Product Data 48FJ,FK,JJ,JK Single Package Rooftop Units Electric Cooling/Gas Heating 30 to 75 Nominal Tons Single-Package Rooftop Products Designed to Meet Commercial and Industrial Application Requirements • constant volume (CV) • variable air volume (VAV) • extended length chassis Features/Benefits Reliable, economical rooftops combine design flexibility with efficient performance and easy maintenance. Design flexibility Carrier rooftop units are designed to meet all customer requirements for new construction, replacement jobs or special applications. Units are available for constant volume or variable air volume applications. Features which promote IAQ (indoor-air quality) include Tuf-Skin™ insulation with an EPA (Environmental Protection Agency) registered anti-microbial coating, sloped condensate pans, and economizer options which introduce fresh air into the building. Filtration choices include standard 2-in. disposable filters, 30% efficient pleated filters, and 90% efficient bag filters with prefilters. Unit efficiency Dual serviceable, semi-hermetic compressors on intertwined evaporator coils ensure optimum unloading capabilities as well as excellent full and part load efficiency. Dual refrigerant circuits provide independent circuit capability and superior part load performance. Reliable Carlyle 06D and 06E compressors are proven performers. Copyright 1998 Carrier Corporation Form 48F,J-1PD Variable air volume units have a minimum of 4 stages of unloading. Constant volumes have a minimum of 2 stages of capacity with field installed accessory unloaders available to provide 4-stage operation. A factoryinstalled hot gas bypass option prevents short cycling of the lead compressor at low load conditions by providing a modulated offsetting evaporator load at low coil load conditions. The low rpm single supply fan design reduces noise and vibration. The straight through air path reduces internal losses and brake horsepower requirements. The supply fan sled is equipped with spring vibration isolators with 2-in. deflection. The refrigerant circuits on all units are designed to operate efficiently at outdoor air temperatures down to 45 F. With the addition of the Motormastert head pressure control accessory, the unit will operate at outdoor air temperatures down to −20 F. The Motormaster accessory includes a condenser motor speed controller and compatible condenser fan motor. The condenser fan motor rpm is controlled by the condensing temperature to ensure reliable, trouble-free operation. Optional integrated economizer permits free cooling and uses solid-state enthalpy control. Low leak dampers are standard on the economizer option. The economizer operates in conjunction with mechanical cooling when required. Accessory field-installed differential enthalpy sensor is available for greater savings. The differential enthalpy sensor allows unit control to compare the enthalpy of return air and outside air to determine which is more economical to use for enhanced energy savings. Factory-installed rainhood/filter assembly prevents moisture or objects from entering the unit. Units without economizer have manual outdoor air damper that allows intake of up to 25% of nominal cfm. Exhaust air relief is available for economizer units: • barometric relief (CV or VAV) • non-modulating power exhaust (CV) • 100% modulating power exhaust (CV or VAV) 2 Using field-adjustable set points, the modulating power exhaust relieves up to 100% of nominal cfm and prevents space pressurization problems. Two supply fan duct pressure control options are available on VAV models: Inlet guide vanes (IGV) and variable frequency (inverter) drive (VFD). Both options control supply fan airflow to maintain a userestablished duct pressure set point in the unit’s supply duct. The IGVs are controlled by a differential pressure switch. All associated controls are factory-installed. The VFD output is controlled by a differential pressure transducer. All associated controls and wiring are also factory-installed. All units incorporate a sloped condensate drain pan, to prevent standing water from accumulating inside the rooftop air conditioning unit. The condensate pan contains a factoryinstalled nonferrous condensate drain connection. Interior cabinet surfaces (except in the heating section) are insulated with a flexible fire-retardant dual-density fiberglass blanket, coated on the air side. The coating contains an EPA-registered immobilized anti-microbial agent to effectively resist the growth of bacteria and fungi. Chassis arrangements Standard length chassis with vertical discharge (48FJ,FK Units) — The standard, compact, vertical discharge arrangement is provided with a bottom, return-air opening, straight-through air path, and horizontal discharge into the heating section with bottom supply air outlet. Ductwork is attached to accessory roof curb. These units are available with factory-installed optional (or fieldinstalled accessory) power exhaust or barometric relief packages in conjunction with factory-installed optional economizers. Extended length chassis with vertical discharge (48JJ,JK Units) — The extended length chassis arrangement provides an additional 25-in. (640 mm) of unit length located between the evaporator coil section and the supply fan sled. This compartment is used for field-installation of an auxiliary coil. The auxiliary coil can be a hydronic heating coil, a steam heating coil, or a refrigeration heat reclaim coil. The extended length compartment includes tracks to accept the field-supplied and -installed auxiliary coil. COIL COMPARTMENT Installation/Serviceability All man-size access panels are hinged for easy access to serviceable components. No fasteners need to be removed, which reduces servicing time and prevents roof leaks caused by discarded screws puncturing the roof. The virtually square duct aspect ratio makes duct fabricating, handling and rigging easy. Ducts attach directly to the NRCA (National Roofing Contractors Association) roof curb to allow all ductwork to be completed before the unit is positioned. Single point electrical and gas connections are standard on all units. Electrical and gas service access can be made through roof curb or side of unit. A factory-installed Non-Fused Disconnect (NFD) option is available to simplify unit installation and improve unit serviceability. The NFD option is sized to accommodate the largest motor option and an accessory power exhaust option (if available). The location of the NFD beneath the entry to the main control box simplifies field power supply routing into the unit. The NFD incorporates an access panel interlock feature, ensuring that all power to the unit will be disconnected before a service person opens the control box. Features/benefits (cont) The compressors are equipped with suction and discharge service valves. To ensure a successful start-up, every rooftop unit is factory run tested in both heating and cooling modes. Units are built for use with natural gas. An ETL and ETL, Canada listed LP (Liquid Propane) gas conversion accessory package is available for field installation. Unit controls Constant volume units (Model 48FJ,JJ) utilize a solid-state relay board that interfaces with any 2-stage heat/ 2-stage cool thermostat. Economizer units utilize a mixed air thermistor with a field-adjustable set point. On variable air volume units (Model 48FK,JK) a self-diagnostic microprocessor controls the leaving air temperature. The microprocessor also monitors stages of cooling, initiates and controls morning warm-up cycle SPRING ISOLATION and unit safety controls. At start-up, the self-diagnostic test verifies component operation and calibration. Fault codes reduce service troubleshooting time and difficulty. Accessory space temperature reset (VAV only) prevents overcooling the space and maintains higher airflow to ensure adequate ventilation air to the space. It automatically resets the discharge air temperature up when space temperature reaches the field adjustable set point. Discharge air temperature resets up approximately 3.3° F for every degree below set point in the space. See the Temperature Reset Installation Instructions for more information. Unit design is ETL and ETL, Canada listed for compliance with UL standard 1995. When installed with the power exhaust option and field-supplied HINGED ACCESS DOORS switches and wiring, units can be set to run in the Pressurization mode or the Smoke Purge mode. In the event of a fire or smoke condition, a zone can be pressurized to prevent smoke from entering the zone, or smoke can be exhausted from a zone. On CV units, a set of terminals is provided for a switch or relay which can disable the unit; all other connections must be made directly to the appropriate device. On the VAV units, terminals are provided for most of the necessary connections. Refer to pages 46-50 for smoke control recommendations and wiring information. Terminals are provided (48FJ) for a field-installed 115-v convenience outlet to be used during servicing when unit is not operating. Terminals can also be used to power field-installed smoke detectors. DUAL COMPRESSORS Table of contents Page Features/Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3 Model Number Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10 Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11,12 Base Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-18 Accessory Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-26 Selection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27-38 Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39-45 Typical Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46,47 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48-54 Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54-57 Typical Wiring Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58-62 Guide Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63-71 3 Model number nomenclature 48 FJ D 064 − 48 Cooling with Natural Gas Heat Constant Volume, Vertical Supply and Return FK Variable Air Volume, Vertical Supply and Return JJ Constant Volume, Vertical Supply and Return (Extended Chassis) (034-064 only) JK Variable Air Volume, Vertical Supply and Return (Extended Chassis) (034-064 only) FJ Heat Option D Low Gas Heat E High Gas Heat K Low Gas Heat with Non-Fused Disconnect L High Gas Heat with Non-Fused Disconnect Nominal Tons 034 30 038 35 044 40 048 45 054 50 064 60 074 75 − − 5 0 1 D F Outdoor Air/Relief Option − A B C D E F H J K L N P Q R T V W X 25% Manual Outdoor Air Damper Economizer Economizer with Barometric Relief Economizer with Non-Modulating Power Exhaust 6 Hp, High Efficiency* Economizer with Non-Modulating Power Exhaust 10 Hp, High Efficiency Economizer with Non-Modulating Power Exhaust 15 Hp, High Efficiency Economizer with Non-Modulating Power Exhaust 20 Hp, High Efficiency† Economizer with Modulating Power Exhaust 6 Hp, High Efficiency* Economizer with Modulating Power Exhaust 10 Hp, High Efficiency Economizer with Modulating Power Exhaust 15 Hp, High Efficiency Economizer with Modulating Power Exhaust 20 Hp, High Efficiency† Economizer with Non-Modulating Power Exhaust 6 Hp, Premium Efficiency* || Economizer with Non-Modulating Power Exhaust 10 Hp, Premium Efficiency || Economizer with Non-Modulating Power Exhaust 15 Hp, Premium Efficiency || Economizer with Non-Modulating Power Exhaust 20 Hp, Premium Efficiency† || Economizer with Modulating Power Exhaust 6 Hp, Premium Efficiency* || Economizer with Modulating Power Exhaust 10 Hp, Premium Efficiency || Economizer with Modulating Power Exhaust 15 Hp, Premium Efficiency || Economizer with Modulating Power Exhaust 20 Hp, Premium Efficiency† || Filter Options − 2-in. Throwaway Filters A 30% 2-in. Pleated Filters B 90% Bag Filters with Pre-Filters Supply Fan Options − Forward Curved Supply Fan B Forward Curved Supply Fan with Inlet Guide Vanes (VAV Units Only) D Forward Curved Supply Fan with VFD 7.5 Hp (VAV Units Only)* E Forward Curved Supply Fan with VFD 10 Hp (VAV Units Only)* F Forward Curved Supply Fan with VFD 15 Hp (VAV Units Only) G Forward Curved Supply Fan with VFD 20 Hp (VAV Units Only) H Forward Curved Supply Fan with VFD 25 Hp (VAV Units Only)† J Forward Curved Supply Fan with VFD 30 Hp (VAV Units Only)† NOTE: VFD horsepower must match motor horsepower selected in Position 15. Supply Fan Motor Options A B C D E F K L M N P Q 7.5 Hp High Efficiency* 10 Hp High Efficiency* 15 Hp High Efficiency 20 Hp High Efficiency 25 Hp High Efficiency✝ 30 Hp High Efficiency✝ 7.5 Hp Premium Efficiency* || 10 Hp Premium Efficiency* || 15 Hp Premium Efficiency || 20 Hp Premium Efficiency || 25 Hp Premium Efficiency† || 30 Hp Premium Efficiency† || Packaging Condenser Coil Material/Hot Gas Bypass Option 1 Domestic − A B C D E Design Series Al/Cu Condenser Coil, Al/Cu Evaporator Coil Al/Cu Condenser Coil, Al/Cu Evaporator Coil with HGBP Cu/Cu Condenser Coil, Al/Cu Evaporator Coil Cu/Cu Condenser Coil, Al/Cu Evaporator Coil with HGBP Precoated Condenser Coil, Al/Cu Evaporator Coil Precoated Condenser Coil, Al/Cu Evaporator Coil with HGBP LEGEND HGBP — Hot Gas Bypass VAV — Variable Air Volume VFD — Variable Frequency Drive *Available on sizes 034-048 only. †Available on sizes 054-074 only. \ Not available on 575-volt units. 4 0 Initial Voltage 1 575-3-60 5 208/230-3-60 6 460-3-60 Physical data (sizes 034-038) BASE UNIT 48FJ,FK,JJ,JK NOMINAL CAPACITY (tons) OPERATING WEIGHT (lb) Base Unit Low Heat High Heat With Economizer Low Heat High Heat COMPRESSORS Quantity...Type Capacity Steps (%) 48FJ,JJ Units 48FK,JK Units Number of Refrigerant Circuits REFRIGERANT Operating Charge (lb), Sys 1/Sys 2 Without Hot Gas Bypass With Hot Gas Bypass CONDENSER COILS Quantity Rows...Fins/in. Aluminum Copper (Optional) Total Face Area (sq ft) EVAPORATOR COILS Quantity Rows...Fins/in. Total Face Area (sq ft) Refrigerant Feed Device...No. per Circuit HEATING SECTION Number of Heat Exchangers Input (MBtuh) Output (MBtuh) Temperature Rise Range (F) Efficiency (%) Burner Orifice Diameter Quantity (in. ...drill no.) Pilot Orifice Diameter Quantity (in. ...drill no.) Firing Stages Number of Gas Valves Manifold Pressure (in. wg) Natural Gas Liquid Propane Gas Line Pressure Range (in. wg) Natural Gas Liquid Propane Field Gas Connection Size (in. FPT) CONDENSER FANS Quantity...Diameter (in.) Nominal Cfm Motor Hp...Rpm EVAPORATOR FAN Nominal Cfm Maximum Allowable Cfm Maximum Allowable Rpm Shaft Diameter at Pulley (in.) EVAPORATOR-FAN MOTOR AND DRIVE Motor Hp Motor Frame Size Efficiency at Full Load (%) High Efficiency Premium Efficiency* Fan Pulley Pitch Diameter (in.) Motor Pulley Pitch Diameter (in.) Resulting Fan Rpm Maximum Rpm Belts Quantity...Model No. Center Distance Range (in.) Shaft Diameter (in.) OPTIONAL POWER EXHAUST Quantity...Motor Hp Motor Frame Size Efficiency at Full Load (%) High/Premium* Fan Pulley Pitch Diameter (in.) Motor Pulley Pitch Diameter (in.) Shaft Diameter at Pulley (in.) Resulting Fan Rpm Maximum Allowable Rpm Belts Quantity...No. FILTERS Standard Efficiency Throwaway (Standard) Quantity...Size (in.) Medium Efficiency (30%) Pleated (Optional) Quantity...Size (in.) High Efficiency (90%) Bag Filters with Prefilters (Optional) Quantity...Size (in.) 034 30 038 35 FJ,FK JJ,JK FJ,FK JJ,JK 5640 5770 6140 6270 5821 5950 6321 6450 5941 6070 6440 6570 6121 6250 6621 6750 Semi-Hermetic 2...06D 1...06D, 1...06E 50,100 17, 33, 50, 66, 83, 100 2 43,100 14, 28, 43, 71, 86, 100 2 29.0/29.0 31.0/29.0 31.0/30.5 29.0/30.5 ⁄ -in. Tube Diameter 38 2 2 3...15.0 3...13.7 37.5 3...15.0 3...13.7 37.5 1⁄2-in. Tube Diameter 1 1 3...15.0 4...15.0 32.1 32.1 TXV...1 TXV...1 (Low or High Heat available on any unit) (Low or High Heat available on any unit) Low Heat High Heat Low Heat High Heat 6 12 6 12 264 529 264 529 211 423 211 423 0-30 15-45 0-30 15-45 80 80 80 80 6 (.125...1⁄8) 12 (.125...1⁄8) 6 (.125...1⁄8) 12 (.125...1⁄8) 1 (.076...48) 2 1 2 (.076...48) 2 2 1 (.076...48) 2 1 2 (.076...48) 2 2 2.9 10.5 2.9 10.5 5.0-13.0 11.0-13.6 11⁄4 5.0-13.0 11.0-13.6 11⁄4 Propeller Type 2...30 18,600 1.0...1140 2...30 18,600 1.0...1140 Centrifugal 25 x 25 in. 10,500 15,000 900 111⁄16 12,250 15,000 900 111⁄16 (Any motor available on any unit) 10.0 15.0 215T 254T 7.5 213T 88.5 91.7 13.6 3.4 438 900 2...BX60 17.74-14.30 13⁄8 2...3.0 56HZ 81.0/88.5 6.9 3.35 13⁄16 843 1300 2...3VX670 20.0 256T 89.5 91.0 91.0 91.7 93.0 93.6 13.7 13.7 13.7 4.3 4.9 5.5 549 626 703 900 900 900 2...5VX630 2...5VX630 2...5VX630 17.74-14.30 17.63...14.01 17.63...14.01 3 5 1 ⁄8 1 ⁄8 15⁄8 Centrifugal, 15 x 15 in. (Any motor available on any unit) 2...5.0 2...7.5 184T 213T 87.5/89.5 88.5/91.7 6.9 6.9 4.12 5.0 3 1 ⁄16 13⁄16 1040 1264 1300 1300 2...3VX670 2...3VX710 12...20 4...16 12...20 4...16 6...20 6...20 x x x x x x 25 20 25 20 24 20 x x x x x x 2 2 2 2 22 22 12...20 4...16 12...20 4...16 6...20 6...20 x x x x x x 25 20 25 20 24 20 x x x x x x 2 2 2 2 22 22 LEGEND TXV — Thermostatic Expansion Valve *Not available on 575-v units. 5 Physical data (sizes 044,048) BASE UNIT 48FJ,FK,JJ,JK NOMINAL CAPACITY (tons) OPERATING WEIGHT (lb) Base Unit Low Heat High Heat With Economizer Low Heat High Heat COMPRESSORS Quantity...Type Capacity Steps (%) 48FJ,JJ Units 48FK,JK Units Number of Refrigerant Circuits REFRIGERANT Operating Charge (lb), Sys 1/Sys 2 Without Hot Gas Bypass With Hot Gas Bypass CONDENSER COILS Quantity Rows...Fins/in. Aluminum Copper (Optional) Total Face Area (sq ft) EVAPORATOR COILS Quantity Rows...Fins/in. Total Face Area (sq ft) Refrigerant Feed Device...No. per Circuit HEATING SECTION Number of Heat Exchangers Input (MBtuh) Output (MBtuh) Temperature Rise Range (F) Efficiency (%) Burner Orifice Diameter Quantity (in. ...drill no.) Pilot Orifice Diameter Quantity (in. ...drill no.) Firing Stages Number of Gas Valves Manifold Pressure (in. wg) Natural Gas Liquid Propane Gas Line Pressure Range (in. wg) Natural Gas Liquid Propane Field Gas Connection Size (in. FPT) CONDENSER FANS Quantity...Diameter (in.) Nominal Cfm Motor Hp...Rpm EVAPORATOR FAN Nominal Cfm Maximum Allowable Cfm Maximum Allowable Rpm Shaft Diameter at Pulley (in.) EVAPORATOR-FAN MOTOR AND DRIVE Motor Hp Motor Frame Size Efficiency at Full Load (%) High Efficiency Premium Efficiency* Fan Pulley Pitch Diameter (in.) Motor Pulley Pitch Diameter (in.) Resulting Fan Rpm Maximum Rpm Belts Quantity...Model No. Center Distance Range (in.) Shaft Diameter (in.) OPTIONAL POWER EXHAUST Quantity...Motor Hp Motor Frame Size Efficiency at Full Load (%) High/Premium Fan Pulley Pitch Diameter (in.) Motor Pulley Pitch Diameter (in.) Shaft Diameter at Pulley (in.) Resulting Fan Rpm Maximum Allowable Rpm Belts Quantity...No. FILTERS Standard Efficiency Throwaway (Standard) Quantity...Size (in.) Medium Efficiency (30%) Pleated (Optional) Quantity...Size (in.) High Efficiency (90%) Bag Filters with Prefilters (Optional) Quantity...Size (in.) LEGEND TXV — Thermostatic Expansion Valve *Not available on 575-v units. 6 044 40 048 45 FJ,FK JJ,JK FJ,FK JJ,JK 6540 6670 7040 7170 6661 6790 7161 7290 6841 6970 7340 7470 6961 7090 7461 7590 Semi-Hermetic 2...06E 2...06E 50,100 25, 50, 75, 100 2 56,100 18, 36, 55, 64, 82, 100 2 40.0/40.0 42.0/40.0 43.5/39.0 41.5/39.0 ⁄ -in. Tube Diameter 38 2 2 3...15.0 3...13.7 50.0 3...15.0 3...13.7 50.0 1⁄2-in. Tube Diameter 2 2 3...15.0 4...15.0 45.5 45.5 TXV...2 TXV...2 (Low or High Heat available on any unit) (Low or High Heat available on any unit) Low Heat High Heat Low Heat High Heat 6 12 6 12 264 529 264 529 211 423 211 423 0-30 15-45 0-30 15-45 80 80 80 80 6 (.125...1⁄8) 12 (.125...1⁄8) 6 (.125...1⁄8) 12 (.125...1⁄8) 1 (.076...48) 2 1 2 (.076...48) 2 2 1 (.076...48) 2 1 2 (.076...48) 2 2 2.9 10.5 2.9 10.5 5.0-13.0 11.0-13.6 11⁄4 5.0-13.0 11.0-13.6 11⁄4 Propeller Type 3...30 26,000 1.0...1140 3...30 26,000 1.0...1140 Centrifugal 25 x 25 in. 14,000 20,000 900 111⁄16 15,750 20,000 900 111⁄16 (Any motor available on any unit) 10.0 15.0 215T 254T 7.5 213T 88..5 91.7 13.6 3.4 438 900 2...BX60 17.74-14.30 13⁄8 2...3.0 56HZ 81.0/88.5 6.9 3.35 13⁄16 843 1300 2...3VX670 20.0 256T 88.5 91.0 91.0 91.7 93.0 93.6 13.7 13.7 13.7 4.3 4.9 5.5 549 626 703 900 900 900 2...5VX630 2...5VX630 2...5VX630 17.74...14.30 17.63...14.01 17.63...14.01 3 5 1 ⁄8 1 ⁄8 15⁄8 Centrifugal, 15 x 15 in. (Any motor available on any unit) 2...5.0 2...7.5 184T 213T 8.75/89.5 88.5/91.7 6.9 6.9 41.2 5.0 3 1 ⁄16 13⁄16 1040 1264 1300 1300 2...3VX670 2...3VX710 12...20 4...16 12...20 4...16 6...20 6...20 x x x x x x 25 20 25 20 24 20 x x x x x x 2 2 2 2 22 22 12...20 4...16 12...20 4...16 6...20 6...20 x x x x x x 25 20 25 20 24 20 x x x x x x 2 2 2 2 22 22 Physical data (sizes 054-074) BASE UNIT 48FJ,FK,JJ,JK NOMINAL CAPACITY (tons) OPERATING WEIGHT (lb) Base Unit Low Heat High Heat With Economizer Low Heat High Heat COMPRESSORS Quantity...Type Capacity Steps (%) 48FJ,JJ Units 48FK,JK Units Number of Refrigerant Circuits REFRIGERANT Operating Charge (lb), Sys 1/Sys 2 Without Hot Gas Bypass With Hot Gas Bypass CONDENSER COILS Quantity Rows...Fins/in. Aluminum Copper (Optional) Total Face Area (sq ft) EVAPORATOR COILS Quantity Rows...Fins/in. Total Face Area (sq ft) Refrigerant Feed Device... No. per Circuit HEATING SECTION Number of Heat Exchangers Input (MBtuh) Output (MBtuh) Temperature Rise Range (F) Efficiency (%) Burner Orifice Diameter Quantity (in. ...drill no.) Pilot Orifice Diameter Quantity (in. ...drill no.) Firing Stages Number of Gas Valves Manifold Pressure (in. wg) Natural Gas Liquid Propane Gas Line Pressure Range (in. wg) Field Gas Connection Size (in. FPT) CONDENSER FANS Quantity...Diameter (in.) Nominal Cfm Motor Hp...Rpm EVAPORATOR FAN Nominal Cfm Maximum Allowable Cfm Maximum Allowable Rpm Shaft Diameter at Pulley (in.) EVAPORATOR-FAN MOTOR AND DRIVE Motor Hp Motor Frame Size Efficiency at Full Load (%) High Efficiency Premium Efficiency* Fan Pulley Pitch Diameter (in.) Motor Pulley Pitch Diameter (in.) Resulting Fan Rpm Maximum Rpm Belts Quantity...Model No. Center Distance Range (in.) Shaft Diameter (in.) OPTIONAL POWER EXHAUST Quantity...Motor Hp Motor Frame Size Efficiency at Full Load (%) High/Premium* Fan Pulley Pitch Diameter (in.) Motor Pulley Pitch Diameter (in.) Shaft Diameter at Pulley (in.) Resulting Fan Rpm Maximum Allowable Rpm FILTERS Standard Efficiency Throwaway (Standard) Quantity...Size (in.) Medium Efficiency (30%) Pleated (Optional) Quantity...Size (in.) High Efficiency (90%) Bag Filters with Prefilters (Optional) Quantity...Size (in.) LEGEND TXV — Thermostatic Expansion Valve 054 50 064 60 FJ,FK JJ,JK FJ,FK JJ,JK 074 75 FJ,FK 8700 8820 9248 9368 9000 9120 9,540 9,668 9,420 9,550 9230 9350 9778 9898 9,950 10,080 2...06E 9530 10,070 9650 10,198 Semi-Hermetic 2...06E 2...06E 60, 100 20, 40, 60, 80, 100 2 50, 100 17, 33, 50, 66, 83, 100 2 43, 100 14, 28, 43, 71, 85, 100 2 59.0/44.5 62.0/44.5 61.0/61.0 64.0/61.0 3⁄8-in. Tube Diameter 4 70.5/64.5 73.5/64.5 3...17.0 3...15.7 108.4 2 3...17.0 61.5 TXV...2 3...17.0 3...15.7 72.4 1⁄2-in. Tube Diameter 2 4...17.0 61.5 TXV...2 (Low or High Heat available on any unit) Low Heat High Heat 12 18 540 810 432 648 5-35 15-45 80 80 (Low or High Heat available on any unit) Low Heat High Heat 12 18 540 810 432 648 5-35 15-45 80 80 (Low or High Heat available on any unit) Low Heat High Heat 12 18 540 810 432 648 5-35 15-45 80 80 4 2...17.0, 3...17.0 2...15.7, 3...15.7 72.4 4 2 4...17.0 61.5 TXV..2 12 (.125...1⁄8) 18 (.125...1⁄8) 12 (.125...1⁄8) 18 (.125...1⁄8) 12 (.125...1⁄8) 18 (.125...1⁄8) 2 (.076...48) 2 2 3 (.076...48) 2 3 2 (.076...48) 2 2 3 (.076...48) 2 3 2 (.076...48) 2 2 3 (.076...48) 2 3 2.9 10.5 5.0-13.0 11⁄2 2.9 10.5 5.0-13.0 11⁄2 Propeller Type 4...30 40,000 1.0...1140 Centrifugal 30 x 27 in. 21,000 30,000 750 111⁄16 (Any motor available on any unit) 4...30 40,000 1.0...1140 17,500 25,000 750 111⁄16 15.0 254T 20.0 256T 91.3 93.0 13.7 4.5 575 750 2...5VX1230 48.25...44.00 15⁄8 15...20 5...16 15...20 5...16 x x x x 25 20 25 20 x x x x 2 2 2 2 6...20 x 24 x 22 6...24 x 24 x 22 5...30 50,000 1.0...1140 24,500 30,000 750 111⁄16 25.0 284T 91.0 91.7 93.6 93.6 13.7 13.7 5.1 5.5 651 703 750 750 2...5VX1230 2...5VX1230 48.25...44.00 48.50...44.25 5 1 ⁄8 17⁄8 Centrifugal, 18 x 15 in. (Any motor available on any unit) 2...7.5 213T 88.5/91.7 10.6 5.0 17⁄16 820 925 2...5.0 184T 87.5/89.5 10.6 4.5 17⁄16 740 925 2.9 10.5 5.0-13.0 11⁄2 15...20 5...16 15...20 5...16 x x x x 25 20 25 20 x x x x 2 2 2 2 6...20 x 24 x 22 6...24 x 24 x 22 30.0 286T 92.4 93.6 15.5 6.3 711 750 2...5VX1250 48.50...44.25 17⁄8 2...10.0 215T 89.5/91.7 10.6 5.6 17⁄16 920 925 15...20 5...16 15...20 5...16 x x x x 25 20 25 20 x x x x 2 2 2 2 6...20 x 24 x 22 6...24 x 24 x 22 *Not available on 575-v units. 7 Physical data (cont) OPERATING WEIGHTS OF OPTIONS AND ACCESSORIES OPTION OR ACCESSORY Roof Curb 48FJ,FK 48JJ,JK Condenser Section Roof Curb Economizer Power Exhaust Barometric Relief High-Efficiency Filters Bag Filters Hail Guard Copper Condenser Coil Fins Inlet Guide Vanes Variable Frequency Drive 7.5 hp 10 hp 15 hp 20 hp 25 hp 30 hp UNIT SIZE 054 064 074 480 520 — 300* 600* 200 20 35 150 235 95 515 555 540 530* 710* 200 20 40 145 235 115 515 555 540 530* 710* 200 20 40 145 235 115 515 — 625 530* 710* 200 20 40 210 420 115 65 65 110 111 — — — — 110 111 190 190 — — 110 111 190 190 — — 110 111 190 190 034,038 044,048 450 490 — 300* 600* 200 20 35 120 180 95 65 65 110 111 — — *Includes hood. SUPPLY FAN DRIVE DATA SHAFT DIA Sizes 034-048 7.5 13⁄8 10 13⁄8 15 15⁄8 20 15⁄8 Sizes 054-074 15 15⁄8 20 15⁄8 25 17⁄8 30 17⁄8 HP 8 SPEED (rpm) MOTOR SHEAVE MOTOR PITCH DIA. WHEEL SHEAVE WHEEL PITCH DIA. QUANTITY ...BELT 438 549 626 703 2BK36 2B5V42 2B5V48 2B5V54 3.4 4.3 4.9 5.5 2B5V136 2B5V136 2B5V136 2B5V136 13.6 13.7 13.7 13.7 2...BX60 2...5VX630 2...5VX630 2...5VX630 575 651 703 711 2B5V44 2B5V50 2B5V54 2B5V62 4.5 5.1 5.5 6.3 2B5V136 2B5V136 2B5V136 2B5V154 13.7 13.7 13.7 15.5 2...5VX1230 2...5VX1230 2...5VX1230 2...5VX1250 WEIGHT DISTRIBUTION AND CENTER OF GRAVITY 3 4 2 1 B A 48FJD,FKD 48FJK,FKK 48FJE,FKE 48FJL,FKL 48JJD,JKD 48JJK,JKK 48JJE,JKE 48JJL,JKL 1 1754 1799 2035 2060 2334 2431 2452 1781 1826 2057 2082 2375 2393 2494 1879 1924 2160 2185 2471 2568 1906 1951 2182 2207 2512 2530 034 038 044 048 054 064 074 034 038 044 048 054 064 074 034 038 044 048 054 064 034 038 044 048 054 064 2 1213 1218 1382 1387 2276 2328 2518 1251 1256 1424 1429 2295 2373 2541 1338 1343 1507 1512 2413 2465 1376 1381 1549 1554 2432 2510 NOTE: Weights include economizer. UNIT 48FJ,FK,JJ,JK D,K034-048 E,L034-048 D,K054-074† E,L054-074† CENTER OF GRAVITY DIMENSIONS (Ft-in.) A B 14- 9 3-10 14-11 3-10 17- 3 3-10 17- 4 3-10 19- 7 3-10 19- 7 3-10 21- 0 3-10 14- 8 3-10 14-10 3-10 17- 2 3-10 17- 3 3-10 19- 7 3-10 19- 7 3-10 21- 0 3-10 16- 2 3-10 16- 4 3-10 18- 7 3-10 18- 8 3-10 20- 9 3-10 20- 9 3-10 16- 1 3-10 16- 3 3-10 18- 6 3-10 18- 8 3-10 20- 9 3-10 20- 9 3-10 CORNER WEIGHT (lb) UNIT 3 1216 1221 1385 1390 2281 2334 2523 1253 1258 1428 1433 2300 2378 2546 1341 1346 1510 1515 2418 2471 1378 1383 1553 1558 2437 2515 4 1758 1828 2039 2044 2339 2437 2457 1785 1855 2061 2066 2380 2506 2499 1883 1953 2164 2169 2476 2574 1910 1980 2186 2191 2517 2643 Total 5,941 6,066 6,841 6,881 9,230 9,530 9,950 6,070 6,195 6,970 7,010 9,350 9,650 10,080 6,441 6,566 7,341 7,381 9,778 10,078 6,570 6,695 7,470 7,510 9,898 10,198 HEATING CAPACITIES (LP and Natural Gas) GAS INPUT CAPACITY (Btuh x 1000) Stage 1 Stage 2* 193 264 270 540 264 530 540 810 MAXIMUM OUTPUT CAPACITY (Btuh x 1000) 211 424 432 648 LEGEND LP — Liquid Propane *Variable Air Volume units (48FK,JK) are single stage (stage 2) only. †Size 074 not available for 48JJ,JK units. NOTES: 1. Ratings are approved for altitudes to 2000 ft. At altitudes over 2000 ft, ratings are 4% less for each 1000 ft above sea level. 2. At atltitudes up to 2000 ft, the following formula may be used to calculate air temperature rise: maximum output capacity Dt = 1.10 x air quantity TEMP RISE (F) EFFICIENCY 5-30 15-45 5-35 15-45 80.0 80.0 80.0 80.0 AIRFLOW (cfm) Min Max 6,394 8,552 11,220 13,090 20,000 20,000 30,000 30,000 3. At altitudes above 2000 ft, the following formula may be used: maximum output capacity Dt = (.24 x specific weight of air x 60) (air quantity) 4. Minimum allowable temperature of mixed air entering the heat exchanger during half-rate (first stage) operation is 35 F. There is no minimum mixture temperature limitation during full-rate operation. 5. Temperature rise limits: see table. 9 Physical data (cont) COOLING AIRFLOW OPERATING RANGE UNIT 48FJ,JJ 48FK,JK SIZE 034 038 044 048 054 064 074* 034 038 044 048 054 064 074* MIN CFM 9,000 10,500 12,000 13,500 15,000 18,000 21,000 6,000 7,500 8,000 9,500 10,000 12,000 14,000 MAX CFM 15,000 15,000 20,000 20,000 25,000 30,000 30,000 15,000 15,000 20,000 20,000 25,000 30,000 30,000 MIN L/S 4250 4960 5660 6370 7080 8500 9910 2830 3300 3780 4250 4720 5660 6610 MAX L/S 7,080 7,080 9,440 9,440 11,800 14,160 14,160 7,080 7,080 9,440 9,440 11,800 14,160 14,160 *Size 074 not available in 48JJ,JK. Part load operation For efficient part load operation, these units utilize 2 semihermetic compressors, each on its own refrigerant circuit. Additional capacity steps allow the unit to match the cooling load without cycling compressors or artificially loading the unit with hot gas bypass. Constant volume units have 2 stages of cooling capacity as standard. Accessory suction pressure unloaders are available for installation on the lead compressor. Accessory are NOT required on the lag compressor and should NOT be installed. Capacity reduction is handled by the lead compressor. To provide the maximum capacity steps available, VAV units are supplied with electric unloaders as standard. 10 See table below for capacity steps per unit. CAPACITY STEPS CONSTANT VOLUME (FJ,JJ) UNIT With One With 2 SIZE Standard Unloader Unloaders 034 50, 100 33, 50, 83, 100 17, 33, 50, 66, 83, 100 038 43, 100 28, 42, 86, 100 14, 28, 42, 72, 86, 100 044 50, 100 25, 50, 75, 100 — 048 56, 100 38, 58, 81, 100 19, 38, 58, 62, 81, 100 054 60, 100 40, 60, 80, 100 20, 40, 60, 80, 100 064 50, 100 33, 50, 83, 100 17, 33, 50, 66, 83, 100 074 43, 100 28, 43, 85, 100 14, 28, 43, 71, 85, 100 VARIABLE AIR VOLUME (FK,JK) 17, 33, 50, 66, 83, 100 14, 28, 43, 72, 86, 100 25, 50, 75, 100 18, 36, 55, 64, 82, 100 20, 40, 60, 80, 100 17, 33, 50, 66, 83, 100 14, 28, 43, 71, 85, 100 Options and accessories ITEM OPTION* ACCESSORY† Integrated Economizer X Variable Frequency Drive (VAV Only) X Inlet Guide Vanes (VAV Only) X Non-Fused Disconnect X High-Efficiency (30%) Pleated Filters X High-Efficiency (90%) Bag Filters X (with Pre-Filters) Copper/Copper Condenser Coil X Premium-Efficiency Supply Fan Motor** X Hot Gas Bypass X Pre-Coated Cu/Al Condenser Coils X Cu/Cu Condenser Coils X Post Coated Condenser Coils X Barometric Relief X X Non-Modulating Power Exhaust (CV Only) X 100% Modulating Power Exhaust X X (CV and VAV) Roof Curb: X Unit Curb X Condenser Section Curb†† VAV Remote Panel X Condenser Hail Guard X Non-Programmable Thermostat X and Subbase (CV Only) Compressor Unloaders (CV Only) X MotormasterT Head Pressure X Control Package Space Temperature Reset Package (VAV Only) X Two-Step Demand Limit (VAV Only) X Time GuardT II Control Circuit (CV only) X Differential Enthalpy Control X Pressure Operated Unloaders (CV Only) X Communicating Programmable X Thermostats (CV Only) LP Gas (ETL and ETL, Canada approved) X CV — Constant Volume LP — Liquid Propane VAV — Variable Air Volume *Factory installed. †Field installed. **Not available on 575-volt units. ††Available on sizes 054-074 only. POWER EXHAUST FANS When combined with the economizer, the power exhaust can be used to exhaust up to 100% of the return air and eliminate overpressurization of the building. The power exhaust utilizes 2 forwardcurved fans, each belt driven by its own motor. The constant volume power exhaust stages the 2 motors according to economizer position to control the building pressure. The constant volume power exhaust is available on 48FJ,JJ units only. The 100% modulating power exhaust stages the 2 motors according to interior space pressure. The lead fan has a discharge modulation device. Once the lead fan is fully loaded and the interior pressure is above set point, the lag fan is energized and the lead fan modulates to maintain the space pressure set point. The 100% modulating power exhaust is available on 48FJ,FK,JJ,JK units. Hinged access panels on both sides of the unit allow service access to exhaust fans and motors. Exhaust fans have extended lubrication lines to aid maintenance. TIME GUARDt II CONTROL Accessory solid state Time Guard II device prevents compressor short cycling by providing a 5-minute (± 2 minutes) delay before restarting the compressor after shutdown. The use of Time Guard II devices (one per compressor) ensures proper oil return and protects motor windings from overheating. The Time Guard II device also helps conserve energy by preventing unnecessary compressor wear. 11 Options and accessories (cont) .1 0 .2 .3 .4 .5 INCHES W.C. CONTROL BOX — MODULATING POWER EXHAUST The modulating power exhaust (MPE) control box features a fieldadjustable differential pressure switch and gage that allow the technician to verify the interior space pressure set points as they are changed. A 3⁄8-in. plastic tube is run to the interior space to sense space pressure. All other controls are factory installed with the MPE option. DISCHARGE AIR SET POINT POTENTIOMETER DISPLAY INLET GUIDE VANES Inlet guide vanes provide fan modulation on VAV units. All controls are factory installed. A 3⁄8-in. plastic tube to sense supply duct pressure is field installed. DISPLAY BUTTON VAV MICROPROCESSOR CONTROLS DISPLAY/SET POINT BOARD DISPLAY 20 10 0 –10 –20 30 40 –10 0 –20 10 –30 20 50 60 °C °F 70 COLD TEMP SETPOINT ECONOMIZER Microprocessor-based VAV control system constantly monitors more than a dozen system operating condition indicators throughout the unit. It analyzes these inputs and adjusts unit operation to maintain accurate temperature control with minimal energy consumption throughout all operating modes and loading conditions. By displaying any of 18 different numerical codes, the control system instantly detects and locates component problems in the unit. PIVOTING ECONOMIZER HOOD Integrated economizer saves energy by using low temperature outside air to provide cooling. A solid-state enthalpy control adjusts the economizer. The electronic control logic located in the economizer motor (48FJ,JJ) or in the microprocessor (48FK,JK) integrates economizer cooling with mechanical cooling. If the conditioned space requires more cooling, mechanical cooling will be brought on to satisfy the cooling need. Spring return damper motor automatically closes the outdoor air dampers in the event of a power failure. Low-leakage design includes sealing strip along edge of damper blades and venetian blind type seal along end of damper blade. Economizer hood pivots up into the unit for shipment and storage. No assembly of hoods is required. 12 ] are in millimeters. Center of gravity includes economizer. Unit weight does not include economizer. 3. Unit Clearances Top — Do not restrict condenser fans Control Box End — 68-09 Sides — 68-09 Economizer End — 68-09 (except power exhaust units 108-09) For smaller service and operational clearances, contact Carrier Application Engineering Department. 4. Downshot ducts designed to be attached to accessory roof curb. If unit is mounted on dunnage, it is recommended the ducts be supported by cross braces as done on the accessory roof curb. 5. When the unit is slab mounted, plug the factory drilled auxiliary condensate drain holes. 6. Economizer side hoods are folded inside unit for shipping. 2. NOTES: 1. Dimensions in [ WEIGHT lb kg 48FJD,FKD,FJK,FKK034 5640 2563.6 48FJE,FKE,FJL,FKL034 5770 2622.7 48FJD,FKD,FJK,FKK038 5821 2640.4 48FJE,FKE,FJL,FKL038 5950 2698.9 UNIT SIZE A mm ft-in. 4498 14- 91⁄8 4474 14- 81⁄8 4547 14-11 4521 14-10 Base unit dimensions — 48FJ,FK034,038 units 13 14 ] are in millimeters. 2. Center of gravity includes economizer. Unit weight does not include economizer. 3. Unit clearances Top — Do not restrict condenser fans. Control box end — 68-09 Sides — 68-09 Economizer end — 68-09 (except power exhaust units 108-09) For smaller service and operational clearances, contact Carrier Application Engineering department. 4. Downshot ducts designed to be attached to accessory roof curb. If unit is mounted on dunnage, it is recommended the ducts be supported by cross braces as done on the accessory roof curb. 5. When the unit is slab mounted, plug the factory drilled auxiliary condensate drain holes. 6. Economizer side hoods are folded inside unit for shipping. NOTES: 1. Dimensions in [ 48FJD,FKD,FJK,FKK044 48FJE,FKE,FJL,FKL044 48FJD,FKD,FJK,FKK048 48FJE,FKE,FJL,FKL048 UNIT SIZE WEIGHT lb kg 6540 2972.7 6670 3031.8 6661 3021.4 6790 3079.9 mm 5255 5229 5283 5258 ft-in. 17-27⁄8 17-17⁄8 17-4 17-3 A Base unit dimensions — 48FJ,FK044,048 units 6. 5. 4. 3. 2. ] are in millimeters. Center of gravity includes economizer. Unit weight does not include economizer. Unit clearances Top — Do not restrict condenser fans. Control box end — 68-09 Sides — 68-09 Economizer end — 68-09 (except power exhaust units 108-09) For smaller service and operational clearances, contact Carrier Application Engineering department. Downshot ducts designed to be attached to accessory roof curb. If unit is mounted on dunnage, it is recommended the ducts be supported by cross braces as done on the accessory roof curb. When the unit is slab mounted, plug the factory drilled auxiliary condensate drain holes. Economizer side hoods are folded inside unit for shipping. NOTES: 1. Dimensions in [ WEIGHT lb kg 48FJD,FKD,FJK,FKK054 8700 3955 48FJD,FKD,FJK,FKK064 9000 4091 48FJD,FKD,FJK,FKK074 9420 4282 48FJE,FKE,FJL,FKL054 8820 4009 48FJE,FKE,FJL,FKL064 9120 4145 48FJE,FKE,FJL,FKL074 9550 4341 UNIT SIZE mm 2718 2718 3543 2718 2718 3543 ft-in. 8-11 8-11 11-71⁄2 8-11 8-11 11-71⁄2 A mm 6541 6541 5715 6541 6541 5715 ft-in. 21-51⁄2 21-51⁄2 18-9 21-51⁄2 21-51⁄2 18-9 B mm 5969 5969 6401 5969 5969 6401 C ft-in. 19-7 19-7 21-0 19-7 19-7 21-0 mm 1163 1163 1163 1163 1163 1163 ft-in. 3-913⁄16 3-913⁄16 3-913⁄16 3-913⁄16 3-913⁄16 3-913⁄16 D mm 11 140 11 140 12 049 11 140 11 140 12 049 ft-in. 36-69⁄16 36-69⁄16 39-63⁄8 36-69⁄16 36-69⁄16 39-63⁄8 E mm 11 524 11 524 12 433 11 524 11 524 12 433 ft-in. 37-911⁄16 37-911⁄16 40-91⁄2 37-911⁄16 37-911⁄16 40-91⁄2 F Base unit dimensions — 48FJ,FK054-074 units 15 16 9. 7. 8. 6. 5. 4. 3. 2. ] are in millimeters. Center of gravity includes economizer. Unit weight does not include economizer or heating coil. Unit Clearances Top — Do not restrict condenser fans Control Box End — 68-09 Sides — 68-09 Economizer End — 68-09 (except power exhaust units 108-09) For smaller service and operational clearances, contact Carrier Application Engineering Department. Downshot ducts designed to be attached to accessory roof curb. If unit is mounted on dunnage, it is recommended the ducts be supported by cross braces as done on the accessory roof curb. When the unit is slab mounted, plug the factory drilled auxiliary condensate drain holes. Auxiliary heating coil dimensions (maximum): Length — (header included), 78-01⁄49 [2149] Width, 08-95⁄89 [244] Height, 48-515⁄169 [1370] Auxiliary heating coil field supplied and installed. Economizer side hoods are folded inside unit for shipping. Pipe chases for auxiliary coil are not provided in unit. Pipe chases must be field-cut. NOTES: 1. Dimensions in [ AUXILIARY COIL PIPE CHASES (SEE NOTE 9) WEIGHT lb kg 48JJD,JKD,JJK,JKK034 6140 2785 48JJE,JKE,JJL,JKL034 6270 2844 48JJD,JKD,JJK,JKK038 6321 2867.2 48JJE,JKE,JJL,JKL038 6450 2925.7 UNIT SIZE A mm ft-in. 4918 16-111⁄16 4891 16-09⁄16 4974 16-37⁄8 4946 16-23⁄4 Base unit dimensions — 48JJ,JK034,038 units 7. 8. 9. 6. 5. 4. 3. 2. ] are in millimeters. Center of gravity includes economizer. Unit weight does not include economizer or heating coil. Unit Clearances Top — Do not restrict condenser fans Control Box End — 68-09 Sides — 68-09 Economizer End — 68-09 (except power exhaust units 108-09) For smaller service and operational clearances, contact Carrier Application Engineering Department. Downshot ducts designed to be attached to accessory roof curb. If unit is mounted on dunnage, it is recommended the ducts be supported by cross braces as done on the accessory roof curb. When the unit is slab mounted, plug the factory drilled auxiliary condensate drain holes. Auxiliary heating coil dimensions (maximum): Length — (header included), 78-01⁄49 [2140] Width, 08-95⁄89 [244] Height, 48-71⁄29 [1410] Auxiliary heating coil field supplied and installed. Economizer side hoods are folded inside unit for shipping. Pipe chases for auxiliary coil are not provided in unit. Pipe chases must be field-cut. NOTES: 1. Dimensions in [ AUXILIARY COIL PIPE CHASES (SEE NOTE 9) 48JJD,JKD,JJK,JKK044 48JJE,JKE,JJL,JKL044 48JJD,JKD,JJK,JKK048 48JJE,JKE,JJL,JKL048 UNIT SIZE WEIGHT lb kg 7040 3193 7170 3252 7161 3248 7290 3307 mm 5650 5650 5704 5677 ft-in. 18-67⁄16 18-67⁄16 18-85⁄8 18-71⁄2 A Base unit dimensions — 48JJ,JK044,048 units 17 WEIGHT lb kg 48JJD,JKD,JJK,JKK054 9248 4194 48JJE,JKE,JJL,JKL054 9368 4278 48JJD,JKD,JJK,JKK064 9540 4330 48JJE,JKE,JJL,JKL064 9668 4385 UNIT SIZE mm 3728 3728 3728 3728 18 ft-in. 12-23⁄4 12-23⁄4 12-23⁄4 12-23⁄4 A mm 6171 6171 6171 6171 mm 6312 6312 6312 6312 ft-in. 20-89⁄16 20-89⁄16 20-89⁄16 20-89⁄16 C mm 1163 1163 1163 1163 ft-in. 3-925⁄32 3-925⁄32 3-925⁄32 3-925⁄32 D AUXILIARY COIL PIPE CHASES (SEE NOTE 9) ft-in. 20-215⁄16 20-215⁄16 20-215⁄16 20-215⁄16 B mm 11 780 11 780 11 780 11 780 ft-in. 38-713⁄16 38-713⁄16 38-713⁄16 38-713⁄16 E mm 12 164 12 164 12 164 12 164 ft-in. 39-107⁄8 39-107⁄8 39-107⁄8 39-107⁄8 F Center of gravity includes economizer. Unit weight does not include economizer or heating coil. 3. Unit Clearances Top — Do not restrict condenser fans — 68-09 Sides — 68-09 Economizer End — 68-09 (except power exhaust units 108-09) For smaller service and operational clearances, contact Carrier Application Engineering Department. 4. Downshot ducts designed to be attached to accessory roof curb. If unit is mounted on dunnage, it is recommended the ducts be supported by cross braces as done on the accessory roof curb. 5. When the unit is slab mounted, plug the factory drilled auxiliary condensate drain holes. 6. Auxiliary heating coil dimensions (maximum): Length — (header included): 78-01⁄49 [2140] Width, 08-95⁄89 [244] Height, 58-69 [1678] 7. Auxiliary heating coil field supplied and installed. 8. Economizer side hoods are folded inside unit for shipping. 9. Pipe chases for auxiliary coil are not provided in unit. Pipe chases must be field-cut. 2. NOTES: 1. Dimensions in [ ] are in millimeters. Base unit dimensions — 48JJ,JK054,064 units NOTES: 1. Roof curb is shipped disassembled. 2. Roof curb: 14 ga. (VA03-56) steel. 3. Dimensions in [ ] are millimeters. * Accessory dimensions ROOF CURB — 48FJ,FK034,038 19 NOTES: 1. Roof curb is shipped disassembled. 2. Roof curb: 14 ga. (VA03-56) steel. 3. Dimensions in [ ] are millimeters. ROOF CURB — 48FJ,FK044,048 Accessory dimensions (cont) * 20 ROOF CURB — 48FJ,FK054-074 NOTES: 1. Roof curb is shipped disassembled. 2. Roof curb: 14 ga. (VA03-56) steel. 3. Dimensions in [ ] are millimeters. 4. Suggested hole location for field wiring through roof curb (holes to be supplied by field). * 21 NOTES: 1. Roof curb is shipped disassembled. 2. Roof curb: 14 ga. (VA03-56) steel. 3. Dimensions in [ ] are millimeters. 4. Pipe chases for auxiliary coil must be field-cut. ROOF CURB — 48JJ,JK034,038 Accessory dimensions (cont) * 22 ROOF CURB — 48JJ,JK044,048 NOTES: 1. Roof curb is shipped disassembled. 2. Roof curb: 14 ga. (VA03-56) steel. 3. Dimensions in [ ] are millimeters. 4. Pipe chases for auxiliary coil must be field-cut. * 23 NOTES: 1. Roof curb is shipped disassembled. 2. Roof curb: 14 ga. (VA03-56) steel. 3. Dimensions in [ ] are millimeters. 4. Suggested hole location for field wiring through roof curb (holes to be supplied by field). 5. Pipe chases for auxiliary coil must be field-cut. ROOF CURB — 48JJ,JK054,064 Accessory dimensions (cont) * 24 CONDENSER SECTION ROOF CURB — (SIZE 054 AND 064 ONLY) NOTES: 1. Roof curb is shipped disassembled. 3. Dimensions in [ ] are millimeters. 2. Roof curb: 14 ga. (VA03-56) steel. Roof curb pans: 16 ga. (VA03-56) steel. * 25 Accessory dimensions (cont) 26 CONDENSER SECTION ROOF CURB — (SIZE 074 ONLY) NOTES: 1. Roof curb is shipped disassembled. 3. Dimensions in [ ] are millimeters. 2. Roof curb: 14 ga. (VA03-56) steel. Roof curb pans: 16 ga. (VA03-56) steel. * Selection procedure (with example) I Determine cooling and heating requirements at design conditions. Given: Required Cooling Capacity (TC) . . . . . 720,000 Btuh Sensible Heat Capacity (SHC) . . . . . . 510,000 Btuh Required Heating Capacity . . . . . . . . . 632,000 Btuh Condenser Entering Air Temperature . . . . . . . . 95 F Indoor Air Temperature . . . . . . . 80 F edb, 67 F ewb Evaporator Air Quantity . . . . . . . . . . . . . 24,000 Cfm External Static Pressure . . . . . . . . . . . . . . . 2.2 in. wg Electrical Characteristics (V-Ph-Hz) . . . . . . . 460-3-60 Integrated Economizer Required. II Select unit based on required cooling capacity. Enter Cooling Capacities table at condenser entering temperature of 95 F. Unit 48FJE064 at 24,000 cfm and 67 F ewb will provide a total capacity of 733,000 Btuh and a SHC of 566,000 Btuh. Calculate SHC correction, if required, using notes under cooling capacities tables. III Select heating capacity of unit to provide design condition requirement. In the Heating Capacities table, note that unit 48FJE064 will provide 648,000 Btuh with an input of 810,000 Btuh. IV Determine fan speed and power requirements at design conditions. Tabulated fan performance includes 2-in. throwaway filters and wet evaporator coil. Refer to Component Pressure Drops table for economizer pressure drop (.19 in. wg). Add economizer pressure drop to the specified static pressure drop of 2.20 in. wg: 0.19 + 2.20 = 2.39 in. wg Find fan rpm and bhp at 2.4 in. wg and 24,000 cfm on 48FJE064 Fan Performance table. Note that the fan speed is 675 rpm and the power required is 24.1 bhp. The 25.0 hp motor is required. V Select unit that corresponds to power source available. The Electrical Data table shows that a 460-3-60 unit is available. Performance data COOLING CAPACITIES 48FJ,FK,JJ,JK034 Temp (F) Air Entering Condenser 85 95 100 105 115 120 TC SHC kW TC SHC kW TC SHC kW TC SHC kW TC SHC kW TC SHC kW 6000/0.03 72 371 176 29.9 356 170 32.3 349 167 33.5 342 164 34.8 326 158 37.2 318 155 38.4 67 339 209 28.6 326 203 30.9 319 200 32.0 313 197 33.2 299 191 35.4 292 187 36.6 62 311 242 27.5 299 235 29.6 292 233 30.6 286 229 31.6 273 223 33.8 267 219 34.8 72 385 189 30.5 370 182 32.9 362 179 34.2 354 176 35.4 338 169 37.8 329 166 39.1 Evaporator Air Quantity — Cfm/BF 7500/0.04 9000/0.05 Evaporator Air — Ewb (F) 67 62 72 67 355 325 400 369 229 269 201 249 29.2 28.0 31.1 29.9 340 311 383 353 223 261 194 243 31.6 30.2 33.5 32.2 333 305 374 346 219 258 191 239 32.7 31.2 34.8 33.4 325 277 366 338 217 255 188 235 33.8 32.4 36.1 34.5 310 266 349 322 210 247 181 229 36.2 34.4 38.6 36.8 302 261 340 314 206 243 178 225 37.3 35.5 39.8 38.0 VAV units only. LEGEND BF — Bypass Factor kW — Compressor Motor Power Input Edb — Entering Dry Bulb SHC — Sensible Heat Cap. (1000 Btuh) Ewb — Entering Wet Bulb TC — Total Cap. (1000 Btuh) Gross NOTES: 1. Direct interpolation is permissible. Do not extrapolate. 2. The following formulas may be used: sensible capacity (Btuh) tldb = t edb − 1.10 x cfm tlwb = Wet-bulb temperature corresponding to enthalpy of air leaving evaporator coil (hlwb ). total capacity (Btuh) hlwb = h ewb − 4.5 x cfm Where: h ewb = Enthalpy of air entering evaporator coil. 10,500/0.06 62 339 295 28.6 325 287 30.8 317 283 31.9 310 279 33.0 296 271 35.2 288 267 36.2 72 415 213 31.6 397 206 34.1 388 203 35.5 379 200 36.7 361 193 39.3 351 190 40.6 67 384 269 30.5 367 261 32.9 358 259 34.0 350 255 35.2 333 248 37.6 324 244 38.8 62 353 321 29.2 338 313 31.5 330 309 32.6 322 305 33.7 307 297 35.9 299 291 37.0 3. SHC is based on 80 F edb temperature of air entering evaporator coil. Below 80 F edb, subtract (corr factor x cfm) from SHC. Above 80 F edb, add (corr factor x cfm) to SHC. BF 79 81 .05 .10 .20 1.04 .98 .87 ENTERING AIR DRY-BULB TEMP (F) 78 77 76 75 under 75 82 83 84 85 over 85 Correction Factor 2.07 3.11 4.14 5.18 Use formula 1.96 2.94 3.92 4.91 shown below. 1.74 2.62 3.49 4.36 Interpolation is permissible. Correction Factor = 1.10 x (1 − BF) x (edb − 80). 4. Cooling capacities are gross and do not include deduction for indoor fan motor heat. 27 Performance data (cont) COOLING CAPACITIES (cont) 48FJ,FK,JJ,JK034 (cont) Temp (F) Air Entering Condenser 85 95 100 105 115 120 TC SHC kW TC SHC kW TC SHC kW TC SHC kW TC SHC kW TC SHC kW 12,000/0.07 72 423 224 32.0 404 217 34.5 395 214 35.9 386 210 37.1 367 204 39.6 357 200 41.0 67 392 287 30.8 374 279 33.2 366 277 34.4 357 273 35.6 339 265 38.0 330 261 39.2 62 361 343 29.5 346 334 31.8 338 329 33.0 330 324 34.1 314 312 36.4 306 306 37.5 Evaporator Air Quantity — Cfm/BF 13,500/0.08 Evaporator Air — Ewb (F) 72 67 62 429 398 368 235 303 359 32.2 31.1 29.8 410 380 353 227 295 347 34.8 33.5 32.2 400 370 345 224 293 341 36.1 34.7 33.3 391 362 338 220 289 335 37.4 35.9 34.5 371 344 322 214 281 321 40.0 38.3 36.9 361 335 315 210 277 315 41.2 39.4 38.1 15,000/0.09 72 435 245 32.4 415 237 35.1 405 234 36.3 395 230 37.7 375 224 40.2 365 220 41.5 67 404 320 31.3 386 312 33.7 376 309 34.9 366 305 36.1 348 297 38.5 339 293 39.8 62 374 374 30.0 360 360 32.5 353 353 33.7 346 346 34.9 331 331 37.5 323 323 38.7 48FJ,FK,JJ,JK038 Temp (F) Air Entering Condenser 85 95 100 105 115 120 TC SHC kW TC SHC kW TC SHC kW TC SHC kW TC SHC kW TC SHC kW 7000/0.03 72 435 188 34.8 417 181 37.4 408 178 38.7 398 174 40.0 380 167 42.4 370 164 43.6 67 398 224 33.1 382 218 35.6 374 214 36.7 366 211 37.9 347 203 40.2 338 201 41.2 62 364 261 31.5 349 253 33.8 340 250 34.9 333 246 35.9 316 239 37.9 307 235 38.9 72 456 202 35.7 437 196 38.4 426 192 39.7 417 189 41.0 396 181 43.6 385 178 44.7 Evaporator Air Quantity — Cfm/BF 8750/0.04 10,500/0.04 Evaporator Air Quantity — Ewb (F) 67 62 72 67 420 386 472 435 248 293 215 271 34.1 32.6 36.5 34.9 402 368 449 416 242 284 209 262 36.6 34.8 39.2 37.3 393 359 439 405 237 281 205 259 37.8 35.9 40.5 38.6 382 349 429 396 233 277 202 255 39.0 37.0 41.8 39.8 364 331 407 376 226 269 194 248 41.3 39.1 44.4 42.2 354 323 396 365 222 264 191 243 42.5 40.1 45.6 43.3 48FJ,FK,JJ,JK038 (cont) Temp (F) Air Entering Condenser 85 95 100 105 115 120 TC SHC kW TC SHC kW TC SHC kW TC SHC kW TC SHC kW TC SHC kW 72 491 242 37.3 470 234 40.2 458 231 41.5 446 226 43.0 424 220 45.5 412 216 46.7 Evaporator Air Quantity — Cfm/BF 14,000/0.06 15,000/0.07 Evaporator Air — Ewb (F) 67 62 72 67 453 422 494 458 311 370 248 321 35.7 34.2 37.6 35.8 434 404 474 438 304 358 242 314 38.4 36.7 40.4 38.5 424 394 461 426 300 351 237 311 39.6 37.9 41.8 39.8 412 386 449 417 295 345 233 306 40.8 39.1 43.1 41.1 391 366 425 393 287 329 227 298 43.2 41.4 45.7 43.4 379 357 414 382 283 322 222 293 44.3 42.6 46.9 44.5 See Legend and Notes on page 27. 28 62 428 379 34.5 410 366 37.1 400 359 38.2 391 352 39.5 371 334 41.8 363 327 43.1 12,250/0.05 62 400 322 33.1 382 314 35.6 373 310 36.7 364 305 37.8 344 295 39.9 334 292 41.0 72 483 229 37.0 461 221 39.7 449 218 41.2 438 214 42.5 416 208 45.0 406 204 46.3 67 446 291 35.3 426 283 37.9 416 281 39.2 406 276 40.3 385 268 42.7 374 264 43.8 62 411 347 33.7 393 339 36.1 384 334 37.3 374 328 38.5 356 317 40.8 346 310 41.8 COOLING CAPACITIES (cont) 48FJ,FK,JJ,JK044 Temp (F) Air Entering Condenser 85 95 100 105 115 120 TC SHC kW TC SHC kW TC SHC kW TC SHC kW TC SHC kW TC SHC kW 8000/0.06 72 496 235 38.1 474 226 40.9 463 222 42.3 451 217 43.8 427 207 46.4 416 202 47.7 67 452 279 36.4 431 269 39.0 420 264 40.2 410 259 41.6 388 249 44.0 377 245 45.2 62 412 321 34.7 392 311 37.0 381 305 38.2 371 300 39.4 351 290 41.6 340 284 42.6 72 517 253 38.9 493 243 41.8 481 237 43.2 469 233 44.7 444 223 47.3 431 218 48.7 Evaporator Air Quantity — Cfm/BF 10,000/0.07 12,000/0.08 Evaporator Air Quantity — Ewb (F) 67 62 72 67 473 431 538 494 305 356 269 332 37.2 35.5 39.6 38.0 451 410 512 469 295 344 259 322 39.8 38.0 42.6 40.7 439 398 500 457 290 340 254 316 41.2 39.2 44.1 42.1 428 388 487 445 285 334 250 311 42.5 40.4 45.6 43.5 404 366 460 420 274 322 239 300 45.0 42.6 48.3 45.9 392 355 446 407 270 316 234 295 46.2 43.6 49.7 47.2 14,000/0.10 62 451 391 36.3 427 379 38.8 416 373 40.0 405 367 41.2 382 353 43.6 370 347 44.7 72 559 286 40.4 532 276 43.5 519 270 45.1 505 266 46.5 477 256 49.3 462 250 50.6 67 514 358 38.8 488 347 41.6 475 342 43.0 463 337 44.4 436 326 46.9 422 320 48.2 62 469 425 37.0 445 413 39.6 434 407 40.9 422 400 42.2 398 386 44.5 384 378 45.7 48FJ,FK,JJ,JK044 (cont) Temp (F) Air Entering Condenser 85 95 100 105 115 120 TC SHC kW TC SHC kW TC SHC kW TC SHC kW TC SHC kW TC SHC kW 16,000/0.11 72 570 301 41.0 543 290 44.0 529 285 45.6 515 280 47.1 486 269 49.8 470 264 51.2 67 526 381 39.3 500 370 42.1 487 365 43.5 473 360 44.9 444 349 47.5 430 343 48.8 62 482 455 37.6 457 440 40.2 445 432 41.4 433 425 42.7 409 406 45.3 397 396 46.5 Evaporator Air Quantity — Cfm/BF 18,000/0.12 Evaporator Air — Ewb (F) 72 67 62 581 535 490 314 403 476 41.4 39.7 37.9 552 507 467 304 393 458 44.4 42.5 40.6 537 493 456 298 387 449 45.9 43.8 41.9 523 480 444 293 381 439 47.4 45.2 43.3 492 450 420 283 368 418 50.2 47.8 45.9 476 436 408 277 362 408 51.6 49.1 47.2 20,000/0.13 72 591 328 42.0 560 317 44.8 545 312 46.3 529 306 47.7 499 296 50.5 484 290 51.9 67 544 426 40.1 515 414 42.8 501 408 44.2 486 401 45.6 457 389 48.1 442 383 49.4 62 499 499 38.2 477 477 41.1 465 465 42.5 455 455 43.9 431 431 46.6 420 420 48.0 48FJ,FK,JJ,JK048 Temp (F) Air Entering Condenser 85 95 100 105 115 120 TC SHC kW TC SHC kW TC SHC kW TC SHC kW TC SHC kW TC SHC kW 9000/0.02 72 556 248 47.1 531 239 50.2 518 233 51.9 506 228 53.4 481 219 56.5 467 213 57.9 67 511 296 44.7 489 285 47.8 477 281 49.3 465 276 50.8 441 266 53.6 429 260 55.0 62 468 343 42.5 446 332 45.3 436 327 46.8 426 322 48.1 403 311 50.7 391 306 51.9 72 583 267 48.4 557 256 51.8 543 251 53.4 529 246 55.0 501 236 58.0 486 231 59.5 Evaporator Air Quantity — Cfm/BF 11,250/0.03 13,500/0.05 Evaporator Air Quantity — Ewb (F) 67 62 72 67 539 494 601 560 326 383 283 354 46.2 43.9 49.3 47.3 514 471 574 532 315 372 272 343 49.2 46.9 52.8 50.3 501 460 559 519 310 367 267 338 50.9 48.2 54.3 51.9 489 449 543 506 305 361 262 332 52.3 49.6 55.9 53.4 463 425 514 478 295 350 252 321 55.2 52.3 59.0 56.3 449 412 499 463 289 344 246 315 56.6 53.6 60.5 57.7 15,750/0.06 62 514 420 44.9 490 409 47.9 478 403 49.3 465 397 50.7 439 385 53.4 426 377 54.8 72 617 299 50.1 588 269 53.6 572 284 55.1 556 277 56.7 525 268 59.8 507 261 61.2 67 573 379 47.9 546 369 51.1 531 363 52.6 517 358 54.2 489 347 57.1 474 341 58.6 62 531 455 45.7 505 443 48.7 492 435 50.2 479 430 51.7 453 414 54.5 439 406 55.8 See Legend and Notes on page 31. 29 Performance data (cont) COOLING CAPACITIES (cont) 48FJ,FK,JJ,JK048 (cont) Temp (F) Air Entering Condenser 85 95 100 105 115 120 TC SHC kW TC SHC kW TC SHC kW TC SHC kW TC SHC kW TC SHC kW 72 627 314 50.7 596 303 54.0 581 298 55.7 565 292 57.2 532 280 60.3 515 274 61.7 Evaporator Air Quantity — Cfm/BF 18,000/0.07 20,000/0.08 Evaporator Air — Ewb (F) 67 62 72 67 583 543 634 592 405 485 327 425 48.5 46.4 51.0 48.8 556 517 604 563 394 471 315 414 51.7 49.5 54.3 52.1 541 504 588 549 387 463 310 408 53.3 51.0 56.0 53.7 526 491 572 533 382 454 304 402 54.7 52.5 57.7 55.2 496 464 538 501 370 434 292 390 57.7 55.3 60.6 58.0 481 453 521 486 364 424 286 383 59.1 56.8 62.1 59.4 62 553 508 46.9 526 490 50.0 513 479 51.5 500 468 53.0 475 445 56.2 463 433 57.7 48FJ,FK,JJ,JK054 Temp (F) Air Entering Condenser 85 95 100 105 115 120 TC SHC kW TC SHC kW TC SHC kW TC SHC kW TC SHC kW TC SHC kW 10,000/0.03 72 594 285 47.5 570 274 51.1 557 269 52.9 544 264 54.5 517 253 57.8 509 248 59.9 67 543 339 45.4 521 329 48.7 510 324 50.4 497 320 52.0 473 308 54.9 467 302 56.8 62 496 397 43.5 475 385 46.5 464 379 48.0 453 373 49.4 429 362 52.1 424 357 53.8 72 625 306 48.8 598 294 52.5 585 289 54.2 571 284 56.0 541 273 59.4 525 267 60.9 Evaporator Air Quantity — Cfm/BF 12,500/0.04 15,000/0.05 Evaporator Air - Ewb (F) 67 62 72 67 574 526 647 596 372 438 326 406 46.7 44.7 49.6 47.6 549 502 619 570 362 425 315 394 50.1 47.9 53.4 51.1 536 491 604 556 356 419 310 387 51.7 49.4 55.3 52.8 524 478 589 542 351 414 304 382 53.5 50.9 57.0 54.4 496 454 556 513 339 401 292 370 56.5 53.7 60.3 57.5 482 441 542 498 333 394 286 364 57.9 55.1 62.1 59.1 17,500/0.06 62 548 480 45.6 523 467 48.9 512 461 50.5 498 454 51.9 472 438 54.9 458 431 56.3 48FJ,FK,JJ,JK054 (cont) Temp (F) Air Entering Condenser 85 95 100 105 115 120 TC SHC kW TC SHC kW TC SHC kW TC SHC kW TC SHC kW TC SHC kW 20,000/0.07 72 676 362 50.8 644 350 54.5 630 345 56.4 614 339 58.3 580 327 61.8 563 321 63.4 See Legend and Notes on page 31. 30 67 625 464 48.8 596 452 52.3 581 446 54.0 566 440 55.8 535 426 59.1 519 419 60.6 62 581 553 46.9 555 534 50.4 541 524 52.0 529 515 53.8 502 494 56.9 488 483 58.4 Evaporator Air Quantity — Cfm/BF 22,500/0.08 Evaporator Air —Ewb (F) 72 67 62 685 635 594 379 491 577 51.1 49.1 47.5 655 605 568 368 478 556 55.0 52.8 51.0 638 590 555 362 473 545 56.9 54.5 52.7 622 575 541 356 466 534 58.7 56.3 54.3 587 543 514 343 451 510 62.2 59.4 57.6 569 527 500 337 445 498 63.8 61.0 59.2 25,000/0.08 72 693 395 51.4 661 384 55.3 644 379 57.3 628 372 59.0 592 359 62.5 575 354 64.3 67 643 519 49.5 613 505 53.2 598 498 54.9 582 491 56.5 550 476 59.9 533 469 61.5 62 607 601 48.0 581 578 51.7 567 565 53.2 554 553 55.1 526 526 58.4 513 513 60.0 72 663 344 50.3 634 333 54.1 618 328 55.9 602 321 57.7 570 310 61.2 552 303 62.7 67 613 435 48.3 584 423 51.8 571 417 53.6 555 411 55.1 527 398 58.4 508 392 59.8 62 566 516 46.4 539 500 49.6 527 492 51.3 513 484 52.9 487 467 55.9 474 457 57.4 COOLING CAPACITIES (cont) 48FJ,FK,JJ,JK064 Temp (F) Air Entering Condenser 85 95 100 105 115 120 12,000/0.03 72 731 353 59.6 703 340 63.9 689 334 66.0 674 327 68.1 641 314 72.0 629 308 74.4 TC SHC kW TC SHC kW TC SHC kW TC SHC kW TC SHC kW TC SHC kW 67 670 421 56.9 644 409 60.8 630 402 62.9 616 395 64.6 587 382 68.3 575 375 70.5 62 613 488 54.3 588 474 57.9 575 468 59.7 561 461 61.4 534 447 64.5 524 440 66.6 72 769 378 61.3 738 365 65.7 720 358 67.7 704 352 69.9 669 339 74.0 649 332 75.9 Evaporator Air Quantity — Cfm/BF 15,000/0.04 18,000/0.04 Evaporator Air — Ewb (F) 67 62 72 67 707 647 793 733 462 542 403 503 58.5 55.9 62.2 59.7 678 621 761 702 449 527 390 448 62.7 59.6 66.9 63.9 663 607 745 684 442 520 383 482 64.6 61.5 69.1 65.8 647 592 727 668 435 512 376 475 66.6 63.2 71.3 67.7 616 563 691 635 421 496 363 461 70.2 66.6 75.2 71.6 595 546 669 615 415 488 356 454 71.9 68.2 77.4 73.5 21,000/0.05 62 674 597 57.1 645 580 60.9 630 572 62.8 616 563 64.6 585 546 68.2 568 536 69.9 72 811 429 63.1 778 415 67.8 761 408 70.0 743 400 72.1 704 387 76.3 688 381 78.8 67 751 543 60.4 719 529 64.8 702 522 66.7 685 515 68.7 650 500 72.6 635 493 75.0 62 694 650 57.9 666 633 62.0 649 624 63.8 633 615 65.7 603 595 69.3 590 584 71.6 48FJ,FK,JJ,JK064 (cont) Temp (F) Air Entering Condenser 85 95 100 105 115 120 24,000/0.06 72 825 450 63.7 791 437 68.4 772 429 70.6 754 423 72.8 714 409 76.9 698 403 79.6 TC SHC kW TC SHC kW TC SHC kW TC SHC kW TC SHC kW TC SHC kW 67 764 580 61.0 733 566 65.4 713 558 67.4 697 551 69.5 661 535 73.3 646 529 75.8 62 710 695 58.7 681 672 62.7 665 661 64.8 651 650 66.7 622 622 70.4 608 608 73.0 Evaporator Air Quantity — Cfm/BF 27,000/0.07 Evaporator Air — Ewb (F) 72 67 62 840 778 728 472 614 722 64.3 61.6 59.4 802 744 697 458 599 695 69.0 66.0 63.6 781 726 683 451 591 682 71.1 68.1 65.7 763 708 669 444 584 669 73.3 70.1 67.7 724 671 640 430 568 640 77.5 74.0 71.7 706 654 624 424 560 624 80.1 76.4 74.1 VAV units only. LEGEND BF — Bypass Factor kW — Compressor Motor Power Input Edb — Entering Dry Bulb SHC — Sensible Heat Cap. (1000 Btuh) Ewb — Entering Wet Bulb TC — Total Cap. (1000 Btuh) Gross NOTES: 1. Direct interpolation is permissible. Do not extrapolate. 2. The following formulas may be used: sensible capacity (Btuh) tldb = t edb − 1.10 x cfm tlwb = Wet-bulb temperature corresponding to enthalpy of air leaving evaporator coil (hlwb ). hlwb = h ewb − total capacity (Btuh) 4.5 x cfm Where: h ewb = Enthalpy of air entering evaporator coil. 30,000/0.08 72 848 493 64.6 811 480 69.4 790 473 71.6 771 466 73.8 732 451 78.0 713 445 80.7 67 787 647 61.9 752 632 66.4 734 624 68.5 716 617 70.6 680 600 74.6 662 591 77.0 62 749 749 60.1 719 719 64.5 703 703 66.6 687 687 68.8 656 656 72.7 641 641 75.3 3. SHC is based on 80 F edb temperature of air entering evaporator coil. Below 80 F edb, subtract (corr factor x cfm) from SHC. Above 80 F edb, add (corr factor x cfm) to SHC. BF 79 81 .05 .10 .20 1.04 .98 .87 ENTERING AIR DRY-BULB TEMP (F) 78 77 76 75 under 75 82 83 84 85 over 85 Correction Factor 2.07 3.11 4.14 5.18 Use formula 1.96 2.94 3.92 4.91 shown below. 1.74 2.62 3.49 4.36 Interpolation is permissible. Correction Factor = 1.10 x (1 − BF) x (edb − 80). 4. Cooling capacities are gross and do not include deduction for indoor fan motor heat. 31 Performance data (cont) 48FJ,FK074 Temp (F) Air Entering Condenser 85 95 100 105 115 14,000/0.05 72 862 406 70.9 830 393 75.7 811 386 77.8 793 377 80.1 754 363 84.5 TC SHC kW TC SHC kW TC SHC kW TC SHC kW TC SHC kW 67 789 485 67.5 760 472 71.8 744 465 73.9 728 457 76.1 695 443 80.3 62 721 565 64.1 691 551 68.1 676 544 70.0 662 537 71.9 633 524 75.8 72 890 435 72.2 855 421 77.0 835 413 79.3 816 406 81.5 776 391 86.1 Evaporator Air Quantity — Cfm/BF 17,500/0.06 21,000/0.07 Evaporator Air — Ewb (F) 67 62 72 67 816 747 917 843 531 624 463 577 68.8 65.4 73.6 70.0 785 718 879 809 517 609 449 562 73.1 69.5 78.3 74.5 767 701 859 790 510 601 441 554 75.3 71.4 80.6 76.6 750 686 839 773 502 594 434 547 77.4 73.5 83.0 78.9 716 655 799 736 487 579 419 532 81.7 77.4 87.5 83.1 24,500/0.08 62 775 684 66.8 743 667 70.9 726 658 72.9 711 649 75.0 678 632 79.0 72 944 492 74.9 903 477 79.6 882 470 82.0 863 462 84.4 821 447 89.1 67 870 622 71.4 833 607 75.8 814 600 78.1 795 592 80.2 758 577 84.5 62 801 742 68.1 769 725 72.3 752 715 74.4 734 705 76.5 700 684 80.7 48FJ,FK074 (cont) Temp (F) Air Entering Condenser 85 95 100 105 115 72 997 539 77.1 952 524 81.9 931 516 84.3 908 508 86.8 864 493 91.7 TC SHC kW TC SHC kW TC SHC kW TC SHC kW TC SHC kW Evaporator Air Quantity — Cfm/BF 28,000/0.09 30,000/0.09 Evaporator Air — Ewb (F) 67 62 72 67 919 854 1005 926 692 827 554 717 73.6 70.5 77.5 73.9 879 818 960 887 676 805 539 700 78.1 74.9 82.4 78.6 858 800 937 864 668 792 532 692 80.4 77.1 84.8 80.8 836 782 915 843 659 779 523 683 82.6 79.3 87.3 83.0 793 746 870 799 642 746 509 666 87.0 83.7 92.0 87.5 62 865 853 71.0 829 825 75.5 811 809 77.7 794 794 80.0 760 760 84.5 See Legend and Notes on page 31. FAN PERFORMANCE — 48FJD,FKD,FJK,FKK,JJD,JKD,JJK,JKK034 LOW HEAT UNITS UNIT SIZE AIRFLOW (Cfm) 034 6,000 7,500 9,000 10,500 12,000 13,500 15,000 UNIT SIZE AIRFLOW (Cfm) 034 6,000 7,500 9,000 10,500 12,000 13,500 15,000 0.2 Rpm Bhp 0.4 Rpm Bhp 0.6 Rpm Bhp AVAILABLE EXTERNAL STATIC PRESSURE (in. wg) 0.8 1.0 1.2 1.4 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 1.6 Rpm Bhp 1.8 Rpm Bhp 2.0 Rpm Bhp 300 330 360 400 450 500 550 340 370 400 430 480 520 570 370 400 420 460 500 540 600 410 430 460 490 530 570 620 540 570 590 620 640 670 700 570 500 620 650 670 700 730 600 620 640 670 700 720 760 1.0 1.5 2.3 3.2 4.7 6.3 8.2 1.7 2.1 3.0 4.0 5.6 7.2 9.3 2.0 2.4 3.5 4.6 6.1 7.8 10.0 450 470 500 520 560 600 640 2.3 2.8 4.0 5.0 6.7 8.4 10.6 480 510 530 560 590 620 660 2.7 3.4 4.5 5.5 7.3 9.0 11.3 520 540 560 590 620 650 680 3.1 3.9 5.0 6.2 8.0 9.7 12.2 3.5 4.4 5.6 7.0 8.6 10.5 13.0 3.9 5.0 6.1 7.7 9.3 11.4 13.9 4.4 5.5 6.6 8.2 10.1 12.2 15.0 2.2 Rpm Bhp 2.4 Rpm Bhp 2.6 Rpm Bhp AVAILABLE EXTERNAL STATIC PRESSURE (in. wg) 2.8 3.0 3.2 3.4 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 3.6 Rpm Bhp 3.8 Rpm Bhp 4.0 Rpm Bhp 630 650 660 700 720 740 780 650 680 690 720 740 760 800 670 700 710 740 760 780 820 700 720 740 760 780 800 840 780 800 820 840 860 880 — 800 820 840 860 880 900 — 820 840 860 880 900 — — 5.0 6.0 7.0 9.0 10.7 13.0 16.0 See Legend and Notes on page 34. 32 1.3 1.8 2.7 3.6 5.2 6.7 8.7 5.5 6.5 7.6 9.6 11.4 13.7 16.9 5.9 7.2 8.2 10.4 12.0 14.3 17.6 6.5 7.8 8.9 11.0 12.8 15.0 18.6 720 740 760 780 800 820 860 7.0 8.5 9.6 11.6 13.5 15.7 19.4 740 760 780 800 820 840 880 7.5 9.1 10.3 12.1 14.2 16.7 20.4 760 780 800 820 840 860 900 8.0 9.5 11.1 12.8 15.0 17.6 21.1 8.6 10.0 11.7 13.6 15.7 18.5 — 9.1 10.6 12.4 14.3 16.5 19.2 — 9.6 11.2 13.1 15.1 17.4 — — FAN PERFORMANCE — 48FJD,FKD,FJK,FKK,JJD,JKD,JJK,JKK038 LOW HEAT UNITS UNIT SIZE AIRFLOW (Cfm) 038 7,000 8,000 10,000 12,000 14,000 15,000 UNIT SIZE AIRFLOW (Cfm) 038 7,000 8.000 10,000 12,000 14,000 15,000 0.2 Rpm Bhp 0.4 Rpm Bhp 0.6 Rpm Bhp AVAILABLE EXTERNAL STATIC PRESSURE (in. wg) 0.8 1.0 1.2 1.4 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 1.6 Rpm Bhp 1.8 Rpm Bhp 2.0 Rpm Bhp 312 343 408 476 546 581 357 385 444 507 572 606 399 423 477 536 598 630 437 459 508 564 623 654 565 581 620 665 715 742 593 608 645 688 736 762 620 634 669 710 757 782 1.2 1.7 3.2 5.2 8.1 9.8 1.6 2.1 3.6 5.7 8.7 10.5 1.9 2.5 4.1 6.3 9.3 11.1 2.3 2.9 4.6 6.9 9.9 11.8 472 492 538 590 647 677 2.7 3.4 5.1 7.4 10.6 12.5 505 523 566 616 670 699 3.2 3.8 5.6 8.0 11.3 13.2 536 553 593 641 693 721 3.6 4.3 6.1 8.6 11.9 13.9 4.1 4.8 6.7 9.2 12.6 14.6 4.6 5.3 7.2 9.8 13.3 15.4 5.1 5.9 7.8 10.5 14.0 16.1 2.2 Rpm Bhp 2.4 Rpm Bhp 2.6 Rpm Bhp AVAILABLE EXTERNAL STATIC PRESSURE (in. wg) 2.8 3.0 3.2 3.4 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 3.6 Rpm Bhp 3.8 Rpm Bhp 4.0 Rpm Bhp 646 660 692 732 778 802 671 684 715 754 798 821 695 707 737 774 817 840 719 730 759 795 836 859 806 816 840 872 — — 826 836 860 890 — — 846 855 878 — — — 5.7 6.4 8.4 11.2 14.8 16.9 6.2 7.0 9.1 11.9 15.5 17.6 6.8 7.6 9.7 12.5 16.2 18.4 7.4 8.2 10.4 13.2 17.0 19.2 741 752 780 815 855 877 8.0 8.8 11.0 14.0 17.8 20.0 764 774 801 834 873 895 8.7 9.5 11.7 14.7 18.6 20.9 785 795 821 853 891 — 9.3 10.2 12.4 15.4 19.4 — 10.0 10.9 13.1 16.2 — — 10.7 11.6 13.9 17.0 — — 11.4 12.3 14.6 — — — FAN PERFORMANCE — 48FJD,FKD,FJK,FKK,JJD,JKD,JJK,JKK044 LOW HEAT UNITS UNIT SIZE AIRFLOW (Cfm) 044 8,000 10,000 12,000 14,000 16,000 18,000 20,000 UNIT SIZE AIRFLOW (Cfm) 044 8,000 10,000 12,000 14,000 16,000 18,000 20,000 0.2 Rpm Bhp 0.4 Rpm Bhp 0.6 Rpm Bhp AVAILABLE EXTERNAL STATIC PRESSURE (in. wg) 0.8 1.0 1.2 1.4 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 1.6 Rpm Bhp 1.8 Rpm Bhp 2.0 Rpm Bhp 340 370 410 490 550 620 660 380 410 460 520 570 640 700 410 440 500 550 600 660 720 440 470 520 570 620 680 740 580 600 630 670 720 760 820 600 630 660 700 740 780 830 630 660 690 720 760 800 — 1.5 2.5 3.8 6.5 8.8 12.8 16.8 2.2 3.0 4.6 7.2 9.5 13.5 18.3 2.4 3.4 5.4 7.7 10.5 14.5 19.3 2.6 3.7 6.0 8.2 11.3 15.2 20.1 480 510 550 600 650 700 760 2.9 4.4 6.5 8.8 12.1 16.0 20.9 510 540 570 620 670 720 780 3.4 5.0 7.0 9.6 12.8 16.8 21.8 550 570 600 650 700 740 800 4.0 5.5 7.5 10.5 13.5 17.6 22.5 4.6 6.2 8.1 11.2 14.5 18.4 23.2 5.1 6.9 8.8 12.0 15.2 19.2 24.0 5.7 7.5 9.7 12.6 16.1 20.0 — 2.2 Rpm Bhp 2.4 Rpm Bhp 2.6 Rpm Bhp AVAILABLE EXTERNAL STATIC PRESSURE (in. wg) 2.8 3.0 3.2 3.4 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 3.6 Rpm Bhp 3.8 Rpm Bhp 4.0 Rpm Bhp 650 680 710 740 780 820 — 670 700 730 760 800 840 — 700 730 760 790 820 860 — 720 750 780 810 840 880 — 810 830 860 890 920 — — 830 850 880 910 930 — — 850 870 900 940 950 — — 6.3 8.0 10.4 13.2 17.0 21.0 — 6.7 8.5 11.1 14.0 17.7 22.0 — 7.3 9.2 11.8 15.0 18.3 23.0 — 7.7 10.0 12.6 16.0 19.2 24.0 — 740 770 800 830 860 — — 8.2 10.7 13.1 17.0 20.3 — — 760 790 820 850 880 — — 8.7 11.4 14.0 17.7 21.3 — — 780 810 840 870 900 — — 9.4 12.2 14.8 18.4 22.2 — — 10.4 12.8 15.7 19.0 23.1 — — 11.2 13.5 16.5 20.3 23.8 — — 12.0 14.0 17.1 21.3 24.5 — — FAN PERFORMANCE — 48FJD,FKD,FJK,FKK,JJD,JKD,JJK,JKK048 LOW HEAT UNITS UNIT SIZE AIRFLOW (Cfm) 048 9,000 10,000 12,000 14,000 16,000 18,000 20,000 UNIT SIZE AIRFLOW (Cfm) 048 9,000 10,000 12,000 14,000 16,000 18,000 20,000 0.2 Rpm Bhp 0.4 Rpm Bhp 0.6 Rpm Bhp AVAILABLE EXTERNAL STATIC PRESSURE (in. wg) 0.8 1.0 1.2 1.4 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 1.6 Rpm Bhp 1.8 Rpm Bhp 2.0 Rpm Bhp 344 373 433 495 557 621 685 386 412 466 524 583 644 706 425 448 498 552 608 666 726 461 482 528 579 632 688 746 590 604 638 679 724 772 823 618 632 664 702 745 792 842 646 658 689 725 766 812 860 1.9 2.5 4.1 6.2 9.1 12.7 17.2 2.3 3.0 4.6 6.9 9.8 13.5 18.1 2.8 3.5 5.2 7.5 10.5 14.3 19.0 3.3 4.0 5.8 8.2 11.3 15.2 19.9 496 515 557 605 656 710 766 3.7 4.5 6.4 8.9 12.0 16.0 20.8 528 546 585 630 679 731 786 4.3 5.0 7.0 9.5 12.8 16.8 21.8 560 575 612 655 702 752 805 4.8 5.6 7.6 10.3 13.6 17.7 22.7 5.4 6.2 8.3 11.0 14.4 18.6 23.7 5.9 6.8 9.0 11.7 15.2 19.5 24.6 6.5 7.4 9.6 12.5 16.0 20.3 25.6 2.2 Rpm Bhp 2.4 Rpm Bhp 2.6 Rpm Bhp AVAILABLE EXTERNAL STATIC PRESSURE (in. wg) 2.8 3.0 3.2 3.4 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 3.6 Rpm Bhp 3.8 Rpm Bhp 4.0 Rpm Bhp 673 684 713 747 787 831 878 699 709 736 769 807 850 896 724 734 759 790 827 869 — 749 758 781 811 847 887 — 841 847 866 891 — — — 862 868 886 — — — — 884 889 — — — — — 7.2 8.1 10.3 13.2 16.8 21.3 26.6 7.8 8.7 11.1 14.0 17.7 22.2 27.6 8.5 9.4 11.8 14.8 18.6 23.1 — 9.1 10.1 12.5 15.6 19.4 24.1 — 772 781 803 832 866 — — 9.8 10.8 13.3 16.4 20.3 — — 796 803 824 852 885 — — 10.5 11.6 14.1 17.3 21.2 — — 818 826 845 872 — — — 11.3 12.3 14.9 18.1 — — — 12.0 13.1 15.7 19.0 — — — 12.8 13.9 16.5 — — — — 13.5 14.7 — — — — — See Legend and Notes on page 34. 33 Performance data (cont) FAN PERFORMANCE — 48FJD,FKD,FJK,FKK,JJD,JKD,JJK,JKK054 LOW HEAT UNITS UNIT SIZE AIRFLOW (Cfm) 054 10,000 12,500 15,000 17,500 20,000 22,500 25,000 UNIT SIZE AIRFLOW (Cfm) 054 10,000 12,500 15,000 17,500 20,000 22,500 25,000 0.2 Rpm Bhp 0.4 Rpm Bhp 0.6 Rpm Bhp AVAILABLE EXTERNAL STATIC PRESSURE (in. wg) 0.8 1.0 1.2 1.4 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 1.6 Rpm Bhp 1.8 Rpm Bhp 2.0 Rpm Bhp 250 280 300 340 375 410 450 280 300 330 360 400 430 470 310 330 360 390 425 460 490 350 370 390 420 450 480 515 500 490 505 520 540 570 600 525 520 525 540 560 590 620 550 550 550 560 580 610 635 2.0 2.6 3.1 4.6 6.4 8.8 12.1 2.3 3.0 3.6 5.2 7.2 9.6 13.0 2.7 3.3 4.2 5.8 8.2 10.8 14.0 3.2 4.0 4.8 6.6 9.0 11.6 15.0 410 400 420 445 475 500 540 4.6 4.6 5.6 7.4 9.7 12.4 16.6 450 430 450 470 495 525 560 5.6 5.7 6.4 8.2 10.4 13.6 17.6 475 460 470 495 520 550 580 6.4 6.5 7.0 9.0 11.4 14.8 18.8 7.1 7.2 8.4 10.0 12.4 15.8 20.0 8.3 8.4 9.2 11.0 13.4 17.2 21.2 9.6 9.8 10.2 11.8 14.8 18.4 22.2 2.2 Rpm Bhp 2.4 Rpm Bhp 2.6 Rpm Bhp AVAILABLE EXTERNAL STATIC PRESSURE (in. wg) 2.8 3.0 3.2 3.4 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 3.6 Rpm Bhp 3.8 Rpm Bhp 4.0 Rpm Bhp 580 570 570 580 600 625 650 610 600 600 600 620 640 665 625 620 620 620 635 660 680 640 640 650 670 660 680 700 710 720 720 730 730 745 — 730 730 740 750 — — — 750 750 — — — — — 11.1 11.2 11.4 13.0 15.8 19.4 23.5 12.6 12.8 13.0 14.0 16.8 20.4 24.6 13.8 14.0 14.2 15.0 17.8 21.6 25.8 15.0 15.2 15.4 17.0 19.4 23.0 27.2 660 660 660 670 680 695 720 16.5 16.8 17.0 18.2 20.8 24.2 28.6 670 680 680 690 695 715 730 17.8 18.6 18.8 19.8 21.8 25.8 29.8 695 700 700 710 720 730 750 19.0 19.6 19.8 21.4 23.2 26.8 31.6 20.2 20.8 21.0 22.8 24.8 28.4 — 21.8 22.4 22.8 24.2 — — — 23.4 23.8 — — — — — FAN PERFORMANCE — 48FJD,FKD,FJK,FKK,JJD,JKD,JJK,JKK064 LOW HEAT UNITS UNIT SIZE AIRFLOW (Cfm) 064 12,000 15,000 18,000 21,000 24,000 27,000 30,000 UNIT SIZE AIRFLOW (Cfm) 064 12,000 15,000 18,000 21,000 24,000 27,000 30,000 0.2 Rpm Bhp 0.4 Rpm Bhp 0.6 Rpm Bhp AVAILABLE EXTERNAL STATIC PRESSURE (in. wg) 0.8 1.0 1.2 1.4 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 1.6 Rpm Bhp 1.8 Rpm Bhp 2.0 Rpm Bhp 270 300 350 395 440 480 530 300 340 380 420 465 510 555 330 360 410 445 485 530 570 360 395 430 470 510 550 595 520 500 525 555 590 630 660 555 525 550 575 610 645 675 575 550 570 595 630 660 695 2.4 3.2 5.0 7.6 10.8 15.0 20.8 2.8 3.8 5.8 8.2 12.0 16.6 22.4 3.4 4.4 6.6 9.4 12.8 17.8 23.8 395 420 455 490 530 570 610 4.4 5.6 8.0 11.0 14.8 20.2 26.2 430 445 480 515 550 590 630 5.2 6.2 8.8 12.0 16.0 21.4 27.6 475 470 505 535 570 610 645 6.6 7.0 9.8 12.8 17.0 22.6 28.6 8.2 8.0 10.5 14.0 18.6 24.2 29.8 10.0 9.2 11.7 15.0 19.8 25.2 30.8 2.2 Rpm Bhp 2.4 Rpm Bhp AVAILABLE EXTERNAL STATIC PRESSURE (in. wg) 2.6 2.8 3.0 3.2 3.4 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 3.6 Rpm Bhp 3.8 Rpm Bhp 590 580 590 615 645 680 710 620 610 610 635 660 695 725 635 630 630 650 680 710 — 730 730 740 740 — — — 750 750 — — — — — 11.8 12.0 13.8 17.4 22.1 27.8 33.6 13.3 13.4 15.0 18.6 23.2 29.0 34.7 14.6 14.8 16.2 19.8 24.8 30.0 — LEGEND VAV units only. Bhp — Brake Horsepower NOTES: 1. Fan peformance is based on set coils and clean 2-in. filters. 34 3.8 5.0 7.2 10.2 14.0 19.0 25.0 650 650 650 670 695 730 — 15.8 16.2 17.4 20.8 25.8 31.8 — 675 670 670 685 715 745 — 17.6 17.8 18.7 21.8 27.0 33.6 — 695 690 700 705 735 — — 19.0 19.2 20.6 23.4 28.6 — — 710 710 720 725 750 — — 20.2 20.8 21.8 24.6 30.4 — — 21.8 22.2 23.6 26.2 — — — 11.0 10.3 12.6 16.2 21.2 26.2 32.4 23.2 23.8 — — — — — 2. See Component Pressure Drops table before using Fan Performance tables. 3. Conversion − Bhp to kW: Bhp x .746 Kilowatts = Motor efficiency See Physical Data table for motor efficiency. FAN PERFORMANCE — 48FJD,FKD,FJK,FKK074 LOW HEAT UNITS UNIT SIZE AIRFLOW (Cfm) 074 14,000 17,500 21,000 24,500 28,000 30,000 UNIT SIZE AIRFLOW (Cfm) 074 14,000 17,500 21,000 24,500 28,000 30,000 0.2 Rpm Bhp 0.4 Rpm Bhp 0.6 Rpm Bhp AVAILABLE EXTERNAL STATIC PRESSURE (in. wg) 0.8 1.0 1.2 1.4 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 1.6 Rpm Bhp 1.8 Rpm Bhp 2.0 Rpm Bhp 290 350 395 450 505 530 320 370 420 470 525 555 350 400 445 490 550 570 360 425 470 520 570 595 490 520 555 600 635 660 535 540 575 615 655 675 570 560 595 635 670 695 3.0 4.8 7.6 11.8 17.2 20.8 3.4 5.4 8.2 12.4 18.2 22.4 3.8 6.2 9.4 13.4 20.0 23.8 4.6 6.8 10.2 14.6 21.0 25.0 410 450 490 535 585 610 5.2 7.6 11.0 15.4 22.0 26.2 440 475 515 555 605 630 5.8 8.4 12.0 16.8 23.6 27.6 465 500 535 580 620 645 6.6 9.4 12.8 18.4 24.4 28.6 7.4 10.0 14.0 19.6 25.4 29.8 2.2 Rpm Bhp 2.4 Rpm Bhp AVAILABLE EXTERNAL STATIC PRESSURE (in. wg) 2.6 2.8 3.0 3.2 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 3.4 Rpm Bhp 3.6 Rpm Bhp 590 580 615 650 690 710 610 595 635 670 705 725 630 630 650 685 730 — 710 720 725 750 — — 730 740 740 — — — 12.0 13.0 17.4 23.0 29.4 33.6 13.2 13.8 18.6 24.2 30.8 34.7 14.8 15.8 19.8 25.4 33.0 — 650 650 670 700 740 — 16.0 17.0 20.8 26.6 34.2 — 670 680 685 720 750 — 17.2 19.0 21.8 28.0 35.4 — 690 700 705 735 — — 18.8 20.4 23.4 29.2 — — 20.6 21.6 24.6 31.0 — — 9.2 10.8 15.0 20.5 27.0 30.8 11.2 11.8 16.2 21.8 28.0 32.4 22.2 23.4 26.2 — — — FAN PERFORMANCE — 48FJE,FKE,FJL,FKL,JJE,JKE,JJL,JKL034 HIGH HEAT UNITS UNIT SIZE AIRFLOW (Cfm) 034 6,000 7,500 9,000 10,500 12,000 13,500 15,000 UNIT SIZE AIRFLOW (Cfm) 034 6,000 7,500 9,000 10,500 12,000 13,500 15,000 0.2 Rpm Bhp 0.4 Rpm Bhp 0.6 Rpm Bhp AVAILABLE EXTERNAL STATIC PRESSURE (in. wg) 0.8 1.0 1.2 1.4 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 1.6 Rpm Bhp 1.8 Rpm Bhp 2.0 Rpm Bhp 295 320 370 400 460 500 560 340 360 400 440 480 530 580 385 395 430 470 520 560 610 425 435 470 500 550 590 630 565 570 600 620 650 680 720 595 600 620 650 680 710 740 625 625 650 670 700 730 760 1.1 1.6 2.3 3.2 5.0 6.3 8.5 1.5 2.1 2.5 3.7 5.2 7.0 8.9 1.9 2.6 2.8 4.1 5.6 7.5 9.5 2.4 3.0 3.4 4.6 6.3 8.2 10.5 460 470 500 530 570 610 650 2.8 3.5 3.9 5.1 6.9 8.8 11.1 495 505 530 570 600 630 680 3.3 4.0 4.5 5.8 7.5 9.4 12.0 530 535 570 600 630 660 700 3.8 4.5 5.0 6.5 8.2 10.1 12.8 4.3 5.0 5.7 7.1 8.8 11.0 13.5 4.8 5.5 6.3 7.8 9.6 11.8 14.2 5.3 6.0 6.7 8.4 10.2 12.7 15.0 2.2 Rpm Bhp 2.4 Rpm Bhp 2.6 Rpm Bhp AVAILABLE EXTERNAL STATIC PRESSURE (in. wg) 2.8 3.0 3.2 3.4 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 3.6 Rpm Bhp 3.8 Rpm Bhp 4.0 Rpm Bhp 650 655 670 700 730 750 780 675 680 700 720 750 770 800 695 705 720 740 770 800 820 715 725 750 770 790 820 840 780 805 840 850 870 900 — 790 820 860 870 890 — — 795 835 880 890 900 — — 5.8 6.5 7.2 9.0 11.0 13.3 15.8 6.4 7.0 8.0 9.6 11.7 13.8 16.6 6.9 7.5 8.6 10.2 12.4 15.0 17.5 7.5 8.1 9.2 10.9 13.1 15.8 18.5 735 750 770 790 810 840 860 8.1 8.6 10.0 11.7 13.8 16.4 19.2 750 770 790 810 830 860 880 8.7 9.2 10.8 12.3 14.6 17.1 20.2 765 790 810 830 850 880 900 9.3 9.7 11.4 13.2 15.5 18.0 21.3 9.9 10.3 12.3 13.8 16.1 19.0 — 10.5 10.9 13.0 14.5 17.0 — — 11.2 11.4 14.0 15.3 17.5 — — FAN PERFORMANCE — 48FJE,FKE,FJL,FKL,JJE,JKE,JJL,JKL038 HIGH HEAT UNITS UNIT SIZE AIRFLOW (Cfm) 038 7,000 8,000 10,000 12,000 14,000 15,000 UNIT SIZE AIRFLOW (Cfm) 038 7,000 8,000 10,000 12,000 14,000 15,000 0.2 Rpm Bhp 0.4 Rpm Bhp 0.6 Rpm Bhp AVAILABLE EXTERNAL STATIC PRESSURE (in. wg) 0.8 1.0 1.2 1.4 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 1.6 Rpm Bhp 1.8 Rpm Bhp 2.0 Rpm Bhp 325 361 436 513 591 631 363 395 464 536 611 649 400 428 491 559 631 668 436 460 517 581 651 686 568 580 619 669 727 758 599 609 643 690 745 776 629 637 667 711 764 793 1.1 1.6 3.1 5.4 8.6 10.7 1.4 1.9 3.5 5.8 9.2 11.3 1.7 2.2 3.9 6.3 9.7 11.8 2.0 2.6 4.3 6.8 10.2 12.4 470 491 543 604 670 704 2.4 3.0 4.7 7.3 10.8 13.0 504 522 569 626 689 722 2.8 3.4 5.2 7.8 11.4 13.7 536 551 594 647 708 740 3.3 3.9 5.7 8.3 12.0 14.3 3.8 4.4 6.2 8.9 12.7 15.0 4.4 5.0 6.8 9.5 13.3 15.7 5.0 5.6 7.4 10.1 14.0 16.4 2.2 Rpm Bhp 2.4 Rpm Bhp 2.6 Rpm Bhp AVAILABLE EXTERNAL STATIC PRESSURE (in. wg) 2.8 3.0 3.2 3.4 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 3.6 Rpm Bhp 3.8 Rpm Bhp 4.0 Rpm Bhp 658 664 691 732 782 810 687 691 714 752 800 827 715 717 737 772 818 844 743 743 760 792 836 861 848 842 847 871 — — 874 866 869 890 — — 898 890 890 — — — 5.6 6.2 8.0 10.8 14.7 17.1 6.3 6.9 8.7 11.5 15.4 17.8 7.1 7.6 9.4 12.2 16.2 18.6 7.9 8.3 10.1 12.9 16.9 19.4 770 768 782 812 854 878 8.7 9.1 10.8 13.7 17.7 20.2 797 793 804 832 872 895 9.6 10.0 11.6 14.5 18.5 21.0 823 818 826 851 889 — 10.6 10.9 12.5 15.3 19.4 — 11.6 11.8 13.3 16.1 — — 12.6 12.8 14.2 17.0 — — 13.8 13.8 15.2 — — — 35 Performance data (cont) FAN PERFORMANCE — 48FJE,FKE,FJL,FKL,JJE,JKE,JJL,JKL044 HIGH HEAT UNITS UNIT SIZE AIRFLOW (Cfm) 044 8,000 10,000 12,000 14,000 16,000 18,000 20,000 UNIT SIZE AIRFLOW (Cfm) 044 8,000 10,000 12,000 14,000 16,000 18,000 20,000 0.2 Rpm Bhp 0.4 Rpm Bhp 0.6 Rpm Bhp AVAILABLE EXTERNAL STATIC PRESSURE (in. wg) 0.8 1.0 1.2 1.4 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 1.6 Rpm Bhp 1.8 Rpm Bhp 2.0 Rpm Bhp 275 350 430 500 570 640 700 320 390 470 540 600 660 720 365 430 500 570 630 680 740 410 470 540 590 650 700 760 560 605 650 690 740 780 — 595 635 670 710 760 800 — 625 660 700 730 780 820 — 1.1 2.5 4.0 6.8 9.8 13.3 18.2 1.6 3.1 5.0 7.5 10.5 14.3 19.3 2.0 3.7 5.6 8.1 11.5 15.2 20.0 2.4 4.3 6.2 8.6 12.0 16.1 21.0 450 505 570 610 670 720 780 2.9 4.8 6.8 9.1 12.6 17.0 21.9 490 540 590 640 690 740 800 3.3 5.4 7.3 9.8 13.3 17.6 22.5 525 575 620 660 710 760 820 3.7 5.9 7.9 10.6 14.0 18.3 23.5 4.2 6.4 8.6 11.5 15.1 18.9 — 4.6 6.9 9.2 12.3 16.2 19.7 — 5.0 7.4 9.9 13.0 17.2 20.2 — 2.2 Rpm Bhp 2.4 Rpm Bhp 2.6 Rpm Bhp AVAILABLE EXTERNAL STATIC PRESSURE (in. wg) 2.8 3.0 3.2 3.4 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 3.6 Rpm Bhp 3.8 Rpm Bhp 4.0 Rpm Bhp 650 690 720 760 800 840 — 675 715 750 780 820 860 — 700 735 770 800 840 880 — 720 755 790 820 860 — — 785 825 870 900 — — — 795 835 880 — — — — 805 845 900 — — — — 5.4 7.9 10.7 13.8 18.0 22.0 — 5.8 8.4 11.5 14.5 18.7 23.0 — 6.2 8.9 12.3 15.1 19.4 24.0 — 6.6 9.4 13.0 16.0 20.3 — — 740 775 810 840 880 — — 7.0 9.8 13.7 16.8 21.8 — — 760 795 830 860 900 — — 7.4 10.3 14.4 17.5 22.5 — — 775 810 850 880 — — — 7.8 10.7 15.0 18.2 — — — 8.2 11.1 15.8 19.2 — — — 8.6 11.6 16.5 — — — — 8.9 12.0 17.2 — — — — FAN PERFORMANCE — 48FJE,FKE,FJL,FKL,JJE,JKE,JJL,JKL048 HIGH HEAT UNITS UNIT SIZE AIRFLOW (Cfm) 048 9,000 10,000 12,000 14,000 16,000 18,000 20,000 UNIT SIZE AIRFLOW (Cfm) 048 9,000 10,000 12,000 14,000 16,000 18,000 20,000 0.2 Rpm Bhp 0.4 Rpm Bhp 0.6 Rpm Bhp AVAILABLE EXTERNAL STATIC PRESSURE (in. wg) 0.8 1.0 1.2 1.4 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 1.6 Rpm Bhp 1.8 Rpm Bhp 2.0 Rpm Bhp 356 385 446 508 572 636 701 400 427 482 540 601 662 725 440 464 516 571 628 687 748 476 498 547 599 654 711 770 597 616 657 701 749 800 853 623 642 681 725 771 821 872 649 666 705 747 792 841 891 2.0 2.6 4.2 6.4 9.2 12.9 17.4 2.5 3.2 4.9 7.2 10.2 13.9 18.6 3.0 3.7 5.6 8.0 11.1 14.9 19.7 3.5 4.3 6.2 8.8 12.0 16.0 20.8 4.0 4.9 6.9 9.6 12.9 17.0 22.0 540 560 605 653 704 757 813 4.6 5.5 7.6 10.4 13.8 18.0 23.1 569 589 631 677 727 779 833 5.1 6.0 8.3 11.2 14.7 19.0 24.2 5.6 6.6 9.0 11.9 15.6 20.0 25.4 6.1 7.2 9.7 12.7 16.5 21.1 26.5 6.7 7.8 10.4 13.5 17.4 22.1 27.6 2.2 Rpm Bhp 2.4 Rpm Bhp 2.6 Rpm Bhp AVAILABLE EXTERNAL STATIC PRESSURE (in. wg) 2.8 3.0 3.2 3.4 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 3.6 Rpm Bhp 3.8 Rpm Bhp 4.0 Rpm Bhp 673 690 727 768 813 860 — 696 713 749 789 833 879 — 719 735 771 810 852 898 — 741 757 791 830 871 — — 823 837 869 — — — — 842 856 887 — — — — 860 874 — — — — — 7.2 8.4 11.1 14.3 18.3 23.1 — 7.8 9.0 11.7 15.1 19.2 24.1 — 8.3 9.5 12.4 16.0 20.2 25.2 — 8.8 10.1 13.1 16.8 21.1 — — LEGEND VAV units only. Bhp — Brake Horsepower NOTES: 1. Fan peformance is based on set coils and clean 2-in. filters. 2. See Component Pressure Drops table before using Fan Performance tables. 36 509 530 577 627 679 735 792 762 778 812 849 890 — — 9.4 10.7 13.9 17.6 22.0 — — 783 798 831 868 — — — 10.0 11.4 14.6 18.4 — — — 803 818 850 887 — — — 10.5 12.0 15.3 19.2 — — — 11.1 12.6 16.0 — — — — 3. Conversion − Bhp to kW: Bhp x .746 Kilowatts = Motor efficiency See Physical Data table for motor efficiency. 11.6 13.2 16.7 — — — — 12.2 13.8 — — — — — FAN PERFORMANCE — 48FJE,FKE,FJL,FKL,JJE,JKE,JJL,JKL054 HIGH HEAT UNITS UNIT SIZE AIRFLOW (Cfm) 054 10,000 12,500 15,000 17,500 20,000 22,500 25,000 UNIT SIZE AIRFLOW (Cfm) 054 10,000 12,500 15,000 17,500 20,000 22,500 25,000 0.2 Rpm Bhp 0.4 Rpm Bhp 0.6 Rpm Bhp AVAILABLE EXTERNAL STATIC PRESSURE (in. wg) 0.8 1.0 1.2 1.4 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 1.6 Rpm Bhp 1.8 Rpm Bhp 2.0 Rpm Bhp 215 255 300 340 380 425 460 255 290 330 375 410 450 480 290 325 360 400 440 470 505 325 355 400 430 460 490 525 460 480 505 530 550 580 605 495 510 530 550 570 600 625 525 540 560 570 590 620 645 1.3 1.6 3.1 4.6 6.8 9.2 12.5 1.6 1.9 3.6 5.4 7.6 10.4 13.6 1.9 2.4 4.2 6.2 8.4 11.2 14.6 2.4 3.1 5.2 7.0 9.4 12.0 15.6 360 385 430 460 480 520 550 3.1 3.8 5.8 8.0 10.0 13.2 17.0 395 420 455 480 510 540 565 3.9 4.8 6.5 8.8 11.0 14.2 17.8 430 450 480 500 530 560 580 4.8 5.8 7.4 9.4 11.8 15.4 18.8 2.2 Rpm Bhp AVAILABLE EXTERNAL STATIC PRESSURE (in. wg) 2.4 2.6 2.8 3.0 3.2 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 3.4 Rpm Bhp 550 570 610 590 610 640 660 580 600 650 610 630 660 680 — — 740 735 730 740 — 10.1 11.4 13.6 13.5 16.3 20.2 24.2 11.8 13.1 16.0 14.6 17.6 21.8 25.6 605 630 670 640 650 675 700 13.6 15.0 17.2 16.4 18.8 22.6 27.1 630 660 690 680 670 695 720 15.6 17.0 19.0 19.2 19.8 24.1 28.6 655 685 710 705 690 710 735 17.7 19.2 20.4 21.1 21.4 25.0 29.8 680 715 730 720 720 725 750 20.0 21.5 22.0 22.4 22.8 26.4 31.6 5.9 7.0 8.2 10.6 12.8 16.8 20.4 7.2 8.3 9.4 11.4 14.8 17.8 21.4 8.6 9.8 10.6 12.4 15.4 18.8 23.0 — — 23.0 23.2 24.2 28.0 — FAN PERFORMANCE — 48FJE,FKE,FJL,FKL,JJE,JKE,JJL,JKL064 HIGH HEAT UNITS UNIT SIZE AIRFLOW (Cfm) 064 12,000 15,000 18,000 21,000 24,000 27,000 30,000 UNIT SIZE AIRFLOW (Cfm) 064 12,000 15,000 18,000 21,000 24,000 27,000 30,000 0.2 Rpm Bhp 0.4 Rpm Bhp 0.6 Rpm Bhp AVAILABLE EXTERNAL STATIC PRESSURE (in. wg) 0.8 1.0 1.2 1.4 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 1.6 Rpm Bhp 1.8 Rpm Bhp 2.0 Rpm Bhp 250 290 350 400 445 505 555 280 320 385 430 480 530 575 310 350 415 455 500 550 595 345 375 440 480 525 570 610 465 490 540 570 605 645 675 495 520 560 590 625 655 695 520 545 580 610 640 675 710 3.9 4.0 5.0 7.7 11.0 16.4 22.4 3.4 3.8 5.8 8.6 12.5 17.6 23.6 3.1 3.8 6.8 9.8 13.6 18.9 25.2 3.0 4.0 7.5 10.6 14.6 20.0 26.1 375 405 465 505 545 590 630 3.2 4.4 8.2 11.6 15.8 21.4 27.2 405 435 495 525 570 605 645 3.7 5.1 9.2 12.4 17.1 22.4 28.7 2.2 Rpm Bhp AVAILABLE EXTERNAL STATIC PRESSURE (in. wg) 2.4 2.6 2.8 3.0 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 3.2 Rpm Bhp 550 575 600 630 655 695 730 580 605 620 650 675 710 — 695 720 750 720 745 — — 9.7 11.8 14.4 18.2 22.8 28.8 35.1 11.6 13.9 15.2 19.7 24.1 30.0 — 610 635 640 665 695 730 — 13.9 16.1 16.5 20.5 25.8 31.4 — 640 665 665 680 710 745 — 16.3 18.6 18.0 21.5 26.8 33.6 — 670 690 710 700 730 — — 19.0 21.3 21.2 23.1 28.0 — — 435 460 515 550 585 625 660 4.4 6.0 10.2 13.6 18.0 23.5 29.6 5.3 7.1 11.2 14.6 19.4 25.0 30.8 6.5 8.5 12.2 16.0 20.6 26.0 32.4 8.0 10.0 13.2 17.0 21.7 27.4 33.4 22.0 24.2 24.5 24.2 30.0 — — FAN PERFORMANCE — 48FJE,FKE,FJL,FKL074 HIGH HEAT UNITS UNIT SIZE AIRFLOW (Cfm) 074 14,000 17,500 21,000 24,500 28,000 30,000 UNIT SIZE AIRFLOW (Cfm) 074 14,000 17,500 21,000 24,500 28,000 30,000 0.2 Rpm Bhp 0.4 Rpm Bhp 0.6 Rpm Bhp AVAILABLE EXTERNAL STATIC PRESSURE (in. wg) 0.8 1.0 1.2 1.4 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 1.6 Rpm Bhp 1.8 Rpm Bhp 2.0 Rpm Bhp 270 335 400 460 525 555 305 365 430 485 545 575 335 395 455 510 570 595 370 425 480 530 585 610 485 530 570 610 655 675 510 550 590 630 670 695 535 575 610 650 685 710 2.7 3.5 7.7 12.2 18.2 22.4 2.8 4.3 8.6 13.1 19.5 23.6 3.0 5.0 9.8 14.3 21.0 25.2 3.3 5.8 10.6 15.2 22.0 26.1 400 450 505 550 605 630 3.6 6.7 11.6 16.5 23.4 27.2 430 480 525 575 620 645 4.1 7.5 12.4 17.9 24.2 28.7 2.2 Rpm Bhp AVAILABLE EXTERNAL STATIC PRESSURE (in. wg) 2.4 2.6 2.8 3.0 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 3.2 Rpm Bhp 560 595 630 670 705 730 580 615 650 685 725 — 660 690 720 750 — — 7.5 12.5 18.2 24.1 30.8 35.1 8.4 13.6 19.7 25.4 32.0 — 605 635 665 700 740 — 9.4 14.8 20.5 26.6 34.1 — 625 655 680 720 750 — 10.4 16.0 21.5 27.6 35.4 — 640 675 700 735 — — 11.6 17.2 23.1 28.8 — — 455 505 550 595 640 660 4.6 8.4 13.6 19.2 26.0 29.6 5.2 9.4 14.6 20.2 27.0 30.8 5.9 10.4 16.0 21.3 28.2 32.4 6.6 11.4 17.0 23.0 29.4 33.4 12.8 18.5 24.2 29.9 — — 37 Performance data (cont) FAN PERFORMANCE — POWER EXHAUST (Size 034-048 Units) AVAILABLE EXTERNAL STATIC PRESSURE (in. wg) 0.2 0.4 0.6 0.8 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 700 1.5 880 2.3 1050 3.5 1220 5.4 720 2.6 920 3.4 1100 3.8 1250 6.3 840 4.3 950 4.9 1120 6.4 1280 7.8 970 7.0 1040 7.6 1160 8.6 1300 10.0 1090 10.8 1160 11.6 1240 12.3 — — 1220 16.3 1280 17.2 — — — — AIRFLOW (Cfm) 6,000 8,000 10,000 12,000 14,000 16,000 Bhp — Brake Horsepower FAN PERFORMANCE — POWER EXHAUST (Size 054-074 Units) AIRFLOW (Cfm) 10,000 12,000 14,000 16,000 18,000 20,000 22,000 24,000 AVAILABLE EXTERNAL STATIC PRESSURE (in. wg) 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 415 1.5 475 1.9 525 2.2 575 2.8 625 3.3 675 4.0 725 4.7 770 5.5 810 6.2 850 6.7 480 2.6 525 3.0 570 3.5 610 4.0 660 4.6 700 5.3 740 6.0 780 6.7 820 7.4 860 8.1 540 3.9 580 4.5 620 4.8 660 5.6 700 6.4 730 7.0 770 7.6 810 8.5 840 9.0 880 10.0 610 5.7 640 6.3 675 7.0 710 7.6 750 8.5 780 9.2 810 9.7 840 10.5 875 11.3 910 12.3 680 8.3 720 9.2 740 9.7 770 10.2 800 11.0 830 11.6 860 12.3 880 13.3 — — — — 750 11.4 780 12.2 810 12.7 830 13.4 860 14.0 880 14.7 920 15.6 — — — — — — 820 14.6 850 15.5 870 16.5 900 17.2 925 17.6 — — — — — — — — — — 890 18.8 915 19.8 — — — — — — — — — — — — — — — — Bhp — Brake Horsepower COMPONENT PRESSURE DROPS (in. wg) (Size 034-048 Units) CFM COMPONENT ECONOMIZER INLET GUIDE VANES FILTERS Pleated (2-in.) Bags With Prefilters* POWER EXHAUST 6,000 0.06 0.01 8,000 0.09 0.02 10,000 0.12 0.03 12,000 0.16 0.04 14,000 0.21 0.05 16,000 0.25 0.06 18,000 0.29 0.08 20,000 0.35 0.10 0.01 0.36 0.07 0.01 0.38 0.08 0.01 0.41 0.09 0.02 0.51 0.13 0.04 0.64 0.18 0.04 0.77 0.24 0.03 0.91 0.32 0.02 1.01 0.41 (Size 054-074 Units) COMPONENT ECONOMIZER INLET GUIDE VANES FILTERS Pleated (2-in.) Bags With Prefilters* POWER EXHAUST *Bag filter cfm limit is 25,000. 38 10,000 0.05 0.01 12,000 0.07 0.02 14,000 0.08 0.03 16,000 0.10 0.04 18,000 0.12 0.05 CFM 20,000 0.14 0.06 22,000 0.16 0.08 24,000 0.19 0.10 26,000 0.21 0.11 28,000 0.24 0.13 30,000 0.26 0.15 0.00 0.45 0.16 0.00 0.57 0.22 0.00 0.68 0.29 0.01 0.80 0.37 0.02 0.94 0.46 0.03 1.07 0.55 0.03 1.23 0.65 0.04 1.38 0.77 0.04 — 0.87 0.05 — 0.99 0.05 — 1.12 Electrical data 48FJ,FK,JJ,JK034 UNITS NOMINAL VOLTAGE (3 Ph 60 Hz) 208/230 460 575 FLA Hp IFM LRA MCA MOCP OFM RLA — — — — — — — — VOLTAGE RANGE 187-254 414-508 518-632 COMPR NO. 1 RLA 53.2 28.8 23.1 LRA 266 120 96 COMPR NO. 2 RLA 53.2 28.8 32.1 LRA 266 120 96 OFM Total FLA BASE UNIT ONLY IFM Hp FLA MCA MOCP 7.5 24.2/22 157.1/154.9 200/200 10 30.8/28 163.7/160.9 200/200 15 46.2/42 179.1/174.9 225/225 20 59.4/54 192.3/186.9 225/225 7.5 11.0 82.4 110 10 14.0 85.4 110 15 21.0 92.4 110 20 27.0 98.4 125 7.5 9.0 65.8 80 10 11.0 67.8 90 15 17.0 73.8 90 20 22.0 78.8 90 13.2 6.6 4.8 EXHAUST FAN Total Total Hp FLA 6 22/20 10 34/30 15 48/44 6 22/20 10 34/30 15 48/44 6 22/20 10 34/30 15 48/44 6 22/20 10 34/30 15 48/44 6 9.6 10 15.2 15 22.0 6 9.6 10 15.2 15 22.0 6 9.6 10 15.2 15 22.0 6 9.6 10 15.2 15 22.0 6 7.8 10 12.2 15 18.0 6 7.8 10 12.2 15 18.0 6 7.8 10 12.2 15 18.0 6 7.8 10 12.2 15 18.0 BASE UNIT WITH EXHAUST FAN MCA MOCP 178.3/174.9 190.5/184.9 205.5/198.9 184.9/180.9 197.1/190.9 212.1/204.9 200.3/194.9 212.5/204.9 227.5/218.9 213.5/206.9 225.7/216.9 240.7/230.9 92.0 97.6 104.4 95.0 100.6 107.4 102.0 107.6 114.4 108.0 113.6 120.4 73.6 78.0 83.8 75.6 80.0 85.8 81.6 86.0 91.8 86.6 91.0 96.8 225/225 225/225 250/250 225/225 250/225 250/250 250/225 250/250 275/250 250/250 250/250 250/250 110 125 125 110 125 125 125 125 125 125 125 125 90 100 100 90 100 100 100 100 110 100 110 110 LEGEND Full Load Amps Nominal Horsepower Indoor (Evaporator) Fan Motor Locked Rotor Amps Minimum Circuit Amps (for wire sizing) Maximum Overcurrent Protection Outdoor (Condenser) Fan Motor Rated Load Amps 39 Electrical data (cont) 48FJ,FK,JJ,JK038 UNITS NOMINAL VOLTAGE (3 Ph 60 Hz) 208/230 460 575 FLA Hp IFM LRA MCA MOCP OFM RLA 40 — — — — — — — — VOLTAGE RANGE 187-254 414-508 518-632 COMPR NO. 1 RLA 53.2 28.8 23.1 COMPR NO. 2 LRA 266 120 96 RLA 69.2 34.6 26.7 LEGEND Full Load Amps Nominal Horsepower Indoor (Evaporator) Fan Motor Locked Rotor Amps Minimum Circuit Amps (for wire sizing) Maximum Overcurrent Protection Outdoor (Condenser) Fan Motor Rated Load Amps LRA 345 173 120 OFM Total FLA BASE UNIT ONLY IFM Hp FLA MCA MOCP 7.5 24.2/22.0 177.1/174.9 225/225 10 30.8/28.0 183.7/180.9 250/250 15 46.2/42.0 199.1/194.9 250/250 20 59.4/54.0 212.3/206.9 250/250 7.5 11.0 89.7 110 10 14.0 92.7 125 15 21.0 99.7 125 20 27.0 105.7 125 7.5 9.0 70.3 90 10 11.0 72.3 90 15 17.0 78.3 100 20 22.0 83.3 100 13.2 6.6 4.8 EXHAUST FAN Total Total Hp FLA 6 21.2/20.0 10 33.4/30.0 15 48.4/44.0 6 21.2/20.0 10 33.4/30.0 15 48.4/44.0 6 21.2/20.0 10 33.4/30.0 15 48.4/44.0 6 21.2/20.0 10 33.4/30.0 15 48.4/44.0 6 9.6 10 15.2 15 22.0 6 9.6 10 15.2 15 22.0 6 9.6 10 15.2 15 22.0 6 9.6 10 15.2 15 22.0 6 7.8 10 12.2 15 18.0 6 7.8 10 12.2 15 18.0 6 7.8 10 12.2 15 18.0 6 7.8 10 12.2 15 18.0 BASE UNIT WITH EXHAUST FAN MCA MOCP 198.3/194.1 210.5/205.3 225.5/218.9 204.9/200.1 217.1/211.3 232.1/224.9 220.3/214.1 232.5/225.3 247.5/238.9 233.5/226.1 245.7/237.3 260.7/250.9 99.3 104.9 111.7 102.3 107.9 114.7 109.3 114.9 121.7 115.3 120.9 127.7 78.1 82.5 88.3 80.1 84.5 90.3 86.1 90.5 96.3 91.1 95.5 101.3 250/250 250/250 250/250 250/250 250/250 300/250 250/250 300/250 300/300 300/250 300/300 300/300 125 125 125 125 125 125 125 125 150 125 150 150 100 100 110 100 110 110 110 110 110 110 110 125 48FJ,FK,JJ,JK044 UNITS NOMINAL VOLTAGE (3 Ph 60 Hz) 208/230 460 575 FLA Hp IFM LRA MCA MOCP OFM RLA — — — — — — — — VOLTAGE RANGE 187-254 414-508 518-632 COMPR NO. 1 RLA 69.2 34.6 26.7 LRA 345 173 120 COMPR NO. 2 RLA 69.2 34.6 26.7 LRA 345 173 120 OFM Total FLA BASE UNIT ONLY IFM Hp FLA MCA MOCP 7.5 24.2/22 199.7/197.5 250/250 10 30.8/28 206.3/203.5 275/250 15 46.2/42 221.7/217.5 275/275 20 59.4/54 234.9/229.5 300/275 7.5 11.0 98.8 125 10 14.0 101.8 125 15 21.0 108.8 125 20 27.0 114.8 125 7.5 9.0 76.3 100 10 11.0 78.3 100 15 17.0 84.3 110 20 22.0 89.3 110 19.8 9.9 7.2 EXHAUST FAN Total Total Hp FLA 6 22/20 10 34/30 15 48/44 6 22/20 10 34/30 15 48/44 6 22/20 10 34/30 15 48/44 6 22/20 10 34/30 15 48/44 6 9.6 10 15.2 15 22.0 6 9.6 10 15.2 15 22.0 6 9.6 10 15.2 15 22.0 6 9.6 10 15.2 15 22.0 6 7.8 10 12.2 15 18.0 6 7.8 10 12.2 15 18.0 6 7.8 10 12.2 15 18.0 6 7.8 10 12.2 15 18.0 BASE UNIT WITH EXHAUST FAN MCA MOCP 220.9/217.5 233.1/227.5 248.1/241.5 227.5/223.5 239.7/233.5 254.7/247.5 242.9/237.5 255.1/247.5 270.1/261.5 256.1/249.5 268.3/259.5 283.3/273.5 108.4 114.0 120.8 111.4 117.0 123.8 118.4 124.0 130.8 124.4 130.0 136.8 84.1 88.5 94.3 86.1 90.5 96.3 92.1 96.5 102.3 97.1 101.5 107.3 250/250 300/250 300/300 250/250 300/300 300/300 300/300 300/300 300/300 300/300 300/300 350/300 125 125 150 125 150 150 150 150 150 150 150 150 110 110 110 110 110 110 110 110 125 110 125 125 LEGEND Full Load Amps Nominal Horsepower Indoor (Evaporator) Fan Motor Locked Rotor Amps Minimum Circuit Amps (for wire sizing) Maximum Overcurrent Protection Outdoor (Condenser) Fan Motor Rated Load Amps 41 Electrical data (cont) 48FJ,FK,JJ,JK048 UNITS NOMINAL VOLTAGE (3 Ph 60 Hz) 208/230 460 575 FLA Hp IFM LRA MCA MOCP OFM RLA 42 — — — — — — — — VOLTAGE RANGE 187-254 414-508 518-632 COMPR NO. 1 RLA 89.7 43.6 36.5 LRA 446 223 164 COMPR NO. 2 RLA 69.2 34.6 26.7 LEGEND Full Load Amps Nominal Horsepower Indoor (Evaporator) Fan Motor Locked Rotor Amps Minimum Circuit Amps (for wire sizing) Maximum Overcurrent Protection Outdoor (Condenser) Fan Motor Rated Load Amps LRA 345 173 120 OFM Total FLA BASE UNIT ONLY IFM Hp FLA MCA MOCP 7.5 24.2/22.0 225.3/223.1 300/300 10 30.8/28.0 231.9/229.1 300/300 15 46.2/42.0 247.2/243.1 300/300 20 59.4/54.0 260.5/255.1 350/300 7.5 11.0 110.0 150 10 14.0 113.0 150 15 21.0 120.0 150 20 27.0 126.0 150 7.5 9.0 88.5 125 10 11.0 90.5 125 15 17.0 96.5 125 20 22.0 101.5 125 19.8 9.9 7.2 EXHAUST FAN Total Total Hp FLA 6 21.2/20.0 10 33.4/30.0 15 48.4/44.0 6 21.2/20.0 10 33.4/30.0 15 48.4/44.0 6 21.2/20.0 10 33.4/30.0 15 48.4/44.0 6 21.2/20.0 10 33.4/30.0 15 48.4/44.0 6 9.6 10 15.2 15 22.0 6 9.6 10 15.2 15 22.0 6 9.6 10 15.2 15 22.0 6 9.6 10 15.2 15 22.0 6 7.8 10 12.2 15 18.0 6 7.8 10 12.2 15 18.0 6 7.8 10 12.2 15 18.0 6 7.8 10 12.2 15 18.0 BASE UNIT WITH EXHAUST FAN MCA MOCP 246.5/242.3 258.7/253.5 273.7/267.1 253.1/248.3 265.3/259.5 280.3/273.1 268.5/262.3 280.7/273.5 295.7/287.1 281.7/274.3 293.9/285.5 308.9/299.1 119.6 125.2 132.0 122.6 128.2 135.0 129.6 135.2 142.0 135.6 141.2 148.0 96.3 100.7 106.5 98.3 102.7 108.5 104.3 108.7 114.5 109.3 113.7 119.5 300/300 300/300 350/350 300/300 350/350 350/350 350/350 350/350 350/350 350/350 350/350 350/350 150 150 175 150 150 175 150 175 175 175 175 175 125 125 125 125 125 125 125 125 150 125 150 150 48FJ,FK,JJ,JK054 UNITS NOMINAL VOLTAGE (3 Ph 60 Hz) 208/230 460 575 FLA Hp IFM LRA MCA MOCP OFM RLA — — — — — — — — VOLTAGE RANGE 187-254 414-508 518-632 COMPR NO. 1 RLA 108 50.6 39.1 LRA 506 253 176 COMPR NO. 2 RLA 74.4 34.6 28.8 LRA 345 173 120 OFM Total FLA BASE UNIT ONLY IFM Hp FLA MCA MOCP 15 46.2/42 281.6/277.4 350/350 20 59.4/54 294.8/289.4 400/350 25 74.8/68 310.2/303.4 400/400 30 88.0/80 323.4/315.4 400/400 15 21.0 132.1 175 20 27.0 138.1 175 25 34.0 145.1 175 30 40.0 151.1 200 15 17.0 104.3 125 20 22.0 109.3 125 25 27.0 114.3 150 30 32.0 119.3 150 26.4 13.2 9.6 EXHAUST FAN Total Total Hp FLA 10 34/30 15 48/44 20 62/56 10 34/30 15 48/44 20 62/56 10 34/30 15 48/44 20 62/56 10 34/30 15 48/44 20 62/56 10 15.2 15 22.0 20 28.0 10 15.2 15 22.0 20 28.0 10 15.2 15 22.0 20 28.0 10 15.2 15 22.0 20 28.0 10 12.2 15 18.0 20 22.0 10 12.2 15 18.0 20 22.0 10 12.2 15 18.0 20 22.0 10 12.2 15 18.0 20 22.0 BASE UNIT WITH EXHAUST FAN MCA MOCP 315.0/307.4 330.0/321.4 343.2/333.4 328.2/319.4 343.2/333.4 356.4/345.4 343.6/333.4 358.6/347.4 371.8/359.4 356.8/345.4 371.8/359.4 385.0/371.4 147.3 154.1 160.1 153.3 160.1 166.1 160.3 167.1 173.1 166.3 173.1 179.1 116.5 122.3 126.3 121.5 127.3 131.3 126.5 132.3 136.3 131.5 137.3 141.3 400/400 400/400 450/400 400/400 450/400 450/450 450/400 450/450 450/450 450/450 450/450 450/450 175 200 200 200 200 200 200 200 200 200 200 225 150 150 150 150 150 150 150 150 175 150 175 175 LEGEND Full Load Amps Nominal Horsepower Indoor (Evaporator) Fan Motor Locked Rotor Amps Minimum Circuit Amps (for wire sizing) Maximum Overcurrent Protection Outdoor (Condenser) Fan Motor Rated Load Amps 43 Electrical data (cont) 48FJ,FK,JJ,JK064 UNITS NOMINAL VOLTAGE (3 Ph 60 Hz) 208/230 460 575 FLA Hp IFM LRA MCA MOCP OFM RLA 44 — — — — — — — — VOLTAGE RANGE 187-254 414-508 518-632 COMPR NO. 1 RLA 108 50.6 39.1 LRA 506 253 176 COMPR NO. 2 RLA 108 50.6 39.1 LEGEND Full Load Amps Nominal Horsepower Indoor (Evaporator) Fan Motor Locked Rotor Amps Minimum Circuit Amps (for wire sizing) Maximum Overcurrent Protection Outdoor (Condenser) Fan Motor Rated Load Amps LRA 506 253 176 OFM Total FLA BASE UNIT ONLY IFM Hp FLA MCA MOCP 15 46.2/42 314.9/310.7 400/400 20 59.4/54 328.1/322.7 400/400 25 74.8/68 343.5/336.7 450/400 30 88.0/80 356.7/348.7 450/450 15 21.0 148.1 175 20 27.0 154.1 200 25 34.0 161.1 200 30 40.0 167.1 200 15 17.0 114.6 150 20 22.0 119.6 150 25 27.0 124.6 150 30 32.0 129.6 150 26.4 13.2 9.6 EXHAUST FAN Total Total Hp FLA 10 34/30 15 48/44 20 62/56 10 34/30 15 48/44 20 62/56 10 34/30 15 48/44 20 62/56 10 34/30 15 48/44 20 62/56 10 15.2 15 22.0 20 28.0 10 15.2 15 22.0 20 28.0 10 15.2 15 22.0 20 28.0 10 15.2 15 22.0 20 28.0 10 12.2 15 18.0 20 22.0 10 12.2 15 18.0 20 22.0 10 12.2 15 18.0 20 22.0 10 12.2 15 18.0 20 22.0 BASE UNIT WITH EXHAUST FAN MCA MOCP 348.3/340.7 363.3/354.7 376.6/366.7 361.5/352.7 376.5/366.7 389.7/378.7 376.9/366.7 391.9/380.7 405.1/392.7 390.1/378.7 405.1/392.7 418.3/404.7 163.3 170.1 176.1 169.3 176.1 182.1 176.3 183.1 189.1 182.3 189.1 195.1 126.8 132.6 136.6 131.8 137.6 141.6 136.8 142.6 146.6 141.8 147.6 151.6 450/400 450/450 450/450 450/450 450/450 450/450 450/450 450/450 500/500 450/450 500/500 500/500 200 200 200 200 225 225 225 225 225 225 225 225 150 150 175 150 175 175 175 175 175 175 175 175 48FJ,FK074 UNITS NOMINAL VOLTAGE (3 Ph 60 Hz) 208/230 187-254 460 414-508 575 FLA Hp IFM LRA MCA MOCP OFM RLA — — — — — — — — VOLTAGE RANGE 518-632 COMPR NO. 1 RLA 108 50.6 39.1 LRA 506 253 176 COMPR NO. 2 RLA 142 65.4 52.6 LRA 690 345 276 OFM Total FLA BASE UNIT ONLY IFM Hp FLA MCA MOCP 15 46.2/42 364.8/360.6 500/500 20 59.4/54 378.0/372.6 500/500 25 74.8/68 393.4/386.6 500/500 30 88.0/80 406.6/389.6 500/500 15 21.0 169.9 225 20 27.0 175.9 225 25 34.0 182.9 225 30 40.0 188.9 250 15 17.0 133.9 175 20 22.0 138.9 175 25 27.0 143.9 175 30 32.0 148.9 200 33.0 16.5 12.0 EXHAUST FAN Total Total Hp FLA 10 34/30 15 48/44 20 62/56 10 34/30 15 48/44 20 62/56 10 34/30 15 48/44 20 62/56 10 34/30 15 48/44 20 62/56 10 15.2 15 22.0 20 28.0 10 15.2 15 22.0 20 28.0 10 15.2 15 22.0 20 28.0 10 15.2 15 22.0 20 28.0 10 12.2 15 18.0 20 22.0 10 12.2 15 18.0 20 22.0 10 12.2 15 18.0 20 22.0 10 12.2 15 18.0 20 22.0 BASE UNIT WITH EXHAUST FAN MCA MOCP 398.2/390.6 413.2/404.6 426.4/416.6 411.4/402.6 426.4/416.6 439.6/428.6 426.8/416.6 441.8/430.6 455.0/442.6 440.0/428.6 455.0/442.6 468.2/454.6 185.1 191.9 197.9 191.1 197.9 203.9 198.1 204.9 210.9 204.1 210.9 216.9 146.1 151.9 155.9 151.1 156.9 160.9 156.1 161.9 165.9 161.1 166.9 170.9 500/500 500/500 500/500 500/500 500/500 500/500 500/500 500/500 500/500 500/500 500/500 600/500 250 250 250 250 250 250 250 250 275 250 275 275 175 200 200 200 200 200 200 200 200 200 200 200 LEGEND Full Load Amps Nominal Horsepower Indoor (Evaporator) Fan Motor Locked Rotor Amps Minimum Circuit Amps (for wire sizing) Maximum Overcurrent Protection Outdoor (Condenser) Fan Motor Rated Load Amps MOTOR LIMITATIONS Nominal Bhp BkW 5 3.73 7.5 5.60 10 7.46 15 11.19 20 14.92 25 18.65 30 22.38 HIGH EFFICIENCY MOTORS Maximum Maximum Amps Bhp BkW 230 v 380 v 460 v 575 v 5.9 4.40 14.6 11.0 7.9 6.0 8.7 6.49 22.0 — — — 9.5 7.09 — 15.0 12.0 10.0 10.2 7.61 28.0 — — — 11.8 8.80 — 20.7 14.6 12.0 15.3 11.41 43.8 — — − 18.0 13.43 — 27.0 21.9 19.0 22.4 16.71 62.0 — — — 23.4 17.46 — 37.4 28.7 23.0 28.9 21.56 72.0 — — — 29.4 21.93 — 43.8 37.4 31.0 35.6 26.56 95.0 — — — 34.7 25.89 — N/A 48.0 47.0 Rated Efficiency 87.5 84.1 88.5 89.5 89.5 91.0 91.0 91.0 91.0 91.7 91.7 92.4 92.4 Nominal Bhp BkW 5 3.73 7.5 5.60 10 7.46 15 11.19 20 14.92 25 18.65 30 22.38 PREMIUM EFFICIENCY MOTORS Maximum Maximum Amps Bhp BkW 230 v 460 v 5.9 4.40 15.8 7.9 8.7 6.49 22.0 — 9.5 7.09 — 12.0 10.2 7.61 28.0 — 11.8 8.80 — 15.0 15.3 11.41 43.8 — 18.0 13.43 21.9 22.4 16.71 58.2 — 23.4 17.46 — 28.7 28.9 21.56 73.0 — 29.4 21.93 — 36.3 35.6 26.56 82.6 — 34.7 25.89 — 41.7 Rated Efficiency 89.5 91.7 91.7 91.7 91.7 93.0 93.0 93.6 93.6 93.6 93.6 93.6 93.6 LEGEND Bhp — Brake Horsepower BkW — Brake Kilowatts NOTES: 1. Extensive motor and electrical testing on the Carrier units has ensured that the full horsepower range of the motor can be utilized with confidence. Using your fan motors up to the horsepower ratings shown in the Motor Limitations table will not result in nuisance tripping or premature motor failure. Unit warranty will not be affected. 2. All motors comply with Energy Policy Act (EPACT) Standards effective October 24, 1997. 45 Typical control wiring FIELD POWER WIRING CONNECTIONS TIME GUARD II DEVICE WIRING — UNITS WITH ECONOMIZER GND — Ground NEC — National Electrical Code TIME GUARDt II DEVICE WIRING — UNITS WITHOUT ECONOMIZER FIELD CONTROL THERMOSTAT WIRING CONSTANT VOLUME UNITS 46 FIELD CONTROL WIRING VARIABLE AIR VOLUME UNITS 034-048: TB3 054-074: TB4 034-048: TB3 054-074: TB4 1 2 034-048: TB3 054-074: TB4 8 OCCUPIED/UNOCCUPIED SWITCH 9 NIGHT SETBACK THERMOSTAT NOTES: 1. Occ/Unocc switch to closed when occupied. 2. Night setback thermostat closes when in night setback heating. OCCUPIED/UNOCCUPIED SWITCH WITH NIGHT SETBACK THERMOSTAT 034-048: TB3 054-074: TB4 3 4 6 4 V SINGLE STEP DEMAND LIMIT N.O. SIGNAL TO ROOM TERMINALS 7 10 FIELD SUPPLIED POWER SOURCE HIR 5 5-20K POTENTIOMETER (P4) N.C. HEAT INTERLOCK RELAY NOTES: 1. Demand limit switches are field supplied and wired. 2. Demand limit control module terminal blocks will accept up to 12-gage wire. 3. is field wiring. 115-VOLT FIELD WIRING TO ACCESSORY 2-STEP DEMAND LIMIT CONTROL MODULE 034-048: TB3 054-074: TB4 T10 12 P7 RESET BOARD 15 ACCESSORY RESET BOARD 47 Controls Evacuation — Evacuation mode removes smoke or undesirable air from interior spaces without reintroducing unsuitable air. The factory-installed optional economizer with option/accessory power exhaust are required for this function. Evacuation is accomplished by the following: • turning the supply fan off • opening the economizer (option required) • running the exhaust fans (option or accessory required) • opening the exhaust dampers Smoke purge — Smoke Purge mode removes smoke from the interior spaces and replaces it with fresh outside air. The factory-installed optional economizer with option/accessory power exhaust are required for this function. Smoke purge is accomplished by the following: • turning supply fan on • opening the economizer (option required) • running the exhaust fans (option or accessory required) • opening the exhaust dampers Smoke control installation — Implementation of the various Smoke Control modes on these units requires the installer to modify the unit wiring to add contacts (via either manual switches or relays) that will selectively interrupt and override standard factory control sequences. Smoke control recommendations Rooftop units can be used for aid in building smoke control in the event of a building fire. The available functions include: Fire Shutdown, Pressurization, Evacuation, and Smoke Purge. These functions are enhanced when multiple rooftop units are used to zone a building. Fire shutdown — Fire Shutdown mode terminates all unit operation (cooling, heating, supply fan, and power exhaust). This mode prevents recirculation of contaminated air back into the space. The mode will not allow admission into the space of unsuitable outside air. Pressurization — Pressurization mode is intended to keep smoke out of a zone. The factory-installed optional economizer is required for this function. Pressurization is accomplished by the following: • opening the economizer (option) • running the supply fan (optional inlet guide vanes open or optional VFD at normal duct static pressure set point) • closing the power exhaust dampers (if installed as option or accessory) • shutting off the power exhaust fans (if installed as option or accessory) This allows the space to be overpressurized relative to adjacent zones and prevents or slows entry of smoke into this space from adjacent zones. SMOKE CONTROL MODES MODE FUNCTION Supply Fan IGV/VFD† Economizer Return-Air Damper Exhaust Fans Exhaust Damper LEGEND IGV — Inlet Guide Vanes VAV — Variable Air Volume VFD — Variable Frequency Drive 48 Fire Shutdown Off — Closed Pressurization Evacuation* On Open/On Open Off — Open Smoke Purge* On Open/On Open Open Closed Closed Closed Off Off On On Closed Closed Open Open *Power exhaust option required for this mode. †Applicable to VAV units with appropriate options. SMOKE CONTROL SWITCHES — CONSTANT VOLUME UNITS (48FJ,JJ) SMOKE CONTROL MODE FIRE SHUTDOWN PRESSURIZATION SW-1 SW-2 SW-1 SW-2 SW-3 SW-4 SW-5A/B SW-6 SWITCHES USED EVACUATION (Non-Modulating Power Exhaust) SW-1 SW-2 SW-3 SW-4 SW-6 SW-7 EVACUATION (Modulating Power Exhaust) SW-1 SW-2 SW-3 SW-4 SW-6 SW-7 SW-8 SW-9 SMOKE PURGE SW-1 SW-2 SW-3 SW-4 SW-5A/B SW-8 NOTE: All switches are shown in ‘‘as installed’’ (power OFF or deenergized) position. In these positions, none of these modes will be activated and normal unit operation is permitted by the base unit controls. To initiate any mode, all switches listed under this mode in the table must be energized, causing the contact position to change to energized position. Switches may be manually or electrically operated. SMOKE CONTROL SWITCH FUNCTIONS — CONSTANT VOLUME UNITS (48FJ,JJ) SWITCH NUMBER SW-1 SW-2 SW-3 SW-4 CONFIGURATION VOLTAGE FUNCTION 115 24 24 24 SW-6 SW-7 SW-8 N.C. N.C. N.O. N.C. A: N.C. B: N.O. N.C. N.O. N.O. SW-9 N.C. 24 Disconnect 115-v Control Power Disconnect 24-v Control Power Supply Power to Economizer Motor Opens Economizer Dampers to Wide-Open A. Prevent Backfeed through K3 B: Energize IFC Isolate IFC and PEC, for Separate Operation Energize Power Exhaust Force Power Exhaust Damper for Open Prevent DPS Control from Reclosing Exhaust Damper Due to Low BP SW-5A/B BP DPS IFC N.C. N.O. PEC — — — — — — 115 115 115 24 LEGEND Building Pressure Differential Pressure Switch Indoor Fan Contactor Normally Closed Normally Open Power Exhaust Contactor 49 Controls (cont) CONSTANT VOLUME SMOKE CONTROL WIRING (SW-1 THROUGH SW-4) WIRES REMOVED FROM CB4 034-048 UNITS SW1 TB2 SW2 TB2 5 6 CB4 RED PNK 054-074 UNITS SW1 TB2 TB2 3 2 ECONOMIZER MOTOR SW3 LEGEND CB — Circuit Breaker SW — Switch TB — Terminal Block A1-T1 RED REMOVE JUMPER 2 Y SW4 CONSTANT VOLUME UNITS WITH NON-MODULATING POWER EXHAUST, SMOKE CONTROL WIRING (SW-5 THROUGH SW-7) REMOVED FROM C1-IFC FROM CONTROL BOARD 054-074 UNITS TB2 SW-5A BLK 034-048 UNITS 2 LEGEND IFC — Indoor-Fan Contactor SW — Switch TB — Terminal Block TB2 C1 IFC SW-5B 5 SW-6 SW-7 BLK REMOVED FROM C1-IFC 50 RED RED CONSTANT VOLUME UNITS WITH MODULATING POWER EXHAUST, SMOKE CONTROL WIRING (SW-5 THROUGH SW-9) REMOVED FROM C1-IFC SW-8 SW-5A FROM CONTROL BOARD 054-074 UNITS TB2 034-048 UNITS TB2 2 5 BLK C1 IFC SW-9 SW-5B DPS NC C WHT VIO NO REMOVED FROM C-DPS GRA SW-6 SW-7 BLK BLK * LEGEND DPS — Differential Pressure Switch IFC — Indoor-Fan Contactor SW — Switch TB — Terminal Block *Size 054-074 units only. REMOVED FROM C1-IFC SMOKE CONTROL SWITCHES — VARIABLE AIR VOLUME UNITS (48FK,JK) SMOKE CONTROL MODE FIRE SHUTDOWN PRESSURIZATION SW-1 SW-2 SW-1 SW-2 SW-4 SW-5 SW-6 SW-9A/B SWITCHES USED NOTE: All switches are shown in ‘‘as installed’’ (power OFF or deenergized) position. In these positions, none of these modes will be activated and normal unit operation is permitted by the base unit controls. To EVACUATION (Modulating Power Exhaust) SW-1 SW-2 SW-3 SW-5 SW-6 SW-7 SW-8 SMOKE PURGE SW-1 SW-2 SW-3 SW-4 SW-9A/B initiate any mode, all switches listed under this mode in the table must be energized, causing the contact position to change to energized position. Switches may be manually or electrically operated. SMOKE CONTROL SWITCH FUNCTIONS — VARIABLE AIR VOLUME UNITS (48FK,JK) SWITCH NUMBER SW-1 SW-2 SW-3 SW-4 SW-5 SW-6 SW-7 SW-8 SW-9A/B BP DPS EOR HIR IFC IGV N.C. — — — — — — — CONFIGURATION VOLTAGE FUNCTION N.C. N.C. N.O. N.O. N.C. N.O. N.O. N.C. A: N.O. B: N.C. 115 115 24 115 115 115 24 24 Deenergize 115-v (OFC, Comp, IFC, Electric Heaters) Deenergize TRAN7 (Process Board) Energize EOR (Open Economizer Outside Air Dampers) Energize IFC and CR-3 (IGV/VFD) Isolate IFC and PEC for Separate Operation Energize PEC (Power Exhaust) Open PED at DPS Block Auto-Close at DPS (Due to Low BP) LEGEND Building Pressure Differential Pressure Switch Economizer Open Relay Heat Interlock Relay Indoor-Fan Contactor Inlet Guide Vane Normally Closed N.O. OFC PEC PED TRAN VFD 115 max — — — — — — Single Room Terminals to Open (HIR1) Normally Open Outdoor-Fan Contactor Power Exhaust Contactor Power Exhaust Damper Transformer Variable Frequency Drive 51 Controls (cont) VARIABLE AIR VOLUME UNITS, SMOKE CONTROL WIRING 034-048 UNITS TB2 SW-1 5 054-074 UNITS TB2 TB2 6 13 SW-1 14 REMOVE JUMPER TB2 SW-2 1 REMOVE JUMPER TB2 TB2 2 7 SW-2 SW-3 1 TB2 SW-4 5 TB2 SW-5 8 REMOVE JUMPER TB3 TB4 5 1 TB2 TB2 9 13 TB2 TB2 9 1 SW-3 SW-6 5 TB3 SW-9A 3 TB3 SW-9B 3 SW-4 2 SW-5 TB2 8 13 TB3 TB4 4 3 TB3 TB3 7 3 SW-6 SW-9A SW-9B TB4 7 NC VIO NO GRA TB4 4 C REMOVED FROM C-DPS TB2 1 ALL UNITS DPS 52 TB2 REMOVE JUMPER SW-8 WHT TB2 2 TB2 SW-7 TB4 5 REMOVE JUMPER TB2 TB2 8 REMOVE JUMPER TB3 TB2 Operating sequences, constant volume units (48FJ and JJ) Cooling, units without economizer — Unit power ON, system selector switch at COOL or AUTO., fan switch at AUTO., thermostat at setting below room temperature. Upon a request for cooling from thermostat, terminals G and Y1 will be energized with 24 volts. In turn, the indoor fan motor and compressor no. 1 are energized as the first stage of cooling. (Compressor no. 1 is always on the left side of the unit when facing the unit control box.) If cooling load cannot be satisfied with only first-stage cooling, Y2 on the thermostat will close, energizing compressor no. 2. (Compressor no. 2 is located on the right side of the unit when facing the unit control box.) SIZES 034 AND 038 — Condenser fans are energized with compressor no. 1. The no. 1 fan runs continuously while the unit is on mechanical cooling; the no. 2 fan is cycled on and off for head pressure control. SIZES 044-074 — Condenser fan no. 1 is energized with compressor no. 1 and condenser fan no. 2 is energized with compressor fan no. 2. The remaining fans are cycled on and off for head pressure control. Heating, units without economizer 48FJD,FJK,JJD,JJK (Low Heat) — Unit power ON, thermostat system switch at HEAT or AUTO., fan switch at AUTO. Upon a request for heating from thermostat, W1 is energized with 24 volts. In turn, the induced-draft contactor no. 1 is energized and the pilot ignition sequence begins. The indoor fan contactor is energized. Centrifugal switch closes. Pilot valve opens, allowing gas to flow to first-stage pilot. Spark ignitor ignites pilot flame. Sensor detects flame, energizes main gas valve coil and main gas valve opens. Gas flows to main burners and first-stage burners ignite. Spark ignitor shuts off and pilot remains on. The spark ignitor will continue to spark for 90 seconds until pilot flame is sensed. If the pilot fails to ignite or the sensor fails to detect flame, the pilot valve closes and the spark ignitor shuts off for 300 seconds (5 minutes). During this time the induced draft motor remains on to purge any unburnt gas from the combustion tubes. This ignition sequence will repeat indefinitely. When additional heat is needed, W2 is energized and a second coil in the main gas valve is energized. This brings on an additional stage of heat. When second-stage thermostat is satisfied, the second-stage gas valve coil is deenergized. After W1 is deenergized, the indoor fan motor shuts off immediately. 48FJE,FJL,JJE,JJL (High Heat) — Unit power ON, thermostat system switch set at HEAT or AUTO., and fan switch set at AUTO. Upon a request for heating from thermostat, W1 is energized with 24 volts. In turn, the induced-draft contactor is energized and the pilot ignition sequence begins. The indoor fan contactor is energized after W1 is energized and the indoor fan starts. When indoor fan starts, airflow switch closes, closing induced draft contactor, and induced-draft motor starts. Centrifugal switch closes. Pilot valve opens, allowing gas to flow to first-stage pilot. Spark ignitor ignites pilot flame. Sensor detects flame, energizes main gas valve coil, and main gas valve opens. Gas flows to main burners and firststage burners ignite. Spark ignitor shuts off and pilot remains on. The spark ignitor will continue to spark for 90 seconds until pilot flame is sensed. If the pilot fails to ignite or the sensor fails to detect flame, the pilot valve closes and the spark ignitor shuts off for 300 seconds (5 minutes). During this time the induced draft motor remains on to purge any unburnt gas from the combustion tubes. This ignition sequence will repeat indefinitely. When additional heat is needed, W2 is energized. Pilot valve no. 2 opens, allowing gas to flow to second-stage pilot. Spark ignitor ignites pilot flame. Sensor detects flame, energizes main gas valve coil, and main gas valve no. 2 opens. Gas flows to main burners and second-stage burners ignite. Second-stage spark ignitor shuts off. When the second-stage thermostat is satisfied, W2 is deenergized and the second induced-draft motor and gas valve are shut off. When the first-stage thermostat is satisfied, first-stage main gas valve and the pilot valve close. Induced draft motor shuts off. After W1 is deenergized, indoor fan motor shuts off immediately. Cooling, units with economizer — Unit power ON, subbase switch set at COOL and fan switch set at AUTO. Upon a request for cooling from the thermostat, terminals G and Y1 are energized with 24 volts, energizing the indoor fan contactor and indoor fan. If outdoor air enthalpy is below setting on enthalpy switch, the economizer outside air dampers will modulate open to satisfy the cooling requirement. If outside air alone will not meet the cooling requirements, Y2 on the thermostat will close, energizing compressor no. 1 to work in conjunction with the modulating economizer to meet the cooling requirement. While the unit is operating using outside air, compressor no. 2 cannot be energized. If the enthalpy is above setting on enthalpy switch, the economizer outside air dampers move to the minimum (ventilation) position, and compressors cycle on and off as described in Cooling, units without economizer. NOTE: If fan switch is ON and the room thermostat is satisfied, the outside air dampers will move to the minimum position. Heating, units with economizer — Operation is the same as described in Heating, units without economizer, except that the outside air dampers move to the minimum position. 53 Controls (cont) Operating sequences, variable air volume units (48FK and JK) Cooling — When the field-supplied external time clock places the unit in the Occupied mode, microprocessor goes through a 2-minute initialization period. The indoor-fan motor does not run while the unit is in the Initialization mode. During initialization period, effective range of economizer potentiometer is established and is used to sense position of economizer dampers. For approximately 60 seconds of initialization period, dampers are driven fully open and full open resistance of potentiometer is recorded by microprocessor. The dampers are then driven to fully closed position and this potentiometer resistance is also recorded by microprocessor. These 2 readings establish effective range of the economizer potentiometer. Upon completion of Initialization mode, the control operates unit to try to maintain the temperature at setting of the discharge air temperature set point. The control will always try to use economizer as first stage of cooling, enthalpy permitting. Enthalpy permitting, control will open economizer dampers and try to maintain leaving-air temperature at the discharge air temperature set point minus 2 degrees. If economizer dampers become fully open and still cannot maintain desired leaving air temperature, control will begin to cycle on compressors and condenser fans. Once mechanical cooling begins, control strives to maintain leaving-air temperature at discharge-air temperature set point rather than at the discharge-air temperature set point minus 2 degrees. The microprocessor determines how rapidly capacity steps are added or subtracted based on deviation from leaving air set point and rate of change of leaving-air temperature. Compressor no. 1 always has 2 electric unloaders (044 units have one unloader) and compressor no. 2 never has unloaders. If enthalpy is such that economizer cannot be used for cooling, dampers will go to their minimum position as set by the minimum position potentiometer. The control will then use mechanical cooling to meet the cooling load. Units with morning warm-up heat, heating — When in heating mode, room terminals must be wide open. If return-air temperature is 5° F below warm-up temperature set point, heating relay will be energized and heat will be brought on. The HIR relay function will be energized, driving room terminals to the heating position. The heat will remain on until return-air temperature is 2° F below warm-up temperature set point. During heating, economizer dampers will be fully closed. The unit can go in and out of heating until the interior load raises return-air temperature above the warm up temperature set point. After the return-air temperature rises above the warm-up set point, unit cannot go back into heating mode until reentering the Occupied mode. Application data Roof curb installation Airflow Limits Secure vertical return and supply ductwork to the roof curb. Interior installation may proceed before unit is set in on the roof. Units with power exhaust (option or accessory) — Units equipped with power exhaust option or accessory require a 90 degree elbow directly below the unit return air opening. If an elbow is not possible, install a screen or heavy grille in the ductwork above the return air grille. (Refer to unit installation instructions for further details.) Through-the-curb service connections — Electrical power supply and control power cable may be routed through the inside perimeter of the accessory roof curb and then into the bottom of the unit control box. On sizes 034-048, the curb connection route is located directly beneath the unit main control box entry. On sizes 034-048, the curb connection route is located directly beneath the unit main control box entry. On sizes 054-074, this route will terminate at the curb top panel at the end of the air handler section and beneath the unit condenser section. Install a weatherproof cover or pitch pocket on top of the curb and then continue the electrical cables with weatherproof flexible conduit over to the bottom of the unit main control box. Unit mount on structural steel — If roof curb installation is not used, support the unit with steel beams along its entire length and then support the steel as required. As a minimum, the unit must be support across its width at each lifting lug location. Minimum Airflow: CV units: 300 CFM per nominal ton VAV units: 200 CFM per nominal ton for full load selection. NOTE: On VAV units, a minimum airflow of 70 CFM per nominal ton is required for minimum unloaded operation. Units equipped with optional Hot Gas Bypass feature may be applied to slightly lower limits (varies by unit size). Maximum Airflow — To minimize the possibility of condensate blow-off from evaporator coils, airflow through units should not exceed values shown in Cooling Airflow Operating Range table on page 10 and in Cooling Capacities tables on pages 27-32. Motor limits — Due to Carrier’s internal unit design (drawthrough evaporator arrangement), air path, and specially designed motors, the full horsepower listed in the Motor Limitations table (page 43) can be utilized with extreme confidence. Using Carrier motors with the values listed in this table will not result in nuisance tripping or premature motor failure. The unit warranty will not be affected. 54 Application data (cont) Field-supplied fan drives — Supply fan and power exhaust fan drives are fixed-pitch, non-adjustable selections, for maximum reliability and long belt life. If the factory drive sets must be changed to obtain other wheel speeds, consult the nearest Browning Manufacturing Co. sales office with the required new wheel speed and the data from Supply Fan Drive Data and Physical Data tables on pages 5 to 8 (center distances, motor and fan shaft diameters, motor horsepower) for a modified drive set selection. For minor speed changes, the fan sheave size should be changed. (Do not reduce the size of the motor sheave; this will result in reduced belt horsepower ratings and reduced belt life.) Cooling Minimum outdoor temperature — Units equipped with factory-option economizer allow free cooling down to −20 F (−29 C). If mechanical cooling is required, the units are designed to operate at outdoor temperatures down to 45 F (7 C). With accessory Motormastert control, unit can operate down to −20 F (−29 C). Outdoor-fan motor changeout is required for Motormaster control installation. Maximum outdoor temperature — Units are designed for operation at 115 F (46 C). Some models may operate at ambients up to 125 F (52 C), depending upon unit size and operating conditions. Heating Constant Volume (CV) — Observe the approved ranges for minimum and maximum unit airflow rates (see table on page 10). Minimum allowable temperature of mixed air entering the heat exchanger during half-rate (first stage) operation is 35 F (1.7 C). There is no minimum mixed-air temperature limitation during full-rate operation. Variable Air Volume (VAV) — Variable air volume units are intended to heat only during Unoccupied periods or for morning warm-up. These units will not provide an Occupied heating function. During all heat cycle operation, the system airflow rate must satisfy the operating limits described in table 10. This will require that room air terminals be driven to their wideopen or heating positions. The Heat Interlock Relay (HIR) function in the unit control system will provide the signal to the terminal controls to move to their heating position whenever the unit heating cycle is initiated. Controls Constant Volume (CV) — Constant volume units use an electromechanical control system with 2-stage control for cooling (and for heating when so equipped). Use 2-stage thermostats (electromechanical or electronic). All units equipped with heating function are automatic changeover from heating to cooling when automatic changeover thermostatsubbase is used. Variable Air Volume (VAV) — Variable air volume units do not use space thermostats for unit control. When the unit is switched into Occupied status (via timeclock or night setback override thermostat), the unit control system will provide morning warm-up heating based on return-air temperature (sensed at T2 location inside the unit) and then cooling cycle operation based on leaving-air temperature (sensed at T1 location inside the unit). Increased comfort and reduced operating costs on VAV systems are available by employing a leaving-air temperature set point (SASP) Reset Control function. This accessory system automatically adjusts (resets) the unit SASP temperature upward as the space load is satisfied and space temperature begins to drop below a user-specified set point, thus reducing compressor power requirements and increasing space ventilation. The accessory consists of a space temperature sensor and a set point potentiometer board. Static pressure sensor locations Supply fan (IGV or VFD) — Units equipped with factoryoption supply duct pressure controls (inlet guide vanes or variable frequency drive) require a static pressure pick-up to be field-supplied and installed in the supply duct. Locate the field-supplied pickup in the main supply duct approximately 2/3 of the length of the duct away from the HVAC unit, and before any main branch take-offs. Install fire-retardant plenum tubing of appropriate size from the duct pressure pick-up to the control device located in the HVAC unit. Modulating Power Exhaust — Units equipped with modulating power exhaust (factory-installed option or field-installed accessory) require a static pressure pick-up be provided and installed in the conditioned space. Install fire-retardant plenum tubing of appropriate size from the space pressure pick-up to the power exhaust control device (differential pressure switch) located in the HVAC unit. Minimum service clearance Carrier’s recommended minimum service clearances for these units are listed in the unit dimensional drawings. These recommendations include requirements for safety (observing National Electrical Code requirements for working space around electrical components) unit performance impact, and service access (for routine and possible major service work). If installations with service clearances less than these minimum distances are being considered, only those clearances involving performance impact and/or service access may be candidates for exception. Note that reduced service clearances at installation may contribute to higher labor costs for future service work. 55 Application data (cont) AUXILIARY COIL FRAME DIMENSIONS in. (mm) Auxiliary coil The 48JJ and JK units are capable of accepting field-supplied and -installed auxiliary coils (typically hydronic heating, steam heating, or refrigeration heat reclaim coils). These units include coil tracks and face framing to facilitate installation of auxiliary coils. See figure below for dimensions on coil track locations inside these units. See Auxiliary Frame Coil Dimensions table for dimensions of the auxiliary coils. DIMENSION Casing Depth Casing Height Casing Length* Overall Length† LOCATION OF COIL TRACKS UNIT SIZE 034-048 9.8 (250) 55.52 (1410) 69.50 (1765) 83.9 (2131) 054,064 9.8 (250) 66.00 (1674) 69.50 (1765) 83.9 (2131) *Longer casing lengths possible but modifications to face framing sheetmetal will be required during installation. †Represents the maximum overall length of the coil plus all piping and coil control devices located inside the air handler cabinet. Application of hydronic coils and steam heating coils in outdoor located equipment should always be considered very carefully. Design such systems for low temperature protection in the event of power failure to the unit. Steam coils typically not recommended for installation in outdoor located equipment, due to added space required for fluid control and need to protect all piping and controls in the event of power failure to the building and/or the unit. Consider installing small steam-to-hydronic heat exchangers with circulating pump to deliver hydronic fluids out to the auxiliary coil in the air conditioner unit. A Space temperature reset B UNIT SIZES 034-038 044-048 054-074 56 DIMENSION A in. (mm) 123.0 (3147) 156.8 (3982) 200.6 (5094) HEIGHT B in. (mm) 6.6 (167) 6.6 (167) 6.6 (167) Variable air volume applications that require averaging multiple space temperature sensors to determine when to modify the discharge air temperature can be satisfied using either 4 or 9 sensors as shown below. Single sensor space temperature reset wiring is shown in Typical Control Wiring Accessory Reset Board diagram, Variable Air Volume Units on page 45. NOTE: Only Carrier sensors may be used (part number HH79NZ014). Sensors must be used in multiples of 1, 4 and 9 only, with total sensor wiring not to exceed 1000 feet. SPACE TEMPERATURE RESET — 4 SENSOR APPLICATION 034-048:TB3 054-074:TB4 RED RED BLK BLK 12 RED RED BLK BLK ACCESSORY RESET BOARD TB — Terminal Block Factory Wiring Field Wiring SENSOR 1 SENSOR 2 SENSOR 4 SENSOR 3 SPACE TEMPERATURE RESET — 9 SENSOR APPLICATION 034-048:TB3 054-074:TB4 12 RED RED BLK BLK SENSOR 2 RED BLK SENSOR 1 ACCESSORY RESET BOARD RED RED BLK BLK SENSOR 5 SENSOR 6 RED BLK SENSOR 4 TB — Terminal Block Factory Wiring Field Wiring SENSOR RED RED BLK BLK SENSOR 8 SENSOR 9 57 Typical wiring diagrams LEGEND AND NOTES FOR TYPICAL WIRING SCHEMATICS ALM C CB CH CLO COMP CV DMS DPS DPT DU EAT EC ECON ECR EOR EQUIP FLA FSS GND GR HIR HPS HR I ICP IDC IDM IFC IFCB IFM IGV — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — Alarm Contactor Circuit Breaker Crankcase Heater Compressor Lockout Compressor Constant Volume Damper Motor Switch Differential Pressure Switch Duct Pressure Transducer Dummy Entering Air Termistor Enthalpy Control Economizer Economizer Close Relay Economizer Open Relay Equipment Full Load Amps Fan Status Switch Ground Gas Relay Heat Interlock Relay High-Pressure Switch Heater Relay Ignitor Ignitor Control Pack Induced Draft Contactor Induced Draft Motor Indoor (Evaporator) Fan Contactor Indoor (Evaporator) Fan Circuit Breaker Indoor (Evaporator) Fan Motor Inlet Guide Vane IP LAT LPS LS LSR MGV MTR NC NO OFC OFM OMR PEC PECB PEM PIC P, PL PRI PS PV RES RS SCT SEN,SN SW TB TRAN U VFD — — — — — — — — — — — — — — — — — — — — — — — — — — — — — Internal Pressure Switch Leaving Air Thermistor Low-Pressure Switch Limit Switch Limit Switch Relay Main Gas Valve Motor Normally Closed Normally Open Outdoor (Condenser) Fan Contactor Outdoor (Condenser) Fan Motor Outdoor Motor Relay Power Exhaust Contactor Power Exhaust Circuit Breaker Power Exhaust Motor Processor-Integrated Controls Plug Primary Pressure Switch Pilot Valve Resistor Rollout Switch Saturated Condensing Thermistor Sensor Switch Terminal Block Transformer Unloader Variable Frequency Drive Field Wiring Factory Wiring NOTES: 1. Connect TRAN1 to H4 for 460 v units. Connect to H3 for 230 v units. If 208/230 v units are run with a 208 v power supply connect to H2 . 2. Connect TRAN2 to BLK lead for 460 v units. Connect to ORN lead for 230 v units. If 208/230 v units are run with a 208 v power supply connect to RED lead. 3. Circuit breaker must trip amps are equal to or less than 156% FLA for CB1 and CB2. All others are 140%. 4. If any of the original wire furnished must be replaced, it must be replaced with type 90° C wire or its equivalent. 5. Number(s) indicates the line location of contacts. A bracket over (2) numbers signifies single pole double throw contacts. An underlined number signifies a normal closed contact. Plain number(s) (no lines), signifies a normally opened contact. 6. Condenser fan motors are thermally protected. 7. Three phase motors are protected under primary single phasing conditions. 58 CONSTANT VOLUME UNITS (SIZES 034-048, 208/230 AND 460 SHOWN) 59 Typical wiring diagrams (cont) 60 VARIABLE AIR VOLUME UNITS (SIZES 034-048, 208/230 AND 460 SHOWN) VARIABLE AIR VOLUME UNITS (SIZES 034-048, 208/230 AND 460 SHOWN) (cont) 61 Typical wiring diagrams (cont) TYPICAL GAS SECTION (SIZES 034-048 SHOWN) 62 Guide specifications — 48FJ,JJ Packaged Rooftop Cooling Unit With Gas Heat — Constant Volume Application HVAC Guide Specifications — Section 48FJ,JJ Size Range: 30 to 75 Tons, Nominal Carrier Model Number: 48FJ (Vertical Supply/Return) 48JJ (Vertical Supply/Return, Extended Chassis) Part 1 — General 1.01 SYSTEM DESCRIPTION A. Outdoor roof curb mounted, electronically controlled heating and cooling unit utilizing semi-hermetic reciprocating type compressors for cooling duty and gas combustion for heating duty. Units shall discharge supply air downward as shown on contract drawings. 1.02 QUALITY ASSURANCE A. Unit shall be rated in accordance with ARI Standard 340/360. B. Unit shall be designed to conform to ANSI/ASHRAE 15, latest revision, UL Standard 1995, and National Electric Code. C. Unit shall be listed by ETL and ETL, Canada as a total package. D. Roof curb shall be NRCA approved. E. Insulation and adhesive shall meet NFPA 90A requirements for flame spread and smoke generation. 1.03 DELIVERY, STORAGE AND HANDLING Unit shall be stored and handled per manufacturer’s recommendations. Part 2 — Products 2.01 EQUIPMENT A. Factory-assembled, single-piece heating and cooling unit. Contained within the unit enclosure shall be all factory wiring, piping, refrigerant charge (R-22), operating oil charge, dual refrigerant circuits, and all special features required prior to field start-up. B. Extended Chassis (48JJ units only): Extended chassis designs shall contain an added length module, after the evaporator section, as shown in the contract drawings. Module shall contain tracks to accept field-supplied and installed auxiliary heating coil. C. Unit Cabinet: 1. Constructed of galvanized steel, bonderized and primer-coated on both sides and coated with a baked polyester thermosetting powdercoating finish on the outer surface. 2. Unit casing shall be capable of withstanding ASTM Standard B117 500-hour salt spray test. 3. Sides shall have man size insulated hinged access doors for easy access to the control box and other areas requiring servicing. Each door shall seal against a rubber gasket to prevent air and water leakage, and be equipped to permit ease and safety during servicing. 4. Interior cabinet surfaces (except heat exchanger section) shall be insulated with flexible fire-retardant dual-density fiberglass blanket, coated on the air side. Insulation coating shall be cleanable and shall contain an EPA-registered immobilized antimicrobial agent to effectively resists the growth of bacteria and fungi as proven by tests in accordance with ASTM Standards G21 and G22. 5. Interior cabinet surfaces within heat exchanger section shall be lined with sheet metal on all surfaces, insulated on the side opposite the air stream. 6. Insulation shall be applied by means of adhesion using a water reducible adhesive sprayed onto interior surface. Adhesive shall maintain a satisfactory adhesion and cohesion within the temperature range of −20 to 180 F (−29 to 82 C) and have excellent resistance to water and water vapor when cured. 7. Unit shall contain a sloped drain pan, to prevent standing water from accumulating. Pan shall be fabricated of hot dipped zinc coated minimum spangle steel. Zinc coating shall be G90 designation according to ASTM Standard A653. Unit shall contain a factory-installed nonferrous main condensate drain connection. 8. Units shall be equipped with lifting lugs to facilitate overhead rigging. D. Fans: 1. Evaporator Fan: a. Double-width, double-inlet, centrifugal belt driven forward-curved type with single outlet discharge. b. Fixed-pitch pulley drive. c. Mounted on a structural steel sled with flexible outlet connection consisting of canvas transitions. d. Fan shaft bearing shall be of the pillow-block type with lubrication provisions. e. Statically and dynamically balanced. f. Evaporator-fan shaft bearings shall have a life of 200,000 hours at design operating conditions in accordance with ANSI B3.15. g. Solid fan shaft construction. h. Unit shall be equipped with 5 in. (127 mm) (034-048 units) or 7 in. (178 mm) (054-074 units) spring vibration isolators, each with 2-in. (51 mm) deflection. 2. Condenser Fans: a. Direct-driven propeller type only. b. Discharge air vertically upward. c. Protected by PVC-coated steel wire safety guards. d. Statically and dynamically balanced. e. Three-phase, totally enclosed motors. E. Compressors: 1. Reciprocating, semi-hermetic type only and shall be located for easy servicing. 63 Guide specifications — 48FJ,JJ (cont) F. G. H. I. J. 64 2. Mounted on spring-vibration isolators with an isolation efficiency of no less than 95%. 3. Each equipped with an automatically reversible oil pump, operating oil charge, insert-type crankcase heater to prevent refrigerant migration to the compressor. 4. Equipped with suction and discharge service valves. 5. Maximum operating speed of 1800 rpm (30 r/s). Coils: 1. Evaporator Coil: a. Intertwined circuiting constructed of aluminum fins mechanically bonded to seamless copper tubes. b. Full-face active type during full and part load conditions. c. Coils shall be leak tested at 150 psig (1034 kPa) and pressure tested at 450 psig (3103 kPa). 2. Condenser Coil: a. Constructed of aluminum fins mechanically bonded to seamless copper tubes. b. Air-cooled condenser coils shall be leak tested at 150 psig (1034 kPa) and pressure tested at 450 psig (3403 kPa). 3. All coils shall be same manufacturer as unit. Outdoor-Air Hood Assembly: Factory-installed manual outdoor air damper shall allow intake of up to 25% nominal airflow (on units not equipped with optional economizer). Heating Section: 1. Induced-draft combustion type with energy saving intermittent spark ignition pilot flame systems and redundant main gas valves. 2. The heat exchanger shall be of the tubular section type constructed of a minimum of 20-gage steel coated with a nominal 1.4 mil aluminum-silicone alloy for corrosion resistance. 3. Burners shall be of the in-shot type constructed of DACROMET 320 steel. 4. All gas piping shall enter the unit cabinet at a single location. Refrigerant Components: Unit shall be equipped with dual refrigerant circuits, each containing: 1. Liquid line service valve. 2. Filter drier. 3. Moisture indicating sight glass. 4. Thermostatic expansion valve. 5. Fusible plug. Filter Section: Filter section shall consist of 2-in. (51 mm) thick, disposable fiberglass filters of commercially available sizes. K. Controls, Safeties, and Diagnostics: 1. Controls: a. Unit shall be complete with self-contained demand-oriented control system. b. Unit staging shall be 2-stage cool and 2-stage heat. c. Unit shall respond in response to discrete step space temperature controller. d. Thermostats shall be of the 2-stage heat/ 2-stage cool type for heating and cooling. e. Set points must have adjustable deadband between heat and cool. 2. Safeties: Unit components shall be equipped with the following protections: a. Compressors: 1) Overcurrent using calibrated cir-cuit breakers (shuts down individual compressor). 2) Crankcase heaters. 3) High-pressure switch (shuts down individual compressor, automatic reset type). 4) Low-pressure switch (shuts down individual compressor, automatic reset type). b. Heating Section: 1) Combustion airflow-proving pressure. 2) Temperature limit switches. 3) Flame rollout switches. L. Operating Characteristics: 1. Unit shall be capable of starting and running at 115 F (46 C) ambient outdoor temperature per maximum load criteria of ARI Standard 340/360. 2. Unit shall be capable of mechanical cooling operation down to 45 F (7 C) ambient outdoor temperature. 3. Unit shall provide multi-stage cooling capability. 4. Unit shall provide 2 stages of heating capability. M. Motors: 1. Compressor motors shall be cooled by suction gas passing over motor windings. 2. Condenser-fan motors shall be 3-phase, totally enclosed type with permanently lubricated ball bearings and internal overtemperature protection. 3. Evaporator blower motor shall be 3-phase, NEMA rated, Open Dripproof (ODP), ball bearing type, with efficiencies per EPACT requirements. N. Electrical Requirements: All unit power wiring shall enter unit cabinet at a single location. O. Special Features: 1. Roof Curb: a. Size 034-048 Units: Formed 14-gage galvanized steel with wood nailer. Supports full perimeter of unit. b. Size 054-074 Units: Formed 14-gage galvanized steel with wood nailer strip as perimeter curb supporting the air-handling portion of unit, and rail for supporting the condenser portion of the unit. 2. Roof Curb Condenser Section (Accessory for 054074 Units only): Formed 14-gage galvanized steel with wood nailer strip for supporting condenser section of unit to complete a full perimeter curb under entire unit. 3. Integrated Economizer: Enthalpy controlled integrated type consisting of dampers, motors, and linkages in conjunction with control system to provide primary cooling using outdoor air, enthalpy permitting, supplemented with mechanical cooling when necessary. a. Dampers shall be low leakage type, not to exceed 1% leakage at 1 in. wg (249 Pa) pressure differential when fully closed. b. Motors shall have a spring return feature which shuts dampers upon a power interruption or unit shutdown. c. Equipped with solid-state enthalpy control that is capable of sensing outdoor-air heat content (temperature and humidity) and controlling economizer cut-in point at the most economical level. 4. 100% Modulating Power Exhaust: Package shall include 2 double-width, doubleinlet centrifugal belt drive, forward-curved power exhaust fans with modulating device at the discharge of the lead fan to maintain a field adjustable interior space pressure set point. a. Fan bearings shall be of the pillow block type with an average design life of 200,000 hours. b. Fans shall be statically and dynamically balanced. 5. Non-Modulating Power Exhaust: Package shall include 2 double-width, doubleinlet centrifugal belt drive, forward-curved power exhaust fans, staged according to economizer damper opening position (field-adjustable). a. Fan bearings shall be of the pillow block type with an average design life of 200,000 hours. b. Fans shall be statically and dynamically balanced. 6. Barometric Relief Damper Package: a. Package shall relieve excess internal pressure and consist of damper assembly, hoods, damper screens, seal strips and required hardware. b. Damper assemblies shall close due to gravity upon unit shutoff. 7. Pleated Filters: Unit shall be factory equipped with medium efficiency pleated filters having the following characteristics: a. Efficiency of no less than 30% based on testing per ASHRAE Standard 52. b. Minimum average arrestance of 90%. 8. Bag Filters with Prefilters: Unit shall be factory equipped with bag filters and 2-in. (51mm) prefilters, and shall have an average efficiency of 90% based on testing per ASHRAE Standard 52. 9. Premium Efficiency Motors (Supply Fan/Exhaust Fans): Unit shall be factory-equipped with premium efficiency motors on Supply Fan (and Power Exhaust Fans) with NEMA efficiency ratings per contract drawings. Available all motor sizes. 10. LP (Liquid Propane) Conversion Kit: Provides all necessary hardware and labels for conversion from natural gas to LP gas. 11. Non-Fused Disconnect: A non-fused electrical disconnect for main unit power shall be factory installed. The disconnect shall be an interlocking through-the-door type. Disconnect shall be sized to accommodate fieldinstallation of power exhaust package. 12. Head Pressure Control: Package shall be capable of modulating outdoor fan speed to maintain condensing temperature between 90 and 110 F (32 and 43 C) at outdoor ambient temperatures down to −20 F (−29 C). 13. Suction Cut-off Unloaders: Unloader packages shall contain suction cut-off type designs, complete with replacement cylinder head assembly, unloader valve (electric or suction pressure activated) and necessary gaskets. 14. Hot Gas Bypass: Unit shall be factory equipped with hot gas bypass valve, shutoff valve and tubing to maintain capacity control at minimal cooling loads. 15. Optional Condenser Coil Materials: Unit shall be factory equipped with condenser coils made from copper tubes and copper fins, or copper tubes with heresite-coated copper fins (post-coating process). 16. Condenser Coil Protective Coating: Condenser coil aluminum fins shall be coated with protective coating. Coating material shall be an epoxy phenolic organic coating, capable of 1000 hr salt spray exposure per ASTM B117 test and ASTM DI 654 evaluation, 2000 hr corrosion weathering cycle and moist sulfur dioxide exposure per DIN 50018 (ASTM G87) test and ASTM DI 654 and ASTM D714 evaluation. 17. Condenser Coil Hail Guard: Canted face enclosure and welded wire grille complete with support retainers and fasteners shall be provided for protection of condenser coils. Field-assembled. 65 Guide specifications 48FJ,JJ (cont) 18. Differential Enthalpy Sensor: a. For use with economizer only. b. Capable of comparing heat content (temperature and humidity) of outdoor and return air and controlling economizer cut-in point at the most economical level. 19. Communicating Programmable Thermostat System: Thermostat system shall consist of a single-zone programmable communicating thermostat with unit controller relay pack. The system shall be capable of stand-alone use or networked to form a communication bus. The thermostats shall operate and be configured without the use of a computer, but shall provide the capability of both local and remote network access through a compatible computer. System shall be capable of: a. Self-test on-board diagnostics. b. On-board temperature sensor. Shall also be capable of remote space sensing when using Remote Room Sensor. c. On-board time clock capable of broadcasting to the network. d. 365 day scheduling with integral Daylight Savings and leap year capability. e. 18 holiday schedules with up to 99 days per holiday schedule. f. Establishing, adjusting and storing both an occupied and unoccupied program format on a daily basis. Schedule increments shall be in 1 minute sectors with 8 program periods available. g. Integral unoccupied override capability to provide up to 4 hours of additional occupied operation without additional programming. h. LCD display capable of displaying separate heating and cooling set points and additional diagnostic information. 66 i. Displaying temperature information in Fahrenheit or Celsius temperature scales in increments of one tenth of a degree. j. Operating the system fan automatically or continuously during the occupied mode. k. Automatic or manual changeover between heating and cooling. l. Protecting system configuration from tampering and misuse by providing 4 levels of security access into the thermostat control. m. Preventing unnecessary operation of second stage when on-board trending indicates that first stage can satisfy space demand. n. Providing protection from unit being intermittently sequenced from heating to cooling until a minimum 5 minute time delay has elapsed. o. Displaying system diagnostics to indicate system operation, operating alarms or service requirements. Alarms shall include: space temperature, fan status, filter status, IAQ status, and unit supply air temperature in both heating and cooling. p. Being interfaced to a computer either remotely or locally for purposes of diagnostics, programming, monitoring and data logging. 20. Non-programmable Thermostats and Subbases: Thermostat with subbase shall provide staged cooling and heating with automatic (or manual) changeover, fan control, and an indicator light. 21. Accessory Compressor Cycle Delay: The compressor cycle delay prevents rapid cycling of the compressor by preventing it from restarting for a minimum of 5 minutes after shutdown. Guide specifications — 48FK,JK Packaged Rooftop Cooling Unit With Gas Heat — Variable Air Volume Application HVAC Guide Specifications — Section 48FK,JK Size Range: 30 to 75 Tons, Nominal Carrier Model Number: 48FK (Vertical Supply/Return) 48JK (Vertical Supply/Return, Extended Chassis) Part 1 — General 1.01 SYSTEM DESCRIPTION Outdoor, roof-curb mounted, electronically controlled heating and cooling unit utilizing semi-hermetic reciprocating type compressors for cooling duty and utilizing gas combustion for heating duty. Units shall discharge supply air downward as shown on the contract drawings. 1.02 QUALITY ASSURANCE A. Unit shall be rated in accordance with ARI Standard 340/360. B. Unit shall be designed to conform to ANSI/ASHRAE 15, latest revision, UL Standard 1995, and National Electrical Code C. Unit shall be listed by ETL and ETL, Canada as a total package. D. Roof curb shall be NRCA approved. E. Insulation and adhesive shall meet NFPA 90A requirements for flame spread and smoke generation. 1.03 DELIVERY, STORAGE, AND HANDLING Unit shall be stored and handled per manufacturer’s recommendations. Part 2 — Products 2.01 EQUIPMENT A. Factory-assembled, single-piece [heating and] cooling unit. Contained within the unit enclosure shall be all factory wiring, piping, refrigerant charge (R-22), operating oil charge, dual refrigerant circuits, microprocessor-based control system and associated hardware, and all special features required prior to field start-up. B. Extended Chassis (48JK units only): Extended chassis designs shall contain an added length module, after the evaporator section, as shown in the contract drawings. Module shall contain tracks to accept field-supplied and installed auxiliary heating coil. C. Unit Cabinet: 1. Constructed of galvanized steel, bonderized and primer-coated on both sides and coated with a baked polyester thermosetting powdercoating finish on the outer surface. 2. Unit casing shall be capable of withstanding ASTM Standard B117 500-hour salt spray test. 3. Sides shall have man size insulated hinged access doors for easy access to the control box and other areas requiring servicing. Each door shall seal against a rubber gasket to prevent air and water leakage, and is equipped to permit ease and safety during servicing. 4. Interior cabinet surfaces (except heat exchanger section) shall be insulated with flexible fire-retardant dual-density fiberglass blanket, coated on the air side. Insulation coating shall be cleanable and shall contain an EPA-registered immobilized antimicrobial agent to effectively resists the growth of bacteria and fungi as proven by tests in accordance with ASTM Standards G21 and G22. 5. Interior cabinet surfaces within heat exchanger section shall be lined with sheet metal on all surfaces, insulated on the side opposite the air stream. 6. Insulation shall be applied by means of adhesion using a water reducible adhesive sprayed onto interior surface. Adhesive shall maintain a satisfactory adhesion and cohesion within the temperature range of −20 to 180 F (−29 to 82 C) and have excellent resistance to water and water vapor when cured. 7. Unit shall contain a sloped drain pan, to prevent standing water from accumulating. Pan shall be fabricated of hot dipped zinc coated minimum spangle steel. Zinc coating shall be G90 designation according to ASTM Standard A653. Unit shall contain a factory-installed nonferrous main condensate drain connection. 8. Units shall be equipped with lifting lugs to facilitate overhead rigging. D. Fans: 1. Evaporator Fan: a. Double-width, double-inlet, centrifugal belt driven forward-curved type with single outlet discharge. b. Fixed-pitch pulley drive. c. Mounted on a structural steel sled with flexible outlet connection consisting of canvas transitions. d. Fan shaft bearing shall be of the pillow-block type with lubrication provisions. e. Statically and dynamically balanced. f. Evaporator-fan shaft bearings shall have a life of 200,000 hours at design operating conditions in accordance with ANSI B3.15. g. Solid fan shaft construction. h. Unit shall be equipped with 5 in. (127 mm) (034-048 units) or 7 in. (178 mm) (054-074 units) spring vibration isolators, each with 2-in. (51 mm) deflection. 2. Condenser Fans: a. Direct-driven propeller type only. b. Discharge air vertically upward. c. Protected by PVC-coated steel wire safety guards. d. Statically and dynamically balanced. e. Three-phase, totally enclosed motors. 67 Guide specifications — 48FK,JK (cont) E. Compressors: 1. Reciprocating, semi-hermetic type only; shall be located for easy servicing. 2. Equipped with a suction-cutoff type electrically controlled unloader(s). 3. Mounted on spring-vibration isolators with an isolation efficiency of no less than 95%. 4. Each equipped with an automatically reversible oil pump, operating oil charge, insert-type crankcase heater to prevent refrigerant migration to the compressor. 5. Equipped with suction and discharge service valves. 6. Maximum operating speed of 1800 rpm (30 r/s). F. Coils: 1. Evaporator Coil: a. Intertwined circuiting constructed of aluminum fins mechanically bonded to seamless copper tubes. b. Full-face active type during full and part load conditions. c. Coils shall be leak tested at 150 psig (1034 kPa) and pressure tested at 450 psig (3103 kPa). 2. Condenser Coils: a. Constructed of aluminum fins mechanically bonded to seamless copper tubes. b. Air-cooled condenser coils shall be leak tested at 150 psig (1034 kPa) and pressure tested at 450 psig (3403 kPa). c. All coils shall be same manufacturer as unit. G. Outdoor-air Hood Assembly Factory-installed manual outdoor-air damper shall allow intake of up to 25 nominal airflow (on units not equipped with optional economizer). H. Heating Section: 1. Induced-draft combustion type with energy saving intermittent spark ignition pilot flame systems and redundant main gas valves. 2. The heat exchanger shall be of the tubular section type constructed of a minimum of 20-gage steel coated with a nominal 1.4 mil aluminum-silicone alloy for corrosion resistance. 3. Burners shall be of the in-shot type constructed of DACROMET 320 steel. 4. All gas piping shall enter the unit cabinet at a single location. I. Refrigerant Components: Unit shall be equipped with dual refrigerant circuits, each containing: 1. Liquid line service valve. 2. Filter drier. 3. Moisture indicating sight glass. 4. Thermostatic expansion valve. 5. Fusible plug. 68 J. Filter Section: Filter section shall consist of 2-in. (51 mm) thick, disposable fiberglass filters of commercially available sizes. K. Controls, Safeties, and Diagnostics: 1. Controls: a. Control shall be accomplished through the use of a factory-installed, microprocessorbased control system and associated electronic and electrical hardware. Control system shall determine control sequences through monitoring the following operational variables: 1) Evaporator leaving-air temperature. 2) Return air temperature. 3) Saturated condensing temperature. 4) Economizer position. 5) Leaving air temperature set point. 6) Economizer minimum damper position set point. 7) Morning warm-up set point. 8) Reset limit set point (if installed). 9) Space temperature (if reset installed). 10) Demand limit set point(s) (if installed). b. Controls shall be capable of performing the following functions: 1) Capacity control based on discharge-air temperature and compensated by rate of change of return-air temperature. Capacity control shall be accomplished through the use of electric unloaders and compressor staging. 2) Perform a quick test to check the status of all input and output signals to the control system using diagnostic display module. 3) Control of integrated economizer operation based on air temperature leaving unit. 4) Single-step or two-step demand limit control. 5) Condenser-fan cycling to maintain correct head pressure down to 45 F (7 C). 6) Space temperature reset of leaving air temperature set point. 7) Demand limit of compressor staging capacity. 8) Morning warm-up. 2. Safeties: Unit components shall be equipped with the following protections: a. Compressors: 1) Overcurrent using calibrated circuit breakers (shuts down individual compressor). 2) Crankcase heaters. 3) High-pressure switch (shuts down individual compressor, automatic reset type). 4) Low-pressure switch (shuts down individual compressor, automatic reset type). b. L. M. N. O. Heating Section: 1) Combustion airflow-proving pressure. 2) Temperature limit switches. 3) Flame rollout switches. 3. Diagnostics: a. Diagnostic display module shall be capable of indicating a safety lockout condition through displaying a 2-digit code for which a legend shall be provided in the control panel. b. Diagnostic module must also be capable of displaying outputs of microprocessor-controlled ‘‘quick test’’ to verify operation of every switch, thermistor, potentiometer, actuator motor, fan, and compressor before unit is started. Operating Characteristics: 1. Unit shall be capable of starting and running at 115 F (46 C) ambient outdoor temperature per maximum load criteria of ARI Standard 340/360. 2. Unit shall be capable of mechanical cooling operation down to 45 F (7 C) ambient outdoor temperature. 3. Unit shall provide multi-stage cooling capability. 4. Unit shall provide 1 stage of heating capability for morning warm-up. Motors: 1. Compressor motors shall be cooled by suction gas passing over motor windings. 2. Condenser-fan motors shall be 3-phase, totally enclosed type with permanently lubricated ball bearings and internal overtemperature protection. 3. Evaporator blower motor shall be of the 3-phase, NEMA rated, Open Dripproof (ODP), ball bearing type, with efficiencies per EPACT requirements. Electrical Requirements: All unit power wiring shall enter unit cabinet at a single location. Special Features: 1. Roof Curb: a. Size 034-048 Units: Formed 14-gage galvanized steel with wood nailer. Supports full perimeter of unit. b. Size 054-074 Units: Formed 14-gage galvanized steel with wood nailer strip as perimeter curb supporting the air handling portion of unit, and rail for supporting the condenser portion of the unit. 2. Roof Curb Condenser Section (Accessory for 054074 Units Only): Formed 14-gage galvanized steel with wood nailer strip for supporting condenser section of the unit to complete a full perimeter curb under entire unit 3. Integrated Economizer: Enthalpy controlled integrated type consisting of dampers, motor, and linkages in conjunction with control system to provide primary cooling using outdoor air, enthalpy permitting, supplemented 4. 5. 6. 7. 8. with mechanical cooling when necessary. a. Dampers shall be a low-leakage type, not to exceed 1% leakage and 1 in. wg (249 Pa) pressure differential when fully closed. b. Motors shall have a spring-return feature which shuts dampers upon a power interruption or unit shutdown. c. Equipped with a solid-state enthalpy control that is capable of sensing outdoor-air heat content (temperature and humidity) and controlling economizer cut-in point at most economical level. 100% Modulating Power Exhaust: Package shall include 2 double-width, doubleinlet centrifugal belt drive, forward-curved power exhaust fans with modulating device at the discharge of the lead fan to maintain a field adjustable interior space pressure set point. a. Fan bearings shall be of the pillow block type with an average design life of 200,000 hours. b. Fans shall be statically and dynamically balanced. Barometric Relief Package: a. Package shall relieve excess internal pressure and consist of damper assemblies, hoods, damper screens, seal strips and required hardware. b. Damper assemblies shall close due to gravity upon unit shutoff. Pleated Filters: Unit shall be factory equipped with medium efficiency pleated filters having the following characteristics: a. Efficiency of no less than 30% based on testing per ASHRAE Standard 52. b. Minimum average arrestance of 90%. Bag Filters with Prefilters: Unit shall be factory equipped with bag filters and 2-in. (51mm) prefilters, and shall have an average efficiency of 90% based on testing per ASHRAE Standard 52. Supply Fan Capacity Control / Inlet Guide Vanes: Inlet Guide Vane option shall include: a. Factory-installed double guide vane assemblies, consisting of rolled steel support rings and actuating rings, galvanized steel vanes capable of opening to full 90-deg position, and pivot bearings, designed for 250,000 cycles (full-open to full-closed) and protected against corrosion (painted, galvanized, or plated). b. Factory-mounted single actuator, with factorymounted linkages to modulate both inlet rings. c. Factory-mounted duct pressure sensing controller: Differential Pressure Switch, with adjustable set point range (1.1 to 3.5 in. wg [274 to 872 Pa]) and null range. d. Low pressure reference tube factory installed. 69 Guide specifications — 48FK,JK (cont) 9. Supply Fan Capacity Control/Variable Frequency Drive: Unit shall be equipped with Variable Frequency Drive (VFD, inverter) The VFD shall be provided with a metal enclosure and shall be factorymounted, -wired and -tested. The VFD shall control motor speed to maintain set point static pressure control at the supply duct sensor tube location. The VFD shall be field-adjustable to maintain supply duct static pressure set point from 0.0-in. wg to 3.5-in. wg (0 to 872 Pa), adjust via VFD keypad. A pressure transducer shall be factory-mounted and -wired. (Control tubing from sensor tube location to transducer shall be field-supplied and -installed.) Transducer shall provide a 4-20 mA signal directly to the VFD. The variable speed drive shall include the following features: a. Full digital control. b. Insulated Gate Bi-Polar Transistors (IGBT) used to produce the output pulse width modulated (PWM) waveform, allowing for quiet motor operation. c. Inverters capable of operation at a frequency of 8 kHz so no acoustic noise shall be produced by the motor. d. NEMA 1 metal enclosure for reduction of RFI (radio frequency interference). e. Electronic thermal overload protection. f. Critical frequency avoidance. g. Digital display keyboard module, mounted on the VFD enclosure. h. Self diagnostics. i. Personal lockout code for additional security. j. PID set point control. k. RS232C/RS485 capability (accessory card source required). 10. VFD Remote Display Service Module: Accessory package shall contain hand-held VFD control display-keypad module and cable assembly with quick-connect plug to connect to mating plug on VFD, to facilitate VFD diagnostics and servicing. 11. Premium Efficiency Motors (Supply Fan/Exhaust Fans): Unit shall be factory-equipped with premium efficiency motors on Supply Fan (and Power Exhaust Fans) with NEMA efficiency ratings per contract drawings. Available all motor sizes. 12. LP (Liquid Propane) Conversion Kit: Provides all necessary hardware and labels for conversion from natural gas to LP gas. 70 13. Non-Fused Disconnect: A non-fused electrical disconnect for main unit power shall be factory installed. The disconnect shall be an interlocking through-the-door type. Disconnect shall be sized to accommodate fieldinstallation of power exhaust package. 14. Space Temperature Reset Package: Package shall consist of a reset board and a thermistor. Package shall enable unit control to sense space temperature and reset leaving air temperature set point upward to prevent overcooling of the conditioned space. 15. Two-Step Demand Limit Control: Package shall allow external demand limit control device to limit the capacity of the unit to userselected set points as percentages of the unit capacity stages. 16. Head Pressure Control: Package shall be capable of modulating outdoor fan speed to maintain condensing temperature between 90 and 110 F (32 and 43 C) at outdoor ambient temperatures down to −20 F (−29 C). 17. Differential Enthalpy Sensor: a. For use with economizer only. b. Capable of comparing heat content (temperature and humidity) of outdoor and return air and controlling economizer cut-in point at the most economical level. 18. Hot Gas Bypass: Unit shall be factory equipped with hot gas bypass valve, shutoff valve, and tubing to maintain capacity control at minimal cooling loads. 19. Optional Condenser Coil Materials: Unit shall be factory equipped with condenser coils made from copper tubes and copper fins, or copper tubes with heresite-coated copper fins (post-coating process). 20. Condenser Coil Protective Coating: Condenser coil aluminum fins shall be coated with protective coating. Coating material shall be an epoxy phenolic organic coating, capable of 1000 hr salt spray exposure per ASTM B117 test and ASTM DI 654 evaluation, 2000 hr corrosion weathering cycle and moist sulfur dioxide exposure per DIN 50018 (ASTM G87) test and ASTM DI 654 and ASTM D714 evaluation. 21. Condenser Coil Hail Guard: Canted face enclosure and welded wire grille complete with support retainers and fasteners shall be provided for protection of condenser coils. Field-assembled. 22. Remote VAV Control Panel: The remote control panel shall provide a time clock control function to the VAV air conditioner unit. Panel shall contain: a. Programmable 7-day electronic clock suitable for ON/OFF control of the VAV unit. Time clock shall have a capacitor backup to provide up to 100 hours of control and operation in the event of a power failure. b. Manual bypass switch to provide for temporary override of the occupied mode. Switch shall permit maximum five-hour bypass, with spring return. c. Eight indicator lights (24-vac). Six lights shall be identified (OCCUPIED, UNOCCUPIED, HEATING, COOLING, FAN, POWER). Two lights shall be unidentified and may be used as desired. d. Sheet metal enclosure with keyed latch provided to prevent tampering with clock settings. Enclosure shall be installed in an indoor or weatherproofed location. 23. Accessory Compressor Cycle Delay: The compressor cycle delay prevents rapid cycling of the compressor by preventing it from restarting for a minimum of 5 minutes after shutdown. 71 Carrier Corporation • Syracuse, New York 13221 6-98 Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 1 Tab 1a Page 72 Catalog No. 524-879 Printed in U.S.A. PC 111 Form 48F,J-1PD Replaces: New
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