CHAPTER- I :: INTRODUCTION 1.1 General Introduction: Of late, electrochemical energy storage devices have taken a significant role in technical applications like communication and computational devices, industrial controls, automation, space vehicles and sophisticated laboratory equipments etc. Moreover, they meet some of the stringent needs of the portable electronic market like solar cells, pacemakers, remote controls and toys etc. In these emerging technologies, there is a special demand for long life, environmentally friendly, low cost, reliable rechargeable batteries with specific energy or power expectations [1]. Such power requirement, to some extent, may be met by using the liquid electrolytes which have hectically moving charge carriers. Solid polymer electrolytes are extensively studied in the past decades to overcome the disadvantages of liquid electrolytes such as leakage, reaction with the electrode and poor electrochemical stability. Solid polymer electrolytes due to their excellent mechanical, thermal stability and high ionic conductivity have drawn the attention of many researchers. This paved way towards the identification and development of many useful and suitable solid polymer electrolytes in large number of applications pertaining to computer memory back up, smart windows, photovoltaic cells, fuel cells, electric vehicle traction and space power applications etc. Good mechanical stability is one of the important properties expected of useful polymer electrolytes in order to remain structurally stable during 1 manufacturing, cell assembly and to avoid leakage from cell container. Necessary pre processing is done to incorporate this stability and the polymer is prepared to form a thin polymer electrolyte membrane with adequate toughness for various applications. Also, Berthier et al. [2] established that ionic conductivity in polymer electrolytes is associated with amorphous phase of studied samples. To produce high ionic conduction, flexibility, considerable mechanical strength and amorphous nature, polymers are complexed with appropriate organic and inorganic acids or salts which provide mobile cations and are processed to prepare membranes of these polymer electrolytes. The blend-based polymer electrolyte complexes are also exemplified as some of the promising and feasible approaches by a few research groups [3-5]. 1.2 Polymers: Molecules of compounds are made of more than one type of atom. A simple example of a small molecule is water which contains two hydrogen atoms and one of oxygen. Polymers are very large molecules with many more atoms ranging from 10,000 to 100,000 atoms per molecule. The word polymer is derived from the Greek root poly-, meaning is many and mer- meaning is part or segment. Many of the same units (or mers) are connected together to form a long chain called polymer. Polymers can be extremely large, often made up of hundreds of thousands of atoms. So, they are also referred to as macromolecules. Partly because of their size, polymers have interesting behavior and special properties. Small molecules of water do not tend to get tangled with each 2 other and each one of them is separate and distinct from the others. Whereas, the large molecules of polymers become enmeshed with each other, much like a single strand of cooked spaghetti (noodles) gets tangled up with other strands. The long polymer chains (molecules) intermingle with one another and become entangled. It is very difficult to separate one chain from the remaining chains. This structure gives polymers some unusual properties, including their resistance to breakage and ability to stretch and recover. The behavior of small molecules can be understood in terms of 3 states: solid, liquid and gas. The behavior of polymers is much more complex. Some polymers exhibit long-range order. That is, portions of the chains can arrange themselves into small 3-dimensional structures called the crystallites (small crystals). These crystallites formed are microscopic in size. Most polymers however, cannot assume the close-range packing needed to form stable crystals. Most of them are chaotic, disordered and entangled masses of chains with no long-range order. Based on the ability of the individual chains to move about, the response of this entangled mass of chains to an outside stress varies from situation to situation. When the temperature of a polymer is raised, the internal energy increases. The increased energy allows the polymer segments to rotate and slip past one another, which results in large-scale molecular rearrangements. Of course, larger molecules rearrange more slowly than smaller ones. Each type of polymer has a characteristic point called as the Glass Transition Temperature (abbreviated as Tg). Below this temperature, there is insufficient energy for bond rotation and the polymer chains cannot rearrange. 3 Therrefore, it is said that the t polyme ers are rigid d and quite e brittle below Tg. This rigid state is ca alled a glasss. As an example, e this phenomenon can be b observe ed durin ng the winte er time with h the sub-zzero temperratures in g garbage wh hen a plastic can or o sled sha atters. Abov ve the Tg, tthe materia al is called a melt where molecula ar rearrrangements s are possib ble. Polymers s with crosss-links or network hav ve interestin ng rearrang gements. As A temp perature is one form of o outside stress. The e increasing g outside sttress cause es the segments s between th he cross-lin nks to movve around. Howeverr, when this outsiide stress iss removed,, the cross--linked poin nts return to o their norm mal positionss. As a consequence, the se egments alsso return back b to theiir unstresse ed locationss. Polym mers which h exhibit th his type off behavior are thereffore called as rubberss. Some of these cross c linked d segmentss are shown n in the figu ure-1.1. Figurre 1.1:: Cro oss linked segments of a polym mer materia al. 1.3 Poly Viny yl Alcoho ol (PVA): Poly (vin nyl alcohol)) (PVA), a water-solu uble polyhyydroxy polyymer, is th he large est volume synthetic resin produ uced in the e world. Polyvinyl P alcohol is no ot know wn to occur as a natural producct. Polyvin nyl alcohol was first prepared by b 4 Herm mann and Haehnel H in 1924 by hydrolyzing h polyvinyl a acetate in ethanol witth potasssium hydrroxide. Polyvinyl alco ohol is classified into o two class ses namelyy: partia ally hydrolyyzed and fu ully hydrolyyzed. Partia ally hydrolyzzed PVA iss used in th he foodss. or food use e is an odo ourless and tasteless, translucen nt, Polyvinyll alcohol fo white e or cream colored gra anular pow wder. It is soluble s in w water, slighttly soluble in ethan nol, but in nsoluble in other org ganic solve ents. Typiccally a 5% solution of o polyvvinyl alcoho ol exhibits a pH in the range of 5.0 to 6.5. Polyvinyl alcohol a has a meltiing point off 180 to 190°C. It hass a molecular weight o of between n 26,300 an nd 30,00 00, and a degree d of hyydrolysis off 86.5 to 89 9%. Polyvinyll alcohol iss unique among polyymers in th hat it is not built up in molecules known as polym merization reactions from sin ngle-unit precursor p a mono omers. The e chemical structure of o the vinyl alcohol a repeating units s is: (–[–C CH2–CHOH H–]n–). PVA is one of the few linear, non n halogena ated aliphatic polym mers. PVA A has a two dimension nal hydroge en-bonded network n she eet structurre as sh hown in figu ure.1.2. Fig gure 1.2 :: Typical sttructural arrrangemen nt of PVA. 5 Polyvinyl alcohol is produced commercially from polyvinyl acetate, usually by a continuous process. The acetate groups are hydrolyzed by ester interchange with methanol in the presence of anhydrous sodium methylate or aqueous sodium hydroxide. The primary raw material used in the manufacture of polyvinyl alcohol is vinyl acetate monomer. Generally, it is manufactured by the polymerization of vinyl acetate followed by partial hydrolysis. The process of hydrolysis is based on the partial replacement of ester group in vinyl acetate with the hydroxyl group and is completed in the presence of aqueous sodium hydroxide. Following gradual addition of the aqueous saponification agent, poly vinyl alcohol is precipitated, washed and dried. The degree of hydrolysis is determined by the time point at which the saponification reaction is stopped. The physical and chemical properties of PVA depend to a great extent on its method of preparation. That is, the physical characteristics and its specific functional uses depend on the degree of polymerization and the degree of hydrolysis. PVA is a polymer with exceptional properties such as water solubility, biodegradability, biocompatibility, non-toxicity and non-carcinogenity that possesses the capability to form hydrogels by chemical or physical methods [611]. The excellent chemical resistance, physical properties and complete biodegradability of PVA resins have led to their broad practical applications [12-17]. Poly vinyl alcohol films have high tensile strength and abrasion resistance and hence used as binder in electrochemical windows, blood prosthetic devices, fuel cells and double layer capacitors etc. [18]. Polyvinyl alcohol is also used as a moisture barrier film for food supplement tablets and for foods that contain 6 inclusions or dry food with inclusions that need to be protected from moisture uptake. Its fields of applicability were widely broadened during the most recent years due to factors like the development of medicine, the increase of the utilization in new biomaterials and the introduction of new concepts in medication by creating the controlled drug release systems. Also, the application areas increased due to the need of environmental protection aiding sustainable development by designing of new ecological systems for water purification (membranes or absorbent materials) and requirement of improvised conductive systems for renewable energy sources, etc. [19–21]. PVA is a non-expensive and versatile polymer adaptable to various needs with minor modifications of the synthetic procedures [6-11, 19-22]. During the recent years, the attention of many research groups is drawn towards the study of PVA films or gels obtained by the simple addition of salts or acids to the aqueous PVA solution and very fascinating properties have been found. For example, Every et al. [23] reported that PVA based lithium electrolytes have conductivity in the range 10−8to 10−4 S cm−1. The conductivity of PVA polymer complexes also show high values by blending PVA with other suitable polymer. Very interestingly, the addition of NaCl to the PVA water solution and by freezing of the obtained solution at liquid nitrogen temperature led to the increase of the hydrogel crystallinity and as a consequence the rigidity modulus is increased [24]. The same increase of the rigidity modulus corresponding to the decreasing of relative swelling for PVA hydrogels has been evidenced by other 7 researchers [25] by repeated freezing- thawing processes performed at – 20°C/20°C. Along with all these above properties, PVA shows additional important properties by copolymerization, plasticization. Blending and addition of ceramic fillers have been used to modulate conductivity of the PVA polymer electrolytes. Blending of PVA polymers is a useful tool to develop new polymeric materials with improved mechanical stability. Main advantages of the blend system are simplicity of preparation and ease of control of physical properties by compositional change. PVA may be blended with many other polymers such as PEG, PEO, PANI, Sulfonated Polystyrene and Poly vinyl alcohol-co-ethylene, polypyrrole, polyacrylamide(PAM), polycaprolactone(PCL), poly (vinyl pyrrolidone), poly(3hydroxybutyrate)PHB, Sodium alginate(NaAlg) etc. to increase conductivity and mechanical strength of the membranes to fit for different applications. By virtue of all these useful properties of PVA, this is chosen as basic polymer for studies in this research. Instead of inorganic salts, organic acids particularly three of the dicarboxylic acids such as Oxalic, Malonic and Succinic acid are added (doped) to PVA. Practically, no work or very scanty work is reported in this promising area and hence is chosen in the present research work to study the proton conduction mechanism. Oxalic, Malonic and Succinic acids can donate a loosely bonded proton. It is observed that the hydroxyl group of PVA picks up protons of Oxalic acid; 8 these protons are loosely attached to the alternate carbons, having OH groups over the entire polymer layer. Figure 1.3 :: Loosely bound protons in PVA-Oxalic acid composite which participate in conduction These loosely held protons make this PVA-Oxalic acid composite as a proton conducting material. Figure.1.3 shows the details of PVA composite with conducting protons. Hydroxyl group of PVA takes proton from Oxalic acid forming oxonium ion and the proton attached to oxonium ion over the entire polymeric layer acts as proton conducting polymer, thus improving the conductivity of the polymer. 1.4 Review of earlier work: The polymers are insulating materials, which are having excellent electrical properties, as well as variety of mechanical, chemical and physical 9 properties. Even though these are insulators, some polymers can give scope for ion transportation. However, it would appear that the electrical conduction of polar polymer in a relatively low electric field is ionic. Faraday’s law verification in a gas evolution experiment with an applied voltage is an example of this ionic in nature and the dependence of electrical conductivity on pressure free volume and degree of crystallinity [25-30]. The free volume is a central concept in considering both equilibrium thermodynamic properties and transport phenomena in liquids or polymers. S. Pat¸Achia, C. Flore, Chr. Friedrich, Y. Thomann [31] aimed to study the possibility to modify the properties of poly vinyl alcohol(PVA) hydrogels prepared in the presence of different salt types (Na2SO4, NaCl and NaNO3). Their investigations helped to extend the nature of the salts already used in obtaining films or gels, to expand their concentration domains and to explain the increase of film strain associated with the increase of their crystallinity. M. Sivakumar, R. Subadevi, S. Rajendran, N.-L. Wu, J.-Y. Lee[32] studied the PVA–PMMA-based electrolyte films containing fixed LiBF4 salt. The complexation has been confirmed from XRD and FTIR spectral studies. The ac impedance studies are performed to evaluate the ionic conductivity of the polymer electrolyte membranes in the range 302–373K and the temperature dependence seems to obey the VTF relation. The influence of blend compositions on the ionic conductivity has also been discussed. M. Helen, B. Viswanathan, S. Srinivasa Murthy [33] studied the functional properties of the composite membrane generated from polyvinyl alcohol, 10 zirconium phosphate and silicotungstic acid are described. The fabricated membranes were characterized by using FTIR, XRD, TGA, DSC and SEM techniques. These fabricated membranes showed reduced methanol cross over (for possible application in DMFC) relative to that of Nafion® 115. A maximum proton conductivity of 10−2S cm−1 at 60% RH was attained with 30 wt% STA incorporated composite membrane. The scope of the their study was to investigate a composite membrane made of polyvinyl alcohol (PVA) and zirconium phosphate (α-ZrP) with silicotungstic acid (SWA) as an active moiety. Kadir MF, Aspanut Z, Majid SR, Arof AK [34] studied Fourier transform infrared (FTIR) spectroscopy studies of poly vinyl alcohol(PVA) and chitosan polymer blend doped with ammonium nitrate (NH4NO3) salt. This is plasticized with ethylene carbonate (EC). Their investigations have been performed with emphasis on the shift of the carboxamide, amine and hydroxyl bands. A Lewandowski, M Galinski [35] fabricated solid state electric double layer capacitor using a PVA-H2SO4-H2O polymer electrolyte and activated carbon powder (ACP) as an electrode material. The polymer electrolyte served both as a separator as well as a binder of carbon powder. The PVA-H2SO4-H2O (separator) as well as PVA-H2SO4-H2O-ACP foils were prepared by the solution cast technique. The electric performance of the capacitors was investigated by cyclic voltammetry, galvanostatic charging/discharging and impedance spectroscopy. Jen Ming Yang, Hung ZenWang, Chun Chen Yang [36] studied the modification of semi crystalline poly vinyl alcohol by UV radiation with acrylic acid 11 monomer to get interpenetrating poly(acrylic acid) modified poly(vinyl alcohol), PVAAA membrane. The stability of various PVAAA membranes in water, 2M CH3OH, 2M H2SO4, and 40 wt% KOH aqueous media were evaluated by various tests like XRD, DSC, TGA etc. Andrzej Lewandowski, Katarzyna Skorupska, Jadwiga Malinska [37] prepared a series of alkaline thin-film solid electrolytes, based on poly vinyl alcohol(PVA), potassium hydroxide(KOH) and water (PVA–KOH–HO). Their conductivity was studied using complex impedance method. The most of the conducting foils were composed of ca. 40 wt.% of PVA, 25–30 wt.% of KOH, and 30–35 wt.% of water. Typical conductivity of such foils reached the level of nearly 10-3 Ω-1 cm-1 at room temperature. Temperature dependence of the conductivity was found to be in agreement with the Arrhenius expression with the activation energy of the order of 28–22kJ mol, depending on the electrolytes composition. C. Uma Devi, A.K. Sharma, V.V.R.N. Rao [38] have studied the electrical conductivity, current–voltage (I–V) characteristics and optical absorption of pure and AgNO3-doped polyvinyl alcohol(PVA) films under different conditions. The electrical conductivity increased with increasing dopant concentration up to 0.5wt.% of the dopant and then showed a decrease beyond this concentration. N. Nagaraj, Ch.V. Subba Reddy, A.K. Sharma, V.V.R. Narasimha Rao [39] studied the current–voltage characteristics of pure polyvinyl alcohol (PVA) films and those doped with potassium thiocyanate (KSCN) temperature and dopant concentration. 12 as a function of film CH Linga Raju, J L Rao, B C V ReddyY and K Veera Brahman [40] probed into the thermal transitions and thermal degradation of copper doped polyvinyl alcohol samples with respect to copper concentration. They used differential scanning calorimetry (DSC) and thermo-gravimetric analysis (TGA) for their studies. Also they observed FTIR spectrum of PVA doped Cu2+ ions which indicate the presence of O–H, C–H, C=C and C–O groups. Bin Ding, Hak-Yongkim, SE-C Lee, C-Lu Shao, Douk-Rae Lee, Soo-Jin Park, Gyu-Beom Kwag, Kyung-Ju Choi[41] have prepared and Characterized the Nanoscale Poly vinyl alcohol Fiber Aggregate Produced by an Electrospinning Method. G.Filoti, V. Kuncser, H.Kardinahl and G.Manivannan [42] studied the change in the refractive index of ferric chloride doped polymers under UV irradiation. The Fe:PVA is sensitive to ferric chloride concentration, molecular weight of PVA and recording beam power. They tried to correlate the Fe2+/Fe3+ ratio, as well as the temperature dependence of the energetic parameters with the assumed mechanisms which involve both the valence state by Mossbauer investigations. Jun-Seo Park, Jang-Woo Park, Eli Ruckenstein [43] prepared and studied the Poly vinyl alcohol(PVA) films chemically crosslinked with glutaraldehyde(GA) in the presence of HCl by casting from aqueous solutions. These were investigated by differential scanning calorimetry (DSC), thermo-gravimetric analysis (TGA), and dynamic mechanical analysis (DMA); their swelling characteristics and tensile strength were also determined. 13 M Krumova, D López, R Benavente, C Mijangos, J.M Pereña [44] have reported cross- linking Poly vinyl alcohol with hexamethylene diisocyanate in solution. They observed that the variation of the thermal and mechanical properties of PVA with the cross linking density show an initial decrease due to the diminution of the crystallinity of the system, caused by the cross linking. After an abrupt rise at about 20%, the properties tend to level off independently on the increase of the cross linking. V. M. Mohan, Weiliang Qiu, Jie Shen and Wen Chen [45] prepared Li ion conducting polymer electrolyte films based on poly vinyl alcohol(PVA) with 5, 10, 15, 20, 25 and 30 wt% lithium iron phosphate (LiFePO4) salt using a solutioncasting technique. XRD, DSC, ionic conductivity and dielectric studies were performed. M. E. Fernández, J. E. Diosa , W. O. Bucheli1, R. A. Vargas , T.M.W.J. Bandara , B.-E.Mellander [46] prepared the polymer electrolyte with polyvinyl alcohol - AgI –H2O and studied using techniques of impedance spectroscopy (IS) and differential scanning calorimetry (DSC). The impedance measurements were carried out in the frequency range from 106Hz to 109 Hz over the temperature range 22 to 65°C. The polymer electrolyte exhibited an ionic conductivity of the order 10-3 Scm-1 at room temperature for the hydrated samples. The permittivity curves reveal two dielectric relaxations at around the frequencies 106Hz and 109 Hz. The DSC results show for dry samples that the glass transition phase is no sensible to the AgI content and appears at around the temperature 75oC. Two more phase transitions appear at about the 14 temperatures 150o C and 200o C corresponding to the superionic silver phase transition and the PVAL melting point, respectively. S K Patel, R B Patel, A Awadhia, N Chand and S L Agrawal[47] attempted to combine gel and composite polymer electrolyte routes together to form a composite polymeric gel electrolyte that is expected to possess high ionic conductivity with good mechanical integrity. Polyethylene glycol (PEG) based composite gel electrolytes using polyvinyl alcohol (PVA) as guest polymer have been synthesized with 1 molar solution of ammonium thiocyanate (NH4SCN) in dimethyl sulphoxide (DMSO). electrical studies. This was characterized by XRD, DSC and They observed that the ionic conductivity measurements indicate that PEG: PVA: NH4SCN-based composite gel electrolytes are superior (σmax = 5.7×10−2 S cm−1) to pristine electrolytes (PEG: NH4SCN system) and conductivity variation with filler concentration remains within an order of magnitude. They have correlated the conductivity maxima of PEG: PVA: NH4SCN- and PVA: NH4SCN-type complexes. Temperature dependence of conductivity profiles exhibits Arrhenius behavior in low temperature regime followed by VTF character at higher temperature. Yuan-Hsiang Yu, Ching-Yi Lin, Jui-Ming Yeh, Wei-Hsiang Lin [48] have prepared a series of nanocomposite materials that consist of PVA and layered montmorillonite (MMT) clay by effectively dispersing the inorganic nanolayers of MMT clay in organic PVA matrix via an in-situ free radical polymerization of vinyl acetate monomer followed by direct-hydrolysis with NaOH solution. Synthesized PCN materials are characterized by FTIR spectroscopy, XRD and TEM. Surface 15 morphological images of as-synthesized PCN materials are studied through SEM and OPM. The crystalline morphology of pure PVA converts to amorphous state as the MMT clay loading increases. This is found to be consistent with the observation of XRD patterns. 1.5 Motivation for the Research: PVA is a polymer with exceptional properties such as water solubility, biodegradability, biocompatibility, non-toxicity and non-carcinogenity besides excellent chemical resistance. Poly vinyl alcohol films have high tensile strength and abrasion resistance. Also, dicarboxilic acids like Oxalic, Malonic and Succinic acids can donate a loosely bonded proton. It is observed that the hydroxyl group of PVA picks up protons of these acids when doped in a controlled way. However, no significant work is reported in the literature to explore the properties of complexed electrolyte polymers consisting of PVA polymer and any of the dicarboxilic acids. Keeping these aspects in view, in the present thesis, the author reports the results obtained on Poly Vinyl Alcohol (PVA) based polymer electrolytes obtained by adding separately three different organic dicaboxylic acids such as Oxalic acid, Malonic acid and Succinic acid in varying proportions and studying their characterization to fit into suitable applications. 16 1.6 Organization of the Thesis: The thesis entitled “PREPARATION AND CHARACTERIZATION OF PROTON CONDUCTING PVA POLYMER COMPLEXED WITH DICARBOXYLIC ACIDS” contains six chapters containing the following aspects. 1. General introduction and review of research wok done. 2. Various experimental methods available are discussed. 3. Preparation of Poly Vinyl Alcohol (PVA) based polymer electrolyte complexes. 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