Inside David’s Desk 3 Win an iPad2! 3 On ‘Par 4’ a good cause 4 Feelin’ Hot, Hot Hot! 4 Big Enough to Deliver, Small Enough to Care 5 Strange buildings of the world 6 Trivia Time! 7 Why settle for second best? 8 Paving the way to wine country 8 The times they are a-changin’ 9 Featured Business 10 METRONEWS ISSUE 46 - NOV / DEC 2011 Win an iPad 2! METROMIX CHRISTMAS CLOSURE 2011 Christmas holidays are on the fast approach, and listed below are the operating times for our Concrete plants and Quarries for the Christmas/New Year period. We would like to take this opportunity to thank you for your patronage and wish each and everyone a very Merry Christmas and a safe and prosperous New Year. Plant Last working day Reopening Alexandra Friday 23rd December 2011 Tuesday 3rd January 2012 Seven Hills Friday 23rd December 2011 Tuesday 3rd January 2012 Able Hornsby Friday 23rd December 2011 Monday 9th January 2012 Able Alexandra Friday 23rd December 2011 Tuesday 3rd January 2012 Cromer Friday 23rd December 2011 Monday 9th January 2012 Silverwater Friday 23rd December 2011 Tuesday 3rd January 2012 Wetherill Park Friday 23rd December 2011 Tuesday 3rd January 2012 Transport - Wetherill Park Thursday 22nd December 2011 Tuesday 3rd January 2012 Katoomba Friday 23rd December 2011 Monday 9th January 2012 Head Office - Parramatta Friday 23rd December 2011 Tuesday 3rd January 2012 Teralba Quarry Thursday 22nd December 2011 Tuesday 3rd January 2012 Marrangaroo Quarry Thursday 22nd December 2011 Tuesday 3rd January 2012 Martins Creek Quarry Thursday 22nd December 2011 Tuesday 3rd January 2012 LOOKING FOR SOMETHING DIFFERENT? The 6/3mm Pearl Quartz from Marrangaroo is perfect for garden beds and pathways. The natural colours of the quartzite sparkle in the sun or rain, bringing life to your landscaped garden. 2 METRONEWS DAVID’S DESK It has been a significant year for our business internally. At the end of 2011, every part of the Metromix organisation will have been reviewed, assessed and where necessary, reconstructed; resulting in various targets for improvement for each of our business divisions individually as well as for Metromix as a whole. The process was put into place not only to address the significant shift in the markets that we work in, but also as an opportunity to improve on our performance. Key aspects of these improvements were focused on our service offering to you, our customers. Earlier in the year we focused on ensuring that our agitator fleet was matched to market demands. We have since added three extra trucks to achieve this, providing better utilisation and fleet flexibility. Our tipper fleet has also adapted to better suit work demands. Metromix’s capability and willingness to develop specialist mixes is well known and we continue to assist our customers with unusual placement challenges and in meeting challenging specifications. This focus on new product development These changes in truck utilisation and continues in both our concrete and quarry increased focus on project planning have businesses. If you have a specific need for seen benefits both on our customers’ sites your project, please ask. and within our fleet. In addition to this we have increased our focus on customer service by improving how we plan for deliveries with staff on our customers’ sites. While the work in each of these areas is significant, the area with the biggest change has been in the product development and technical areas for concrete and quarries. Our mix management system has been successfully implemented to allow easier plant operation and this has led to our Technical Manager, Ross Mutton, reassessing all existing mixes for improvements in both performance and placement serviceability. With the increased activity in the run up to Christmas, it is important to maintain our focus on safety. It is imperative that we all go into the holiday period healthy and uninjured, so please take care both in the lead up to, and then over the Christmas break. Have a Merry Christmas and a Happy New Year. David Cilento General Manager time r u 2! f yo d o a s P i e an inut N m I 2 W Just ould c u yo and WIN AN iPAD 2! YOU TALK, WE’LL LISTEN As a valued customer of Metromix, you are Alternatively you can fax through your invited to complete a 2 minute survey for completed form to (02) 8837 7121 or email a copy to [email protected] your chance to win an Apple iPad 2. Your feedback is of great importance to us and this is your opportunity to tell us about how well Metromix is servicing your business needs. The winner will be notified and awarded the prize in January 2012, and the results of the survey will be published in the next edition of Metronews next year. We’d like to know what you think about our You talk, we’ll listen - it’s what makes us products and services, and any areas we Big Enough to Deliver, can improve on so we can ensure we are Small Enough to Care. providing you with the best products and services we can offer. Please help us by taking 2 minutes to fill out the enclosed survey and return it in the reply paid envelope provided to be in the draw to win an iPad 2! METRONEWS 3 ON ‘PAR 4’ A GOOD CAUSE METROMIX GOLF DAY 2011 A warm and windy September day saw a return of the Metromix Charity Golf Day held at the prestigious Riverside Oaks Golf Resort in Cattai. Attended by Metromix employees, customers and suppliers, the Metromix Charity Golf Day is a well-recognised industry event. George Geriege (Team City), Sandy (Hyper Peter Williams (Peter Williams Constructions), Craig Roberts (BOSFA), John Constructions), Garvin Mack (Metromix The 11th hole was again set up as the Concrete), Frank Templeton (Rapid Induct) Brown (BOSFA) Charity Hole, and along with the charity auction and additional cash donations, almost $4,000 was donated to the Westmead Children’s Hospital. Thank you to our Gold sponsor Komatsu, our Silver sponsors Raysons Constructions, Thai AMX Mixer Repairs, BASF, and Mack Trucks, and to our many Bronze sponsors. We also extend our thanks to those who made other money and prize donations. Your generosity ensured a successful Elie Sassine (Capital Developments), Charlie fundraising event for a great cause. We Michael McCrudden (Reward Homes), Paul Sassine (Capital Developments), Barry hope to see you again in 2012! Laukka (Dynamic Constructions), “Yoggie” Corrighan (BASF CC), Phil Martin (BASF CC) (Dynamic Constructions), Chris McCrudden (Reward Homes) FEELIN’ HOT, HOT HOT! Summer is on the fast approach, yet in Manage concrete placement rate - pay Control Concrete setting time - try Sydney even pre-summer temperatures, attention to the rate of delivery, pours READY-SET by Metromix to improve high humidity and hot winds can affect your and finishing and notify us of any product workability in a variety of concrete placement requirements and changes to your schedule. weather conditions. performance. Prepare for Hot Weather Concreting by: Planning & Education - plan ahead for your pour and observe upcoming weather conditions on www.bom.gov.au. Discuss hot weather concreting with your staff. Dampen the area - by dampening the 4 Control evaporation - make sure the Time management - Time is ticking so concrete doesn’t dry out, otherwise plastic shrinkage cracks may appear. These may not be visible until the next day. Your best bet is to use an evaporation retardant. Talking to us! - Discuss your mix & pour options with representative. your Metromix sub-grade and formwork prior to the pour (without leaving surface water), you can reduce the risk of moisture loss at Protect yourself - apply sunscreen to exposed skin; face, ears, neck, arms the base of the slab, leaving more and legs before leaving home, wear moisture available at the top. sunglasses to avoid glare, wear a hat or use a sun flap on hard-hats, and drink plenty of water throughout the day. METRONEWS there’s no room for delays onsite. Schedule delivery for cooler parts of the day and be aware of daylight savings. Be efficient with curing and wind protection immediately after the pour. BIG ENOUGH TO DELIVER ... …SMALL ENOUGH TO CARE CREATING PRESTIGIOUS WORKSPACE IN THE EASTERN SUBURBS Southern Cross Projects are about to complete the chic and contemporary ‘Collins on Bourke’ building in Sydney’s East. The $36 million establishment on the corner of Bourke Road and Collins Street, Alexandria is expected to be completed in December this year. Collins on Bourke - almost complete In addition to this are 30 high-tech office spaces, external terraces, circulation areas, and even a modern child-care centre, café and restaurant. In preparation for and during pours, Metromix Production Manager, Pat Essex, conducted regular site visits with Southern Cross Project Manager, Adam Sutherland. Metromix have supplied approximately 13,500m³ of concrete for this project, which includes regular strength, high strength and special mixes such as shrinkage-limited, post-tension high-early strength, plus mixes suitable for burnished flooring. LOGISTICS PLANNING The framework is in place WHY METROMIX? Early days onsite The new 4-level building will provide space for three showrooms, office space for wine merchants Samuel Smith & Son, warehouse space for Yalumba Wines, and other warehouse areas which will be accessible for B-double trucks. Metromix have been supplying concrete to Southern Cross Projects since 1990; an achievement that has been reached by providing a superior product and service to continue a trusting business relationship over the years. As with all projects, regular communication was essential to ensure the success of this project, as well as having a finger on the pulse in regards to customer needs and assistance with pour requests and special mixes. Due to the large pours onsite required throughout the day in a busy area, there has been extensive planning required between Adam and Pat plus communication with drivers, allocators, concrete pump, traffic control, site foreman and construction staff. It was important that both companies were able to adapt to the conditions and logistic issues, and work together to ensure the pours were delivered smoothly and efficiently. Many thanks to Adam Sutherland of Southern Cross Projects for participating in this article and providing the photos. Bird’s eye view Our attention to all areas of a project and a high priority in customer service are what makes us pioneers in the industry. METRONEWS 5 STRANGE BUILDINGS OF THE WORLD NE RE EATU F W ! As of last issue we introduced a new section in METRONEWS ‘Strange Buildings of the World’. We present to you the weird and whacky buildings that push the boundaries of engineering and architectural design. “There was an old woman who lived in a shoe…” and she may have even lived here – ‘Shoe House’ at 197 Shoe House Road, Hellam, Pennsylvania, USA. This structure was built in 1948-9 after “Shoe Wizard” and millionaire businessman Colonel Mahlon M. Haines walked up to an architect, handed him an old work boot and said “Build me a house like this”. Now that’s clever marketing! The Guggenheim Museum in Bilbao, Spain opened in 1997 and was hailed as the most important building of its time. The building is made out of titanium, glass and limestone. Ever dreamed of living in a palace? For Ferdinand Cheval this dream came true, even if it did take him 33 years. To create this ‘Palais idéal’ (Ideal Palace) in France, he collected stones and bound them together with lime, mortar and cement. Not bad for a postman with no sculptural, architectural or construction experience! ‘Stone House’ in Fafe, Portugal is said to be made out of existing granite boulders, which is the main geology of the area, although some viewers are sure that it is fake. Either way, you can’t help but hum the theme of The Flintstones when looking at this picture! 6 METRONEWS The Air Force Academy Chapel in Colorado, USA is of quite a modern design, considering it was built in 1962. The structure is a tubular steel frame of 100 identical tetrahedrons, each 75 feet (23 m) long, weighing five tons, and enclosed with clear aluminum panels. The Cadet Chapel was designed specifically to house three distinct worship areas under a single roof. The Protestant nave is located on the upper level, while the Catholic and Jewish chapels and one all-faiths room are located beneath it. Beneath this level is a larger all-faiths room and two meeting rooms. Each chapel has its own entrance, and services may be held simultaneously without interfering with one another. ‘House Attack’ in Vienna, Austria was designed by local sculptor Erwin Wurm. It features a suburban cottage wedged roof-first into Vienna’s Museum of Modern Art. A house fit for a hobbit? This is a Cobb House in Vancouver, Canada. ‘Cob’ is an old English word meaning lump or rounded mass. Traditionally cobbers use their hands and feet to form lumps of earth mixed with sand and straw for strength. Cob building uses minimal wood and no synthetic materials such as vinyl siding, fibreglass insulation or paint, making it a wise choice for people with chemical sensitivities, and the materials are much cheaper than modern materials such as concrete. The Free Spirit Spheres are set among the tall trees of the west coast rainforest of Vancouver Island, Canada and are tree houses for adults 16 years and over. The handcrafted wooden (Yellow Cedar / Sitka Spruce) spheres are suspended like pendants from a web of rope and are available for hire for healing, meditation, photography, canopy research, leisure and game watching. Named Eve, Eryn, and Melody (no I am not kidding!), the spheres sit 3.1m, 4.6m and 4.3m above the forest floor. TRIVIA TIME! In 1904 a businessman from Alpena, South RECORDS IN CONCRETE IN Dakota in the United States of America Surprisingly, the concrete of today has not developed a machine to form concrete AUSTRALIA changed a lot since the first uses of blocks. Biggest post tension pour - 5,824m² of concrete. The concept remains the same concrete pavement at 260mm thick, by Toll while the materials used to deliver and SPD in Laverton North, Victoria. The pour apply the material have improved in order to R E C O R D S I N C O N C R E T E came about due to extensive maintenance provide an efficient service. Concrete is required on joints and cracks in the current used more than any other man-made AROUND THE WORLD pavement, so Toll SPD made the decision to material in the world. Largest concrete pour in a single project - pour the new pavement in one hit to omit Three Gorges Dam in Hubei Province, China. the use of joints and avoid future cracking. The estimated amount of concrete used in The pour lasted 14 hours. The word ‘concrete’ originates from the the dam construction is estimated at Latin word ‘concretus’ meaning compact or 16,000,000m³ over 17 years. condensed. An alternative meaning is to mix Longest concrete pour & Longest distance or mingle together. for steel fibre reinforced concrete pumping The second largest concrete pour was held Resurfacing of a 1,040m-long underground by the Itaipu hydropower station in Brazil, at concrete roadway (drift) in the North The first use of concrete to build a road was 3,200,000m³. Goonyella coal mine, located 160km west during the Roman Empire and it was mixed of Mackay in Central Queensland. Over 10 from quicklime, pozzolana (volcanic ash) consecutive nights, 1,300m³ of concrete and an aggregate of pumice. Horse hair was Highest vertical concrete pumping - Parbati was pumped along a narrow opening over a used in the mixture to minimise shrinkage, Hydroelectric Project near the village of one-in-seven fall, terminating 150m below and other ingredients such as milk, animal Suind, Himachal Pradesh, India. Concrete the surface. The length of concrete poured fats or even blood additives (for frost was pumped through a vertical pump height was 1,040m and the steel fibre reinforced resistance) were used to improve the mix. concrete was pumped to its resting place at of 715m. a distance of 360m. THE HISTORY OF CONCRETE Modern tests show that the concrete of this time – ‘opus caementicium’ – had as much compressive strength as modern Portland cement concrete. However, due to the absence of steel reinforcement, its tension strength was far lower and the Romans completely relied on the bonding properties of concrete to resist tension. It is the widespread use of concrete in many Roman structures which has kept them intact over the years. The Baths of Caracalla in Rome are one example, as is the dome of Hadrian’s Pantheon with its masonry external shell built on a concrete core. Analysis shows that the famous Egyptian pyramids may have also used concrete in their construction, and it is suggested that lime and mortar gypsum was also used. Not a job for the faint-hearted, there were no agitator trucks for delivery, so all mixing and transporting was done by hand and with the use of a wheelbarrow. Concrete as we know it today was introduced in 1867 in France, when a gardener first developed the system of reinforced concrete for his flowerpots. Soon enough the rest of the world knew of this method and how the material can be strengthened in this way. Largest continuous pour - Part of the foundation for Abu Dhabi’s Landmark Tower at 16,000m³ of concrete poured within a 2 day period. The previous record was held by Dubai Contracting Company for the raft of the Al Durrah Tower in the World Trade centre area of Dubai; at close to 10,500m³ of concrete poured over 2 days. Largest tunnel project - Kedron section of the Brisbane Airport Link, Brisbane. 15 hours of pouring to a total of 2,800m³ was completed to form the roofing for the middle piece of the 6.7km, $4.2 billion Airport Link tunnel which will connect the Clem7 tunnel to the Brisbane Airport by 2012. Largest Mobile Concrete Pump - Improved Concrete Pumping Services (Vic) has introduced the largest mobile concrete pump in the Southern Hemisphere, featuring a 55m boom capable of pouring 150m³ an hour. The pump is mounted on a DAF CF85 Rigid truck and is a collaboration Largest continuous underwater concrete between DAF, Melbourne pump distributor pour - 10,224 cubic yards of concrete RMN, and DAF dealer Hallam Truck Centre. placed in a 58 hour period in preparation for the construction of the IHNC GIWW Sill & Monolith Project in New Orleans, Louisiana, Metromix record - 25,000m³ of concrete for pipelines as part of Sydney’s Desalination in the United States of America. Project. Various nights were set aside for pouring to assist with traffic flow, and the Largest foamed concrete pour - The Combe average pour size was 400m³. Down Stone Mines in Combe Down, Bath, Bath and North East Somerset in the United Kingdom. 600,000m³ of foamed concrete was poured / sprayed to protect the mine and bat habitat. Largest continuous pour for concrete flooring - by EXXCEL Project Manager in Louisville, Kentucky in the United States of America. The area was 20,000m² and the concrete was place within a 30 hour period. METRONEWS 7 WHY SETTLE FOR SECOND BEST? CHOOSE METROMIX CONCRETE You want the best product for your job, not just whatever the other companies want you to buy. At Metromix we create the best possible concrete for the needs of our customers. All products are superior in quality and undergo extensive testing before the final product arrives on site. The high quality admixtures we use also reduce water content in the mix. This provides a better dispersion of the cement particles to improve the cement paste that is created. Metromix concrete mixes are reliable products which our customers love. We may There are no guessing games with our not be the biggest supplier around, but our finished product! You want it to work the long list of loyal customers speaks for itself. first time - we get it! Call us for In our mixes we use well-graded aggregates 02 9849 7400 - with a smooth grading curve - which are compliant to Australian Standards, so you know exactly what’s going into your concrete. the quality choice: To improve workability in the handling, pumping, placing, compacting and surface finishing of the concrete, we use high performance chemical admixtures containing a finishing aid. Paving the way to wine country NEED ROADBASE? Call Metromix Marrangaroo Quarry 02 6351 4209 These pictures were taken at our recent project at Cudgegong, near Mudgee. 9,000 tonnes delivered in 10 days with a 3 hour site turnaround! PHEW! Talk about “Big enough to deliver!” All Metromix quarry materials are extracted from our natural reserves and do not contain recycled materials. So when you see one of our trucks on the road or site, you know there’s a high quality product on board. Our DGB20 and DGS40 are made to RTA 3051 specification, and we are the preferred RTA supplier in the Blue Mountains, Lithgow, Mudgee and Greater West regions of NSW. A great product for concrete aggregates due to the strength and durability of the stone is For simple tasks such as driveways, an the quartzite from Marrangaroo Quarry. alternative product such as our 20mm Quartzite works extremely well as a non-spec roadbase works perfectly. roadbase material. The fractured faces of the rock interlock well with the fine material to produce a great compaction result for sub-base and roadbase products. THE TIMES THEY ARE A-CHANGIN’ PREPARING FOR THE NEW HARMONISED WH&S LEGISLATION What does WH&S Harmonisation mean? What is going to change? The various state laws and regulations Here are the 10 most significant changes regarding Workplace Health & Safety will be being introduced are: brought together and combined into a consistent national system 1. The Model Workplace Health & What can I do to prepare for the change? Safety (WH&S) Act will provide a national framework; each state will Here are some handy hints to prepare for have their own legislation which harmonisation: mirrors this framework. 2. Fines increased to $3 million for a corporation per offence. 3. Individuals can be fined $600,000 or receive a 5 year jail term. Learn what your obligations are under the Model WHS Act, Regulations and Codes of Practice and amend your policies and procedures accordingly. 4. The Act places obligations on PCBUs (Person Conducting a Business or Undertaking) rather than employers. Small businesses and volunteer organisations are not exempt. Immediately review your governing structure to ensure that your board and other officers are able to positively demonstrate that your business is safe. 5. Company officers have well defined due diligence requirements. 6. Company officers have a ‘positive duty’ to prevent risk to health and safety. Engage an OHS expert to conduct a risk analysis and advise you on your compliance with specific OHS duties (e.g. safe use of plant, equipment and substances). 7. Using definition of ‘worker’ rather than ‘employee’ encompasses clearer obligations to contractors. 8. Volunteers will be protected under the Act. 9. Consultation will be required with all ‘workers’ not just employees. When will it all happen? The General WH&S legislation is expected to come into place on 1st January 2012. Who will be affected by this change? Company directors Business owners Managers Health and safety representatives Regular employees Contractors Volunteers Customers Visitors to a business site. Have clear OHS responsibilities drafted into an organisational chart for your business. Ensure that directors and senior managers are empowered to make decisions with respect to OHS matters in the business and that those decisions are implemented. Update training procedures for staff and ensure that all staff are adequately trained. Make sure a training register is kept and that all people who attend are proven to be competent. 10. Clients, customers and visitors at a workplace have responsibilities. Establish processes and procedures for consultation with employees, unions and contractors about key OHS changes. NEED MORE INFORMATION? Ensure there is regular OHS reporting up the chain of command. The reporting must not only include past issues and incidents, but also positive steps taken to minimise and reduce risk. Safe Work Australia - www.safeworkaustralia.gov.au Department of Justice & Attorney General (Worksafe QLD) http://www.deir.qld.gov.au/workplace/resources/pdfs/harmonisation-WHS-intro.pdf ER Strategies (Webinar) http://www.erstrategies.com.au/articles/webinar-harmonised-whs-laws NSW Workcover http://www.workcover.nsw.gov.au/newlegislation2012/Pages/default.aspx METRONEWS 9 FEATURED BUSINESS KELPIE CONCRETE Named after the hard-working and intelligent Australian breed of dog, Kelpie Concrete pride themselves on hard work with a very high emphasis on achieving 100% quality and customer satisfaction. While the Kelpie name has been around for 12 years, partner Steve Grant has been concreting for 40 years. Prior to starting his own business, Steve worked with his father Frank, and two brothers Michael and Tony. After branching out on his own, his son Nigel came on board in 1993, and then his son-in-law Nick Simonetti joined the company in 1994. 12 months later Steve offered Nick a partnership in the company and Kelpie Concrete was born soon after. Concreting in the past: Steve (far right) with his father Frank (rear), brother Tony (centre front) and workmate Peter (left). Taken ~1974 in their yard at Curl Curl next to their first red Daihatsu tipper. The hard-working Kelpie Concrete team Steve has seen a lot of change occur in the concrete industry in the last 40 years, and thankfully it’s been for the better. Not only in regards to safety conditions onsite, but also the attitudes of concreters themselves, creating a more positive and healthy environment to work in. In their spare time the Kelpie boys love to fish, naming Kempsey as their favourite fishing spot. The majority of Kelpie Concrete’s work is residential, however don’t let that fool you. They construct the formwork reinforcement and supply and place the concrete for a lot of builder’s work on existing homes such as extensions, slabs, driveways and garages. While some of their projects are considered small, they’ve also worked on Concreting in the present: From L-R - Nigel, Steve, Chris & Nick; large multi-million dollar jobs in the Eastern Suburbs region of Sydney. They are also involved in commercial projects, mainly the core Kelpie Concrete team. servicing the Manly / Warringah and North Shore areas. Being a family owned and operated business, Kelpie appreciates that Metromix is still a family-friendly company that hasn’t become a corporate giant. As quoted by Steve, it’s a company which “seems like a family”. As a loyal customer since the formation of Metromix, Steve goes on to reflect how and by whom Metromix was named! When asked what Steve likes about Metromix, he said “The drivers are great, Garvin Mack (Account Manager) is phenomenal at what he does and is a great person, the product is great, and the staff are always willing to listen and rectify problems. You always get an answer and a solution to a problem”. Another successful Kelpie Concrete job almost complete! 10 METRONEWS Thank you to Steve, Nick and the rest of the staff at Kelpie Concrete for your loyal patronage over the years and we look forward to many more years and projects to come! OFFERING SOLUTIONS IN CONCRETE TRANSPORT QUARRY PRODUCTS CONCRETE PLANTS QUARRIES Alexandria 02 9519 5700 Teralba 02 4950 6640 Seven Hills 02 9838 8700 Martins Creek 02 4950 6640 Cromer 02 9972 3544 Marrangaroo 02 6351 4209 Silverwater 02 9748 0500 Katoomba 02 4782 1211 Wetherill Park 02 9757 3099 TRANSPORT 02 9604 8811 HEAD OFFICE 02 9849 7400 ABLE CONCRETE PLANTS Alexandria 02 9318 1722 Hornsby 02 9476 3822 METRONEWS 11 Metromix Pty Ltd A.B.N. 39 002 886 839 HEAD OFFICE Level 4, 107 Phillip Street Parramatta NSW 2150 P.O. Box 1295
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