of the problem of the whole problem problem relate to each other are missing and the whole Is unable to predict or Occasionally predicts and Can predict and defend defend problem outcomes defends problem outcomes problem outcomes Demonstrates creative Demonstrates solution with Demonstrates solutions integration of diverse concepts synthesis of solution and implementing simple creates new alternatives by applications of one formula or derivation of useful combining knowledge and relationships involving ideas or equation with close information covered in course concepts; analogies to class/lecture however, no alternative problems solutions are generated The answer is incorrect and not checked for its reasonableness No attempt at checking the obviously incorrect solution no commentary The answer is nearly correct, but properly labeled (within reasonable and logical range of the correct answer—it’s in the “ballpark”) The solution is correct, but not checked in other ways E-7 The answer is correct and properly labeled The solution is correct and checked in other ways when it can be; the interpretation is appropriate and makes sense SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document Table E-I.6: Metric for Assessing Outcome (f) Metric Title (f) Know Professional and Ethical Responsibilities Pe rforma nce Crite ria Carries out responsibilities in a professional and ethical manner Low Pe rforma nce :1 Receives a poor rating by the faculty on the ethics and professional practice writing in assigned subjects Mode ra te Pe rform a nce :3 Receives a satisfactory rating by the faculty on the ethics and professional practice writing in assigned subjects Exe mpla ry Pe rforma nce :5 Receives an excellent rating by the faculty on the ethics and professional practice writing in assigned subjects Understands basic engineering principles and practices, in terms of professional ethics and behavior Demonstrate little understanding of, or concern for, professional ethics in written essay and during classroom discussions. Demonstrate basic understanding of, or concern for, professional ethics in written essay and during classroom discussions. Demonstrate sound understanding of, or concern for, professional ethics in written essay and during classroom discussions E-8 SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document Table E-I.7: Metric for Assessing Outcome (g) Metric Title Pe rforma nce Criteria The content of the written or oral presentation is effective. The organization of memorandum and technical reports is consistent with styles accepted by the person’s primary professional engineering society. (g) Communicate Effectively Low Pe rforma nce :1 Demonstrates poor justification for the document, makes numerous errors, cannot focus on the subject, is not following the rules of writing or speech. No effort to conform technical writing style required by the instructor. The design of slides shows an The simple rules for audiounderstanding of vision visual presentation are not limitation of the audience and followed. the total time the presenter plans to spend on the visual aid during oral presentations. Mode ra te Pe rforma nce:3 The audience can understand the content and context of the document or presentation, but the document or oral presentation is not well organized. Make an effort to follow the rules of writing, position figure and table of captions, and placement of citations within a technical report. Ex e mplary Pe rforma nce :5 W ill organized written or oral presentation. The presentation holds the attention of the audience. The presentation is prepared at the proper level for the intended peer group. The student is careful organizing and writing technical reports. All figure and table captions stand-alone from the report, and references are carefully cited throughout the document. Some understand of the font Large readable font is used, size on slides and the amount only one thought or idea is of information being presented on a slide, and transmitted per slide is comfortable easy to read apparent. presentation colors are used. E-9 SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document Table E-I.8: Metric for Assessing Outcome (h) Metric Title Performance Criteria Has the broad education necessary to understanding impact of engineering solutions in global and societal context Awareness of contemporary state of knowledge and relationship to engineering solutions Recognition of the need for, and ability to engage in, lifelong learning (h) Know Global Societal Context of Engineering Low Performance:1 In the global and societal practice writing in assigned subjects, students show marginal ability of applying general education knowledge to engineering problems. Work addresses a problem that directly affects global or society issues Little attempt is made to link work to current issues; work has little value except as a student exercise. Shows little understanding of the need to remain aware of changing societal and global conditions. Moderate Performance:3 In the global and societal practice writing in assigned subjects, students show general ability of applying general education knowledge to engineering problems. Work addresses a problem that directly affects global or society issues Literature review demonstrates adequate knowledge of the current sate of the problem; work addresses useful information or insight into of contemporary issue. Demonstrate general understanding of the need to remain aware of changing societal and global conditions. E-10 Exemplary Performance:5 In the global and societal practice writing in assigned subjects, students show outstanding ability of applying general education knowledge to engineering problems. Work addresses a problem that directly affects global or society issues Literature review demonstrates detailed knowledge of the current sate of the problem; work addresses a question at the forefront of a contemporary issue. Demonstrate clear understanding of the need to remain aware of changing societal and global conditions. SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document Table E-I.9: Metric for Assessing Outcome (i) Metric Title Pe rforma nce Crite ria Ability to adapt to changing technology. (i) Engage in Life-Long learning Low Pe rform a nce :1 Has only limited ability to adapt to new and changing technology. Mode ra te Pe rform ance :3 Shows reasonable flexibility and ability to make use of new and changing technology Ex em pla ry Pe rform a nce :5 Shows great flexibility in updating skills and making use of new and changing technology Understanding of the need to Shows little awareness of, or Shows basic awareness of Shows clear awareness of the necessity of updating skills, continually update one's skills concern for, the necessity of the necessity of updating and knowledge. updating skills and continuing skills, gaining new skills, and gaining new skills, and to learn continuing to learn throughout continuing to learn throughout life. life. Table E-I.10: Metric for Assessing Outcome (j) Metric Title (j) Know Contemporary Issues Pe rforma nce Crite ria Ability to identify basic problems and contemporary issues in engineering. Low Pe rforma nce:1 Student fails to comprehend at least some major aspects of basic problems and issues. Modera te Pe rforma nce :3 Student demonstrates reasonable ability to understand problems and addressing issues. Application of knowledge of contemporary issues to Metallurgical Engineering Demonstrates little ability to Demonstrates reasonable apply knowledge of ability to apply knowledge of contemporary issues to contemporary issues to Metallurgical Engineering Metallurgical Engineering problems in more than problems in most important narrowly defined areas. areas. E-11 Ex e mpla ry Pe rforma nce :5 Student shows clear ability to comprehend basic problems and flexibility in addressing challenges and issues. Demonstrates clear ability to apply knowledge of contemporary issues to Metallurgical Engineering problems in almost allimportant areas. SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document Table E-I.11: Metric for Assessing Outcome (k) Metric Title (k) Use Engineering Techniques, Skills, and Tools Pe rform a nce Criteria Capable of using tools such as Excel, SolidW orks, MathCAD --- Low Pe rform a nce:1 Is not using computerbased and other resources. Demonstrates an unwillingness to develop computer or library skills. Mode ra te Pe rform a nce:3 Is using computer and library resources to the extent that are presented in class handouts. Is not exploring the global context of the subject matter being presented Ex e m pla ry Pe rform a nce :5 Is able to research, apply and articulate information beyond the information presented in the textbook and class holdouts. Proficient in operating equipment used in the laboratory program such as the MTS machine, rolling mill, hardness tester --- Shows no interest in learning how to operate laboratory equipment. Has not used the Virtual Laboratory web site. Make an effort use laboratory is willing to let take charge in to learn how to equipment, but another person the group. Comes to class with current knowledge about the equipment, and has used the laboratory equipment Virtual Laboratory to develop first hand experience in regard to vocabulary and safety. Understands the engineering design method and can apply this method in developing solutions to engineering problems. Has not demonstrated the concept of need as it pertains to engineering design and economics. Has shown some understanding as to why a part is designed or redesigned for the betterment of society. Understands all the elements of design from the beginning statement of need to placing the product on the market. E-12 SDSM&T: BS Metallurgical Engineering Program: Appendix E. Continuous Improvement Documents Part II Assessment Forms Description: Table E-II.1: Score Card Input Form - Sample for Outcome (a)---------------------------------------- E-14 Each Outcome instrument is assessed using a Score Card Input Form that is filed with the instrument documents (student work, etc.). The data from these forms is compiled on an Outcome Summary. Table E-II.2 Outcome Summary - Sample for Outcome (a) -------------------------------------------- E-15 All Score Card Summaries for one year are consolidated onto the Assessment Summary . Table E-II.3 Outcome Assessment Summary ------------------------------------------------------------ E-16 Outcome Assessment Summaries are used to populate the Grand Summary data base from which the outcome assessment results are rendered into many useful graphical collections. Table E-II.4: Outcome Review Form ----------------------------------------------------------------------- E-17 The results of each Outcome Review (for one year) are summarized on the longitudinal Outcome Review Summary form. The completed forms for outcomes (a)–(k) are shown in Part V below. Table E-II.5: Outcome Review Summary Form----------------------------------------------------------- E-18 The completed forms for outcomes (a)–(k) are shown in Part V below. E-14 SDSM&T: BS Metallurgical Engineering Program: Appendix E. Continuous Improvement Documents Table E-II.1: Outcome Assessment Score Card Input Form (Sample for Outcome (a)) Instrument Acd.Year:__________ Description: (Course, etc.) ________________ Instrument: (Final Exam , etc.) _____________ _Kind1 _Prof icient in _Fundamental Team / _Concepts and Student _Skills EnvEng 1 Check Here if Teams 2 3 4 5 6 Enter only a 1, 3, or 5 7 8 9 10 11 Leave blank any column that does not apply 12 13 14 15 16 17 Designate every EnvEng student by entering the student's initials in Column D (a) Apply k nowledge of math, science, and engineering _ T a r g _ T a r g _ T a r g _ T a r g (a) Outcome Score Card 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Review er's Initials: _____ 35 Date:_________ 36 E-15 Prof icient in Theoretical and Practical Relationships Prof icient in basic science SDSM&T: BS Metallurgical Engineering Program: Appendix E. Continuous Improvement Documents Table E-II.2 Outcome Assessment Score Card (Sample for Outcome (a)) _outcom e Average Summary # Assessments # Averages Max M in Ave Proficient in Fundamental Concepts and Skills Team / Student Instrument Inst_1 _Kind1 MET 320 - Annually (Fall) . Final Exam FALSE Check ifTeams Student Student 1 1 2 Add Student 1 Max Review er's Initials Min Remove All Average Inst_2 _Kind2 MATH 373 - Annually (Fall/Spring) . Project Reports FALSE Check if Teams Student Student Method 1 1 2 Add Student 2 Max Review er's Initials Min Remove All Average Inst_3 _Kind3 MET 422 - Even years (Fall) . Final Exam Check if Teams FALSE Student Student Method 1 1 2 Add Student 3 Max Review er's Initials Min Remove All Average Inst_4 _Kind4 MET 310 - Even years (Spring) . Selected Hour Exam FALSE Check if Teams Student Student Method 1 1 2 Add Student 4 Max Review er's Initials Min Remove All Average Inst_5 _Kind5 Other Course Work . From Campus Assess Comm. Method Check if Team FALSE Student Student 1 1 2 FALSE Add Student 5 Max Review er's Initials Min Remove All Average Inst_6 General . FE Exam _Kind6 FALSE Check if Team Student Student E-16 1 2 (a) Apply k nowledge of math, science, and engineering _ T a r _ T a r _ T a r Outcome Summary 6 Proficient in Proficient in Theoretical basic and Practical science Relationships SDSM&T: BS Metallurgical Engineering Program: Appendix E. Continuous Improvement Documents Table E-II.3: Assessment Summary form E-17 SDSM&T: BS Metallurgical Engineering Program: Appendix E. Continuous Improvement Documents Table E-II.4: Outcome Review Form Outcome Review Form Calendar Year: Outcome: Reviewer: Date: Met Eng (a) Apply Knowledge of Math, Science, and Engineering Please complete the following table and indicate if 1) any instruments were missing or incomplete and 2) if you reassessed any instrument. Course Instrument Missing Reassessed Review Results: Each review always consists of two elements: curriculum results and assessment processes. Recommendations Curriculum Result Perform a critical analysis on the accuracy, validity, and value of this outcome’s assessment based on the Outcome Summary. This review may also include a review of the actual assessment documents but such depth is not typically required. Note any significant differences among instruments, performance criteria, and instrument assessors. Compare the assessed performance with previous years’ performance and recommend curriculum improvements, as needed. The improvement does not need to be curriculum specific, but it would be helpful to suggest possible improvements for faculty consideration. If no improvement is needed, state that the curriculum is performing adequately. If a problem may be developing but there is inadequate evidence on which to act, note that the outcome should be watched and note the concern. (Insert review here) Assessment Process Comment on the adequacy of the assessment instruments and related processes. Suggest possible changes that would improve the assessment of this outcome. Possible discussion might include such things as the adequacy of triangulation by multiple assessment methods, statistical variations from small class size, sparse student participation, etc. If the process appears to be functioning adequately, state that. (Insert review here) E-18 SDSM&T: BS Metallurgical Engineering Program: Appendix E. Continuous Improvement Documents Table E-II.5 Outcome Review Summary Form E-19 SDSM&T: BS Metallurgical Engineering Program: Appendix E. Continuous Improvement Documents Part III Outcome Assessment Results For all Instrument Collections up to and Including 2009 Contents 1. Tabular Outcome Assessments Summaries • 2004 ------------------------------------------------------------------------------ E-21 • 2005 ------------------------------------------------------------------------------ E-23 • 2006 ------------------------------------------------------------------------------- E-25 • 2007 ------------------------------------------------------------------------------- E-27 • 2008 ------------------------------------------------------------------------------- E-29 • 2009 ------------------------------------------------------------------------------- E-31 2. Longitudinal Outcome Assessments Charts • Outcome (a): --------------------------------------------------------------------- E-33 • Outcome (b): --------------------------------------------------------------------- E-34 • Outcome (c): --------------------------------------------------------------------- E-35 • Outcome (d): --------------------------------------------------------------------- E-36 • Outcome (e): --------------------------------------------------------------------- E-37 • Outcome (f):---------------------------------------------------------------------- E-38 • Outcome (g): --------------------------------------------------------------------- E-39 • Outcome (h): --------------------------------------------------------------------- E-40 • Outcome (i): ---------------------------------------------------------------------- E-41 • Outcome (j): ---------------------------------------------------------------------- E-42 • Outcome (k): --------------------------------------------------------------------- E-43 E-20 SDSM&T: BS Metallurgical Engineering Program: Appendix E. Continuous Improvement Documents Table E-IV-1 2004 Assessments Summary Assessment Metric Summary Calendar Year 2004 Outcome Description Performance ObjePerformance ObjePerformance ObjePerformance Objective 4 a (a) Apply know ledge of math, science, Proficient in Fundamental Concepts and 4.33 3.77 3.00 Proficient in Theoretical and Practical 4.82 3.82 3.00 Proficient in Basic Science Conducts the design of experiments. Operates equipment and collects data for analysis. Compares results for experimental measurements to the literature and conducts 4.20 3.85 3.50 Is able to collect global information and to use this information in evaluation and 4.20 3.96 3.71 Instrument Average Max 3.96 Ave 3.87 Min 3.80 Formulate possible engineering solutions 4.28 3.99 3.45 Master the iterative process in engineering design 4.28 3.88 3.06 Recognize and observe constraints in engineering 4.50 4.03 3.56 Instrument Average Max 4.03 Ave 3.92 Min 3.78 Interaction Skills Assimilation and Receptiveness 5.00 4.56 4.00 #Totals/#Ave 240 15 b (b) Design and Conduct experiments Analyze and interpret data and information #Totals/#Ave 41 5 c 3.80 3.80 3.80 (c) Optimally select material and design materials #Totals/#Ave 92 16 d #Totals/#Ave 144 12 e 4.56 3.78 3.00 (d) Function w ell Responsible on teams Participation 5.00 4.39 3.33 (e) Identify, formulate, and solve #Totals/#Ave 177 9 f Identify 4.07 3.49 2.41 (f) Know professional and ethical responsibilities and practices #Totals/#Ave 32 5 Understand the engineering design process 5.00 4.71 4.00 Formulate 4.20 3.40 2.41 Understands Carries out responsibilities in basic engineering a professional principles and and ethical practices, in manner 5.00 5.00 4.00 3.33 3.00 2.00 E-21 Instrument Average Max 3.82 Ave 3.77 Min 3.73 4.27 3.73 3.00 Instrument Average Max 4.71 Ave 4.55 Min 4.39 Solve 3.93 3.25 2.41 Instrument Average Max 3.49 Ave 3.38 Min 3.25 Instrument Average Max 4.00 Ave 3.67 Min 3.33 SDSM&T: BS Metallurgical Engineering Program: Appendix E. Continuous Improvement Documents Table E-IV-1 2004 Assessments Summary (cont’d) g (g) Communicate The content of effectively the w ritten or oral presentation is effective. #Totals/#Ave 85 15 h 4.78 4.03 2.00 (h) Know engineering's global societal context #Totals/#Ave 28 4 I Has the broad education necessary to understanding impact of engineering solutions in global and societal context 5.00 3.75 2.50 (i) Engage in life- Ability to adapt long learning to changing technology. The organization of memorandum and technical reports is consistent w ith styles accepted by the person’s primary professional engineering society. 4.50 3.80 2.50 4.70 4.34 4.10 Aw areness of contemporary state of know ledge and relationship to engineering solutions Recognition of the need for, and ability to engage in, lifelong learning Understanding of the need to continually update one's skills and know ledge. #Totals/#Ave 20 2 k (k) Use engineering techniques, skills, and tools #Totals/#Ave 90 13 Cognitive Level Assessment 3.89 3.89 3.89 (j) Know contemporary issues Ability to identify basic problems and contemporary issues in engineering. 3.60 3.60 3.60 Application of know ledge of contemporary issues to Metallurgical Engineering 3.60 3.60 3.60 Capable of using tools such as Excel, SolidWorks, MathCAD --- Proficient in operating equipment used in the laboratory program such as the MTS machine, rolling mill, hardness tester --3.60 3.20 3.00 4.29 3.77 3.00 E-22 Instrument Average Max 4.34 Ave 4.06 Min 3.80 Instrument Average Max 4.50 Ave 4.13 Min 3.75 5.00 4.50 4.00 #Totals/#Ave 9 1 j The design of slides show s an understanding of vision limitation of the audience and the total time the presenter plans to spend on the visual aid during oral presentations. Instrument Average Max 3.89 Ave 3.89 Min 3.89 Instrument Average Max 3.60 Ave 3.60 Min 3.60 Understands the engineering design method and can apply this method in developing solutions to engineering problems. 4.33 2.99 1.00 Instrument Average Max 3.77 Ave 3.32 Min 2.99 SDSM&T: BS Metallurgical Engineering Program: Appendix E. Continuous Improvement Documents Table E-IV-2 2005 Assessments Summary Assessment Metric Summary Calendar Year Outcome Description a (a) Apply know ledge of math, science, #Totals 94 12 b (b) Design and Conduct experiments Analyze and interpret data and information #Totals 40 8 c Performance Objective 2 Performance Objective 3 Proficient in Fundamental Concepts and 5.00 4.44 4.00 Proficient in Theoretical and Practical 5.00 4.62 4.00 Proficient in Basic Science Conducts the design of experiments. Operates equipment and collects data for analysis. Compares results for experimental measurements to the literature and conducts 5.00 4.56 3.67 Is able to collect global information and to use this information in evaluation and interpretation of Instrument Average 3.67 Max 4.56 3.67 Ave 4.09 3.67 Min 3.67 Formulate possible engineering solutions 5.00 4.11 2.34 Master the iterative process in engineering design 5.00 4.04 2.33 Recognize and observe constraints in engineering 5.00 4.20 2.45 Interaction Skills Assimilation and Receptiveness 4.39 4.00 3.61 5.00 4.47 3.93 (c) Optimally select material and design materials #Totals 50 15 d 2005 Performance Objective 1 Understand the engineering design process 5.00 4.10 3.00 (d) Function w ell Responsible on teams Participation #Totals 5.00 58 4.41 8 4.06 e (e) Identify, formulate, and solve #Totals 77 9 f 4.40 4.16 4.00 (f) Know professional and ethical responsibilities and practices #Totals 10 6 Identify 4.00 3.67 3.33 5.00 4.53 4.30 Formulate 4.20 3.93 3.50 Carries out Understands responsibilities in basic a professional engineering and ethical principles and manner practices, in 5.00 5.00 4.33 4.67 4.00 4.00 E-23 Performance Objective 4 Instrument Average Max 4.62 Ave 4.42 Min 4.20 5.00 4.20 3.00 Instrument Average Max 4.20 Ave 4.11 Min 4.04 Instrument Average Max 4.53 Ave 4.31 Min 4.00 Solve 5.00 4.36 4.00 Instrument Average Max 4.36 Ave 4.15 Min 3.93 Instrument Average Max 4.67 Ave 4.50 Min 4.33 SDSM&T: BS Metallurgical Engineering Program: Appendix E. Continuous Improvement Documents g (g) Communicate The content of effectively the w ritten or oral presentation is effective. #Totals 137 21 h 5.00 4.14 3.13 (h) Know engineering's global societal context #Totals 8 4 I #Totals 6 3 j #Totals 4 2 (k) Use engineering techniques, skills, and tools #Totals 109 12 The design of slides show s an understanding of vision limitation of the audience and the total time the presenter plans to spend on the visual aid during oral presentations. 5.00 4.52 3.71 Aw areness of contemporary state of know ledge and relationship to engineering solutions Recognition of the need for, and ability to engage in, life-long learning Ability to identify basic problems and contemporary issues in engineering. 3.00 3.00 3.00 Application of know ledge of contemporary issues to Metallurgical Engineering 5.00 5.00 5.00 Capable of using tools such as Excel, SolidWorks, MathCAD --- Proficient in operating equipment used in the laboratory program such as the MTS machine, rolling mill, hardness tester --5.00 4.00 3.00 5.00 3.97 3.00 4.00 4.00 4.00 E-24 Instrument Average Max 4.52 Ave 4.25 Min 4.00 Instrument Average Max 3.50 Ave 3.25 Min 3.00 4.00 3.50 3.00 (i) Engage in life- Ability to adapt to Understanding of Cognitive Level long learning changing the need to Assessment technology. continually update one's skills and know ledge. 4.00 5.00 4.00 5.00 4.00 5.00 (j) Know contemporary issues k Has the broad education necessary to understanding impact of engineering solutions in global and societal context 3.00 3.00 3.00 The organization of memorandum and technical reports is consistent w ith styles accepted by the person’s primary professional engineering society. 5.00 4.33 3.50 3.00 3.00 3.00 Instrument Average Max 5.00 Ave 4.00 Min 3.00 Instrument Average Max 5.00 Ave 4.00 Min 3.00 Understands the engineering design method and can apply this method in developing solutions to engineering problems. 4.79 3.83 3.00 Instrument Average Max 4.00 Ave 3.93 Min 3.83 SDSM&T: BS Metallurgical Engineering Program: Appendix E. Continuous Improvement Documents Table E-IV-3 2006 Assessments Summary Assessment Metric Summary Calendar Year Outcome Description a (a) Apply know ledge of math, science, #Totals 247 15 b (b) Design and Conduct experiments Analyze and interpret data and information #Totals 142 12 c Performance Objective 1 Performance Objective 2 Performance Objective 3 Proficient in Fundamental Concepts and 4.33 3.77 3.13 Proficient in Theoretical and Practical 4.52 3.91 3.40 Proficient in Basic Science Conducts the design of experiments. Operates equipment and collects data for analysis. Compares results for experimental measurements to the literature and conducts 4.20 3.79 3.50 Is able to collect global information and to use this information in evaluation and Instrument Average interpretation of 3.90 Max 4.06 3.12 Ave 3.74 1.50 Min 3.12 Formulate possible engineering solutions 3.90 3.74 3.67 Master the iterative process in engineering design 3.80 3.30 3.00 Recognize and observe constraints in engineering 4.20 3.93 3.52 Interaction Skills Assimilation and Receptiveness 4.88 4.16 3.18 4.60 4.00 3.40 (c) Optimally select material and design materials #Totals 95 15 d 2006 Understand the engineering design process 4.00 3.61 3.00 (d) Function w ell Responsible on teams Participation #Totals 5.00 112 4.51 11 3.21 e (e) Identify, formulate, and solve #Totals 283 15 f 4.52 3.85 3.25 (f) Know professional and ethical responsibilities and practices #Totals 71 9 Identify 4.70 4.06 3.67 5.00 4.58 3.46 Formulate 4.29 3.91 3.25 Carries out Understands responsibilities in basic a professional engineering and ethical principles and manner practices, in 5.00 5.00 4.42 4.36 3.33 3.00 E-25 Performance Objective 4 Instrument Average Max 3.96 Ave 3.88 Min 3.77 4.60 3.96 3.42 Instrument Average Max 3.93 Ave 3.65 Min 3.30 Instrument Average Max 4.58 Ave 4.42 Min 4.16 Solve 4.29 3.93 3.25 Instrument Average Max 3.93 Ave 3.90 Min 3.85 Instrument Average Max 4.42 Ave 4.39 Min 4.36 SDSM&T: BS Metallurgical Engineering Program: Appendix E. Continuous Improvement Documents Table E-IV-3 2006 Assessments Summary (Cont’d) g (g) Communicate The content of effectively the w ritten or oral presentation is effective. #Totals 117 16 h 5.00 4.23 3.33 (h) Know engineering's global societal context #Totals 73 8 I Has the broad education necessary to understanding impact of engineering solutions in global and societal context 5.00 3.91 3.33 The organization of memorandum and technical reports is consistent w ith styles accepted by the person’s primary professional engineering society. 5.00 3.83 2.33 The design of slides show s an understanding of vision limitation of the audience and the total time the presenter plans to spend on the visual aid during oral presentations. 5.00 4.16 3.67 Aw areness of contemporary state of know ledge and relationship to engineering solutions Recognition of the need for, and ability to engage in, life-long learning 5.00 3.77 2.00 2.33 2.33 2.33 (i) Engage in life- Ability to adapt to Understanding of Cognitive Level long learning changing the need to Assessment technology. continually update one's skills and #Totals 4.80 5.00 15 4.80 5.00 2 4.80 5.00 j (j) Know contemporary issues #Totals 10 2 k Ability to identify basic problems and contemporary issues in engineering. 3.80 3.80 3.80 Application of know ledge of contemporary issues to Metallurgical Engineering 3.00 3.00 3.00 4.33 3.85 3.63 4.33 3.89 3.40 E-26 Instrument Average Max 3.91 Ave 3.34 Min 2.33 Instrument Average Max 5.00 Ave 4.90 Min 4.80 Instrument Average Max 3.80 Ave 3.40 Min 3.00 (k) Use engineering techniques, skills, and tools #Totals 132 12 Instrument Average Max 4.23 Ave 4.07 Min 3.83 4.60 3.96 3.42 Instrument Average Max 3.96 Ave 3.90 Min 3.85 SDSM&T: BS Metallurgical Engineering Program: Appendix E. Continuous Improvement Documents Table E-IV-4 2007 Assessments Summary Assessment Metric Summary Calendar Year 2007 Outcome Description Performance Objec Performance Objec Performance Objec Performance Objective 4 a (a) Apply know ledge of math, science, Proficient in Fundamental Concepts and 4.37 3.75 3.27 Proficient in Theoretical and Practical 4.69 4.03 3.53 Proficient in Basic Science (b) Design and Conducts the Conduct design of experiments experiments. Analyze and interpret data and information #Totals 3.67 91 3.67 9 3.67 Operates equipment and collects data for analysis. Compares results for experimental measurements to the literature and conducts interpretation of 4.07 3.53 3.00 (c) Optimally Understand the select material and engineering design materials design process treatment and #Totals 4.69 270 3.58 12 2.78 Formulate possible Master the engineering iterative process solutions in engineering design 4.18 3.91 3.70 3.33 3.22 2.56 #Totals 153 10 b c d (d) Function w ell on teams #Totals 57 5 e Responsible Participation 4.47 3.78 3.31 (e) Identify, Identify formulate, and solve engineering #Totals 3.67 126 3.67 6 3.67 f (f) Know professional and ethical responsibilities and practices #Totals 95 8 Carries out responsibilities in a professional and ethical manner 4.07 3.64 3.22 3.80 3.80 3.80 Interaction Skills 3.93 3.93 3.93 Formulate 3.81 3.40 2.85 Understands basic engineering principles and practices, in terms of professional 5.00 4.17 3.00 E-27 Instrument Average Max 4.03 Ave 3.66 Min 3.20 3.27 3.20 3.14 Assimilation and Receptiveness 4.14 4.14 4.14 Is able to collect global information and to use this information in evaluation and interpretation of 3.46 2.82 1.00 Instrument Average Max 3.80 Ave 3.45 Min 2.82 Recognize and observe constraints in engineering 4.05 3.48 3.00 Instrument Average Max 3.70 Ave 3.53 Min 3.33 Instrument Average Max 4.14 Ave 3.95 Min 3.78 Solve 3.93 3.75 3.57 Instrument Average Max 3.75 Ave 3.61 Min 3.40 4.14 4.14 4.14 Instrument Average Max 4.17 Ave 3.99 Min 3.64 SDSM&T: BS Metallurgical Engineering Program: Appendix E. Continuous Improvement Documents Table E-IV-4 2007 Assessments Summary (Cont’d) g (g) Communicate effectively #Totals 153 13 h #Totals 96 7 (i) Engage in lifelong learning #Totals 101 4 j #Totals 69 4 Has the broad education necessary to understanding impact of engineering solutions in global and societal context 3.53 3.10 2.33 Aw areness of contemporary state of know ledge and relationship to engineering solutions Recognition of the need for, and ability to engage in, life-long learning Ability to adapt to changing technology. Understanding of Cognitive Level Assessment the need to continually update one's skills and know ledge. 4.33 2.43 4.01 2.43 3.69 2.43 Instrument Average Max 4.47 Ave 3.64 Min 2.43 Application of know ledge of contemporary issues to Metallurgical Engineering 3.67 3.67 3.67 Instrument Average Max 3.70 Ave 3.68 Min 3.67 Ability to identify basic problems and contemporary issues in engineering. 3.79 3.70 3.64 (k) Use engineering techniques, skills, and tools #Totals 122 11 The design of slides show s an understanding of vision limitation of the audience and the total time the presenter plans to spend on the visual aid during oral presentations. 4.47 4.47 4.47 (j) Know contemporary issues k The organization of memorandum and technical reports is consistent w ith styles accepted by the person’s primary professional engineering society. 4.07 3.64 3.22 4.25 3.80 3.22 (h) Know engineering's global societal context I The content of the w ritten or oral presentation is effective. Capable of using tools such as Excel, SolidWorks, MathCAD --- 5.00 4.28 3.86 3.53 3.37 3.22 Proficient in operating equipment used in the laboratory program such as the MTS machine, rolling mill, hardness tester --4.67 4.37 4.07 E-28 4.73 4.19 3.63 2.78 2.78 2.78 Understands the engineering design method and can apply this method in developing solutions to engineering problems. 5.00 4.13 3.71 Instrument Average Max 4.19 Ave 3.88 Min 3.64 Instrument Average Max 3.37 Ave 3.08 Min 2.78 Instrument Average Max 4.37 Ave 4.26 Min 4.13 SDSM&T: BS Metallurgical Engineering Program: Appendix E. Continuous Improvement Documents Table E-IV-5 2008 Assessments Summary Assessment Metric Summary Calendar Year 2008 Outcome Description Performance Obje Performance Obje Performance Obje Performance Objective 4 a (a) Apply knowledge of math, science, Proficient in Fundamental Concepts and #Totals/ 170 15 b 5.00 3.86 2.00 (b) Design and Conducts the Conduct design of experiments experiments. Analyze and interpret data and information #Totals/ 145 13 c d 4.67 2.83 1.00 (c) Optimally select material and design materials d #Totals/ 155 13 Understand the engineering design process 4.71 4.29 4.00 (d) Function well Responsible on teams Participation #Totals/ 3.29 26 3.29 4 3.29 e (e) Identify, Identify formulate, and solve engineering #Totals/ 215 14 f 4.33 3.95 3.63 (f) Know professional and ethical responsibilities and practices #Totals/ 62 8 Carries out responsibilities in a professional and ethical manner 4.54 4.43 4.33 Proficient in Theoretical and Practical 4.71 3.38 2.00 Proficient in Basic Science Instrument Average Max 3.86 Ave 3.43 Min 3.06 4.00 3.06 2.00 Operates equipment and collects data for analysis. 4.67 4.40 4.00 Formulate possible engineering solutions 4.43 4.12 3.92 Compares results for experimental measurements to the literature and conducts interpretation of res lts in ritten 4.52 4.08 3.00 Is able to collect global information and to use this information in evaluation and interpretation of Instrument Average laborator data 4.52 Max 4.40 4.16 Ave 3.87 3.50 Min 2.83 Master the iterative process in engineering design Recognize and observe constraints in engineering d i 4.43 4.67 4.31 3.83 Interaction Skills Assimilation and Receptiveness 5.00 3.67 4.14 3.67 3.29 3.67 Formulate 4.63 3.92 3.29 4.27 3.67 E-29 Instrument Average Max 4.14 Ave 3.70 Min 3.29 Solve 4.67 3.72 3.25 Understands basic engineering principles and practices, in terms of f 4.85 i l 3.87 3.33 Instrument Average Max 4.31 Ave 4.14 Min 3.87 Instrument Average Max 3.95 Ave 3.86 Min 3.72 Instrument Average Max 4.43 Ave 4.35 Min 4.27 SDSM&T: BS Metallurgical Engineering Program: Appendix E. Continuous Improvement Documents Table E-IV-5 2008 Assessments Summary (Cont’d) g (g) Communicate effectively #Totals/# 248 17 h 4.43 4.15 3.67 (h) Know Has the broad engineering's global education necessary societal context to understanding impact of engineering solutions in global and societal context #Totals/# 79 9 I 5.00 4.48 4.00 4.78 4.43 4.08 (j) Know Ability to identify contemporary issues basic problems and contemporary issues in engineering. #Totals/# 19 3 k #Totals/# 118 12 The organization of memorandum and technical reports is consistent with styles accepted by the person’s primary professional engineering society. 5.00 4.24 3.62 Awareness of contemporary state of knowledge and relationship to engineering solutions 5.00 4.31 3.67 The design of slides shows an understanding of vision limitation of the audience and the total time the presenter plans to spend on the visual aid during oral presentations. 5.00 4.03 3.25 4.33 4.24 4.14 (k) Use engineering techniques, skills, and tools Capable of using tools such as Excel, SolidWorks, MathCAD --- Instrument Average 4.43 4.41 4.38 5.00 3.75 2.00 5.00 4.40 3.45 E-30 4.48 4.40 4.31 Instrument Average 4.43 4.41 4.40 Instrument Average 3.67 3.67 3.67 4.71 4.33 4.00 Max Ave Min Max Ave Min Application of knowledge of contemporary issues to Metallurgical Engineering Proficient in operating equipment used in the laboratory program such as the MTS machine, rolling mill, hardness tester --- Instrument Average Max 4.24 Ave 4.14 Min 4.03 Recognition of the need for, and ability to engage in, lifelong learning (i) Engage in life-long Ability to adapt to Understanding of the Cognitive Level learning changing technology. need to continually Assessment update one's skills and knowledge. #Totals/# 79 6 j The content of the written or oral presentation is effective. Max Ave Min Understands the engineering design method and can apply this method in developing solutions to engineering problems. 5.00 4.28 3.50 4.24 3.95 3.67 Instrument Average Max Ave Min 4.33 4.12 3.75 SDSM&T: BS Metallurgical Engineering Program: Appendix E. Continuous Improvement Documents Table E-IV-6 2009 Assessments Summary Assessment Metric Summary Calendar Year 2009 Outcome Description Performance ObjecPerformance ObjecPerformance ObjecPerformance Objective 4 a (a) Apply know ledge of math, science, Proficient in Fundamental Concepts and 5.00 3.82 3.08 #Totals 105 10 b (b) Design and Conducts the Conduct design of experiments experiments. Analyze and interpret data and information #Totals 3.67 54 3.00 11 2.33 c (c) Optimally select material and design materials #Totals 202 17 d 4.40 3.91 3.33 (d) Function w ell on teams #Totals 111 11 e Understand the engineering design process Responsible Participation 5.00 4.11 3.33 (e) Identify, Identify formulate, and solve engineering #Totals 3.67 61 3.33 8 3.00 f (f) Know professional and ethical responsibilities and practices #Totals 32 7 Proficient in Theoretical and Practical 4.42 3.98 3.53 Proficient in Basic Science Operates equipment and collects data for analysis. Compares results for experimental measurements to the literature and conducts interpretation of 4.00 3.22 2.33 Is able to collect global information and to use this information in evaluation and interpretation of 3.67 2.78 2.33 Instrument Average Max 3.55 Ave 3.14 Min 2.78 Formulate possible engineering solutions 5.00 4.42 4.00 Master the iterative process in engineering design 4.13 3.85 3.50 Recognize and observe constraints in engineering 4.40 3.83 3.33 Instrument Average Max 4.42 Ave 4.00 Min 3.83 Interaction Skills Assimilation and Receptiveness 4.20 3.76 3.00 4.33 3.55 2.33 4.67 4.10 3.00 Formulate 3.50 3.25 3.00 Carries out Understands responsibilities in basic engineering a professional principles and and ethical practices, in manner terms of 4.33 4.33 3.44 3.71 2.00 2.50 E-31 Instrument Average Max 3.98 Ave 3.81 Min 3.62 4.00 3.62 3.33 Instrument Average Max 4.11 Ave 3.99 Min 3.76 Solve 4.33 3.33 2.71 Instrument Average Max 3.33 Ave 3.31 Min 3.25 Instrument Average Max 3.71 Ave 3.58 Min 3.44 SDSM&T: BS Metallurgical Engineering Program: Appendix E. Continuous Improvement Documents Table E-IV-6 2009 Assessments Summary (Cont’d) g (g) Communicate The content of effectively the written or oral presentation is effective. #Total 206 16 h 4.40 4.11 3.50 (h) Know engineering's global societal context #Total 59 5 I #Total 87 5 j #Total 40 4 Ability to identify basic problems and contemporary i i 4.00 3.86 3.72 (k) Use engineering techniques, skills, and tools #Total 33 7 The design of slides shows an understanding of vision limitation of the audience and the total time the presenter plans to spend on the 4.80 4.38 4.00 Awareness of contemporary state of knowledge and relationship to engineering sol tions 4.39 4.13 3.67 Recognition of the need for, and ability to engage in, life-long learning Capable of using tools such as Excel, SolidWorks, MathCAD --4.33 4.33 4.33 Application of knowledge of contemporary issues to M 4.00 ll i l E-32 4.33 4.33 4.33 Instrument Average Max 4.67 Ave 4.39 Min 3.88 Instrument Average Max 3.86 Ave 3.85 Min 3.83 3.83 3.67 Proficient in operating equipment used in the laboratory program such as the MTS machine rolling 4.67 4.44 4.33 Instrument Average Max 4.38 Ave 4.24 Min 4.11 Instrument Average Max 4.13 Ave 4.07 Min 4.00 (i) Engage in life- Ability to adapt to Understanding of Cognitive Level the need to long learning changing Assessment continually technology. update one's kill 4.67d 4.67 4.00 4.67 4.67 3.88 4.67 4.67 3.76 (j) Know contemporary issues k Has the broad education necessary to understanding impact of engineering sol tions in 4.00 4.00 4.00 The organization of memorandum and technical reports is consistent with styles accepted by the person’s primary 4.50 4.24 4.00 Understands the engineering design method and can apply this method in developing sol tions to 4.33 4.17 4.00 Instrument Average Max 4.44 Ave 4.31 Min 4.17 SDSM&T: BS Metallurgical Engineering Program: Appendix E. Continuous Improvement Documents Outcome (a) Apply knowledge of math, science, and engineering 5 4 3 2 1 0 2001 2002 2003 2004 2005 2006 2007 2008 2009 L 3.91 3.31 3.08 3.82 4.62 3.96 4.03 3.86 3.98 A 3.56 3.17 2.81 3.77 4.42 3.88 3.66 3.43 3.81 H 3.29 3.04 2.58 3.73 4.20 3.77 3.20 3.06 3.62 E-33 SDSM&T: BS Metallurgical Engineering Program: Appendix E. Continuous Improvement Documents Outcome (b) Design and Conduct experiments Analyze and interpret data and information 5 4 3 2 1 0 2001 2002 2003 2004 2005 2006 2007 2008 2009 L 2.87 4.43 3.50 3.96 4.56 4.06 3.80 4.40 3.55 A 2.62 3.59 2.92 3.87 4.09 3.74 3.45 3.87 3.14 H 2.22 3.00 2.33 3.80 3.67 3.12 2.82 2.83 2.78 E-34 SDSM&T: BS Metallurgical Engineering Program: Appendix E. Continuous Improvement Documents Outcome (c) Optimally select material and design materials treatment and production processes 5 4 3 2 1 0 2001 2002 2003 2004 2005 2006 2007 2008 2009 L 0.00 5.00 4.50 4.03 4.20 3.93 3.70 4.31 4.42 A 0.00 4.26 4.18 3.92 4.11 3.65 3.53 4.14 4.00 H 0.00 3.70 3.97 3.78 4.04 3.30 3.33 3.87 3.83 E-35 SDSM&T: BS Metallurgical Engineering Program: Appendix E. Continuous Improvement Documents Outcome (d) Function well on teams 5 4 3 2 1 0 2001 2002 2003 2004 2005 2006 2007 2008 2009 L 3.73 4.64 4.60 4.71 4.53 4.58 4.14 4.14 4.08 A 3.73 4.37 4.43 4.55 4.31 4.42 3.95 3.70 3.85 H 3.73 3.99 4.13 4.39 4.00 4.16 3.78 3.29 3.54 E-36 SDSM&T: BS Metallurgical Engineering Program: Appendix E. Continuous Improvement Documents Outcome (e) Identify, formulate, and solve engineering problems 5 4 3 2 1 0 2001 2002 2003 2004 2005 2006 2007 2008 2009 L 3.19 4.13 3.50 3.49 4.36 3.93 3.75 3.95 3.33 A 3.16 3.84 3.00 3.38 4.15 3.90 3.61 3.86 3.31 H 3.14 3.51 2.50 3.25 3.93 3.85 3.40 3.72 3.25 E-37 SDSM&T: BS Metallurgical Engineering Program: Appendix E. Continuous Improvement Documents Outcome (f) Know professional and ethical responsibilities and practices 5 4 3 2 1 0 2001 2002 2003 2004 2005 2006 2007 2008 2009 L 1.00 4.23 1.00 4.00 4.67 4.42 4.17 4.43 3.71 A 1.00 3.79 1.00 3.67 4.50 4.39 3.99 4.35 3.58 H 1.00 3.36 1.00 3.33 4.33 4.36 3.64 4.27 3.44 E-38 SDSM&T: BS Metallurgical Engineering Program: Appendix E. Continuous Improvement Documents Outcome (g) Communicate effectively 5 4 3 2 1 0 2001 2002 2003 2004 2005 2006 2007 2008 2009 L 3.60 4.24 4.48 4.34 4.52 4.23 4.19 4.24 4.38 A 3.52 4.02 4.30 4.06 4.25 4.07 3.88 4.14 4.24 H 3.43 3.84 4.04 3.80 4.00 3.83 3.64 4.03 4.11 E-39 SDSM&T: BS Metallurgical Engineering Program: Appendix E. Continuous Improvement Documents Outcome (h) Know engineering's global societal context 5 4 3 2 1 0 2001 2002 2003 2004 2005 2006 2007 2008 2009 L 0.00 4.26 5.00 4.50 3.50 3.91 3.37 4.48 4.13 A 0.00 3.99 4.33 4.13 3.25 3.34 3.08 4.40 4.07 H 0.00 3.76 4.00 3.75 3.00 2.33 2.78 4.31 4.00 E-40 SDSM&T: BS Metallurgical Engineering Program: Appendix E. Continuous Improvement Documents Outcome (i) Engage in life-long learning 5 4 3 2 1 0 2001 2002 2003 2004 2005 2006 2007 2008 2009 L 0.00 5.00 4.00 3.89 5.00 5.00 4.47 4.43 4.67 A 0.00 4.67 3.50 3.89 4.00 4.90 3.64 4.41 4.39 H 0.00 4.33 3.00 3.89 3.00 4.80 2.43 4.40 3.88 E-41 SDSM&T: BS Metallurgical Engineering Program: Appendix E. Continuous Improvement Documents Outcome (j) Know contemporary issues 5 4 3 2 1 0 2001 2002 2003 2004 2005 2006 2007 2008 2009 L 0.00 4.17 4.00 3.60 5.00 3.80 3.70 4.24 4.00 A 0.00 4.04 3.50 3.60 4.00 3.40 3.68 3.95 3.92 H 0.00 3.92 3.00 3.60 3.00 3.00 3.67 3.67 3.83 E-42 SDSM&T: BS Metallurgical Engineering Program: Appendix E. Continuous Improvement Documents Outcome (k) Use engineering techniques, skills, and tools 5 4 3 2 1 0 2001 2002 2003 2004 2005 2006 2007 2008 2009 L 3.19 3.50 4.49 3.77 4.00 3.96 4.37 4.33 4.44 A 3.10 3.19 3.58 3.32 3.93 3.90 4.26 4.12 4.31 H 3.00 2.67 3.11 2.99 3.83 3.85 4.13 3.75 4.17 E-43 SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document Part IV Outcome Assessment Summaries 2004-2009 Outcome Review Summaries: (a)-(k): ----------------------- See § Criterion 4, pp. (4-10) to (4-35) These summaries show the evaluation of previous year actions and the statement of new actions. E-44 SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document Part V Program Objective Surveys Contents Focus Group Summaries Constituent 2010 ------------------------------------------------------------------------------ E-46 Alumni 2004 ----------------------------------------------------------------------------------- E-51 Alumni Survey Summary: 2008--------------------------------------------------------------------------------------------- E-52 2003--------------------------------------------------------------------------------------------- E-54 Advisory Board Reports 2010--------------------------------------------------------------------------------------------- E-54 2007--------------------------------------------------------------------------------------------- E-57 2004--------------------------------------------------------------------------------------------- E-58 E-45 SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document Table E-V-1 Constituent Focus Group Report for 2009 Constituent Focus Group B.S. Metallurgical Engineering Program South Dakota School of Mines and Technology Date Thursday, April 22, 2010, 11:30 AM -1:00 PM Summary • We need to emphasize ethics and serving society across the curriculum and implement more of this in design. • We require our students to take CHEM 112 and 112. We looked at CHEM 114 curriculum and topics are covered in our courses somewhere so we made this an elective but we advise them to take CHEM 114 and 114L over BIOL 151.They could take BIOL 151 as an elective • Industry said Statistics are very important and need to be stressed and we have implemented Statistics in each course. Bill will summarize who is doing what and where for ABET purposes. • Industry also said characterization of materials is very useful and we do this in MET 330L. Our curriculum has a lot more lab time than others across the country do. • They also said some business and psychology would be useful and we feel this is covered under the Gen Ed requirements. We like the idea but don’t know if we want to require it. • Another suggestion was some economics and/or accounting. We are limited to 136 hours and it would be impossible to implement these, but the students could take this thru Black Hills, they are always free to take extra credits. • The comment about students having a background in quantum physics would mostly apply to graduate students and they have the ability to take this as an undergraduate. • Safety is more and more emphasized and we need better signage. We also need to make sure equipment doesn’t move from lab to lab. • Have Dr. Medlin give a lecture in design on intellectual property, non-compete agreements and patents. • Multidisciplinary teams are of increasing importance and we do this already in cross listed courses and junior and senior design. • It appears our Objective statements are adequate and are being met. Participants Representing Program Constituents Students enrolled in the BS Metallurgical Engineering Program • Austin Nelson, Recent BS Met Eng SDSM&T graduate Private Industry and Public Agencies who employ our graduates • Mike Deamer, Nucor Steel • Shawn Veurink, RPM Associates • Grant Crawford (by phone), Intel Corp E-46 SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document Other SDSM&T Departments and their Students who enroll in MET courses • Dr. Dan Dolan, ME Dept SDSM&T Graduate Programs that our BS Metallurgical Engineering graduates may enter • Austin Nelson, MES SDSM&T • Grant Crawford, Recent Univ Arizona PhD Candidate Meeting Format The goal was to glean for the MET program your best ideas, suggestions, and insights regarding 1. The MET program Objectives 2. The MET curriculum 3. The performance and preparation of graduates of the MET program Because some participants were on a phone connection, discussion was somewhat structured in a round-robin format. Kate posed the questions and then “called on” each participant for input. Reactions and/or additions to any person’s comments were also solicited. No focus group, however structured, yields information that is perfectly logical and sequential according to the questions asked. This one was no different. The input is summarized below. The perspective (i.e., student, industry, other SDSM&T departments, and graduate programs) is noted, but names are not used. Are the MET Program Objectives being met? • All participants agreed the Objectives are being met • The student perspective was that o Students are very well prepared to apply metallurgical engineering principles o Dr. Howard does a good job of stressing ethics and serving society but these topics could be more strongly and generally emphasized in all courses o The significant amount of time students spend in the lab is very useful and important o Communication skills are amongst the most important objectives. o Knowing how to communicate and work with people who think differently than you think or who come from different backgrounds is essential; the extensive lab work helps develop these communication skills. • Industry perspective was that o MET graduates are very well prepared to work in practical situations and to apply their skills in the workplace. This observation could be made about SDSM&T graduates in general. o Mines graduates come into the workplace with a “full tool box” of skills and knowledge of experimental methods. o The program objectives are good, and the curriculum is well designed to meet them o MET graduates do meet everything expressed in the program objectives. o MET graduates are good thinkers. o MET graduates are involved in the community E-47 SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document • o MET graduates have good writing skills in comparison to other graduates Perspective from “other SDSM&T programs” was that the program objectives are good. Values are very strongly emphasized in the objectives, and this is good (The other participants assented to this observation about values by nodding their heads in agreement.) From your experience and your review, does the curriculum meet the needs of the graduates? • The student perspective was that o Regarding preparation in chemistry versus biology students should be counseled or even required to take chemistry. Having a choice conveyed that both were of equal importance. The student believed preparation in chemistry was more critical than preparation in biology. o Students could perhaps be given information on why biology might be necessary or advisable to take so they could make an informed decision. o Communication skills are critical—especially interpersonal communication skills o The EE 301 course was very helpful in developing an understanding of the application of some MET content. o Regarding preparation in the characterization of materials, student reported working with x-ray diffraction and benefiting greatly from that experience. • Industry perspective was that o Chemistry is more relevant than biology and biology should be an elective. Medical technologies make biology relevant, but chemistry is critical in the curriculum. o The curriculum gives a good foundation, but an even stronger preparation in communication skills would be optimal. o Students speak well in front of groups o Statistics are very important and need to be stressed. o Regarding statistics, much of industry is into ISO and CS [sic.] certification, so an understanding of statistics is a critical and necessary part of student preparation. o A course in the characterization of materials or training in materials characterization would be very useful—perhaps on an elective level o Regarding the ability to characterize materials, students really need to know how to use tools for doing the materials characterizations o Some preparation in business, company dynamics, business psychology, entrepreneurial psychology, or background in how a business is run would be most useful. If there is no room in the core curriculum, this content could perhaps be addressed via a general education requirement. o A background in economics and/or accounting is extremely valuable in new employees. o The engineering economics course is useful; perhaps it could be modified to bring in some business background and/or content • Perspective from “other SDSM&T programs” was that o Chemistry is what must be taken but biology is highly relevant. E-48 SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document • o The individual time and attention given to MET majors by the program faculty is impressive. Faculty members work with students on an individual basis on projects. Perspective from graduate programs was that o The strong focus on metallurgy is a real strength From your experience, how do program graduates perform? • The student perspective was that o The only thing that hindered him as a graduate was graduating in December o He felt very confident as a graduate o Physics I and II did not prepare him well for graduate-level work. He believes that students should be given background in quantum physics if they are being pushed to pursue graduate studies. • Industry perspective was that o Program graduates are extraordinarily well prepared. One person related a story that must be repeated since it cannot be summarized: This person was on a team at his company that worked to select a few schools nationwide from which to recruit graduates. The project was of long duration (e.g., a year’s time) and examined all schools nationwide. The team picked five schools, and Mines was one of them. o Program graduates leave SDSM&T well prepared and are well supported in making the transition from school to the workplace. o One graduate of SDSM&T said that picking the school was definitely the best education decision he ever made. o Another graduate of SDSM&T now in industry reported being put in a training course as a new employee along with 30+ others, many of whom were from some very “big name” schools. He did not feel unprepared for anything he encountered and did very well. He reported being able to “hit the ground running” as a new graduate from the MET program. o The focus on metallurgical engineering makes for good graduates. Some programs in “materials sciences” are too thin and the curriculum is too strung out across topics. The MET program at SDSM&T is sufficiently concentrated and focused. • Perspective from “other SDSM&T programs” was that o Working with MET students who are getting ready to graduate has shown that the program graduates are very well prepared. o MET students tend not to speak up soon enough in the design process when they are serving on multidisciplinary teams. Speaking up confidently and early from one’s disciplinary perspective is critical in matters related to integrated mechanical / metallurgical design and material selection. • Perspective from graduate programs was that - N/A Other As a ‘best practice,’ and given the very strongly positive nature of the comments overall, I asked directly for suggestions for improvements. When none were forthcoming, I asked if E-49 SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document anyone could offer the program thoughts on what the future holds for metallurgy graduates. Specifically, I asked if anyone could address trends he sees. The feedback was as follows: • From the industry perspective: o Safety is more and more emphasized o Robotics and automation is increasing o EPA requirements and safety requirements are an increasingly important part of the workplace o Materials one might not even think of a hazardous waste are now looked at, so waste disposal is an important topic o Expose students to intellectual property, non-compete agreements, patents and etc. These items come up on a regular basis for a small business owner. One participant reported that the laser engineers working in his company frequently interact with many aerospace customers and need the background to avoid crossing the intellectual properties borders between customers. • Perspective from “other SDSM&T programs” was that o Multidisciplinary perspectives are of increasing importance to workplace interactions o The workplace is increasingly organized around projects and teams o The co-curricular experience is a good place to look for ways to achieve even more preparation in project work and team experience. MET ENG Constituent Recommended Actions (2010_05_04) • We need to emphasize ethics and serving society across the curriculum and implement more of this in design. • Every student should be advised to take CHEM 114 over BIOL 151 unless the student has a compelling profession reason to take BIOL 151. • Continue to implement statistics problems throughout MET course. Dr. Cross will catalog statistics use within the MET curriculum for review by the faculty. • Maintain material characterization laboratories as is done in MET 330L. • Present a favorable acceptance of economics, accounting, business and psychology courses electives to satisfy Gen Ed requirements. Requiring these courses is not advised, however. • Emphasized safety with new additional signage and secure more safety equipment to preclude migration of equipment from lab to lab. • Schedule Dr. Medlin to lecture in design on intellectual property, non-compete agreements, and patents. • Continue to promote multidisciplinary teams. E-50 SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document Table E-V-2 Alumni Focus Group Report for 2004 SUMMARY REPORT OF METALLURGICAL ENGINEERING ALUMNI FOCUS GROUP 2-19-04 [Alumni attending were Annie Thompson, Brooks Henderson, Nick Wald Alumni invite but unable to attend were Derek Rebsom, Jamie Mathison, Cory Struckman, Eric Swanson, Chad Griswold] Objective One: Successfully apply metallurgical engineering principles in their employment 1. What areas do you feel you were lacking after being employed? (Do you need more math, stats, chemistry, etc.) 2. What areas of metallurgy are you using in your field? Did you have enough background for going into your field?) Separate the fields (extractive, physical, etc.) and ask questions based on field. Objective Two: Meet societal needs through science and technology 1. With the background in metallurgy from SDSM&T, are you able to grow with technology as it changes? 2. When you entered your field of employment, do you feel you were ahead, the same, or behind in the technology being used? Objective Three: Grow professionally and personally 1. Do you belong to any professional organizations? 2. Have you had any training since graduation? 3. Do you keep up with changes in technology since graduation 4. Were you encouraged to join organizations while at SDSM&T? Did you join any organization and if so, did this involvement continue after graduation? Objective Four: Serve their profession and community 1. Currently what is their position and involvement in material science/metallurgy? 2. Do they belong to organizations that help the community or volunteer help? 3. Are alumni involved in the community outside of work? 4. Are you responsible for your work? 5. Have you published and/or presented your work at conferences? WebCT Survey Questions Combine similar questions into one question—e.g., ask how important is a particular item/area in their career and then if they are satisfied with the metallurgical curriculum at SDSM&T in that area. Keep the length of the survey within reason. Limit the number of open-ended questions. There could be space for comments (optional). E-51 SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document Table E-V-3 Alumni Survey Report for 2008 How much does your current employment involve metallurgical engineering? Frequently Sometimes Rarely Never Number 33 8 8 2 Employer's Primary Business Primary Metals Manufacturing Electronic materials Recycling, Enviroment Material use, performance, or properties Education Other engineering Other Number 9 14 4 1 9 3 1 7 Which of the following skills do you use in your work? (Check all that apply.) Number 42 42 44 38 36 29 Report Writing Oral Presentations Team Interactions Technical Computations Advanced Engineering Tools and Equipment Design How do you serve your profession or local community? (Check all that apply.) Member of one or more Professional Societies Service on Professional Boards or Societies Community Volunteer Attend Community Activities Other Service Numbers represent number of responses out of 51 respondents. Survey return was 51/54. E-52 Number 5 27 22 27 10 SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document Table E-V-3 Alumni Survey Report for 2008 (Cont’d) Single Response Survey Questions Very Item High To what extent do you feel that your job meets societal needs through science and tec 32 How satisfied are you with the overall effectiveness and value of your SDSM&T Met E 26 How satisfied are you with your ability to use analytical methods and solve engineering 26 How important in your position is the use of analytical methods to solve engineering pr 25 How satisfied are you with your ability to use computational methods and solve engine 20 How important in your position is the use of computational methods to solve engineeri 15 How satisfied are you with your ability to use math, science, and engineering principles 26 How important in your position is the use of math, science, and engineering principles 28 How satisfied are you with your ability to make engineering decisions? 27 How important in your position is the making of engineering decisions? 30 How satisfied are you with your ability to design engineering systems? 8 How important in your position is the design of engineering systems? 12 How satisfied are you with your ability to work in teams? 32 How important in your position is working in teams? 34 How satisfied are you with your ability to use communication skills? 31 How important in your position is the use of communication skills? 41 How satisfied are you with your ability to use instruments and measurement tools? 26 How important in your position is the use of instruments and measurement tools? 25 How satisfied are you with your ability to anticipate the societal impacts of your work? 13 How important in your position is the anticipation of societal impacts? 20 How satisfied are you with your ability to recognize the potential environmental impact 11 How important in your position is the recognition of potential environmental impacts? 23 E-53 High Low 15 25 25 19 26 19 24 13 22 10 32 12 18 11 20 8 22 15 32 13 35 14 3 4 5 12 1 8 1 9 11 16 1 3 Very Low 2 4 1 1 9 2 1 2 8 5 14 5 10 2 3 3 SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document Table E-V-4 Alumni Survey Report for 2004 Alumni Survey Data for 2003 from 4-6 year Alumni # 1 4 7 Topic How much does your current employment involve metallurgical engineering? Extent alumnus feels that current position meets societal needs through science and technology How satisfied are you with the overall effectiveness and value of your SDSM&T Met Eng education? 4 Point High Scale 3.00 3.15 3.38 Employer's primary pusiness /Other=31% /OtherEng=8% /ed=0% /Mat use & perform=23% /Recy&Envir=0% /ElectMat=0% /Manufac=23% /PrimaryMet=15% 3 Skills used in current employment /Design=46% /Adv tools & Equip=54% /Tech Computations=69% /Team Interact=85% /Oral pres77% /Report Writing=85% 5 /Profess Soc=54% /Ser on Prof Boards & Soc=23% /Comm Volunteer=31% / Comm Activities=38% / Other Service=23% No Pub Service to the professional and local community Servce 23% 2 6 Continued professional and personal growth The following appear in Satisfaction-Importance groups Use of analytical methods to solve engineering problems 8-9 Use of computational methods to solve 10-11 engineering problems The use of math, science, and engineering 12-13 principles 14-15 Making engineering decisions 16-17 Designing engineering systems 18-19 Working in teams 20-21 Communicating 22-23 Instruments and measurement tools 24-25 Anticipating societal impacts 26-27 Recognition of potential environment impact E-55 /cont'd Prof Ed=23% /Prof Short Courses=54% / Active in Prof Soc=46% /Read Tech Lit= 92% /Read Non-Tech Lit=54% /Non-Tech Edu Cat Prog=38% Satisfaction Importance 3.46 3.00 3.31 2.85 3.69 3.54 3.00 3.54 3.38 3.38 2.92 2.92 3.23 3.31 2.92 3.46 3.77 3.23 2.54 3.00 SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document Table E-V-5 Advisory Board Report for 2009 Report from The Advisory Board For the Department of Materials and Metallurgical Engineering At SDSM&T Review Date: October 16, 2009 Team Members Participating (in person, by phone, or in later correspondence): Everett Bloom Wendy Craig Chris Misterek Ray Peterson Shane Vernon Shawn Veurink Richard Wensel Oak Ridge National Laboratory - Retired MacSteel John Deere Aleris International Nucor Steel RPM and Associates Micron Technology SUMMARY The faculty and staff of the Materials and Metallurgical Engineering Department at the South Dakota School of Mines and Technology (SDSM&T) have made outstanding progress in addressing fundamental issues impacting the department since our last on-site Advisory Board Review. In particular they have skillfully navigated the transitional period of three faculty retirements (out of five positions) during a period when the school administration did not seem particularly interested in sustaining the department. They have increased the number of students in the department and they have dramatically increased their outside research funding. All actions have improved the strength of the department and benefited the larger goals of the school. The Department continues to produce quality students who are well accepted by industry and academia, both regionally and nationally. The future concerns for the Department to address include planning for and executing the transition of a retiring faculty with the concurrent hiring of a qualified replacement, providing opportunities for a full spectrum of materials science curricula, and increasing the faculty level by at least one member. The addition of one more faculty member could help increase the breadth of class offerings and allow faculty members the opportunity to continue to seek more outside research funding opportunities. The B.S. Metallurgical Degree Program educational objectives remain current and appropriate. Alumni surveys and feedback from board members on the program’s alumni performance in the workplace indicate that the objectives are being met and that no specific changes in curriculum beyond the suggestions below are needed. E-56 SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document Observations by the AB Regarding The Department of Materials and Metallurgical Engineering Strengths: 1. The faculty of Materials and Metallurgical Engineering Department has taken a strongly proactive approach to improving the department. They addressed most of the major concerns of the AB in our last on site review in 2002 (several teleconferences have been held in the interim). Two of the five faculty positions are partially endowed with the possibility of becoming fully endowed. Self assessment rates by recent alumni (for ABET) were extremely high and the overall impression by alumni was that they were well prepared for their careers. The new Samurai Sword Senior Project was laid out in a manner so that all students contributed in different ways to a single goal, much like a company would operate. Students were able to succeed or fail in their own areas and learn from the experience. The faculty also creatively modified the class schedule such that class sizes could be increased through combining grade levels. The larger classes produced a stronger and more dynamic teaching environment. 2. Strong progress in undergraduate student enrollment has been made resulting in the highest levels of enrollment in 18 years. This is not an accident, but the result of active involvement by the faculty members. They have added programs and activities to increase student involvement with the department and the materials profession, thereby engendering more student interest. Some of these programs and activities include: • A weekly blacksmithing workshop that is entertaining, but still ties back into the students’ education by linking processing paths to microstructure and properties. • A Samurai sword Senior Design Project covering all areas of metallurgy. • Integrating the artistic side of Materials Science with the industrial side. Examples include blacksmithing, glass blowing, jewelry crafting, and copper working. • Extra efforts to attract and retain non-traditional students to the metallurgy field (women and minorities) through the WIME program and an NSF REU. • Outreach to scientifically oriented high school students with the ASM Materials Camp. 3. The five teaching and one research faculty members are currently responsible for bringing in over $6.7M of external research funding (17 total awards). This equates to $1.3M per faculty member – at or near the top for any department within SDSM&T. They are supervising approximately 15 Masters students and approximately 10 PhD students. Development and expansion of MS / PhD programs has helped to bring in external funding as well as new equipment. 4. As already mentioned the enrollment numbers for students in the Materials and Metallurgical Engineering Department are at all time highs. In addition to the active student recruitment program, the Department has developed a strong scholarship program so that over two-thirds of the undergraduate students receive some form of scholarship stipend. The graduating seniors experience a high placement rate in many types of industries and research facilities both regionally and nationally. Additionally a significant portion of the students progress on to graduate level programs (1 in 3 goes on) E-57 SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document with approximately 40 % enrolling outside of SDSM&T. The graduating students are of a high caliber and are in demand due to strong technical backgrounds and good work ethics. Opportunities and Concerns: 1. The Department continues to have a focus on traditional metallurgy. This is both strength and a weakness. Very few schools still produce students who can go into a traditional metallurgical operation and not require significant on the job training. On the hand, the world of Materials Science is much larger than it used to be (ceramics, biomaterials, polymers, electronic materials, composites, etc.) and training in other areas might open doors for the students. Perhaps one or two survey classes could be a partial remedy. 2. Dr. Howard is nearing retirement. It is critical that the proper replacement be found for him and that this transition proceeds as smoothly as possible. 3. As the number of research projects within the Department has increased, the need for project management tools has become critical. Examples of information that need to be collected and tracked for the multiple projects includes: PI and researcher hours, purchases and expenses, and progress to goals. Outside assistance has been offered. 4. Some class space, laboratories, and offices need infrastructure upgrades and repair to meet current standards. There have been some new additions of equipment to the Departmental laboratories in recent years, but not a lot of change. While expensive and difficult to do, the faculty and school need to ensure that laboratories are current so the students can be adequately prepared for future jobs or additional training at research universities. 5. The Department should find more opportunities for students to work in summer or co-op jobs to gain experience. This is an area where alumni and other contacts could be used beneficially. 6. Faculty numbers are still low for the number of enrolled students and the level of research funding being performed. Many MSE departments have student to faculty ratios of about 12 : 1. This department is 16 : 1. With five faculty members, the department is always just one step away from a dilemma should a member be lost. Adding another faculty member with the correct skill set could also be a method to broaden the department’s range of abilities and class offerings. E-58 SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document Table E-V-6 Advisory Board Report for 2007 Met Advisory Board Teleconference (Dec 2, 2007) Those present: Dr. Kellar, Dr. Howard, Dr. Medlin, Dr. West, Dr. Cross, Cindy Hise Those calling in: Wendy Craig, Shane Vernon, Ray Peterson Welcome and Introductions It has been a couple of years since we met with the Advisory Board and since then we went through an ABET review, had 3 faculty retire (Dr. Stone, Dr. Marquis and Dr. Han) and hired 2 faculty (Dr. Medlin and Dr. West) Dr. Medlin joined us 2 years ago when Dr. Stone retired. He is originally from Nebraska. In industry worked for LTD Steel, Temkin and Zimmer. Dr. Medlin teaches 2 new courses Met 601 Biomaterials and Met 492 Forensic Engineering. Dr. West joined us 1 ½ years ago from the University of Tennessee, Knoxville. His interests include High Temperature Alloys and Welding. Dr. West works closely with the AMP Center on campus. Dr. West teaches a new course Met 430 Welding Engineering. Ray said he was glad to see the new classes, and asked if any of the classes have disappeared? Dr. Kellar said yes some of Dr. Han’s classes at the graduate level including Hydrometallurgy are not taught anymore. Shane said he was pleased to see a Welding and Steelmaking course at the undergraduate level. Dr. Cross took over some of Dr. Han’s courses including Met 310 Aqueous Extraction and Mes 712 Interfacial Phenomena. Dr. Kellar reported on Enrollment-For quite a few years prior to 2006 the B.S. enrollment was between 42-48 students. We now have 65, the largest the program has been in over 15 years. Our undergraduate degree is still Metallurgy and we have a shared MS and PhD in Materials Engineering & Science with chemistry and physics. Our goal is for 80 students in the program. We can accommodate that number of students and there is a need for that number in Industry. Placement-A big number of our graduates go to Caterpillar, Nucor, John Deere, Micron and RPM, with a lot staying here for their M.S. degree. The reemergence of the Mining Industry has helped our program. Most of our students have multiple offers by graduation. Last year Metallurgists started at $57,000.00 a year. E-59 SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document Scholarships-Two thirds of our undergraduates get scholarship support. Our students are very competitive in National Societies for scholarships. SDSM&T is about to announce the 50 million dollar capitol campaign. The department has three new endowed scholarships, Lorin and Mary Brass established the Lorin and Mary Brass Metallurgical Engineering Scholarship, Tami Nelson established the Hurlbert Scholarship and Ken and Helen Han established an endowed scholarship. Industrial Support-We are very fortunate to have companies like Caterpillar and John Deere have supporting our program. Outreach/Recruiting-We hold a weekly Hammer In on Friday’s for any student to come do some blacksmithing on the forge. Dr. Medlin has secured NSF funding to do extra curricular activities. Craig Willan donated a trailer we are making into a mobile lab with blacksmithing and metallography to use as a recruiting tool to visit area middle and high schools. We formed the Women in Metallurgical Engineering task group to help recruit more female students. This task group includes: Tami Nelson, Lisa Schlink, Jeanne Eha and Wendy Craig. We held a metal clay working luncheon that 8 girls attended and molded jewelry. After fired and polished it is 99.9% silver. We know of 3 girls who want to do this so we will continue this next semester. Freeport is sponsoring Lisa’s travel here in February, she will speak at a luncheon for prospective high school students. Questions/CommentsAdvisory Board was pleased we made it through the retirement phase. Dr. Kellar said because of the people we hired it was an easy transition. It was asked if we are getting pressure from the State to have 80 students or is that just our goal. Dr. Kellar said a little of both, but 80 is optimal for us. Shane said there are only a few strictly Metallurgy undergraduate programs left in the United States, this is our nitch. Dr. Howard mentioned we will be sending out a Survey Monkey to Employers of our students to see how they compare with students from other schools for ABET. The Advisory Board concurred that the department and BS Met Eng program is functioning well and that no actions are needed beyond the above suggestions and recommendations noted above. Additional input from our Advisory Board member Wensel submitted by email after review of the above minutes: • I like the bio-materials and forensics classes. Bio is something I always thought we were lacking, at least an intro to it. Forensics is similar to failure analysis, which has always been at least 50% of my job when dealing with manufacturing. More emphasis on FA is something I always thought would be good since it's not only useful in industry, but it ties together concepts you learn from so many different classes. Bringing together concepts and showing practical applications was, to me, very cool and helpful. • I really like the blacksmithing stuff too. That is a really popular thing lately (at least in MT/ID). Making it available to all students, including high school students, is a great idea. You should set up some sort of contest to see which student makes the most interesting art, furniture, engineering structure, tool, whatever. Maybe approach the art aspect and put things on display? I think one area often overlooked at tech schools is how having a science E-60 SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document • • • • background helps at ton when you're an artist, especially if you're doing sculptures and such. I see you mention architecture, which is another area. And you tied it to attracting women, very clever, a great idea. On a similar note: do you do industry projects or senior design for this kind of stuff? My old college roommate (Wayne) is a tattoo artist and I visited him in Chicago at Christmas. He's designing his own little tattoo guns and having them cast at some place in Chicago. It might be cheaper for him to have someone design a few for him, actually cast them, and then have him try them out. It's a pretty cool device that requires a lot more engineering than you'd think: lightweight, comfortable to hold, looks good, cheap to make, material properties that allow it to be rigid yet minimize vibrations, etc. Anyway, if you're looking for senior design ideas for things that can actually make, let me know and I'll hook you up. On slide 10 where you talk about where students go, I think it's too broad. For instance, isn't Electronic Materials a subset of Materials. Maybe do 2 slides, one is general, another breaks it down. For instance, main groups could include: manufacturing, materials, and minerals. Then break it down, i.e.: manufacturing can be: heavy equipment, medical, electronic, etc. Materials can be bio, electronic, ferrous, non-ferrous, etc. Why do all this? So you can figure out where people are going and what to address in coursework, and how to target prospective students. After all, working in a mine isn't exactly attractive, but working on a titanium hip might be (again, especially for the women). If you're targeting women, why not get Deb Carlson involved with this stuff? If you have to boot me off so be it, it might be more valuable to have a woman if you're going to have a representative from the electronics industry? The scholarships are going well. E-61 SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document Table E-V-7 Advisory Board Report for 2004 Advisory Board Comments: April 29, 2004 Jon, I thought the phone conference went very well. You got your important points across to the group. I can see you have given the AB's comments some thought and action. Also I can see that a lot of work has gone into the ABET preparation. I have several general comments: 1. I think we don't teach enough about economic or business analysis. I do remember learning about the time value of money and that sort of knowledge helps me when doing that sort of analysis for writing Capital Expenditure Requests. What I didn't get was how to analyze and breakdown the costs at a plant and determines what the impact might be by changing the process in some manner. 2. I think it is good to discuss Ethics, but I'm not sure you can teach someone ethics. Maybe you can teach them the consequences of making poor ethical decisions. 3. Senior Design Project Idea - I helped out some seniors at UMR with a project to lay out an ingot casting line for a small aluminum plant. I have asked them to analyze cost, productivity, design, etc as if they were the project manager. I've attached a brief summary below. If you wanted to use this, I'd be happy to help. 4. I personally feel that Communications is either the first or second most important skill a young engineer can have. Both formal and informal modes of communication are critical. No matter how good your ideas are, if you can't get them across to your colleagues, supervisors and subordinates, you will not be successful. The best way to be recognized and advance in a company is to make a good presentation on everything you do - memos, talking, presentations, etc. Thanks again for updating us. Ray 1) I'm actually surprised you guys did so much since last year. I figured the IAB was going to recommend things and nothing would happen, but oh was I wrong. Nice job: getting a recruiter, new classes (electronic mat?, welding), addressing Dr. Stone and others retiring, getting more grants, offering classes every other year, etc. I like the recruiting part best. IMO, you need to push the "cooler" industries, like mine. Not many kids can look at an axle and get excited about increasing it's hardness, but they will get more excited when you show them how small circuits are on a computer chip and how that relates to their stupid little video games. 2) I disagreed about the economics point (I think John Walenta brought it up?). I do engineering. And to a point economics is involved, but I found that I learned nearly all of that through Dr. Han. Han brought up many examples of cost in his classes: like if you can cut $0.01/ton-ore E-62 SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document from a ball mill, you'll save the company millions. I'm sure things are different in small companies, but in a large company we have huge sales, marketing, and accounting depts. They do the money stuff, we just give them options and recommendations. If I need details the accountants do that for me. So I don't see that more economics are needed, it's all really common sense stuff at my level. If a student has aspirations to start their own business or work for a small company they should be encouraged to take several financial courses, their advisors can help them plan that. 3) Ethics. This is a real tough one. It's super important because you need good ethics, especially to get along with others. But can you teach it? Would I have the same ethics as Dr. Howard? I doubt it. Big companies like Micron offer tons of classes on this, and they are helpful. But I think you really learn by working in teams: through interaction and learning from others. I know you've heard it before, but nothing you could teach would have given me the ethics I got through KTEQ. So encourage students to be active in campus or even community roles, that's where they'll pick up on ethics. Get them to volunteer time to charities. I actually look for that stuff on resumes. 4) Communication. This is another one that is key to succeeding. One of the biggest reasons people don't succeed at work is because they can't communicate. And I don't mean good grammar, although that is important. It's more like: make sure you share info and don't horde it; know when to meet with someone, when a call is OK, and when email is OK; communicate so your thoughts are well understood; communicate in a friendly manner; know your audience, etc. Like I said in the call, you could use the alumni more on this. Why not give our numbers out as contacts for things other than jobs? I'd certainly be willing to help. Perhaps for some projects you can make the students communicate with someone in industry? A senior design project comes to mind but maybe some lab examples are applicable too? Like if you're teaching heat treating, why not have the students ask questions to someone at Cat to get practical answers? If nothing else, have them ask us for practical applications of class concepts. I think this not only helps them connect concepts to real world applications but gets them to communicate with supposed "professionals". And if they're going on spring break somewhere, encourage them to stop and visit an alumnus for a plant tour. Whatever you do, don't have them ask for help with homework, I don't think I could do a diffusion problem to save my life. Keep it to real life scenarios. E-63 SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document Part VI Program Objective Evaluation Reviews 2004-2009 Program Objectives Evaluation summaries --------------------- see § Criterion 4, pp. (4-4) to (4-8) E-64 SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document Part VII Web Site Information Contents Web Site Structure -------------------------------------------------------------------------------- E-66 E-65 SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document Figure E-VII-1 Structure of the CIS Website (http://www.ABETMetEng.org) E-66 SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document Part VIII Maps Contents Course-to-outcome-and-instrument Maps 2008 -------------------------------------------------------------------------------------------- E-68 2009 -------------------------------------------------------------------------------------------- E-69 E-67 SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document Table E-VIII-1 Course-to-outcome-and-instrument map for 2008 Course MATH_373 MATH_373 MATH_373 MATH_373 MET_220 MET_231 MET_231 MET_310 MET_310 MET_310 MET_310 MET_310 MET_310 MET_320 MET_422 MET_422 MET_440 MET_440 MET_440 MET_440 MET_440 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 Outcome Instrument (a) ProjectReports (b) RegressionAnalysisProblem (k) ProjectReports (k) Regression-Optimization-LPhmwk (k) MicrotrackLabReport (b) HardnessandStatisticsLabs (g) CharpyImpactLab (a) SelectedHourExam (e) FinalExam(orAllExams) (f) Ethics&ProfessionalPracticeWritingAssignments (g) StudentChoiceLabReport (h) GlobalandSocietalWritingAssign (i) CognitiveDevelWritingAssignment (a) FinalExam (a) FinalExam (e) FinalExam(orAllExams) (b) HardnessQCLabSim (b) SPCAssignments (e) FinalExam(orAllExams) (i) UpdatedLifelongLearningPlan (k) CharpyInstrmtdLabReport (a) FEExam (a) LocalExam (a) SeniorSurvey (b) FEExam (b) LocalExam (b) SeniorSurvey (c) FacultyEvalofOralFinalReport (c) FinalDesignReports (c) LocalExam (c) SeniorSurvey (d) FinalDesignReports (d) LocalExam (d) SeniorSurvey (d) StudentSelfEval (e) FEExam (e) LocalExam (e) SeniorSurvey (f) FEExam (f) FinalDesignReport (f) LocalExam (f) SeniorSurvey (g) DesignFairPresentationEvaluations (g) FacultyEvalofOralFinalReport (g) FinalDesignReports (g) LocalExam (g) SeniorSurvey (h) DesignReportCheckListonGlobal-SocietalConsiderati (h) LocalExam (h) SeniorSurvey (i) LocalExam (i) SeniorSurvey (j) LocalExam (j) SeniorSurvey (k) FEExam (k) LocalExam (k) SeniorSurvey E-68 SDSM&T: BS Metallurgical Engineering Program: Appendix 3. Continuous Improvement Document Table E-VIII-2 Course-to-outcome-and-instrument map for 2009 Course MATH_373 MATH_373 MATH_373 MATH_373 MET_220 MET_231 MET_231 MET_320 MET_321 MET_321 MET_321 MET_321 MET_321 MET_321 MET_330 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 MET_465 Outcome Instrument (a) ProjectReportsorEquiv (b) RegressionAnalysisProblem (k) ProjectReports (k) Regression-Optimization-LPhmwk (k) MicrotrackLabReport (b) HardnessandStatisticsLabs (g) CharpyImpactLab (a) FinalExam (e) FinalExam(orAllExams) (h) Cost,Conc,Conservation,Creativity (h) MaterialConsumptioninAdvEconomies (i) CognitiveDevelWritingAssignment (j) ContemporaryIssuesWriting (j) LocalExam (g) StudentChoiceLabReport (a) FEExam (a) LocalExam (a) SeniorSurvey (b) FEExam (b) LocalExam (b) SeniorSurvey (c) DesignFairPresentationEvaluations (c) FacultyEvalofOralFinalReport (c) FinalDesignReports (c) LocalExam (c) SeniorSurvey (d) FinalDesignReports (d) LocalExam (d) SeniorSurvey (d) StudentSelfEval (e) FEExam (e) LocalExam (e) SeniorSurvey (f) FEExam (f) FinalDesignReport (f) LocalExam (f) SeniorSurvey (g) DesignFairPresentationEvaluations (g) FacultyEvalofOralFinalReport (g) FinalDesignReports (g) LocalExam (g) SeniorSurvey (h) DesignReportCheckListonGlobal-SocietalConsiderations (h) LocalExam (h) SeniorSurvey (i) LocalExam (i) SeniorSurvey (j) SeniorSurvey (k) FEExam (k) LocalExam (k) SeniorSurvey E-69 SDSM&T: BS Metallurgical Engineering Program: APPENDIX F: Glossary of Terms Appendix F: Glossary of Terms Continuous Improvement Terms used by the Bachelor of Science in Metallurgical Engineering Degree Program at SDSM&T Action Statement refers to a written and distributed statement prescribing program faculty members to change outcome assessment procedures, instructional content or procedures, curriculum, extracurricular activities and opportunities, or objective evaluation procedures with the intent of improving program quality. Assessment Assessment under this criterion is one or more processes that identify, collect, and prepare data to evaluate the achievement of a program outcome or a program educational objective. Assessment Summary is a Microsoft Excel document consisting of a Table and a Chart onto which all Program Outcomes results are organized for one academic year. Assessment Triangulation is the use of three assessment methods to obtain a more meaningful assessment than possible from any one assessment method. Course Objectives are statements about the broad educational goals of a course. Course Outcomes are statements that describe what students are expected to know, attitudes they are expected to hold, and what they are able to do as a result of taking a course Evaluation is one or more processes for interpreting the data and evidence accumulated through assessment practices. Goal The terms “goal” and “objectives” are used interchangeably. Grand Summary is a Microsoft Excel document that shows the assessment results for all outcomes over all years, any one outcome over time, or all outcomes for any selected year. Instrument is the collection of a specific document, one per student or team, used to assess a Program Outcome. Examples of the specific document may be a completed homework assignment or an exam, faculty member-completed oral presentation assessment form, or students’ standardized exam results. Instrument Inventory is the collection of all instruments used to assess all Program Outcomes. Metrics refers to the system of Performance Criteria used to arrive at numerical measures of student satisfaction of Program Outcomes. Performance Criteria are measurable attributes that define each of the educational outcomes. F-1 SDSM&T: BS Metallurgical Engineering Program: APPENDIX F: Glossary of Terms Program Educational Objectives are broad statements that describe the career and professional accomplishments that the program is preparing graduates to achieve. Program Outcomes are statements that describe what students are expected to know, attitudes they are expected to hold, and what they are able to do by the time of graduation. (Achievement of program outcomes should indicate the student is equipped to achieve the Program Educational Objectives.) For ABET-accredited programs, outcomes must embrace the 11 (a) through (k) requirements of ABET Criterion 3 Outcome Review is a Microsoft Excel worksheet onto which a designated Met Eng faculty member documents his critical review of a selected Program Outcome for a specified academic year and includes actions needed. Outcome Review Summary is a Microsoft Excel worksheet that contains a complete sequential history of the evaluation, actions, and results for one outcome review for all years. Outcome Summary is a Microsoft Excel table document for a specified Program Outcome onto which the all the Score Card assessment results for the specified outcome are summarized and tabulated for one calendar year. Quality Function Deployment Matrix refers to map of outcomes to established functions, such as courses, student advisement, career fairs, field trips that influence the degree to which one or more program outcomes are achieved. Score Card is a Microsoft Excel table document on which the Program Outcome assessment results for one instrument are recorded. These are typically completed by one designated faculty assessor. F-2
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