View Online PAPER www.rsc.org/pccp | Physical Chemistry Chemical Physics Core shell structure for solid gas synthesis of LiBD4 O. Friedrichs,a J. W. Kim,bc A. Remhof,a D. Wallacher,d A. Hoser,d Y. W. Cho,c K. H. Ohb and A. Züttela Downloaded by Seoul National University on 10 January 2011 Published on 17 March 2010 on http://pubs.rsc.org | doi:10.1039/B927068J Received 22nd December 2009, Accepted 12th February 2010 First published as an Advance Article on the web 17th March 2010 DOI: 10.1039/b927068j The formation of LiBD4 by the reaction of LiD in a diborane/hydrogen atmosphere was analysed by in situ neutron diffraction and subsequent microstructural and chemical analysis of the final product. The neutron diffraction shows that nucleation of LiBD4 already starts at temperatures of 100 1C, i.e. in its low temperature phase (orthorhombic structure). However, even at higher temperatures the reaction is incomplete. We observe a yield of approximately 50% at a temperature of 185 1C. A core shell structure of the grains, in which LiBD4 forms a passivation layer on the surface of the LiD grains, was found in the subsequent microstructural (electron microscopy) and chemical (electron energy loss spectrometry) analysis. Introduction In 2003, borohydrides (M[BH4]x) were proposed as new hydrogen storage materials.1 Among borohydrides LiBH4 has one of the highest gravimetric and volumetric hydrogen densities, which exceeds even the ones of gasoline. However, the hydrogen absorption and desorption mechanism is not yet understood in detail, and high pressures and temperatures are required for its formation. Already in 1953, Hermann I. Schlesinger and Nobel laureate Herbert C. Brown discovered the important role of diborane in the formation of borohydrides,2 when they published their study of the synthesis routes for borohydrides. The synthesis was based on chemical reactions of diborane with metal hydrides in a solvent (e.g., diethyl ether). The role of the solvent was to bring the diborane into contact with the hydride and more importantly, to dissolve the product, borohydride formed at the surface of the binary hydride. Schlesinger et al. claimed that the solvent was mandatory for the preparation. In our recent investigations we showed, in contradiction to what was claimed by Schlesinger et al., the synthesis of LiBH4 by a solvent free method.3 By heating LiH in a diborane/ hydrogen atmosphere we were able to synthesize LiBH4 at 150 1C. However, the yield was limited to about 50% and similar experiments to synthesize other borohydrides as Mg(BH4)2 and Ca(BH4)2 by this method were not successful. Only by milling the corresponding metal hydrides in a diborane/hydrogen atmosphere,4 we succeeded to synthesize LiBH4, Ca(BH4)2 and Mg(BH4)2 in an almost pure and solvent-free method. In the present work the results of the investigation of the reaction of LiD with diborane by in-situ neutron diffraction are presented. The origin of the incomplete reaction was analysed by microstructural and chemical characterization of the resulting product. Experimental The synthesis of LiBD4 from LiD and B2D6 was carried out in a custom made, cylindrical Inconel container (id 10 mm, length 50 mm), developed and constructed by the DEGAS laboratory of the Helmholtz Centre for Materials and Energy (HZB) in Berlin, Germany. A schematic sketch is presented in Fig. 1. The container consists of two identical compartments, the lower one filled with LiD (Sigma-Aldrich), the upper one with a ball milled mixture of Li11BD4 (Katchem) and ZnCl2 (Sigma-Aldrich) in a stoichiometric ratio of 5:2 as diborane source.4 Milling results in the formation of LiZn2(BD4)5,5 which is known to emit diborane and hydrogen when heated above 85 1C according to the following reaction: LiZn2(BD4)5 - 2Zn + 2LiD + 5B2D6 + 4D2 (1) a Empa, Materials Science & Technology, Department of Environment, Energy and Mobility, Div. Hydrogen and Energy, CH-8600 Dübendorf, Switzerland. E-mail: [email protected]; Fax: +41-44 823 4153; Tel: +41-44 823 4022 b Departement of Materials Science and Engineering, Seoul National University, Seoul 151-742, Republic of Korea c Materials Science and Technology Research Division, Korea Institute of Science and Technology, Seoul 136-791, Republic of Korea d Helmholtz Centre Berlin for Materials and Energy GmbH, Glienicker Strasse 100, 14109 Berlin, Germany 4600 | Phys. Chem. Chem. Phys., 2010, 12, 4600–4603 Fig. 1 Schematic sketch of the custom made Inconel sample container. The lower compartment is filled with LiD, the upper one with a milled mixture of Li11BD4 and ZnCl2 forming LiZn2(BD4)5 as borane source. This journal is c the Owner Societies 2010 Downloaded by Seoul National University on 10 January 2011 Published on 17 March 2010 on http://pubs.rsc.org | doi:10.1039/B927068J View Online The two parts of the container were separated by a sinter filter (mesh size: 0.5 mm), suppressing intermixing of the powders but enabling gas exchange. The quantities of LiD and milled Li11BD4 and ZnCl2 were selected to ensure a large excess of emitted diborane during the reaction. The sample container was filled and sealed in a glove box under inert helium atmosphere. To control the temperature, the sample container was placed into a high-temperature furnace (HTF) which was finally mounted on the sample stage of the focusing diffractometer E6 of the HZB. The diffractometer is equipped with a horizontally and vertically bent monochromator consisting of 105 pyrolytic graphite crystals (20 20 2 mm) mounted on a 15 7 matrix. The wavelength of 2.445 Å was chosen to maximize the neutron flux at the sample position (5 106 neutrons cm–2 s–1). During the experiment, the sample was heated from rt to 185 1C and the diffraction pattern of the LiD containing part of the container was recorded consecutively. The microstructure of the sample was investigated by secondary electron imaging, induced by ion or electron irradiation using a double (ion and electron) beam focussed ion beam (FIB, FEI, Nova 200). For the chemical composition analysis of the sample, transmission electron microscopy-electron energy loss spectroscopy (TEM-EELS) is introduced to detect the light elements (i.e. Li and B). A cross-sectional TEM sample was obtained from the specific interest region of the final product by FIB equipped with a manipulating probe (100.7t, Omniprobe). A TEM sample preparation process using FIB and air-lock loading chamber without air-exposure are described in the previous report.7 Using this technique, TEM sample which has a final thickness of E50 nm and a large observation area (10 5 mm2) was obtained. The prepared TEM sample was loaded into a 200 keV TEM (FEI, Tecnai F20) using a portable glove-bag under Ar atmosphere (99.999%). Results and discussion In an in-situ neutron powder diffraction experiment LiD is heated stepwise from room temperature to 185 1C in diborane/ hydrogen atmosphere, while monitoring the diffraction pattern. Fig. 2 shows the neutron diffraction pattern measured at different temperatures. Heating the cell to 85 1C leads to the decomposition of LiZn2(BD4)5 and to the formation of the diborane/hydrogen atmosphere. At this stage of the experiment, the diffraction pattern of the lower part of the sample container remains unchanged. The intensities of the LiD reflections6,7 as well as the background stay constant, no new reflections appear. Then we heated the sample container to 100 1C. Already at this temperature, the diborane released from the source reacts with LiD to form LiBD4 according to the following reaction: LiD + 1/2B2D6 - LiBD4 c the Owner Societies 2010 transition, i.e. to the formation of the high temperature phase of LiBD4.9,10 The reaction proceeds until about 50% of the LiD has reacted. Then the reaction stops and further heating for several hours at the final temperatures of 185 1C has no more influence on the sample. This is in agreement to our former studies, where we observed that only about 50% of LiH is converted to LiBH4 while exposing to diborane at a temperature of 150 1C.3 In order to analyse the origin of the incomplete transformation a microstructural study of the final product is carried out using dual beam FIB. Fig. 3 shows secondary electron images of the final product which are induced by ion beam irradiation with an acceleration voltage of 30 keV at a working distance of 19.5 mm. The corresponding cross-sectional view of Fig. 3a is prepared by FIB milling treatment using Ga+ ion beam11 and displayed in Fig. 3b. The LiBD4 particle shows a glazed, smooth morphology on the outside with a size range of 30 to 100 mm. In the crosssectional view, a core shell structure with a shell thickness of about 3 mm is clearly observed. In order to analyse the chemical compositions of the final product using TEM-EELS, a uniformly thin TEM sample is prepared by an FIB milling process. Fig. 4a and Fig. 4b show an intermediate stage of the sample preparation, and a (2) The corresponding Bragg reflections of the low temperature phase of LiBH48 can be clearly identified in the diffraction pattern. Heating to higher temperatures leads to a phase This journal is Fig. 2 Selected diffraction pattern from the reaction of LiD and B2D6 observed by in situ neutron diffraction. The sample is heated from rt to 185 1C and the assigned phases correspond to LiBD4 high temperature phase9,10 (), LiBD4 low temperature phase8 (|), LiD6,7 (J) and Al (+) from the sample holder. Fig. 3 Secondary electron images (induced by 30 keV ion beam) of LiD after reaction with diborane showing a grain (a) with its corresponding cross sectional view (b) of a core shell structure. Phys. Chem. Chem. Phys., 2010, 12, 4600–4603 | 4601 Downloaded by Seoul National University on 10 January 2011 Published on 17 March 2010 on http://pubs.rsc.org | doi:10.1039/B927068J View Online Fig. 4 SEM secondary electron images and TEM-EELS spectra of LiD after reaction with diborane. Section (a) shows the sample preparation using FIB resulting in (b) a uniformly thin sample. Additionally the figure displays the TEM-EELS spectra of the K absorption edge of (c) Li and (d) B for two different areas corresponding to LiBD4 and LiD. prepared final TEM sample, respectively. Both secondary electron images induced by electron beam are obtained with an acceleration voltage of 5 keV. In Fig. 4b, two different contrast regions are clearly observed, which implies that the two regions have different chemical compositions apart from the platinum (Pt) protective layer on top. The sample is transferred from FIB to TEM and the chemical compositions are analysed by TEM-EELS with 200 keV operating voltage. The spectra from Li (K edge at 51 eV) and B (K edge at 188 eV) absorption are displayed in Fig. 4c and Fig. 4d, respectively. The outer region of the particle showing the darker contrast shows signals originating from Li and B, while the inner region contains Li but no B. This is explained by the formation of LiBD4 on the surface of LiD forming a core shell structure observed by the ion beam analysis displayed in Fig. 3. Fig. 5 shows a schematic illustration of the core shell formation during the synthesis of LiBD4. LiD reacts on the surface with diborane and forms LiBD4. A surface layer of LiBD4 is formed and grows to a certain thickness. Then the reaction stops and leaves a core shell structure with LiD in the interior and LiBD4 on the outside. For the formation of LiBD4 either boron in the form of a B–H species has to diffuse to the interior passing the already formed layer of LiBD4 or Li has to diffuse to the exterior. Thereby the overall charge neutrality of the reaction has to be conserved. We explain the reason for the incomplete formation by a limited diffusion of either species with the increasing thickness of the LiBD4 layer. Fig. 5 illustrates one possible reaction mechanism in which BH4 ions are diffusing into the interior while D ions are diffusing to the exterior. In this mechanism the reaction is limited by the diffusion of BH4 and D species through the LiBH4 layer. A mechanism based on Li diffusion is favored by the high mobility of Li even at low temperatures.12 With less mobile elements such as Mg and Ca no formation of 4602 | Phys. Chem. Chem. Phys., 2010, 12, 4600–4603 Fig. 5 Schematic presentation of the core shell formation on LiD due to surface reaction with diborane. The figure illustrates one possible reaction mechanism, which is based on diffusion of BH4 and D ions. the corresponding borohydride could be observed under similar experimental conditions. Conclusions LiBD4 forms at the surface of LiD in a diborane/hydrogen atmosphere. The reaction already starts in the temperature range of the orthorhombic phase of LiBD4 and stops after about 50% of LiD is consumed for the formation of LiBD4. A core-shell structure of lithium hydride surrounded by lithium borohydride is observed. The reaction stops most probably due to diffusion problems of either B–H species into the grain or Li towards the exterior. The results are in agreement with the passivation layer proposed by Schlesinger et al., who synthesized different borohydrides in solvents in order to prevent the formation of the passivation layer. It also explains the new method to synthesize borohydrides by milling metal hydrides in diborane atmosphere.4 By the milling procedure the passivation layer is broken and further reaction is enabled as we presented on the solvent free synthesis of LiBH4, Ca(BH4)2 and Mg(BH4)2. Acknowledgements Financial support from the 6th Framework Program of the European Commission (NESSHY Contract No.: 518271), the Swiss National Science Foundation (SNF-Project 200021119972/1), the Swiss Federal Office of Energy and the integrated project of ICC-IMR is gratefully acknowledged. 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