1030/1230 - SERVICE
1
1030/1230 - SERVICE
1
SERIAL NUMBER RECORD
SERIAL NUMBER RECORD
SERVICE
SERVICE
SERIAL NUMBER RECORD
SERIAL NUMBER RECORD
Record serial numbers and date of purchase in spaces provided.
Serial number plate is mounted to frame behind right wheel.
Record serial numbers and date of purchase in spaces provided.
Serial number plate is mounted to frame behind right wheel.
Date of purchase
Date of purchase
Serial number
Serial number
Engine serial number
Engine serial number
2
1030/1230 - SERVICE
2
SUPPORT PROCEDURE
1030/1230 - SERVICE
SUPPORT PROCEDURE
SUPPORT PROCEDURE
SUPPORT PROCEDURE
Notify your dealer immediately of any malfunction or failure of
Ditch Witch equipment.
Notify your dealer immediately of any malfunction or failure of
Ditch Witch equipment.
Always give model, serial number, and approximate date of
equipment purchase. This information should be recorded and
placed on file by owner at time of purchase.
Always give model, serial number, and approximate date of
equipment purchase. This information should be recorded and
placed on file by owner at time of purchase.
Return damaged parts to dealer for inspection and warranty
consideration.
Return damaged parts to dealer for inspection and warranty
consideration.
Order genuine Ditch Witch replacement parts from your
authorized Ditch Witch dealer. Use of another manufacturer’s
parts may void warranty.
Order genuine Ditch Witch replacement parts from your
authorized Ditch Witch dealer. Use of another manufacturer’s
parts may void warranty.
RESOURCES
RESOURCES
Publications
Publications
Contact your Ditch Witch dealer for publications covering
operation, service, and repair of your equipment.
Contact your Ditch Witch dealer for publications covering
operation, service, and repair of your equipment.
Ditch Witch Training
Ditch Witch Training
For information about on-site, individualized training, contact your
Ditch Witch dealer.
For information about on-site, individualized training, contact your
Ditch Witch dealer.
3
1030/1230 - FOREWORD
3
1030/1230 - FOREWORD
FOREWORD
FOREWORD
This manual is an important part of your equipment. It provides
safety information and operation instructions to help you use and
maintain your Ditch Witch equipment.
This manual is an important part of your equipment. It provides
safety information and operation instructions to help you use and
maintain your Ditch Witch equipment.
Read this manual before using your equipment. Keep it with the
equipment at all times for future reference. If you sell your
equipment, be sure to give this manual to the new owner.
Read this manual before using your equipment. Keep it with the
equipment at all times for future reference. If you sell your
equipment, be sure to give this manual to the new owner.
If you need a replacement copy, contact your Ditch Witch dealer.
If you need assistance in locating a dealer, visit our website at
www.ditchwitch.com or write to the following address:
If you need a replacement copy, contact your Ditch Witch dealer.
If you need assistance in locating a dealer, visit our website at
www.ditchwitch.com or write to the following address:
The Charles Machine Works, Inc.
Attn: Marketing Department
PO Box 66
Perry, OK 73077-0066
USA
The Charles Machine Works, Inc.
Attn: Marketing Department
PO Box 66
Perry, OK 73077-0066
USA
The descriptions and specifications in this manual are subject to
change. The Charles Machine Works, Inc. reserves the right to
improve equipment. Some product improvements may have
taken place after this manual was published. For the latest
information on Ditch Witch equipment, see your Ditch Witch
dealer.
The descriptions and specifications in this manual are subject to
change. The Charles Machine Works, Inc. reserves the right to
improve equipment. Some product improvements may have
taken place after this manual was published. For the latest
information on Ditch Witch equipment, see your Ditch Witch
dealer.
Thank you for buying and using Ditch Witch equipment.
Thank you for buying and using Ditch Witch equipment.
4
1030/1230 - FOREWORD
4
1030/1230 - FOREWORD
Operator's Manual
Operator's Manual
Issue Number 4.2/OP-11/04
Issue Number 4.2/OP-11/04
Part Number 054-515
Part Number 054-515
Copyright 1997, 1999, 2001, 2003, 2004
Copyright 1997, 1999, 2001, 2003, 2004
by The Charles Machine Works, Inc.,
Perry, Oklahoma
by The Charles Machine Works, Inc.,
Perry, Oklahoma
, Ditch Witch, CMW, AutoCrowd,
Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, PermaSoil, Power Pipe, Super Witch, Super Witch II, Pierce Airrow, The
Underground, and The Underground Authority Worldwide are
registered trademarks of The Charles Machine Works, Inc.
, Ditch Witch, CMW, AutoCrowd,
Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, PermaSoil, Power Pipe, Super Witch, Super Witch II, Pierce Airrow, The
Underground, and The Underground Authority Worldwide are
registered trademarks of The Charles Machine Works, Inc.
5
1030/1230 - CONTENTS
CONTENTS
5
1030/1230 - CONTENTS
CONTENTS
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Serial Number Record . . . . . . . . . . . . . . . . . . . . . . . . . 1
Serial Number Record . . . . . . . . . . . . . . . . . . . . . . . . . 1
Support Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Support Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Control Console Overview . . . . . . . . . . . . . . . . . . . . . . 9
Control Console Overview . . . . . . . . . . . . . . . . . . . . . . 9
Control Console Descriptions . . . . . . . . . . . . . . . . . . 10
Control Console Descriptions . . . . . . . . . . . . . . . . . . . 10
Engine Controls Overview . . . . . . . . . . . . . . . . . . . . . 13
Engine Controls Overview. . . . . . . . . . . . . . . . . . . . . . 13
Engine Controls Descriptions . . . . . . . . . . . . . . . . . . . 14
Engine Controls Descriptions . . . . . . . . . . . . . . . . . . . 14
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Underground Hazards . . . . . . . . . . . . . . . . . . . . . . . . 16
Underground Hazards . . . . . . . . . . . . . . . . . . . . . . . . 16
Emergency Procedures . . . . . . . . . . . . . . . . . . . . . . . 17
Emergency Procedures . . . . . . . . . . . . . . . . . . . . . . . 17
Jobsite Classification . . . . . . . . . . . . . . . . . . . . . . . . . 20
Jobsite Classification . . . . . . . . . . . . . . . . . . . . . . . . . 20
Safety Alert Classifications . . . . . . . . . . . . . . . . . . . . 24
Safety Alert Classifications . . . . . . . . . . . . . . . . . . . . . 24
Safety Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Safety Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6
1030/1230 - CONTENTS
6
1030/1230 - CONTENTS
TRANSPORTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
TRANSPORTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Tiedown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Tiedown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Haul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Haul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Freewheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Freewheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Tow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Tow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Daily Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Daily Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Driving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Trenching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Trenching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
LUBRICATION AND MAINTENANCE . . . . . . . . . . . . . . . 47
LUBRICATION AND MAINTENANCE . . . . . . . . . . . . . . . 47
Lubrication Overview . . . . . . . . . . . . . . . . . . . . . . . . . 48
Lubrication Overview . . . . . . . . . . . . . . . . . . . . . . . . . 48
Lubrication Schedule . . . . . . . . . . . . . . . . . . . . . . . . . 49
Lubrication Schedule . . . . . . . . . . . . . . . . . . . . . . . . . 49
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . 56
Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . 56
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
1030 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
1030 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
1230 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
1230 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
7
1030/1230 - OVERVIEW
7
1030/1230 - OVERVIEW
OVERVIEW
OVERVIEW
The Ditch Witch 1030 and 1230 pedestrian trenchers are
designed for easy, efficient use.
The Ditch Witch 1030 and 1230 pedestrian trenchers are
designed for easy, efficient use.
Color-coded controls are within easy reach of the operator.
These compact units fit through most standard yard gates, and
the machines are balanced for easy jobsite maneuvering. A
choice of a 24”, 30”, or 36” (610-, 760-, or 915-mm) digging
boom, along with several chain options, make these machines
flexible enough for most soil conditions. The axle lock feature
aids smooth, easy turns and straight trenching.
Color-coded controls are within easy reach of the operator.
These compact units fit through most standard yard gates, and
the machines are balanced for easy jobsite maneuvering. A
choice of a 24”, 30”, or 36” (610-, 760-, or 915-mm) digging
boom, along with several chain options, make these machines
flexible enough for most soil conditions. The axle lock feature
aids smooth, easy turns and straight trenching.
1. Trail wheel
1. Trail wheel
2. Digging boom and chain
2. Digging boom and chain
3. Engine
3. Engine
4. Operator station
4. Operator station
8
1030/1230 - OVERVIEW
8
1030/1230 - OVERVIEW
9
1030/1230 - CONTROLS
9
1030/1230 - CONTROLS
CONTROL CONSOLE OVERVIEW
CONTROL CONSOLE OVERVIEW
CONTROLS
CONTROLS
CONTROL CONSOLE OVERVIEW
CONTROL CONSOLE OVERVIEW
1. Bail
1. Bail
2. Digging boom control (green)
2. Digging boom control (green)
3. Axle lock (blue)
3. Axle lock (blue)
4. Speed/direction control (orange)
4. Speed/direction control (orange)
5. Throttle (black)
5. Throttle (black)
6. Digging chain control (yellow)
6. Digging chain control (yellow)
7. Power switch
7. Power switch
10
1030/1230 - CONTROLS
10
1030/1230 - CONTROLS
CONTROL CONSOLE DESCRIPTIONS
CONTROL CONSOLE DESCRIPTIONS
CONTROL CONSOLE DESCRIPTIONS
CONTROL CONSOLE DESCRIPTIONS
Bail
Bail
This start interlock control engages and disengages hydraulic
system.
This start interlock control engages and disengages hydraulic
system.
•
Move down into handlebar to engage.
•
Move down into handlebar to engage.
•
Release to disengage.
•
Release to disengage.
Axle Lock (Blue)
Axle Lock (Blue)
This lever locks or unlocks axle.
This lever locks or unlocks axle.
•
Push to unlock. Use unlocked
axle to manuever trencher.
•
Push to unlock. Use unlocked
axle to manuever trencher.
•
Pull to lock. Use locked axle
for straight trenching and
driving over rough terrain.
•
Pull to lock. Use locked axle
for straight trenching and
driving over rough terrain.
ic1034.tif
ic1034.tif
Digging Boom Control (Green)
Digging Boom Control (Green)
This lever raises or lowers digging
boom when bail is engaged.
This lever raises or lowers digging
boom when bail is engaged.
•
Push to lower boom.
•
Push to lower boom.
•
Pull to raise boom.
•
Pull to raise boom.
ic0127h.eps
ic0127h.eps
11
1030/1230 - CONTROLS
11
1030/1230 - CONTROLS
CONTROL CONSOLE DESCRIPTIONS
CONTROL CONSOLE DESCRIPTIONS
Digging Chain Control (Yellow)
Digging Chain Control (Yellow)
This lever starts digging chain
when bail is engaged.
This lever starts digging chain
when bail is engaged.
•
Push to start digging chain.
•
Push to start digging chain.
•
Returns to neutral and digging
chain stops when bail is
released.
•
Returns to neutral and digging
chain stops when bail is
released.
ic0014c.tif
ic0014c.tif
Speed/Direction Control
(Orange)
Speed/Direction Control
(Orange)
This lever controls unit speed and
direction when bail is engaged.
This lever controls unit speed and
direction when bail is engaged.
•
Ensure control is in BAIL
RELEASE (neutral) position,
and engage bail.
•
Ensure control is in BAIL
RELEASE (neutral) position,
and engage bail.
•
Push to move forward.
•
Push to move forward.
•
Pull to move backward.
•
Pull to move backward.
•
Move farther from center to go faster in either direction.
•
Move farther from center to go faster in either direction.
•
Return to BAIL RELEASE (neutral) to stop.
•
Return to BAIL RELEASE (neutral) to stop.
ic0013c.tif
ic0013c.tif
12
1030/1230 - CONTROLS
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1030/1230 - CONTROLS
CONTROL CONSOLE DESCRIPTIONS
CONTROL CONSOLE DESCRIPTIONS
Throttle (Black)
Throttle (Black)
This lever controls engine speed.
Increasing engine speed also
increases digging chain speed.
This lever controls engine speed.
Increasing engine speed also
increases digging chain speed.
•
Push down to speed engine.
•
Push down to speed engine.
•
Pull up to slow engine.
•
Pull up to slow engine.
ic0128h.eps
ic0128h.eps
Power Switch
Power Switch
This two-position switch controls power to the machine.
This two-position switch controls power to the machine.
•
Turn clockwise to turn power on. In this position, engine will
start when rope start is pulled.
•
Turn clockwise to turn power on. In this position, engine will
start when rope start is pulled.
•
Turn counterclockwise to stop engine.
•
Turn counterclockwise to stop engine.
1030/1230 - CONTROLS
13
1030/1230 - CONTROLS
ENGINE CONTROLS OVERVIEW
ENGINE CONTROLS OVERVIEW
ENGINE CONTROLS OVERVIEW
ENGINE CONTROLS OVERVIEW
1. Fuel shut-off valves
1. Fuel shut-off valves
2. Choke
2. Choke
3. Pull start
3. Pull start
13
14
1030/1230 - CONTROLS
14
1030/1230 - CONTROLS
ENGINE CONTROLS DESCRIPTIONS
ENGINE CONTROLS DESCRIPTIONS
ENGINE CONTROLS DESCRIPTIONS
ENGINE CONTROLS DESCRIPTIONS
Fuel Shut-off Valves
Fuel Shut-off Valves
Two valves separate fuel reservoir from engine.
Two valves separate fuel reservoir from engine.
•
Close when transporting unit to or from jobsite.
•
Close when transporting unit to or from jobsite.
•
Open before starting engine.
•
Open before starting engine.
Choke
Choke
This valve regulates air/fuel mixture. Close valve to help start cold
engine.
This valve regulates air/fuel mixture. Close valve to help start cold
engine.
Pull Start
Pull Start
Cranks engine for starting.
Cranks engine for starting.
•
Ensure that power switch is on and fuel shut-off valves are
open.
•
Ensure that power switch is on and fuel shut-off valves are
open.
•
Pull to start engine.
•
Pull to start engine.
If engine does not start after three pulls, turn power switch off and
check for fuel blockage or electrical system problems.
If engine does not start after three pulls, turn power switch off and
check for fuel blockage or electrical system problems.
15
1030/1230 - SAFETY
15
1030/1230 - SAFETY
SAFETY
SAFETY
Follow these guidelines before operating any jobsite equipment:
Follow these guidelines before operating any jobsite equipment:
•
Complete proper training and read operator’s manual before
using equipment.
•
Complete proper training and read operator’s manual before
using equipment.
•
Contact One-Call (888-258-0808) and any utility companies
which do not subscribe to One-Call. Have all underground
pipes and cables located and marked before operating
equipment. If you damage a utility, contact utility company.
•
Contact One-Call (888-258-0808) and any utility companies
which do not subscribe to One-Call. Have all underground
pipes and cables located and marked before operating
equipment. If you damage a utility, contact utility company.
•
Classify jobsite based on its hazards and use correct tools
and machinery, safety equipment, and work methods for
jobsite.
•
Classify jobsite based on its hazards and use correct tools
and machinery, safety equipment, and work methods for
jobsite.
•
Mark jobsite clearly and keep spectators away.
•
Mark jobsite clearly and keep spectators away.
•
Wear personal protective equipment.
•
Wear personal protective equipment.
•
Review jobsite hazards, safety and emergency procedures,
and individual responsibilities with all personnel before work
begins. Safety videos are available from your Ditch Witch
dealer.
•
Review jobsite hazards, safety and emergency procedures,
and individual responsibilities with all personnel before work
begins. Safety videos are available from your Ditch Witch
dealer.
•
Replace missing or damaged safety shields and safety signs.
•
Replace missing or damaged safety shields and safety signs.
•
Use equipment carefully. Stop operation and investigate
anything that does not look or feel right.
•
Use equipment carefully. Stop operation and investigate
anything that does not look or feel right.
•
Do not operate unit where flammable gas is present.
•
Do not operate unit where flammable gas is present.
•
Contact your Ditch Witch dealer if you have any question
about operation, maintenance, or equipment use.
•
Contact your Ditch Witch dealer if you have any question
about operation, maintenance, or equipment use.
16
1030/1230 - SAFETY
16
1030/1230 - SAFETY
ACCESSORIES
ACCESSORIES
ACCESSORIES
ACCESSORIES
Fire Extinguisher
Fire Extinguisher
If required, a fire extinguisher should be mounted near the power
unit but away from possible points of ignition. The fire
extinguisher should always be classified for both oil and electric
fires. It should meet legal and regulatory requirements.
If required, a fire extinguisher should be mounted near the power
unit but away from possible points of ignition. The fire
extinguisher should always be classified for both oil and electric
fires. It should meet legal and regulatory requirements.
Lighting Kit
Lighting Kit
If you need additional light, plug lighting kit into provided outlet.
Contact your Ditch Witch dealer for further information.
If you need additional light, plug lighting kit into provided outlet.
Contact your Ditch Witch dealer for further information.
UNDERGROUND HAZARDS
UNDERGROUND HAZARDS
Striking underground hazards can cause explosion, electrocution,
fire, and exposure to hazardous materials.
Striking underground hazards can cause explosion, electrocution,
fire, and exposure to hazardous materials.
Hazards include:
Hazards include:
•
Electric lines
•
Electric lines
•
Natural gas lines
•
Natural gas lines
•
Fiber optic cables
•
Fiber optic cables
•
Water lines
•
Water lines
•
Sewer lines
•
Sewer lines
•
Pipes carrying other chemicals, liquids, or gases
•
Pipes carrying other chemicals, liquids, or gases
•
Storage tanks
•
Storage tanks
1030/1230 - SAFETY
17
1030/1230 - SAFETY
17
EMERGENCY PROCEDURES
EMERGENCY PROCEDURES
EMERGENCY PROCEDURES
EMERGENCY PROCEDURES
Before operating any equipment, review emergency procedures
and check that all safety precautions have been taken.
Before operating any equipment, review emergency procedures
and check that all safety precautions have been taken.
EMERGENCY SHUTDOWN - Turn ignition switch to stop position
or push remote engine stop button.
EMERGENCY SHUTDOWN - Turn ignition switch to stop position
or push remote engine stop button.
Electric Strike Description
Electric Strike Description
When working near electric cables, remember the following:
When working near electric cables, remember the following:
•
Electricity follows all paths to ground, not just path of least
resistance.
•
Electricity follows all paths to ground, not just path of least
resistance.
•
Pipes, hoses, and cables will conduct electricity back to all
equipment.
•
Pipes, hoses, and cables will conduct electricity back to all
equipment.
•
Low voltage current can injure or kill. Almost one-third of
work-related electrocutions result from contact with less than
440 volts.
•
Low voltage current can injure or kill. Almost one-third of
work-related electrocutions result from contact with less than
440 volts.
Most electric strikes are not noticeable, but indications of a strike
include:
Most electric strikes are not noticeable, but indications of a strike
include:
•
power outage
•
power outage
•
smoke
•
smoke
•
explosion
•
explosion
•
popping noises
•
popping noises
•
arcing electricity
•
arcing electricity
If any of these occur, assume an electric strike has occurred.
If any of these occur, assume an electric strike has occurred.
18
1030/1230 - SAFETY
18
1030/1230 - SAFETY
EMERGENCY PROCEDURES
EMERGENCY PROCEDURES
If an Electric Line is Damaged
If an Electric Line is Damaged
If you suspect an electric line has been damaged and you are on
tractor, DO NOT MOVE. Remain on tractor and take the
following actions. The order and degree of action will depend
upon the situation.
If you suspect an electric line has been damaged and you are on
tractor, DO NOT MOVE. Remain on tractor and take the
following actions. The order and degree of action will depend
upon the situation.
•
Warn people nearby that an electric strike has occurred.
Instruct them to leave the area and contact utility.
•
Warn people nearby that an electric strike has occurred.
Instruct them to leave the area and contact utility.
•
Raise attachments and drive from immediate area.
•
Raise attachments and drive from immediate area.
•
Contact utility company to shut off power.
•
Contact utility company to shut off power.
•
Do not return to jobsite or allow anyone into area until given
permission by utility company.
•
Do not return to jobsite or allow anyone into area until given
permission by utility company.
If you suspect an electric line has been damaged and you are off
tractor, DO NOT TOUCH TRACTOR. Take the following actions.
The order and degree of action will depend upon the situation.
If you suspect an electric line has been damaged and you are off
tractor, DO NOT TOUCH TRACTOR. Take the following actions.
The order and degree of action will depend upon the situation.
•
LEAVE AREA.
•
LEAVE AREA.
•
Contact utility company to shut off power.
•
Contact utility company to shut off power.
•
Do not return to jobsite or allow anyone into area until given
permission by utility company.
•
Do not return to jobsite or allow anyone into area until given
permission by utility company.
1030/1230 - SAFETY
19
1030/1230 - SAFETY
19
EMERGENCY PROCEDURES
EMERGENCY PROCEDURES
If a Gas Line is Damaged
If a Gas Line is Damaged
If you suspect a gas line has been damaged, take the following
actions. The order and degree of action will depend on the
situation.
If you suspect a gas line has been damaged, take the following
actions. The order and degree of action will depend on the
situation.
•
Immediately shut off engine(s), if this can be done safely and
quickly.
•
Immediately shut off engine(s), if this can be done safely and
quickly.
•
Remove any ignition source(s), if this can be done safely and
quickly.
•
Remove any ignition source(s), if this can be done safely and
quickly.
•
Warn others that a gas line has been cut and that they should
leave the area.
•
Warn others that a gas line has been cut and that they should
leave the area.
•
Leave jobsite as quickly as possible.
•
Leave jobsite as quickly as possible.
•
Immediately call your local emergency phone number and
utility company.
•
Immediately call your local emergency phone number and
utility company.
•
If jobsite is along street, stop traffic from driving near jobsite.
•
If jobsite is along street, stop traffic from driving near jobsite.
•
Do not return to jobsite until given permission by emergency
personnel and utility company.
•
Do not return to jobsite until given permission by emergency
personnel and utility company.
If a Fiber Optic Cable is Damaged
If a Fiber Optic Cable is Damaged
Do not look into cut ends of fiber optic or unidentified cable.
Vision damage can occur.
Do not look into cut ends of fiber optic or unidentified cable.
Vision damage can occur.
If Machine Catches on Fire
If Machine Catches on Fire
Perform emergency shutdown procedure and then take the
following actions. The order and degree of action will depend on
the situation.
Perform emergency shutdown procedure and then take the
following actions. The order and degree of action will depend on
the situation.
•
Immediately move battery disconnect switch (if equipped) to
disconnect position.
•
Immediately move battery disconnect switch (if equipped) to
disconnect position.
•
If fire is small and fire extinguisher is available, attempt to
extinguish fire.
•
If fire is small and fire extinguisher is available, attempt to
extinguish fire.
•
If fire cannot be extinguished, leave area as quickly as
possible and contact emergency personnel.
•
If fire cannot be extinguished, leave area as quickly as
possible and contact emergency personnel.
20
1030/1230 - SAFETY
20
1030/1230 - SAFETY
JOBSITE CLASSIFICATION
JOBSITE CLASSIFICATION
JOBSITE CLASSIFICATION
JOBSITE CLASSIFICATION
Inspecting Jobsite
Inspecting Jobsite
•
Follow U.S. Department of Labor regulations on excavating
and trenching (Part 1926, Subpart P) and other similar
regulations.
•
Follow U.S. Department of Labor regulations on excavating
and trenching (Part 1926, Subpart P) and other similar
regulations.
•
Contact One-Call (888-258-0808) and any utility companies
which do not subscribe to One-Call.
•
Contact One-Call (888-258-0808) and any utility companies
which do not subscribe to One-Call.
•
Inspect jobsite and perimeter for evidence of underground
hazards, such as:
•
Inspect jobsite and perimeter for evidence of underground
hazards, such as:
– “Buried utility” notices
– “Buried utility” notices
– Utility facilities without overhead lines
– Utility facilities without overhead lines
– Gas or water meters
– Gas or water meters
– Junction boxes
– Junction boxes
– Drop boxes
– Drop boxes
– Light poles
– Light poles
– Manhole covers
– Manhole covers
– Sunken ground
– Sunken ground
•
Have an experienced locating equipment operator sweep
area within 20’ (6 m) to each side of trench path. Verify
previously marked line and cable locations.
•
Have an experienced locating equipment operator sweep
area within 20’ (6 m) to each side of trench path. Verify
previously marked line and cable locations.
•
Mark location of all buried utilities and obstructions.
•
Mark location of all buried utilities and obstructions.
•
Classify jobsite.
•
Classify jobsite.
21
1030/1230 - SAFETY
21
1030/1230 - SAFETY
JOBSITE CLASSIFICATION
JOBSITE CLASSIFICATION
Selecting a Classification
Selecting a Classification
Jobsites are classified according to underground hazards
present.
Jobsites are classified according to underground hazards
present.
If working . . .
then classify jobsite as . . .
If working . . .
then classify jobsite as . . .
within 10’ (3 m) of a buried
electric line
electric
within 10’ (3 m) of a buried
electric line
electric
within 10’ (3 m) of a natural
gas line
natural gas
within 10’ (3 m) of a natural
gas line
natural gas
in sand, granite, or concrete
which is capable of producing
crystalline silica (quartz) dust
crystalline silica (quartz) dust
in sand, granite, or concrete
which is capable of producing
crystalline silica (quartz) dust
crystalline silica (quartz) dust
within 10’ (3 m) of any other
hazard
other
within 10’ (3 m) of any other
hazard
other
NOTICE: If you have any doubt about jobsite classification, or if
jobsite might contain unmarked hazards, take steps outlined
previously to identify hazards and classify jobsite before working.
NOTICE: If you have any doubt about jobsite classification, or if
jobsite might contain unmarked hazards, take steps outlined
previously to identify hazards and classify jobsite before working.
22
1030/1230 - SAFETY
22
1030/1230 - SAFETY
JOBSITE CLASSIFICATION
JOBSITE CLASSIFICATION
Applying Precautions
Applying Precautions
Once classified, precautions appropriate for jobsite must be
taken.
Once classified, precautions appropriate for jobsite must be
taken.
Electric Jobsite Precautions
Electric Jobsite Precautions
Use one or both of these methods.
Use one or both of these methods.
•
Expose line by careful hand digging or soft excavation.
•
Expose line by careful hand digging or soft excavation.
•
Have service shut down while work is in progress. Have
electric company test lines before returning them to service.
•
Have service shut down while work is in progress. Have
electric company test lines before returning them to service.
Natural Gas Jobsite Precautions
Natural Gas Jobsite Precautions
In addition to positioning equipment upwind from gas lines, use
one or both of these methods.
In addition to positioning equipment upwind from gas lines, use
one or both of these methods.
•
Expose lines by careful hand digging or soft excavation.
•
Expose lines by careful hand digging or soft excavation.
•
Have gas shut off while work is in progress. Have gas
company test lines before returning them to service.
•
Have gas shut off while work is in progress. Have gas
company test lines before returning them to service.
1030/1230 - SAFETY
23
1030/1230 - SAFETY
23
JOBSITE CLASSIFICATION
JOBSITE CLASSIFICATION
Crystalline Silica (Quartz) Dust Precautions
Crystalline Silica (Quartz) Dust Precautions
Follow OSHA or other guidelines for exposure to crystalline silica
when trenching, sawing or drilling through material that might
produce dust containing crystalline silica (quartz).
Follow OSHA or other guidelines for exposure to crystalline silica
when trenching, sawing or drilling through material that might
produce dust containing crystalline silica (quartz).
Other Jobsite Precautions
Other Jobsite Precautions
You may need to use different methods to safely avoid other
underground hazards. Talk with those knowledgeable about
hazards present at each site to determine which precautions
should be taken or if job should be attempted.
You may need to use different methods to safely avoid other
underground hazards. Talk with those knowledgeable about
hazards present at each site to determine which precautions
should be taken or if job should be attempted.
24
1030/1230 - SAFETY
SAFETY ALERT CLASSIFICATIONS
24
1030/1230 - SAFETY
SAFETY ALERT CLASSIFICATIONS
SAFETY ALERT CLASSIFICATIONS
SAFETY ALERT CLASSIFICATIONS
These classifications and the icons defined on the following
pages work together to alert you to situations which could be
harmful to you, jobsite bystanders or your equipment. When you
see these words and icons in the book or on the machine,
carefully read and follow all instructions. YOUR SAFETY IS AT
STAKE.
These classifications and the icons defined on the following
pages work together to alert you to situations which could be
harmful to you, jobsite bystanders or your equipment. When you
see these words and icons in the book or on the machine,
carefully read and follow all instructions. YOUR SAFETY IS AT
STAKE.
Watch for the three safety alert levels: DANGER, WARNING and
CAUTION. Learn what each level means.
Watch for the three safety alert levels: DANGER, WARNING and
CAUTION. Learn what each level means.
indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
indicates a potentially hazardous situation which,
if not avoided, could result in death or serious injury.
indicates a potentially hazardous situation which,
if not avoided, could result in death or serious injury.
indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.
indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.
Watch for two other words: NOTICE and IMPORTANT.
Watch for two other words: NOTICE and IMPORTANT.
NOTICE can keep you from doing something that might damage
the machine or someone's property. It can also alert you against
unsafe practices.
NOTICE can keep you from doing something that might damage
the machine or someone's property. It can also alert you against
unsafe practices.
IMPORTANT can help you do a better job or make your job
easier in some way.
IMPORTANT can help you do a better job or make your job
easier in some way.
1030/1230 - SAFETY
25
1030/1230 - SAFETY
SAFETY ALERTS
SAFETY ALERTS
SAFETY ALERTS
SAFETY ALERTS
Moving digging
teeth will kill you or cut off arm or
leg. Stay away.
25
Moving digging
teeth will kill you or cut off arm or
leg. Stay away.
Turning shaft will kill you or crush
arm or leg. Stay away.
Turning shaft will kill you or crush
arm or leg. Stay away.
Electric shock. Contacting electric
lines will cause death or serious injury. Know
location of lines and stay away.
Electric shock. Contacting electric
lines will cause death or serious injury. Know
location of lines and stay away.
Deadly gases. Lack of oxygen or
presence of gas will cause sickness or death.
Provide ventilation.
Deadly gases. Lack of oxygen or
presence of gas will cause sickness or death.
Provide ventilation.
26
1030/1230 - SAFETY
SAFETY ALERTS
26
1030/1230 - SAFETY
SAFETY ALERTS
Jobsite hazards
could cause death or serious injury.
Use correct equipment and work
methods. Use and maintain proper
safety equipment.
Jobsite hazards
could cause death or serious injury.
Use correct equipment and work
methods. Use and maintain proper
safety equipment.
Crushing weight
could cause death or serious injury.
Use proper procedures and
equipment or stay away.
Crushing weight
could cause death or serious injury.
Use proper procedures and
equipment or stay away.
Moving parts
could cut off hand or foot. Stay
away.
Moving parts
could cut off hand or foot. Stay
away.
Fall possible. Riders can fall from
machine and be injured or killed. Only operator is
allowed on machine.
Fall possible. Riders can fall from
machine and be injured or killed. Only operator is
allowed on machine.
Rollover possible. If machine rolls
over, you could be thrown from seat and killed or
crushed. Wear seat belt.
Rollover possible. If machine rolls
over, you could be thrown from seat and killed or
crushed. Wear seat belt.
1030/1230 - SAFETY
27
1030/1230 - SAFETY
27
SAFETY ALERTS
SAFETY ALERTS
Explosion possible. Serious injury
or equipment damage could occur. Follow
directions carefully.
Explosion possible. Serious injury
or equipment damage could occur. Follow
directions carefully.
Incorrect procedures could result
in death, injury, or property damage. Learn to use
equipment correctly.
Incorrect procedures could result
in death, injury, or property damage. Learn to use
equipment correctly.
Looking into fiber optic cable could
result in permanent vision damage. Do not look
into ends of fiber optic or unidentified cable.
Looking into fiber optic cable could
result in permanent vision damage. Do not look
into ends of fiber optic or unidentified cable.
Fluid or air
pressure could pierce skin and
cause injury or death. Stay away.
Runaway possible. Machine could
run over you or others. Learn how to use all
controls. Start and operate only from operator’s
position.
Fluid or air
pressure could pierce skin and
cause injury or death. Stay away.
Runaway possible. Machine could
run over you or others. Learn how to use all
controls. Start and operate only from operator’s
position.
28
1030/1230 - SAFETY
SAFETY ALERTS
28
1030/1230 - SAFETY
SAFETY ALERTS
Fire or explosion possible. Fumes
could ignite and cause burns. No smoking, no
flame, no spark.
Fire or explosion possible. Fumes
could ignite and cause burns. No smoking, no
flame, no spark.
Moving traffic - hazardous
situation. Death or serious injury could result.
Avoid moving vehicles, wear high visibility clothing,
post appropriate warning signs.
Moving traffic - hazardous
situation. Death or serious injury could result.
Avoid moving vehicles, wear high visibility clothing,
post appropriate warning signs.
Hot pressurized cooling system
fluid could cause serious burns. Allow to cool
before servicing.
Hot pressurized cooling system
fluid could cause serious burns. Allow to cool
before servicing.
Improper control function could
cause death or serious injury. If control does not
work as described in instructions, stop machine
and have it serviced.
Improper control function could
cause death or serious injury. If control does not
work as described in instructions, stop machine
and have it serviced.
29
1030/1230 - SAFETY
29
1030/1230 - SAFETY
SAFETY ALERTS
SAFETY ALERTS
Flying objects may cause injury.
Wear hard hat and safety glasses.
Flying objects may cause injury.
Wear hard hat and safety glasses.
Hot parts may cause burns. Do not
Hot parts may cause burns. Do not
touch until cool.
touch until cool.
Exposure to high noise levels may
cause hearing loss. Wear hearing protection.
Exposure to high noise levels may
cause hearing loss. Wear hearing protection.
Fall possible. Slips or trips may
result in injury. Keep area clean.
Fall possible. Slips or trips may
result in injury. Keep area clean.
Battery acid may cause burns.
Battery acid may cause burns.
Avoid contact.
Avoid contact.
Improper handling or use of
chemicals may result in illness, injury, or
equipment damage. Follow instructions on labels
and in material safety data sheets (MSDS).
Improper handling or use of
chemicals may result in illness, injury, or
equipment damage. Follow instructions on labels
and in material safety data sheets (MSDS).
30
1030/1230 - SAFETY
SAFETY ALERTS
30
1030/1230 - SAFETY
SAFETY ALERTS
31
1030/1230 - TRANSPORTATION
31
1030/1230 - TRANSPORTATION
LIFT
LIFT
TRANSPORTATION
TRANSPORTATION
LIFT
LIFT
Lifting Points
Lifting Points
Lifting points are identified by
lifting decals. Lifting at any other
point can be unsafe and can
damage machinery.
Lifting points are identified by
lifting decals. Lifting at any other
point can be unsafe and can
damage machinery.
om1362.pcx
om1362.pcx
32
1030/1230 - TRANSPORTATION
32
1030/1230 - TRANSPORTATION
LIFT
Lifting Unit
LIFT
Lifting Unit
Crushing weight could cause
death or serious injury. Use proper procedures and
equipment or stay away.
Crushing weight could cause
death or serious injury. Use proper procedures and
equipment or stay away.
Before lifting, check SPECIFICATIONS. Use a hoist capable of
supporting equipment’s size and weight.
Before lifting, check SPECIFICATIONS. Use a hoist capable of
supporting equipment’s size and weight.
Lift trencher by running a sling through the front guide, under
lifting hooks, and around back of console tower.
Lift trencher by running a sling through the front guide, under
lifting hooks, and around back of console tower.
33
1030/1230 - TRANSPORTATION
33
1030/1230 - TRANSPORTATION
TIEDOWN
TIEDOWN
TIEDOWN
TIEDOWN
Tiedown Points
Tiedown Points
Tiedown points are identified by
tiedown decals. Securing unit to
truck or trailer at any other points
may be unsafe and can damage
machinery.
Tiedown points are identified by
tiedown decals. Securing unit to
truck or trailer at any other points
may be unsafe and can damage
machinery.
om1363.pcx
om1363.pcx
Tieing Down Unit
Tieing Down Unit
Attach tiedowns at front and rear tiedown points. Make sure
tiedowns are tight before transporting unit.
Attach tiedowns at front and rear tiedown points. Make sure
tiedowns are tight before transporting unit.
34
1030/1230 - TRANSPORTATION
34
1030/1230 - TRANSPORTATION
HAUL
HAUL
HAUL
HAUL
Crushing weight could cause
death or serious injury. Use proper procedures and
equipment or stay away.
Crushing weight could cause
death or serious injury. Use proper procedures and
equipment or stay away.
NOTICES:
NOTICES:
•
Read trailer operator’s manual, if applicable, before loading or
transporting your machine. Incorrectly loaded machine can
slip or cause trailer sway.
•
Read trailer operator’s manual, if applicable, before loading or
transporting your machine. Incorrectly loaded machine can
slip or cause trailer sway.
•
Check that loading ramps will support weight (see
SPECIFICATIONS).
•
Check that loading ramps will support weight (see
SPECIFICATIONS).
•
Check payload rating of truck or trailer.
•
Check payload rating of truck or trailer.
•
Park, load, and unload truck or trailer on a level part of the
jobsite.
•
Park, load, and unload truck or trailer on a level part of the
jobsite.
•
Check that adequate tiedowns are available.
•
Check that adequate tiedowns are available.
1030/1230 - TRANSPORTATION
35
1030/1230 - TRANSPORTATION
35
HAUL
HAUL
Loading
Loading
The 1030 and 1230 trenchers can be hauled in the bed of a light
truck or by trailer. To load:
The 1030 and 1230 trenchers can be hauled in the bed of a light
truck or by trailer. To load:
1. Start engine. See OPERATION for start-up procedures.
1. Start engine. See OPERATION for start-up procedures.
2. Raise digging boom, but keep it low.
2. Raise digging boom, but keep it low.
3. Move throttle to about 3/4 open.
3. Move throttle to about 3/4 open.
4. With bail engaged, move speed/direction control to forward or
reverse and drive to loading sight.
4. With bail engaged, move speed/direction control to forward or
reverse and drive to loading sight.
To steer, unlock axle, push down on handlebar, and turn
machine.
To steer, unlock axle, push down on handlebar, and turn
machine.
5. Align trencher with ramps or trailer.
5. Align trencher with ramps or trailer.
6. Lock axle.
6. Lock axle.
7. Drive trencher onto trailer or truck bed until tiedown position
is reached.
7. Drive trencher onto trailer or truck bed until tiedown position
is reached.
8. Move speed/direction control to BAIL RELEASE (neutral)
position, and lower digging boom.
8. Move speed/direction control to BAIL RELEASE (neutral)
position, and lower digging boom.
9. Release bail and turn off engine.
9. Release bail and turn off engine.
10. Securely chain trencher to truck or trailer at tiedown points.
10. Securely chain trencher to truck or trailer at tiedown points.
NOTICE: To keep engine from flooding during transport,
close both fuel shut-off valves before transporting unit.
NOTICE: To keep engine from flooding during transport,
close both fuel shut-off valves before transporting unit.
36
1030/1230 - TRANSPORTATION
36
1030/1230 - TRANSPORTATION
HAUL
HAUL
Unloading
Unloading
1. Remove tiedowns.
1. Remove tiedowns.
2. Open fuel shut-off valves and start engine.
2. Open fuel shut-off valves and start engine.
3. Move throttle to about 1/4 open.
3. Move throttle to about 1/4 open.
4. Ensure that axle is locked and speed/direction control is in
the BAIL RELEASE (neutral) position.
4. Ensure that axle is locked and speed/direction control is in
the BAIL RELEASE (neutral) position.
5. Engage bail.
5. Engage bail.
6. Raise digging boom, but keep it low.
6. Raise digging boom, but keep it low.
7. Slowly drive trencher off trailer.
7. Slowly drive trencher off trailer.
1030/1230 - TRANSPORTATION
37
1030/1230 - TRANSPORTATION
FREEWHEEL
FREEWHEEL
FREEWHEEL
FREEWHEEL
If trencher must be moved without engine running, this feature
allows the 1030 or 1230 to be wheeled manually.
If trencher must be moved without engine running, this feature
allows the 1030 or 1230 to be wheeled manually.
Crushing weight could cause
death or serious injury. Use proper procedures and
equipment or stay away.
37
Crushing weight could cause
death or serious injury. Use proper procedures and
equipment or stay away.
sf1014
sf1014
1. Elevate left side of trencher with jackstand or safety blocks.
1. Elevate left side of trencher with jackstand or safety blocks.
2. Remove nut from left wheel hub.
2. Remove nut from left wheel hub.
3. Horizontally align two of the
three threaded holes (A) in
wheel hub with machine
frame, as shown.
3. Horizontally align two of the
three threaded holes (A) in
wheel hub with machine
frame, as shown.
4. Insert bolts (supplied in
operator’s manual
compartment) into threaded
holes and tighten until wheel is
released from axle.
4. Insert bolts (supplied in
operator’s manual
compartment) into threaded
holes and tighten until wheel is
released from axle.
5. Remove key (B) from axle.
5. Remove key (B) from axle.
6. Replace wheel and hub, and
tighten only enough to keep hub on axle. Overtightening can
lock hub to axle.
6. Replace wheel and hub, and
tighten only enough to keep hub on axle. Overtightening can
lock hub to axle.
7. Wheel trencher to a clear area of the jobsite.
7. Wheel trencher to a clear area of the jobsite.
NOTICE: Do not freewheel the threncher more than 100’
(30 m) in this manner. Damage to wheel hub or axle will
occur.
NOTICE: Do not freewheel the threncher more than 100’
(30 m) in this manner. Damage to wheel hub or axle will
occur.
38
1030/1230 - TRANSPORTATION
38
1030/1230 - TRANSPORTATION
TOW
TOW
TOW
TOW
Under normal conditions, unit should not be towed. If unit
becomes disabled and towing is necessary:
Under normal conditions, unit should not be towed. If unit
becomes disabled and towing is necessary:
•
tow for short distances at less than 1 mph (1.6 km/h)
•
tow for short distances at less than 1 mph (1.6 km/h)
•
do not tow for more than 100’ (30 m)
•
do not tow for more than 100’ (30 m)
•
use no more than 1,300 lb (5 800 N) of towing force
•
use no more than 1,300 lb (5 800 N) of towing force
To tow:
To tow:
1. Follow “Freewheel” instructions to enable unit to be towed.
1. Follow “Freewheel” instructions to enable unit to be towed.
2. Attach tow line to all available tiedown points facing towing
vehicle.
2. Attach tow line to all available tiedown points facing towing
vehicle.
39
1030/1230 - OPERATION
39
1030/1230 - OPERATION
DAILY INSPECTION
DAILY INSPECTION
OPERATION
OPERATION
DAILY INSPECTION
DAILY INSPECTION
For safe and efficient use of your machine, do the following
before each day’s work.
For safe and efficient use of your machine, do the following
before each day’s work.
•
Check general appearance of tractor and digging attachment.
Look for loose, worn, or damaged parts and fluid leaks.
•
Check general appearance of tractor and digging attachment.
Look for loose, worn, or damaged parts and fluid leaks.
•
Check condition of digging chain, teeth, air filter, and optional
remote air cleaner.
•
Check condition of digging chain, teeth, air filter, and optional
remote air cleaner.
•
Check fuel lines and hydraulic lines and fittings for signs of
leakage, wear, or other damage.
•
Check fuel lines and hydraulic lines and fittings for signs of
leakage, wear, or other damage.
•
Check tire pressure.
•
Check tire pressure.
•
Check hydraulic and engine oil levels.
•
Check hydraulic and engine oil levels.
•
Check fuel level.
•
Check fuel level.
•
Check that all signs, guards, and shields are in place and
readable.
•
Check that all signs, guards, and shields are in place and
readable.
Service machine according to schedules in LUBRICATION AND
MAINTENANCE, and in engine manufacturer’s guide.
Service machine according to schedules in LUBRICATION AND
MAINTENANCE, and in engine manufacturer’s guide.
40
1030/1230 - OPERATION
40
1030/1230 - OPERATION
STARTUP
STARTUP
STARTUP
STARTUP
Before operating trencher, read engine manufacturer’s starting
and operating instructions. Follow instructions for new engine
break-in.
Before operating trencher, read engine manufacturer’s starting
and operating instructions. Follow instructions for new engine
break-in.
Incorrect procedures could result
in death, injury, or property damage. Learn to use
equipment correctly.
EMERGENCY SHUTDOWN: Turn power switch off.
Incorrect procedures could result
in death, injury, or property damage. Learn to use
equipment correctly.
EMERGENCY SHUTDOWN: Turn power switch off.
1030/1230 - OPERATION
41
1030/1230 - OPERATION
STARTUP
STARTUP
1. Check that bail is up and fuel shut-off valves are open.
1. Check that bail is up and fuel shut-off valves are open.
2. If necessary, choke cold engine.
2. If necessary, choke cold engine.
3. Move throttle to 1/4 open.
3. Move throttle to 1/4 open.
4. Turn power switch on.
4. Turn power switch on.
5. Pull rope start.
5. Pull rope start.
IMPORTANT: If engine does not start after three pulls, turn
power switch off and check for fuel blockage or electrical
system problems.
41
IMPORTANT: If engine does not start after three pulls, turn
power switch off and check for fuel blockage or electrical
system problems.
Improper control function could
cause death or serious injury. If control does not
work as described in instructions, stop machine
and have it serviced.
Improper control function could
cause death or serious injury. If control does not
work as described in instructions, stop machine
and have it serviced.
NOTICES:
NOTICES:
•
If interlock system does not work, contact your Ditch Witch
dealer. Improper repair might allow machine to start or
operate with controls in gear.
•
If interlock system does not work, contact your Ditch Witch
dealer. Improper repair might allow machine to start or
operate with controls in gear.
•
Do not wire or tape bail to handlebar or defeat interlock
system in any manner. Machine will not start, and digging
chain control will be stuck in gear.
•
Do not wire or tape bail to handlebar or defeat interlock
system in any manner. Machine will not start, and digging
chain control will be stuck in gear.
6. Run engine at half throttle or less for five minutes before
operating trencher.
6. Run engine at half throttle or less for five minutes before
operating trencher.
During warmup, check that all controls work properly.
During warmup, check that all controls work properly.
EMERGENCY SHUTDOWN: Turn power switch off.
EMERGENCY SHUTDOWN: Turn power switch off.
42
1030/1230 - OPERATION
42
1030/1230 - OPERATION
DRIVING
DRIVING
DRIVING
DRIVING
Incorrect procedures could result
in death, injury, or property damage. Learn to use
equipment correctly.
Incorrect procedures could result
in death, injury, or property damage. Learn to use
equipment correctly.
NOTICE: Keep attachment low when operating on a slope. Drive
slowly and cautiously at all times.
NOTICE: Keep attachment low when operating on a slope. Drive
slowly and cautiously at all times.
1. Ensure that speed/direction control is in the BAIL RELEASE
(neutral) position.
1. Ensure that speed/direction control is in the BAIL RELEASE
(neutral) position.
2. Move bail down into handlebar.
2. Move bail down into handlebar.
3. Raise digging boom.
3. Raise digging boom.
4. Lock axle to drive straight, or unlock axle to allow steering.
4. Lock axle to drive straight, or unlock axle to allow steering.
5. Move throttle to 3/4 open.
5. Move throttle to 3/4 open.
6. Move speed/direciton control to forward or reverse.
6. Move speed/direciton control to forward or reverse.
IMPORTANT: Bail must be down in order for unit to move.
7. To steer, ensure axle is unlocked, push down on handlebar,
and turn machine.
IMPORTANT: Bail must be down in order for unit to move.
7. To steer, ensure axle is unlocked, push down on handlebar,
and turn machine.
1030/1230 - OPERATION
43
1030/1230 - OPERATION
TRENCHING
TRENCHING
TRENCHING
TRENCHING
Jobsite hazards
could cause death or serious injury.
Use correct equipment and work
methods. Use and maintain proper
safety equipment.
NOTICE: Know and comply with regulations covering One-Call
service and utility notification before digging.
43
Jobsite hazards
could cause death or serious injury.
Use correct equipment and work
methods. Use and maintain proper
safety equipment.
NOTICE: Know and comply with regulations covering One-Call
service and utility notification before digging.
Jobsite hazards could cause death
or serious injury. Use correct equipment and work
methods. Use and maintain proper safety
equipment.
Jobsite hazards could cause death
or serious injury. Use correct equipment and work
methods. Use and maintain proper safety
equipment.
NOTICE: Cutting or drilling concrete containing sand or rock
containing quartz may result in exposure to silica dust. Use
respirator, water spray or other means to control dust. Silica dust
can cause lung disease and is known to the State of California to
cause cancer.
NOTICE: Cutting or drilling concrete containing sand or rock
containing quartz may result in exposure to silica dust. Use
respirator, water spray or other means to control dust. Silica dust
can cause lung disease and is known to the State of California to
cause cancer.
44
1030/1230 - OPERATION
44
1030/1230 - OPERATION
TRENCHING
TRENCHING
1. Drive trencher to starting point. Move in line with planned
trench.
1. Drive trencher to starting point. Move in line with planned
trench.
2. For a straighter trench, lock axle.
2. For a straighter trench, lock axle.
3. Move throttle to half open.
3. Move throttle to half open.
4. Ensure that speed/direction control and digging chain control
are in neutral.
4. Ensure that speed/direction control and digging chain control
are in neutral.
5. Lower digging boom to just above ground.
5. Lower digging boom to just above ground.
Moving digging teeth will cause
death or serious injury. Stay away.
Moving digging teeth will cause
death or serious injury. Stay away.
NOTICE: Keep everyone at lease 6’ (2 m) from machine, digging
boom, and its range of movement.
NOTICE: Keep everyone at lease 6’ (2 m) from machine, digging
boom, and its range of movement.
6. Engage digging chain control. DIGGING CHAIN WILL
MOVE.
6. Engage digging chain control. DIGGING CHAIN WILL
MOVE.
EMERGENCY STOP: Release bail.
EMERGENCY STOP: Release bail.
1030/1230 - OPERATION
45
1030/1230 - OPERATION
TRENCHING
TRENCHING
7. Slowly lower digging boom to desired trench depth.
7. Slowly lower digging boom to desired trench depth.
Incorrect procedures can result in
death, injury, or property damage. Learn to use
equipment correctly.
45
Incorrect procedures can result in
death, injury, or property damage. Learn to use
equipment correctly.
NOTICES:
NOTICES:
•
Machine may move when chain starts to dig. Allow 3’ (1 m)
between end of chain and obstacle.
•
Machine may move when chain starts to dig. Allow 3’ (1 m)
between end of chain and obstacle.
•
Digging chain on top side of boom can catch on root or rock,
forcing handlebar down suddenly. Stand back from console
and hold handlebar loosley.
•
Digging chain on top side of boom can catch on root or rock,
forcing handlebar down suddenly. Stand back from console
and hold handlebar loosley.
8. When desired trench depth is reached, move throttle to full
open.
8. When desired trench depth is reached, move throttle to full
open.
9. Move speed/direction control to reverse. Trencher will move
toward you.
9. Move speed/direction control to reverse. Trencher will move
toward you.
Trenching movement is toward you.
om0045c
Trenching movement is toward you.
om0045c
46
1030/1230 - OPERATION
46
1030/1230 - OPERATION
TRENCHING
TRENCHING
10. When trench is complete, move speed direction control to
neutral.
10. When trench is complete, move speed direction control to
neutral.
11. Move throttle to half open.
11. Move throttle to half open.
12. Raise digging boom to top of trench.
12. Raise digging boom to top of trench.
13. Release bail to stop digging chain.
13. Release bail to stop digging chain.
14. Engage bail and raise digging boom completely.
14. Engage bail and raise digging boom completely.
15. Drive trencher away from trench.
15. Drive trencher away from trench.
16. Let machine idle for three minutes to cool engine.
16. Let machine idle for three minutes to cool engine.
17. Turn power switch off.
17. Turn power switch off.
1030/1230 - LUBRICATION AND MAINTENANCE
47
1030/1230 - LUBRICATION AND MAINTENANCE
47
TRENCHING
TRENCHING
LUBRICATION AND
MAINTENANCE
LUBRICATION AND
MAINTENANCE
Proper lubrication and maintenance protects Ditch Witch
equipment from damage and failure. In extreme conditions,
lubricate more frequently.
Proper lubrication and maintenance protects Ditch Witch
equipment from damage and failure. In extreme conditions,
lubricate more frequently.
Use only recommended lubricants. Fill to capacities listed in
SPECIFICATIONS.
Use only recommended lubricants. Fill to capacities listed in
SPECIFICATIONS.
Recommended Lubricants
Recommended Lubricants
GEO
Gasoline engine oil (see chart for appropriate SAE viscosity rating) meeting API engine
service classification SD
GEO
AGMA-7
Worm gear lubricant matching American Gear Manufacturer’s Association Compound #7
AGMA-7
Worm gear lubricant matching American Gear Manufacturer’s Association Compound #7
MPG
Multipurpose grease
MPG
Multipurpose grease
THF
Tractor hydraulic fluid, similar to Phillips 66 HG, Mobilfluid 423, Chevron Tractor Hydraulic
Fluid, Texaco TDH Oil, or equivalent
THF
Tractor hydraulic fluid, similar to Phillips 66 HG, Mobilfluid 423, Chevron Tractor Hydraulic
Fluid, Texaco TDH Oil, or equivalent
Gasoline engine oil (see chart for appropriate SAE viscosity rating) meeting API engine
service classification SD
Incorrect procedures could result
in death, injury, or property damage. Learn to use
equipment correctly.
Incorrect procedures could result
in death, injury, or property damage. Learn to use
equipment correctly.
NOTICES:
NOTICES:
•
Unless otherwise instructed, all service should be performed
with engine off.
•
Unless otherwise instructed, all service should be performed
with engine off.
•
Refer to engine manufacturer’s manual for engine
maintenance instructions.
•
Refer to engine manufacturer’s manual for engine
maintenance instructions.
•
Before servicing equipment, lower digging boom to ground.
•
Before servicing equipment, lower digging boom to ground.
48
1030/1230 - LUBRICATION AND MAINTENANCE
48
1030/1230 - LUBRICATION AND MAINTENANCE
LUBRICATION OVERVIEW
LUBRICATION OVERVIEW
LUBRICATION OVERVIEW
LUBRICATION OVERVIEW
(GEO) Gasoline engine oil
(THF) Tractor hydraulic
fluid
(GEO) Gasoline engine oil
(THF) Tractor hydraulic
fluid
AGMA-7
(MPG) Multipurpose
grease
AGMA-7
(MPG) Multipurpose
grease
Filter
Check level
Filter
Check level
Pivot gearbox on opposite side of machine not shown. Check
oil every 50 hours. Change gearbox oil every 1000 hours with
THF
Pivot gearbox on opposite side of machine not shown. Check
oil every 50 hours. Change gearbox oil every 1000 hours with
THF
49
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49
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LUBRICATION SCHEDULE
LUBRICATION SCHEDULE
LUBRICATION SCHEDULE
LUBRICATION SCHEDULE
Interval
Task
Page
Interval
Task
Page
Each use
Check engine oil
50
Each use
Check engine oil
50
Check hydraulic oil
51
Check hydraulic oil
51
Lube attachment pivot
52
Lube attachment pivot
52
Lube pivot stub
54
Lube pivot stub
54
Lube trail wheel
52
Lube trail wheel
52
Lube axle lock
52
Lube axle lock
52
Check pivot gearbox oil
53
Check pivot gearbox oil
53
Check worm drive oil
54
Check worm drive oil
54
Lube digging boom adjustment screw
55
Lube digging boom adjustment screw
55
Lube greaseable digging boom stub
55
Lube greaseable digging boom stub
55
100 hours
Change engine oil
50
100 hours
Change engine oil
50
250 hours
Change hydraulic filter
51
250 hours
Change hydraulic filter
51
500 hours
Change hydraulic oil
51
500 hours
Change hydraulic oil
51
Change worm drive oil
54
Change worm drive oil
54
Change pivot gearbox oil
53
Change pivot gearbox oil
53
10 hours
25 hours
50 hours
1000 hours
10 hours
25 hours
50 hours
1000 hours
50
1030/1230 - LUBRICATION AND MAINTENANCE
50
1030/1230 - LUBRICATION AND MAINTENANCE
LUBRICATION SCHEDULE
LUBRICATION SCHEDULE
Engine Oil
Engine Oil
Check
Check
Check engine oil at dipstick (A)
before each operation. Add GEO
at fill neck (A) as necessary to
keep oil level at highest line on
dipstick.
Check engine oil at dipstick (A)
before each operation. Add GEO
at fill neck (A) as necessary to
keep oil level at highest line on
dipstick.
Change
Change
•
Change oil every 100 hours
with GEO.
•
Change oil every 100 hours
with GEO.
•
Drain crankcase (B) while oil is
still warm.
•
Drain crankcase (B) while oil is
still warm.
•
Refill at fill neck with 2.3 pt
(1.1 L) of GEO.
•
Refill at fill neck with 2.3 pt
(1.1 L) of GEO.
1030/1230 - LUBRICATION AND MAINTENANCE
51
1030/1230 - LUBRICATION AND MAINTENANCE
LUBRICATION SCHEDULE
LUBRICATION SCHEDULE
Hydraulic Oil and Filter
Hydraulic Oil and Filter
Check
Check
With digging boom fully raised,
check hydraulic oil at dipstick (A)
before each operation. Add THF at
fill neck (A) as necessary to keep
oil level at highest line on dipstick.
Clean dust from cap by blowing
with low pressure air.
With digging boom fully raised,
check hydraulic oil at dipstick (A)
before each operation. Add THF at
fill neck (A) as necessary to keep
oil level at highest line on dipstick.
Clean dust from cap by blowing
with low pressure air.
Change
Change
Change hydraulic filter (B) every
250 hours.
Change hydraulic filter (B) every
250 hours.
Drain hydraulic oil at drain (C),
change filter, and refill at fill neck
with THF every 500 hours.
Drain hydraulic oil at drain (C),
change filter, and refill at fill neck
with THF every 500 hours.
51
52
1030/1230 - LUBRICATION AND MAINTENANCE
52
1030/1230 - LUBRICATION AND MAINTENANCE
LUBRICATION SCHEDULE
LUBRICATION SCHEDULE
Tires
Tires
Lube trail wheel (A) every 25
hours with MPG.
Lube trail wheel (A) every 25
hours with MPG.
Pivot
Pivot
Lube Pivot (B) every 10 hours with
MPG.
Lube Pivot (B) every 10 hours with
MPG.
Axle Lock
Axle Lock
Lube axle lock every 25 hours with
MPG.
Lube axle lock every 25 hours with
MPG.
1030/1230 - LUBRICATION AND MAINTENANCE
53
1030/1230 - LUBRICATION AND MAINTENANCE
LUBRICATION SCHEDULE
LUBRICATION SCHEDULE
Pivot Gearbox
Pivot Gearbox
Check
Check
Check gearbox oil every 50 hours
at fill plug (A). Refill with THF as
necessary to keep oil level with fill
plug.
Check gearbox oil every 50 hours
at fill plug (A). Refill with THF as
necessary to keep oil level with fill
plug.
Change
Change
Change gearbox oil every 1000 hours.
Change gearbox oil every 1000 hours.
•
Remove both plugs and drain oil.
•
Remove both plugs and drain oil.
•
Replace bottom plug (B).
•
Replace bottom plug (B).
•
Fill with THF to fill plug, approximately 2 pt (.95 L).
•
Fill with THF to fill plug, approximately 2 pt (.95 L).
•
Replace fill plug.
•
Replace fill plug.
53
54
1030/1230 - LUBRICATION AND MAINTENANCE
54
1030/1230 - LUBRICATION AND MAINTENANCE
LUBRICATION SCHEDULE
LUBRICATION SCHEDULE
Worm Drive
Worm Drive
Check
Check
Check worm drive oil every 50
hours at fill plug (A). Refill with
AGMA-7 as necessary to keep oil
level with fill plug.
Check worm drive oil every 50
hours at fill plug (A). Refill with
AGMA-7 as necessary to keep oil
level with fill plug.
om0049c
om0049c
Change
Change
Change worm drive oil every 500
hours.
Change worm drive oil every 500
hours.
•
Empty worm drive at drain (B).
•
Empty worm drive at drain (B).
•
Replace drain plug.
•
Replace drain plug.
•
Fill with AGMA-7 to fill plug,
approximately 3.25 pt (1.5 L).
•
Fill with AGMA-7 to fill plug,
approximately 3.25 pt (1.5 L).
NOTICE: Do not use a
substitute lubricant. Worm
drive failure could occur.
om1571
NOTICE: Do not use a
substitute lubricant. Worm
drive failure could occur.
om1571
1030/1230 - LUBRICATION AND MAINTENANCE
55
1030/1230 - LUBRICATION AND MAINTENANCE
LUBRICATION SCHEDULE
LUBRICATION SCHEDULE
Digging Boom
Digging Boom
Boom with Adjustment Screw
Boom with Adjustment Screw
Lube adjustment screw (A) every
50 hours with MPG.
Lube adjustment screw (A) every
50 hours with MPG.
Lube pivot stub (B) every 10 hours
with MPG.
Lube pivot stub (B) every 10 hours
with MPG.
om0056c
Greaseable Boom
Greaseable Boom
Lube boom stub every 50 hours
with MPG.
Lube boom stub every 50 hours
with MPG.
om0056c
55
56
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56
1030/1230 - LUBRICATION AND MAINTENANCE
MAINTENANCE SCHEDULE
MAINTENANCE SCHEDULE
MAINTENANCE SCHEDULE
MAINTENANCE SCHEDULE
Interval
Task
Page
Interval
Task
Page
Each use
Check tire pressure
56
Each use
Check tire pressure
56
Check lug nut torque
56
Check lug nut torque
56
100 hours
Change air filter paper element
56
100 hours
Change air filter paper element
56
As needed
Change remote air cleaner paper element
57
As needed
Change remote air cleaner paper element
57
Adjust digging chain tension
57
Adjust digging chain tension
57
Adjust drive belt tension
59
Adjust drive belt tension
59
Trail Wheel
Trail Wheel
Tire Pressure
Tire Pressure
Check trail wheel tire pressure daily. Maintain pressure under 32
psi (221 kPa).
Check trail wheel tire pressure daily. Maintain pressure under 32
psi (221 kPa).
Lug Nut Torque
Lug Nut Torque
Check lug nut torque daile. Tighten to 85 ft•lb (115 N•m).
Check lug nut torque daile. Tighten to 85 ft•lb (115 N•m).
Air Filter
Air Filter
Change foam air filter element
every 100 hours. Do not allow dirt
to fall into carburetor.
Change foam air filter element
every 100 hours. Do not allow dirt
to fall into carburetor.
1030/1230 - LUBRICATION AND MAINTENANCE
57
1030/1230 - LUBRICATION AND MAINTENANCE
MAINTENANCE SCHEDULE
MAINTENANCE SCHEDULE
Remote Air Cleaner
Remote Air Cleaner
Change optional air cleaner paper
element as needed.
Change optional air cleaner paper
element as needed.
•
Remove air cleaner cover.
•
Remove air cleaner cover.
•
Remove paper element and
replace.
•
Remove paper element and
replace.
NOTICE: Use of this option does
not eliminate the need for proper
maintenance of standard air filter.
NOTICE: Use of this option does
not eliminate the need for proper
maintenance of standard air filter.
Digging Chain Tension
Digging Chain Tension
Check digging chain regularly and adjust as needed.
Check digging chain regularly and adjust as needed.
Adjustment Screw
Adjustment Screw
Digging chain is properly tensioned when chain can be moved
.5” (13 mm) up or down. To adjust digging chain tension:
Digging chain is properly tensioned when chain can be moved
.5” (13 mm) up or down. To adjust digging chain tension:
•
Loosen four clamp bolts (B) so
that boom slides freely.
•
Loosen four clamp bolts (B) so
that boom slides freely.
•
Lossen jam nut on adjustment
screw (A).
•
Lossen jam nut on adjustment
screw (A).
•
Turn adjustment screw
clockwise to tighten digging
chain or counterclockwise to
loosen digging chain.
•
Turn adjustment screw
clockwise to tighten digging
chain or counterclockwise to
loosen digging chain.
•
When proper tension is
reached, tighten jam nut and
torque clamp bolts to 75 ft•lb
(102 N•m).
•
When proper tension is
reached, tighten jam nut and
torque clamp bolts to 75 ft•lb
(102 N•m).
om1565
om1565
57
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58
1030/1230 - LUBRICATION AND MAINTENANCE
MAINTENANCE SCHEDULE
MAINTENANCE SCHEDULE
Grease Cylinder:
Grease Cylinder:
To tighten digging chain, pump
MPG into cylinder at check valve
zerk.
To tighten digging chain, pump
MPG into cylinder at check valve
zerk.
NOTICE: Do not overtighten
chain. Overtightening will cause
chain stretch, loss of machine
performance, and possible
premature chain failure.
NOTICE: Do not overtighten
chain. Overtightening will cause
chain stretch, loss of machine
performance, and possible
premature chain failure.
To loosen digging chain, stand on opposite side of boom and
unscrew check valve zerk to release grease.
To loosen digging chain, stand on opposite side of boom and
unscrew check valve zerk to release grease.
Fluid pressure could pierce skin
and cause injury or death. Stay away.
Fluid pressure could pierce skin
and cause injury or death. Stay away.
NOTICE: Service digging boom grease cylinder only while
standing on opposite side of boom. Wear gloves and safety
glasses and cover fitting with cloth when relieving pressure in
cylinder.
NOTICE: Service digging boom grease cylinder only while
standing on opposite side of boom. Wear gloves and safety
glasses and cover fitting with cloth when relieving pressure in
cylinder.
59
1030/1230 - LUBRICATION AND MAINTENANCE
MAINTENANCE SCHEDULE
Drive Belts
Drive Belts
Check drive belts regularly and
adjust tension as needed.
Check drive belts regularly and
adjust tension as needed.
•
Turn engine off.
•
Turn engine off.
•
Move bail down into handlebar
and clamp in place.
•
Move bail down into handlebar
and clamp in place.
•
Engage digging chain control
until locked in place.
•
Tighten or loosen both digging
belt adjustment nut (1) and
pump belt adjustment nut (2)
until springs (A and B) are
each 1.8” (48 mm) long.
1
A
rg0020c.eps
•
Engage digging chain control
until locked in place.
•
Tighten or loosen both digging
belt adjustment nut (1) and
pump belt adjustment nut (2)
until springs (A and B) are
each 1.8” (48 mm) long.
2
See repair guide for more
information.
1
A
rg0020c.eps
2
B
rg0012c.eps
59
1030/1230 - LUBRICATION AND MAINTENANCE
MAINTENANCE SCHEDULE
See repair guide for more
information.
B
rg0012c.eps
60
1030/1230 - LUBRICATION AND MAINTENANCE
60
1030/1230 - LUBRICATION AND MAINTENANCE
61
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61
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1030
1030
SPECIFICATIONS
SPECIFICATIONS
1030
1030
om0050c.eps
om0050c.eps
DIMENSIONS
U.S.
METRIC
DIMENSIONS
U.S.
METRIC
A
Trench depth, maximum
30 in
760 mm
A
Trench depth, maximum
30 in
760 mm
B
Trench width
4.3 - 6 in
110-150 mm
B
Trench width
4.3 - 6 in
110-150 mm
C
Boom travel down
60°
60°
C
Boom travel down
60°
60°
C1
Boom travel up
47°
47°
C1
Boom travel up
47°
47°
F
Headshaft height--digging chain
8.60 in
220 mm
F
Headshaft height--digging chain
8.60 in
220 mm
L2
Length
88 in
2.2 m
L2
Length
88 in
2.2 m
W2
Width
32 in
810 mm
W2
Width
32 in
810 mm
H2
Height
47 in
1.2 m
H2
Height
47 in
1.2 m
W4
Tread
26 in
660 mm
W4
Tread
26 in
660 mm
A3
Angle of departure
65°
65°
A3
Angle of departure
65°
65°
L4
Wheelbase
32 in
810 mm
L4
Wheelbase
32 in
810 mm
62
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62
1030/1230 - SPECIFICATIONS
1030
DIMENSIONS
1030
U.S.
METRIC
DIMENSIONS
U.S.
METRIC
E1
Centerline trench to outside edge of
machine, left
15 in
381 mm
E1
Centerline trench to outside edge of
machine, left
15 in
381 mm
E2
Centerline trench to outside edge of
machine, right
17 in
432 mm
E2
Centerline trench to outside edge of
machine, right
17 in
432 mm
N
Spoil discharge reach
10.6 in
270 mm
N
Spoil discharge reach
10.6 in
270 mm
A2
Angle of approach
35°
35°
A2
Angle of approach
35°
35°
Dimensions based on 16x6.50x8 tires and 24” (610-mm) boom in transport
position
Dimensions based on 16x6.50x8 tires and 24” (610-mm) boom in transport
position
GENERAL
GENERAL
Ditch Witch model 1030, self-propelled, pedestrian, manually steered, twowheel drive rigid frame, chain type trencher
Ditch Witch model 1030, self-propelled, pedestrian, manually steered, twowheel drive rigid frame, chain type trencher
OPERATIONAL
OPERATIONAL
U.S.
METRIC
Vehicle speeds
U.S.
METRIC
Vehicle speeds
Maximum transit forward
155 fpm
47 m/min
Maximum transit forward
155 fpm
47 m/min
Maximim transit reverse
155 fpm
47 m/min
Maximim transit reverse
155 fpm
47 m/min
276 fpm
84 m/min
276 fpm
84 m/min
Digging chain speed
Spoils handling (single, open-end auger)
Digging chain speed
Spoils handling (single, open-end auger)
Outer diameter
12 in
305 mm
Outer diameter
12 in
305 mm
Inner diameter
4 in
102 mm
Inner diameter
4 in
102 mm
Length
9 in
229 mm
Length
9 in
229 mm
Operating weight [with 33,000-lb (14 969-kg)
test, two-pitch digging chain]
900 lb
408 kg
Operating weight [with 33,000-lb (14 969-kg)
test, two-pitch digging chain]
900 lb
408 kg
POWER
U.S.
METRIC
POWER
U.S.
METRIC
Engine: Honda GX340
Engine: Honda GX340
Fuel: gasoline
Fuel: gasoline
Cooling medium: air
Cooling medium: air
Number of cylinders: 1
Number of cylinders: 1
Displacement
20.6 in3
337 cm3
Displacement
20.6 in3
337 cm3
Bore
3.22 in
82 mm
Bore
3.22 in
82 mm
Stroke
2.52 in
64 mm
Stroke
2.52 in
64 mm
Gross power @ 3600 rpm
11 hp
8.2 kW
Gross power @ 3600 rpm
11 hp
8.2 kW
63
1030/1230 - SPECIFICATIONS
63
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1030
1030
POWER
U.S.
METRIC
POWER
U.S.
METRIC
Maximum governed speed installed (no load)
3400 rpm
3400 rpm
Maximum governed speed installed (no load)
3400 rpm
3400 rpm
Flywheel power @ 3200 rpm (full load)
10.2 hp
7.5 kW
Flywheel power @ 3200 rpm (full load)
10.2 hp
7.5 kW
Fuel consumption @3600 rpm
.89 gph
3.4 L/h
Fuel consumption @3600 rpm
.89 gph
3.4 L/h
Maximum tilt angle
20°
20°
Maximum tilt angle
20°
20°
Fuel tank capacity
1.7 gal
6.5 L
Fuel tank capacity
1.7 gal
6.5 L
Engine oil capacity
2.3 pt
1.1 L
Engine oil capacity
2.3 pt
1.1 L
POWER TRAIN
POWER TRAIN
Ground drive transmission
Ground drive transmission
Ground drive: hydrostatic, infinitely variable from zero to maximum,
gearbox to axle, speed and direction controlled with single lever
Ground drive: hydrostatic, infinitely variable from zero to maximum,
gearbox to axle, speed and direction controlled with single lever
Pump drive clutch: mechanical, hand-operated, spring-loaded, with
tension roller for belt drive
Pump drive clutch: mechanical, hand-operated, spring-loaded, with
tension roller for belt drive
Digging chain clutch: mechanical, hand-operated,spring-loaded with
tension roller for belt drive
Digging chain clutch: mechanical, hand-operated,spring-loaded with
tension roller for belt drive
Tires
Tires
Drive, standard: 16x6.50x8
Drive, standard: 16x6.50x8
Drive, optional: 18x8.50x8
Drive, optional: 18x8.50x8
Trail: 13x5.00x6
Trail: 13x5.00x6
Trencher drive: mechanical, belt drive to reduction drive, headshaft
Trencher drive: mechanical, belt drive to reduction drive, headshaft
Belt: “power band,” two-groove
Belt: “power band,” two-groove
Digging chain: 33,000 lb (16 969 kg) test
Digging chain: 33,000 lb (16 969 kg) test
Chain drive sprocket: forged and tempered
Chain drive sprocket: forged and tempered
Digging teeth: bolt-on cup teeth with hard-surfaced edge of tungsten carbide
Digging teeth: bolt-on cup teeth with hard-surfaced edge of tungsten carbide
Spoils handling drive: mechanical, attached to and rotates with headshaft
Spoils handling drive: mechanical, attached to and rotates with headshaft
NOISE LEVELS
NOISE LEVELS
Operator 88dBA sound pressure per ISO 6394.
Operator 88dBA sound pressure per ISO 6394.
Exterior 101 dBA sound power per ISO 6393.
Exterior 101 dBA sound power per ISO 6393.
VIBRATION LEVELS
VIBRATION LEVELS
Vibration at the operator’s hand during normal operation is 6.1 m/s2
Vibration at the operator’s hand during normal operation is 6.1 m/s2
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1230
1230
1230
1230
DIMENSIONS
U.S.
METRIC
DIMENSIONS
U.S.
METRIC
A
Trench depth, maximum
36 in
915 mm
A
Trench depth, maximum
36 in
915 mm
B
Trench width
4.3-6 in
110-150 mm
B
Trench width
4.3-6 in
110-150 mm
C
Boom travel down
60°
60°
C
Boom travel down
60°
60°
C1
Boom travel up
47°
47°
C1
Boom travel up
47°
47°
F
Headshaft height--digging chain
8.60 in
220 mm
F
Headshaft height--digging chain
8.60 in
220 mm
L2
Length
88 in
2.2 m
L2
Length
88 in
2.2 m
W2
Width
32 in
810 mm
W2
Width
32 in
810 mm
H2
Height
47 in
1.2 m
H2
Height
47 in
1.2 m
W4
Tread
26 in
660 mm
W4
Tread
26 in
660 mm
A3
Angle of departure
65°
65°
A3
Angle of departure
65°
65°
L4
Wheelbase
32 in
810 mm
L4
Wheelbase
32 in
810 mm
E1
Centerline trench to outside edge of
machine, left
15 in
381 mm
E1
Centerline trench to outside edge of
machine, left
15 in
381 mm
E2
Centerline trench to outside edge of
machine, right
17 in
432 mm
E2
Centerline trench to outside edge of
machine, right
17 in
432 mm
N
Spoil discharge reach
10.6 in
270 mm
N
Spoil discharge reach
10.6 in
270 mm
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DIMENSIONS
A2
65
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1230
1230
Angle of approach
U.S.
METRIC
DIMENSIONS
35°
35°
A2
Angle of approach
U.S.
METRIC
35°
35°
Dimensions based on 16x6.50x8 tires and 24” (610-mm) boom in transport
position
Dimensions based on 16x6.50x8 tires and 24” (610-mm) boom in transport
position
GENERAL
GENERAL
Ditch Witch model 1230, self-propelled, pedestrian, manually steered, twowheel drive rigid frame, chain type trencher
Ditch Witch model 1230, self-propelled, pedestrian, manually steered, twowheel drive rigid frame, chain type trencher
OPERATIONAL
OPERATIONAL
U.S.
METRIC
Vehicle speeds
U.S.
METRIC
Vehicle speeds
Maximum transit forward
155 fpm
47 m/min
Maximum transit forward
155 fpm
47 m/min
Maximim transit reverse
155 fpm
47 m/min
Maximim transit reverse
155 fpm
47 m/min
276 fpm
84 m/min
276 fpm
84 m/min
Digging chain speed
Spoils handling (single, open-end auger)
Digging chain speed
Spoils handling (single, open-end auger)
Outer diameter
12 in
305 mm
Outer diameter
12 in
305 mm
Inner diameter
4 in
102 mm
Inner diameter
4 in
102 mm
Length
9 in
229 mm
Length
9 in
229 mm
Operating weight [with 33,000-lb (14 969-kg)
test, two-pitch digging chain]
900 lb
408 kg
Operating weight [with 33,000-lb (14 969-kg)
test, two-pitch digging chain]
900 lb
408 kg
POWER
U.S.
METRIC
POWER
U.S.
METRIC
Engine: Honda GX390
Engine: Honda GX390
Fuel: gasoline
Fuel: gasoline
Cooling medium: air
Cooling medium: air
Number of cylinders: 1
Number of cylinders: 1
Displacement
23.7 in3
389 cm3
Displacement
23.7 in3
389 cm3
Bore
3.53 in
90 mm
Bore
3.53 in
90 mm
Stroke
2.52 in
64 mm
Stroke
2.52 in
64 mm
Gross power @ 3600 rpm
13 hp
9.7 kW
Gross power @ 3600 rpm
13 hp
9.7 kW
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1230
1230
POWER
U.S.
METRIC
POWER
U.S.
METRIC
Maximum governed speed installed (no load)
3600 rpm
3600 rpm
Maximum governed speed installed (no load)
3600 rpm
3600 rpm
Flywheel power @ 3200 rpm (full load)
12 hp
8.9 kW
Flywheel power @ 3200 rpm (full load)
12 hp
8.9 kW
Fuel consumption @3600 rpm
.89 gph
3.4 L/h
Fuel consumption @3600 rpm
.89 gph
3.4 L/h
Maximum tilt angle
20°
20°
Maximum tilt angle
20°
20°
Fuel tank capacity
1.7 gal
6.5 L
Fuel tank capacity
1.7 gal
6.5 L
Engine oil capacity
2.3 pt
1.1 L
Engine oil capacity
2.3 pt
1.1 L
POWER TRAIN
POWER TRAIN
Ground drive transmission
Ground drive transmission
Ground drive: hydrostatic, infinitely variable from zero to maximum,
gearbox to axle, speed and direction controlled with single lever
Ground drive: hydrostatic, infinitely variable from zero to maximum,
gearbox to axle, speed and direction controlled with single lever
Pump drive clutch: mechanical, hand-operated, spring-loaded, with
tension roller for belt drive
Pump drive clutch: mechanical, hand-operated, spring-loaded, with
tension roller for belt drive
Digging chain clutch: mechanical, hand-operated, spring-loaded with
tension roller for belt drive
Digging chain clutch: mechanical, hand-operated, spring-loaded with
tension roller for belt drive
Tires
Tires
Drive, standard: 16x6.50x8
Drive, standard: 16x6.50x8
Drive, optional: 18x8.50x8
Drive, optional: 18x8.50x8
Trail: 13x5.00x6
Trail: 13x5.00x6
Trencher drive: mechanical, belt drive to reduction drive, headshaft
Trencher drive: mechanical, belt drive to reduction drive, headshaft
Belt: “power band,” two-groove
Belt: “power band,” two-groove
Digging chain: 33,000 lb (16 969 kg) test
Digging chain: 33,000 lb (16 969 kg) test
Chain drive sprocket: forged and tempered
Chain drive sprocket: forged and tempered
Digging teeth: bolt-on cup teeth with hard-surfaced edge of tungsten carbide
Digging teeth: bolt-on cup teeth with hard-surfaced edge of tungsten carbide
Spoils handling drive: mechanical, attached to and rotates with headshaft
Spoils handling drive: mechanical, attached to and rotates with headshaft
NOISE LEVELS
NOISE LEVELS
Operator 88 dBA sound pressure per ISO 6394
Operator 88 dBA sound pressure per ISO 6394
Exterior 101 dBA sound power per ISO 6393
Exterior 101 dBA sound power per ISO 6393
VIBRATION LEVELS
VIBRATION LEVELS
Vibration at the operator’s hand during normal operation is 6.1 m/s2
Vibration at the operator’s hand during normal operation is 6.1 m/s2
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WARRANTY
WARRANTY
Ditch Witch Equipment and Replacement Parts
North American*
Limited Warranty Policy
Ditch Witch Equipment and Replacement Parts
North American*
Limited Warranty Policy
Major Component Limited Warranty
Major Component Limited Warranty
Major components are warranted for a period of 1000 hours of use or one year,
whichever occurs first, beginning on date of delivery of any such new product. The
Major Component Limited Warranty covers only Major Components listed under
Major Component Limited Warranty that are manufactured and distributed by The
Charles Machine Works, Inc. (“CMW”). Replacement parts and other serial
numbered products (“Products”) that are not listed under Major Component
Limited Warranty, and non-major components are covered under Product Limited
Warranty.
Major components are warranted for a period of 1000 hours of use or one year,
whichever occurs first, beginning on date of delivery of any such new product. The
Major Component Limited Warranty covers only Major Components listed under
Major Component Limited Warranty that are manufactured and distributed by The
Charles Machine Works, Inc. (“CMW”). Replacement parts and other serial
numbered products (“Products”) that are not listed under Major Component
Limited Warranty, and non-major components are covered under Product Limited
Warranty.
Major Components are defined as:
Major Components are defined as:
•
Frames.
•
Frames.
•
Differentials and parts contained within.
•
Differentials and parts contained within.
•
Mechanical transmissions.
•
Mechanical transmissions.
•
Drive gearboxes and parts contained within.
•
Drive gearboxes and parts contained within.
Hydraulic, hydrostatic, and fluid pumps, motors and components that control or
•
•
protect pumps and motors.
•
Auxiliary hydraulic control valves and electrical components used for controlling
•
hydraulic components.
Hydraulic cylinders and components excluding repair kits.
•
•
Batteries, alternators, instruments, gauges, and protection components for
•
electrical systems.
Pierce Airrow bodies, strikers, and tailpieces.
Auxiliary hydraulic control valves and electrical components used for controlling
hydraulic components.
•
•
Hydraulic, hydrostatic, and fluid pumps, motors and components that control or
protect pumps and motors.
Hydraulic cylinders and components excluding repair kits.
Batteries, alternators, instruments, gauges, and protection components for
electrical systems.
•
Pierce Airrow bodies, strikers, and tailpieces.
Free replacement parts and labor will be provided at any authorized dealership for
any part of Major Component which has a defect in material or workmanship
within warranty period. Defects will be determined by an inspection of major
component or part by CMW or its authorized dealer. The product containing a
major component or part must be presented to CMW or its authorized dealer for
inspection within 30 days of the date major component or part fails. CMW will
provide the location of its inspection facilities or its nearest authorized dealer upon
inquiry. CMW reserves the right to supply remanufactured replacement parts as it
deems appropriate.
Free replacement parts and labor will be provided at any authorized dealership for
any part of Major Component which has a defect in material or workmanship
within warranty period. Defects will be determined by an inspection of major
component or part by CMW or its authorized dealer. The product containing a
major component or part must be presented to CMW or its authorized dealer for
inspection within 30 days of the date major component or part fails. CMW will
provide the location of its inspection facilities or its nearest authorized dealer upon
inquiry. CMW reserves the right to supply remanufactured replacement parts as it
deems appropriate.
* Equipment owners in countries other than U.S., Canada, Mexico, and Puerto
Rico should refer to Ditch Witch International Warranty Policy.
* Equipment owners in countries other than U.S., Canada, Mexico, and Puerto
Rico should refer to Ditch Witch International Warranty Policy.
68
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68
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Product Limited Warranty
Product Limited Warranty
Products are warranted for 90 days from date of delivery of any new product. Free
replacement parts and labor will be provided at any authorized dealership for any
product which has a defect in material or workmanship within warranty period.
Replacement parts are warranted for 90 days from date of delivery of any such
replacement part. Any part of a product subject to ground contact is warranted
only for defects in material or workmanship and only for the period of operational
life of such part, which period shall not in any event exceed 90 days. Defects will
be determined by an inspection of the product or part by CMW or its authorized
dealer. The product or part must be presented to CMW or its authorized dealer for
inspection within 30 days of the date of failure. CMW will provide the location of its
inspection facilities or its nearest authorized dealer upon inquiry. CMW reserves
the right to supply remanufactured replacement parts as it deems appropriate.
Products are warranted for 90 days from date of delivery of any new product. Free
replacement parts and labor will be provided at any authorized dealership for any
product which has a defect in material or workmanship within warranty period.
Replacement parts are warranted for 90 days from date of delivery of any such
replacement part. Any part of a product subject to ground contact is warranted
only for defects in material or workmanship and only for the period of operational
life of such part, which period shall not in any event exceed 90 days. Defects will
be determined by an inspection of the product or part by CMW or its authorized
dealer. The product or part must be presented to CMW or its authorized dealer for
inspection within 30 days of the date of failure. CMW will provide the location of its
inspection facilities or its nearest authorized dealer upon inquiry. CMW reserves
the right to supply remanufactured replacement parts as it deems appropriate.
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69
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Exclusions
Exclusions
from Major Component and Product Limited Warranty
from Major Component and Product Limited Warranty
Specifically excluded from Major Component and Product Limited Warranty are:
Specifically excluded from Major Component and Product Limited Warranty are:
•
•
Transportation charges related to repair, replacement, or inspection of
•
Parts subject to ground contact (including but not limited to drill pipe, downhole
Transportation charges related to repair, replacement, or inspection of
products, major components, or parts.
•
Parts subject to ground contact (including but not limited to drill pipe, downhole
products, major components, or parts.
tools, digging chain, teeth and sprockets).
tools, digging chain, teeth and sprockets).
•
All incidental or consequential damages.
•
•
All defects, damages, or injuries caused by misuse, abuse, improper
•
installation, alteration, neglect, or uses other than those for which products
All defects, damages, or injuries caused by improper training, operation, or
were intended.
•
servicing of products in a manner inconsistent with manufacturer’s
All engines and engine accessories (these are covered by original
recommendations.
•
manufacturer’s warranty).
•
Parts which may be subject to another manufacturer’s warranty (such warranty
All implied warranties not expressly stated herein, including any warranty of
fitness for a particular purpose and merchantability.
All engines and engine accessories (these are covered by original
manufacturer’s warranty).
•
will be available to purchaser).
•
All defects, damages, or injuries caused by improper training, operation, or
servicing of products in a manner inconsistent with manufacturer’s
recommendations.
•
All defects, damages, or injuries caused by misuse, abuse, improper
installation, alteration, neglect, or uses other than those for which products
were intended.
•
All incidental or consequential damages.
Parts which may be subject to another manufacturer’s warranty (such warranty
will be available to purchaser).
•
All implied warranties not expressly stated herein, including any warranty of
fitness for a particular purpose and merchantability.
IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES AS
DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO
WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE
ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A
COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED
WARRANTY APPLY INCLUDING THE DUTIES IMPOSED.
IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES AS
DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO
WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE
ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A
COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED
WARRANTY APPLY INCLUDING THE DUTIES IMPOSED.
Ditch Witch products have been tested to deliver acceptable performance in most
conditions. This does not imply they will deliver acceptable performance in all
conditions. Therefore, to assure suitability, products should be operated under
anticipated working conditions prior to purchase.
Ditch Witch products have been tested to deliver acceptable performance in most
conditions. This does not imply they will deliver acceptable performance in all
conditions. Therefore, to assure suitability, products should be operated under
anticipated working conditions prior to purchase.
This limited warranty applies to the owner of the product. Some states do not
allow exclusion or limitation of incidental or consequential damages, so above
limitation of exclusion may not apply. Further, some states do not allow exclusion
of or limitation of how long an implied warranty lasts, so the above limitation may
not apply. This limited warranty gives owner specific legal rights and the owner
may also have other rights which vary from state to state.
This limited warranty applies to the owner of the product. Some states do not
allow exclusion or limitation of incidental or consequential damages, so above
limitation of exclusion may not apply. Further, some states do not allow exclusion
of or limitation of how long an implied warranty lasts, so the above limitation may
not apply. This limited warranty gives owner specific legal rights and the owner
may also have other rights which vary from state to state.
70
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70
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For information regarding this limited warranty, contact CMW’s Product Support
department, P.O. Box 66, Perry, OK 73077-0066, or contact your local Ditch Witch
dealer.
For information regarding this limited warranty, contact CMW’s Product Support
department, P.O. Box 66, Perry, OK 73077-0066, or contact your local Ditch Witch
dealer.
First version: 1/91; Latest revision: 4/99
First version: 1/91; Latest revision: 4/99