International Journal of Hydrogen Energy 32 (2007) 3370 – 3375 www.elsevier.com/locate/ijhydene Hydrogen release from a mixture of NaBH4 and Mg(OH)2 Vadym Drozd ∗ , Surendra Saxena, Subrahmanyam V. Garimella, Andriy Durygin Center for the Study of Matter at Extreme Conditions, College of Engineering, Florida International University, VH-140, University Park, Miami, FL 33199, USA Received 4 January 2007; received in revised form 13 February 2007; accepted 13 February 2007 Available online 18 April 2007 Abstract Hydrogen generating reaction between sodium borohydride, NaBH4 , and magnesium hydroxide, Mg(OH)2 (brucite), was studied. Reaction rate was found to depend on the degree of reactants homogenization and/or their particle size. Kinetic of the reaction was studied in isothermal approach in the temperature range of 240–360 ◦ C. It is shown that the reaction obeys 2D diffusion mechanism and its activation energy is 155.9 kJ/mol. Powder XRD analysis and Raman spectroscopy reveal that mechanically activated mixture of NaBH4 and Mg(OH)2 reacts yielding MgO as the only crystalline phase in the temperature range of 240–318 ◦ C. At higher temperatures a new crystalline tetragonal phase of as yet undetermined composition is developed. 䉷 2007 International Association for Hydrogen Energy. Published by Elsevier Ltd. All rights reserved. Keywords: Hydrogen generation; Hydride/hydroxide reaction 1. Introduction Sodium borohydride, NaBH4 has high hydrogen content of 13 wt.% and is considered as a prospective material for hydrogen storage. It is stable compared to other chemical hydrides and easy to handle. Some applications of NaBH4 in the hydrogen storage and generation systems are summarized in Table 1. NaBH4 is a thermally stable, white crystalline solid that melts at 505 ◦ C and decomposes at about 565 ◦ C [1,11]. Its standard enthalpy of formation is −191.836 kJ/mol [12]. Thus, thermal decomposition of NaBH4 is irreversible and occurs in the temperature range which is beyond the practical applications for the hydrogen storage systems. Several attempts were made to destabilize NaBH4 by reacting it with light elements or with other hydrides [4,5]. However, a considerable destabilization effect was not achieved. To utilize high hydrogen capacity of NaBH4 , its hydrolysis reaction so far is the most attractive approach [6]. Aqueous alkaline NaBH4 solutions are non-toxic, non-flammable, stable and high volumetric and gravimetric energy-dense. They can ∗ Corresponding author. Tel.: +1 305 348 3445; fax: +1 305 348 3070. E-mail address: drozdv@fiu.edu (V. Drozd). be used for feeding hydrogen fuel cells [13] or direct borohydride fuel cells [14,15]. The hydrolysis rate is a function of temperature and pH [6]. It can also be effectively catalyzed by small quantities of certain metal salts [16,17], Co2 B [18], noble metals like Ru [19], as well as metals coated on metal oxides [20]. Recycling of borates to NaBH4 can be achieved in a number of ways. Several examples are given below as equations of the chemical reactions [10,21,22]: 8NaH + 3H3 BO3 + 3CO2 → 2NaBH4 + 3Na2 CO3 + 6H2 O. NaBO2 + 2MgH2 → NaBH4 + 2MgO. Na2 B4 O7 + 16Na + 7SiO2 + 8H2 → 4NaBH4 + 7Na2 SiO3 (300.500 ◦ C, 3.5 atm). Possibility of using methane or coke for NaBO2 reduction into NaBH4 is suggested by Kojima et al. [21]. Several groups explore also single step electrolytic conversion of borates into borohydrides, e.g. [23]. In this paper we report the approach to hydrogen generation using NaBH4 utilizing the exothermic reaction: NaBH4 + 2Mg(OH)2 → NaBO2 + 2MgO + 4H2 , H300 K = −135.9 kJ/rxn. 0360-3199/$ - see front matter 䉷 2007 International Association for Hydrogen Energy. Published by Elsevier Ltd. All rights reserved. doi:10.1016/j.ijhydene.2007.02.007 V. Drozd et al. / International Journal of Hydrogen Energy 32 (2007) 3370 – 3375 3371 Table 1 Application of NaBH4 in the hydrogen generation and storage systems System Hydrogen content (wt.%) Conditions Ref. Thermal decomposition NaBH4 → Na + B + 2H2 10.6 400 ◦ C (vacuum); 565 ◦ C (1 atm), irreversible [1,2] NaBH4 → Na + B + 3/2H2 NaBH4 + Al → 2NaH + AIB2 + 3H2 8 5.8 NaBH4 (20 wt.%) + MgH2 → Mg1-x Nax +B (MgB2 ) + H2 Hydrolysis (solution) NaBH4 + 2H2 O → NaBO2 + 4H2 Hydrolysis with a steam NaBH4 (s) + 2H2 O(g) → NaBO2(s) + 4H2(g) Alkoholysis NaBH4 + 2CH2 (OH)CH2 (OH) → Na[B(OCH2 CH2 O)2 ] + 4H2 Combustion-assisted hydrolysis Mg + H2 O → MgO + H2 NaBH4 + H2 O → NaBO2 + H2 Solid state reaction 4NaBH4 + (NH4 )2 SO4 → 2NaBO2 + 2BN +Na2 S + 12H2 7NaBH4 + 2(NH4 )2 Cr 2 O7 → 3NaBO2 +4BN + 2Na2 O + 2Cr 2 O3 + 22H2 188 ◦ C (1 bar H2 ); calculated 330–405 ◦ C [3] [4] [5] [6] < 10 Ambient, catalyst < 10 110 ◦ C, fourfold molar excess of H2 O 4.9 Fast reaction at room temperature without catalyst 7 Self-propagating reaction after ignition 6.7 650 ◦ C 5.9 240 ◦ C [7] [8] [9] 2. Experimental NaBH4 and Mg(OH)2 (brucite) were supplied by Alfa Aesar and Sigma with purity of 95% and 98%, respectively. Reagents were mixed together in a molar ratio NaBH4 :Mg(OH)2 = 1:2 either by mortar-and-pestle or ball milling method. Mixtures were pressed into pellets (12 mm diameter) under 200 MPa pressure. The usual amount of the mixture used for hydrogen generation experiments was about 0.4 g. All the sample handling and loading were conducted in an Ar-filled glovebox (TerraUniversal). One end sealed quartz loaded with a sample was put into a tubular furnace. Another end of the quartz tube was connected to the water filled graduated cylinder. After sample loading system was evacuated and flushed with Ar gas several times. Kinetics of hydrogen generation reaction was studied in isothermal approach by measuring the volume of hydrogen gas formed in a reaction. The hydrogen gas was collected in a water-filled graduated cylinder. Partial pressure of water vapor and water column height pressure were extracted from the total pressure to get hydrogen partial pressure in the cylinder. Finally, hydrogen volume formed in the reaction was corrected to standard conditions. X-ray powder diffraction was done using Bruker GADDS/D8 X-ray system with Apex Smart CCD Detector and direct-drive rotating anode. The MacSci rotating anode (Molybdenum) operates with a 50 kV generator and 20 mA current. X-ray beam size can vary from 50 to 300 m. The usual collection time is 1200 s. Raman spectroscopic measurements were conducted at room temperature by using Raman spectrometer in the back [10] scattering configuration. The 514 nm Ar + laser was operating at 50 mW. Raman spectra were collected with 10 min exposure time by using high throughput holographic imaging spectrograph with volume transmission grating, holographic notch filter and thermoelectrically cooled CCD detector with the resolution of 4 cm−1 . 3. Results and discussion Hydrogen generation curves at several temperatures from a mortar-and-pestle grinded mixture of NaBH4 and Mg(OH)2 are shown in Fig. 1a. Hydrogen evolution with considerable rate starts at temperature as high as 290 ◦ C. However, the hydrogen yield does not increase with further temperature rise. Condensation of water vapor was observed on a cold part of a reactor indicating that magnesium hydroxide decomposition to magnesium oxide and water occurs without reacting with sodium borohydride. According to [24] magnesium hydroxide thermal dehydration takes place at a temperature of 247 or 377 ◦ C in vacuum and air, respectively. X-ray diffraction was used to determine the structure of the remaining species after the reaction of NaBH4 and Mg(OH)2 (Fig. 2a). Unreacted NaBH4 , MgO and sodium metaborate, NaBO2 , were identified in the remaining mixture produced at 354 ◦ C. Minor amount of brucite present on the XRD pattern confirms the above-mentioned dehydration reaction of Mg(OH)2 . Hence, mortar-and-pestle milled mixture of NaBH4 and Mg(OH)2 can react with each other on the initial stage producing NaBO2 and hydrogen. With the growth of a product layer on the interface between reacting species the rate of a 3372 V. Drozd et al. / International Journal of Hydrogen Energy 32 (2007) 3370 – 3375 Fig. 1. Hydrogen generation isotherms from mortar-and-pestle (a) and ball milled for 30 min (b) mixtures of NaBH4 and Mg(OH)2 in 1:2 molar ratio. reaction decreases and brucite dehydration starts to predominate. Sodium borohydride reaction with water vapor also can take place if the insulating layer of the surface of NaBH4 is permeable to water molecules: Mg(OH)2 → MgO + H2 O, NaBH4 + 2H2 O → NaBO2 + 4H2 . Therefore we can suggest that the hydrogen formation in this system is due to surface reaction between large particles of sodium borohydride and brucite and, probably, due to reaction of H2 O molecules formed from brucite decomposition and NaBH4 . The suggested mechanism is supported by Aiello et al. [7] who studied solid–gas hydrolysis reactions of metal hydrides, including NaBH4 , with a steam for hydrogen generation. Fig. 2. XRD patterns evolution of mortar-and-pestle (a) and ball milled for 30 min (b) mixtures of NaBH4 and Mg(OH)2 in 1:2 molar ratio with temperature. Peak locations for NaBH4 , Mg(OH)2 , MgO and NaBH4 phases were obtained from JCPDS # 74-1891, 83-0114, 45-0946, 76-0750, respectively. A decrease of hydrogen yield was observed with increasing temperature above 110 ◦ C. Moreover, the reaction rate at all temperatures was found to depend strongly on the steam flow rate. It is suggested that high steam flow rates resulted in the formation of an insoluble layer on the surface of hydride preventing the steam from further reacting with the compound. Hydrogen generation curves from NaBH4 and Mg(OH)2 mixture prepared by ball milling of the reactants for 30 min are shown in Fig. 1b. Compared to the mortar-and-pestle milled mixture, the ball milled sample shows much improved kinetics. Maximum hydrogen yield, as it is evident from Fig. 1b, is a function of temperature. While at 240 ◦ C the reaction stops yielding only 25% of the hydrogen, 87% of the hydrogen is released at 258 ◦ C and this amount is growing with the temperature. Reaction finishes in less than 1 h at 318 ◦ C producing V. Drozd et al. / International Journal of Hydrogen Energy 32 (2007) 3370 – 3375 92% of hydrogen. As the reaction studied is exothermic, increasing reaction rate with temperature increases the amount of heat emitted per period of time accelerating the reaction. At a certain temperature point (ca. 330 ◦ C as determined by measuring the temperature profile) the reaction is self-accelerating and finishes in a short time of few minutes. The kinetics of the reaction was evaluated by using hydrogen yield as an extent of a reaction and fitting hydrogen generation curves with different solid state reaction mechanism equations. Sodium borohydride and magnesium hydroxide reaction obeys 2D solid state reaction model (g() = [(1 − ) ln(1 − )] + ) [25], implying that the reaction limiting stage is a diffusion of the reactants through a product layer. An Arrhenius plots of the hydrogen generation rates at different temperatures yield an activation energy for the reaction of NaBH4 and brucite of 155.9 kJ/mol. Mikheeva et al. [26] studied a reaction between NaBH4 and NaOH. Several thermal effects were detected on a heating curves of NaBH4 –NaOH mixtures at 230–270 ◦ C (endothermic effect), 320–350 ◦ C (exothermic effect) and additional exothermic effect at higher temperatures. Suggested stoichiometry of the reaction can be expressed as 3373 Raman spectroscopy proved to be a useful tool for the study of local atomic arrangement in borate glasses [31,32]. Phase evolution in the NaBH4 –Mg(OH)2 system with temperature studied by Raman spectroscopy is shown in Fig. 4. The Raman spectra of the samples heated in the temperature range of 240–318 ◦ C show common feature comprising two intense vibrations at 1068 and 1079 cm−1 . However, according to the 3NaOH + NaBH4 → Na2 O + NaBO2 + NaH + 3H2 . Differences in the phase composition of reacted motar-andpestle mixed reagents and ball milled system were found. According to the powder XRD study, ball milled mixture reacts yielding MgO and amorphous sodium borate phases at the temperatures below 286 ◦ C. Increasing temperature above 286 ◦ C leads to the formation of unidentified crystalline phase together with MgO. Examination of XRD patterns of the ball milled reactants reveals no reaction between them or borohydride decomposition during ball milling. Sodium borohydride has already been shown to demonstrate high structural stability under severe conditions of mechanical milling [27]. Thus, stoichiometric mixture of NaBH4 and Mg(OH)2 is stable at room temperature and in absence of moisture unless it is heated. However, even at highest temperature studied (360 ◦ C) the hydrogen yield was 93% suggesting that it might not be ruled out that NaBH4 and Mg(OH)2 might have reacted with each other in a small undetectable by XRD way because of highly energetic conditions of ball milling. Ball mixed mixture of sodium borohydride and brucite after heating in the temperature range of 258–318 ◦ C yield MgO as the only crystalline phase. Na2 O–B2 O3 system is known to form glassy phase in a wide range of compositions very easily. New peaks are developed on XRD patterns of the sample reacted at 360 ◦ C. They do not belong to any phase comprising sodium, boron, magnesium and oxygen according to JCPDS database. These additional reflections can be indexed in tetragonal syngony within a space group P4/nmm with lattice parameters a = 3.547(1) Å, c = 4.323(2) Å, V = 54.39(4) Å3 . Results of Le Beil’s fitting of two-phase XRD pattern are shown in Fig. 3. This experiment was repeated twice and was found to be reproducible. Further work is underway to the crystal structure of a new phase. Fig. 3. The full profile X-ray diffraction powder pattern of NaBH4 and Mg(OH)2 mixture after reaction at 360 ◦ C fitting using the Le Bail method [28] within GSAS [29,30]. The observed (×), simulated (solid line) and the difference profiles (observed – calculated) are shown. The bars below the profile indicate the positions of MgO reflections and new tetragonal phase. Unreacted brucite peak positions are shown by asterisk (*). Fig. 4. Raman spectra of NaBH4 and Mg(OH)2 reaction products at different temperatures. 3374 V. Drozd et al. / International Journal of Hydrogen Energy 32 (2007) 3370 – 3375 reaction rate increases almost twice with increasing ball milling time from 30 min to 1 h. Further increase of ball milling time to 120 min gives no gain in the reaction rate as it is shown in Fig. 5a. We have tested several potential catalysts for the reaction between sodium borohydrite and brucite (Fig. 5b). The addition of as much as 2 wt.% of cobalt metal and Co3 O4 to the starting mixture of reagents and ball milled with them for 60 min were found to have no effect on the reaction rate at 258 ◦ C. Some improvement in the hydrogen generation rate was found for the mixture containing 10 wt.% of amorphous SiO2 (AlfaAesar, 99.8%). It can act as a process control agent upon milling increasing the specific surface area of the reactants and improving the homogeneity of the mixture. In addition, it can enhance the diffusion of the ions through the interface between reagents if it reacted with the products of the reaction and formed a more permeable for the ions product layer. 4. Conclusions Reaction of sodium borohydride and magnesium hydroxide was studied. Reaction rate was found to depend on the degree of reactants homogenization and/or their particle size. However, the hydrogen weight content of such a system (5.2 wt.%) is reduced compared with that one based on the water solution of sodium borohydride. It might be promising for hydrogen generation if the operating temperature can be lowered to usable range. Acknowledgments The authors’ work is supported through a grant from National Science Foundation (DMR-0231291) and a grant from Air Force (212600548). References Fig. 5. (a) Reactants particle size and (b) catalyst effects on the hydrogen generation rate studied at 258 ◦ C. XRD analysis these samples contain unreacted NaBH4 , vibrations of sodium borohydride do not appear on the Raman spectra indicating that only the surface layer of the sample is probed by the Raman spectrometer. The only borate species that may show vibration bands in this range of the wave numbers according to [33,34] are diborates. Spectrum of sodium borohydride and brucite mixture after reaction at 360 ◦ C is completely different from others. Its characteristic feature is band at 992 cm−1 . This is indicative of an essential atomic rearrangement in the products of NaBH4 and Mg(OH)2 reaction at 360 ◦ C that agrees with results of XRD measurements. It was also found that the solid state reaction rate depends strongly on the particle size of the reactants. Ball milling of the starting materials for 2 h can reduce average grain size three times in comparison with the initial compounds, as it is estimated from XRD peaks broadening by Scherer’s formula. 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