Advanced Materials Research ISSN: 1662-8985, Vols. 602-604, pp 1335-1338 doi:10.4028/www.scientific.net/AMR.602-604.1335 © 2013 Trans Tech Publications, Switzerland Online: 2012-12-13 Research on Preparing Lithium Carbonate by Carbonation from Lithium Chloride in Biphase System Wang Changqing* Key Laboratory of Jiangxi University for Applied Chemistry and Chemical Biology, College of Chemistry and Bio-engineering, Yichun University, Yichun 336000, China [email protected] Keywords: Lithium chloride, lithium carbonate, n-butanol, carbonation process Abstract. A process has been proposed for carbonation and recovery of lithium carbonate from lithium chloride. Based on distribution coefficients, separation factors of the results, lithium chloride extraction with n-butanol has also been studied. The purity of this lithium carbonate product was as high as 99.6 %. Introduction Lithium is found in lake brines, seawater, oil residues, minerals and clays.[1] The commercial sources of lithium are minerals, brines and seawater and the lithium minerals of economic importance are spodumene (LiAlSi2O6), petalite (LiAlSi4O10), lepidolite ((Li,Al)3(Al,Si)4O10(F,OH)2), and etc.[2] Among all lithium compounds, lithium carbonate is the precursor for other lithium metal production.[3] Its oldest application is in the glass and ceramic industry. The addition of lithium carbonate in glass and ceramic production lowers the process melting point, reduces energy consumption, increases furnace refractory life, improves the strength of the glass product, reduces the coefficient of thermal expansion as well as viscosity.[4] Lithium and its compounds have recently found use in energy storage devices such as rechargeable lithium-ion batteries.[5-7] It was reported that the global market for lithium-ion batteries has increased by more than 20% per year in the past few years and that the use of lithium batteries in upcoming electric and hybrid vehicles could further increase demand for the metal.[8] The growing demand for lithium to meet the raw material needs of the energy storage devices is one of the reasons for studying the upgrading of Yichun lepidolite into lithium carbonate.[9] The purpose of this study was to develop a simple procedure for the preparation of lithium carbonate from extracted lithium chloride and for the winning of a pure lithium compound. The work presented here gives detailed data on the solution purification, and precipitation of lithium carbonate from lithium chloride by reaction with ammonium carbonate in n-butanol. 2. Materials and methods 2.1. Materials The alkali chlorides (LiC1, NaC1, and KC1) and the alkaline earth chloride (CaC12) used in this study were analytically pure products procured from Sichuan Tianqi Lithium Industries, Inc. n-butanol was obtained from Sinopharm Chemical Reagent Co,Ltd. Distilled water was used in the preparation of all aqueous solutions. 2.2. Experimental procedure 2.2.1 Decalcification process This study discusses the conditions such as temperature, PH, the amount of lithium oxalate and stirring rate which affect on decalcification rate. A saturated solution of lithium oxalate was added drop-wise to the aqueous of lithium chloride giving a white precipitate of calcium oxalate, which was All rights reserved. No part of contents of this paper may be reproduced or transmitted in any form or by any means without the written permission of Trans Tech Publications, www.ttp.net. (#69813320, Pennsylvania State University, University Park, USA-18/09/16,12:38:52) 1336 Progress in Materials and Processes removed by filtration. The flow sheet of the purification procedure is shown in Figure 1. After filtration, a sample from the filtrate was then completely evaporated and the residue was analyzed. Reproducibility of the process was tested by running the experiments in triplicate. Errors for each were below 3%. 2.2.2 Carbonation and recovery of lithium from lithium chloride The aqueous phase was then concentrated to a saturated solution and n-butanol was added to the concentrated liquor to extract lithium chloride. In this case, lithium chloride was extracted into organic phase and good separation of sodium and potassium was possible. Pour the mixture into a separatory funnel and the aqueous layer was removed and then a saturated solution of ammonium carbonate was added little by little to the organic solution at ambient temperature. At this process lithium carbonate was precipitated and the cake was filtered and washed with water. The water-washed lithium carbonate was dried at 250 °C. Ammonium chloride in the mother liquor was crystallized by chilling the solution at 0 - 8 °C followed by filtration. The filtrate which contains some lithium and residual ammonium chloride was recycled to the evaporator. Figure 1. Flow sheet for purification of Li2CO3. 3. Result and discussion 3.1. The influence of lithium oxalate on decalcification rate The chemical composition of raw lithium chloride is provided in Table 1. In the experiments, the effect of lithium oxalate on decalcification was investigated in water at room temperature. An aqueous lithium solution composed of lithium chloride (2.5 M) was reacted with lithium oxalate. The precipitation time was 1h and the PH value was controlled at about 8. It is indicated from Figure 2 that lithium oxalate is effective in removing calcium by precipitation. Calcium oxalate is precipitated from an aqueous lithium solution using lithium oxalate according to the following reaction (1): Analytical results show that the calcium impurity content in solution could be controlled to 10 x 10 % when 0.5 % lithium oxalate was added. -6 Table 1 Content of impurities in raw lithium chloride Component Content (%) Na 0.1 K 0.1 Ca 0.05 Mg 0.01 Figure 2 Effect of lithium oxalate on decalcification rate Fe 0.002 Advanced Materials Research Vols. 602-604 1337 3.2. Effect of extraction by n-butanol The influence of n-butanol on the distribution coefficient, D, and the separation factor, S, were studied with simple salt, molar solutions of lithium, sodium and potassium chlorides. The organic to aqueous phase ratio was 1:1, the initial pH of the aqueous feed was 7. The results are summarized in Table 2. The extractant contained strongly polar and electronegative atoms. The electronegativity of the extract may play an important role in the establishment of the equilibrium concentrations: where M represents Li, Na and K. One can anticipate that the strongest electropositive metal ion (Li+) will be attracted preferentially by the electronegative solvent. In these series of experiments the excellent results were obtained with n-butanol. Table 2 Distribution coefficient and separation factor of n-butanol Distribution factor n-butanol DLi DNa DK 0.059 0.023 0.019 2.6 2.9 The effect of initial pH has been investigated over a range of 2 to 11 using molar solutions of lithium, sodium, potassium chlorides and n-butanol at organic to aqueous phase 1:1. The data obtained in this series of experiments are showed in Figure 3, which indicated that the pH has no effect on the distribution coefficient of the lithium, sodium, potassium chlorides. Figure 3 The influence of initial pH on LiCl, NaCl and KC1 extraction using n-butanol The influence of organic to aqueous phase ratio on the separation factor has been studied within the range of A / O = 1 / 5 to 3.2 / 1 using n-butanol and one normal solutions of lithium, sodium and potassium chlorides. Figure 4 represents the results obtained in this series of experiments. A phase ratio of about 1 has been found to be optimum for the separation factor, in good agreement with our preliminary study. Subsequent tests used this ratio. Figure 4 The influence of organic to aqueous phase ratio on the separation factor of LiCl, NaCl and KCl using n-butanol. 1338 Progress in Materials and Processes 3.3. Precipitation of lithium carbonate Precipitation of Li2CO3 was done at 65 - 70 °C because the solubility of lithium carbonate decreases with increasing temperature. Test showed that precipitation with ammonium carbonate is the most effective since ammonium chloride that also precipitates is eliminated by washing with hot water. Lithium carbonate is precipitated from an aqueous lithium solution using ammonium carbonate according to the following reaction (2): The purity of the synthesised product is indicated in Table 3. From the results, the purity of the recovered powder is 99.6 % (metal basis). The analysis shows that the major impurity is sodium which may be attributed to the similar performance of physical and chemical properties of sodium and lithium. Table 3 Content of impurities in lithium carbonate Li2CO3 Purity (%) 99.6 Ca <0.01 Na 0.02 Content of major impurities (%) K Al Si Mg 0.01 <0.01 <0.01 <0.01 Fe <0.01 4. Conclusion The applicability of the n-butanol extraction technique for recovery of lithium chloride from mixture containing lithium, sodium, potassium, and calcium chlorides has been demonstrated and the process of carbonation and recovery of lithium carbonate from lithium chloride were also investigated. Experiments showed that the n-butanol was the suitable solvent in terms of having good distribution coefficients and separation factors. The purity of this lithium carbonate product was as high as 99.6 %. Further studies remain to be done regarding the economics of this process prior to its scale-up to industrial level. Acknowledgements The author thanks the Science Foundation of Jiangxi Provincial Office of Education (GJJ11702) and Yichun University Project: Research on extraction of lithium carbonate from tantalum & niobium tailings for financial support. References [1] Jandová, J.; Dvořák, P.; Vu, H.N. Hydrometallurgy 2010, 103, 12 - 18. [2] Kunetsova, E.N.; Panchenkov, G.M.; and Kresova, N. A. Z. Fiz. Khim. 1966, 40, 688 - 691. [3] Kondás, J.; Jandová, J. Acta. Metall. Slovaca. 2006, 12, 197 - 202. [4] Morris, D. F. C.; Short, E. L. J. Inorg. Nucl. Chem. 1963, 25, 291 - 301. [5] Lagos, S.; Becerra, R. J. Nucl. Mater. 2005, 347, 134 - 139. [6] Veasey, T. J. Miner. Eng. 1997, 10, 1355 - 1362. [7] Shin, S. M.; Kim, N. H.; Sohn, J. S.; Yang, D. H.; Kim, Y. H. Hydrometallurgy 2005, 79, 172 181. [8] Somers, H.; Smith, J. R.; Dale, D. W.; Roman, R. M. J. Chem. Eng. 1971, 16, 74 - 75. [9] Fernández, A. I.; Chimenos, J. M.; Segarra, M.; Fernández, M. A.; Espiell, F. Hydrometallurgy 1999, 53, 155 - 167.
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