5050
Introducing the 5050 milling grade
taking toughness to new heights.
UNIVERSAL MILLING GRADE FOR TOUGH APPLICATIONS
PRODUCTIVE. RELIABLE. VERSATILE.
MAKE US PROVE IT.
Tough conditions? Multiple materials?
Want predictable performance?
We have your solution.
The 5050 grade excels at high feed rates and
in the toughest conditions for maximum time and
cost savings.
Thanks to its innovative substrate, insert
failure is virtually eliminated and tool life
is increased. 5050 provides unmatched
performance, perfectly suited for unmanned
operations where unpredictable stop is
not an option. Safety’s new tough grade
protects your milling operations through its
proven reliability.
5050 is a versatile grade with excellent
performances in various materials, allowing
for inventory reduction and ease of insert
selection.
FEATURES AND BENEFITS
• Secure:
5050’s new substrate has exceptional fracture toughness and a new coating with
optimized fatigue strength. This translates to even wear, fewer tool breakages and
increased tool life at higher, more productive feed rates.
• Productive:
In most of the cases, the 5050 grade gives you the possibility to increase both feed
and speed, while maintening the same tool life.
•Reliable:
Uniform, consistent performance, insert-to-insert, job-to-job. Get predictable tool life
even in the most demanding conditions including: long overhangs, unstable set ups
or long continuous cuts.
• Versatile:
Universal grade, works on variety of workpiece materials (steels, stainless steels,
titanium). Available in a wide range of cutter styles for face, shoulder and profile milling.
5050 is ideal for 90 degree shoulder milling applications. By consolidating to 5050,
you can eliminate excess inventory of multiple grades.
Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54
5050
INDUSTRIES
AUTOMOTIVE
DIE & MOLD
OIL/GAS
AEROSPACE
POWER GENERATION
OFF HIGHWAY
MEDICAL
MARINE
HEAVY EQUIPMENT
GENERAL MACHINING
APPLICATION AREAS:
NEW
Toughness
Wear resistance
For further information: see test reports and cutting conditions table pages 14 and 15.
Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54
5050
GRADE PROPERTIES
Top surface:
• Engineered residual compressive state
provides optimal fatigue strength and
superior coating adhesion.
Substrate:
• New substrate with exceptional
fracture-toughness characteristics.
• Proprietary sintering technology
generates defect-free properties
for unparalleled consistency.
Edge preparation and geometry:
• Precise edge control yields consistent
performance every time.
• Edge preparation and geometry take
full advantage of the grade properties.
Coating and color:
• PVD TiAlN with a highly engineered
and precisely controlled Ti/Al ratio.
• Uniform dark gray color, which is a true
indicator of consistent properties.
Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54
5050
BEST CHOICE SAFETY MILLING PRODUCTS
SR-SAF
RD-SAF
SM-SAF
ORBI-SAF
PENTA Heavy Duty
QUADRI-SAF
TE-SAF
ARAF
PENTA High Feed
TORO-SAF
COMPACT 90
PENTA 60
PENTA 60
PENTA High Feed
PENTA Heavy Duty
PLUNG-SAF
Facemilling cutter 60° with positive pentagonal inserts
High Feed face milling cutter with positive pentagonal inserts
Heavy Duty face milling cutter with negative pentagonal inserts
QUADRI-SAF
Multi-purpose face milling cutter with positive octagonal, square and round inserts
COMPACT 90
Compact milling cutter with multicorner inserts
ORBI-SAF
RD-SAF
TORO-SAF
Shoulder milling cutter with positive rectangular inserts
Multi-purpose face milling and profiling cutter with positive round insert
Light cutting face and profile cutter with positive round inserts
SR-SAF
Ball nose roughing endmill
SM-SAF
Ball nose high productivity with SideLok technology
ARAF
PLUNG-SAF
TE-SAF
Ball nose finishing endmill
Plung milling cutter
Single insert, slotting cutter with through coolant
Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54
5050
INSERT PROGRAM
5050
ORBI-SAF INSERTS FOR GENERAL MACHINING
ød
NEW
s
90˚
ød1
t1
r
RT...-41
15˚
L
RT...-81
Reference
RT 070204 R-81
RT 100304 R-41
RT 100304 R-81
RT 100308 R-41
RT 100308 R-81
RT 10 T3 C5 ER-81
RT 130404 R-41
RT 130408 R-41
RT 130408 R-81
RT 160604 ER-41*
RT 160608 ER-41*
RT 160608 ER-81
RT 160608 SR-81
RT 160612 ER-41*
RT 160616 ER-81
* Available from June 2010
Dimensions (mm)
L
d
s
d1
r
t1
b
Grade
5050
6.40
9.10
9.10
9.10
9.10
8.50
12.10
12.10
12.10
18.00
18.00
18.00
18.00
18.00
18.00
4.30
6.35
6.35
6.35
6.35
6.35
7.94
7.94
7.94
9.30
9.30
9.30
9.30
9.30
9.30
2.38
3.40
3.40
3.40
3.40
3.77
4.50
4.50
4.50
6.42
6.40
6.40
6.40
6.37
6.40
2.2
2.9
2.9
2.9
2.9
3.1
3.4
3.4
3.4
4.7
4.7
4.7
4.7
4.7
4.7
0.4
0.4
0.4
0.8
0.8
0.5x45°
0.4
0.8
0.8
0.4
0.8
0.8
0.8
1.2
1.6
1.10
1.60
1.60
1.60
1.60
1.90
2.60
2.60
2.40
3.30
3.30
2.90
2.90
3.30
3.00
-














ORBI-SAF INSERTS WITH RADIUS
ød
Reference
RT 100310 R-31
RT 100312 R-31
RT 100316 RC-31
RT 100320 RC-31
RT 100324 RC-31
RT 100330 RC-31
RT 100340 RC-31
RT 130410 R-31
RT 130412 R-31
RT 130416 R-31
RT 130420 R-31
RT 130424 RC-31
RT 130430 RC-31
RT 130440 RC-31
RT 160616 ER-31
RT 160620 ER-31
RT 160624 ER-31
RT 160630 ERC-31
RT 160632 ERC-31
RT 160640 ERC-31
RT 160648 ERC-31
RT 160650 ERC-31
RT 160660 ERC-31
RT 160664 ERC-31
s
ød1
ød1
t1
r
RT...ER-31
ød
s
90˚
15˚
L
r
15˚
L
RT...ERC-31
Dimensions (mm)
L
d
s
d1
r
t1
b
Grade
5050
9.10
9.10
7.80
7.70
7.60
7.50
7.30
12.10
12.10
12.10
12.10
10.20
10.10
9.90
18.00
18.00
18.00
15.90
15.90
15.80
15.70
15.70
15.60
15.60
6.35
6.35
6.35
6.35
6.35
6.35
6.35
7.94
7.94
7.94
7.94
7.94
7.94
7.94
9.30
9.30
9.30
9.30
9.30
9.30
9.30
9.30
9.30
9.30
3.40
3.40
3.32
3.28
3.25
3.19
3.09
4.50
4.50
4.50
4.50
4.37
4.31
4.22
6.40
6.35
6.30
6.10
6.09
6.03
5.97
5.96
5.89
5.86
2.9
2.9
2.9
2.9
2.9
2.9
2.9
3.4
3.4
3.4
3.4
3.4
3.4
3.4
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
1.0
1.2
1.6
2.0
2.4
3.0
4.0
1.0
1.2
1.6
2.0
2.4
3.0
4.0
1.6
2.0
2.4
3.0
3.2
4.0
4.8
5.0
6.0
6.4
1.80
1.80
2.60
2.60
2.60
2.60
3.00
3.30
3.30
-
-
























Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54
5050
ORBI-SAF INSERTS FOR HIGH FEED MILLING
s
ød
ød1
t1
r
Reference
RT 100310 HF
RT 130414 HF
*Radius for programming
**High feed corner width
15˚
L
RT..HF
Dimensions (mm)
L
d
s
d1
r
t1
b
Grade
5050
8.30
11.10
6.35
7.94
3.38
4.50
2.9
3.4
1.0*
1.4*
2.2**
2.7**
-


ORBI-SAF INSERTS FOR PRECISION SHOULDER
NEW
NEW
ød 90˚
s
ød1
t1
r
RT...RF-11
Reference
RT 100304 RF-11*
RT 100308 RF-31*
RT 130408 RF-11*
* Available from June 2010
15˚
L
RT...RF-31
Dimensions (mm)
L
d
s
d1
r
t1
b
Grade
5050
7.00
6.70
9.90
6.35
6.35
7.94
3.40
3.40
4.50
2.9
2.9
3.4
0.4
0.8
0.8
1.80
1.80
2.60
-



COMPACT 90 INSERTS
NEW
ød1
NEW
ød
L
b
s
t1
WNKU...-42
Reference
WNKU 04 T3 PN EN-42
WNMU 04 T3 PN EN-82
WNKU...-82
Dimensions (mm)
L
d
s
d1
r
t1
b
Grade
5050
4.50
4.50
6.30
6.30
4.14
4.14
2.5
2.5
-
0.90
0.90
0.22
0.22


Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54
5050
PENTA-SAF INSERTS
s
NEW
L
ød
r
ød1
20˚
PDKT...-41
PDMT...-81
PDMW...-91
10
15˚
b
Dimensions (mm)
Reference
PDKT 0905 DEER-41
PDMT 0905 DESR-81
L
d
s
d1
r
t1
b
Grade
5050
9.00
9.00
13.50
13.50
5.47
5.47
5.5
5.5
0.8
0.8
-
2.30
2.30


PENTA HIGH FEED INSERTS
L
NEW
ød
s
r
ød1
20˚
PDKX...-41
PDMX...-81
PDMX...-51
15˚
b
Dimensions (mm)
Reference
PDKX 09 05 ZE ER-41
PDMX 09 05 ZE ER-51
PDMX 09 05 ZE SR-81
L
d
s
d1
r
t1
b
Grade
5050
9.00
9.00
9.00
13.50
13.50
13.50
5.47
5.47
5.47
5.5
5.5
5.5
0.8
0.8
0.8
-
2.00
2.00
2.00



PENTA HEAVY DUTY INSERTS
s
ød
L
r
PNMU...-52
Reference
PNMU 13 08 DN SL-52
PNMU 13 08 DN SN-92
PNMU 13 08 DN SR-52
b
PNMU...-92
Dimensions (mm)
L
d
s
d1
r
t1
b
Grade
5050
13.00
13.00
13.00
24.40
24.40
24.40
7.94
7.94
7.94
-
1.0
1.0
1.0
-
3.00
3.00
3.00



Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54
5050
QUADRI-SAF INSERTS
15°
45°
L
OD...-41
ød1
r
OD...-81
b
ød
s
15°
ød1
RD...SNF8-81
ød
RD...SN-81
s
ød
r
15°
L
SD...-21
SD...-41
ød1
b
SD...-81
s
Dimensions (mm)
Reference
ODKT 1205AD SR-41
ODKT 1506AD SR-41
ODMT 120508 SN-81
ODMT 1205AD SR-41
ODMT 150608 SN-81
RDMT 120500 SNF8-81
RDMT 150600 SN-81
SDKT 1205PD SR-41
SDMT 120508 EN-21
SDMT 120508 SN-41
SDMT 120508 SN-81
SDMT 150608 EN-21
SDMT 150608 SN-81
11
L
d
s
d1
r
t1
5.26
6.58
5.26
5.26
6.58
12.70
12.70
12.70
12.70
15.87
15.87
12.70
15.87
12.70
12.70
15.87
12.70
15.87
12.70
12.70
12.70
12.70
15.87
15.87
5.56
6.35
5.56
5.56
6.35
5.56
6.35
5.56
5.56
5.56
5.56
6.35
6.35
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
0.8
0.8
0.8
0.8
0.8
0.8
0.8
-
Grade
5050













TORO-SAF INSERTS
15˚
15˚
ød1
ød
RDMT...SNF6-61
Reference
RDHW 0501M0 EN-91
RDHW 0702M0 EN-91
RDHW 07T1M0 EN-91
RDHW 08T2M0 EN-91
RDHW 1003M0 ENF6-91
RDHW 12T3M0 ENF6-91
RDMT 0702M0 SN-61
RDMT 07T1M0 SN-61
RDMT 08T2M0 SN-61
RDMT 1003M0 SNF6-61
RDMT 12T3M0 SNF6-61
RDMT 1604M0 SNF6-61
RDMW 0702M0 EN
RDMW 07T1M0 EN
RDMW 08T2M0 EN
RDMW 1003M0 SNF6
RDMW 12T3M0 SNF6
RDMW 1604M0 SNF6
RDHW...ENF6-91
RDMW...SNF6
ød1
ød
s
With facets (F6)
s
Without facets
Dimensions (mm)
L
d
s
d1
r
t1
b
Grade
5050
-
5.00
7.00
7.00
8.00
10.00
12.00
7.00
7.00
8.00
10.00
12.00
16.00
7.00
7.00
8.00
10.00
12.00
16.00
1.50
2.38
1.99
2.78
3.18
3.97
2.38
1.99
2.78
3.18
3.97
4.76
2.38
1.99
2.78
3.18
3.97
4.76
2.2
2.5
2.8
2.8
4.4
4.4
2.5
2.8
2.8
4.4
4.4
5.7
2.5
2.8
2.8
4.4
4.4
5.7
-
-
-


















Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54
5050
SR-SAF INSERTS
ød1
12
Reference
ZP 10 00 ER-31
ZP 12 00 ER-31
ZP 16 00 ER-71
ZP 20 00 ER-71
ZP 25 00 ER-71
ZP 32 00 ER-71
ZP 40 00 ER-71
ZP 50 00 ER-71
ød
ZP...-71
ZP...-31
s
Dimensions (mm)
L
d
s
d1
r
t1
b
Grade
5050
-
10.00
12.00
16.00
20.00
25.00
32.00
40.00
50.00
1.70
2.38
3.18
3.97
4.76
6.35
7.94
7.94
2.2
2.9
2.9
4.0
4.7
5.9
7.0
9.6
-
-
-








SM-SAF INSERTS
r
ød
XPB...-41
Reference
XPB 20 ER-41*
XPB 25 ER-41*
XPB 32 ER-41*
* Available from June 2010
Dimensions (mm)
L
d
s
d1
r
t1
b
Grade
5050
-
20.00
25.00
32.00
-
-
10.00
12.50
16.00
-
-



ARAF INSERTS
s
s
90°
L
b
PPHE...-SM1
Reference
PPHE 1000-SM1*
PPHE 1200-SM1*
PPHE 1600-SM1*
PPHE 2000-SM1*
PPHE 2500-SM1*
PPHF 0800 04-CE1*
PPHF 1000 05-CE1*
PPHF 1200 06-CE1*
PPHF 1600 08-CE1*
PPHF 2000 10-CE1*
PPHF 2500 12-CE1*
* Available from June 2010
PPHF...-CE1
ød
r
ød
Dimensions (mm)
L
d
s
d1
r
t1
b
Grade
5050
2.00
2.60
3.00
3.80
4.70
6.20
10.00
12.00
16.00
20.00
25.00
8.00
10.00
12.00
16.00
20.00
25.00
2.60
3.00
4.00
5.00
6.00
2.40
2.60
3.00
4.00
5.00
6.00
-
0.6
0.8
1.0
1.3
1.6
1.9
-
0.40
0.50
0.60
0.80
1.00
1.20











Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54
5050
RD-SAF INSERTS
7˚
ød1
RCMT...SNF-91 with 12 facets
RCMT...SNF8-91 with 8 facets
RCMT...-91
Reference
RCMT 1204M0 SNF-91*
RCMT 1606M0 SNF8-91*
RCMT 2006M0 SNF8-91*
* Available from June 2010
s
ød
Dimensions (mm)
L
d
s
d1
r
t1
b
Grade
5050
-
12.00
16.00
20.00
4.76
6.35
6.35
4.4
5.5
6.5
-
-
-



PLUNG-SAF INSERTS
s
L
ød1
d
Reference
PG10 03 08 N81*
PG13 04 08 N81*
PG16 04 08 N81*
* Available from June 2010
r
r
PG...81
Dimensions (mm)
L
d
s
d1
r
t1
b
Grade
5050
10.50
13.00
16.52
7.50
9.40
11.40
3.40
4.50
4.76
2.8
3.4
4.4
0.8
0.8
0.8
-
-



80˚
TE-SAF INSERTS
7˚
ød1
L
Reference
CCMT 06 02 04 SN*
CCMT 08 03 04 SN*
CCMT 08 03 08 SN*
* Available from June 2010
r
ød
CCMT...SN
s
Dimensions (mm)
L
d
s
d1
r
t1
b
Grade
5050
6.40
8.10
8.10
6.35
7.94
7.94
2.38
3.18
3.18
2.8
3.4
3.4
0.4
0.4
0.8
-
-



Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54
13
5050
BEATING THE COMPETITION - TEST REPORTS
Competitor
Tool
Type of milling cutter
Tool denomination
Number of teeth
Insert
Number of edges per insert
Grade
Insert price Euro
14
Facemill
Dc 50 mm
4
ODFX type insert
4
P40 coated grade
9.9
Safety
Facemill
PS 09/50 04 AL 22 040
4
PDKT 09 05 DE ER-41
5
5050
13.8
Machining
Operation
Conditions
Blank material
Width of cut (mm)
Depth of cut (mm)
Machine cost (Euro/hour)
Batch (PCS)
Facemilling
Long overhang, vibrations, flame cutting skin on one side of the blank
HARDOX 400
40
5
45
100
Cutting data
Cutting speed (m/min)
Feed per tooth (mm)
Table feed (mm/min)
100
0.18
459
157
0.18
720
Results
Machining time per piece (min)
Tool life (min)
Tool life (pcs)
Number of insetrs for the machining of one batch
Insert cost per batch (Euro)
Machining cost per batch (Euro)
10
30
3
33
330.00
750
6.37
133
21
4
55.0
477.75
57 %
547 €
Productivity increase
Total economy
Competitor
Type of milling cutter
Tool denomination
Number of teeth
Insert
Number of edges per insert
Grade
Insert price Euro
Shoulder endmill
Dc 20 mm
2
XOMX type insert
2
P40 coated grade
8.9
Operation
Conditions
Blank material
Width of cut (mm)
Depth of cut (mm)
Machine cost (Euro/hour)
Batch (PCS)
Tool
Machining
Safety
Shoulder endmill
V690A W4 M20 D20 110
3
WNMU 04T3 PN ER-82
6
5050
13.2
Slotting
Roughing operation with compressed air for coolant
Stainless 304L
20 + 5
2.8
60
12000
Cutting speed (m/min)
Feed per tooth (mm)
Table feed (mm/min)
80
0.1
255
Machining time per piece (min)
Tool life (min)
Tool life (pcs)
Number of insetrs for machining of one batch
Insert cost per batch (Euro)
Machining cost per batch (Euro)
0.24
21.6
90
133
1187
2880
Cutting data
Results
Productivity increase
Total economy
125
0.115
687
0.09
21.6
240
25
330
1080
167 %
2657 €
Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54
5050
CUTTING SPEED RECOMMENDATIONS
Feed
per
tooth
Austenitic (140-180 HB)
PH and Duplex (220-260 HB)
Iron based alloys
(200-300 HB)
Nickel and cobalt base alloys
hastelloy, inconel, stellite
(135-425 HB)
Titanium alloys
(110-450 HB)
Super alloys
Ferritic and martensitic
(180-240 HB)
Stainless steels
Tools and die steels
(200-260 HB)
Steels
Alloy and easy to machine
tool steels (200-240 HB)
S
Medium and high carbon
(180-220 HB)
M
Free machining and
low carbon (120-170 HB)
Grade
P
vc1
259
229
161
95
136
88
74
53
43
35
fz1
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05
vc2
223
196
134
75
117
79
68
44
34
25
fz2
0.15
0.15.
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
vc3
150
130
80
35
80
60
55
25
15
20
fz3
0.35
0.35
0.35
0.35
0.35
0.35
0.35
0.35
0.35
0.20
5050
The cutting speed (vc) and the feed per tooth value (fz) have to be optimized depending on specific machined material,
see material equivalent table in our milling catalogue.
Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54
15
Safety France - Export
51, rue de la Garenne
92310 Sèvres - France
Tel.: +33 (0)1 46 10 54 00
Fax: +33 (0)1 46 10 54 54
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Impero Italia
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Fax: +39 0523 55 18 00
[email protected]
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D-63110 Rodgau - Deutschland
Tel.: +49 (0)6106-26848-0
Fax: +49 (0)6106-26848-22
[email protected]
BROC-5050-01/10-ENG
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Pol. Ind. Roca
c./ Verneda s/n
08107-Martorelles (Barcelona) - España
Tel.: +34 935 71 77 22
Fax: +34 935 71 77 65
[email protected]