Journal of The Electrochemical Society, 157 共9兲 E135-E139 共2010兲 E135 0013-4651/2010/157共9兲/E135/5/$28.00 © The Electrochemical Society Solubility of Li2O in Molten LiCl–MClx (M = Na, K, Cs, Ca, Sr, or Ba) Binary Systems Yoshiharu Sakamuraz Central Research Institute of Electric Power Industry, Komae, Tokyo 201-8511, Japan The solubility of oxide ions in LiCl-rich LiCl–MClx 共M = Na, K, Cs, Ca, Sr, or Ba兲 melts was measured in the temperature range 723–923 K as part of the development of an electrolytic reduction process for spent nuclear fuel because the solubility of oxide ions strongly affects the rate of oxide reduction. With the exception of the LiCl–CaCl2 system, the precipitate was Li2O under an oversaturated condition. The solubility of Li2O in molten LiCl at 923 K was determined to be 11.64 ⫾ 0.04 mol %. The solubility significantly decreased when alkali metal chlorides 共NaCl, KCl, and CsCl兲 were added to LiCl and slightly decreased when BaCl2 was added. In contrast, the addition of SrCl2 increased the Li2O solubility. Empirical formulas for the relationship between Li2O solubility and salt composition were derived. The logarithm of Li2O solubility plotted against the reciprocal temperature gave an approximately linear relationship in the LiCl–KCl system. The addition of CaCl2 to LiCl saturated with Li2O gave a CaO precipitate. © 2010 The Electrochemical Society. 关DOI: 10.1149/1.3456631兴 All rights reserved. Manuscript submitted March 30, 2010; revised manuscript received May 25, 2010. Published July 16, 2010. The metal fuel cycle, involving metal fuel fast breeder reactors 共FBRs兲, pyrochemical reprocessing, and fuel fabrication by injection casting, is a promising option for next-generation nuclear systems that satisfy the requirements of economic benefit, environmental safety, and high proliferation resistance.1-3 To supply metal fuel materials to FBRs, the oxide fuels of light water reactors must be reduced to metals. Apparently, an electrolytic reduction technique has recently been developed for this purpose.4-16 In the electrolytic reduction process, the cathode and anode reactions are described as follows Cathode:AnO2 + 4e− → An + 2 O2−共salt兲 关1兴 Anode:2 O2−共salt兲 → O2 + 4e− 关2兴 where An denotes actinides such as uranium and plutonium. At the cathode, the oxygen is electrochemically ionized and the actinide metal remains. The ionized O2− is transported through the salt and discharges at the anode to form O2 gas. The distinctive feature of this process is that the actinides never dissolve in salt. It has been reported that a LiCl salt bath at 923 K is suitable for reducing UO2 and UO2–PuO2 mixed oxide to their metals.4-8 In our previous experiment on reducing UO2 particles charged in a cathode basket,13 the reduction progressed from the outside to the center of the basket, and an oxygen-concentrated zone was found at the metal/ oxide interface, which might have been due to the precipitation of Li2O. It was indicated that LiCl at the metal/oxide interface was saturated with Li2O and that the rate of transportation of O2− through the molten salt to the bulk salt by diffusion determined the oxide reduction rate. Therefore, the solubility and diffusion coefficient of O2− in the molten salt are essential for reducing the oxide in a short time. Molten LiCl at 923 K has a high O2− solubility of about 12 mol %,17,18 which is one of the reasons why LiCl was selected for the salt bath. When spent nuclear fuels are processed in an electrolytic reduction cell, some salt-soluble fission products such as Cs, Sr, and Ba accumulate in the LiCl salt bath. Thus, it is necessary to investigate their effect on the reduction behavior of actinide oxides. Although the O2− solubility in a molten salt strongly affects the oxide reduction rate, the solubilities in mixed chloride systems have not been reported yet. In the present study, the Li2O solubility in molten LiCl containing dissolved alkali 共Na, K, or Cs兲 or alkaline-earth 共Ca, Sr, or Ba兲 metal chloride was measured as functions of the salt content and temperature. z E-mail: [email protected] Experimental Anhydrous LiCl, NaCl, KCl, CsCl, CaCl2, SrCl2, and BaCl2 with a purity of 99.99% were obtained from Aldrich-APL. Anhydrous Li2O was supplied by Furuuchi Chemical Co. A schematic diagram of the experimental apparatus used for the O2− solubility measurements is shown in Fig. 1. LiCl and Li2O, contained in a stainless steel or titanium crucible 共48 or 50 mm inside diameter兲, were heated to 923 K in a stainless steel thermowell attached to the floor of an argon-atmosphere glove box 共O2 ⬍ 2 ppm, H2O ⬍ 1 ppm兲, which was heated externally using an electric furnace. The amount of Li2O exceeded its solubility in LiCl at 923 K. Then, a type-K thermocouple sheathed in a stainless steel tube and a stirrer made of a tantalum or molybdenum plate were immersed into the melt. After the temperature was stabilized at 923 ⫾ 1 K, salt samples 共0.02–0.2 g兲 were taken by dipping a stainless steel tube into the surficial melt, upon which the solidified salt became attached to the closed end of the tube. Then, an alkali or alkaline-earth chloride 共NaCl, KCl, CsCl, CaCl2, SrCl2, or BaCl2兲 was incrementally added. The temperature was varied in the range of 723–923 K, considering the liquidus temperature for each salt content. Two salt samples were taken at each salt content and temperature. It was verified that the concentration of Li2O in the melt was equilibrated within 2–3 h after changing the salt content or temperature. The salt samples were dissolved in water, which was followed by neutralization analysis using 0.01 N–HCl and a phenol red indicator to determine the oxide ion concentration. In this measurement, the oxide ion concentration is high enough to be precisely determined by the neutralization analysis. The concentrations of alkali and alkaline-earth metals were then determined using a Shimazu AA-680 atomic absorption flame emission spectrophotometer 共AAS兲 or a Jarrell Ash IRIS Advantage inductively coupled plasma atomic emission spectrometer 共ICPAES兲. Results and Discussion Li2O solubility in LiCl–NaCl, LiCl–KCl, LiCl–CsCl, LiCl–SrCl2, and LiCl–BaCl2 systems.— NaCl, KCl, CsCl, SrCl2, or BaCl2 was added to LiCl saturated with Li2O, and then the O2− concentration in the melt was measured at 873 and 923 K. The melting point of LiCl 共879 K兲 was depressed to less than 873 K by dissolving Li2O. For the LiCl–KCl system, the temperature was varied in the range 723– 923 K. The results for LiCl–NaCl, LiCl–KCl, LiCl–CsCl, LiCl–SrCl2, and LiCl–BaCl2 systems are presented in Tables I-V, respectively. The data are listed in the order of measurement. The metal chloride content of each melt, XMClx 共mol %兲, in the tables was defined by the following equation Downloaded on 2016-09-18 to IP 130.203.136.75 address. Redistribution subject to ECS terms of use (see ecsdl.org/site/terms_use) unless CC License in place (see abstract). Journal of The Electrochemical Society, 157 共9兲 E135-E139 共2010兲 E136 Metal chloride addition Table II. Results of Li2O solubility measurement in LiCl–KCl system. Thermocouple XKCl a 共mol %兲 0.0 5.0 Stirrer 10.0 15.0 20.0 30.0 LiCl-Li2O melt Li2O precipitate 40.9 SUS or Ti crucible a Figure 1. Schematic diagram of the apparatus used for O2− solubility measurement. XMClx = 100 ⫻ 关MClx兴/共关LiCl兴 + 关MClx兴兲 关3兴 Here, 关MClx兴 and 关LiCl兴 are molar amounts of metal chloride and LiCl in the melt, respectively, which were calculated from the weight of metal chloride added and the weight of the salt sample removed for analysis. The molar ratio of Mx+ to Li+, which was analyzed using the AAS and ICP-AES, clearly indicated that the precipitate was Li2O. Thus, Na+, K+, Cs+, Sr2+, and Ba2+ did not precipitate under any measurement conditions. The LiCl–5.0 mol % NaCl melt, for instance, dissolved 10.1 mol % of Li2O at 923.6 K, as shown in Table I. The molar ratio of Na+ to Li+ is then calculated to be 0.0426, which agrees well with the analytical value of 0.042 by AAS, indicating that Na+ never precipitated. Therefore, the measured O2− concentration corresponds to the Li2O solubility. In this Table I. Results of Li2O solubility measurement in LiCl–NaCl system. XNaCl a 共mol %兲 0.0 5.0 10.0 15.0 20.0 30.0 a b c T 共K兲 SLi2O 共mol %兲 Na+ /Li+ b 共mol ratio兲 923.5 872.9 873.1 923.6 923.6 873.4 873.5 923.9 923.8 873.9 873.9 923.1 11.5 10.6 8.7 10.1 8.6 7.8 6.2 7.3 6.2 5.4 3.5 4.2 NAc NA NA 0.042 0.091 NA NA 0.153 0.21 NA NA 0.38 Calculated from weights of LiCl and NaCl added. Analytical results of salt samples by AAS. Not analyzed. b T 共K兲 SLi2O 共mol %兲 K+ /Li+ b 共mol ratio兲 923.4 872.7 873.1 923.9 922.4 872.5 873.0 822.8 924.1 923.9 872.7 822.5 722.9 774.2 823.4 873.1 924.2 724.0 772.2 823.8 873.8 922.8 11.3 9.9 8.2 9.7 7.9 6.6 5.2 4.4 6.4 5.1 4.1 3.4 1.10 1.41 1.88 2.4 3.1 0.47 0.65 0.86 1.14 1.51 NA NA NA 0.042 0.089 NA 0.151 NA NA 0.21 NA NA NA NA NA 0.39 NA NA NA NA NA 0.66 Calculated from weights of LiCl and KCl added. Analytical results of salt samples by AAS. paper, the Li2O solubility, SLi2O 共mol %兲, was defined as the mol % of O2− anions and is described by the following equation SLi2O = 100 ⫻ 关O2−兴/共关O2−兴 + 关Cl−兴兲 关4兴 where 关O 兴 and 关Cl 兴 are the molar amounts of O and Cl in the melt, respectively. Two salt samples were taken under each condition and were then subjected to neutralization analysis. Both resultant Li2O concentrations agree well, indicating that the accuracy of the analysis was mostly within 1% and that the salt samples taken from the melt contained no Li2O precipitate. The values of SLi2O in the five tables are the averages of the two analytical results. In this measurement, the influence of peroxide ions, O2− 2 , or superoxide ions, O−2 ,19 need not be taken into account because the partial pressure of oxygen was very low in the argon-atmosphere glove box. The Li2O solubility at 923 and 873 K is plotted against the salt content in Fig. 2a and b, respectively. Obviously, the addition of each alkali metal chloride to molten LiCl significantly decreases the Li2O solubility. The Li2O solubility in LiCl–20 mol % KCl, for instance, is less than half that in pure LiCl. The decrease in solubil2− − 2− − Table III. Results of Li2O solubility measurement in LiCl–CsCl system. XCsCl a 共mol %兲 0.0 4.7 9.4 14.1 a b T 共K兲 SLi2O 共mol %兲 Cs+ /Li+ b 共mol ratio兲 924.0 873.8 872.7 923.8 922.8 872.6 873.1 923.1 11.8 10.7 8.1 9.5 7.5 6.6 4.9 5.8 NA NA NA 0.039 0.083 NA NA 0.136 Calculated from weights of LiCl and CsCl added. Analytical results of salt samples by AAS. Downloaded on 2016-09-18 to IP 130.203.136.75 address. Redistribution subject to ECS terms of use (see ecsdl.org/site/terms_use) unless CC License in place (see abstract). Journal of The Electrochemical Society, 157 共9兲 E135-E139 共2010兲 16 0.0 2.5 5.0 10.0 15.0 11.1 SLi2O 共mol %兲 Sr2+ /Li+ b 共mol ratio兲 923.1 923.8 923.9 924.1 924.0 923.9 873.1 924.2 11.6 12.4 12.8 14.2 15.1 14.9 12.8 14.0 NA 0.0183 0.037 0.075 NA 0.115 NA 0.084 Calculated from weights of LiCl and SrCl2 added. Analytical results of salt samples by AAS and ICP-AES. ity increased with increasing atomic number among the alkali metals. For the alkaline-earth metals, the Li2O solubility slightly decreased when BaCl2 was added, whereas the addition of SrCl2 increased the Li2O solubility. As expected, the Li2O solubility decreased with a decrease in temperature. In addition to the measurements for Tables I-VI, SLi2O in LiCl at 923 K was separately measured twice to obtain the values of 11.8 and 11.6 mol %. The value of SLi2O in LiCl at 923 K 共i.e., the average of the eight experimental data兲 determined in this study was 11.64 ⫾ 0.04 mol %, which agrees well with the value of 12 mol % in the literature.17,18 The values of SLi2O at 923 K in the binary chloride systems can thus be represented as functions of the salt content 共XMClx兲 by the empirical formulas (a) 923 K SrCl2 12 BaCl2 8 CsCl NaCl 4 0 KCl 0 10 20 30 XMClx (mol%) 40 16 Li2O solubility, SLi2O (mol%) a b T 共K兲 Li2O solubility, SLi2O (mol%) Table IV. Results of Li2O solubility measurement in LiCl–SrCl2 system. XSrCl2 a 共mol %兲 E137 (b) 873 K SrCl2 12 BaCl2 8 4 CsCl NaCl KCl 2 LiCl–NaCl:SLi2O = 11.64 − 0.328 XNaCl + 0.0027 XNaCl 共XNaCl ⬍ 30 mol %兲 关5兴 LiCl–KCl:SLi2O = 11.64 − 0.407 XKCl + 0.0039 2 XKCl 共XKCl ⬍ 41 mol %兲 关6兴 0 0 10 20 30 XMClx (mol%) 40 Figure 2. Li2O solubility in LiCl–MClx systems 共M = Na, K, Cs, Sr, and Ba兲 as a function of salt content at 共a兲 923 and 共b兲 873 K. 2 LiCl–CsCl:SLi2O = 11.64 − 0.487 XCsCl + 0.0053 XCsCl 共XCsCl ⬍ 14 mol %兲 关7兴 2 LiCl–SrCl2:SLi2O = 11.64 + 0.259 XSrCl2 − 0.0024 XSrCl2 共XSrCl2 ⬍ 15 mol %兲 关8兴 log SLi2O = 1.994 − 1.686 ⫻ 103 /T 2 LiCl–BaCl2:SLi2O = 11.64 − 0.034 XBaCl2 − 0.0046 XBaCl2 共XBaCl2 ⬍ 10 mol %兲 关9兴 Figure 3 shows the temperature dependence of Li2O solubility in LiCl–KCl systems. As KCl is added to LiCl, the liquidus temperature is depressed,20 and the solubility measurement can be per- Table V. Results of Li2O solubility measurement in LiCl–BaCl2 system. XBaCl2 共mol %兲a 0.0 2.5 5.0 10.0 a b T 共K兲 SLi2O 共mol %兲 Ba2+ /Li+ 共mol ratio兲b 923.9 924.1 923.5 872.6 873.0 923.4 11.7 11.7 11.4 9.6 9.1 10.8 NA 0.0174 0.039 NA NA 0.082 Calculated from weights of LiCl and BaCl2 added. Analytical results of salt samples by AAS and ICP-AES. formed at a lower temperature. The logarithm of Li2O solubility plotted against the reciprocal temperature gives an approximately linear relationship. The value of SLi2O in the LiCl–KCl eutectic melt 共41 mol % KCl兲 is represented by the equation 共723 K ⬍ T ⬍ 923 K兲 关10兴 Because of its low melting point 共625 K兲, the LiCl–KCl eutectic melt is commonly used as a molten salt bath. The Li2O solubility is low in LiCl–KCl eutectic bath, e.g., 0.65 mol % at 773 K. CaCl2 addition to LiCl saturated with Li2O.— In the experiment, weighed CaCl2 was added 5 times to the crucible charged with LiCl 共1.179 mol兲 and Li2O 共0.230 mol兲 at 923 K. The results are presented in Table VI and Fig. 4, which show the evaluated amount of ions in the salt phase. The first two additions of CaCl2 共0.030 and 0.032 mol兲, which increased the total CaCl2 content to 5 mol %, did not appear to change the O2− concentration in the melt. The analysis of the salt samples indicated that the Ca2+ concentration in the melt was very small 共⬃1000 ppm兲. Therefore, the added CaCl2 reacted with O2− in the melt to give a CaO precipitate, causing the Li2O precipitate to dissolve in the melt to maintain the O2− concentration. The measured O2− concentration was identical to the Li2O solubility in LiCl. The third addition of CaCl2 共0.068 mol兲 completely removed the Li2O precipitate, resulting in the system consisting of liquid LiCl–Li2O 共unsaturated兲 and solid CaO phases. After the fourth addition of CaCl2 共0.076 mol兲, the system consisted Downloaded on 2016-09-18 to IP 130.203.136.75 address. Redistribution subject to ECS terms of use (see ecsdl.org/site/terms_use) unless CC License in place (see abstract). Journal of The Electrochemical Society, 157 共9兲 E135-E139 共2010兲 E138 Table VI. Results of O2− solubility measurement in LiCl–CaCl2 system. Amount of reagent added a Analytical results for salt sample LiCl 共mol兲 Li2O 共mol兲 CaCl2 共mol兲 T 共K兲 1.179 — — — — — 0.230 — — — — — — 0.030 0.032 0.068 0.076 0.086 923.6 923.6 923.1 923.8 923.3 923.5 O 2− concentration 共mol %兲 11.8 11.7 10.9 6.2 6.8 6.8 Resultant components Ca /Li 共mol ratio兲 Liquid phase Solid phase 0.000 0.00100 0.00095 0.00098 0.064 0.123 LiCl–Li2O LiCl–Li2O a LiCl–Li2O a LiCl–Li2O a LiCl–Li2O–CaO LiCl–CaCl2–CaO Li2O Li2O, CaO Li2O, CaO CaO CaO CaO 2+ + Liquid phase contained ⬃1000 ppm Ca2+. of liquid LiCl–Li2O–CaO and solid CaO phases. Finally, the fifth addition of CaCl2 共0.086 mol兲 increased the CaCl2 content of the melt to 3.8 mol %. The CaO solubility in LiCl containing less than 3.8 mol % CaCl2 was estimated to be ⬃6.8 mol %. Thermodynamic considerations.— Table VII shows the standard Gibbs free energies of formation 共⌬Gf0兲 for oxides of alkali and alkaline-earth metals at 923 K.21 Clearly, the solubility of Li2O decreases when chlorides of alkali and alkaline-earth metals, whose value of ⌬Gf0 for the oxide is more positive than that for Li2O, are Li2O solubility, SLi2O (mol%) 20 XKCl = 0 XKCl = 5 XKCl = 10 XKCl = 15 10 5 Li2O + 共2/x兲MClx = 2LiCl + M共2/x兲O 共M = Na,K,Cs,Mg,Ca,Sr, and Ba兲 XKCl = 20 2 1 关11兴 XKCl = 30 0.5 XKCl = 41 0.2 1.0 1.1 1.2 1000 / T(K) 1.3 1.4 Figure 3. Temperature dependence of Li2O solubility in LiCl–KCl systems for various KCl contents, XKCl 共mol %兲. Amount of ions in salt phase (mol) added to the LiCl melt, as shown in Fig. 2. It seems reasonable that the addition of such metal chlorides to the LiCl melt can reduce the stability of O2− ions because some of the Li+ ions surrounding O2− ions may be displaced by the metal ions added to the melt. As a result, the activity coefficient of O2− increases and the solubility of Li2O decreases. Among the alkali metals, ⌬Gf0 for the oxide increases with increasing atomic number, which clearly affects the extent to which the solubility of Li2O is depressed. ⌬Gf0 for BaO is slightly more positive than that for Li2O, corresponding to the mild effect of BaCl2 addition on Li2O solubility. ⌬Gf0 for SrO is slightly more negative than that for Li2O; thus, adding SrCl2 to LiCl can enhance the solubility of Li2O in the melt. The changes in the standard Gibbs free energy 共⌬G0兲 in the following reactions were calculated using a thermodynamic database21 and are presented in Table VII 2.0 The chlorides and oxides are in their standard states at 923 K. The values of ⌬G0 for alkali metal chlorides and BaCl2 are positive, which is consistent with the experimental finding that the only precipitate was Li2O. In the LiCl–SrCl2 system, Li2O precipitated when the SrCl2 content was less than 15.0 mol %. Because ⌬G0 for SrCl2 is slightly negative, it is expected that SrO precipitates instead of Li2O when the SrCl2 content in the melt increases. ⌬G0 for CaCl2 is more negative, and CaO precipitates instead of Li2O, independent of the CaCl2 content. CaO can dissolve in the LiCl melt, as indicated in Fig. 4. MgO crucibles exhibit excellent corrosion resistance in LiCl–Li2O systems,7 indicating that MgO does not dissolve in the LiCl melt. ⌬G0 for MgCl2 is much more negative than that for CaCl2. The consideration of ⌬Gf0 for the oxide and ⌬G0 for Reac- Li+ 1.5 Cl- 1.0 Table VII. Standard Gibbs free energies of formation „⌬Gf0… for M„2Õx…O and changes in standard Gibbs free energy „⌬G0… for the reaction Li2O + „2Õx…MClx = 2 LiCl + M„2Õx…O at 923 K, where x = 1 for alkali metals and x = 2 for alkaline-earth metals. 0.5 M ⌬Gf0 of M共2/x兲O 共kJ/mol兲 ⌬G0 共kJ/mol兲 Cs K Na Li Ba Sr Ca Mg ⫺227 ⫺233 ⫺286 ⫺476 ⫺460 ⫺498 ⫺541 ⫺502 287 273 173 0 60 ⫺5 ⫺80 ⫺201 O20.0 0 Ca2+ 0.1 0.2 0.3 Cumulative CaCl2 added (mol) 0.4 Figure 4. Change in the content of salt phase as CaCl2 was added to LiCl saturated with Li2O at 923 K. Downloaded on 2016-09-18 to IP 130.203.136.75 address. Redistribution subject to ECS terms of use (see ecsdl.org/site/terms_use) unless CC License in place (see abstract). Journal of The Electrochemical Society, 157 共9兲 E135-E139 共2010兲 E139 tion 11 is helpful in comprehending the O2− solubility in LiCl–MClx systems. Nuclear Fuel,” entrusted to CRIEPI by the Ministry of Education, Culture, Sports, Science and Technology of Japan 共MEXT兲. Conclusion Central Research Institute of Electric Power Industry assisted in meeting the publication costs of this article. The solubility of oxide ions in LiCl-rich LiCl–MClx 共M = Na, K, Cs, Ca, Sr, or Ba兲 melts was measured as a function of the salt content. In LiCl–NaCl, LiCl–KCl, LiCl–CsCl, LiCl–SrCl2, and LiCl–BaCl2 systems, the precipitate was Li2O under an oversaturated condition. The solubility of Li2O in molten LiCl at 923 K was determined to be 11.64 ⫾ 0.04 mol %. The solubility significantly decreased when alkali metal chlorides 共NaCl, KCl, and CsCl兲 were added to LiCl. The decrease in solubility increased with increasing atomic number among the alkali metals. The logarithm of Li2O solubility in the LiCl–KCl systems plotted against the reciprocal temperature gave an approximately linear relationship over the temperature range 723–923 K. For the alkaline-earth metals, the Li2O solubility slightly decreased when BaCl2 was added, whereas the addition of SrCl2 increased the Li2O solubility. Empirical formulas for the relationship between Li2O solubility and salt content were presented. The addition of CaCl2 to LiCl saturated with Li2O gave a CaO precipitate. The solubility of CaO in LiCl was estimated to be ⬃6.8 mol % at 923 K. MgO crucibles show excellent corrosion resistance in LiCl–Li2O systems, indicating that MgO does not dissolve in LiCl. An electrolytic reduction process for actinide oxides in a LiCl electrolyte at 923 K has been developed, and the solubility of oxide ions in the electrolyte strongly affects the rate of oxide reduction. When spent nuclear fuels are processed in an electrolytic reduction cell, some salt-soluble fission products such as Cs, Sr, and Ba accumulate in the LiCl electrolyte. Cs is the most problematic element in terms of hindering the reduction of actinide oxides. 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