Synthesis and Characterization of a New Titanium Alkoxide Used in Anticorrosive Protection FLORENTINA MANDEA1, IOANA JITARU2, OVIDIU OPREA2, LAURA ALEXANDRESCU2 SC Anticorosiv SA, 57 Th. Pallady Blv., 032258, Bucharest, Romania 2 Politehnica University of Bucharest, Faculty of Applied Chemistry and Science of Materials, 1 Polizu Str., 011061, Bucharest, Romania 1 This paper deals with synthesis and comprehensive characterization of a new titanium alkoxide obtained in Ti(IV)-isopropyl alcohol-pinacol system. The formulation as [Ti5(pin)5(OiPr)10] cluster was based on elemental analysis, FT-IR spectra, mass spectrometry and thermal analysis.The use of titanium alkoxide in anticorrosion coating paints is also tested. The coating characteristics were evaluated from chemical resistance tests as well as salt spray tests. Coatings morphology was analyzed by atomic force microscopy. Keywords: titanium alkoxide, metal-complex cluster, mass spectrometry, corrosion protection Incorporation of corrosion inhibitors into coatings films can improve their protective ability, suppressing the corrosion process in the defects. Phosphates, vanadates, borates, titanium, cerium and molybdenum compounds were found to have inhibiting action on the corrosion processes [1-3]. Titanium alkoxides are important ingredients for application in organic coating industry. They have a very high reactivity determined by the different polarizability of the metal and organic groups. Titanium alkoxides are crosslinking agents which control paints and dyes viscosity [4]. They are used in the hardening of polybutadiene resins hardening during zinc plate coating in food industry and in the obtaining of butadiene-styrene copolymer based flexible dye. Titanium alkoxides also increase the corrosion resistance of polystyrene dyes on metallic surface and polypropylene dyes used for metallic wires insulation [5-9]. Titanium alkoxides are also used for the crosslinking of polysiloxanes and the preparation of dyes with high adherence, waterproof, heat and abrasion resistance. The use of titanium alkoxides increases flexibility, elasticity, chemical agents, electrical and mechanical resistance as well as thermal stability of air-drying dyes based on polyvinyl alcohol [10-15]. The gelation capacity of titanium alkoxides can explain the adherence at the surfaces of paints, dyes, inks and of other materials [16]. Experimental part Synthesis of [Ti5(pin)5 (OiPr)10] alkoxide The synthesis has been carried out in different experimentally conditions by variation of some parameters like: - nature of Ti(IV) salt (TiCl4 or Ti(OiPr)4) - (Ti(IV): pinH2 molar ratio - temperature, atmosphere and time of reaction. A reproducible, pure Ti alkoxide with the formula [Ti5(pin)5(OiPr)10] has been obtained in argon atmosphere by mixing isopropyl alcohol (HOiPr) solutions of titanium (IV) isopropoxide (Ti(O i Pr) 4) and 2,3 dimethyl-2,3butanediol or pinacol (pinH2) in Ti(IV): pinH2 = 1:1 molar ratio at room temperature. After 30 min of magnetical stirring, a white precipitate appeared which have been filtered out, washed with ether and stored under inert atmosphere. Anal. Found: Ti% 16.25; C% 47.8; O% 48.7. Calc. Ti% 17.14; C% 48.2.; O% 49.5 Synthesis of protective coating based on titanium alkoxide Samples of galvanized steel 10 x 15 x 1.3 from System Invest, Arad have been used. 98 g of additivated ortoftalic resin was mixed with 2 g of titanium alkoxide by magnetic stirring at 800-1000 rot/min. When the mixture became homogenous 2 g of methyl ethyl ketone peroxide was added. This composition was deposited by pulverization on the galvanized steel surface, drying for 48 h at 230C and analyzed using atomic force microscopy (AFM). FT-IR spectra have been recorded with a Perkin-Elmer spectrophotometer using KBr pellets as reference in the 4000-400 cm-1 range. X-ray diffraction pattern have been registered on a Bruker-AXS type D8 ADVANCE difractometer. Mass spectra have been recorded on GCQ THERMOELECTRON apparatus AFM data CP II Scanning Probe Microscope, Transmission Electron Microscope, Veeco Instruments – Germany 2005, with resolution of 0.1 nm XY and 0.007 nm Z, 3D visualization; samples have been analyzed in 0 -20 mm section. Corrosion studies have been performed in a saline mist room Angelantoni Industrie SpA, DCTC-F00231 model, Italy. All chemicals have been used as received without further purification. Results and discussions Characterization of [Ti5(pin)5 (OiPr)10] alkoxide The FT-IR spectra of titanium(IV) isopropoxide, pinacol and [Ti5(pin)5(OiPr)10] alkoxide have been recorded to confirm our suppositions regarding the coordination mode of the ligands, the experimental data being assigned according to the literature (fig. 1). The FT-IR spectrum of the synthesized alkoxide showed characteristic bands positions and intensities which can be assigned both to pinacol and isopropyl alcohol. In table 1 the main characteristic bands and their assignment are presented. All characteristic Ti-O, Ti-O-Ti, Ti-O-C bonding bands are present in the infrared spectrum of the synthesized compound like in the case of other alkoxides. The absence of ν(OH) frequency in the spectrum of the * Tel.: (40) 0214023968 572 http/www.revistadechimie.ro REV. CHIM. (Bucureºti) ♦ 60♦ Nr. 6 ♦ 2009 Fig. 2. Thermodifferential analysis of [Ti5(pin)5(OiPr)10] alkoxide Fig. 1. FT-IR spectra of: a. titanium(IV) isopropoxide; b. synthesized [Ti5(pin)5(OiPr)10] alkoxide; c. pinacol in the 4000-400 cm-1 range calculated one for [Ti5(pin)5(O iPr)10] cluster proposed formula is 28.3%. The formation of TiO2 after 400- 4500C occurred and its identification was made by X-ray diffractometry (fig. 3). Table 1 THE MAIN INFRARED CHARACTERISTIC BANDS AND THEIR ASSIGNMENT synthesized alkoxide is a proof of the deprotonation of the OH group on pinacol binding with the metal. The thermal behavior of the synthesized [Ti5(pin)5(OiPr)10] alkoxide has been also studied using thermodifferential analysis.(fig. 2). The oxidative decomposition of the synthesized alkoxide begins around 1200C and ends at 450-5000C with three peaks in the DTA curve: the first and the second endothermic and the third exothermic. The first two endothermic peaks at 150 and 2300C respectively can be correlated to the partial loss of pinacol or isopropyl alcohol and the third exothermic peak at 3800C can be assigned to the total burning of organic molecules. The total experimentally mass loss is 27.5% and the REV. CHIM. (Bucureºti) ♦ 60♦ Nr. 6 ♦ 2009 Fig. 3. X-ray diffractogram of the final product obtained by [Ti5(pin)5(OiPr)10] cluster calcination for 1 h at 5000C. 573 The mass spectrum of the synthesized [Ti5(pin)5(OiPr)10] alkoxide has been recorded (fig. 4) and the molecular peak MH+ is present at 1409 m/z. Fig. 5. Proposed structure for [Ti5(pin)5(OiPr)10] cluster Fig. 4. Mass spectrum of [Ti5(pin)5(OiPr)10] cluster in isopropyl alcohol/toluene (6/1) solution recorded at 10V in 200-1500 m/z range The other peaks in the mass spectrum can be assigned to different fragments obtained by a partial breaking of the initial molecule, so: -1296 m/z corresponds to fragment [Ti5(pin)3(OiPr)14]; - 778 m/z corresponds to fragment [Ti4(pin)3(OiPr)9]; - 787 m/z corresponds to fragment [Ti3(pin)3(OiPr)5]+; - 448 m/z corresponds to fragment [Ti2(pin)(OiPr)4]2+; - 284 m/z corresponds to fragment Ti(OiPr)4. Characteristic peaks for isopropyl alcohol molecule breaking such as methyl ethyl ether or for alkoxide hydrolysis with m/z less than 200 can not be visualized in this spectrum. Based on physico-chemical characterization, theoretical calculation and by comparison to other titanium alkoxide clusters containing ethylene glycol a structure with coordination numbers 5, 6 and 7 and μ3 η2, μ2 η2, μ4 η2 environment was proposed for the synthesized [Ti5(pin)5(OiPr)10] alkoxide (fig. 5). Characterization of protective coating based on titanium alkoxide The AFM technique was used in order to assess porosity and structure of the protective coating (polyvinyl type) containing titanium alkoxide by comparison to the protective coating without titanium alkoxide. In table 2 comparative AFM data for protective coating containing titanium alkoxide and without titanium alkoxide are presented. Table 2 AFM PARAMETERS FOR PROTECTIVE COATING CONTAINING TITANIUM ALKOXIDE AND WITHOUT TITANIUM ALKOXIDE Fig. 6a. AFM images for protective coating with titanium alkoxide 574 REV. CHIM. (Bucureºti) ♦ 60♦ Nr. 6 ♦ 2009 Fig. 6b. AFM images for protective coating without titanium alkoxide Fig.7. Histogram indicating the chemical corrosion resistance of polyvinyl coating additivated with titanium alkoxide after 6 months Fig.8. Histogram indicating the salt sprays corrosion resistance of polyvinyl coating additivated with titanium alkoxide after 2000 h Important differences between protective coating without titanium alkoxide and with titanium alkoxide can be observed from AFM data. The significant smaller values of surface area and specific volume for the sample containing titanium alkoxide are correlated to a more compact structure of the coating without pores and microfissures, which makes this titanium alkoxide containing REV. CHIM. (Bucureºti) ♦ 60♦ Nr. 6 ♦ 2009 coating suitable for industrial applications. The presence of pores and micro-fissures leads to coating degradation in time along with coating detaching from the surface. The smaller surface area is correlated to the smaller smoothness of the surface and the better resistance to water vapors, chemicals and salt spray tests. 575 Corrosion resistance tests of vinyl-ester coating additivated with [Ti5 (pinacolate)5 (OiPr)10] alkoxide Chemical resistance (in acidic, basic or organic medium) as well as salt sprays resistance of titanium alkoxide additivated coatings in comparison with those without titanium additive has been tested. The variation of the % mass loss of coating in different chemical corrosive agents after six months is observed in figure 7. The tests have indicated the increasing corrosion resistance of polyvinyl coatings in HNO3, H2SO4, KOH, NH3 or xylene by additivation with the studied titanium alkoxide. The results of neutral salt spray tests are presented in figure 8. The corrosion resistance of titanium additivated coating was double than that without additivation. Conclusions A new titanium alkoxide has been synthesized and characterized by elemental analysis, FT-IR and mass spectrometry, thermodifferential analysis and X-ray diffractometry. A cluster type structural formula has been proposed for [Ti5(pin)5(OiPr)10]. The compound is stable up to 400-450 0C when it transforms in TiO 2. Important differences between protective coating without titanium alkoxide and with additive titanium alkoxide can be observed from AFM data. The tests of chemical corrosion resistance of polyvinyl coatings additivated with the titanium alkoxide studied indicated the increasing of anticorrosive property of the coatings. 576 References 1. TWITE, R.L., BIERWAGEN, G.P., Prog. Org. Coat., 33, 1998, p. 91 2. BUCHHEIT, R.G., GUAN, H., MAHAJANAM, S., WONG, F., Prog. Org. Coat., 47, 2001, p. 174 3. ALMEIDA, E., FEDRIZZI, L., DIAMANTINIO, T.C., Surf. Coat. Technol., 105, 1998, p. 97 4. LERMAN, M.A., J. Coatings Tech., 48, 2001, pp 37 5. 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FERREIA M.G.S., Adv. Mater., 18, 2006, p. 1672 Manuscript received: 31.03.2008 REV. CHIM. (Bucureºti) ♦ 60♦ Nr. 6 ♦ 2009
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