PROJECT PROFILE
INSTANT / READY TO EAT
NOODLES MANUFACTURING
Capacity 1200 MTA
Prepared By:
ABHYUDAY TECHNO ECONOMIC CONSULTANTS PRIVATE LIMITED
Address:
211 – 212, Patel Avenue, Nr Gurudwara, S. G. Highway, Thaltej, Ahmedabad – 380054,
Gujarat, India
Contact: (O) +91 79 26856999 | Email:
[email protected] /[email protected]/ [email protected]
Project Profile
Biscuit Manufacturing Unit
NOODLES
SECTOR: AGRO AND FOOD PROCESSING
NO. OF WORKING DAYS: 300 DAYS
COST OF PROJECT: 400.00 LACS
UNIT CAPACITY (PER ANNUM): 1200 MT
COST OF PLANT AND MACHINERY: RS. 150 LAC
IRR: 23.15 %
Project Description
The primary objective of the model Profile is to facilitate the entrepreneurs/ New units
in understanding the setting up unit of Ready to Eat noodles, technology and financial
parameters of various components.
Product
Noodles are one of the popular fast-food item having very good market demand in the
country as well as in abroad.. Cereals like wheat, rice, maize and millets are staple food
grain for majority of population around the world . These are the rich source of
carbohydrates and supply of calorie and other nutrients to the consumers. Apart from
value addition by processing to traditional products from these grains , development of
Newer products offers Variety, Convenience, Quality, Cost efficiency and Scope for
increasing nutritional value. In the developed countries many convenience foods are
prepared by extrusion process using extruder, as it offers a large number of desired
characteristic to be incorporated in the product. NOODLES are a form of pasta that is
becoming extremely popular in India even as Continental and Italian delicacy. Instant
Noodles is prepared by means of an extrusion machine that is basically made of an
stainless steel make strips, either flat(rolled and Cut ) or Oval round(Extruded). The
process is quite simple and requires not much skilled labour. The machine itself is high
technology and provides the manufacturers to produce pasta with several alternatives
materials ( like Maida, Suji, Rava, Rice flour and so on ) and in different shapes ( like
Spaghetti, Fettuccini, Vermicelli, Maccaroni, Fusilli, Penne, etc.) of Pasta and
Noodles.These products can be described as Hard, Brittle pieces, Formed into different
shapes by extruding , cutting and drying tough dough made from semolina or farina
mixed with water.
Applications:
Ready to There are many pasta products like vermicelli, macaroni, instant noodles etc.
They are wheat-based snack food items. They are extruded products and are meant for
direct consumption. The product has good market in most of the metros.
Abhyuday Techno Economic Consultants Pvt Ltd
211 – 212, Patel Avenue, Nr Gurudwara, S. G. Highway, Thaltej, Ahmedabad – 380054, Gujarat, India,
Contact: (O) +91 79 26856999 | Email: [email protected]
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Project Profile
Biscuit Manufacturing Unit
Market
There is therefore good demand for the product due to growing trend towards fast food,
convenience of preparation and scope for a number of recipes. Fresh noodles are
nowadays readily available in supermarkets, market fairs, and small shops.
Restaurants, hotels and fast food sellers are the biggest clients for fresh noodles.
There is a very large and growing market. Urban market is captured by some national
brands as mentioned earlier. But there is a good scope in semi-urban and certain rural
markets as the branded products which are sold at about Rs. 100/- per kg are
considered to be costly. At the same time, these markets are familiar with noodles due
to constant hammering by the established brands by way of advertisements. Thus, it
will not amount to concept selling. A good product with attractive packaging and
affordable price of around Rs.60-65 per kg has good potential. Creation of proper
distribution network and product advertisement through vernacular media is also
necessary. In other words, good quality, affordable pricing and concentration on semiurban and upcoming rural markets are the key factors.
Manufacturing Process
Pre-weighed raw materials are mixed thoroughly followed by steam pre-conditioning in
preconditioner. Passing of steam increases the temperature as well as moisture
contents of the materials which help in thorough mixing of all the ingredients before
extrusion. The preconditioned feed is again mixed with steam water in a mixer and
edible oil is added. Feed is finally fed to the extruder and after processing in the
machine, extruded product (noodles) comes out which is cut with the help of a rotating
knife in the required size.
Abhyuday Techno Economic Consultants Pvt Ltd
211 – 212, Patel Avenue, Nr Gurudwara, S. G. Highway, Thaltej, Ahmedabad – 380054, Gujarat, India,
Contact: (O) +91 79 26856999 | Email: [email protected]
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Project Profile
Biscuit Manufacturing Unit
Cost of Project and Means of Finance
a) Land Requirement – 1000 Sq Mt
b) Build Up Area – 250 Sq Mt
c) Plant and Machinery
Major plant and machinery required for the proposed project are as follows:
Sr. No.
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2
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Particulars
Vertical Power System
Dough Mixer Blade Type
Noodle Making Machine, Power operated with die-hard
Wooden Tray, 2’ * 3’
Plastic Buckets
Water Boiler
d) Utilities
WATER
ELECTRIC POWER
7000 Ltrs
200 KW
Abhyuday Techno Economic Consultants Pvt Ltd
211 – 212, Patel Avenue, Nr Gurudwara, S. G. Highway, Thaltej, Ahmedabad – 380054, Gujarat, India,
Contact: (O) +91 79 26856999 | Email: [email protected]
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Project Profile
Biscuit Manufacturing Unit
Estimated Cost of Project and Means of Finance
SR. NO.
1
2
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ESTIMATE COST OF PROJECT
Land and Development
Building and Civil Works
Plant and Machinery
Misc. Fixed Assets
Preliminary and Pre Operative
Provisional and Contingencies
Total Fixed Assets
Margin Money for working Capital
Total Cost of Project
SR. NO.
MEANS OF FINANCE
1
Promoters Contribution
2
Bank Finance (Term Loan)
3
Unsecure Loan
Total
(Rs in Lac)
AMOUNT
40.00
50.00
180.00
35.00
10.00
10.00
325.00
75.00
400.00
AMOUNT
140.00
260.00
400.00
Project Time Line
The proposed project will have project time line period of 2 to 3 months and project
implementation period of 8 to 9 months.
PLEASE NOTE: This is Model Project Profile; the actual Cost of Project will change depending on the
Land and Building Prices, Actual Quote from the suppliers of the Plant and Machineries etc…
Abhyuday Techno Economic Consultants Pvt Ltd
211 – 212, Patel Avenue, Nr Gurudwara, S. G. Highway, Thaltej, Ahmedabad – 380054, Gujarat, India,
Contact: (O) +91 79 26856999 | Email: [email protected]
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