Semi-finished stainless steel long products outokumpu.com/longproducts We believe in a world that lasts forever Outokumpu is a global leader in the advanced materials business, creating stainless steels that are efficient, long lasting, and recyclable. A strong customer focus, sustainability, and technical excellence are at the heart of everything we do. As an open and approachable company, our customers rely on our advice to help them select products that will deliver the best long-term performance for their needs. With over a century of innovation behind us and some of the best minds in the business, we continue to develop pioneering materials to meet the demands of tomorrow. The durability of stainless steel means that it is not only the best, but also the most economically sustainable choice for a wide range of applications. All of our products are made from an average of 85% recycled material and are fully recyclable at the end of their lifecycles. Together with our customers and partners, we are building a world that lasts forever. 2 Semi-finished stainless steel long products Outokumpu produces consistently high quality billets, blooms, slabs, and ingots in an industry-leading variety of shapes and grades for use in forging and further processing. We also offer wire rod in a wide range of shapes including rebar. Outokumpu has been producing stainless steel for over a century. Our legacy of innovation and quality means that we have the right product for every application. Our end-to-end approach, from melting and rolling to finishing and testing, means that we can offer a full range of long products with industry-leading consistency, delivery performance, and technical support. Outokumpu’s semi-finished stainless steel long products are produced in an extremely wide selection of grades and an industry-leading range of shapes and sizes, including our 300 mm slab. The exceptional flexibility of our meltshops also means we can quickly adjust production schedules to provide short lead times. Our experts are here to support you with precise guidelines for forging and processing, helping you to get the best results possible from our stainless steels. Key Benefits Consistent high quality and delivery reliability Expert technical advice European-sourced stainless steel Learn more at outokumpu.com/longproducts Our mills SMACC Outokumpu’s UK meltshop is located in Sheffield. SMACC (Stainless Melting and Continuous Casting) is a global supplier of semi-finished stainless long and flat products. With the flexibility to produce billets, blooms, ingots, and slabs in a wide range of sizes and stainless steel grades – coupled with long experience and expertise – SMACC is well known for its excellent level of service. Degerfors Long Products Outokumpu’s hot-rolling mill in Degerfors, Sweden is a global supplier of high quality rolled and forged billets and bars in a wide range of stainless steel grades. The manufacturing program is supported by intensive product inspection and testing, and is accredited to meet all widely recognized international standards, including ISO 9001. 3 Cast billets and blooms Continuously cast billets and blooms are typically used as feedstock for rolling wire rod or bar and can be used in certain forging applications. We provide a wide range of ferritic, austenitic, duplex, heat resistant, and precipitation hardening stainless steels with consistently high quality and delivery reliability. Billets can be supplied in the ground or unground condition. Benefits • • • • • Continuously cast billet Consistent surface, center line, and cast quality Expert technical support for customer processing Industry-leading variety of grades (including tailored grades) Full product traceability Reliable delivery performance Applications Cross-section Length mm in m ft 127 x 127 5x5 3.8–12 12–39 140 x 140 5.5 x 5.5 3.8–12 12–39 150 x 150 5.9 x 5.9 3.8–12 12–39 180 x 180 7x7 3.8–12 12–39 200 x 200 7.9 x 7.9 3.8–12 12–39 • Rerolling into billet, bar, and wire rod • Forging applications >10% yield benefit by using blooms in forging Forging head loss Ingot Bloom Continuously cast bloom 300x400 mm Forging tail loss Using bloom: Using ingot: • Cut precise lengths to minimize wastage • Optimize length of bloom to your needs • Removing head and tail results in waste • Tapered sides require more processing 4 Blooms are delivered in the unground condition. Continuously cast blooms can replace ingots in certain forging applications. Cross-section Length mm in m ft 300 x 400 12 x 16 2–12 7–39 Rolled and forged billets Outokumpu rolled and forged billets are used used in a wide range of forging applications, for example flange forging and also seamless tubes. We provide a wide range of ferritic, austenitic, duplex, heat resistant, and precipitation hardening stainless steels. The products boast consistent high quality in terms of surface, straightness, center line, and chemical composition. Our experts are always on hand to guide you through the forging process to get the best possible results from our materials. Benefits • • • • Consistently high quality and delivery reliability Expert advice to help with processing Over 30 years’ experience working with leading forgers Flexible production means we can give equal priority to orders from both large and small customers Applications • Forging applications (e.g. flange forging) • Seamless tube manufacture • Rerolling into bar and wire rod Rolled and forged billets Billets can be supplied in the unground, fully ground, spot/corner ground, peeled, or turned condition. All products can be postproduction heat treated to meet your requirements. Route Shape Size Length mm in m ft Rolled Round 75–270 3–11 3–12 10–39 Rolled Square 75–250 3–10 3–12 10–39 Forged Round 150–400 6–16 3–12 10–39 Forged Square 150–300 6–12 3–12 10–39 5 Slabs Reducing yield loss by using slab in forging Continuously cast slabs are typically hot and cold rolled into coil and sheet plate or used in the forging industry. We provide a wide range of ferritic, austenitic, duplex, heat resistant, and precipitation hardening stainless steels with consistently high quality and delivery reliability. Reducing yield loss by using slabs in forging Forging head loss Benefits • • • • Ingot Consistent surface, center line, and cast quality Expert support for processing 300 mm slab reduces material wastage and costs while forging Reliable delivery performance Applications 300 mm slab Forging tail loss slab: •Using 300mm thick slab replaces ingots in forging • 300 mm thick slab replaces • Rerolling into plate and coil • Certain forging applications • Cut precise shapesapplications to minimize ingots in certain (nesting) •wastage Cut precise shapes to minimizelength wastage (nesting) • Optimize of slab to your •needs Optimize length of slab to your needs ingot: • Using Removing head and tail results in waste • Removing head and tail • Tapered require more resultssides in waste •processing Tapered sides require more processing End result: > 10% yield benefit End result: 8-15% lower yield losses with slab Continuously cast slab Slabs can be delivered in the ground or unground condition with a maximum weight of 30 tonnes. Thickness mm Width in mm Length in m ft 170 7 960–1575 38–62 4–12 13–39 200 8 960–1575 38–62 4–12 13–39 300 12 700–1575 28–62 3–6.6 11–22 6 Ingots Ingots are usually used for forging and rolling into large heavy billets and bars. We provide stainless steel ingots in a range of grades, along with expert advice for forging and processing. Benefits • Consistently high quality and delivery reliability • Expert support for processing Applications • Rerolling into bloom, billet, and bar • Certain forging applications Ingot casting Our ingots are normally square, except for the slab ingot. Contact us to find out about other shapes and sizes. Weight, tonnes Upper size mm Lower size in mm in 5.7 629 x 629 25 x 25 452 x 452 18 x 18 7.2 790 x 790 31 x 31 640 x 640 25 x 25 19.6 765 x 1773 30 x 70 621 x 1632 24 x 64 7 An industry-leading range of grades We produce our semi-finished stainless steel long products in a wide variety of grades. Please contact [email protected] or [email protected] to check the availability of specific grades and products. Steel designations Typical chemical composition, % by mass UNS A182 Grade family Moda range for mildly corrosive environments Moda 430/4016 1.4016 430 Moda 4511 1.4511 430Nb Moda 410S/4000 1.4000 410S Moda 430F/4105 1.4105 430F Moda F91/4903 1.4903 – 1.4901 Moda F92/4901 – S43000 – S41008 S43020 K90901 K92460 F 430 – – F 430 F 91 F 92 F F F F – – 0.05 0.02 0.03 0.08 0.08 0.08 16.2 16.2 12.5 16.5 9.0 9.0 – – – – – – – – – – 1.0 0.45 – – – – – – – Nb – S Nb, V 1.75W, Nb, V Core range for corrosive environments Core 304/4301 1.4301 304 Core 304L/4307 1.4307 304L Core 304LN/4311 1.4311 304LN Core 304L/4306 1.4306 304L Core 305/4303 1.4303 305 Core 321/4541 1.4541 321 Core 347/4550 1.4550 347 Core 301/4310 1.4310 301 Core 201/4372 1.4372 201 Core 304Cu/4567 1.4567 (304Cu) Core 218 – – 1.4316 308 Core 308L/4316 S30400 S30403 S30453 S30403 S30500 S32100 S34700 S30100 S20100 S30430 S21800 S30800 F 304 F 304L F 304LN – – – F 347 – – – – – A A A A A A A A A A A A 0.04 0.02 0.02 0.02 0.04 0.04 0.05 0.10 0.05 0.01 0.07 0.05 18.1 18.1 18.5 18.2 17.7 17.3 17.5 17.0 17.0 17.7 16.5 19.5 8.1 8.1 9.2 10.1 12.5 9.1 9.5 7.0 4.0 9.7 8.3 10.0 – – – – – – – – – – – – – – 0.14 – – – – – 0.02 – 0.15 – – – – – – Ti Nb – 7Mn 3Cu 8Mn, Si – Supra range for highly corrosive environments Supra 316/4401 1.4401 316 Supra 316L/4404 1.4404 316L Supra 316Ti/4571 1.4571 316Ti Supra 316L/4432 1.4432 316L Supra 316/4435 1.4435 316L Supra 316L/4436 1.4436 316 1.4578 (316Cu) Supra 316Cu/4578 S31600 S31603 S31635 S31600 – – – F 316 F 316L F 316Ti F 316L – F 316 – A A A A A A A 0.04 0.02 0.04 0.02 0.02 0.04 0.02 17.2 17.2 16.8 16.9 17.3 16.9 16.9 10.1 10.1 10.9 10.7 12.6 10.7 10.7 2.1 2.1 2.1 2.6 2.6 2.6 2.1 – – – – – – – – – Ti – – – Cu Forta range for duplex and other high strength stainless steels Forta DX 2205 1.4462 – S32205 F 60 D Forta LDX 2101 1.4162 – S32101 – D Forta DX 2304 1.4362 – S32304 F 68 D Forta SDX 2507 1.4410 – S32750 F 53 D Forta LDX 2404 1.4662 – S82441 – D Forta 3RE60 – – S31500 – D Forta 4460 1.4460 – S32950 F 52 D F = Ferritic, A = Austenitic, D = Duplex, M = Martensitic, PH = Precipitation Hardening 0.02 0.03 0.02 0.02 0.02 0.02 0.02 22.4 21.5 23.0 25.0 24.0 18.5 25.2 5.7 1.5 4.8 7.0 3.6 5.0 5.6 3.1 0.3 0.3 4.0 1.6 2.7 1.4 0.17 0.22 0.1 0.27 0.27 0.08 0.09 – 5Mn, Cu Cu – 3Mn, Cu – – Outokumpu name 8 EN ASTM Type C Cr Ni Mo N Others Steel designations Typical chemical composition, % by mass UNS A182 Grade family C Cr Ni Mo N Others S39209 S32760 – F 55 D D 0.03 0.02 22.0 25.4 8.0 6.9 3.0 3.8 0.15 0.27 – W, Cu Ultra range for extremely corrosive environments Ultra 904L 1.4539 904L Ultra 254SMO 1.4547 – – Ultra 317LM 317LM Ultra 725LN 1.4466 Ultra XM-19 – XM-19 Ultra 317L 1.4438 317L 1.4652 Ultra 654 SMO – N08904 S31254 S31725 S31050 S20910 S31703 S32654 F 904L F 44 F 47 F 310MoLN F XM-19 F 317L – A A A A A A A 0.01 0.01 0.03 0.01 0.06 0.02 0.01 19.8 20.0 19.0 25.0 21.0 18.2 24.0 24.2 18.0 15.0 22.3 12.0 13.7 22.0 4.3 6.1 4.5 2.1 2.1 3.1 7.3 – 0.2 – 0.12 0.25 – 0.5 1.4Cu Cu – – 4.5Mn – 3.5Mn, Cu Dura range for heat treatable stainless steels Dura 420/4021 1.4021 420 Dura 410/4006 1.4006 410 Dura 420/4028 1.4028 420 Dura 17-4PH 1.4542 630 Dura 17-7PH 1.4568 631 Dura 248SV/4418 1.4418 – Dura 416/4005 1.4005 416 Dura 431/4057 1.4057 431 1.4313 Dura 4313 – S42000 S41000 S42000 S17400 S17700 – S41600 S43100 S41500 – F 6a – – – – – – F 6NM M M M PH PH M M M M 0.2 0.12 0.3 0.02 0.08 0.03 0.1 0.2 0.03 13.0 12.0 12.5 15.5 17.0 16.0 13.0 16.0 12.5 – – – 4.8 7.0 5.0 – 1.75 4.1 – – – – – 1.0 – – – – – – – – – – – 0.6 – – – Nb, Cu Al – S – – Therma range for high service temperatures Therma 253MA 1.4835 – Therma 310S/4845 1.4845 310S Therma 304H/4948 1.4948 304H Therma 321H/4878 1.4878 321H Therma 4828 1.4828 – Therma 309S/4833 1.4833 309S Therma 309/4829 1.4829 309 1.4841 Therma 314/4841 314 S30815 S31008 S30409 S32109 – S30908 S30900 S31400 F 45 F 310 F 304H F 321H – – – – A A A A A A A A 0.09 0.05 0.05 0.05 0.04 0.06 0.03 0.06 21.0 25.5 18.1 17.3 19.3 22.3 23.5 24.3 11.0 19.1 8.3 9.1 11.2 12.3 13.0 19.2 – – – – – – – – 0.17 – – – – – – – Si, Ce – – Ti Si – – Si Prodec range for improved machinability Prodec 303/4305 1.4305 303 Prodec 304L/4307 1.4307 304L Prodec 316L/4404 1.4404 316L 1.4542 Prodec 17-4PH 630 S30300 S30403 S31603 S17400 – – – – A A A PH 0.05 0.02 0.02 0.02 17.2 18.1 17.2 16.3 8.1 8.1 10.1 4.7 – – 2.1 – – – – – 0.3S – – Nb, 3.5Cu Outokumpu name EN Forta 2209 Forta SDX 100 – 1.4501 ASTM Type – – Chemical compositions given as % by mass. Table uses Outokumpu typical values. The required standard will be fully met as specified in the order. For full grade offering per product type see steelfinder.outokumpu.com 9 Our expertise is at your service Outokumpu has over 100 years of technical expertise in both production and use of European-sourced stainless steel. We can offer support during forging and processing to help you get the most out of our materials. Because our customers often have specific or non-standard requirements, we produce over 800 tailored grades to help them optimize their production. Your reliable long-term partner We are easy to contact via our worldwide network of sales offices and we work hard to create long-term relationships with our customers. Our global distribution network and consistent quality means you can rely on us to deliver the order exactly as specified. High quality according to international standards Our manufacturing programs are supported by in-house product inspection and testing, as well as the extensive experience of our technical team. Our mills are accredited to recognized international standards, including: • • • • • • 10 ISO 9001 & 14001 - TÜV Nord BS OHSAS 18001 - TÜV Nord AD 2000 – Merkblatt W0/TRD 100 - TÜV Nord PED 97/23/EC ASME MO QSC 713 Approvals from DNV, Germanischer Lloyd, Lloyd’s Register Stainless steel billets supplied to Tubacex Tubacex, a leading producer of seamless tube, needed a suitable stainless steel for producing tubes meant for aggressive environments in the chemical, petrochemical, and power generation industries. Outokumpu Therma 253 MA billet was the starting material for production of seamless tubes optimized for very high service temperatures. Therma 253 MA fulfilled the tough requirements for oxidation and erosion-corrosion resistance up to 1150 °C/2100 °F, and also has excellent mechanical strength at high temperatures. Developing the new product required extensive cooperation between Tubacex and Outokumpu. 11 1575EN-GB:2. March 2016, Erweko, Finland. Working towards forever. We work with our customers and partners to create long lasting solutions for the tools of modern life and the world’s most critical problems: clean energy, clean water, and efficient infrastructure. Because we believe in a world that lasts forever. Information given in this brochure may be subject to alterations without notice. Care has been taken to ensure that the contents of this publication are accurate but Outokumpu and its affiliated companies do not accept responsibility for errors or for information which is found to be misleading. Suggestions for or descriptions of the end use or application of products or methods of working are for information only and Outokumpu and its affiliated companies accept no liability in respect thereof. Before using products supplied or manufactured by the company the customer should satisfy himself of their suitability. MODA, CORE, SUPRA, FORTA, ULTRA, DURA, THERMA, DECO, 316PLUS and 153 MA are trademarks of Outokumpu Oyj. PRODEC, EDX, FDX, FDX 25, FDX 27, LDX, 253 MA, 254 SMO, 654 SMO, LDX 2101, LDX 2404 are registered trademarks of Outokumpu Oyj. 17-4-PH and 17-7 PH are registered trademarks of AK Steel Corporation. outokumpu.com
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