SUSTAINABLE WINERY BUILDINGS AG EXPO PASO ROBLES 2007 • DURABILITY • EARTHQUAKE RESISTANT • FIRE RESISTANT • LONG LIFE, LOW MAINTENANCE SMS WINERY CONSTRUCTION BY R.GARY BLACK PRESIDENT, INTEGRATED STRUCTURES INC. PROFESSOR of ARCHITECTURE UNIVERSITY OF CALIFORNIA, BERKELEY •ENERGY • OPERATION ENERGY • INITIAL EMBODIED ENERGY • RECURING EMBODIED ENERGY ) MOMENT OF INERTIA - (I) Basic Engineering Theory Moment of Inertia Buckling Shear Walls Frames BUCKLING EARTHQUAKE RESISTANCE (SHEAR WALLS) 1 EARTHQUAKE RESISTANCE (FRAMES) MOMENT OF INERTIA for 6” SOLID AND DOUBLE 3” 3” WALL SMS WALL SECTION Wall height 20 feet 30 feet 40 feet GEOMETRY OF STRAW BALE Load 77,000 lb/ft 69,000 lb/ft 58,000 lb/ft EXPERIMENTAL TESTING 2 FINITE ELEMENT COMPUTER MODELING LENGTH=40’ LENGTH=40’, HEIGHT=13’ HEIGHT=13’; DELTA=.31” EXPERIMENTAL TESTING FIRE RESISTANCE DURABILITY DURABILITY Initial Embodied Energy Recurring Embodied Energy The Pantheon has been in continuous use for nearly 2000 years Comparison of Initial to Recurring Embodied Energy for Wood Structure Building Over a 100-Year Lifespan [Cole and Kernan, 1996]. 3 OPERATING ENERGY Break down of energy consumption in buildings Buildings consume 48% of the total energy consumed in the United States. Buildings consume 75% of all the electricity produced in the US. Cars and trucks consume 16% of total energy Breakdown of Residential End Use Energy [Source: Office of Energy Efficiency, Natural Resources Canada.] Breakdown of Commercial End Use Energy Source: Office of Energy Efficiency, Natural Resources Canada.] Integrated Structures, Inc. Selected Projects SAINT ANDREW CHRISTIAN CHURCH SAINT ANDREW CHRISTIAN CHURCH 4 WINE COUNTRY ESTATE, SONOMA, CA WINE COUNTRY ESTATE, SONOMA WINE COUNTRY ESTATE NIGHT COOLING SCREEN WINE COUNTRY ESTATE MODULAR LARGE SCALE PRODUCTION FACILITY 5 COMPUTER MODELING –ENERGY PERFORMANCE Summary of Energy Usage and payback period for SMS vs Tilt-up1 The table compares energy usage and cost savings for a 10,000 sq ft winery MODULAR LARGE SCALE PRODUCTION FACILITY 6” Concrete 80 F tilt-up 55 F 336,002 $ 70,000 $10,500 622,100 $129,604 $29,161 SMS 0 $ 0 $ Night $ 27,936 $ 6,286 cool 134,094 80 F 55 F Payback time2 SMS @ 80 F versus tilt-up = SMS @ 55 F versus tilt-up = 2 Cost of energy use per six months Cool Btu/hr 1 Integrated Structures, Inc. Boutique winery, livelive-work kits A/c equip. installed Construction Temp 4.4 yrs 0.5 yrs Energy Analysis prepared by Axiom Mechanical Engineers using Bakersfield weather data Based on the energy savings and the additional cost of SMS over Tilt-up Boutique Wineries UBC, ICBO Compliance Insurable FinanceFinance-able Economical Boutique Wineries Boutique Winery Variation One 6 AMADOR CELLARS WINERY AMADOR CELLARS WINERY AMADOR CELLARS WINERY AMADOR CELLARS WINERY AMADOR CELLARS WINERY AMADOR CELLARS WINERY 7 Live Work Winery, Model One Live Work Winery, Model One 1st Floor Live Work Winery, Model One 2nd Floor Live Work Winery, Model Two Live Work Winery, Model Two Live Work Winery, Model Two 8 Boutique Winery and Live Work Kits Services and Costs SERVICES Site visit, prepare site plan, obtain building permit Financing (secured by land and permits) Customization (by hour) COSTS Design and Engineering fees (RANCHO ARROYO GRANDE WINERY), 60,000 SF, 100,000 CASE PRODUCTION ENERGY PRODUCED ON SITE EXCEEDS DEMAND BY 20% PERFORMANCE ENGINEERED $30,000.00 – Half of industry standard fees Construction costs GALATEA WINERY $140$140-$250/sq ft FIRE RESISTANT WASTE WATER PURIFIED ON SITE LOW LIFE CYCLE COST SHORING AND FOUNDATIONS SHOTCRETE TEST PANEL RANCHO ARROYO GRANDE WINERY – section through building E 9 BLENDING TANK ROOM MAIN PROMENADE 10
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