2/22/2009 Main Wind Systems Module 4: Wind Turbines and Systems On‐Shore Mohamed A. El‐Sharkawi Department of Electrical Engineering University of Washington University of Washington Seattle, WA 98195 http://SmartEnergyLab.com Email: [email protected] Off‐Shore ff h 4.1 © Mohamed A. El-Sharkawi, University of Washington Key Parts of Wind Turbine Gear box Power Flow Blade Power Pblade High speed shaft Rotating blades Mechanical Power Wind Power Pm Pwind gear Housing Low speed shaft 4.2 © Mohamed A. El-Sharkawi, University of Washington Generator and converter Yaw Gear Power Pgear G Electric Power Pe Tower © Mohamed A. El-Sharkawi, University of Washington 4.3 © Mohamed A. El-Sharkawi, University of Washington 4.4 1 2/22/2009 Power Flow Wind Power Captured Captured power from Wind Pwind Pblade Input to Input to gearbox Pgear Example Tehachapi is a desert city in California with an elevation of about 350 m, and is known for its extensive wind farms. Input to Input to Output power Output power generator P Losses in Losses in rotating gearbox blades and rotor mechanism Coefficient of Performance e Pm 1. Compute the power density of the wind when the air temperature is 30oC and the speed of the wind is 5 m/s 2. A wind turbine at the site has three rotating blades; each is 60 m in length Compute the power captured by each is 60 m in length. Compute the power captured by the blades assuming the coefficient of performance is 30% Losses in generator © Mohamed A. El-Sharkawi, University of Washington 4.5 © Mohamed A. El-Sharkawi, University of Washington Solution of part 1 4.6 Example 350 353 e 29.3( 30 273) 1.12 kg/m g 3 30 273 Compute the total efficiency if the Coefficient of performance is 30%, the efficiency of the rotating f i 30% th ffi i f th t ti blade and rotor mechanism is 90%, the efficiency of the gearbox is 95% and the efficiency of the generator is 70% 1 1 w3 1.12 * 53 70.0 W/m 2 2 Pwind A r 2 * 60 2 * 70 792 kW Solution C p blade gear generator 0.3 * 0.9 * 0.95 * 0.7 18 % Pblade Pwind * C p 792 * 0.3 237.6 kW © Mohamed A. El-Sharkawi, University of Washington 4.7 © Mohamed A. El-Sharkawi, University of Washington 4.8 2 2/22/2009 1.5 MW Turbine 4.9 © Mohamed A. El-Sharkawi, University of Washington Rapid Growth of Wind Turbine Size Basic Wind Turbine Specifications (2MW) Rotor Diameter = 80 meters Swept Area = 5,026 m2 Blade Rotation 15 5 16 5 rpm Blade Rotation = 15.5‐16.5 rpm Generator Voltage = 690 Volts Capacity = 1,800‐2,000 kW Nacelle (housing) Weight = 77 tons Rotor Weight = 41 tons Tower Weight = 105 tons Tower Weight = 105 tons Total Weight = 223 tons 2500 2000 2000 1500 kW 1500 1000 750 500 500 300 0 50 1980 4.10 © Mohamed A. El-Sharkawi, University of Washington 100 1984 1992 © Mohamed A. El-Sharkawi, University of Washington 1995 1998 2004 2006 4.11 © Mohamed A. El-Sharkawi, University of Washington 4.12 3 2/22/2009 GE 3.6MW © Mohamed A. El-Sharkawi, University of Washington Typical Blade length 4.13 Blade length (m) 27 27‐33 33‐40 Power Rating (kW) 225 300 500 40‐44 44‐48 48‐54 54‐64 64‐72 72‐80 600 750 1000 1500 2000 2500 © Mohamed A. El-Sharkawi, University of Washington Can We Exceed 100m? 4.14 VESTAS 1.8MW • Wind speed increases with height above ground • 100m diameter can produce 3‐5MW • Can we go higher than 100m? – Introduces transportation constraints in most highways • Max trailer dimension is 4.1m (H) X 2.6m (W) – Requires large cranes that are not readily available – Produces a new set of technical and environmental problems (impact on grid, wake, etc.) © Mohamed A. El-Sharkawi, University of Washington 4.15 © Mohamed A. El-Sharkawi, University of Washington 4.16 4 2/22/2009 Off‐Shore Wind System © Mohamed A. El-Sharkawi, University of Washington 4.17 © Mohamed A. El-Sharkawi, University of Washington 4.18 Two Blades Turbines Runs at fast speed to improve Cp Advantages: g • Gearbox ratio is reduced • Blades easier to assembled on ground Disadvantages: • For the same wind speed, the two‐blade system captures less power then the three‐blade system • Creates gyroscopic imbalances (bending moment due to tower wind shade) • Higher speed means more noise • Higher rate of bird collisions © Mohamed A. El-Sharkawi, University of Washington 4.19 © Mohamed A. El-Sharkawi, University of Washington 4.20 5 2/22/2009 Bending Moments (2‐blade) Bending Moments (3‐blade) • When one blade is at the top, it is Wind Force receiving the maximum force of the wind • The bottom blade is in the shadow of the tower; thus receiving less Wind Force force • The forces are not balanced at hub – Torque on the hub is pulsating, thus stressing the hub gears © Mohamed A. El-Sharkawi, University of Washington • The bottom blade in the shadow of the tower receives less than the maximum force • The other two blades are not in the vertical position, so they also receive less than they also receive less than the maximum force • The forces are almost balanced at the hub 4.21 Why not 5 or 7 Blades? Three‐Blade Turbine • More expensive • Increase wind wall effect Increase wind wall effect Advantages: – Slow rotation – three blades capture more energy than two blades for the same wind speed – Gyroscopic forces are better balanced – More aesthetic, less noise, fewer bird collisions – Reduction of wind speed in front of the blades, thus reducing the amount of energy that can be captured by the blade Disadvantages: – Slower rotation increases gearbox costs – Rotor cannot fully assembled on the ground © Mohamed A. El-Sharkawi, University of Washington 4.22 © Mohamed A. El-Sharkawi, University of Washington 4.23 © Mohamed A. El-Sharkawi, University of Washington Wind Force Wind Force 4.24 6 2/22/2009 • Most turbines operate at wind speed of 12 – 30 mph • Pitch Control – To maximize Cp – Reduce Cp when wind speed produces power higher than the rating of the turbine – Regulate the output power of the turbine as part of grid control action • Yaw Control – To align the rotor to face the wind • Feathering – To lock the blades at high wind speeds (>50mph) 4.25 © Mohamed A. El-Sharkawi, University of Washington Typical Power‐Speed Characteristics Power Pitch, Yaw and Feather Control Wind power Output Power Rated Power Ramp down Ramp up Rated speed Cut‐in speed Wind Speed 4.26 © Mohamed A. El-Sharkawi, University of Washington Wind Turbine Performance Typical On‐Shore System Vestas V80 Power Curve Grid Connection Point 2000 1800 1600 HV‐GSU Point Farm Collection Point Trunk Line 1400 Power kW Cut‐out speed WPS 1200 1000 800 600 Grid 400 200 GSU xfm f Wind Power System 0 0 10 20 30 40 50 60 Windspeed MPH © Mohamed A. El-Sharkawi, University of Washington HV‐GSU: High Voltage side of Generation Step‐Up transformer 4.27 © Mohamed A. El-Sharkawi, University of Washington 4.28 7 2/22/2009 Typical Off‐Shore System Grid Connection Point HV‐GSU Point Farm Collection Point Trunk Cable Marine Cable WPS GSU xfm f Grid Off‐Shore Wind Power System © Mohamed A. El-Sharkawi, University of Washington 4.29 © Mohamed A. El-Sharkawi, University of Washington Offshore Wind Energy Offshore Wind Energy • • • • • • A good match between generation and d demand d – 28 states in the USA have costal lines – These states consumes 78% of the national electric energy • 900 MW offshore capacity installed in Europe p y p • 10 offshore system, 2.4GW capacity are considered in the USA © Mohamed A. El-Sharkawi, University of Washington 4.30 4.31 Normally between 2‐5MW 80‐126m in blade length Transportation restriction is less than on‐shore systems Mostly in relatively shallow water (up to 30m) Marine cables are used to connect the systems to the shore stations – Cable capacitance is much higher than that for overhead lines – This may result in leading Thi lt i l di power factor at the shore f t t th h station – Inductive compensation may be needed to prevent the overvoltage at the shore station © Mohamed A. El-Sharkawi, University of Washington 4.32 8 2/22/2009 Challenges to Offshore Systems • Prediction of the dynamic forces and motions acting on off shore turbines are needed acting on off‐shore turbines are needed • Offshore winds are much more difficult to characterize than winds over land • Marine life • High cost of installation – Transportation, construction, foundations, anchors, and moorings • High cost of maintenance • Technology is limited for deep waters • Wind specific safety standards Wind specific safety standards – Foundations can act as artificial reefs – fish population increases – bird population increases – bird collisions increases – offshore oil and gas standards © Mohamed A. El-Sharkawi, University of Washington Challenges to Off‐Shore Wind 4.33 © Mohamed A. El-Sharkawi, University of Washington 4.34 4.35 © Mohamed A. El-Sharkawi, University of Washington 4.36 Challenges to Off‐Shore Wind • Interference with – commercial shipping and fishing – recreational boating. • Could affect maritime radar systems • Visual impacts for systems close to shores • Impacts of low frequency motion noise on I t fl f ti i mammals © Mohamed A. El-Sharkawi, University of Washington 9 2/22/2009 Factors Affecting Wind Generation Floating Technology • Wind speed and length of wind season – Most wind turbines operate at 4 ‐16 m/s • Diameter of rotating blades – The power captured is proportional to the square of the radius • a 10% increase in the blade length will result in 21% increase in the captured power • Efficiency of wind turbine components © Mohamed A. El-Sharkawi, University of Washington 4.37 Factors Affecting Wind Generation 4.38 Factors Affecting Wind Generation • Arrangement of the turbines (array effect) • Pitch control – With pitch control, the TSR p , can be adjusted to j produce power at a wide range of wind speeds. • Yaw Control – Most wind turbines are equipped with yaw mechanism to keep the blades facing into the wind as the wind direction changes g – Some turbines are designed to operate on downwind; these turbines don't need yaw mechanisms as the wind aligns these turbines. © Mohamed A. El-Sharkawi, University of Washington © Mohamed A. El-Sharkawi, University of Washington 4.39 – the blades of the front turbines create wakes of turbulent wind that can reach the rare turbines – efficiency is reduced when wind is turbulent. • Reliability and maintenance – The cost of electricity generated by the wind farm is a function of • Capital cost, land use, maintenance, and contractual arrangement. – The early designs of wind turbines were high maintenance machines as well as cost ineffective systems. – Newer designs have reliability rate around 98 percent © Mohamed A. El-Sharkawi, University of Washington 4.40 10 2/22/2009 Wind Turbine Technolgies • Generator Types of Wind Turbine Systems – Asynchronous Generator (Induction Machine) • Squirrel Cage Induction Generator (SCIG) q g ( ) • Wound Rotor Induction generator (WRIG) – Synchronous Generator (SG) • Controls – – – – – – – – © Mohamed A. El-Sharkawi, University of Washington 4.41 Types of WTG 4.42 © Mohamed A. El-Sharkawi, University of Washington Type1: SCIG with Fixed Compensation • Type 1: Squirrel cage induction generator directly coupled to the grid. May have pitch control to the grid May have pitch control • Type 2: Wound rotor induction machine with external rotor resistance control • Type 3: Wound rotor Doubly‐fed induction generator (Voltage injected in the rotor winding) • Type 4: Synchronous or induction generator, the stator is connected to the grid via power converter. © Mohamed A. El-Sharkawi, University of Washington No Control Fixed VAR compensation Internal voltage and var control External flicker and reactive power controls External flicker and reactive power controls Pitch control AGC participation Stability and ride through fault control … … … 4.43 Grid Connection Point HV‐GSU Point Trunk Line Grid Farm Collection Point SCIG Gear Box GSU xfm f Fixed Compensation HV‐GSU: High Voltage side of Generation Step‐Up transformer © Mohamed A. El-Sharkawi, University of Washington 4.44 11 2/22/2009 Type1: SCIG with Variable Compensation Grid Connection Point HV‐GSU Point Farm Collection Point Farm Collection P i t Point WRIG SCIG Trunk Line Gear Box Gear Box GSU xfm f Grid Type 2: Wound Rotor IG Variable Compensation HV‐GSU: High Voltage side of Generation Step‐Up transformer 4.45 © Mohamed A. El-Sharkawi, University of Washington Type 3: Doubly Fed Induction Generator (DFIG) Farm Collection P i t Point 4.46 © Mohamed A. El-Sharkawi, University of Washington Type 3: DFIG with AGC WRIG Gear Box WRIG Farm Collection Point Gear Box AC/DC + DC/AC Pitch angle Grid Conditions AC/DC + DC/AC Commands © Mohamed A. El-Sharkawi, University of Washington 4.47 Injected voltage AGC © Mohamed A. El-Sharkawi, University of Washington Wind Conditions 4.48 12 2/22/2009 Performance Comparison Type 4: SG with AGC Type1 & 2 Type 3 Type 4 Voltage Control Poor Better Best Flicker Control Poor Better Best Low Voltage Ride-Through Poor Better Best Stability Control Poor Better Best AGC Control Poor Better Best AC/DC + DC/AC Farm Collection Point Excitation Pitch angle Excitation control Grid Conditions Commands AGC © Mohamed A. El-Sharkawi, University of Washington Wind Conditions 4.49 © Mohamed A. El-Sharkawi, University of Washington 4.50 13
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