Metso MCA Metso MCA Calibration Guide

Metso MCA
Measurement
Display
- 2 displays,
toggle with Enter
– Menu structure
& key functions
3def
20.12.11 14:35
MCA
= 0.00 %Cs
Lab
= 0.00 %Cs
Filler
= 0.00 %
Kaolin
= 0.0 %
CaCO3
= 0.0 %
Talc
= 0.0 %
TiO2
= 0.0 %
Chem
= 0.0 %
MCA con
= 0.0 %
Lab con
= 0.0 %
Filler sens.
= 0.0 %
Offset
Cum. Offset
1
2abc
Lo Cs (4mA)
Hi Cs (20mA)
Filtering
Fault sig
= 0.00 %
= 10.00 %
=1s
= 3.7 mA
Trend Int:
Position:
Language:
Temp unit:
Password:
Act siglev:
10 MIN
POS-1234
ENGLISH
DEG C
N
ON
3def
1 = Sensor Electronics
2 = TCU
4ghi
Date
Time
= 0.0 %
= 0.0 %
4ghi
= 0.00 %
= 0.0 %
= 0.0 %
= 0.0 %
= 0.0 %
= 1.00
5jkl
20.12.11 08:15:00
Lab = 3.08 % MCA = 3.00
Cum.offset = 0.00 %Cs
T = 53.6 C
Att = 45.2 dB
6mno
20.12.11 08:15:00
MCA = 3.00 %Cs
Att = 45.2 dB T = 53.6 C
...ENTER
Metso MCA
Calibration Guide
20.12.11
19:17:24
Address = 0
5jkl
4ghi
3def
1 = Current output
2 = User settings
3 = Device info
4 = Set clock
5 = Address
Enter to accept...
Filler
Kaolin
CaCO3
Talc
TiO2
Filler sens.
= 53 %
= 12.48 mA
= 52.3 C
= 45.6 dB
1 = Error log
2 = Diag. values
3 = Diag. alarms
1
2abc
3def
- Shows error log
- ENTER = scroll error log
Cab temp
Proc temp
Mlev
Rlev
Mstab
El drift
VCO drift
= 0.0 C
= 0.0 C
= 0.0 mV
= 0.0 mV
= 0.0
= 0.0
= 0.0
Ctmp max
Ptemp max
Ptmp min
M.Lev min
R.Lev min
Mstab max
Rstab max
Eldr abs
VCOdr abs
= 90.0 / OFF
= 100.0 / ON
= 0.0 / ON
= 10.0 / ON
= 100.0 / ON
= 20.0 / ON
= 2.0 / ON
= 80.0 / ON
= 50.0 / ON
1 = Chemical comp
2 = Temperature comp
3 = Sensitivity corr
4 = Recipes
1
2abc
3def
4ghi
Chem.comp.
Comp.value
MCA con
Chem
Lab.con
= OFF
= 0.00 %
= 0.00 mS/cm
= NaOH
= 0.00 mS/cm
Temp
1. 0.0 C
2. 0.0 C
3. 0.0 C
4. 0.0 C
5. 0.0 C
6. 0.0 C
MCA
0.00 %
0.00 %
0.00 %
0.00 %
0.00 %
0.00 %
Input new sens.
correction
= 1.00
1 = Choose recipe
2 = Clear recipe
K10953 V1.0 EN © Metso Automation, December 2011. Subject to change without prior notice
1 = Sample taking
2 = Enter lab
3 = Offset correction
4 = Filler
5 = Calib. history
6 = Sample history
2abc
% Range
mA
Cabin T
Meas Att
1 = Calibration
2 = Configuration
3 = Diagnostics
4 = Special functions
2abc
1
Press sample key to
start sampling
CS = 0.00 %
Status: WAITING
Enter
Esc
Main Menu
1
MCA FT 200 QT-1234
Cs
= 3.12 %
T
= 56.7 C
Status
= OK
Calibrating:
General:
MCA FT 200 QT-1234
Cs
= 3.12 %
T
= 56.7 C
= OK
Status
Esc
1 = Calibration
2 = Configuration
3 = Diagnostics
4 = Special functions
Measurement display
Main Menu
1
1 = Calibration
2 = Configuration
3 = Diagnostics
4 = Special functions
Main Menu
1 = Sample taking
2 = Enter lab
3 = Offset correction
4 = Filler
Calibration Menu
Basic Settings:
1 = Calibration
2 = Configuration
3 = Diagnostics
4 = Special functions
2abc
1
2abc
4ghi
1 = Current output
2 = User settings
3 = Device info
4 = Set clock
5 = Address
Lo Cs (4mA)
Hi Cs (20mA)
Filtering
Fault sig
= 0.00 %
= 10.00 %
=1s
= 3.7 mA
Trend Int:
Position:
Language:
Temp unit:
Password:
Act siglev:
10 MIN
POS-1234
ENGLISH
DEG C
N
ON
Date
Time
20.12.11
19:17:24
Enter to accept...
Address = 0
5jkl
A - Collect lab. sample
Main Menu
1 = Sample taking
2 = Enter lab
3 = Offset correction
4 = Filler
Configuration Menu
Press sample key to
start sampling
CS = 0.00 %
Status: WAITING
- Waiting for sampling
- Sample = start sampling
Press sample key to
stop sampling
CS = 3.37 %
Status: SAMPLING
- Collect samples for lab.
evaluation
- Sample = stop sampling
Sampling ready
Average Cs = 3.34 %
Min: 3.30 Max: 3.38
T = 55.3 C
- Stores average values
during sampling
- Exit sampling result: Esc
1
Sample
- Set 4mA & 20mA output
signal limits
- Set filtering time
Edit
- Save to change value, move to next value with Enter
Edit
- To save: Save , Esc
Sample
B - Enter lab. values to sensor
Set position (tag no.)
Set date and time:
Edit
- Save to change value, move to next value with Enter
Edit
- To save: Save , Esc
Change HART address
if other than 0
Documentation:
- Always document all basic settings, calibration data and
compensations/adjustments that have been entered to the
transmitter.
Calibration Menu
- Sample taking
1 = Sample taking
2 = Enter lab
3 = Offset correction
4 = Filler
2abc
20.12.11 14:35
MCA
= 0.00 %Cs
Lab
= 0.00 %Cs
Filler
= 0.00 %
Kaolin
CaCO3
Talc
TiO2
Chem
MCA con
Lab con
Filler sens.
= 0.0 %
= 0.0 %
= 0.0 %
= 0.0 %
= 0.0 %
= 0.0 %
= 0.0 %
= 0.0 %
Offset adjustment:
1 = Sample taking
2 = Enter lab
3 = Offset correction
4 = Filler
3def
Offset
Cum.offset
Calibration Menu
- Offset correction
= 0.00 %
= 0.00 %
Edit
to change value
- Save
Edit
- To save: Save , Esc
- Offset = Lab. – MCA
Compensations / adjustments:
1 = Chemical comp
2 = Temperature comp
3 = Sensitivity corr
4 = Recipes
Special functions menu
- Chemical compensation
Compensates for conductivity variations in the pulp suspension
- Temperature compensation
Included from factory, but can be fine tuned if necessary
- Sensitivity correction
Set for wood fibers, can be tuned for other materials
- Recipes
If one calibration cannot cover the entire consistency span, up to
4 recipes can be used
For more detailed information refer to Metso MCA manuals!
Calibration Menu
- Enter lab
- Enter lab. value
Edit
- Save
to change value
Edit
- To save: Save
If pulp contains fillers:
- Enter amount of filler as a
percentage of total cons.
- Also enter the proportional
amount of each filler type
For chemical compensation:
- Enter conductivity of lab.
sample to calibrate MCA
conductivity measurement
Start editing, change values, save changes
Edit
Save
Move to next value, scroll function
Enter
Move up in menu structure
Esc
Scroll in display, change values
Sample
Store values for calibration
0
...
9wxyz
Select menus, edit values