SIN/70/513 Technical Report SCHOOL OF INDUSTRIAL TECHNOLOGY, SINGAPORE POLYTECHNIC SINGAPORE ESTABLISHMENT OF A RADAR SIMULATOR TRAINING CENTRE Report prepared for the Government of Singapore by the International Labour Organisation acting as Executing Agency for the United Nations Development Programme UNITED NATIONS DEVELOPMENT PROGRAMME INTERNATIONAL LABOUR ORGANISATION Geneva 1974 CONFIDENTIAL 43140 ISBN 9 2 - 2 - 1 0 1 1 6 6 - 6 TABLE OF CONTENTS Page I. INTRODUCTION 1 II. TECHNICAL BACKGROUND 3 III. RECOMMENDATIONS 5 Spare Parts 5 Fellowships 5 Local Staff 5 Upgrading of Training 5 Support for Training 5 Assessment of Project Activities 6 APPENDICES 7 I. Statistics of Radar Simulator Courses II. Radar Simulator Training Courses Particulars of Students 8 III. Course Outline for Radar Simulator Training 13 I. INTRODUCTION 1. During the last decade the Government of Singapore has made a major effort to ensure that maritime training in Singapore should at all times be in line with the operational and safety requirements of modern ship operation. With the increasing use in recent years of radar and other sophisticated aids to navigation, an accelerated upgrading of the instruction in navigation has been carried out and a great deal of modern demonstration equipment acquired. It was, however, not possible with the existing equipment to teach collision avoidance under simulated conditions. 2. Such training is becoming increasingly important and in some major maritime countries, radar simulator training has become compulsory for ships' officers responsible for radar navigation. This was brought about by a number of serious collisions which have occurred in various parts of the world and which resulted in experienced officers being blamed for not using radar properly. Considering that radar has become the most important navigational aid, and that about 30,000 merchant vessels call annually at the port of Singapore, it was considered necessary by the Singapore authorities to provide facilities for training in radar simulation. 3. With this in mind, and as a follow-up to consultations with the International Labour Office, the Government of Singapore in March 1970 requested technical assistance from the United Nations Development Programme (Special Fund) for establishing a Radar Simulator Training Centre at the School of Nautical Studies of the Singapore Polytechnic. The objective of the assistance was to provide means for instructing ships' navigators in the use of radar to avoid collisions at sea, the limitations of radar, and the hazards of failing to recognise those limitations. It was expected that the Centre would make an important contribution to furthering the efficiency and safety of modern merchant vessel operations in the South East Asian region. 4. In submitting the request for UNDP assistance, the Government recommended that the proposed assistance comprise part of a UNDP (large-scale) project for development of the School of Industrial Technology at the Singapore Polytechnic (SIN/70/513) which was approved by the Governing Council of the UNDP during its ninth session in January 1970. Accordingly, with the agreement of the UNDP, UNESCO (the executing agency of SIN/70/513) and the IL0, which assisted the Government in drafting the request, the Radar Simulator Training Centre project was included in SIN/70/513 with the IL0 responsible for its implementation under a sub-contract from UNESCO. An amendment to the Plan of Operation for SIN/70/513, in order to accommodate the Radar Simulator Training Centre, was approved by the Governing Council at its January 1971 session, and a letter of agreement between UNESCO and the IL0 was signed in July 1971. 5. The assistance requested by the Government in setting up the Radar Simulator Training Centre was to comprise essentially the services of one expert in the design and execution of radar simulator courses for a period of two years; one fellowship for a counterpart to the expert; and radar simulator equipment essential for teaching courses at a total cost to the UNDP of approximately US$ 154,000. 6. In agreement with the Government, the IL0 appointed to the project Mr. W.E. Poehl, of United States nationality and an expert in radar simulator courses. Mr. Poehl arrived in Singapore in April 197 2, three months prior to the arrival of the radar simulator equipment procured by the IL0 in consultation with the Singapore authorities concerned. His terms of reference were essentially to advise and assist in setting up a Radar Simulator Training Centre at the School of Nautical Studies of the Singapore Polytechnic, and in particular to: (a) supervise the installation of radar simulator equipment; (b) design and conduct radar simulator courses; (c) recommend standards of proficiency for obtaining a radar simulator certification endorsement; (d) train Singapore counterparts in the conduct of radar simulator courses; (e) report on development of the project to UNESCO and to the IL0. and - 2 - 7. During his assignment, the ILO expert worked closely with the Chief Technical Adviser of the SIN/70/513 project, officials of the Singapore Polytechnic and other authorities concerned with the shipping industry and the vocational training of shipboard personnel in Singapore, all of whom provided him with the facilities "and help, required to carry out his assignment. This technical report constitutes essentially a reproduction of the expert's final report on his assignment, as submitted to the ILO and to a Tripartite Review Meeting for project SIN/70/513 held on 12 March 1974 at the Singapore Polytechnic. Certain amendments proposed by the Meeting and others introduced by the ILO are included in the present text. The Director-General of the International Labour Office gratefully acknowledges the assistance and support rendered the expert by all concerned. - 3 - II. TECHNICAL BACKGROUND • 8. Equipment furnished by the UNDP to the Radar Simulator Training Centre comprises: (a) one transistorised digital marine radar simulator with two own ships and three target ships; (b) one coastline generator with four different coastline slides; (c) three 16" true motion display consols, together with one motor alternator; and (d) spare parts. In addition, the Singapore Polytechnic furnished accessories: (a) an automatic exercise recorder; (b) a system of game time clocks; and (c) an instructor-student inter-communication system. The radar simulator equipment installation was completed at the Singapore Polytechnical School of Nautical Studies, Dover Road Campus, on 29 July 197 2. The installation was accomplished by the Solartron Electronic Group Ltd., manufacturers of the equipment, assisted by International Aeradio, Singapore (agents for Solartron) and the ILO radar simulator expert. Preparation by the ILO expert of curriculum, training material, schedules etc., was completed prior to installation of equipment. 9. The first week of operation was utilised for developing various simulator exercises and for observing equipment operation and making necessary adjustments for minor computer errors. The second week of operation was reserved for the instruction of six staff lecturers of the School of Nautical Studies, all of whom were either masters or extra masters. In addition, all had considerable experience in ship-handling and radar operation. Several had some experience in radar simulator operation. It was felt that after attending the above-mentioned course, in an emergency, any one of this group could be called upon to take over a radar simulator class in the absence of the designated radar instructor. Two of the above lecturers were later assigned as assistants to the ILO expert while awaiting the assignment of the counterpart to the latter. 10. Captain P.K. Joshi, assisted in teaching the simulator courses from November 197 2 through March 197 3 at which time he was replaced by Captain P.K. Rajagopolan, who assisted in a like manner from March 1973 through October 1973 when he was relieved, upon the arrival of the designated local counterpart, Mr. C.L. Tay. 11. Mr. Tay arrived on post at the Radar Simulator Training Centre on 20 September 1973. Although his participation in assisting and lecturing, in the simulator training course was limited due to lack of students, he showed a remarkable degree of expertise and knowledge of the subject. With further training and experience, he should prove to be an exceptional radar simulator training officer. 12. To further Mr. Tay's training, the Head of the School of Nautical Studies has arranged for him to spend one month at the Malaysian Naval Station at Woodlands, during the installation of Solartron radar simulator equipment, which will be almost identical to the simulator equipment at the Singapore Polytechnic. The date of the above installation should commence some time in March or April 1974. 13. Unfortunately, upon the completion of the lecturers' course, applicants for simulator training were very few, in spite of the fact that the Head of the School of Nautical Studies exerted much effort in attempting to persuade shipping companies to have their officers attend the course. As a result of the lack of applicants, no classes were held during the remainder of August, all of September and October 197 2. 14. During October 197 2, the UNESCO chief technical adviser, the ILO expert and the Head of the School of Nautical Studies visited the Port of Singapore Authority (PSA) Pilots' Headquarters and outlined to the officials in charge the advantages of having PSA pilots attend the radar simulator course. The response to this meeting was very gratifying. On 6 November 1972, the PSA pilots commenced attending the radar simulator courses and continued attending each week until the end of December, when they were all required to be on call due to the setting in of the monsoon season. However, they again commenced this training in April 197 3. A total of 86 PSA pilots have been trained. 15. In Appendix I, it will be seen that out of 122 students trained in just about one year's time, only 7 were sea-going Singaporean ships' masters or officers. It is understandable that with the present shortage of experienced ships' officers in Singapore, many shipping companies find it extremely difficult to release key officer personnel for radar simulator training without disrupting the operation and movement of vessels. Further there is the problem of salary, lodging and maintenance for trainees while attending the simulator course. The problem is - 4 - further amplified relating to personnel of other South-East Asia shipping companies whose home ports may be thousands of miles away from Singapore. However, during the Tripartite Review Meeting of 12 March 1974, the Singapore Polytechnic reported that, as from next year, the courses would be obligatory for sea-going home trade officers and an annual enrolment of 70 applicants was expected. .16. In addition to the above, it is at present very difficult to disseminate information concerning the existence of the Radar Simulator Training Centre, to other South-East Asian countries. The UNDP Office, Kuala Lumpur, and the ILO Office, Bangkok, tried contacting interested parties in other South-East Asian •countries, but the effect has been negligible. Although attendance for the first full year of operation of the Centre exceeded predictions, the attendance outlook for 1974, in view of the above, is not encouraging. 17. To complicate matters, a major equipment breakdown, early in January 1974, which was only finally repaired on 11 March 1974, precluded holding simulator classes in January and February. International Aeradio, which were under contract with the Singapore Polytechnic, worked almost constantly from 10 January 1974 to effect repairs. Their work was hampered by the lack of spare parts, some of which, when requested from Solartron Electronic Group Ltd. , could not be furnished. 18. It appears that the main failure was the burning out of many components on the 66 circuit boards in the computer section of the simulator. Having only 8. spare circuit boards on hand, it was necessary to check-out the remaining circuit boards, component by component, in order to determine defective parts. The cause of the breakdown has not yet been determined.. International Aeradio has been instructed by the Principal of the Singapore Polytecnnic to furnish him with a complete expert report as to the cause of the burning out of numerous components of the simulator. When this is known, steps will be taken to prevent a reoccurrence. 19. Regarding spare parts, the Radar Simulator Training Centre has a very minimal amount, not nearly sufficient to cover a contingency as experienced above. The spare parts on hand were recommended by the Solartron Electronic Group Ltd., at the request of the Singapore Polytechnic. Since the ILO expert anticipated such an eventuality, (major breakdown) several meetings were held at the Centre, attended by a Solartron representative, International Aeradio representatives, the Head of the School of Nautical Studies, the UNESCO Chief Technical Adviser and the ILO expert. The Singapore Polytechnic voiced concern regarding the ability of Solartron and their representatives to adequately maintain the simulator equipment, within a reasonable time framework, should equipment faults be encountered. 20. The Singapore Polytechnic representatives were given every assurance by both Solartron and International Aeradio that there was nothing to fear in this regard in that spare parts, not available in Singapore, could very quickly be flown here from the United Kingdom. This proved to be untrue, as certain spare parts requested from Solartron were not available. 21. Although a radar simulator training manual was completed by the ILO expert several months prior to the completion of his assignment, priorities for typing and printing of other publications of the Singapore Polytechnic, have delayed the finalisation of the manual. At the earliest opportunity, copies of this manual should be sent to all concerned. - 5 - III. RECOMMENDATIONS Spare Parts 22. With the incidence of the aforementioned extended breakdown of the radar simulator, and the difficulty encountered in readily obtaining spare parts, it would seem logical to explore ways and means of obtaining at the very least duplicate printed circuit boards for the computer section of the simulator, not now on hand. Since there are a total of 66 circuit boards presently installed and only 8 spare boards on hand, it follows that the acquisition of a complete stock of spare parts could very well be an expensive undertaking. 23. It should be realised that during a period of full scheduling of simulator classes, a breakdown of the proportion already experienced could seriously disrupt the training schedule. It is therefore suggested that the Government consult with UNDP, for the purpose of seeking additional assistance in this area, in order to provide the maximum safeguards against future disruptions to training activities. It would be appropriate at the same time, to request the services of one or more consultants to evaluate and define the over-all situation of simulator maintenance with a view toward reducing extended equipment breakdowns. Fellowships 24. The project in its initial form provided for one fellowship of 12 months' duration. Because of extenuating circumstances, the fellowship was not used. Instead it was transferred to the School of Industrial Technology. If the occasion should arise where additional fellowships are made available by UNDP, it is strongly urged that consideration be given to providing at least one fellowship for training in radar simulator operation, part of which should be accomplished at the factory of the Solartron Electronic Group Ltd. Local Staff 25. At present, the Radar Simulator Training Centre has only one local counterpart. As a back-up to this person, there are six qualified lecturers at the School of Nautical Studies. However, all are expatriates under fixed-term contracts to the Singapore Polytechnic and through termination of contracts or other reasons, they will eventually be lost to the Centre. Therefore, it is suggested that action be taken to recruit and train additional local staff as assistants or back-up instructors for the Centre, in order to maintain a smooth continuous operation. Upgrading of Training 26. While much effort has gone into the preparation of radar training material, the setting up of a great variety of simulator exercises, which includes ocean going and piloting, due regard should be taken to the many more modern approaches to this subject, both in methods of teaching and methods of plotting. It would be advisable for all radar simulator instructors to establish communication with the Inter-Governmental Maritime Consultative Organisation, who are concerned with the rapidly changing concepts of safety at sea which include radar operation and the many aspects of collision prevention systems. Support for Training 27. Continuing efforts are being made to induce shipping companies to participate in activities of the Radar Simulator Training Centre by arranging for their sea-going personnel to attend radar courses. It is suggested that monthly or quarterly bulletins, on a continuing basis, be sent by the Singapore Polytechnic to local shipping firms and to agents for foreign shipping companies in the region, containing information on the Centre's activities. This action should help them keep in mind their obligation to themselves and to their ships' officers in maintaining a training programme for the safety of life at sea. - 6 - Assessment of Project Activities 28. Up to the time of the radar simulator breakdown, which was rectified only on the last day of service of the ILO expert, it is considered that the project was effective and successful. 29. If action is taken along the lines of the recommendations outlined above, it is considered that the Head of the School of Nautical Studies and his staff will be able to ensure the continuing development of the Radar Simulator Training Centre - 7 - STATISTICS OF RADAR SIMULATOR COURSES (As of 31 October 1973) Date of commencement of 1st Course: Number of Simulator Courses conducted Number of Preparatory Courses conducted Total trained and.certificates issued Classification of Trainees by Jobs Ships' Captains and Officers Pilots Shore Officers (Lecturers and Port Captains) Classification of Trainees by Nationality Singaporean Indian Filipino American (US) Malaysian British New Zealander Indonesian Classification of Trainees by Competency Certificates Foreign Going Officers Home Trade Officers Singapore Shipmasters/Officers Trainees EH X f l_ LLL "S. •s. . . i — J — t ) i ! 03 g i 1 I ! ...i i ft U 5 Pi O o o CO I s o E I.._. X CO ^ N H Pi o CO. H 03 S5 p w P 8 .3 o J3 i I 5 .g s. 03 O 1 CO CM tI 00 in co 00 en CM eo • ^ m en o CO CM CI t-l rH I CM eg ci T~l I o CM r-l I CM <N X ^s.^» fa ft o .... 2 I ^N. N oo a i a o A I a 03 I M $ 3 S m m Q> -2P i i en 1 - a. 0) £ • 8 • • ^ "S. ^ "X ^ . ^N. - ^s •^ N v, "^ N Sea Goin bo *N ^s 1 ^<u Mas *-> ^» rft ft O ^» ^ +J o, ^ '"S. ^ v ^ \ "S. \ ^. •X ^ N ^ ^ •V. *N PH +•> I u i a i 1 •^4 ^s. I D N +y *-• . 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CO D .a a • p * fe d o 'a a >> rt F—4 ^ i rt Ind • i—1 ^* ^» ^fc ^, -N ^» S ^N i bD C •*M -^ ^ > ^ N .^ «> O 55 m to r~ on 00 00 00 00 O) 00 © « rH CT> eg CO en « 3 in (O t- 00 « en en en en Ci O O T-l ate CO Q i <0 m <N = N e> iH O •^ in to t - 0 0 OS o o o a o o o CM CO O CO CO t1 1 co oCO i CO eg tH »H rH N CO rH i - t S Z iH CO t> r^ © co = z £ e z i OS 1 Z ' a o u -> t- •s V, PH r-i • ^ ^ ffi - N - N \ \ ^ \ ^ v 6 t-1 CM r-l o T r-i I-t bo ^ *5 &H <D +-> in o rH 1 «u o rt eo ft O -4-> o *-H £ o V,H •^ CO Lee -w c- +-> co N I-I ^ 2 03 r-l & e •** a 1ft • FM PH a o •2 rH 5 >» Mai eS CN .3 Ind 10 eg be a CO £ S Tf< 3 ^ ^ lO r-l CO 3 EiH ^ v 00 = iH = r o r-l 1 r-l CO z r-l O (M r-l <N CM CN = - = rH n = 1 a rH r H 1H CO Date I OS i CM 2 < 6 H 13 APPENDIX I I I COURSE OUTLINE FOR RADAR SIMULATOR TRAINING FIRST DAY (Monday) 0845 Assembly Radar Simulator Room (9/102) 0850 Registration Issuance of course material and general teacher/student introduction 0900 1st Period (1) A. B. C. D. E. 1000 Tea 1020 2nd Period (2) A. B. C. D. E. 1200 Lunch 1300 3rd Period (3) A. B. C. D. 1430 Tea 14 50 4th Period Dismissal (4) Introduction to radar History of radar Radar and collision prevention Principles of radar Basic radar theory Question and answer period Interpretation of radar Radar and collision avoidance Effect of weather on radar Target characteristics False echoes - multiple reflections Radar aids to navigation Operation of radar equipment Primary radar controls Operating procedures Maintenance and safety precautions Demonstration of radar operation on laboratory equipment International Rules of the Road A. Review of the nautical International Rules of the Road as applied to radar navigation B. C. Annex to the Rules Avoiding collision in restricted visibility - 14 - SECOND DAY ( Tuesday) 0900 1st Period (1) • A. 1000 Tea 1020 2nd Period Logarithmic time, speed and distance scales C. Time, speed and distance problems (2) D. Lunch 1300 3rd Period (3) A. B. 1430 Tea. 14 50 4th Period (4) A. B. C. 1600 Dismissal Manoeuvering Board method B. A. B. C. 1200 Fundamentals of radar plotting Fundamentals of radar plotting (cont.) Radar plotting symbols The relative motion plot Manoeuvering Board procedure (speed vector diagram) Manoeuvering Board problems Fundamentals of radar plotting (cont.) Manoeuvering Board problems (cont.) Teacher/student analysis of work Rapid radar plotting • Radar plotting sheet Distance triangle method Distance triangle plotting problems -15 - THIRD DAY (Wednesday) 0900 1st Period 1000 Tea 1020 2nd Period (1) A. Demonstration of rapid radar plotting on radar display units B. Student participation (2) A. 1200 Lunch 1300 3rd Period Tea 14 50 4th Period (4) A. B. C. 1600 Dismissal Radar laboratory Student operation and plotting (cont.) (3) Radar laboratory A. B. 1430 Radar laboratory Demonstration of true motion Student participation in operation and plotting Direct/reflection plotting Tools and equipment Demonstration of reflection plotting Student participation in plotting on reflection plotter - -16 - FOURTH DAY (Thursday) 0900 1st Period 1000 Tea 1020 2nd Period (1) A. Classroom discussion on information contained in notes B. C. Radar laboratory - demonstration of loss of speed in turn Maximum rate of turn D. Rudder delay (2) A. 1200 Lunch 1300 3rd Period (3) A. B. 1430 Tea 1450 4th Period (4) A. B. 1600 Dismissal Emergency shiphandling Emergency shiphandling (cont.) Radar laboratory - multiple target problems Piloting Coastline generator - piloting demonstration Shiphandling in restricted areas and use of associated nautical charts Piloting (cont.) Student participation in shiphandling in pilotage waters Student/teacher evaluation of exercise - 17 - FIFTH DAY (Friday) 0900 1st Period 1000 Tea 1020 2nd Period (1) Classroom review of previous week's work A. B. C. D. Radar theory Operation Collision prevention Nautical International Rules of the Road as applied to radar navigation (2) Classroom review of previous week's work (cont.) A. B. C. 1200 Lunch 1300 3rd Period (3) A. B. 1430 Tea 1450 4th Period 1600 Dismissal (4) Interpretation of radar Radar aids to navigation Radar plotting methods Classroom review of previous week's work (cont.) Emergency shiphandling Piloting Classroom student/teacher discussion and total evaluation of exercises
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