Semi-finished stainless steel long products

Semi-finished stainless
steel long products
outokumpu.com/longproducts
We believe in
a world that
lasts forever
Outokumpu is a global leader in the advanced materials business, creating
stainless steels that are efficient, long lasting, and recyclable. A strong
customer focus, sustainability, and technical excellence are at the heart
of everything we do.
As an open and approachable company, our customers rely on our advice to
help them select products that will deliver the best long-term performance
for their needs.
With over a century of innovation behind us and some of the best minds
in the business, we continue to develop pioneering materials to meet the
demands of tomorrow.
The durability of stainless steel means that it is not only the best, but also the
most economically sustainable choice for a wide range of applications. All of
our products are made from an average of 85% recycled material and are fully
recyclable at the end of their lifecycles.
Together with our customers and partners, we are building a world that
lasts forever.
2
Semi-finished stainless
steel long products
Outokumpu produces consistently high
quality billets, blooms, slabs, and ingots
in an industry-leading variety of shapes
and grades for use in forging and further
processing. We also offer wire rod in a wide
range of shapes including rebar.
Outokumpu has been producing stainless steel for over a century. Our
legacy of innovation and quality means that we have the right product
for every application.
Our end-to-end approach, from melting and rolling to finishing and
testing, means that we can offer a full range of long products with
industry-leading consistency, delivery performance, and technical
support.
Outokumpu’s semi-finished stainless steel long products are produced
in an extremely wide selection of grades and an industry-leading range
of shapes and sizes, including our 300 mm slab. The exceptional
flexibility of our meltshops also means we can quickly adjust production
schedules to provide short lead times.
Our experts are here to support you with precise guidelines for forging
and processing, helping you to get the best results possible from our
stainless steels.
Key Benefits
Consistent high quality
and delivery reliability
Expert technical
advice
European-sourced
stainless steel
Learn more at outokumpu.com/longproducts
Our mills
SMACC
Outokumpu’s UK meltshop is located in Sheffield. SMACC
(Stainless Melting and Continuous Casting) is a global
supplier of semi-finished stainless long and flat products.
With the flexibility to produce billets, blooms, ingots, and
slabs in a wide range of sizes and stainless steel grades
– coupled with long experience and expertise – SMACC is
well known for its excellent level of service.
Degerfors Long Products
Outokumpu’s hot-rolling mill in Degerfors, Sweden is a
global supplier of high quality rolled and forged billets
and bars in a wide range of stainless steel grades. The
manufacturing program is supported by intensive product
inspection and testing, and is accredited to meet all
widely recognized international standards, including
ISO 9001.
3
Cast billets
and blooms
Continuously cast billets and blooms are typically used as feedstock for
rolling wire rod or bar and can be used in certain forging applications.
We provide a wide range of ferritic, austenitic, duplex, heat resistant,
and precipitation hardening stainless steels with consistently high
quality and delivery reliability.
Billets can be supplied in the ground or unground condition.
Benefits
•
•
•
•
•
Continuously cast billet
Consistent surface, center line, and cast quality
Expert technical support for customer processing
Industry-leading variety of grades (including tailored grades)
Full product traceability
Reliable delivery performance
Applications
Cross-section
Length
mm
in
m
ft
127 x 127
5x5
3.8–12
12–39
140 x 140
5.5 x 5.5
3.8–12
12–39
150 x 150
5.9 x 5.9
3.8–12
12–39
180 x 180
7x7
3.8–12
12–39
200 x 200
7.9 x 7.9
3.8–12
12–39
• Rerolling into billet, bar, and wire rod
• Forging applications
>10% yield benefit by using blooms in forging
Forging head loss
Ingot
Bloom
Continuously cast bloom
300x400 mm
Forging tail loss
Using bloom:
Using ingot:
• Cut precise lengths to
minimize wastage
• Optimize length of bloom
to your needs
• Removing head and tail
results in waste
• Tapered sides require
more processing
4
Blooms are delivered in the unground condition. Continuously cast
blooms can replace ingots in certain forging applications.
Cross-section
Length
mm
in
m
ft
300 x 400
12 x 16
2–12
7–39
Rolled and
forged billets
Outokumpu rolled and forged billets are used used in a wide range
of forging applications, for example flange forging and also seamless
tubes. We provide a wide range of ferritic, austenitic, duplex, heat
resistant, and precipitation hardening stainless steels.
The products boast consistent high quality in terms of surface,
straightness, center line, and chemical composition. Our experts
are always on hand to guide you through the forging process to
get the best possible results from our materials.
Benefits
•
•
•
•
Consistently high quality and delivery reliability
Expert advice to help with processing
Over 30 years’ experience working with leading forgers
Flexible production means we can give equal priority to
orders from both large and small customers
Applications
• Forging applications (e.g. flange forging)
• Seamless tube manufacture
• Rerolling into bar and wire rod
Rolled and forged billets
Billets can be supplied in the unground, fully ground, spot/corner
ground, peeled, or turned condition. All products can be postproduction heat treated to meet your requirements.
Route
Shape
Size
Length
mm
in
m
ft
Rolled
Round
75–270
3–11
3–12
10–39
Rolled
Square
75–250
3–10
3–12
10–39
Forged
Round
150–400
6–16
3–12
10–39
Forged
Square
150–300
6–12
3–12
10–39
5
Slabs
Reducing yield loss by using slab in forging
Continuously cast slabs are typically hot and cold rolled into coil
and sheet plate or used in the forging industry. We provide a wide
range of ferritic, austenitic, duplex, heat resistant, and precipitation
hardening stainless steels with consistently high quality and
delivery reliability.
Reducing yield loss by using slabs in forging
Forging head loss
Benefits
•
•
•
•
Ingot
Consistent surface, center line, and cast quality
Expert support for processing
300 mm slab reduces material wastage and costs while forging
Reliable delivery performance
Applications
300 mm slab
Forging tail loss
slab:
•Using
300mm
thick slab replaces
ingots
in forging
• 300 mm
thick slab replaces
• Rerolling into plate and coil
• Certain forging applications
• Cut
precise
shapesapplications
to minimize
ingots
in certain
(nesting)
•wastage
Cut precise
shapes to
minimizelength
wastage
(nesting)
• Optimize
of slab
to your
•needs
Optimize length of slab to
your needs
ingot:
• Using
Removing
head and tail
results
in waste
• Removing
head and tail
• Tapered
require more
resultssides
in waste
•processing
Tapered sides require more
processing
End result: > 10% yield benefit
End result: 8-15% lower yield losses with slab
Continuously cast slab
Slabs can be delivered in the ground or unground condition with a
maximum weight of 30 tonnes.
Thickness
mm
Width
in
mm
Length
in
m
ft
170
7
960–1575
38–62
4–12
13–39
200
8
960–1575
38–62
4–12
13–39
300
12
700–1575
28–62
3–6.6
11–22
6
Ingots
Ingots are usually used for forging and rolling into large heavy billets
and bars. We provide stainless steel ingots in a range of grades,
along with expert advice for forging and processing.
Benefits
• Consistently high quality and delivery reliability
• Expert support for processing
Applications
• Rerolling into bloom, billet, and bar
• Certain forging applications
Ingot casting
Our ingots are normally square, except for the slab ingot.
Contact us to find out about other shapes and sizes.
Weight,
tonnes
Upper size
mm
Lower size
in
mm
in
5.7
629 x 629
25 x 25
452 x 452
18 x 18
7.2
790 x 790
31 x 31
640 x 640
25 x 25
19.6
765 x 1773
30 x 70
621 x 1632
24 x 64
7
An industry-leading range
of grades
We produce our semi-finished stainless steel long products
in a wide variety of grades.
Please contact [email protected] or
[email protected] to check the availability
of specific grades and products.
Steel designations
Typical chemical composition, % by mass
UNS
A182
Grade
family
Moda range for mildly corrosive environments
Moda 430/4016
1.4016
430
Moda 4511
1.4511
430Nb
Moda 410S/4000
1.4000
410S
Moda 430F/4105
1.4105
430F
Moda F91/4903
1.4903
–
1.4901
Moda F92/4901
–
S43000
–
S41008
S43020
K90901
K92460
F 430
–
–
F 430
F 91
F 92
F
F
F
F
–
–
0.05
0.02
0.03
0.08
0.08
0.08
16.2
16.2
12.5
16.5
9.0
9.0
–
–
–
–
–
–
–
–
–
–
1.0
0.45
–
–
–
–
–
–
–
Nb
–
S
Nb, V
1.75W, Nb, V
Core range for corrosive environments
Core 304/4301
1.4301
304
Core 304L/4307
1.4307
304L
Core 304LN/4311
1.4311
304LN
Core 304L/4306
1.4306
304L
Core 305/4303
1.4303
305
Core 321/4541
1.4541
321
Core 347/4550
1.4550
347
Core 301/4310
1.4310
301
Core 201/4372
1.4372
201
Core 304Cu/4567
1.4567
(304Cu)
Core 218
–
–
1.4316
308
Core 308L/4316
S30400
S30403
S30453
S30403
S30500
S32100
S34700
S30100
S20100
S30430
S21800
S30800
F 304
F 304L
F 304LN
–
–
–
F 347
–
–
–
–
–
A
A
A
A
A
A
A
A
A
A
A
A
0.04
0.02
0.02
0.02
0.04
0.04
0.05
0.10
0.05
0.01
0.07
0.05
18.1
18.1
18.5
18.2
17.7
17.3
17.5
17.0
17.0
17.7
16.5
19.5
8.1
8.1
9.2
10.1
12.5
9.1
9.5
7.0
4.0
9.7
8.3
10.0
–
–
–
–
–
–
–
–
–
–
–
–
–
–
0.14
–
–
–
–
–
0.02
–
0.15
–
–
–
–
–
–
Ti
Nb
–
7Mn
3Cu
8Mn, Si
–
Supra range for highly corrosive environments
Supra 316/4401
1.4401
316
Supra 316L/4404
1.4404
316L
Supra 316Ti/4571
1.4571
316Ti
Supra 316L/4432
1.4432
316L
Supra 316/4435
1.4435
316L
Supra 316L/4436
1.4436
316
1.4578
(316Cu)
Supra 316Cu/4578
S31600
S31603
S31635
S31600
–
–
–
F 316
F 316L
F 316Ti
F 316L
–
F 316
–
A
A
A
A
A
A
A
0.04
0.02
0.04
0.02
0.02
0.04
0.02
17.2
17.2
16.8
16.9
17.3
16.9
16.9
10.1
10.1
10.9
10.7
12.6
10.7
10.7
2.1
2.1
2.1
2.6
2.6
2.6
2.1
–
–
–
–
–
–
–
–
–
Ti
–
–
–
Cu
Forta range for duplex and other high strength stainless steels
Forta DX 2205
1.4462
–
S32205
F 60
D
Forta LDX 2101
1.4162
–
S32101
–
D
Forta DX 2304
1.4362
–
S32304
F 68
D
Forta SDX 2507
1.4410
–
S32750
F 53
D
Forta LDX 2404
1.4662
–
S82441
–
D
Forta 3RE60
–
–
S31500
–
D
Forta 4460
1.4460
–
S32950
F 52
D
F = Ferritic, A = Austenitic, D = Duplex, M = Martensitic, PH = Precipitation Hardening
0.02
0.03
0.02
0.02
0.02
0.02
0.02
22.4
21.5
23.0
25.0
24.0
18.5
25.2
5.7
1.5
4.8
7.0
3.6
5.0
5.6
3.1
0.3
0.3
4.0
1.6
2.7
1.4
0.17
0.22
0.1
0.27
0.27
0.08
0.09
–
5Mn, Cu
Cu
–
3Mn, Cu
–
–
Outokumpu name
8
EN
ASTM
Type
C
Cr
Ni
Mo
N
Others
Steel designations
Typical chemical composition, % by mass
UNS
A182
Grade
family
C
Cr
Ni
Mo
N
Others
S39209
S32760
–
F 55
D
D
0.03
0.02
22.0
25.4
8.0
6.9
3.0
3.8
0.15
0.27
–
W, Cu
Ultra range for extremely corrosive environments
Ultra 904L
1.4539
904L
Ultra 254SMO
1.4547
–
–
Ultra 317LM
317LM
Ultra 725LN
1.4466
Ultra XM-19
–
XM-19
Ultra 317L
1.4438
317L
1.4652
Ultra 654 SMO
–
N08904
S31254
S31725
S31050
S20910
S31703
S32654
F 904L
F 44
F 47
F 310MoLN
F XM-19
F 317L
–
A
A
A
A
A
A
A
0.01
0.01
0.03
0.01
0.06
0.02
0.01
19.8
20.0
19.0
25.0
21.0
18.2
24.0
24.2
18.0
15.0
22.3
12.0
13.7
22.0
4.3
6.1
4.5
2.1
2.1
3.1
7.3
–
0.2
–
0.12
0.25
–
0.5
1.4Cu
Cu
–
–
4.5Mn
–
3.5Mn, Cu
Dura range for heat treatable stainless steels
Dura 420/4021
1.4021
420
Dura 410/4006
1.4006
410
Dura 420/4028
1.4028
420
Dura 17-4PH
1.4542
630
Dura 17-7PH
1.4568
631
Dura 248SV/4418
1.4418
–
Dura 416/4005
1.4005
416
Dura 431/4057
1.4057
431
1.4313
Dura 4313
–
S42000
S41000
S42000
S17400
S17700
–
S41600
S43100
S41500
–
F 6a
–
–
–
–
–
–
F 6NM
M
M
M
PH
PH
M
M
M
M
0.2
0.12
0.3
0.02
0.08
0.03
0.1
0.2
0.03
13.0
12.0
12.5
15.5
17.0
16.0
13.0
16.0
12.5
–
–
–
4.8
7.0
5.0
–
1.75
4.1
–
–
–
–
–
1.0
–
–
–
–
–
–
–
–
–
–
–
0.6
–
–
–
Nb, Cu
Al
–
S
–
–
Therma range for high service temperatures
Therma 253MA
1.4835
–
Therma 310S/4845
1.4845
310S
Therma 304H/4948
1.4948
304H
Therma 321H/4878
1.4878
321H
Therma 4828
1.4828
–
Therma 309S/4833
1.4833
309S
Therma 309/4829
1.4829
309
1.4841
Therma 314/4841
314
S30815
S31008
S30409
S32109
–
S30908
S30900
S31400
F 45
F 310
F 304H
F 321H
–
–
–
–
A
A
A
A
A
A
A
A
0.09
0.05
0.05
0.05
0.04
0.06
0.03
0.06
21.0
25.5
18.1
17.3
19.3
22.3
23.5
24.3
11.0
19.1
8.3
9.1
11.2
12.3
13.0
19.2
–
–
–
–
–
–
–
–
0.17
–
–
–
–
–
–
–
Si, Ce
–
–
Ti
Si
–
–
Si
Prodec range for improved machinability
Prodec 303/4305
1.4305
303
Prodec 304L/4307
1.4307
304L
Prodec 316L/4404
1.4404
316L
1.4542
Prodec 17-4PH
630
S30300
S30403
S31603
S17400
–
–
–
–
A
A
A
PH
0.05
0.02
0.02
0.02
17.2
18.1
17.2
16.3
8.1
8.1
10.1
4.7
–
–
2.1
–
–
–
–
–
0.3S
–
–
Nb, 3.5Cu
Outokumpu name
EN
Forta 2209
Forta SDX 100
–
1.4501
ASTM
Type
–
–
Chemical compositions given as % by mass. Table uses Outokumpu typical values.
The required standard will be fully met as specified in the order.
For full grade offering per product type see
steelfinder.outokumpu.com
9
Our expertise is
at your service
Outokumpu has over 100 years of technical expertise in both
production and use of European-sourced stainless steel. We can
offer support during forging and processing to help you get the most
out of our materials. Because our customers often have specific or
non-standard requirements, we produce over 800 tailored grades to
help them optimize their production.
Your reliable long-term
partner
We are easy to contact via our worldwide network of sales offices and
we work hard to create long-term relationships with our customers. Our
global distribution network and consistent quality means you can rely
on us to deliver the order exactly as specified.
High quality according to
international standards
Our manufacturing programs are supported by in-house product
inspection and testing, as well as the extensive experience of our
technical team. Our mills are accredited to recognized international
standards, including:
•
•
•
•
•
•
10
ISO 9001 & 14001 - TÜV Nord
BS OHSAS 18001 - TÜV Nord
AD 2000 – Merkblatt W0/TRD 100 - TÜV Nord
PED 97/23/EC
ASME MO QSC 713
Approvals from DNV, Germanischer Lloyd, Lloyd’s Register
Stainless steel billets
supplied to Tubacex
Tubacex, a leading producer of seamless tube, needed a suitable
stainless steel for producing tubes meant for aggressive environments
in the chemical, petrochemical, and power generation industries.
Outokumpu Therma 253 MA billet was the starting material for
production of seamless tubes optimized for very high service
temperatures. Therma 253 MA fulfilled the tough requirements for
oxidation and erosion-corrosion resistance up to 1150 °C/2100 °F,
and also has excellent mechanical strength at high temperatures.
Developing the new product required extensive cooperation between
Tubacex and Outokumpu.
11
1575EN-GB:2. March 2016, Erweko, Finland.
Working towards
forever.
We work with our customers and partners to create
long lasting solutions for the tools of modern life
and the world’s most critical problems: clean energy,
clean water, and efficient infrastructure. Because we
believe in a world that lasts forever.
Information given in this brochure may be subject to alterations without notice.
Care has been taken to ensure that the contents of this publication are accurate
but Outokumpu and its affiliated companies do not accept responsibility for errors
or for information which is found to be misleading. Suggestions for or descriptions
of the end use or application of products or methods of working are for information
only and Outokumpu and its affiliated companies accept no liability in respect
thereof. Before using products supplied or manufactured by the company the
customer should satisfy himself of their suitability.
MODA, CORE, SUPRA, FORTA, ULTRA, DURA, THERMA, DECO, 316PLUS and
153 MA are trademarks of Outokumpu Oyj.
PRODEC, EDX, FDX, FDX 25, FDX 27, LDX, 253 MA, 254 SMO, 654 SMO, LDX
2101, LDX 2404 are registered trademarks of Outokumpu Oyj.
17-4-PH and 17-7 PH are registered trademarks of AK Steel Corporation.
outokumpu.com