International Comparison CCQM-K15 – Emission level of CF4 and SF6 Final Report Jin Seog Kim1, Dong Min Moon1, Kenji Kato2, Leonid A. Konopelko3, Yuri A. Kustikov3, Franklin R. Guenther4 1 Korea Research Institute of Standards and Science (KRISS), Division of Chemical Metrology and Materials Evaluation, P.O.Box 102, Yusung, Taejon, Republic of Korea 2 National Metrology Institute of Japan (NMIJ), 305-8565 Umezono 1-1-1, Tsukuba lbaraki, Japan 3 D.I. Mendeleyev Institute for Metrology (VNIIM) laboratory of state standards in Field of Analytical measurement 19, Moskovsky prospekt, 198005 st-petersburg, Russia 4 National Institute of Standards and Technology (NIST), Chemical Science and Technology Laboratory, 100 Bureau Drive, Gaithersburg MD, USA Field Amount of substance Subject Comparison of measurement of carbon tetrafluoride and sulfur hexafluoride in nitrogen Participants KRISS(KR), NIST(US), NMIJ(JP), VNIIM(RU) Organizing body CCQM Rationale CF4 and SF6 are the global warming chemicals that are used in semiconductor companies. In Kyoto protocol on climate change in 1997, those chemicals were included in the items to achieve its quantified emission limitation and reduction commitments. Accordingly for the measuring of these gases, it is necessary that measurement results are accurate and traceable, in particular because of the fact that emission level CF4 and SF6 are the global warming source gases. This part of project focuses a comparison to measurement capability for measuring CF4 and SF6 at emission level. This key comparison will cover the comparability of the gas CRMs on the emission level (10. 10-6 mol/mol – 100 mmol/mol in Nitrogen or Air) of following chemicals; CF4, C2F6, CHF3, SF6, and NF3. At the CCQM gas analysis working group meeting in April 2003, it was agreed that CCQM organize a pilot study (CCQM-P51) for institutes that are participated as study level on CCQM-K15. Therefore, CCQM-P51 was run in parallel to CCQM-K15. The CCQM-P51 was reported as a separated report. Process of the comparison The individual cylinders for this comparison were prepared by means of primary methods (gravimetry) at the coordinating laboratory KRISS. The pressure in the cylinders was approximately 10 MPa when distributed. Because of individual preparation of gas mixture, there are some differences in the actual property values of these mixtures, which make working with a single reference value undesirable. However, all property values of these mixtures are within the range of proposed values in protocol. The nominal amounts of substance ratios of CF4 and SF6 in nitrogen, as used in this key comparison, are summarized in table 1. Table 1: Nominal amount of substance ratios Component Carbon tetrafluoride Sulfur hexafluoride Nitrogen x (µmol/mol) 100 100 balance The cylinders were shipped to participants between July and August 2003. Participated laboratories carried out their measurements from September to November 2003. Reports were received until December 31, 2003. Measurement protocol The measurement protocol requested each laboratory to perform at least 3 measurements, with independent calibrations. The replicates, leading to a measurement were to be carried out under repeatability conditions. The protocol informed the participants about the nominal concentration ranges, given as 90 – 110 µmol/mol carbon tetrafluoride, 90 – 110 µmol/mol sulfur hexafluoride and nitrogen as balance. The laboratories were also requested to submit a summary of their uncertainty evaluation used for estimating the uncertainty of their result. Measurement equation The measurement model has been taken from the CCQM-K3 [1]. The gas mixtures have been prepared by means of primary methods (gravimetry) [2]. Three groups of uncertainty components have been considered for the preparation: 1. gravimetric preparation (weighing process) 2. purity of the parent gases 3. stability of the gas mixtures (short term stability) There has been no evidence that there would be relevant effect of adsorption, and the component of gas mixtures has been known as very stable compounds, so that only the first two groups of uncertainty components appear in the model for evaluating the uncertainty from gravimetric preparation. u2(xgravp) = u2(xweighing) + u2(∆xpurity) (1) A second contributor to the uncertainty of the reference value of gas mixtures is the uncertainty from verification. The verification process is used to confirm the gravimetric composition by high-precision Gas Mass Spectrometer (Instrument Model: Finnigan MAT 271) as checking internal consistency between prepared cylinders. For a typical mixture of this project, the following results have been obtained, whereby for uver the standard deviation s is used (Table 2). Table 2: Uncertainty components for a typical mixture Component CF4 SF6 u (xgravp) (%, rel) 0.045 0.045 uver (%, rel) 0.075 0.075 The results from table 2 have been used to calculate the uncertainty in the assigned (reference) value UgravR = kugravR (2) Where 2 u gravR = u 2 ( xgravp ) + u ver ) (3) and k = 2. The relative uncertainty ugravR has been used to compute the combined standard uncertainty of reference value for all mixtures. Measurement methods The following methods of measurement and calibration methods have been employed (Table 3 and 4) by participants. Table 3: Measurement and calibration methods for CF4 Laboratory KRISS NMIJ VNIIM NIST Measurement method Calibration method Traceability GC-AED One point own gravimetric standard GC-TCD Linear, 3 mixtures own gravimetric standard FT-IR Linear, 2 mixtures own gravimetric standard GC-TCD 2nd order regression, 5 mixtures own gravimetric standard Table 4: Measurement and calibration methods for SF6 Laboratory KRISS NMIJ VNIIM NIST Measurement method GC-AED GC-TCD FT-IR GC-TCD Calibration method One point Linear, 3 mixtures Linear, 2 mixtures Linear, 3 mixtures Traceability own gravimetric standard own gravimetric standard own gravimetric standard own gravimetric standard Results In the current comparison on gas mixtures, measurements were performed on individually prepared gas mixtures with (slightly) different concentrations. Since the coordinating laboratory prepared these mixtures using the same methods and materials, the individual gravimetric values can be adopted as reference values. The difference between the gravimetric and analyzed values has been taken as degree of equivalence, defined as Di = xlab,i – xref,i (4) which is treated as same way as previously adopted methods [1]. The combined standard uncertainty of the degree of equivalence can be expressed as 2 2 u ( Di ) = ulab , i + uref , i (5) and the expanded uncertainty, at a 95% confidence level 2 2 U ( Di ) = k ulab ,i + u ref ,i (6) where k denotes the coverage factor. For all degrees of equivalence, k = 2 (normal distribution, approximately 95% level of confidence). In tables 5 and 6, the results of this comparison are presented. The table contains the following information. xgrav Assigned amount of substance fraction of a component ugrav Standard uncertainty of the assigned value xgrav xlab Result as reported by the participant klab Coverage factor as reported by participant Ulab Expanded uncertainty as reported by participant Di Degree of equivalence, difference between laboratory value and the gravimetric value U(Di) Expanded uncertainty of the degree of equivalence The differences between gravimetric and reported value are given as degree of equivalence, that is the difference between the value measured by the laboratory and the gravimetric value. The uncertainties in the degrees of equivalence are given with k = 2 for all laboratories, taking into consideration both the uncertainty reported from the laboratory as well as the uncertainty from gravimetry (and validation). The combined standard uncertainty of a laboratory has been computed from Ulab and klab. This implies that if a laboratory used a k value deviating from k = 2, this information has been appreciated to obtain an estimate for the combined standard uncertainty of the result. / Table 5: Results for CF4 xgrav ugrav ME2233 100.398 NMIJ ME2208 VNIIM NIST Lab Cylinder KRISS (µmol/mol) (µmol/mol) xlab Ulab (µmol/mol) (µmol/mol) 0.171 100.35 0.15 99.872 0.175 100.08 ME2212 101.977 0.178 ME2195 100.815 0.171 xgrav ugrav klab Di U(Di) (µmol/mol) (µmol/mol) 2.01 -0.044 0.371 0.66 2 0.208 0.747 101.55 0.47 2.07 -0.427 0.575 100.7 1.30 2 -0.115 1.344 / Table 6: Results for SF6 Lab Cylinder KRISS ME2233 99.837 NMIJ ME2208 VNIIM NIST (µmol/mol) (µmol/mol) xlab Ulab (µmol/mol) (µmol/mol) 0.170 99.9 0.26 99.473 0.169 99.41 ME2212 100.682 0.171 ME2195 99.111 0.168 klab Di U(Di) (µmol/mol) (µmol/mol) 2.06 0.063 0.421 0.67 2 -0.063 0.751 100.78 0.57 2.12 0.098 0.641 99.1 1.00 2 -0.011 1.055 / Degrees of equivalence The degrees of equivalence for carbon tetrafluoride and sulfur hexafluoride are shown in figure 1 and 2. The error bars represent the expanded uncertainty at a 95 % level of confidence. All reported data from participants overlap with the reference value. Degree of Equivalence (% relative) 5 CCQM-K15 CF4 in Nitrogen (Nominal Value: 100 µmol/mol) 4 3 2 1 0 -1 -2 -3 -4 -5 KRISS NMIJ VNIIM NIST / Fig. 1. Degree of equivalence for CF4 / Degree of Equivalence (% relative) 5 4 CCQM-K15 SF6 in Nitrogen (Nominal Value: 100 µmol/mol) 3 2 1 0 -1 -2 -3 -4 -5 KRISS NMIJ VNIIM NIST / Fig. 2. Degree of equivalence for SF6 Conclusions There is good agreement between the results of the key comparison participants in this comparison for both CF4 and SF6. The results for CF4 agree within 0.5 % relative, and for SF6 agree within 0.1 % relative. Even though the concentration is as low as 100 µmol/mol, the comparability between participants on gravimetric preparation plus comparison analysis is excellent for the laboratories that are participating in this key comparison. References [1] Van der Veen A.M.H, De Leer E.W.B., Perrochet J.-F., Wang Lin Zhen, Heine H.-J.,Knopf D., Richter W., Barbe J., Marschal A., Vargha G., Deák E., Takahashi C., Kim J.S., Kim Y.D., Kim B.M., Kustikov Y.A., Khatskevitch E.A., Pankratov V.V., Popova T.A., Konopelko L., Musil S., Holland P., Milton M.J.T., Miller W.R., Guenther F.R., International Comparison CCQM-K3, Final Report [2] International Organization for Standardization, ISO 6142:2001 Gas analysis - Preparation of calibration gas mixtures - Gravimetric methods, 2nd edition Coordinator Jin Seog Kim Korea Research Institute of Standards and Science (KRISS) Division of Chemical Metrology and Materials Evaluation, 1 Doryong - Dong, Yusong - ku, Daejeon 305600, Rep. of Korea phone +82 42 868 5352 fax +82 42 868 5042 E-mail [email protected] Project reference CCQM-K15 Completion date December 2003 Annex 1: Proposal of Degrees of Equivalence The degree of equivalence of each laboratory with respect to the reference value is given by a pair of numbers: Di = (xi - xigrav) and Ui, its expanded uncertainty (k = 2), both expressed in µmol/mol Ui2 = 22(ui2 + uigrav2) The degree of equivalence between two laboratories is given by a pair of numbers: Dij = Di - Dj = (xi - xigrav) - (xj - xjgrav) and Uij, its expanded uncertainty (k = 2), both expressed in µmol/mol Uij2 = 22(ui2 + uj2 + uigrav2 + ujgrav2) Table 7. Degree of equivalence for carbon tetrafluoride Lab j ⇒ KRISS Lab i ⇓ Di Ui µmol/mol KRISS -0.04 0.37 Dij NMIJ Uij µmol/mol Dij VNIIM Uij µmol/mol -0.25 0.83 NMIJ 0.21 0.75 0.25 0.83 VNIIM -0.43 0.58 -0.38 0.68 -0.64 0.94 NIST -0.11 1.34 -0.07 1.39 -0.32 1.54 Dij Uij µmol/mol NIST Dij Uij µmol/mol 0.38 0.68 0.07 1.39 0.64 0.94 0.32 1.54 -0.31 1.46 0.31 1.46 Table 8. Degree of equivalence for sulfur hexafluoride Lab j ⇒ KRISS Lab i ⇓ Di Ui µmol/mol Dij NMIJ Uij µmol/mol Dij VNIIM Uij µmol/mol KRISS 0.06 0.42 NMIJ -0.06 0.75 -0.13 0.86 VNIIM 0.10 0.64 0.03 0.77 0.16 0.99 NIST -0.01 1.06 -0.07 1.14 0.05 1.29 0.13 0.86 Dij Uij µmol/mol NIST Dij Uij µmol/mol -0.03 0.77 0.07 1.14 -0.16 0.99 -0.05 1.29 0.11 1.23 -0.11 1.23 Measurement report of KRISS Method The instrument used for CF4 and SF6 determination is HP6890 GC/ AED(2350G ) Configuration of analysis system: gas cylinder -> regulator -> MFC -> sample injection valve -> column > detector -> integrator -> area comparison -> results Gas Chromatograph with AED, Carrier gas : Helium Cavity & Transfer Line Temp. : 250°C, Oven Temp. : 30°C Column: Polaplot Alumina, 50m, 0.53mm, 0.025mm film thickness Measurement Wavelength : C(193nm), S(181nm) Carrier Flow : 4mL/min, Split Ratio : 5:1 Sample loop: 0.5cc, Sample Flow Rate: 100 mL/min Calibration Calibration Standards The calibration standards for CCQM K-15 were prepared by gravimetric method in KRISS. All source gases were analyzed impurities for purity analysis. The primary standards with 0.05% ~0.15% overall uncertainty are used. Instrument Calibration One-point calibration method used to determine the composition of a sample gas mixture by comparing with a primary reference gas mixture with similar concentration prepared by gravimetric method. Sample Handling The sample cylinders were stood for more than one week at room temperature before measurements. We used mass-flow controllers to transfer sample gases. Evaluation of uncertainty They estimated the uncertainty in the gravimetric methods and measurements. Their uncertainties are given in Tables. Uncertainty evaluation of weighing 1 Uncertainty related to the balance & the weights 1. Resolution of balance 2. Accuracy of balance including linearity 3. Incorrect zero point 4. Drift(thermal and time effects) 5. Instability due to draught 6. Location of cylinder on the balance pan 7. Uncertainties in the weights used 8. Buoyancy effects on the weights used Total (mg) Value (mg) 1 1 1 1 Negligible Negligible 0.05 1.68 Distribution Standard uncertainty (mg) Rectangular Rectangular Rectangular Rectangular 0.289 0.577 0.289 0.289 Rectangular Rectangular 0.025 0.97 1.235 2 Uncertainty related to the gas cylinder 1. Loss of metal, paints or labels from surface of cylinder 2. Loss of metal from threads of valve/fitting 3. Dirt on cylinder, valves or associated fitting 4. Adsorption/desorption effects on the external cylinder surface 5. Buoyancy effects on the cylinder itself 5.1 Cylinder temperature differs from surrounding air due to e.g. filling with gas 5.2 Change of cylinder volume during filling 5.3 Change of density of surrounding air due to change in temperature, air, pressure, humidity and CO2 content 6. Uncertainty in determination of external cylinder volume Total (mg) Value (mg) Distribution Standard uncertainty (mg) 0.1 Rectangular 0.058 0.5 0.1 Rectangular Rectangular 0.289 0.058 0.1 Rectangular 0.058 0.6 Rectangular 0.346 1.1 Rectangular 0.635 Negligible Negligible 0.783 G G G 3 Uncertainties related to the component gases 1. Residual gases in cylinder 2. Uncertainties of leakage of gas 2.1 Leakage of air into the cylinder after evacuation 2.2 Leakage of gas from the cylinder valve during filling 2.3 Escape of gas from cylinder into transport lines 3. Gas remaining in transfer system when weight loss method is used 4. Absorption/reaction of components on internal cylinder surface 5. Reaction between components 6. Insufficient homogenization Value(mg) Distribution Standard uncertainty(mg) 0.057 Rectangular 0.033 1 Rectangular 0.289 1 Rectangular 0.289 Negligible Negligible Negligible Negligible Negligible Total (mg) Total uncertainties in weighing (1.519 mg: standard uncertainty) G G G Model used for evaluating measurement uncertainty for CF4 & SF6: Model equation Csample = Asample × Cstd/Astd Cfinal = Csample ×G Typical evaluation of the measurement uncertainty for CF4: 0.410 Quantity Xi Estimate xi Evaluation type (A or B) Asample Cstd frep 1892.33 100.207 0.99993 3 1889.43 A B B Astd Distribution normal normal A Standard uncertainty u(xi) Sensitivity coefficient ci Contribution ui(y) 0.8343 0.041 0.00021 0.053 1.0015 100.3608 0.0442 0.0411 0.021 0.6436 -0.0531 0.0342 Standard uncertainty u(xi) Sensitivity coefficient ci Contribution ui(y) 0.9684 0.041 0.00073 0.4637 0.086 0.9982 99.8716 -0.0856 0.0833 0.0409 0.073 0.0397 Asample : the peak area of sample Cstd : the concentration of standard gas (1×10-6 mol/mol) Astd : the peak area of standard frep : the factor of reproducibility in analysis. Typical evaluation of the measurement uncertainty for SF6: Quantity Xi Estimate xi Evaluation type (A or B) Asample Cstd frep Astd 1163.98 100.075 1.00024 1166.35 A B B A Distribution normal normal Asample : the peak area of sample Cstd : the concentration of standard gas (1×10-6 mol/mol) Astd : the peak area of standard frep : the factor of reproducibility in analysis. / / / / / / / / / / / / / / / / Measurement report of NMIJ Method Table 1 shows the summary of our instruments used for this comparison7/ / Table 1. Summary of Instruments Component CF4 SF6 Principle GC-TCD GC-TCD Equipment GC-14B with pre-amplifier (Shimadzu) GC-14B with pre-amplifier (Shimadzu) Data collection GCsolution ver.2 (Shimadzu) GCsolution ver.2 (Shimadzu) Column Porapack Q ( i.d.3 mm, length 6 m, packed, stainless steel ) Porapack Q ( i.d.3 mm, length 6 m, packed, stainless steel ) Oven temp. o 90 C o 30 C Calibration / Preparation method: All calibration gas mixtures were prepared by gravimetric method using an electronic mass-comparator ( Mettler Toledo model KA10-3/P, capacity 15 kg , readability 1 mg ) with automatic loading system of cylinders. The difference on the indication of the mass-comparator between mixture and reference cylinders can be automatically weighed. Purity analyses : The impurities in a nominally “pure” parent gas are determined with GC-PID, GC-FID, GC-TCD, FTIR, GC-HID, and, moisture meter. The mole fraction of the major component is conventionally calculated from equation (1) in ISO6142:2001. Table 2, 3 and 4 show the results of impurity analyses. Table 2. Purity table for nitrogen used as parent gas. Component Mole fraction µmol/mol Standard uncertainty µmol/mol Type of Uncertainty method N2 999999.81 0.94 - - C3H8 0.024 0.014 B GC-FID H2 O 0.138 0.936 B Moisture meter CH4 0.018 0.011 B GC-FID SF6 0.0079 0.0046 B GC-HID CF4 0.0047 0.0027 B FT-IR Table 3. Purity table for sulfur-hexafluoride used as parent gas. Component Mole fraction µmol/mol Standard uncertainty µmol/mol Type of Uncertainty method N2 14.5 8.4 A GC-TCD C3H8 0.0239 0.0138 B GC-FID CH4 0.0185 0.0107 B Moisture meter SF6 999985.5 8.4 - - Table 4. Purity table for sulfur-hexafluoride used as parent gas. Component Mole fraction µmol/mol Standard uncertainty µmol/mol Type of Uncertainty method CF4 999977.9 30.2 - - N2 13.5 25.6 A GC-TCD O2 8.5 15.9 A GC-TCD C3H8 0.0239 0.0138 B GC-FID SF6 0.0079 0.0046 B GC-TCD Measurements sequence and mathematical model: Each measurement #k consists of the following procedure. 1) Inject 3 calibration standards into the column. Record the retention times and peak areas. The following calibration data set can be obtained; · analyte contents, x1, x2, x3, · standard uncertainties of the analyte contents, u(x1), u(x2), u(x3), · responses to the analyte contents, y1, y2, y3, · standard uncertainties of the responses, u(y1), u(y2), u(y3). 2) Inject the sample with the same manner as the calibration standards. Record the retention times and the peak areas. The response yk and its standard uncertainty u(yk) can be obtained. 3) Parameters and its uncertainty of the analytical function xk = b0,k + b1,k yk were calculated with ISO6143 implementation software ”B_LEAST version 1.11”. After that, the analytical content xk and standard uncertainty u(xk) of sample cylinder were calculated from peak area yk and its uncertainty u(yk). The analytical functions were validated by Goodness-of-fit. For all analytical functions of our measurements in these comparison values of Goodness-of-fit were less than 2. Concentration of calibration standards The following calibration standards were prepared for analyses of P-41. Table 5. Concentration and its expanded uncertainty [k=2] of calibration standards SF6+CF4 /N2. The unit of concentration is µmol/mol. R1 component R2 R3 R4 x U (k=2) x U (k=2) x U (k=2) x U (k=2) SF6 95.0675 0.0568 98.4846 0.0551 102.7958 0.0536 108.1698 0.0734 CF4 94.0018 0.0564 97.3807 0.0548 101.6437 0.0534 106.9577 0.0728 / Table 8. Combination of analytes and standared gases. Analyte Combination SF6 R1, R2, R3 CF4 R1, R3, R4 Stabilization The sample cylinder was kept in air conditioned storage of about 24 oC. Injection device A automatic by-pass-type injector (gas-sampling valve) with an injection capacity of 5 ml was used as injection device at room temperature. A pressure regulator was attached to the cylinder. The flow rate of sample gas was controlled with a valve (Swagelok SS-SS2). / / Mass flow controller : none Dilution: None Evaluation of uncertainty a. Uncertainty related to the balance and the weights.: b. Uncertainties related to the gas cylinder: The “apparent” mass difference between reference and mixture cylinders including Al-weighing-pans on the balance, mcyl, is expressed as, ∆mcyl = mR − mM − ρair (VR −VM ) . (1) where mR and mM are the mass of cylinders, VR and VM are the volume of cylinders, and ρ air is the air density. Before weighing, the adjustment curves between the difference of indications on the electronic mass comparator ∆I and ∆m have been investigated by using standard mass pieces with the uncertainly corresponding to OIML class E2 and by air density measurement. This curve had good linearity. After that, the difference of indication ∆Icyl between reference and mixture cylinders was measured. The ∆mcyl was obtained by substituting ∆Icyl to the adjustment curves. The standard uncertainty of ∆Icyl, u(∆Icyl), was calculated from the pooled estimate standard deviation sp= 5 mg divided by √n where n=3. The deviation undergoes a simulated filling process. To obtain the mass of filled gas, mgas, from the “difference” of apparent mass differences ∆mcyl between before and after fillings, eq.(1) is recalled. When ∆m’cyl is the apparent mass difference after filling gas and ∆m’cyl is before filling, ′ = m′M − mM − ρair(VR −VM ) + ρ'air (VR −V'M ) ∆mcyl − ∆mcyl = m′M − mM − (ρair − ρ'air )(VR −VM ) − ρ'air⋅∆VMl / , (2) where, mM ; mass of cylinder before filling , m’M ; mass of cylinder after filling , ρair ; air density before filling , ρ’air ; air density after filling , VR ; volume of cylinder before filling , VM ; volume of mixture cylinder before filling , V’M ; volume of mixture cylinder after filling , ∆VM ; volume of mixture cylinder expanded by filling high-pressure dilution gases (∆VM =V’M V M) . The term ( ρ air − ρ 'air )(VR − VM ) can be ignored, being compared to the term been assumed in this comparison that the term ρ 'air ⋅∆VMl (m′M − mM ) . It has could be ignored in eq.(2), although we have never measured the expansion of 10 L Al cylinder by filling high-pressure gas. As the result, ′ m gas = m ′M − m M = ∆ m cyl − ∆ m cyl . (3) The standard uncertainty of u(mgas) includes the following sources of uncertainty. <Balance> •Resolution of balance •Incorrect zero point •Drift (thermal and time effects) •Location of cylinder on the balance pan • Resolution of balance • Uncertainties in the weights used • Buoyancy effects on the weights used. • Accuracy of balance including linearity < Mechanical handling of cylinder> •Loss of metal, paints or labels from surface of cylinder: •Loss of metal from threads of valve /fitting : •Dirt on cylinder, valves or associated fitting: •Absorption/ desorption effects on the external cylinder surface: < Buoyancy effects on the cylinder itself > •Cylinder temperature differs from surrounding air due to e.g. filling with gas . •Change of density of surrounding air due to changes in temperature, air pressure, humidity and carbon dioxide content The results of the mass measurements are tabulated in the following table. Table 9. Example of mass and its standard uncertainty of gas filled into cylinder in the preparation of gas mixtures. component i SF6+CF4/N2 SF6+CF4/N2 Parent gas mass / g mgas Standard uncertainty / mg u(mgas) SF6 23.1975 4.2 CF4 13.8213 4.6 N2 956.2897 4.3 SF6 + CF4 / N2 23.3093 4.9 N2 1037.5833 4.6 c. Uncertainties related to the component gases The following uncertainty sources are negligible in this comparison. In our fillings, weight loss method was not used. •Residual gas in cylinder (The cylinders were evacuated to about 1 Pa before filling,) •Leakage of air into the cylinder after evacuation (The leak check was done with vacuum gauge.) •Leakage of gas from the cylinder valve during filling (The leak check was done with high-pressure gauge.) •Escape of gas from cylinder into transport lines •Absorption/reaction of components on internal cylinder surface (There are no reactive gases in this comparison.) •Reaction between components (There are no reactive gases in this comparison.) •Insufficient homogenization (After fillings, the homogenization treatments were performed with a rotating platform. These calibration standards were used for measurements after more than one day.) The results of impurity analyses are described in the tables of the section “Calibration standard”. This table shows the following sources. •Impurities in the component gases: described in above tables. •Impurities present in the balance gas (or in other components) : described in above tables. •One or more of the mixture components present in other component gases ; The molar masses and their uncertainties are calculated from the atomic weights given in the IUPAC publication on the Atomic weights of the Elements (2001). In these calculations, it is assumed that the standard uncertainties of atomic weights of elements are parenthetic values divided by the square root of 3. Table 10. Molar mass and its standard uncertainty of each component. Component Molar mass Standard Type of uncertainty Uncertainty Distribution i g/mol g/mol (A or B) CF4 88.0043 4.6E-04 B Rectangular SF6 146.0554 2.9E-03 B Rectangular N2 28.01340 2.3E-04 B Rectangular The mole fractions xi of the component i in the final gas mixture are calculated using eq.(3) of ISO6142. These standard uncertainties u(xi) were calculated from (A.5) of the same ISO. x ⋅m xi = ∑ n i , A A A=1 ∑ xi , A ⋅ M i i =1 P n ∂x u 2 ( xi ) = ∑ i i =1 ∂M i where, 2 mA ∑ n A=1 ∑ xi , A ⋅ M i i =1 P 2 , P P n ∂x ∂x ⋅ u 2 ( M i ) + ∑ i ⋅ u 2 ( m A ) + ∑∑ i m ∂ ∂ i =1 A=1 i =1 xi , A A ( eq. 3 of ISO6142) 2 ⋅ u 2 ( xi , A ) , (eq. A.5 of ISO6142) xi is the mole fraction of the component i in the final mixture, i =1,…, q-1, q, q+1,…, n ; P is the total number of the parent gases ; N is the total number of the components in the final mixture ; MA is the mass of the parent gas A determined by weighing , A=1,…, r-1, r, r+1,…, P. xi,A is the mole fraction of the component i, i =1 ,…, n in the parent gas A, A=1,…, r-1, r, r+1,…, P. Results of calculating the standard uncertainty and contributions are tabulated in the following table. The concentration and its uncertainty were tabulated in Table 11. Table 11. Examples of contributions to the standard uncertainties on mole fraction from mass measurement, impurity analyses, and, molar mass in pre-mixtures and final-mixtures. The unit of values is µmol/mol. Gas mixture SF6+CF4/N2 (1-step dilution) SF6+CF4/N2 (2-step dilution) 2 ∂x i ⋅ u 2 ( m A ) i =1 A P P 2 ∂xi ⋅ u 2 ( xi , A ) i =1 i, A n 2 ∂xi ⋅ u 2 ( M i ) i =1 i n i xi u(xi) SF6 4609.98 0.84 0.828 0.078 0.0982 CF4 4558.45 1.52 1.51 0.078 0.0442 SF6 98.4846 0.0551 0.0201 0.019 0.000054 CF4 97.3807 0.0548 0.0199 0.019 0.000053 ∑ ∂m ∑∑ ∂x A=1 ∑ ∂M d. Uncertainties related to the analysis GC-TCD was used for analyses. This detector is one of universal type detector. In the chromatograph at CF4 analysis, the resolution of peaks between N2 and CF4 , R, is about 1.3. Here, R = 2(tN -tCF4)/(W N +W CF4), 2 2 which tN2 and tCF4 are retention time and WN and WCF4 are the times corresponding to the bottom of each 2 triangle-approximate peak. This R value means that N2 peak scarcely influences the quantitative analysis of CF4. Final analytical function x is the average of all measurements. J x = ∑ xk J , (4) k =1 where J is the number of measurement #k and xk is the analyte content at each measurement #k described in the previous section “Instrument calibration”. The standard uncertainty of analyte content u(x) is evaluated from the following equations; u 2 ( x) = u 2 ( x) ISO 6143 + u 2 ( x) between − day , (5) J u 2 ( x) ISO 6143 = ∑ u 2 ( xk ) J , (6) k =1 J u 2 ( x) between − day = ∑ ( x k − x) 2 ( J − 1) . k =1 These uncertainties include the following source of uncertainty ; (7) ·Repeatability and selectivity of the analyzer , ·Appropriateness of the calibration curve (model and its residuals) . Model used for evaluating measurement uncertainty for CF4: Typical evaluation of the measurement uncertainty for CF4: Quantity Xi Estimate xi (µmol/mol) Evaluation type (A or B) Distribution Standard uncertainty u(xi) (µmol/mol) 0.223 Sensitivity coefficient ci Contribution ui(y) (µmol/mol) xk=1 100.03 A normal 1/√3 0.129 xk=2 100.33 A normal 0.404 1/√3 0.233 xk=3 99.870 A normal 0.250 1/√3 0.144 A normal 0.135 1 0.135 between-day x 100.08 0.33 Model used for evaluating measurement uncertainty for SF6: Typical evaluation of the measurement uncertainty for SF6: Quantity Xi Evaluation type (A or B) Distribution Standard uncertainty u(xi) (µmol/mol) 0.105 Sensitivity coefficient ci Contribution ui(y) (µmol/mol) xk=1 99.444 A normal 1/√3 0.061 xk=2 98.944 A normal 0.243 1/√3 0.140 xk=3 99.827 A normal 0.276 1/√3 0.159 A normal 0.260 1 0.260 betweenday x / / / / / / / / / Estimate xi (µmol/mol) 99.41 0.34 Measurement report of VNINM Method IR absorption spectrometry was used. Instrument: FTIR spectrometer FSM1201 made by Monitoring Ltd., St. Petersburg, Russia: spectral range 400 – 7800 cm-1, resolution 1, 2, 4, 8, 16 cm-1. IR gas cell: optical path length 100 mm. Data collection was fully automated. / Calibration Calibration standards Pure components used for preparation of the calibration standards. Characteristics of pure substances are shown in table 1. Table 1 – Description of pure components Component Molar fraction, ppm Standard uncertainty, ppm SF6 999460 СF4 998300 N2 999988,5 Note: 500 ppm of CF4 was found out in pure SF6 160 124,6 0,812 Relative standard uncertainty, % 0,0160 0,0125 0,0000812 Binary pre-mixtures were prepared: SF6/N2 with molar fraction 0,491 % and СF4/N2 with molar fraction 0,994 %. Two calibration standards each comprising three components were prepared using these mixtures with characteristics shown in table 2. Table 2 – Characteristics of calibration standards Cylinder # Measured component 0470 0633 SF6 CF4 N2 SF6 CF4 N2 Molar fraction, ppm 101,76 104,26 the rest 95,36 95,76 the rest Relative standard uncertainty, % 0,074 0,114 0,076 0,118 - / / Instrument calibration: / Calibration used was liner regression for CF4 or SF6 concentrations vs absorbance magnitude at 1283 and 948 cm-1 respectively. Classic Least Squares (CLS) method was used to deduce absorbance magnitude from IR spectra. Each standard was measured several times at different temperature and pressure conditions. For calibration purposes all concentrations were reduced to standard temperature and pressure conditions. Sample handling Prior to measurements cylinders were stabilized to room temperature. For each measurement the gas cell was evacuated, then filled up with the investigated gas sample, and then cell pressure equalized to the atmospheric pressure. Evacuation and filling up processes were manually controlled. / Evaluation of uncertainty Table 3 – Evaluation of uncertainty of molar fraction SF6 in the three component gas mixture (101,76 ppm – cylinder № 0470) Value Хi Estimation, Standard uncertainty u(xi), % xi Pure components Molar fraction of SF6, ppm 999460 0,016 Molar fraction of N2, ppm 999988,5 0,0000812 Molar mass SF6 *), g/mol 145,9991 0,00027 Molar mass N2 *), g/mol 28,01288 0,00143 Preparation of the pre-mixture SF6/ N2 – 0,4910 % Mass of empty cylinder, g 1289,1919 0,000152 Mass SF6, g 30,4152 0,00579 Mass N2, g 1182,0685 0,000795 Preparation of the final mixture with SF6 Mass of empty cylinder, g 635297,53 0,000279 Mass of the pre-mixture with SF6, g 9,7060568 0,0177 Mass N2, g 444,54645 0,0021 Total standard uncertainty 0,0247 Expanded standard uncertainty (k=3) 0,074 / Table 4 – Evaluation of uncertainty of molar fraction SF6 in the tree component gas mixture (95,36 ppm – баллон № 0632) Value Хi Estimation, Standard uncertainty u(xi), % xi Pure components Molar fraction of SF6, ppm 999460 0,016 Molar fraction of N2, ppm 999988,5 0,0000812 Molar mass SF6 *), g/mol 145,9991 0,00027 Molar mass N2 *), g/mol 28,01288 0,00143 Preparation of the pre-mixture SF6/ N2 – 0,4910 % Mass of empty cylinder, g 1289,1919 0,000152 Mass SF6, g 30,4152 0,00579 Mass N2, g 1182,0685 0,000795 Preparation of the final mixture with SF6 Mass of empty cylinder, г 529,601103 0,000327 Mass of the pre-mixture with SF6, g 9,181457 0,0186 Mass N2, g 449,52304 0,00208 Total standard uncertainty 0,0253 Expanded standard uncertainty (k=3) 0,076 *) Molar mass of pure components SF6 and N2 were calculated taking into consideration the measured values of molar fractions of admixtures and molar masses of the main component and admixtures. Table 5 – Evaluation of uncertainty of molar fraction CF4 in the three component gas mixture (104,26 ppm – cylinder № 0470) Value Хi Standard uncertainty u(xi), % Estimation, xi Pure components Molar fraction of CF4, ppm 998300 0,0125 Molar fraction of N2, ppm 999988,5 0,0000812 Molar mass CF4 *), g/mol 87,9047 0,00046 Molar mass N2 *), g/mol 28,01288 0,00143 Preparation of the pre-mixture СF4/ N2 – 0,9938 % Mass of empty cylinder, g 1453,91733 0,000135 Mass СF4, g 36,80977 0,00484 Mass N2, g 1166,6743 0,000805 Preparation of the final mixture with СF4 Mass of empty cylinder, g 635297,533 0,00028 Mass of pre-mixture with CF4, g 4,912485 0,035 Mass N2, g 444,54645 0,0021 Total standard uncertainty 0,038 Expanded standard uncertainty (k=3) 0,114 Table 6 – Evaluation of uncertainty of molar fraction CF4 in the three component gas mixture (95,76 ppm – cylinder № 0632) Value Хi Estimation, Standard uncertainty u(xi), % xi Pure components Molar fraction of CF4, ppm 998300 0,0125 Molar fraction of N2, ppm 999988,5 0,0000812 Molar mass CF4 *), g/mol 87,9047 0,00046 Molar mass N2 *), g/mol 28,01288 0,00143 Preparation of the pre-mixture СF4/ N2 – 0,9938 % Mass of empty cylinder, g 1453,91733 0,000135 Mass СF4, g 36,80977 0,00484 Mass а N2, g 1166,6743 0,000805 Preparation of the final mixture with СF4 Mass of empty cylinder, g 529,601103 0,000327 Mass of the pre-mixture with CF4, g 4,5529471 0,037 Mass N2, g 449,52304 0,00208 Total standard uncertainty 0,0394 Expanded standard uncertainty (k=3) 0,118 *) Molar mass of pure components SF6 and N2 were calculated taking into consideration the measured values of molar fractions of admixtures and molar masses of the main component and admixtures. Table 7 – Results of measurements of molar fraction SF6 and CF4 in cylinder № МЕ 2212 Measurement # 1 Component CF4 SF6 Measurement # 2 Component CF4 SF6 Measurement # 3 Component CF4 SF6 Measurement # 4 Component CF4 SF6 Measurement # 5 Component CF4 SF6 Measurement # 6 Component CF4 SF6 Measurement # 7 Component CF4 SF6 Measurement # 8 Component CF4 SF6 Measurement # 9 Component CF4 SF6 Date (dd/mm/yy) 13.11.03 Result (µmol/mol) 101,83 101,17 Standard deviation (% relative) 0,12 0,07 Number of replicates 3 3 Date (dd/mm/yy) 18.11.03 Result (µmol/mol) 101,48 100,72 Standard deviation (% relative) 0,06 0,03 Number of replicates 3 3 Date (dd/mm/yy) 19.11.03 Result (µmol/mol) 101,87 101,18 Standard deviation (% relative) 0,03 0,14 Number of replicates 3 3 Date (dd/mm/yy) 20.11.03 Result (µmol/mol) 101,43 100,57 Standard deviation (% relative) 0,05 0,08 Number of replicates 3 3 Date (dd/mm/yy) 21.11.03 Result (µmol/mol) 101,38 100,60 Standard deviation (% relative) 0,05 0,15 Number of replicates 3 3 Date (dd/mm/yy) 28.11.03 Result (µmol/mol) 102,02 101,36 Standard deviation (% relative) 0,08 0,15 Number of replicates 3 3 Date (dd/mm/yy) 01.12.03 Result (µmol/mol) 101,28 100,60 Standard deviation (% relative) 0,11 0,12 Number of replicates 3 3 Date (dd/mm/yy) 02.12.03 Result (µmol/mol) 101,50 100,65 Standard deviation (% relative) 0,05 0,12 Number of replicates 3 3 Date (dd/mm/yy) 03.12.03 Result (µmol/mol) 101,12 100,19 Standard deviation (% relative) 0,06 0,06 Number of replicates 3 3 Table 8 – Estimation of uncertainty of molar fraction SF6 in gas mixture in cylinder № МЕ 2212, presented for comparison Source of uncertainty Type of evaluation В Preparation of SF6 in final mixture Formation of calibration curve В А Standard deviation of the result of measurement of molar fraction SF6 Total standard uncertainty Expanded uncertainty (k=2,120, Р=95 %) Standard uncertainty, u(xi), % 0,025 Coefficient sensitivity 1 0,236 0,377 of 1 1 Contribution Ui(y, %) 0,025 0,236 0,126 0,27 0,57 Table 9 – Estimation of uncertainty of molar fraction СF4 in gas mixture in cylinder № МЕ 2212, presented for comparison Source of uncertainty Type of evaluation В Preparation of CF4 in final mixture Formation of calibration curve В А Standard deviation of the result of measurement of molar fraction CF4 Total standard uncertainty Expanded uncertainty (k=2,069, Р=95 %) Standard uncertainty, u(xi), % 0,040 Coefficient sensitivity 1 0,186 0,297 1 1 of Contribution Ui(y, %) 0,040 0,186 0,100 0,22 0,46 / Table 10 – Result of measurements Received values of molar fraction and expanded uncertainty of CF4 and SF6 in three component gas mixture. Component Result (µmol/mol) CF4 101,55 SF6 100,78 N2 the rest The coverage factor is based on 95 % confidence. Expanded Uncertainty, % 0,46 0,57 - Coverage factor1 2,069 2,120 - Measurement report of NIST Method CF4 and SF6 measurements: HP5890 Gas Chromatograph, thermal conductivity detector, 3.7m x 0.32 cm packed column of 80/100 mesh Silica Gel, 3 ml gas sample loop on a 6 port gas sampling valve, peak area responses determined using HP Chemstation software and sent to excel spreadsheet. Calibration Calibration Standards=/ Primary standards by gravimetry. CF4 and SF6 weighed into 150 ml volume stainless steel vessels and weighed on a Mettler single pan balance with a 0.0001 g resolution. 6-Liter volume aluminum cylinders weighed on a Mettler 30000-K top-loading balance with a 0.1 g resolution. Purity analysis by GC and FTIR. CF4 and SF6 transferred from 150 mL vessels into gas cylinders. Vessels weighed before and after transfer. Residual in system purged into cylinder with pure dry nitrogen. Purity analysis done by FTIR and GC/TCD. Instrument Calibration: CF4: 2nd order regression calibration curve using 3-5 primary gravimetric standards (PSM) used: concentrations of 52.85, 84.21, 99.20, 116.3, and 444.2 x 10-6 mol/mol (nmol/mol); measurement sequence: September 29,2003 - K15sample, PSM1, PSM2, PSM3, K15sample ; on October 27-28,2003 K15sample, PSM1, K15sample, PSM2, K15sample, PSM3, K15sample, PSM4, K15sample, PSM5, K15sample . K15 sample used as a control to correct for instrument drift due to temperature and pressure fluctuations. SF6: Linear regression calibration curve using 3 primary gravimetric standards (PSM) used: concentrations of 109.5, 98.96, and 84.76 10-6 mol/mol (nmol/mol); measurement sequence: K15sample, PSM1, K15sample, PSM2, K15sample, PSM3, K15sample. K15 sample used as a control to correct for instrument drift due to temperature and pressure fluctuations. Sample Handling: Cylinders transferred to laboratory in which measurements were taken to equilibrate temperature. CF4 and SF6: low dead volume stainless steel regulator attached to cylinder, sample flow of 30 mL/min to purge sample loop with flow dropped to ambient pressure before injection onto column Evaluation of measurement uncertainty Model used for evaluating measurement uncertainty for CF4: Typical evaluation of the measurement uncertainty for CF4: Quantity Xi Estimate xi Evaluation type (A or B) Distribution Relative Standard uncertainty CF4 wt std N2 wt std CF4 purity N2 purity CF4 in N2 0.00022g 0.07 g < 0.01 < 0.0005 <0.05x10- A A B B B Gaussien Gaussien rectangular rectangular rectangular 0.084 % 0.008 % 0.01 % 0.0005 % 0.05 % Bal Resolut Weights 0.0001 g B A rectangular Gaussien 0.04 % 0.002 % 6 Sensitivity coefficient ci Contribution ui(y) Acc balance Metal loss Repeat Anal Cal curve 80 pa cts A B A A Gaussien rectangular Gaussien Gaussien 0.001 % 0.02 % 0.37 % 0.53 % Model used for evaluating measurement uncertainty for SF6: Typical evaluation of the measurement uncertainty for SF6: Distribution Estimate Evaluation Quantity xi type Xi (A or B) SF6 wt std 0.00022g A Gaussien N2 wt std 0.07 g A Gaussien SF6 purity < 0.01 % B rectangular N2 purity <0.0005% B rectangular SF6 in N2 <0.05x10B rectangular 6 Bal Resolut Weights Acc balance Metal loss Repeat Anal Cal curve 0.0001 g 80 pa cts B A A B A A Gaussien Gaussien rectangular Gaussien Gaussien Relative Standard uncertainty 0.060 % 0.008 % 0.01 % 0.0005 % 0.05 % 0.03 % 0.002 % 0.001 % 0.02 % 0.37 % 0.31 % Sensitivity coefficient ci Contribution ui(y)
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