ENGI 9605 – Advanced Wastewater Treatment Chapter 2: Conventional Wastewater Treatment Winter 2011 Faculty of Engineering & Applied Science 1 2.1 Physical treatment processes 1. Screening (1) Why screening Wastewater frequently contain suspended and floating debris varying in size from logs to small rags those solids can blog and damage pumps or impede flow in open channels and pipes Screening the first step in treating wastewater containing large solids 2 (2) Screens in wastewater treatment Coarse bar racks (Screens) have openings ≤ 2.5 in. protect wastewater lift pumps set in a channel inclined 22º-45º to the horizontal to facilitate cleaning Mechanical cleaned medium screens have bar openings 5/8 – 1.75 in. the maximum velocity through the openings 2.5fps Fine screens have bar openings 1/32 in. remove suspended and settleable solids in pretreating certain industrial waste streams high head loss + high installation and operation cost rarely employed in handling municipal wastewater 3 Preliminary wastewater treatment (Viessman et al., Water Supply and Pollution Control, 2009 ) 4 Primary and secondary wastewater treatment (Al-Malack, Water Supply and Wastewater Engineering, 2007 ) 5 Coarse bar racks Mechanical cleaned medium screen (Viessman et al., Water Supply and Pollution Control, 2009 ) 6 (3) Design equations Head-loss across bar screens can be represented by: Va Aa = Vb Ab Where hL = head loss, ft (m) Va = approach velocity, ft/sec (m/s) Vb = velocity through bar openings, ft/sec (m/s) g = acceleration of gravity, ft/s2 (m/s2) (g = 32.2 ft/s2 = 9.8 m/s2) Aa = Area of channel, ft2 (m2) Ab = Area of screen, ft2 (m2) 7 Example 2-1: A mechanical bar screen is to be used in an approach channel with a maximum velocity of 1 m/s. The bars are 15 mm thick, and the openings are 25 mm wide. Determine: (1) The velocity between the bars (2) The head loss in meters (4) Shredding Grinders/ barminutors/ comminutors installed before screening during wastewater treatment in some cases Cut solids to about ¼ to ¾ in. in size 8 2. Mixing and flocculation (1) Why mixing and flocculation Mixing can be classified as Continuous-rapid mixing (less than 30s) or rapid mixing blending of chemicals with wastewater (e.g., the addition of alum or iron salts prior to flocculation + dispersion of chlorine into wastewater for disinfection) blending of miscible liquids addition of chemicals to sludge and biosolids to improve their dewatering characteristics microflocs are produced 9 Continuous mixing (i.e., ongoing) used where contents of a reactor or holding tank or basin must kept in suspension (e.g., in equalization basins, flocculation basins, suspended growth biological treatment processes, aerated lagoons, and aerobic digesters) Flocculation one application of continuous mixing form aggregates or flocs from finely divided particles and from chemically destabilized particles follow rapid mixing where chemicals have been added to destabilize the particles agglomerate microflocs to larger ones that can be removed readily by settling or filtration 10 Primary and secondary wastewater treatment (Al-Malack, Water Supply and Wastewater Engineering, 2007 ) 11 Tertiary wastewater treatment processes (Al-Malack, Water Supply and Wastewater Engineering, 2007 ) 12 (2) System design for rapid mixing Mixing devices Mechanical agitators most common (e.g., using an impeller in a tank with stator baffles) type of impellers Turbine Impellers Paddle Impellers Propeller Impellers Pneumatic agitators through hydraulic action (e.g., a jet injector mixer) Static in-line blenders inserted into a pipe for blending normally for gas-water contact 13 A vertical-shaft impeller-type mechanical rapid mixer for dispersion of chemicals into water (Viessman et al., Water Supply and Pollution Control, 2009 ) 14 Turbine Impellers Paddle Impellers (Al-Malack, Water Supply and Wastewater Engineering, 2007 ) 15 Propeller Impellers (Al-Malack, Water Supply and Wastewater Engineering, 2007 ) 16 Jet injection mixer Jet injection of chemical into the water flow in a pipe Static mixing elements that are inserted into a pipe for in-line blending of chemicals (Viessman et al., Water Supply and Pollution Control, 2009 ) 17 The degree of mixing is based on the power provided which is measured by the velocity gradient (the difference in velocity between adjacent layers of the fluid ) 1 P G V 2 Where G = root mean square velocity gradient, S-1 P = power input to water, ft-b/s (N-m/s) µ = absolute viscosity of water , b-s/ft2 (N-s/m2 or kg/m-s) μ=0.00131 N-s/m2 V = volume of tank/pipe, ft3 (m3) 18 The volume of the tank or pipe containing the water can be computed by the equation V Q tR Where V = volume of tank/pipe, ft3 (m3) Q = discharge rate, cfs (m3/s) tR = the mean residence time, s Typical tR and G for rapid mixing basins tR (Sec ) G (Sec-1 ) 19 Example 2-2: Chemical addition in a 25-mgd wastewater treatment plant will be performed in two parallel mixing basins with mechanical mixers. The mixing intensity as measured by the root mean velocity gradient should be a minimum of 750 s-1, and the mean residence time should be 15 s at the design flow. Find the volume of the tanks and the power required for the mixers. The water temperature varies between 15 and 20 ºC annually. Assume the mechanical mixer is 70% efficient in transferring power to the water. 20 (Viessman et al., Water Supply and Pollution Control, 2009 ) 21 (3) System design for flocculation Mixing devices The common mechanical mixing devices paddle (reel) flocculators and vertical-turbine mixers The paddle flocculator consists of a shaft with protruding steel arms that support wooden, plastic or steel blades the paddle shaft could be located transverse (more common) or parallel to the flow The paddle units slowly rotate (1-10 rpm) collision among the floc particles that are held in suspension by the agitation growth of the suspended particles from colloids to settable floc 22 The paddle flocculator The vertical-turbine mixer (Viessman et al., Water Supply and Pollution Control, 2009 ) 23 The paddle flocculators in water treatment (Al-Malack, Water Supply and Wastewater Engineering, 2007 ) 24 The paddle flocculator with the paddle shaft located transverse to the flow The paddle flocculator with the paddle shaft located parallel to the flow (Al-Malack, Water Supply and Wastewater Engineering, 2007 ) 25 The power dissipated in water by a paddle flocculator can be calculated as: Cd A p 1 k 3 P 2 Where P = power dissipated, ft-b/s (N-m/s) Cd = coefficient of drag A = Paddle area, ft2 (m2) ρ = density of the water, b-s2/ft4 (kg/m3) vp = velocity of the paddle relative to water, ft/s (m/s) K = ratio of the rotational velocity of water to the velocity of the paddle, normally 0.25-0.50, with 0.3 being a common value 26 For a paddle flocculator: p 2rN Where vp = velocity of the paddle relative to water, ft/s (m/s) r = distance from shaft to center of paddle, ft (m) N = rotational speed, rev/s For a flocculator tank with n symmetrical paddle arms with blades at r of r1,r2…rj, rotating at N rev/s, the power dissipated is: j 3 3 nCd Ai 1 k 2N ri3 1 P 2 Where Ai = area of each paddle blade, ft2 (m2) 27 Example 2-3: A 25-mgd wastewater treatment plant has a flocculation tank 64 ft long and 100 ft wide with a water depth of 16 ft. The four horizontal shafts of paddle flocculator are in compartments separated by baffles. All the paddle units have four arms with two blades, with radii of 3.0 and 6.0 ft measured from the shaft to the center of the 0.80-ft-wide boards. The total length of the paddle boards across the tank is 90 ft. Assume a ratio of water velocity to paddle velocity of 0.3, rotational speed of 3 rev/min, Cd equal to 1.8, and water temperature of 50F. Calculate the velocity gradient. 28 3. Sedimentation (1) Why sedimentation To separate solids from liquid using the force of gravity in sedimentation, only suspended solids (SS) are removed Particles pollutants with adverse impacts to aquatic life (e.g., damage fish gills, smother coral reefs) Particle settling clogs river, fills up reservoirs Particles may carry adsorbed chemicals (e.g., PCBs in Hudson river) 29 In wastewater treatment plants sedimentation is used to reduce SS in the influent wastewater and to remove settleable solids after biological treatment (2) Type of sedimentation (settling) Type I settling (free settling) Type II settling (settling of flocculated particles) Type III settling (zone or hindered settling) Type IV settling (compression settling) 30 Primary and secondary wastewater treatment (Al-Malack, Water Supply and Wastewater Engineering, 2007 ) 31 Tertiary wastewater treatment processes (Al-Malack, Water Supply and Wastewater Engineering, 2007 ) 32 (3) Type I settling (free settling or discrete settling) It means settling of discrete (nonflocculent) particles (e.g., settling of sand particles in grit chamber) In type I settling a particle will accelerate until the drag force (FD) equals the impelling gravitational (due to weight) force on particle (FI) settling occurs at a constant velocity, Vs (m/s) The gravitational force on particle (FI, kg-m/s2) FI p w gVp p w g d 3 (2.1) 6 Where ρp = particle density and ρw = water density (kg/m3) VP = particle volume (m3) and d = particle diameter (m) g = acceleration due to gravity (9.81 m/s2) 33 The frictional drag force on spherical particles (FD) depends on the particle velocity, fluid density, fluid viscosity, particle diameter and the drag coefficient FD CD Ap wVs 2 (2.2) Where 2 CD = drag coefficient and ρw = water density (kg/m3) Ap = particle cross-sectional area in direction of flow = ¼ π d2 (m2) Vs = particle settling velocity (m/s) The drag coefficient CD , as a function of the Reynolds number (NR) takes on different values depending on the flow regime surrounding the particle laminar (NR <1), transitional (NR = 1-2000) and turbulent (NR > 2000) 34 24 3 CD 0.34 NR NR and wVS d NR Type I settling assuming spherical particles in a laminar flow regime wVS d 24 NR (2.3) CD Where µ = viscosity of water (N-s/m2) Then combine equations 2.1 to 2.3 the constant settling velocity Vs can be calculated as the Stockes’ Law: FI FD ( P w ) gd Vs 18 2 35 Overflow velocity (V0) in a sedimentation tank Settling time = ts = H/V0 Detention time = tR = L/V If ts ≤ tR SS removed Where V0 = overflow rate, gpd/ft2 (m3/m-d) or the surface settling rate ft/s (m/s) Q Q V0 A LW Q = average daily flow, gpd (m3/d) A = surface plan area of the sedimentation tank, ft2 (m2) V0 an important design criterion in the sizing of sedimentation tanks To get desired settling with most efficient tank size ts = tR 36 An ideal rectangular clarifier settling discrete particles with an overflow rate of V0 (Viessman et al., Water Supply and Pollution Control, 2009 ) 37 Sedimentation efficiency under different H? (Shanahan, Water and Wastewater Treatment Engineering, 2006 ) 38 (Shanahan, Water and Wastewater Treatment Engineering, 2006 ) Example 2-4: Four rectangular clarifiers in parallel, each 200 ft long and 40 ft wide with a water depth of 12ft, are used to settle a total flow of 20 mgd after a flocculation process. Calculate the overflow rate, detention time, and horizontal velocity. Also determine the length of effluent weir required to meet a specification of 20, 000 gpd/ft. 39 (4) Type II settling (settling of flocculated particles) Type I settling assume uniform settling velocity it relatively rare in water, especially wastewater treatment In treatment, many particles are present as a particle falls, it collides with other particles and they stick together to form larger particles Chemicals are also added to enhance coagulation and flocculation chemicals are added to (quickly) cause coagulation (destabilization and initial coalescing of colloidal particles), which then (slowly) flocculate (formation of large particles, flocs, from smaller particles) 40 Particles flocculate during settling thus they increase in size and settle at a faster velocity Type II settling Examples of Type II settling Primary settling of wastewater Settling of chemically coagulated water and wastewater Design of clarifier for Type II settling requires knowledge of settling velocity distribution A batch settling tests are performed to evaluate the settling characteristics of flocculent suspensions Quiescent settling analysis 41 Lab apparatus is a column with diameter ≥ 5 inches to reduce wall effects Apparatus has a depth of 8 to 10 ft and sampling ports every 2 ft. Initially suspended sediment is poured into column, well mixed and allowed to settle Samples are taken at each port (#1-#5) with selected time intervals C/C0 determined C/C0 vs time and depth is plotted on a graph Apparatus for Quiescent settling analysis (Shanahan, Water and Wastewater Treatment Engineering, 2006 ) 42 (Tchobanoglous et al., Wastewater Engineering, 2003) The percentage removal at certain time t2 h1 R1 R2 h2 R2 R3 h3 R3 R4 h4 R4 R5 h5 2 h5 2 h5 2 h5 2 43 (5) Type III settling (zone or hindered settling) and Type IV settling (compression settling) Type III settling the settling of an intermediate concentration of particles At high particle concentration, particles are close to each other interparticle forces hinder settling of neighbouring particles Mass of particles settle as a zone Type IV settling compression settling Particles touch each other settling occurs by compression of the compacting mass It occurs in the lower depths of final clarifiers of activated sludge 44 (Shanahan, Water and Wastewater Treatment Engineering, 2006 ) 45 (6) Type of sedimentation tanks Rectangular and circular settling tank Rectangular tank usually have chain-drive scrapers to bring sludge to withdrawal trough in tank bottom typically 3m deep for water treatment Circular tank inflow at center and outflow along perimeter weir or radial collection troughs circular rake arm to rake sludge to center (in water treatment) or with suction pipes (in wastewater treatment) 46 (Viessman et al., Water Supply and Pollution Control, 2009 ) Rectangular tank better hydraulic characteristic in long and narrow settling tank 47 Circular tank circular sludge sweep is relatively (Viessman et al., Water Supply and Pollution Control, 2009 ) trouble free 48 Sedimentation tanks for wastewater treatment (Viessman et al., Water Supply and Pollution Control, 2009 ) 49 4. Filtration (1) Why filtration After the water has been settled, some fine solids/flocs may still be in suspension removal of these fine solids can be achieved by filtration Filtration follows sedimentation to separate nonsettleable solids from wastewater by passing through a porous medium Filtration help to produce high-quality wastewater effluent 50 Tertiary wastewater treatment processes (Al-Malack, Water Supply and Wastewater Engineering, 2007 ) 51 (2) Description of a typical granular filter system (Shanahan, Water and Wastewater Treatment Engineering, 2006 ) 52 During filtration, water level is 0.91 to 1.2 m above sand water passes downward through the media water passes into the underdrain system Flow of filtered water flow is controlled by the rate of flow controller (RFC) standard filtration rate is 1.36 l/s-m2 of filter bed Influent and effluent valves are open + washwater and waste washwater valves are closed Particles larger than 1µm captured by sedimentation and interception Particles smaller than 1µm captured by diffusion Most diffcult particles to capture about 1µm in size Dual media provide better capture than single media 53 Filter media usually sand crushed anthracite garnet Cross section of the media in a dual-media fiter (Viessman et al., Water Supply and Pollution Control, 2009 ) 54 Specific gravity relative density = ρmedia/ρwater Effective size size that 90% of the grains by weight are larger than Uniformity coefficient measurement of variation in particle size of filter media = size that 60% of the grains by weight are smaller and 40% of the grains by weight are larger than / effective size 55 Classifications of filters based on the selection of media Single-medium filters (used in water) have one type of medium usually sand or crushed anthracite coal length to width ratio is 1 : 1.5 to 1 : 2 Dual-medium filters (used in water and wastewater) have two types of media usually crushed anthracite and sand almost square with length to width ratio of 1 : 1 Multi-media filters (used in water and wastewater) have three types of medium usually crushed anthracite, sand, and garnet 56 Underdrain system to support the filter media, collect the filtered water and distribute the water for backwashing and air for scouring (Viessman et al., Water Supply and Pollution Control, 2009 ) 57 Undertrain system for air scouring and water backwashing (a) cross section of the filter (b) detail of the air-water nozzle (Viessman et al., Water Supply and Pollution Control, 2009 ) 58 (3) Head lost and backwash Head loss caused by accumulation of particles on top and within the depth of the filter Head loss through a clean granular-media filter generally less than 3ft (0.9m) With accumulation of impurities head loss gradually increases until the filter is backwashed usually at 8-10ft (2.4-3.0 m) 59 Objective of backwash to remove accumulated particles on the surface and within the filter medium Backwash performed using wash water or air scouring During backwash, the sand bed expands bed expansion is between 20 to 50% Backwash flow between 10.2 to 13.6 l/s-m2 Backwash continues till the waste washwater is relatively clear 60
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