Iridium, Ruthenium and Osmium distribution in Gold Jewellery. Presented by Ankur Goyal and Pankaj Deshmukh 20th March 2017 LBMA Assaying and Refining Conference An MKS PAMP GROUP Company 1. 2 Objectives Iridium – Ruthenium – Osmium in Gold Gold or Gold Jewellery may not be as pure or as precious as you think it is! • Adulteration of Gold by iridium, Ruthenium or Osmium in domestically refined gold / in hand made jewellery in the unorganized sector is rampant in India. • Fire assay can not address this issue. • On average, a piece of jewellery / a bar of gold can contain up to 2% of the adulterant. • Manufacturers—wholesalers and retailers across India—are aware of how rampant this notorious practice is. 3 • Ir, Ru and Os belong to the platinum group of metals. When mixed with gold they do not alloy but are dispersed in the gold. • Cupellation process often quantifies it as GOLD. • MMTC-PAMP undertook a comprehensive study on the distribution of Ir, Ru and Os when mixed in Gold to arrive at optimum sampling pattern to detect its presence and ascertain the Gold purity. This study is relevant when we receive scrap at our PURITY VERIFICATION CENTRE for being refined. An MKS PAMP GROUP Company Detect distribution of Ir, Ru and Os (PGM) when added to Gold 1 Ir, Ru and Os addition ranging from 0.1% to 0.5% with following combination: Iridium; Iridium and Ruthenium; Iridium and Osmium 2 Melting in 2 types of induction furnaces with capacity of 500 gm and 2 kg 3 4 Effect on distribution of PGM while melting different quantities of metal ranging from 100 gm to 1600 gm An MKS PAMP GROUP Company 2. 5 Properties of Ir, Ru ,Os Properties of PGMs Thermal Conducti vity (W/m.K) Thermal Expansio n (μ.m/mK @ 25deg ) Crystal Structure Atomic Mass Atomic number Melting point (Deg C) Boiling point (Deg C) Heat of fusion (KJ/mol) Heat of vaporisation (KJ/mol) Vickers Hardness (HV) Densit y (g/cm 3) Gold 196.96 79 1064.18 2970 12.56 342 19.7 – 22.02 19.3 318 14.2 F.C.C.* Silver 107.86 47 961.78 2163 11.28 254 25.59 10.49 429 18.9 F.C.C.* Copper 63.54 29 1084 2562 13.26 300.4 34.98 – 37.62 8.96 401 16.5 F.C.C.* Iridium 77 77 2446 4130 41.12 564 179.5 224.29 22.56 147 6.4 F.C.C.* Osmium 190.23 76 3033 5012 31 378 NA 22.59 86.75 5.1 H.C.P** Ruthenium 101.7 44 2334 4150 38.59 619 NA 12.45 117 6.4 H.C.P** 6 * Face centered Cubic system ** Hexagonal closed packed Element An MKS PAMP GROUP Company Ir, Ru, Os have a few salient features Very high melting temperature (>2000 ºC) compared to gold and hence does not melt when gold is melted (Melting point of gold - 1063 ºC) Very low solubility in gold and does not go into solid solution (ie alloying) - Floats as black particles on molten metal surface while melting and can be observed visually. No reaction with Aqua Regia – remains unreacted during Aqua Regia treatment or during fire assay. Ir and Os have higher specific gravity than gold, hence temptation to adulterate gold. 7 An MKS PAMP GROUP Company Advantages and Disadvantages Advantages • The process of Jewellery fabrication by cold working involves annealing which is to restore alloy ductility by recrystallization of the workhardened structure. • Annealing leads to coarse grained structure and addition of 0.01 to 0.1% Iridium, Ruthenium or Osmium restricts grain growth resulting into fine grain structure. The finer the grains better is its workability and also improves surface quality. Disadvantages • Ir, Ru and Os When mixed with gold, do not form an alloy but are dispersed in the Gold • On testing by Cupellation process these elements are found in the final gold cornet but cannot be quantified so is taken as GOLD • Its difficult to remove these elements by Chemical or electrolytic process easily. • Results in customer not getting accurate value of Gold. 8 An MKS PAMP GROUP Company 3. 9 FIRE ASSAY-X-RAY – SEM a quick overview Fire Assay Salient points Detection • Key to fire assay is homogeneity in the lot being tested and drawing a sample that is representative of the whole LOT. • For Fire assay sampling, drilling is done at few spots and then 250 mg of drill is taken for analysis. The probability of detecting PGM thus gets limited • Fire assaying is used for the determination of Gold, Silver and PGM in all types of materials, ranging from bullion, jewellery and ores to concentrates and electronic scrap. • Fire Assay is done at 1150 °C and due to high melting point of Ir, Ru and Os which is above 2000 C, these PGM do not mixed with Gold but is dispersed in the Yellow metal and are available in scattered form as fine particles. • This process leaves the precious metal bead on the cupel, which is weighed accurately to obtain total precious metal weight. This bead is then treated further using nitric acid to determine the metals in the bead, usually silver and gold (gravimetrically), platinum and palladium (ICP). 10 An MKS PAMP GROUP Company Fire Assay 1 2 3 4 5 6 12 11 10 9 8 7 11 An MKS PAMP GROUP Company Fire assay gives only the qualitative evaluation Presence of Ir/Ru/Os in cornets • By visual inspection of the cornet after the fire assay process, the presence of Iridium & Ruthenium may be found as tiny black particles (as shown in figures of cornets) by skilled Lab Chemists. To ascertain the exact % of PGM the cornet has to be dissolved in Aqua regia and the impurities separated out to arrive at the actual gold content purity. 12 An MKS PAMP GROUP Company XRF - X-ray Fluorescence XRF is an acronym for x-ray fluorescence, a process whereby electrons are displaced from their atomic orbital positions, releasing a burst of energy that is characteristic of a specific element. This release of energy is then registered by the detector in the XRF instrument, which in turn categorizes the energies by element. The entire fluorescence process occurs in a mille-second. 13 An MKS PAMP GROUP Company XRF Spectrometer – Equipment Details 14 Specification Spectro Model XRF SPECTRO MIDEX LD Measuring distance 0….4.4mm Detection system Si-drift detector with Peltier cooling: Si-drift detector with Peltier cooling X-ray source X-ray tube with Mo anode Micro focus tube with tungsten target & Beryllium window Detector position Upper chamber Lower chamber Fischer XRF FISCHER XAN250 0……10mm(0…..0.4in) An MKS PAMP GROUP Company X-ray Fluorescence Spectrometry (XRF) Salient features • Well suited technique for determination of trace elements as testing is carried out directly on the solid sample and not by acid digestion. • The precision of the XRF technique is normally very high and is demonstrated by evaluation of replicate results. • Accuracy on the other hand depends heavily on two factors: the attenuation-enhancement correction procedure used to correct matrix effects caused by concomitant elements, and reference standards used in calibration procedures. • Laboratories analyzing samples with variable matrices require a high skilled professional along with proficiency in the XRF technique to produce accurate data. 15 Detection of PGM • XRF Spectrometer can be used to check/detect the presence of Iridium and Ruthenium impurities in Gold Alloys. The resolution of Semi-conductor Detector is 4 times (approx.) of the Gas-filled Proportional counter, and is thus able to resolve /separate the peaks of interest. • XRF gives the purity at each spot, thereby increasing the probability of detection of these PGM which is very unevenly distributed in the ingot/sample. • XRF usage is significant to detect lack of homogeneity, and is an invaluable tool for identifying locations for drawing samples from hand-made jewellery An MKS PAMP GROUP Company XRF X-ray Fluorescence Spectrometry (XRF) • XRF gives an accurate percentage of PGM with the tolerance level of +/- 0.1% • The Gold, Iridium, Silver & Ru spectra using proportional counter detector and Silicon PIN Detector (SiPIN) are shown in the figures alongside. 16 An MKS PAMP GROUP Company Samples for XRF Analysis Points For XRF Flat Button Round Ingot Ingot An MKS PAMP GROUP Company Scanning Electron Microscopy Salient features • SEM uses a focused beam of high-energy electrons to generate a variety of signals at the surface of solid specimens. • The signals that derive from electron-sample interactions reveal information about the sample including external morphology (texture), chemical composition, and crystalline structure and orientation of materials making up the sample. • In most applications, data are collected over a selected area of the surface of the sample, and a 2dimensional image is generated that displays spatial variations in these properties. • Areas ranging from approximately 1 cm to 5 microns in width can be imaged in a scanning mode using conventional SEM techniques 18 ZEISS EVO Series Scanning Electron Microscope EVO 50 and EVO 18 An MKS PAMP GROUP Company Scanning Electron Microscopy Salient features • The ZEISS EVO 50 is a versatile analytical microscope with a large specimen chamber and can handle specimens at the analytical working distance of 8.5mm owing to a combination of the inclined detectors and the sharp conical objective lens. Resolution 2.0nm@ 30kV (SE with LaB6 option ) Acceleration Voltage 0.2 to 30 kV Magnification 5x to 1,000,000x • Microstructures at SEM can be analyzed for its elemental composition in more detail using EDX system. Field of View 6 mm at the Analytical Working Distance (AWD) • This is a non-destructive analysis and the elements and their concentration in the sample can be determined reasonably accurately. X-ray Analysis 8.5 mm AWD and 35° take-off angle Available Detectors • SE in HV - Everhart-Thornley • SE in VPSE • BSD in all modes - quadrant semiconductor diode • The class leading X-ray geometry allows for the addition of an EDS detector. ENERGY DISPERSIVE X-RAY MICROANALYSIS : • SEMCF has RONTEC’s EDX system Model QuanTax 200 which is based on the SDD technology and provides an energy resolution of 127 eV at Mn K alpha. 19 Essential Specification: EVO 50: An MKS PAMP GROUP Company Samples for SEM Top 0 - Centre 1 - Near centre 2 - Between centre and circumference 3 - Close to circumference Cross section Bottom Top Surface 20 Cross Section Bottom Surface An MKS PAMP GROUP Company 4. 21 Various trials to determine the presence of Ru, Ir and Os using XRF as testing method Samples for XRF Analysis Points For XRF Flat Button Round Ingot Ingot An MKS PAMP GROUP Company Trials with Iridium in 500 gms Shapet Furnace – Sample wt 100 gms Element/Position Top Centre Bottom Au (89.5%) Ir (0.5%) Au (89.5%) Ir (0.4%) Au (89.5%) Ir (0.3%) Au (89.5%) Ir (0.2%) Au (89.5%) Ir (0.1%) 89.75 89.45 89.61 89.46 89.62 89.79 89.23 89.42 89.52 89.43 89.11 89.48 88.86 89.52 88.94 88.99 89.39 89.33 89.5 89.41 89.25 89.09 89.31 89.45 89.41 89.45 89.54 89.37 89.48 89.11 0.043 0.113 0.220 0.044 < 0.051 < 0.051 0.347 0.104 0.041 0.032 0.514 < 0.051 0.882 0.021 0.749 0.632 0.234 0.260 < 0.051 < 0.051 0.124 0.414 0.198 0.104 < 0.051 < 0.051 < 0.051 0.240 0.094 0.462 89.42 89.48 89.63 89.43 89.58 89.51 89.73 89.5 89.39 89.53 89.59 89.47 89.47 89.19 89.17 89.04 88.98 88.48 89.6 89.21 89.23 89.4 88.93 89.37 89.39 89.04 89.42 89.41 89.29 89.05 0.050 0.047 < 0.051 0.038 0.045 0.048 < 0.051 < 0.051 0.030 < 0.051 < 0.051 < 0.051 < 0.051 0.282 0.216 0.503 0.249 0.906 0.028 0.277 0.285 0.166 0.580 0.084 0.176 0.466 0.192 0.170 0.211 0.409 89.6 89.79 89.44 89.57 89.68 89.92 89.8 89.66 89.75 89.52 89.59 89.48 89.37 89.5 88.83 89.3 88.54 89.35 89.36 89.29 89.47 89.44 89.57 89.45 89.38 89.34 89.49 89.48 89.11 89.39 < 0.051 0.024 0.048 0.036 0.040 < 0.051 0.041 < 0.051 < 0.051 < 0.051 < 0.051 < 0.051 0.040 < 0.051 0.913 < 0.051 0.868 < 0.051 0.069 0.121 < 0.051 < 0.051 < 0.051 0.037 0.054 0.211 < 0.051 < 0.051 0.397 0.092 89.45 89.56 89.55 89.33 89.59 89.71 90.01 89.53 89.51 89.42 89.48 89.45 89.37 89.36 89.3 89.18 89.76 89.31 89.32 89.58 89.37 89.53 89.54 89.53 89.41 89.52 89.46 89.34 89.81 89.84 0.026 < 0.051 < 0.051 < 0.051 < 0.051 < 0.051 < 0.051 < 0.051 < 0.051 0.043 < 0.051 < 0.051 0.189 0.137 0.054 0.180 < 0.051 0.170 0.068 < 0.051 0.179 < 0.051 0.094 0.089 0.148 0.060 < 0.051 0.118 < 0.051 < 0.051 89.47 89.68 89.72 89.49 89.74 89.83 89.88 89.5 89.51 89.33 89.35 89.48 89.46 89.49 88.68 89.41 88.68 89.09 89.5 89.51 89.55 89.42 89.23 89.51 89.59 89.52 89.39 89.44 89.43 88.7 < 0.051 < 0.051 < 0.051 < 0.051 < 0.016 < 0.016 < 0.051 < 0.051 < 0.051 < 0.017 < 0.051 < 0.051 0.055 0.032 0.537 < 0.051 0.780 0.123 < 0.051 < 0.051 < 0.051 0.127 0.106 < 0.051 < 0.051 < 0.051 < 0.051 < 0.051 < 0.051 0.617 Balance - Silver (5%) and Copper (5%) 23 An MKS PAMP GROUP Company Trials with Iridium in 2 Kg Inductotherm Furnace Bar Element/Position Top Centre Bottom 1st Bar (Sample Weight-600 gms) 2nd Bar (Sample weight-392 gms) 3rd Bar (Sample weight-508 gms) Au (80%) Ir (0.3%) Ru (0.05%) Au (80%) Ir (0.3%) Ru (0.05%) Au (80%) Ir (0.3%) Ru (0.05%) 79.56 0.0893 < 0.030 79.36 < 0.051 < 0.030 79.3 < 0.051 < 0.030 79.29 < 0.051 < 0.030 79.55 < 0.051 < 0.030 79.14 < 0.051 < 0.030 79.09 0.0767 < 0.030 79.45 < 0.051 < 0.030 79.47 0.105 < 0.030 79.31 0.335 < 0.030 79.09 < 0.051 < 0.030 79.7 0.183 < 0.030 79.53 0.184 < 0.030 79.61 0.1339 < 0.030 79.75 0.435 < 0.030 79.2 0.597 < 0.027 79.75 < 0.019 < 0.030 79.6 0.216 < 0.030 79.67 0.350 < 0.030 79.82 0.252 < 0.030 79.7 0.137 < 0.030 79.67 0.442 < 0.030 79.48 0.317 < 0.030 79.71 0.107 < 0.030 79.39 0.475 < 0.030 79.07 0.870 0.104 79.74 0.064 < 0.030 Balance - Silver (6.5%) and Copper (13.15%) 24 An MKS PAMP GROUP Company Trial with Iridium Gold with addition of Iridium (at a range of 0.1 to 0.5% iridium) in 500 gm furnace with 100 gm metal 25 Gold with addition of Iridium (0.3% ONLY) in 2 kg furnace and with 100gm, 200 gm and 1600 gm metal Furnace-1 Furnace-3 Capacity: 500 g Capacity: 2000 g Frequency: Medium Frequency: Medium Power consumption: 4.5 KW (max) Power consumption: 5 KW Temperature: 1150 °C Temperature: 1150 °C An MKS PAMP GROUP Company Observation • With only Iridium the distribution pattern is from center to bottom. However, in all cases, the range of detection is seen to vary without any predictable pattern and deviating from the actual addition. • A qualitative vrs quantitative comparison shows that it is relatively easier to predict the location with more reliability than the quantity. Inference : The rational approach to minimize the chances of error in detection of Iridium in karat gold is to draw a sampling plan spreading predominantly at center and bottom at multiple location. 26 An MKS PAMP GROUP Company Trials With Iridium & Ruthenium in 500 gms Shapet furnace Sample Weight - 100 gms (Ref4) Element/Position Top Centre Bottom 27 Sample Weight - 1000 gms (Ref4) Au (86.1%) Ag (5%) Cu (8%) Ir (0.5%) Ru (0.4%) Au (89.1%) Ag (5%) Cu (5%) Ir (0.3%) Ru (0.6%) 82.34 4.939 10.6 0.538 1.583 84.89 5.02 9.942 0.1366 < 0.030 83.05 4.841 10.44 0.605 1.057 84.43 5.012 9.898 0.1941 0.455 81.82 4.749 10.07 0.769 2.592 85.24 5.006 9.64 0.1177 < 0.030 81.85 4.859 10.77 0.496 2.021 85.17 5.098 9.615 0.0719 0.0406 78.96 4.779 9.462 1.148 5.643 85.44 5.093 9.453 < 0.051 < 0.030 81.74 4.67 9.788 0.854 2.933 80.52 4.777 9.894 1.429 3.37 79.32 4.749 9.741 1.328 4.851 84.95 5 9.852 0.1949 < 0.030 82.73 4.875 9.994 0.446 1.945 83.15 4.938 10.02 0.501 1.377 Element/Position Top 81.1 4.842 9.811 0.637 3.602 85.14 5.06 9.715 0.0763 < 0.030 83.93 4.952 10.21 0.421 0.462 84.28 4.902 10.07 0.447 0.298 84.06 4.847 10.08 0.451 0.545 84.22 4.938 9.951 0.505 0.377 Centre 84.8 4.926 10.21 0.0529 < 0.030 84.76 4.978 10.25 < 0.051 < 0.030 84.72 4.953 10.32 < 0.051 < 0.030 84.84 5.007 10.15 < 0.051 < 0.030 84.82 4.934 10.23 < 0.051 < 0.030 84.87 4.919 10.21 < 0.051 < 0.030 84.84 4.852 10.23 0.0743 < 0.030 84.5 5.007 10.33 0.1477 < 0.030 84.73 4.906 10.35 < 0.051 < 0.030 84.13 4.882 10.93 0.0474 < 0.030 84.18 4.891 10.93 < 0.051 < 0.030 84.63 5.037 10.32 < 0.051 < 0.030 84.85 4.944 10.2 < 0.051 < 0.030 84.62 5.077 10.29 < 0.051 < 0.030 84.84 5 10.15 < 0.051 < 0.030 84.8 4.998 10.19 < 0.051 < 0.030 84.89 4.826 10.27 < 0.051 < 0.030 84.76 4.992 10.24 < 0.051 < 0.030 Bottom An MKS PAMP GROUP Company Trials With Iridium & Ruthenium in 2 kgs Inductotherm furnace Sample Weight - 200 gms (Ref10) Element/Position Top Center Bottom Sample Weight - 1000 gms (Ref12) Au (87.1%) Ir (0.3%) 86.97 0.1025 87.32 0.0622 84.18 0.512 87.43 Ru (0.6%) Au (87.1%) Ir (0.3%) Ru (0.6%) 0.277 83.17 0.785 3.599 < 0.030 86.49 0.137 1.064 2.552 87.25 0.138 0.192 0.0596 < 0.030 85.55 0.368 1.639 87.23 0.1736 0.347 86.83 0.070 0.100 86.03 0.408 0.85 86.82 0.118 0.442 87.01 < 0.018 0.1602 83.24 2.099 2.453 Element/Position Top 86.8 0.1995 0.447 87.25 0.070 0.082 86.46 0.239 0.746 86.71 0.200 0.614 86.05 0.2068 0.518 84.67 2.670 0.806 86.51 0.1543 0.261 82.46 2.187 3.814 86.89 < 0.051 < 0.030 84.85 0.426 2.929 86.9 0.0219 < 0.030 87.76 < 0.051 < 0.030 Center 86.91 < 0.051 < 0.030 87.66 < 0.051 < 0.030 86.78 0.0307 < 0.030 87.44 0.074 < 0.030 86.88 < 0.051 < 0.030 87.82 < 0.051 < 0.030 86.99 < 0.051 < 0.030 87.54 < 0.051 < 0.030 86.82 0.0482 < 0.030 87.55 0.030 < 0.030 86.87 < 0.051 < 0.030 87.68 < 0.051 < 0.030 86.95 < 0.051 < 0.030 87.56 < 0.051 < 0.030 Bottom Balance - Silver (5%) and Copper (7%) 28 An MKS PAMP GROUP Company Trials With Iridium & Ruthenium Gold with Iridium (addition ranging 0.3 to 0.5%) and Ruthenium (addition ranging 0.4 to 0.6%) in 500 gm furnace with 100, 200, 300 and 500 g lot. Using Furnace 1 29 Gold with Iridium (0.3%) and Ruthenium (0.05% -0.6%) in 2 kg furnace and 200gm, 300gm and 1000 gm lot Using Furnace 3 An MKS PAMP GROUP Company Observation • With addition of Ruthenium, the distribution seems to reverse in comparison to previous case when only Iridium was added. In this case, ruthenium being lighter, is not allowing Iridium to settle towards bottom.. • A qualitative vrs quantitative comparison shows that it is relatively easier to predict the location with more reliability than the quantity. Inference : The rational approach to minimize the chances of error in detection of Ruthenium in karat gold is to draw a sampling plan spreading predominantly at top to centre at multiple location. 30 An MKS PAMP GROUP Company Trials With Iridium & Osmium in 500 gm Shapet Furnace Sample weight - 300 gms (Ref 4) Element/Position Au (89.3%) Ag (5%) Top Centre Bottom 31 89.5 89.47 89.23 89.48 89.49 89.37 89.11 89.45 87.87 89.47 88.69 88.58 88.43 89.53 89.49 5.296 5.366 5.459 5.279 5.346 5.419 5.391 5.393 5.368 5.42 5.358 5.349 5.318 5.381 5.456 Sample weight - 300 gms (Ref 17) Cu (5%) Ir (0.3%) 5.195 5.152 5.213 5.226 5.161 5.199 5.085 5.115 5.063 5.097 5.15 5.016 5.141 5.077 5.046 < 0.010 < 0.010 < 0.010 < 0.010 < 0.010 < 0.010 0.2085 0.0247 0.76 < 0.010 0.1972 0.0709 0.478 < 0.010 < 0.010 Os (0.4%) < 0.010 < 0.010 < 0.010 < 0.010 < 0.010 < 0.010 0.202 < 0.049 0.934 < 0.010 0.597 0.977 0.618 < 0.010 < 0.010 Element Top Centre Bottom Au (89.3%) Ag (5%) Cu (5%) Ir (0.3%) Os (0.4%) 89.11 88.74 89.57 88.83 88.65 88.99 87.01 88.45 89.13 89.38 89.27 89.07 89.24 89.47 89.55 5.305 5.463 5.381 5.336 5.406 5.304 5.351 5.441 5.472 5.429 5.461 5.475 5.417 5.346 5.321 5.57 5.646 5.045 5.667 5.764 5.604 5.148 5.19 5.175 5.178 5.257 5.441 5.314 5.182 5.12 < 0.010 0.025 < 0.010 < 0.010 < 0.012 < 0.010 0.4091 0.446 0.0887 < 0.010 < 0.010 < 0.010 < 0.010 < 0.010 < 0.010 < 0.010 0.0613 < 0.010 < 0.010 < 0.050 0.0503 2.048 0.467 0.125 < 0.010 < 0.010 < 0.010 < 0.048 < 0.010 < 0.048 An MKS PAMP GROUP Company Trials With Iridium & Osmium in 2 kg Induction furnace Sample weight - 200 gms (Ref 7) Sample Weight - 100 gms (Ref 14) Element/Position Au (89.3%) Ag (5%) Cu (5%) Ir (0.3%) Os (0.4%) Top Centre Bottom 32 89.23 89.35 89.19 89.07 89.16 89.21 89.09 89.19 89.12 89.65 89.47 89.55 89.46 89.54 89.6 5.448 5.466 5.364 5.406 5.421 5.399 5.416 5.308 5.374 5.447 5.494 5.447 5.471 5.287 5.402 5.229 5.176 5.35 5.16 5.363 5.265 5.076 5.066 5.074 4.892 5.018 4.992 5.015 5.165 4.988 < 0.010 < 0.010 < 0.010 < 0.010 < 0.010 < 0.010 0.2081 0.1931 0.386 < 0.010 < 0.010 < 0.010 < 0.010 < 0.010 < 0.010 < 0.010 < 0.010 < 0.049 < 0.010 < 0.010 < 0.010 0.205 0.243 < 0.048 < 0.010 < 0.047 < 0.010 < 0.047 < 0.047 < 0.010 Element/Position Au (89.3%) Ag (5%) Cu (5%) Ir (0.3%) Os (0.4%) Top Centre Bottom 89.22 89.19 89.2 88.91 88.78 88.79 88.99 88.72 88.51 89.27 89.41 89.22 89.39 89.33 89.4 5.329 5.552 5.464 5.569 5.467 5.459 5.422 5.429 5.386 5.446 5.438 5.564 5.332 5.525 5.454 5.376 5.244 5.262 4.747 5.399 5.636 5.203 5.18 5.224 5.253 5.144 5.206 5.273 5.14 5.139 < 0.010 < 0.010 < 0.010 < 0.010 < 0.010 < 0.010 0.133 0.45 0.0894 < 0.010 < 0.010 < 0.010 < 0.010 < 0.010 < 0.010 < 0.010 < 0.010 < 0.010 < 0.010 < 0.010 < 0.010 0.246 0.21 0.776 < 0.010 < 0.010 < 0.010 < 0.048 < 0.010 < 0.010 An MKS PAMP GROUP Company Trials With Iridium & Osmium Gold with Iridium (0.3%) and Osmium (0.4%) in 500 g furnace for 100, 200 and 300 g lot. Using Furnace 1 33 Gold with Iridium (0.3%) and Osmium (0.4%) in 2 kg furnace for 100, 200 and 300 g lot. Using Furnace 3 An MKS PAMP GROUP Company Observation • Osmium and Iridium being heavy is predominantly found more at center and also at bottom. • The possibility of detecting Iridium and Osmium quantity is still very unpredictable. • Osmium tends to form Osmium tetraoxide above 400 C and is highly volatile. Inference : Predominantly detection at centre and bottom. 34 An MKS PAMP GROUP Company 5. 35 Scanning Electron Microscope XRF Analysis PGM ANALYSIS SAMPLES FOR IIT (DELHI) Au Ag Cu Ir Os Ru % % % % % % 1 89.50 3.00 7.00 0.50 2 87.50 4.00 8.00 3 88.00 5.50 6.00 4 87.00 4.00 7.00 Sample No. 36 19.35 0.50 1.00 Sample wt. 0.50 19.51 0.50 19.56 0.50 19.53 An MKS PAMP GROUP Company Samples for SEM Top 0 - Centre 1 - Near centre 2 - Between centre and circumference 3 - Close to circumference Cross section Bottom Top Surface 37 Cross Section Bottom Surface An MKS PAMP GROUP Company Gold – Iridium System Centre Circumference Distribution of Iridium Top Top Locations Loc 0 Loc 1 Loc 2 Loc 3 % Composition 1.94 2.36 3.84 4.66 Cross section Bottom Cross section Locations Loc 0 Loc 1 Loc 2 % Composition 3.01 1.68 2.245 Bottom Locations Loc 0 Loc 1 Loc 2 % Composition 2.535 1.64 1.84 38 Iridium moves towards the periphery of the mold during pouring, but being much heavier tends to migrate towards the bottom An MKS PAMP GROUP Company SEM Imaging of Gold Iridium System Centre intermediate Circumference Top Surface Cross section Bottom Surface 39 An MKS PAMP GROUP Company SEM Imaging of Gold Iridium System Centre Bottom Surface Distributed uniformly but seems to form elongated clusters. 40 An MKS PAMP GROUP Company Gold – Ruthenium System Centre Circumference Distribution of Ruthenium Top Location Loc 0 Loc 1 Loc 2 Loc 3 % Composition 15.1 1.94 0.25 1.13 Top Centre Bottom Cross section Location Loc 0 Loc 1 Loc 2 % Composition 1.03 0.05 0.945 Ruthenium being lighter tends to float and predominantly moves to the top Bottom Location Loc 0 Loc 1 Loc 2 % Composition 0 0.7 1.215 41 An MKS PAMP GROUP Company SEM Imaging of Gold Ruthenium System Centre intermediate Circumference Top Surface Cross section Bottom Surface 42 An MKS PAMP GROUP Company SEM Imaging of Gold Ruthenium System Centre Top Surface Dispersed in irregular manner, showing big lumps or clusters . 43 An MKS PAMP GROUP Company Gold – Osmium System Centre Circumference Distribution of Osmium Top Location Loc 0 % Composition Loc 1 4.02 3.85 Loc 2 Loc 3 3.05 Top 3.27 Centre Bottom Cross section Location Loc 0 Loc 1 Loc 2 % Composition 3.48 3.17 2.915 Bottom 44 Location Loc 0 Loc 1 Loc 2 % Composition 3.455 3.05 3.425 During pouring, Os aided with it’s high density propels it to drop down without much lateral movement It is pre-dominantly present at bottom and is more uniform in shape. An MKS PAMP GROUP Company SEM Imaging of Gold Osmium System Centre intermediate Circumference Top Surface Cross section Bottom Surface 45 An MKS PAMP GROUP Company SEM Imaging of Gold Osmium System Bottom Surface intermediate Cluster formation is least; more dense, round spots. 46 An MKS PAMP GROUP Company Gold – Iridium-Osmium-Ruthenium System Osmium Locations % Composition % Composition % Composition Locations % Composition % Composition % Composition Locations % Composition % Composition % Composition 47 Top Iridium Distribution in multi-component system Ruthenium Top Os Loc 0 3.78 Loc 1 3.58 Loc 2 3.83 Loc 3 3.78 Ir 1.5 2.23 2.58 3.32 Ru 0.41 0.62 0.72 0.73 Cross section Os Loc 0 3.04 Loc 1 3.69 Loc 2 4.115 Ir 2.41 2.41 2.14 Ru 0 0.55 0.8 Bottom Os Loc 0 2.28 Loc 1 2.22 Loc 2 2.71 Ir 0.94 2.08 2.085 Ru 2.67 0.63 0.005 Centre Bottom Ir is present at periphery at top and settles at centre in bottom Ru is present at periphery at top and settles at centre in bottom Os seems to be present at all 3 locations An MKS PAMP GROUP Company SEM Imaging of Iridium in the multi-component system Centre intermediate Circumference Top Surface Cross section Bottom Surface 48 An MKS PAMP GROUP Company SEM Imaging of Ruthenium in the multi-component system Centre intermediate Circumference Top Surface Cross section Bottom Surface 49 An MKS PAMP GROUP Company SEM Imaging of Osmium in the multi-component system Centre intermediate Circumference Top Surface Cross section Bottom Surface 50 An MKS PAMP GROUP Company 6. 51 Inferences XRF spectrometer is the need of the hour Using XRF by a suitable sampling procedure its possible to detect the presence of Ir, Ru and Os, though to accurately predict the percentage of these elements is still difficult as its dispersed in the metal and do not form a solid solution In Fire Assay Method its difficult to have Qualitatively or quantitatively detect the presence of Iridium, Ruthenium and Osmium . The possibility of the catching these elements in sampling of Fire assay is very low. An experienced and skilled assayer only can really identify the presence of these elements in cupellation or on beads or on cornet! But even after this, its tedious job to find out the concentration of these elements in sample by using chemical digestion and spectroscopic analysis! When presence detected by XRF, aqua regia process must precede fire assay. 52 An MKS PAMP GROUP Company Trend analysis and data interpretation of samples tested Only Iridium Iridium-Ruthenium Iridium-Osmium • When only Iridium is present in sample, the trend for qualitative analysis of iridium is in ascending order from Center towards Bottom side. • When samples contains only iridium, the no. of analysis spots at bottom side must be increased to enhance detection probability. • When Iridium-Ruthenium is present in sample, then the trend for qualitative analysis of iridium is in ascending order from Center towards Top side. • When samples contains iridium/ruthenium, the no of spots of analysis at Top side must be increased to enhance detection probability. • When Iridium-Osmium is present in sample, then the trend for qualitative analysis of iridium-osmium is in ascending order from bottom towards Center side. • When samples contains iridium-osmium, the no of spots of analysis at Center side must be increased to enhance detection probability High value detection predominantly towards Bottom and center. 53 TOP CENTER BOTTOM BOTTOM TOP CENTER Center Analysis Points Center Bottom Analysis Points High value detection predominantly towards Top and center. TOP CENTER BOTTOM Top Bottom Center Analysis Points High value detection predominantly towards Center and bottom. An MKS PAMP GROUP Company Research team Conceptualization of the paper Ankur Goyal : Metallurgist Debasish Bhattacharjee : Metallurgist Pankaj Deshmukh : Analytical chemistry Melting and Analysis by XRF Jaideep : Chemist Analysis by SEM Prof Jayant Jain : Indian Institute of Technology Delhi Compilation of the data Praveen Kumar – Chemical Engineer Special Thanks to Mr Rajesh Khosla to have guided us for this Research 54 An MKS PAMP GROUP Company THANK YOU 27
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