A MULTI-DISCIPLINARY CANADIAN RESEARCH NETWORK TO SUPPORT USE OF TIMBER IN MULTI-STOREY AND NONRESIDENTIAL CONSTRUCTION Ying-Hei Chui1, Erol Karacabeyli2, Kenneth Koo3 ABSTRACT: A five-year multi-disciplinary research network was established under the Natural Sciences and Engineering Research Council’s (NSERC) Forest Sector R&D Initiative in 2010 in Canada to support the development of innovative construction technologies and advanced design methodologies, and to review some of the building code barriers, with the ultimate goal of increasing the use of structural wood products in mid-rise and non-residential construction. The network, referred to as NEWBuildS, consists of researchers from 11 Canadian universities, FPInnovations, National Research Council and the Canadian Wood Council. Because a building is required to be designed to meet the requirements of a number of performance attributes, including structural, fire, serviceability, acoustic and durability, a multi-disciplinary team of researchers with these backgrounds have been assembled to conduct collaborative research projects in this Network. This will ensure that any proposed solutions will meet the key objectives of the National Building Code of Canada. This paper provides an overview of the structure of the research network and its research program, the logics behind the various research clusters, expected key results and outreach structure. KEYWORDS: Research network, hybrid building system, mid-rise light wood frame building, cross laminated timber, building code 1 INTRODUCTION 123 Timber is one of the most common and oldest structural materials. It was used to build tall structures centuries ago in Europe and Asia. Some of these structures are still standing today. Nowadays, the use of timber is limited mostly in low-rise (four storeys or lower) residential buildings in Canada mainly because of restrictions imposed by the building codes developed during the 20th century. Increased emphasis on sustainable building designs and the emergence of engineered wood products and systems have led to renewed interest in using construction with wood products beyond the current low-rise residential market. Coincide with renewed interested in timber was the timely transformation of the building codes to a performance-based format in a 1 Wood Science and Technology Centre, Faculty of Forestry and Environmental Management, University of New Brunswick, 28 Dineen Drive, Fredericton, NB, Canada. Email: [email protected] 2 Building Systems, FPInnovations, 2665 East Mall, Vancouver, BC, Canada. Email: [email protected] 3 Building Systems, FPInnovations, 319, rue Franquet, St-Foy, Quebec, Canada. Email: [email protected] number of countries. Under the new performance-based format, designers are offered the opportunity to apply advanced design methods and construction technologies to demonstrate that non-traditional building solutions can meet and exceed the performance requirements of the building codes. In Canada, the alternative solution provisions in the objective-based building codes facilitated the construction of a 6-storey wood building in 2009. Earlier, a similar approach has led to the design and construction of a 9-storey building constructed entirely of cross laminated timber (CLT) in the top 8 storeys in London, UK. Construction companies and building designers are exploring various design concepts of buildings taller than 9 storeys with timber alone or in hybridized systems consisting of timber in conjunction with other materials. If these concepts are to be realized in practice, continued research to develop new technologies, including innovative products, systems, design tools and construction techniques, and to remove unjustified building code barriers, is required. 2 RESEARCH NETWORK In Canada, under the Natural Sciences and Engineering Research Council’s (NSERC) Forest Sector R&D Initiative, a five-year multi-disciplinary strategic research network, known as NEWBuildS, was established in 2010 to support the development of such technologies and advanced design methodologies, and the review of some of the key building code barriers. The vision of the Network is to increase the use of wood products in mid-rise buildings for residential and nonresidential purposes in Canada and other markets. The research program was established in collaboration with FPInnovations, wood industry and design community. The research network consists of about 40 researchers from 11 Canadian universities, FPInnovations, National Research Council of Canada (NRC) and the Canadian Wood Council (CWC). University of New Brunswick is the host university. The research activities are organized into four linked research Themes: • Theme 1: Cross laminated timber (CLT) – material characterization and structural performance • Theme 2: Hybrid building systems – structural performance • Theme 3: Building systems – fire performance, acoustic and vibration serviceability • Theme 4: Building systems – durability, sustainability and enhanced products Each theme is led by a university-based leader and a coleader from FPInnovations. At the outset, 36 research projects were planned, with the intention that more projects would be added as the network progresses. An estimated 60 highly qualified personnel (HQP) will be trained within the 5-year duration of the network. NEWBuildS has established an International Expert Panel. Members of the Panel not involved in conducting research within the NEWBuildS network, to provide an impartial review of research proposals and, when necessary, the direction and progress of existing projects 3 RESEARCH PROGRAM NEWBuildS is investigating the use of traditional light wood frame in mid-rise residential construction, as well as heavy systems built with timber products or with an innovative approach to combine timber with different materials (hybrid system). Because a building is required to be designed to meet the requirements of a number of performance attributes, including structural, fire, serviceability, acoustic and durability, a multidisciplinary team of researchers with these backgrounds have been assembled to conduct collaborative research projects in this network. This will ensure that any proposed solutions will meet the key objectives of the National Building Code of Canada [1]. 3.1 THEME 1: CROSS LAMINATED TIMBER This theme focuses on material characterization of CLT and structural performance of CLT building assemblies. It will generate technical information, such as design properties, product evaluation procedures and systembased uses, in support of the development of a national manufacturing industry for CLT and building applications in Canada. This research will also develop CLT product designs that utilize Canadian forest resources in a sustainable manner. CLT was developed and used in Europe for over a decade. Each producer has developed its proprietary approach to manufacture the product according to an European Technical Approval (ETA) report. Currently, efforts are underway to develop a European (EN) CLT standard. CLT is attracting considerable attention in North America as this engineered wood product can be an alternative to concrete and steel in non-residential construction as well as non-traditional high-rise wood construction. With support from FPInnovations, APA – The Engineered Wood Association established a bi-national (U.S. and Canada) CLT Standard Committee. The American National Standards Institute (ANSI) approved the ANSI/APA PRG 320-2011 Standard [2] in December 2011. ANSI/APA PRG 320 provides requirements and test methods for qualification and quality assurance of CLT. This standard lists seven stress classes covering major wood species in North America. Under NEWBuildS, complementary work is being undertaken for further expanding the use of CLT in midrise and non-residential construction, where the structural, fire and moisture loads can have different characteristics compared with the traditional low-rise timber frame construction. There have been substantial interactions between Canadian and European researchers who have conducted research on CLT for the past few years. FPInnovations [3] published a CLT Handbook to assist architects and engineers to design buildings with CLT. Based on these interactions and earlier research findings from FPInnovations, and Canadian universities, research topics related to material property characteristics and structural performance of CLT building systems or sub-systems in the Canadian context are identified as priority. Canadian design community is familiar with traditional post-and-beam and stick-frame construction. CLT presents a different type of structural form based on connecting plate-like sub-systems to form a complete building. There is a need to implement engineering design specifications and procedures in the Canadian material design standards and in the National Building Code of Canada [1], and investigate connection behaviours, in-plane stiffness and strength of floor and roof diaphragms, stability of wall systems and dynamic response of buildings under wind and seismic excitation. The material characterization research focuses on several subjects: • A test method and calculation procedures will be developed as part of the evaluation procedures for rolling shear and modulus of CLT. • An experimental study on the use of self-tapping screws as localized rolling shear reinforcement will be performed and validated with full scale tests to develop provisions and guidelines. • The adoption of a vibration-based Non-destructive Testing (NDT) method for an orthotropic plate, such as CLT, can lead to the development of a tool for grading and quality control of CLT panels. • Understanding the influence of manufacturing parameters, such as layup, properties and connections, on CLT plate to resist out-of-plane short and long term loading. To design CLT building systems, research is required to address structural performance in specific areas of concern. These issues are investigated within a number of Theme 1 projects. • Design approach based on advanced plate theories will be required if the benefits of the two-way bending action of CLT panels are to be realized. • Structural model for the evaluation of seismic performance of mid-rise CLT buildings will be developed. This model should be capable of modelling the hysteretic behaviour of the CLT connections that connect CLT panels together to form structural systems. • Study of the in-plane stiffness and strength of CLT floor diaphragms using a non-linear floor diaphragm model which will be calibrated by a material property database and full-scale tests. • Study of the force transfer around openings in CLT walls to develop a rational design method. • The stability of CLT wall panels under in-plane gravity loading will be investigated with the aim to develop design guidelines. • The use of post-tensioned and self-centring connection can be adopted to improve seismic performance of CLT walls. This subject will be investigated using scaled specimens. • Design properties for connections in CLT building systems will be required for implementation in design standards. The research will cover CLT-toCLT, CLT-to-steel and CLT-to-concrete connections. 3.2 THEME 2: HYBRID BUILDING SYSTEMS This theme focuses on structural performance of midrise wood frame buildings and buildings using hybrid construction systems such as heavy timber and innovative approaches that combine wood with concrete or wood with steel. In April 2009, the province of British Columbia modified its building code to permit the construction of 5- and 6-storey light wood-frame, multi-unit residential buildings based on utilization of ‘conventional’ construction materials and methods. Figure 1 shows the first 6-storey building constructed in B.C. The wood industry and engineering professionals have identified research topics that need to be addressed to improve the design and construction of mid-rise, light wood-frame buildings in Canada. They are design guidance on floor diaphragms to transfer design loads on buildings to walls, cumulative shrinkage due to changes in moisture content of wood, reliable design models for predicting inter-storey drift and fundamental natural frequency of multi-storey wood frame buildings under lateral load and the role played by non-structural components and interaction between wood and other substructures. Figure 1 - First 6-storey light wood frame residential building, Richmond, B.C. Design for mid-rise heavy frame timber systems in Canada is possible but will require special structural engineering design skills on the engineers as there are no guidelines in current design standards. Figure 2 shows a 6-storey glulam structure designed using the alternative solution path in the building code. The challenge can be the design of lateral bracing systems and the interface with reinforced concrete shear walls and connections between members and between frameworks and diaphragms. Figure 2 – 6-storey glulam office building in Quebec City, Quebec The innovative approach is to combine the use of wood with other structural materials such as steel and reinforced concrete to form an efficient hybrid structural system that utilizes the strengths of one material to address the weaknesses of other materials employed. Buildings can be designed with lower weight of wood and with stability and lateral resistance of a steel and concrete frame. An example of such a hybrid structure is shown in Figure 3. • Study of diaphragm action in heavy-frame ribbedplated floor systems consisting of thick wood plate on timber, steel and RC beams through the use of finite element modelling and laboratory tests. 3.3 THEME 3: BUILDING SYSTEMS – FIRE PERFORMANCE, ACOUSTIC AND VIBRATION SERVEABILITY Figure 3 - A hybrid structure under construction at the University of New Brunswick. Research projects under Theme 2 are as follows; • Development of techniques for multi-functional construction interfaces will identify and investigate interfacing material and system combinations in hybrid-buildings through literature study and laboratory tests. • Field measurements of mid-rise wood frame buildings will be conducted to measure ambient building vibration and to develop empirical models to predict natural period of mid-rise wood buildings. Rational mechanics-based approach will be developed to calculate lateral drift of wood frame buildings. • Influence of diaphragm action in light wood frame platform construction on failure and transfer of lateral load to supporting wall elements will be studied using a computer model. • Design guidelines will be developed for hybrid bracing systems consisting of conventional shear wall and portal frames and of shear walls containing wood-based panels and gypsum wallboard under lateral loads. • Seismic performance of hybrid building consisting of a light wood-frame sub-system and a rigid elevator core with varying degrees of connectivity between the core and wood frame will be studied using a computer model. • Moisture-related movements and stresses in components in buildings consisting of a heavy timber frame and reinforced concrete core will be studied using a combination of laboratory testing of scaled model, field measurement and computer modelling. • Study to develop construction details for implementing wood in-fill wall panels into a reinforced concrete frame through laboratory testing. • Study to develop design guidelines for implementing wood structural sub-systems such as wall and floor in mid-rise heavy steel frame building through the use of computer models and component testing. • Development of a composite long-span floor system consisting of an innovative post-tension glulam beam and reinforced concrete slab. This theme focuses mainly on fire performance of midrise and non-residential buildings. It also covers projects addressing vibrational serviceability and acoustic performance of building systems since construction details affect fire performance often have an impact on sound and vibration transmission between compartments. The objective-based format was introduced in the National Fire Code [4] in 2005 as part of the overhaul of the Canadian building code system. Objectives of each provision in the National Fire Code are specified which facilitate the application of scientific principles and engineering tools to develop alternative solutions that meet the performance objectives and ensure that these alternative solutions provide an acceptable level of fire safety to building occupants. This engineering-based approach allows the selection of building assemblies to be based on actual performance and predicted impact on life safety. To fully capitalize on such an opportunity, there is a need for engineering tools, data, design guidelines and highly trained professionals to be developed. Canadian researchers have been conducting leading research on vibrational serviceability of wood floor systems for many years and the development of design procedures against excessive vibration in traditional ribbed-plate type wood floor assemblies. There is a need to transfer that knowledge to study the vibrational performance of floor systems built with new engineered wood products such as CLT. Projects to study the acoustic performance of building systems in mid-rise light wood frame and innovative systems will need to consider the construction details developed for fire resistance and structural details in other projects. Researchers working within this theme will interact regularly to ensure that recommended engineering practices and construction details will not be in conflict with each other. Figure 4 - Carleton University fire research facility, Ottawa, Ontario Research projects are as follows; • Further development of a previously developed fire risk model, CUrisk, will be necessary to analyse the • • • • • fire performance of mid-rise buildings. The research will include the development of sub-models to predict fire and smoke development and the loadcarrying capacity of CLT building assemblies during a fire event. Rationalization of life safety objectives and provisions in building and fire codes. The focus will be on analysing code requirements related to fire resistance and sprinklers for mid-rise buildings built with combustible or non-combustible construction and determining the level of safety through the use of the CUrisk model. A model previously developed to predict loadcarrying capacity of traditional wood floor system during a fire event will be modified to predict the same for CLT floor system. Full-scale test data at the National Research Council will be used to validate the model predictions. Fire performance of timber connections used in heavy frame and CLT construction will be studied using the fire testing facility at Carleton University (Figure 4) and computer modelling. This will develop design rules to predict load-carrying capacity of connection during a fire event. Influence of support characteristics, such as doublespan, support flexibility, and wall flexibility on vibrational performance of CLT floor systems will be studied using a combination laboratory and field testing, and computer modelling. Acoustic performance of traditional and innovative wood constructions will be studied to develop appropriate construction details for mid-rise buildings. 3.4 THEME 4: BUILDING SYSTEMS – DURABILITY, SUSTAINABILITY AND ENHANCED PRODUCTS This theme studies durability and moisture related issues for wood construction in mid-rise and non-residential buildings. It also covers sustainability and enhanced wood products with coating and treatment. In recent years, considerable interests have been shown by environmentally-conscious design professionals to consider the environmental footprint of a building which can only be assessed through detailed life cycle assessment (LCA) of the building with focus on innovative components of the buildings such as CLT, hybrid wood-steel and wood-concrete structures. Moisture has an impact on wood such as dimensional stability, decay and mould and is affected by design of building envelope and integrity for moisture ingress and accumulation. The extension of wood construction to 6 storeys and taller, whether using platform-frame, heavy timber, CLT or hybrids, requires attention to building envelope details on moisture management. Furthermore, the moisture load from wind-driven rain and stack effect pressures will be higher due to increase of building height. Enhanced product performance can be achieved by new finish and treatment. Intumescent coating may be a solution that can address the rapid flame spread on interior finish and rapid strength loss in fire situations. Borate treatment technology is a safe and low environment impact wood preservative that can ensure wood structure will not decay if exclusion of water cannot be assured. Figure 5 – Environmental test hut, University of Waterloo, Ontario Research projects are as follows; • The environmental performance of innovative wood building systems using life-cycle assessment programs will be conducted using different databases and impact assessment methods. Various building systems, such as wood and steel construction, massive wood walls (CLT), and the integration of light-frame wood walls in hybrid construction will be assessed. • Instrumentation and field measurement of several mid-rise buildings will lead to characterization of wind-driven rain load and the effectiveness of overhang on wind-driven rain wetting for mid-rise buildings. The end result is the development of specific recommendations on rain loading and corresponding overhang designs. • A computational fluid dynamics (CFD) model will be developed to characterize wind-driven rain load on mid-rise buildings and predict the loads on building surfaces with different building geometries and overhang configurations. • Hygrothermal performance of CLT wall construction in various geographic locations in Canada is investigated through experimental field study at instrumented field exposure facility (Figure 5) and validated by advanced hygrothermal model, e.g. HAMFit. • Collaborating with FPInnovations and coating industry specialists, the use of intumescent coating to protect engineered wood products from fire damage will be investigated. • Borate pre-treatment procedure will be developed for CLT and engineered wood-based composites used in mid-rise buildings in areas vulnerable to water ingress or condensation. • The durability of traditional stud wall construction with various enhanced insulation systems, in accordance with the new energy performance code requirements in Canada will be studied using the test hut shown in Figure 5. 4 EXPECTED OUTCOME NEWBuildS is divided into the four themes outlined above for administrative purposes. However, it is more effective and efficient to organize research activities by clusters. Each cluster consists of a number of projects that may deal with an issue from a single theme or multiple theme perspective. This is intended to ensure close interaction between researchers with complementary skills at the early stage of project development and technology transfer by or with FPInnovations. Examples of technology transfer will be submission of code change proposals and preparation of design guidelines and best practice codes. For most of the clusters, there are parallel, usually applied, research or technology transfer projects undertaken at FPInnovations. This formal link will ensure that the university research funded via the Network is complementary to the parallel FPInnovations projects, and to ensure that some of the specific theme objectives are achievable within the 5-year term of the Network. The anticipated outcomes and achievements of the NEWBuildS research program are: • To strengthen the national innovation capacity in support of the wood industry and lay the foundation for future technical activities that lead to the expansion of wood use in non-traditional building construction. • To develop tools for the technical evaluation of CLT, and for predicting responses of selected CLT and hybrid building systems to structural strength and serviceability, fire and moisture loads. (Figure 6) • To develop technical information in support of the use of wood-based products in mid-rise and nonresidential construction for building codes, material design standards and product standards. (Figure 6) • 5 CONCLUSIONS The Canadian research community in wood building systems organized itself under the NSERC Forest Sector R&D Initiative. The research undertaken by NEWBuildS network is well aligned with the research undertaken by FPInnovations, and ambitious but scientifically and technically feasible. It brings together a world-class team of researchers, using a multi-disciplinary approach to address critical issues for the Canadian wood and building industries. There are challenges for the management of this complex network and the implementation of its outcomes such as addressing current building code limitations which prevent the use of wood in mid- and high-rise structures. NEWBuildS will reach out for collaborations with other international centres of expertise, create a virtual knowledge gateway and repository for the generated data, and maintain the momentum and synergy among the Network participants beyond the 5-year window of funding. ACKNOWLEDGEMENT Financial supports by Natural Sciences and Engineering Research Council (NSERC) of Canada, Canada Mortgage and Housing Corporation (CMHC) and FPInnovations are gratefully acknowledged. In-kind support provided by Canadian Wood Council (CWC) and National Research Council – Institute for Research in Construction, is greatly appreciated. REFERENCES [1] [2] [3] [4] Figure 6 – Technical outcome of NEWBuildS research. NEWBuildS establishes an Outreach Committee with a strategy and planned activities to ensure transfer of the outcome and research results to the appropriate stakeholder groups. These activities include: • Annual Workshop – research findings are presented to researchers, design professionals, wood industry representatives and government officials. • Ad hoc outreach workshops • Bi-annual Network newsletters Web site: www.newbuildscanada.ca NRC. 2010. National Building Code of Canada. National Research Council, Ottawa, ON. APA. 2011 Standard for performance-rated crosslaminated timber. ANSI/APA PRG320-2011. APA – The Engineered Wood Association. Tacoma, WA. FPInnovations. 2011. CLT Handbook. FPInnovations, Vancouver, BC. NRC. 2005. National Fire Code. National Research Council, Ottawa, ON.
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