LL LAKELAND LABORATORIES LIMITED Manufacturers of Speciality Surfactants 4 Wax Emulsions Why? Which? Where? 1 Amphoterics 2 Phosphate Esters 3 Imidazolines 4 Wax Emulsions CHEMICALS FOR INDUSTRY Certificate No.890395 Why Wax Emulsions? INTRODUCTION method, and are nonionic or cationic in nature. The pressure emulsions are of particularly fine particle size, giving much improved stability, with some grades being translucent. Lakeland Laboratories have developed a range of completely aqueous polyethylene wax emulsions. They include homopolymers, oxidised homopolymers, copolymers and montan ester waxes. The emulsions are manufactured under pressure, or by the wax to water Some of the many properties/advantages wax emulsions offer to the formulator are; ■ ■ Ease of handling; Free flowing liquids with low viscosity. ■ Added toughness in polymer coatings. ■ Slip properties; Improved mechanical handling of packaged goods. ■ Aqueous based; No solvents contained, compatibility with aqueous systems. ■ Lubricity; Increased stitching speed in fabrics. ■ Film forming; Anti scuff; Surface coatings protected from abrasion. ■ Durability; Excellent ‘wearability’ in dry-bright floor polishes. Anti blocking; Coat to coat adhesion reduced. Lakelands Wax Emulsion Range PROPERTIES Lakewax Ionic Character Appearance (A10) pH (neat)(p2) OXIDISED HOMOPOLYMER Solids Contents(S3) Optical Absorbance at 650nm 24.0 - 26.0% 1.7 maximum POLYETHYLENE COPOLYMER Lakewax 52 Nonionic Homogeneous translucent emulsion 10.0 - 11.0 OXIDISED HOMOPOLYMER Lakewax 29 Nonionic Translucent emulsion 7.5 - 9.0 31.0 - 34.0% 1.8 maximum Lakewax 37 Nonionic Off-white translucent emulsion 8.0 - 10.5 34.0 - 36.0% 1.8 maximum Lakewax C37 Cationic Homogeneous and translucent emulsion 3.0 - 5.0 25.0 - 29.0% – Lakewax 60/40 Nonionic Off-white translucent emulsion 7.3 - 8.8 38.0 - 40.0% 1.81 maximum Lakewax C60 Cationic Homogeneous translucent emulsion 5.0 maximum 24.5 - 28.5% 0.6 maximum Lakewax 65 Nonionic Off white emulsion 8.0 - 9.0 26 - 32% – MONTAN ESTER Lakewax 20 Nonionic Milky white emulsion 3.0 - 6.0 (Analytical method reference) available on request. 1 18.0 - 20.0% 1.7 maximum Which Wax Emulsion? The case has been made “WHY” wax emulsions are used. The problem for the formulator then becomes - “WHICH WAX EMULSION”? Consideration of the following characteristics should be the main criteria for selection of the correct emulsion. ■ Ionic Character ■ Hardness of Wax ■ Slip Resistance ■ Solvent Compatibility ■ Hardness of Film Ionic Character Nonionic Cationic Lakeland wax emulsions produced using nonionic emulsifiers are not substantive to hard surfaces. In coating applications they are used in combination with film forming polymers where the emulsion particles are mechanically lodged in the polymer lattice, or form surface layers at the polymer/air interface. Lakeland wax emulsions produced using cationic emulsifiers are film forming and more substantive to surfaces. This property makes cationic wax emulsions ideal for temporary protective coatings, textile applications and for formulating water repellents. Wax Hardness and Particle Size Product Drop Point of Wax Component, °C ( ASTM 3954) Typical Softening Point Hardness of Wax dmm (ASTM D5) of Dried Wax Film Via OXIDISED HOMOPOLYMER DSC, °C Typical Particle Size (Microns) Lakewax 20 85 85 Lakewax 29 140 130 0.5 max 60.0 Lakewax 37 138 130 0.5 max 0.6 Lakewax C37 138 128 0.5 max 0.3 Lakewax 52 105 101 2.0 0.1 Lakewax 60/40 102 102 5.5 0.6 Lakewax C60 102 102 5.5 80.0 88 * Lakewax 65 N/A 0.3 90.0 (ASTM D1321) 5.0 * No exact indication of softening point from DSC due to softness of wax. Slip Resistance The slip resistance of a wax emulsion can be approximated from its softening point. In general it is observed that the softer more flexible waxes show greater slip resistance than the harder wax emulsions. Solvent Compatibility Product 10% Lakewax in 10% Solvent + 80% Water 10% Lakewax in 45% Solvent + 45% Water OXIDISED Methanol HOMOPOLYMER DPM* Water Water IPA IPA Methanol DPM* Lakewax 20 ✓ ✓ ✓ ✓ ✓ ✘ ✓ ✓ Lakewax 29 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Lakewax 37 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Lakewax C37 ✓ ✘ ✘ ✓ ✓ ✘ ✘ ✘ Lakewax 52 ✓ ✘ ✘ ✓ ✓ ✘ ✘ ✘ Lakewax 60/40 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✘ Lakewax C60 ✓ ✓ ✓ ✓ ✓ ✘ ✘ ✘ Lakewax 65 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✘ * Dipropylene glycol monomethylether. 2 Foaming Properties(F6) Foam Height, cm 500 450 5.0% Solution 400 2.0% Solution 350 300 250 200 150 100 50 0 20 29 37 C37 (Analytical method reference) available on request. 52 60/40 C60 65 LAKEWAX Compatibility with Lakeland Surfactants Amphoterics Imidazolines All Lakewaxes, except for 52, should be stable in systems containing dipropionate type amphoterics such as AMA and AMA LF40. Lakewaxes are not very stable with monopropionate type amphoterics, such as Lakeland ACP-70. The more water soluble Imidazolines, such as Imidazoline 18OH, are stable at relatively high concentrations with Lakeland’s cationic waxes. The nonionic waxes have only been found to be stable with Imidazolines in their acetate form. Phosphate Esters The potassium salts of phosphate esters based on ethoxylated phenols and ethoxylated alcohols, such as PPE 604 and PAE 136, have been found to be stable in systems with Lakeland’s wax emulsions. The emulsions are, however, known to be less stable with free acids. General Information Product Emulsifier S.G (20°C) Standard CAS No (typical) OXIDISED Pack Size* of Wax HOMOPOLYMER Wax Content % Viscosity 20°C (typical) cPs Data Sheet Lakewax 20 Nonionic 1.002 200 Kg 73138-46-2 17 52 963 Lakewax 29 Nonionic 0.995 200 Kg 68441-17-8 27 25 965 Lakewax 37 Nonionic 1.010 200 Kg 68441-17-8 26 200 967 Lakewax C37 Cationic 1.000 200 Kg 68441-17-8 19 15 972 Lakewax 52 Nonionic 0.995 200 Kg 9010-77-9 20 25 968 Lakewax 60/40 Nonionic 0.990 200 Kg 68441-17-8 31 70 969 Lakewax C60 Cationic 0.990 200 Kg 68441-17-8 19 15 973 Lakewax 65 Nonionic 0.985 200 Kg 68441-17-8 24 15 971 Temperature Stability *Lakewaxes are available in pack sizes from 25kg up to bulk road tankers, as well as in our standard containers. All wax emulsions are sensitive to cold and as such should be protected from freezing/cold temperatures. Optimum storage conditions: 10°C to 25°C in sealed containers. 3 Where to use Wax Emulsions? We now have answers to WHY and WHICH wax emulsion. The following examples of WHERE Wax Emulsions are often applied should give the formulator a complete picture of the flexibility of these types of surfactant. Major Areas of Application Paints/Lacquers Floor Polishes/Maintainers Due to environmental pressures, replacing solvents in paint systems is a major requirement/problem for the paint industry. The obvious choice to the formulator is to move towards water-based systems. Polyethylene wax emulsions are the ideal additive for water-based coatings due to their physical stability, small particle size and ease of handling. Addition of polyethylene wax emulsion can improve anti-scuff properties, gloss, anti-blocking, waterproofing, and slip properties. Polyethylene wax emulsions are finding applications in emulsion paints and wood finishes. Lakewax 37 and 29 are the preferred emulsions for these purposes. Oxidised polyethylene waxes are an essential component of liquid floor polish systems. The addition of the wax gives the following properties: durability, gloss, black heel mark resistance, self-healing, buffability, and water resistance. Hard waxes such as Lakewax 37 are used when high gloss is required. Softer waxes such as Lakewax 60/40 are used for institutions where there is concern over injury due to slipping. Lakewax 52 is a popular choice of wax as it offers gloss with lower slip properties. Lakewaxes are often used in combination to produce the desired effect. After applying the polish, the floor has to be maintained until stripped and re-applied. Maintainers are produced by incorporating a wax emulsion in a neutral detergent. The preferred wax for maintainers is Lakewax 52. *For information on floor strippers we would refer you to our brochure on amphoterics. Printing Inks Water-based flexographic printing systems have been designed for economical printing of, for example, packaging material and disposable paper goods. The systems were designed for water-based printing inks. Therefore aqueous wax emulsions were required to impart anti-scuff properties and more importantly anti-blocking properties. Lakewax 37 and 29 are the preferred products due to their hardness and anti-slip properties. Facade Protection Lakewaxes are used in combination with film forming polymers to produce facade protection/coatings that are barely visible and non-yellowing. They are designed to act as sacrificial coatings, that is, resistant to rain water but removable by hot water or slightly alkaline stripper. For this application Lakewax 60/40 and 20 are the preferred emulsions. Textiles Polyethylene wax emulsions are used in the textile industry on both natural and synthetic fibres. Nonionic wax emulsions are generally applied in admixture by padding prior to heat setting, to add softening, improved tear strength, anti-pilling, and reduced needle cutting, due to lower friction. Cationic wax emulsions, due to their substantive nature, can be used as post dye-bath additives for synthetic fibres to impart an antistatic and softening finish. Wood and Timber Protection Wax emulsions are widely used in interior wood finishes as well as for outdoor timber treatment. Interior wood finishes are enhanced by the addition of a wax emulsion; in particular their gloss, anti-scuff and sandability properties are improved, along with a better feel to the finish. In Timber Protective Coatings improvements experienced from wax emulsion addition are in abrasion resistance, water proofing, weathering and anti-blocking properties. Fabrics such as cotton and its polyester blends are usually resin treated for easy care. The handle of the fabric is altered and can be rectified by the use of Lakewax 60/40 as a softener. Where sewing speeds and needle wear/burn are of prime consideration Lakewax 37,29 and C37 are recommended since these are based on harder waxes and provide better sewing lubricity. The higher melting point of these grades also provides benefits in terms of greater permanence/resistance to removal by laundering. The average level of use is 0.8% - 1.0% on weight of fabric. Lakewax 52 is often the preferred emulsion for use in interior wood finishes, whereas Lakewax 37, due to its film hardness, possesses better weathering resistance, and is therefore preferred in exterior wood treatment. Wax emulsions are used in wood coatings as anti-blocking agents. They are also used to impart sandability, surface protection and softness of touch. Lakewaxes 29 and 37 are the recommended waxes for these applications, and Lakewaxes 52 and 60 are also recommended as anti-slip agents. Cationic wax emulsions are substantive and can be applied as post dye-bath additives to impart softening and antistatic effect. This latter property is particularly useful in treating acrylic yarn prior to knitting. For this application Lakewax C37 is recommended. 4 Further Application Areas concrete facades. The coatings give atmospheric corrosion protection and soiling pick-up and the film is then easily removable using 2-3% ammonia or 0.5-1% sodium hydroxide solution. Mould Release Oxidised Polyethylene wax emulsions are used as mould release agents for the production of polyurethane products. The emulsion is diluted and sprayed on the mould. The melting point of the wax emulsion should be above the mould temperature, so that the emulsion dries, to form a film. Lakewax 37 is usually preferred in this application. Anti-Transpiration When applied to foliage of plants the coating acts as a barrier to water vapour whilst allowing the passage of gases essential for continued growth. Tube Drawing Oxidised polyethylene wax emulsions are used as lubricants in tube drawing, Lakewax 37 is the most commonly used emulsion in this application. Paper and Board Coatings/Lubricant - High quality glossy printing paper is produced by clay coating followed by a subsequent friction glazing procedure. The lubricant normally used is calcium stearate which acts to reduce dusting and to facilitate release during calendering. Lakewax emulsions can replace the stearates particularly in high speed calendering of heavy publication grade paper. Agricultural A potential use for Lakewaxes is in spraying on seeds/fertilizer. This can improve the flow properties of the bulk material, as well as protecting the seeds from moisture loss/penetration and aiding the release properties of the fertilizer. Sizing - In combination with resin and wax sizes, Lakewax emulsions improve low temperature properties, chemical resistance and surface smoothness. Lakewax 37 and 29 are the preferred emulsions. Automobile Polishes The incorporation of polyethylene wax emulsion in a nonbuilt detergent system gives the formulator the option to dispense the polish via a trigger spray or a high pressure hose. When using the trigger spray method, the car can be cleaned by cloth followed by the buffing of the wax with a dry cloth. Lakewax C37 and C60 are the preferred emulsions. Corrugated Board Treatment - Lakewax emulsions can be sprayed or roll coated on to board to matt down the fibres. This reduces the tendency of packaging to scratch furniture and appliances. Lakewax 37 is recommended in this application. Transfer Papers - Receptor sheets of duplicating paper are frequently treated with Lakewax emulsions in order to improve ink release. Packaging Films The application of wax emulsions by roller imparts improved properties on polyethylene and polypropylene film used for packaging. Lakewax 20 is recommended for this application. Wet Strength Improvement - Lakewax emulsions improve wet and dry strength of the melamine wet strength resins. Printability Improvement - Lakewax 60 is added to the starch treatment to improve ink hold-out. With certain inks this gives a better print and lower ink consumption. Temporary Protective Coatings Due to environmental constraints, solvent based products are frequently being replaced by water based systems. Wax emulsions can be formulated to show complete film forming properties. The coatings give atmospheric corrosion protection and the film itself is easily removable by 2 - 3% ammonia or 1-2% sodium hydroxide solution. Glass Bottle Lubricant Lakewaxes used at 0.1-0.3% solids are sprayed onto bottles as they leave the annealing furnace, ie whilst they are still hot and the water flashes off. Lakewax 52 is preferred as it does not interfere with the printing or gluing of labels. The thin polyethylene film acts as a lubricant thus reducing breakages. Fruit Coatings Although not on the range, Lakeland can produce ‘Anionic’ based wax emulsions. These can be incorporated into shellac based resins and used in the coating of citrus fruits. In this application the fruit skin is coated to protect both the skin and the fruit itself from moisture loss. Glass Fibre Sizing Lakewax 37 and C37 improve lubricity and pilling. Insecticide Stickers Lakewax 60/40 with excess surfactant are added to insecticide concentrate. The emulsion acts as a spreading agent for better distribution of insecticide. The latter retains its activity for a longer period due to better water resistance from the inclusion of polyethylene. Metal Working Wax emulsions coated onto small metal parts/components such as nails, tacks and screws ease handling for the operator by reducing agglomeration and also help protect the components from abrasion. Lakewaxes 29 and 20 are recommended for this application. Leather Treatment Lakewax additives improve surface smoothness, buffability, plating and glazing properties in typical casein-type dressings. They are also used on the surfaces of grained, buffed and aniline leathers. The preferred products are Lakewax 37 and 60/40. Alkali Strippable Coatings Combinations of Lakewax 37 and Lakewax 60/40 with ethylene-acrylic acid copolymer emulsion can be used in coatings where severe soiling is a problem, eg automotive coatings, trains, Aluminium cladding, tiled walls, brick and 5 AMPHOTERICS Types Properties Industrial Applications The following represent the synthesis capabilities of Lakeland plant resources; Dipropionates • Amidation • Cyclisation • Esterification • Quaternisation • Oxidation Monopropionate Solubilisation Hydrotrope Highly Alkali Stable Acid Stable Salt Free Corrosion Protection Low Foam/High Foam Biostatic Wetting Emulsification Hydrophobe (In Acid) Free Rinsing Non Toxic Hard Water Stable Skin Friendly Lubrication Detergents Maintenance Chemicals Metal Finishing Lubricants -Bottling/Conveyer Vehicle Cleaning Toiletries Textiles Oil Fields Micro Emulsions Agriculture Institutional Water Treatment SYNTHESIS CAPABILITIES • Condensation • Dehydration • Organophosphates • Saponification • Others Considered TOLL MANUFACTURE AND CUSTOM SYNTHESIS Toll manufacture has always been an important part of Lakeland’s business. The strategic location and our proven track record leads to long lasting working relationships. With on-site engineering facilities our existing plant can be easily modified to customer requirements. All custom and Toll manufacture is carried out under a mutually agreeable secrecy contract. TECHNICAL SERVICES Research and development of in-house products extends our expertise into new markets. Toll and custom synthesis is backed-up by lab-scale work and customer liaison. To support the above and to develop and improve new products the laboratory facilities include; • • • • • • • • Gas Chromatography FTIR Ultraviolet/Visible Spectroscopy Automated Wet Analysis Methods:Karl Fisher, Chloride Determination, Titroprocessor Classical Wet Analysis Autoclave Facilities Process Development Formulation Small scale custom laboratory synthesis will be considered. Applications and formulation help is given where possible. Amino Betaines Amido Betaines PHOSPHATE ESTERS Types Properties Phosphated Alcohols Industrial Applications Wetting Solubilisation Hydrotropes Highly Alkali Stable Corrosion Inhibition Phosphated Low Foam/High Foam Alcohol Ethoxylates Emulsification Load Carrying Free Rinsing Hard Water Stable Phosphated Phenol Ethoxylates Metal Work/Finishing Detergents Maintenance Chemicals Textiles Agriculture Oil Fields Institutional Water Treatment Vehicle Cleaning Lubricants Emulsion Polymerisation IMIDAZOLINES Types Properties Industrial Applications Aminoethyl Corrosion Inhibition Dispersants Dewatering Emulsification Rheology Modifiers Oil Soluble Water Soluble (Salts) Adhesion Promoters Acid Stable Flocculation Textiles Softeners Bitumen Emulsification Oil Fields Metal Working Textiles Paper Lubricants Road Making Paints Inks Agriculture Maintenance Chemicals Lapping Compounds Pigment Dispersion Hydroxy Ethyl Amido Ethyl Amide Blends WAX EMULSIONS QUALITY Types At Lakeland we are fully aware of the necessity for complete customer service in terms of both technical back-up and quality/flexibility of supply. Polyethylene Properties Completely Aqueous Nonionic Oxidised Cationic Polyethylene Small Particle Size Highly Stable Polyethylene/ Hard Waxes Acrylic Copolymers Soft Waxes 18-35% Solids Montan Ester We are a BS EN ISO 9002 registered company which, in itself, shows our dedication to quality manufacture and customer satisfaction. 6 Industrial Applications Floor Polish Printing Ink (Flexographic) Temporary Protective Coatings Metal Working Wood Finishes Facade Protection Textile Finishing Packaging Films Paints (Water Based) Fruit Coating Anti Blocking Mould Release AUSTRALIA DENMARK Fernz Speciality Chemicals Sydney Tel: +61 (0) 2 9755 9600 Fax: +61 (0) 2 9755 9611 AUSTRIA Chr. Krogh, AS Kobenhaven Tel: +45 (0) 39 62 98 08 Fax: +45 (0) 39 62 50 88 FRANCE Jauk GmbH & Co KG Wien Tel: +43 (0) 1 535 12 69 Fax: +43 (0) 1 535 97 55 BENELUX A. Arnaud SA Paris Tel: +33 (0) 1 44 73 10 00 Fax: +33 (0) 1 44 73 10 49 GERMANY Espachem Bunschoten, HOLLAND Tel: +31 (0) 33 298 1983 Fax: +31 (0) 33 298 8468 Polygon Chemie AG Olten, Switzerland Tel: +41 (0) 62 205 50 20 Fax: +41 (0) 62 205 50 30 INDIA (Manufacturer) Vapson Chemical Products Ltd Bombay AGENCIES AND DISTRIBUTION INDONESIA Prior Company Ltd Jakarta Tel: +62 (0) 816 835 761 Fax: +62 (0) 21 916 9718 ISRAEL Paz Lubricants & Chemicals Ltd Haifa Tel: +973 (0) 4 835 2095 Fax: +972 (0) 4 862 5601 ITALY ➔ PRESTON & M6 ROCHDALE Chemservice srl Milano LEEDS ➔ M66 M62 BOLTON CARLISLE ➔ Tel: +91 (0) 22 496 2244 Fax: +91 (0) 22 496 4499 MALAYSIA M61 Prior Chemical Ind (M) SDN. BHD Selangor OLDHAM A 580 CANAL NEW ZEALAND M602 SHEFFIELD M67 M60 Fernz Chemicals (NZ) Ltd Auckland ➔ ➔ LAKELAND LABS M60 MANCHESTER CITY CENTRE M56 ✈ MANCHESTER INTERNATIONAL SvedaKjemi AS Oslo Tel: +47 (0) 22 88 16 00 Fax: +47 (0) 22 72 00 52 Frederikstadt Tel: +47 (0) 69 32 30 10 Fax: +47 (0) 69 32 10 70 AIRPORT M6 Tel: +64 (0) 9 415 7001 Fax: +64 (0) 9 415 7002 NORWAY STOCKPORT ➔ Tel: +60 (0) 3 732 6628 Fax: +60 (0) 3 732 8628 M60 A 580 M60 M6 Tel: +39 (0) 362 554 807 Fax: +39 (0) 362 554 877 A1 KNUTSFORD M6 PORTUGAL BIRMINGHAM & LONDON Horquim Representações Lda, Maia LEEDS SINGAPORE M61 M62 Prior Co (Singapore) Pte Ltd M1 M62 Tel: +65 (0) 784 7560 Fax: +65 (0) 784 7562 SPAIN MANCHESTER M56 A1 (M) Merck Farma y Quimica, SA Barcelona Tel: +34 (0) 3 565 55 00 Fax: +34 (0) 3 544 02 59 SWEDEN M6 M1 MB-Sveda Malmo Tel: +46 (0) 40 35 28 00 Fax: +46 (0) 40 12 51 72 Norrköping Tel: +46 (0) 11 10 64 20 Fax: +46 (0) 11 10 26 21 Kista Tel: +46 (0) 8 632 36 00 Fax: +46 (0) 8 752 00 91 Göteborg Tel: +46 (0) 31 83 80 00 Fax: +46 (0) 31 84 39 80 BIRMINGHAM NORTHAMPTON M5 Tel: +351 (0) 2 967 0982 Fax: +351 (0) 2 967 3287 M6 SWITZERLAND LAKELAND LABORATORIES LIMITED Peel Lane, Astley Green, Tyldesley, Manchester M29 7FE, England. Telephone: +44 (0)1942 873555, Fax: +44 (0)1942 884409. Tel: +41 (0) 62 205 50 20 Fax: +41 (0) 62 205 50 30 TAIWAN Keeneyes Industrial Corp Taipei Tel: +886 (0) 2 2394 9504 Fax: +886 (0) 2 2393 4896 THAILAND Prior Chemical Ind (Thailand) Co Ltd Bangkok Tel: +66 (0) 2 332 5234 Fax: +66 (0) 2 332 6595 Ref: Lakeland W.Emul (2), SLDC 4/98 1m LL Polygon Chemie AG Olten
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