The suggestion of novel attenuated phase shift mask structure in Extreme Ultraviolet Lithography Hanyang University. Chang Young Jeong1, Sangsul Lee1, Jonggul Doh1, Jae Uk Lee1, Inhwan Lee2, Seung-yu Rah3, and Jinho Ahn1* Department p of Materials Science and Engineering, g g Hanyang y g University, y 2 Department p of Nanoscale Semiconductor Engineering, g g Hanyang y g University, y 3 Pohang Accelerator Laboratory, The condition of aerial image simulation Introduction The phase shift mask in EUVL What is EUV Lithography ? Extreme ultra violet lithography (EUVL) using 13.5nm wavelength is expected to be the mainstream of production process for 22nm half pitch and below. Mask shadowing is a unique phenomenon caused by using of multilayer mirror-based mask with oblique incident angle of light. Reducing the absorber thickness is the most effective method to minimize the mask shadowing effect. A phase shift concept is a potential solution to improve the image contrast with a thinner absorber stack. The concept of a phase shift mask for EUVL has been studied for a number of years. However, there are many fabricating issues to be solved before it can be applied to manufacturing. What is the mask shadowing effect? EUVL could be more easily extended to 22nm node and below by applying PSM. However, it is very difficult to make a reliable and manufacturable PSM. What is the main factor to control the phase shift in EUVL mask? The structure of capping layer is one of the main factor to influence the phase shift. The optimization of capping structure is needed. Simulator: EM-SuiteTM (Panoramic Technology Inc.) Simulation condition EUV Light Angle of incidence = 6˚ The illumination beam is shadowed by the edge of the absorber. The effective mask CD is changed. Printed pattern shifted and biased. Correction for shadowing effect should be considered. Reducing the absorber thickness is the key issue. How about using phase shift concept to improve image contrast with thinner absorber stack? R2, Φ2 Parameter Value Wavelength NA Magnification factor sigma Incident angle Pattern width 13.5nm 0.25, 0.32 4 0.6 6° 22nm 1:1 L/S TaN (Δr = propagation distance) Absorber Absorber Phase Shift layer Phase Shift layer Mask structure TaN TaN/capping structure/ML Substrate 40.5nm Schematic diagram of EUV PSM Mo/Si Multilayer Material δ β TaN 0.0730 0.0436 40 pairs of Mo/Si ML Absorber stack thickness (nm) Structure Phase shift : |Φ1-Φ2| = 180˚ Phase shift (ΔΦ) = (2πδ/λ)*Δr Shadowing Region Height 70nm R1, Φ1 Si 0.0010 0.0018 Mo 0.0761 0.0064 Ru 0.1137 0.0171 Refractive index (n)= 1-δ + ίβ Mo shows the similar δ value with TaN absorber, where as, Mo shows the lower β value than TaN T N absorber. b b Simulation results of proposed PSM structure Phase difference as a function of TaN absorber and various phase shift layer thickness Ru phase shift layer Reflectivity on the absorber stack and image contrast with Mo phase shifter thickness Near field intensity profile with TaN, Mo thickness Si phase shift layer TaN 40.5, Mo 0(nm) TaN 32.5, Mo 8(nm) Mo phase shift layer As the Mo phase shifter thickness increases, reflectivity from the absorber stack increases. However, image contrast does not decrease. Reflectivity loss can be compensated with out of phase condition. 0.25NA The out of phase condition was achieved at the ~40nm absorber stack (absorber + phase shifter) thickness. As the Mo thickness increased, TaN absorber thickness latitude increased. MEEF value for 22nm L/S 1:1 pattern pitch 0.32NA 0.25NA 0.32NA Results of manufactured PSM stack Horizo ntal V ertic al 0nm Mo, 40.5nm TaN 11.1% EL, 2 27nm DoF 2 4nm Mo, 16 .5nm TaN Level 1 6nm Mo, 24 .5nm TaN The influence of phase shift on the imaging property including image contrast, mask error enhancement factor (MEEF), and process window was calculated using EM-SUITE simulation tool. In addition, we manufactured the proposed PSM stack and measured reflectivity. The lithographic performances of manufactured attenuated PSM will be investigated using coherent scattering microscopy (CSM) installed at Pohang Accelerator Laboratory. TEM image(left) and measured reflectivity(right) of manufactured PSM consists of 16.5nm thick TaN absorber, 24nm thick Mo phase shift layer on Mo/Si ML. Measured reflectivity on the absorber stack was 16.8% at 13.3nm peak wavelength. 2 1.4% EL , 167nm D oF 24nm M o , 16.5nm TaN 22.1% EL, 16 7nm DoF defocus 16nm M o , 24.5nm TaN 13 .1% EL, 233nm D oF d efocus As the Mo phase shifter thickness increases, PW increases It can be anticipated that the asymmetry could be reduced by the decrease of MEEF value. In this paper, we suggest that one of the best ways to minimize shadowing effect by applying the thin absorber stack using phase shift concept. concept 0nm Mo, 40.5nm TaN 20.4% E L, 17 0nm DoF Future work 8 nm Mo, 32.5nm TaN 10.7% EL, 2 10nm DoF As the Mo thickness increased, further increase of asymmetry has not shown at vertical pattern. TEM image and measured reflectivity of manufactured PSM 19.3% EL , 175nm D oF 8nm Mo, 32.5nm TaN Summary and Future work 0.32NA 0.25NA The Asymmetry of EM field could be still observed at vertical pattern. Summary H-V overlapping PW for 22nm L/S patterns depending on Mo phase shifter thickness 9.9% EL, 215n m D oF Image contrast increases according to the increase of reflectivity at 0.25NA illumination condition. As the Mo phase shifter thickness increases, MEEF value decreases for 0.25NA and 0.32NA condition. H orizont al Ve rtical TaN 24.5, Mo 16(nm) TaN 16.5, Mo 24(nm) At TaN absorber + Mo phase shift layer = 40.5nm Level 1 if you want to get further information about CSM, see these posters → Mask (MA) / MA MA-P20 P20 / The study on influence of carbon contamination on imaging performance of EUV mask using CSM/ICS → Mask (MA) / MA-P21 / Application of the coherent scattering microscopy on the EUV mask fabrication → Reticle Contamination (RC) / RC-P01 / Analysis of compound on EUV mask surface and chamber circumstance using EUV CSM/ICS and RGA October 17~20, 2010 International Symposium on Extreme Ultraviolet Lithography, Kobe, Japan
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