Thread Turning Inserts Whitworth - 55º BSW, BSF, BSP, BSB Type B Ground Profile with Sintered Chip-breaker EX-RH IN-RH EXTERNAL INTERNAL Pitch TPI L I.C. in Ordering Code Right Hand Ordering Code Right Hand X Y 19 16 3/8 16 16 16 16 3/8 3/8 3/8 3/8 16 ER B 19 W 16 ER B 16 W 16 ER B 14 W 16 ER B 11 W 16 ER B 10 W 16 IR B 19 W 16 IR B 16 W 16 IR B 14 W 0.8 16 14 1.0 1.1 1.2 1.5 1.5 11 10 0.9 1.0 1.1 1.1 16 IR B 11 W 16 IR B 10 W Order example: 16 IR B 10 W BMA L X Vertical T Y Pitch TPI L I.C. in 19 14 11 16 16 16 3/8 3/8 3/8 I.C. EXTERNAL Ordering Code Right Hand X Y T 16V ER 19 W 16V ER 14 W 16V ER 11 W 1.0 0.9 1.2 1.5 3.6 3.6 3.6 1.0 1.0 Order example: 16V ER 14 W MXC Y Multitooth EX-RH IN-LH X I.C. IN-RH EX-LH Y X I.C. L L I.C. in Number of Teeth EXTERNAL 16 3/8 2 16 ER 14 W 2M AE16M 14 22 1/2 11 22 1/2 3 2 22 ER 14 W 3M 22 ER 11 W 2M AE22M AE22M Pitch TPI L 14 Anvil INTERNAL Anvil X Y 16 IR 14 W 2M AI16M 1.7 2.7 22 IR 14 W 3M AI22M AI22M 2.8 4.5 2.3 3.4 Ordering Code Ordering Code 22 IR 11 W 2M Order example: 22 IR 14 W 3M BMA For recommended number of passes see page 45 For Carbide Grade and Cutting Speed see page 44 17 Thread Turning Technical Section Carbide Grade Selection Choose the C.P.T. grade specifically formulated for your application from the following list: Coated Grades Uncoated Grades P30 • Carbide grade for carbon and cast (P20-P30) steels, works well at medium to low cutting speeds. PVD TiN coated grade for treated and hard alloy steels (25 HRc & up) at medium to low cutting speeds. P25C (P15-P35) MXC PVD TiN coated micrograin for free cutting untreated alloy steels (below 30 HRc), for stainless steels and cast iron. BMA PVD TiALN coated sub-micrograin grade for stainless steels and exotic materials at medium to high cutting speeds. BXC •• PVD TiN coated grade for low cutting speed. Works well with wide range of stainless steels. (K10-K20) (P10-P25) K20 • Carbide grade for non ferrous (K10-K30) metals, aluminum and cast iron. (P20-P40) (K20-K30) (P30-P50) (K25-K40) Note: Due to our unique and specialized production techniques, C.P.T. coated inserts provide superior cutting performance and exceptionally long tool life. Recommended cutting speed (m/min) for thread turning inserts Coated ISO Standard P25C • Materials Steel: P M K N S H Uncoated MXC BMA BXC •• P30 • K20• Low & Medium Carbon Steels 80-160 90-160 100-180 20-100 70-120 High Carbon Steels 80-120 80-150 90-160 30-80 60-100 Alloy Steels, Treated Steels 50-100 80-120 90-120 40-90 50-80 Cast Steel 80-140 100-140 120-160 30-80 50-100 70-120 90-130 30-90 70-100 80-130 80-150 30-90 60-100 20-200 120-200 Stainless steel: Cast steels Stainless austenitic and austenitic ferritic steel and cast steel Cast iron: Grey cast iron, cast iron with spherical graphite, malleable cast iron 80-100 Nonferrous Metal: 300-600 Aluminium and other nonferrous metals, copper alloys non metallic Super-alloys and Titanium: Heat resistant special alloys based on iron, nickel and cobalt, titanium and titanium alloys Hard Materials: Hardened steel, hardened cast iron materials, chilled cast iron 40-80 50-100 15-30 20-40 30-50 15-30 • Upon request •• For miniature and ultra miniature insert Conversion of Cutting Speed to Rotational Speed Conversion of a selected cutting speed to rotational speed is calculated by the following formula: Example N D= m m 30 V=120 m/min 44 V x 1000 N= πx D 120 x 1000 = =1274 RPM 3.14 x 30 Thread Turning Technical Section Anvil Change Recommendation Pitch TPI mm 10 9 3 8 3.5 7 4 6 5 5 6 4 3.5 3 2.5 2 1.5 8 10 12 16 Standard anvil (supplied with toolholder) Pitch TPI mm ε 50 2 60 70 80 3 2.50 90 100 4 110 120 O 130 140 5 Diameter As can be seen from the chart, most applications do not require an anvil change. If change is required, use AE anvils for EX-RH and IN-LH toolholders and AI anvils for IN-RH and EX-LH toolholders 10 7 4 6 5 5 6 4 3.5 3 2.5 2 1.5 Pitch TPI mm I+4 . Special holder required 3 8 3.5 7 4 6 5 5 6 4 3.5 3 2.5 2 1.5 60 70 80 3 2.50 90 100 4 110 120 130 5 140 Diameter As can be seen from the chart, most applications require an anvil change. In most cases a negative anvil is required. use AE anvils for EX-RH 10 9 50 2 AMERICAN BUTTRESS SAGENGEWINDE (DIN 513) Standard anvil (supplied with toolholder) AE or A I+2 O .5 2.5 standard anvil (supplied with toolholder) 5 10 20 40 30 0.25 0.50 0.75 1 1.25 1.50 mm: Inch: PARTIAL PROFILES 60O PARTIAL PROFILES 55O ISO UN WHIT. NPT BSPT I+3 O AE .5 or AI+ 2.5 O 3.5 or A 8 AE 3 AE Special holder required or A 9 8 10 12 16 1.5ο Toolholder Change to anvil AE or AI+0.5 5O 2.5 β Anvil 30 40 5 10 20 0.25 0.50 0.75 1 1.25 1.50 mm: Inch: ACME STUB ACME TRAPEZ (DIN 103) ROUND (DIN 405) Special Holder holder Required required AE or A I+4 O AE .5 or AI+ 3.5 O AE or AI +2 .5 O 2.5 As can be seen from the chart, some Pitch to Diameter combinations require an anvil change. If change is required, use AE anvils for EX-RH and IN-LH toolholders and AI anvils for IN-RH and EX-LH toolholders. β=1 ο ε=0.74 γ=1.5ο Change to negative anvil AE or AI-1.5 Bad Std. anvil O Before Anvil change 8 10 12 16 mm: Inch: 5 10 20 40 30 0.25 0.50 0.75 1 1.25 1.50 Replacing the standard anvil with an anvil with negative angle, will eliminate side rubbing ε=3.74 50 2 60 70 80 3 2.50 90 100 4 110 120 130 5 140 Diameter γ=−1.5ο negative anvil After Anvil Change 48 Correct
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