ROOMFOLD 40kg
ROOMFOLD
40kg 40kg
Fitting Instructions
ROOMFOLD
Fitting Instructions
Fitting Instructions
Tools Required
Tools Required
Tools Required
Tools Required
Posi sscrewdriver
Posi
cr ewdr iver
Posi screwdriver
Tape measure
Tape
measure
Tape measure
Posi screwdriver
Plumb
line
Plumb line
Plumb line
Hammer
H
ammer
Hammer
Tape measure
Hacksaw
Hacksaw
Hacksaw
Plumb line
Spirit Level
Cut the frame to size and assemble.
Cut the frame to size and assemble.
Cut
the frame to size and assemble.
IMPORTANT
IMPORTANT
IMPORTANT
May 2015 - Issue 3
Drill
33, 5 &
& 10mm
10mmdrill
drillbits
bits
Drill
3, 5 & 10mm drill bits
Drill
Hammer
3, 5 & 10mm drill bits
Chisel
Chisel
Spirit
Level
Spirit Level
Hacksaw
Part No: 667080
March 2013 - Issue 2
Part No: 667080
No:-667091
MarchPart
2013
Issue 2
Part N
March 20
Drill
10&&13mm
13mmspanners
spanners
10
Chisel
Spirit Level
10 & 13mm spanners
Chisel
10 & 13mm spanne
CAUTION
SAFETY:CAUTION
This product needs to be installed by a competent
CAUTION
tradesperson with assistance. Two people
are required to carry
Please note: You can only assemble these door configurations by using the
frame provided. Your warranty will be invalid if other alternatives are used.
out the installation,
as some
are by
heavy.
SAFETY:
This product
needscomponents
to be installed
a competent
All loadsnote:
are taken
by the
track tothese
ensure
smooth,
light operation
and
Please
You can
onlytop
assemble
door
configurations
by using
the
SAFETY:
This
product
needs
be installed by a compet
Please
note:
You can
only assemble
these
The outer frame
fixing
to people
the
supporting
structure
tradesperson
withrequires
assistance.
Two
are required
totocarry
long life.
frame
provided. Your warranty
will
be invalid
if other
alternatives
are door
used.configurations by using the
tradesperson
Two people are required to
provided.
Yoursmooth,
warranty
will
be
invalidand
if other
above
opening. as some
out
thethe
installation,
componentswith
areassistance.
heavy.
Prior
to installing
inspect
damage
and do
not
proceed
to
fit if alternatives are used.
All
loads
are takenthis
by doorset,
the frame
top track
to for
ensure
light
operation
out
theto
components are heavy.
loadsis are
takenThis
by the
top track
to be
ensure
smooth,
opening
MUST
be capable
ofinstallation,
carrying
theas some
The outer
frame
requires
fixing
the
supporting
structure
any noticeable
damage or All
defect
evident.
doorset
should
stored
in a light operation and
long
life.
The outer frame requires fixing to the supporting structur
long inspect
life.
load ofthe
theopening.
doorset in all conditions.
above
dry flat
installation.
Prior
tolocation
installingbefore
this doorset,
for damage and do not proceed to fit if
above of
thecarrying
opening.
for stored
damageinand
The opening MUST be capable
the
any noticeable damage or Prior
defecttoisinstalling
evident. this
Thisdoorset,
doorset inspect
should be
a do not proceed to fit if
The opening MUST be capable of carrying the
any noticeable damage or defect is evident. This doorset should be stored in a
load of the doorset in all conditions.
dry flat location before installation.
load of the doorset in all conditions.
dryopening
flat location
before installation.
Check your structural
for squareness,
and
that it is a minimum of those stated in the table.
Check your structural opening for squareness, and
Back head - Screwed
Check
your in
structural
that it is a minimum of those
stated
the table.opening for squareness,
Using and
a 5mm diameter drill bit,
and glued to jamb and
that it is a minimum of those stated in the
drilltable.
through the front head only
front head -atScrewed
the end of
Back
Dimension ‘Y’
to takea 25mm
No.10
x 75mm
screws.
Using
diameter
drill
bit,
Back head - Screwed
the installation.
and
glued
to jamb and
Using
drill bit,
drill through the front head
only a 5mm diameter
front
head
at the end of and glued to jamb and
Dimension ‘Y’
drill
through
the
front
head
only
to
take
2
No.10
x
75mm
screws.
Number of leaves
3
4
5
6
front head at the end of
Dimension
‘Y’
the installation.
to take 2 No.10 x 75mm
screws.
Dimension (Y)mm 2130 2816 3502
4188
the installation.
Front head
Number
of leaves 3+0
3
4
5
6 5+1
Door Configuration
3+1
5+0
3+3 &
of leaves 41883
4
5
6
Dimension (Y)mm 2130 Number
2816 3502
Front head
(Y)mm
2130
of head lengths
is 3+1
as the 5+0
part
is 3+3
supplied.
DoorTable
Configuration
3+0 Dimension
&
5+1 2816 3502 15 4188 12
Front head
These dimensions need
to Configuration
be trimmed to 3+0
suit 3+1 5+0 3+3 & 5+1
Door
30
thelengths
doors isyou
12
Table of head
as are
the using
part is supplied.
15
73
73
12
These dimensions
need
be trimmed
suit is as the part is supplied.
Table
of
head to
lengths
12 15
See Table B
for to
cutting
details
30
the doors you are
using
These
dimensions need to be trimmed to suit
30
73
73
the doors you are using
12
See Table B for cutting details
73
73
12
75
See Table B for cutting details
1. Cut the frame to size and assemble.
Door Width
Door Width
Door Width
Table A - Structural opening sizes
3
4
5
6
6
No. ofADoors
Table
- Structural opening sizes
Table
A - 5+0
Structural
opening
sizes
Door layout pattern 3+0
3+1
3+3
5+1
3
4
5
6
6
No. of Doors
3
4
No.
of
Doors
1681
2214
2747
3280
3280
1'9" 3+0 3+1 5+0 3+3 5+1 5
Door layout pattern
layout pattern
3132 3+0
3742 3+1
3742 5+0
2'0” 1912 Door2522
1'9" 1681 2214 2747 3280 3280
1681
2214
1'9" 4198 4198 2747
2'3" 2140 2826 3512
2'0” 1912 2522 3132 3742 3742
2'0” 1912 2522 3132
2'3" 2140 2826 3512 4198 4198
2'3"number
2140of doors
2826and 3512
Cut down the head and track to suit the
75
6
3+3
3280
3742
4198
6
5+1
3280
3742
4198
size of doors - See Table B for cutting details
Cut down the head and track to suit the number of doors and
down
the cutting
head and
track to suit the number of doors and
SeeCut
Table
B for
details
of doors
Table Bsize
- Head
cut- lengths
size of doors - See Table B for cutting details
75
30
30
30
Jamb
Jamb
Jamb
Door Width
Door Width
Door Width
3
4
5
6
6
20
No. ofBDoors
Table
- Head cut lengths
Table
B - 5+0
Head cut
lengths5+1
Door layout pattern 3+0
3+1
3+3
3
4
5
6
6
20
No. of Doors
34
3
4
5
6
6
20
No. of Doors
20
74
1'9" 1671
Door layout pattern
3+0 2204
3+1 2737
5+0 3270
3+3 3270
5+1
42
Using a 3mm diameter drill
34
Door
layout
pattern
3+0
3+1
5+0
3+3
5+1
2'0” 1902 2512 3122 3732 3732
34
bit, drill 2 holes through
20
74
1'9" 1671 2204 2737 3270 3270
1671
2204
2737 3270 3270
42
the front
headdiameter
and into drill
the
20
Using
a 3mm
74
1'9"
2'3" 1902
2130 2816
3502
4188
4188
2512 3122 3732 3732
2'0”
lengthdrill
for standard imperial
42
diameter
jambdrill
to an
approximate
bit,
2 holes
through Using a 3mmJamb
1902
2512
3122
3732
3732
2'0”
doors
78”
high
(1981mm)
should
Jamb height - 2048mm
to suit 19812816
high doors.3502 4188 4188
depth
of 75mm.
the
front
head and into thebit, drill 2 holes through
2'3" 2130
beand
2048mm.
Jamb
length
for standard imperial
into the
jamb to an approximate the front head
Track length should be 62mm less than Head cut2'3"
lengths.2130 2816 3502 4188 4188
length for standard imperial
doors 78” high (1981mm)Jamb
should
jamb to an approximate
Jamb
height
2048mm
to
suit
1981
high
doors.
depth
of
75mm.
Jamb height - 2048mm
to suitto1981
high doors.
doors 78” high (1981mm) should
be 2048mm.
depth of 75mm.
Track length should be 62mm lessJamb
thanheight
Head -cut2048mm
lengths. suit 1981 high doors.
be 2048mm.
Track length should
lesslessthan
Head
cut lengths.
Trackbe
length62mm
should be 62mm
than Head
cut lengths.
Leeds Plywood & Doors Ltd., Midland Road, Leeds LS10 2RJ
Sales Line: 0113 271 5151 Fax: 0113 277 2728
In association with
Leeds Plywood & Doors Ltd., Midland Road, Leeds LS10 2RJ
Web: www.lpddoors.co.uk
Email: [email protected]
Leeds
Plywood
&
Doors
Ltd.,
Midland
Road,
Leeds
LS10
2RJ
Sales Line: 0113 271 5151 Fax: 0113 277 2728
In association with
Sales Line:
0113
271 5151 Fax: 0113 277 2728
In association with
Web: www.lpddoors.co.uk
Email:
[email protected]
Web: www.lpddoors.co.uk Email: [email protected]
.co.uk
Secure the frame to the opening
Using the appropriate fixings attach the frame through both jambs at 450mm centres.
Important
Check the frame is accurately square and plumb.
Do not proceed with the installation until the frame
is accurately installed.
All fixings
at 450mm
centres
Once the frame is installed check the rebate
dimensions are correct to your chosen
configuration of doors from this table.
Diagonal measure
+ or - 5mm
maximum tolerance
REBATE SIZES FOR ALL OPTIONS
Door
Width
1'9"
2'0”
2'3"
3
3+0
1611
1842
2070
4
3+1
2144
2452
2756
5
5+0
2677
3062
3442
6
3+3
3210
3672
4128
6
5+1
3210
3672
4128
Contents of Kit
Bottom pivot 289B
Top pivot 289T
Apron plate and Hanger 283
Track 280A
Hinge 282S
33
Track 280A
6
6
Pivot 289T
Apron plate and Hanger 283
51 max.
44 min.
35
40
125
40
Hinge 282S
The hinges need to be rebated
into the doors so that when the
doors are closed they butt up to
each other without any gap.
T
1981
Hinge 282S
Hinge 282S
40
Pivot 289B
Standard height doors of
1981mm with door widths of
1'9", 2'0 and 2'3".
150
1. Position and secure pivot and hanger apron plates to suit the layout of the doors chosen.
40
45
40
45
40
45
Ø10
Ø10
Ø10
Three door configuration
Five door configuration - if applicable
2. Fit bottom pivot to door.
40
45
Ø10
4. Position and secure hinges.
125
=
=
150
* Drop bolt locations for securing doors in the closed position.
3. Fit hanger(s) to apron plate(s),
to be securely fixed when adjustments
have been made.
5. Fix track.
6. Position and secure top bearing plate
50
550
550
50
38 x 8g
550
550
550
550
Tighten
8. Slide doors onto track
7. Locate and secure bottom pivot
plate to floor.
289T
46
9. Adjust door height using 13mm
spanner on pivot door and 10mm
on hanger doors.
10. Align doors
11. Door configuration options.
2130
TRACK
2130
TRACK
3+03+0
2’3”
doors
forfor
2’3”
doors
6 6
6 66 6
2’3”
doors
forfor
2’3”
doors
4188
TRACK
4188
TRACK
3+33+3
6 6
3502 TRACK 5+0 OR 3+2 OR 4+1
3502 TRACK 5+0
2816
TRACK
2816
TRACK
3+13+1
2’3”
doors
forfor
2’3”
doors
2’3”
doors
forfor
2’3”
doors
6 66 6
6 6
4188
TRACK
4188
TRACK
5+15+1
6 66 6
2’3”
doors
forfor
2’3”
doors
6 6
Refer to Table B for head and track length for 1'9" and 2'0" doors.
Within the frame pack on 3+0 and 5+0 systems there is an additional single triangular section of timber that runs the full height of the jamb. This is to be installed as a door
stop on the frame rebate for the normal access door only. It cannot be fitted to any pivot door jamb because it will prevent the system operating.