ARC WHITE PAPER By Valentijn de Leeuw and Florian Gueldner OCTOBER 2012 Good Asset Information Management Practices Improve Reliability and Reduce Operational and Safety Risks Executive Summary...................................................................... 3 Analyzing and Managing Operational and Safety Risks ...................... 5 The Potential of Accurate Asset Information..................................... 8 Use Case: Data-Centric Operation .................................................. 9 Use Case: Immersive Operator Training ........................................ 14 Recommendations ...................................................................... 16 References ................................................................................ 16 VISION, EXPERIENCE, ANSWERS FOR INDUSTRY ARC White Paper • October 2012 Number of Major Accidents in EU-15, 1996-2004 Reporting in EU’s Major Accident Reporting System (Christou, 2008) 800 DAMAGE (million $/year at 2000 prices) 700 Raw data 600 5-year average 500 Linear trend line 400 300 200 100 0 1965 1970 1975 1980 1985 1990 1995 2000 Trend in World-Wide Refinery Material Damage Costs In Millions of Dollars per Year (Schouwenaars) 2 • Copyright © ARC Advisory Group • ARCweb.com ARC White Paper • October 2012 Executive Summary Corporate performance for process manufacturers is typically measured against criteria such as earnings and margin. However, other metrics such as regulatory compliance, process and worker safety, or sustainability recently have gained more importance as performance criteria. Influencing the latter indicators implies costs, but also offers benefit opportunities. This white paper looks at the need for enhanced operational and safety management measures via the correlation between correct and up-to-data asset The Cost of Accidents and Lack of Reliability The combined cost of accidents and incidents and lack of reliability could be as high as one to three percent of turnover on an annual basis, and in information and reduced operational and safety risks. After that, available solutions with the potential to improve current industry practice are disdiscussed. The costs of maintenance and process safety im- addition a cost in the range of $500 provement measures are well known, but their million to five billion per major disaster. impact on reliability and process safety are difficult For a super oil major, this would to grasp because they are correlated and because happen on average every 20 years. accidents and incidents are infrequent and occur at irregular intervals. Incidents and accidents are viewed as operational and safety risks, an independent statistical phenomenon. This paper shows that the combined cost of accidents and incidents and lack of reliability could be as high as one to three percent of turnover on an annual basis, and in addition a cost in the range of 500 million to five billion dollars per major disaster. For a super oil major, this would happen on average every 20 years, in a range of every four to 100 years depending on the safety and reliability practices. Initiatives to improve safety and availability are strongly and positively correlated. Occupational safety improvement measures have little impact on process safety, but process safety improvement measures have a positive impact on occupational safety. Since the sources of most safety and reliability issues are human, to be effective, reliability and process safety measures need to integrate asset management and HSE with the reliability of human behavior and of executing processes. For effective and efficient reliabilitycentered maintenance planning and execution, asset information must be accurate and up-to-date. Any maintenance activity or plant change must be recorded and be made available to all personnel. This allows decisionmakers to concentrate on the analysis of the problem, knowing that they are already working with correct (as-built or as-maintained) data. Copyright © ARC Advisory Group • ARCweb.com • 3 ARC White Paper • October 2012 The Siemens’ COMOS asset data hub for engineering, maintenance and operations enables this real-time visibility on asset state and health. The availability of up-to-date asset information is also Reliability and Process Safety Require Accurate Asset Information Management To be effective, reliability and safety measures need to integrate asset management and HSE with the reliability of human behavior and of paramount to decision making in emergencies and reducing potential damage. Within COMOS, existing 3D models of installations are kept up-to-date and can be used for immersive operator training in a safe environment. The technology reduces training time and cost and improves operational readiness. 3D executing processes. For effective viewing also supports maintenance and operations. and efficient reliability-centered Business benefits include reduced operational and maintenance planning and safety risk, increased productivity of engineering, execution, asset information must maintenance and operations, faster operational be accurate and up-to-date readiness of assets and operations personnel, and better regulatory compliance. To illustrate this, two use cases will analyze the cost and management of operational and safety risks. ! ARC's Asset Information Management Solution Map 4 • Copyright © ARC Advisory Group • ARCweb.com ARC White Paper • October 2012 Analyzing and Managing Operational and Safety Risks Many companies today are using metrics such as regulatory compliance, process and worker safety, or sustainability and environmental footprint as performance criteria in addition to purely financial metrics. Influencing the latter measures implies costs, but also contains Correlation Between Financial Performance, Risk, Safety and Asset Reliability benefit opportunities. For example, benefits of energy efficiency improvements as part of sustainability initiatives offer a quick payback on • Asset reliability and process safety strongly impact financial performance. • The average financial impact of major industrial accidents is strongly underestimated costs and benefits of sustainability improvement • The risk of major industrial accidents can be greatly reduced by maintenance and the establishment of a safety culture. dence. • Safe and reliable operations are compatible with effective cost management. • Occupational safety improvement has strong impact on injuries and fatalities but not on major accidents. Process safety needs to be addressed in addition to occupational safety. • • To be effective, an integrated approach to safety, reliability and human behavior is required. Examples of measures are up-to-date asset information for operational, maintenance decisions and operator training. investments (Farrell and Remes, 2008). The metrics are likely to evolve over the years, but are fairly stable can be predicted with confi- Process safety and asset availability improvements have a direct impact on sales. Incidents, accidents and unwanted shutdowns, instead have the opposite effect, and in the worst case they can cause injuries, fatalities, damage to environment and assets, with the associated cost and negative impact on the brand. However, accidents and incidents are infrequent and occur at irregular intervals. They are viewed as operational and safety risks that can be managed, but cannot be reduced to zero. Human Error and Safety The ASM Consortium estimates that about 40 percent of unwanted shutdowns in the process industry are attributed to equipment failure, 20 percent to failing to follow processes, and around 40 percent to human error (ASM Consortium, cited by O’Brien, 2010)). Investigations by Total on the impact of human behavior on process safety, together with comparisons with best practices from the nuclear industry and airlines, indicate that the risk of human error can be reduced by a factor of at least 100 by applying rules and principles (Van Roost, 2010), and by establishing a safety culture (Ghosh and Woll, 2007). Their analysis of a series of industrial accidents and near misses reveal that causes often include human error. Copyright © ARC Advisory Group • ARCweb.com • 5 ARC White Paper • October 2012 Efforts to improve occupational safety have strongly reduced the number of injuries and fatalities in recent years, but have had little impact on major industrial accidents, which have declined only very slowly over time (Schouwenaars, 2008;, Haesle et al., 2009). These facts corroborate the findings of Total and others that occupational and process safety should be treated separately. The EU has recorded a frequency of about three major accidents per 1000 industrial establishements per year (Christou, 2008) with at least one fatality and more than €2.5 million worth of damage. Major disasters, such as the Toulouse, the Texas Refinery or the Buncefield explosions, are at another scale: the average cost are $2 billion and range from $500 million to $5 billion, with a record of at least $40 billion reported for the Deepwater Horizon spill in the Gulf of Mexico. For a typical super oil major with a turnover of 40% 40% $300 billion and an operating margin of eight percent or $24 billion, the likely frequency of a major accident according to the EU definition is around 20% three accidents every two years. ARC estimates that EquipmentFailure HumanError NotFollowingProcesses Sources of Downtime and Slowdown major disasters have a much lower frequency, possibly one every 20 years, for this size of company this comes with an average annual costs of around $100 million or a few percent of profit. The frequencies for major accidents and disasters vary by a factor of at least five depending on the safety culture and reliability practices of the company and could be as high as a major accident every two months, or a major disaster every four years. A typical super oil major could lose money a given year in the worst scenario, as happened to BP in 2010. For a smaller oil company, the worst case scenario would create such a loss that the company would probably not survive. Processes and Asset Reliability Since the correlation between expenses for maintenance and reduction of the number of accidents is not obvious, the temptation exists to reduce maintenance and inspection costs to improve profitability. A McKinsey study (Laurens and Van Der Molen, 2009) reported that world class oil & gas producers have 95 to 98 percent asset availability even for older assets. At the same, they make the right decisions about cost reduction, avoiding a downward spiral in reliability performance. McKinsey found that worldclass companies apply preventive and condition-based maintenance approaches, and flawlessly execute plans and processes. 6 • Copyright © ARC Advisory Group • ARCweb.com A realistic ARC White Paper • October 2012 improvement in plant availability is one to three percent while lowering maintenance costs by 25 to 30 percent according to Williams (2001). This translates to one to three percent of turnover in supply-constrained markets. Correlation of Causes Calls for Integration of Measures Asset reliability and process safety improvement measures both have an important impact on financial performance and risk. Initiatives to improve safety and availability are strongly and positively correlated. Since the sources of most safety and reliability issues are human, to be effective, reliability and safety measures need to integrate asset management, HSE, and human behavior. Measures to Reduce Risk and Improve Availability Although statistics for incidents, accidents and shutdowns are readily available, the advent of such an event always seems a surprise. The human mind can assess those risks, but intuitive estimations and decisions regarding risks are likely to be incorrect (Kahnemann, 2011; Tversky and Kahneman, 1974). Management does have the possibility to take the Location, year Piper Alpha, 1988 Estimated cost in billions of dollars 3.4 right decisions: the risk and the staggering average financial cost of accidents and unwanted downtime can be strongly reduced by relatively small efforts Enschede, 2000 0.45 and investments. In a comparison to the aviation Toulouse, 2001 1.8 industry, Total showed that risks of human error Skikda, 2004 >3 could be reduced by relatively simple means such Buncefield, 2005 2 as dividing responsibilities among two people and Texas City, 2005 1.5 Deepwater Horizon, 2010 40 Cost of Major Industrial Accidents double-checking decisions. In addition, operational and safety risks can be reduced considerably by having an accurate picture of the assets and their health. Up-to-date asset information is paramount to making correct decisions in maintaining assets. It is equally important when training people on processes and behavior. Both appropriate behavior and up-to-date knowledge become critical when making decisions in emergency situations. Copyright © ARC Advisory Group • ARCweb.com • 7 ARC White Paper • October 2012 The Potential of Accurate Asset Information The use of a single, consistent and global data hub such as COMOS, kept up-to-date at all times by all disciplines, creates instantaneous and complete transparency of information for each plant object and for all parties. Using configurable workflows, the different disciplines can collaborate using a structured process. As a result, • Plant engineering and construction is of higher quality, and time to operational readiness is shortened significantly. • The documentation provided at handover is an up-to-date ‘as-built’ asset database, that, when maintained, becomes the ‘as-maintained’ database. Reducing engineers’ time to enter and find information delivers substantial productivity improvements. • The regulatory obligation of up-to-date plant documentation is fulfilled at all times. • In urgent situations, reliable decisions can be made based on up-to-date plant information. Faster and more appropriate reactions reduce operational risks considerably. Benefits of Integrated Engineering and Operations With COMOS Walkinside’s 3D virtual reality viewer, 3D data developed during the engineering stages can The usage of a single, consistent and up-to- be reused through all lifecycle phases of the plant in date database for design, engineering, operations, maintenance planning, simulation and construction, handover, operations and workforce training. Specifically designed for opera- maintenance in conjunction with 3D plant tions, the tool is easy to use for operators and visualization can help reduce operational risk, engineers, providing a fast and realistic rendering of increase productivity, accelerate operational complex models, creating a perception of being readiness, and improve regulatory compliance. present on site. Typical use cases include project progress reviews, problem solving sessions, off-site immersive training, spatial context for engineering and maintenance tasks, and spatial analysis and decision support during emergencies. 8 • Copyright © ARC Advisory Group • ARCweb.com ARC White Paper • October 2012 Immersive Operator Training with COMOS Walkinside The immersive training experience strongly reinforces learning objectives, reduces traditional on-site operator training, and has proven to enhance operational readiness of the operators. Use Case: Data-Centric Operation Modern Asset Management during Operate-Maintain Phases Asset management is gaining importance in the process industries as a process to determine the strategy for maintaining and modernizing assets. The goal is to ensure that these assets provide the production capability required while lowering costs over the asset lifecycle. Asset management improves performance, for example by coordinating debottlenecking and maintenance actions as well as interactions between assets. An asset managemen solution can support a decision to clean a heat exchanger limiting production in summer, in the spring rather than in autumn and to delay an expense. Another example is that changing a control valve after an advanced process control (APC) project may destroy the economic benefits of the APC. One of the most important aspects of asset management is providing accurate and contextual information to users. As asset management uses Copyright © ARC Advisory Group • ARCweb.com • 9 ARC White Paper • October 2012 multiple sources and tools, such as equipment documentation, engineering data, maintenance history, real-time data, root cause analysis and reliability centered maintenance tools, work plans or spare parts availability. Operations need to make decisions in real-time COMOS COMOS is Siemens’ solution for plant engineering, to operate plants in an optimal way and accord- operations and maintenance from process design to ing to a production schedule. They need access decommissioning in the process industries. COMOS to the state and health of parts and components supports process engineering, P&ID, 3D, electrical, of the plant to make the right decisions. They instrumentation and control engineering. In addition, need to know if a pump has been replaced or COMOS supports operations management, e.g. with not, and if this allows them to increase document management including workflow and approval throughput and to which level. They need to processes or the maintenance management with risk evaluation for a risked-based maintenance approach. know which parts of the plants are locked out With its object-oriented approach and single database for maintenance. In case of trouble or urgency for all lifecycle phases and disciplines, COMOS provides they need to take reliable decisions to avoid instantaneous and complete transparency of information damage or spills. Maintenance is subprocess of related to a plant object for all stakeholders. asset management that has the goal of restoring Configurable workflows enable different disciplines and the health of an asset. roles in engineering and operations processes to collaborate in a structured manner. The Most Frequent Application: Based on these capabilities: • Engineers have direct access to information changed by colleagues in other disciplines. This can increase the degree of parallel engineering. Document Management Engineering, procurement and construction companies (EPC) do all of their engineering Object-orientation enables modular engineering. Applied throughout the enterprise, it improves standardization that generates time and cost benefits, facilitates cooperation and increases flexibility in personnel assignment work with computer-aided software, and the • The time to find information is reduced substantially which leads to productivity improvements. Sometimes electronic versions of the docu- • Operational readiness can be predicted more reliably. operators do not benefit from the EPC’s engi- • The regulatory obligation of up-to-date plant documentation is fulfilled at any point in time. neering system’s capabilities. • In urgent situations reliable decisions can be made on on-line plant information. Faster and more appropriate reactions reduce operational risks considerably. In practice, owner-operators often rely on doc- • same is true for their subcontractors. When a plant is commissioned, in a majority of cases, documentation is handed over on paper. ments are provided. uments for However the owner- operations and maintenance. Changes are documented as hand-written corrections on printed documents. In the best case electronic documents are updated afterwards. This process is time consuming and error prone, information is regularly out of date, and interactions between disciplines lead to unnecessary iterations. Many engineering databases and systems do not have the functionality to support operations and maintenance and, as a result, a 10 • Copyright © ARC Advisory Group • ARCweb.com ARC White Paper • October 2012 maintenance management system must b bee primed with ‘as-built’ ‘as information, extracted from the hand hand-over over documents. When the owner needs to do debottlenecking, troubleshooting, or wants to embark on a modernization or improvement project, the search for as as-built and as-maintained maintained data starts as input to the engineering systems. One can easily imagine the time this takes and the risk of data losses this implies implies. The Road Less Traveled: Data Centric Operation Up-to-datee plant data for operations and maintenance ance can be provided at any time to any user of a platform such as COMOS, provided a process is in place that guarantees that data are kept current.. With appropriate IT secusec rity measures, engineering and maintenance contractors, equipment and other providers can all safely share the as as-built and as-maintained maintained data image of the plant, whether it is before or during construction, before or after handover, during maintenance or operation. Instead of maintaining documentation, the different players update data records, simplifying and speeding up the process enormously. Owner/Operators and EPCs Collaborate Effectively when Using the Same, Consistent Asset Information Owner-operators operators such as Petrobras have understood the benefits from conco sistent and modular engineering for all their refineries. Petrobras has made investment investments in infrastructure, software, setting up a cross-company cross workflow, and defining engineering modules. To ensure up-to-date up plant data, the usage of COMOS and the Petrobras workflow is mandatory for every contractor. After h handover, the plant data ‘model’ is kept up-to-date up by operations and maintenance personnel. For maintenance the use of a single system with both maintenance functions and engineering data is comfortable and easy to use. Certain EPCs, in particular those that do specialized and complex engineerenginee ing jobs, have also understood the benefits of using a single, consistent and up-to-date date engineering database that enables the use of pre-engineered modules. They explain the benefits of using such sys systems to the client. If Copyright © ARC Advisory Group • ARCweb.com • 11 ARC White Paper • October 2012 the client has a preference for another engineering data format, they can convert the COMOS information to the most common other formats without compromising on the engineering tool. ! ARC's Asset Information Management Solution Map Data Centric Operation with Context from a 3D Plant Model A 3D view of the equipment within its plant environment is a tremendous help in conjunction with tabular, text or 2D information. Using COMOS Walkinside, maintenance personnel can look up where the equipment is located, if it is accessible from the floor, or if scaffolding or a crane is necessary. The other way around, using the link with COMOS, the engineer can directly access equipment characteristics, maintenance history, documentation, by clicking through on the equipment in the 3D view. Vice versa, if the engineer was working with the engineering and maintenance database he can click through to the 3D view of the equipment and see the spatial context. To improve productivity, companies in sectors such as oil & gas and other process industries aim to reduce manual intervention and increase the proportion of unmanned operation. For personnel that are not often on-site, a 3D view of the plant helps to understand where equipment is located and how it is connected. This helps personnel to pre-plan interventions before arriving on location. 12 • Copyright © ARC Advisory Group • ARCweb.com ARC White Paper • October 2012 Spatial View of Two Pumps in COMOS Walkinside A 3D view can help to get a spatial perception of locations where work permits are issued, and to assess the risk factors of those locations in terms of presence of dangerous substances, hot surfaces or interactions with the process. If personnel are equipped with RFID chips, they can be located at a glance in a 3D representation during an emergency and be guided to a safe location. 2D Process Flow Diagram with Two Pumps (cyan) Copyright © ARC Advisory Group • ARCweb.com • 13 ARC White Paper • October 2012 Use Case: Immersive Operator Training Immersion in a virtual environment (VE) is used in many different forms in modern training because it has proven to shorten learning and strengthen memorization. Within the context of computer-generated images, the VE is called immersive (IVE) when the user or gamer can directly control the avatar, giving him the perception he is part of the environment (Bailenson, 2008). To train field operators and maintenance personnel of industrial process plants, it is more effective to provide them with a 3D simulation environment in which they can virtually move around, make decisions on their route and their interactions with equipment, than showing them a movie. A global player in upstream has decided to train its field operators for a new Floating Production Storage and Offloading vessel (FPSO). These are offshore production facilities that house both processing equipment and storage for produced hydrocarbons. They used COMOS Walkinside’s immersive training simulator (ITS) for this purpose. During a five-week period, operators “walked around” a 3D graphical model for eight hours each day with sufficient detail and realistic colors to create the perception of reality. The primary purpose was to familiarize themselves with their future work environment to know where on board they are located, where to find equipment and how to go there efficiently. A second purFloating Production Storage and Offloading Vessel pose was to teach them to operate equipment and execute standard operating procedures (SOP). They were tasked to execute real SOPs such as locating equipment on deck, going there, finding out its status, and taking appropriate action. For example: “Go to valve V112, check its position, then close it!” By executing tasks correctly, operators earned points. They could also be penalized in terms of points for improper actions. To create a positive learning environment, emphasis was put on stimulating improvement rather than punishing errors. 14 • Copyright © ARC Advisory Group • ARCweb.com ARC White Paper • October 2012 All operators who had used PCs before were capable of “walking inside” with only half a day of introduction to the tool. The operators readily accepted the tools and described the training as “practical”, as opposed to “theoretical”. Of course the two are necessary to give the operator a full understanding of the meaning of their tasks. COMOS Walkinside VRcontext, a spin-off of GDF Suez and recently acquired by Siemens, took on the challenge to build a viewer for very large 3D models, such as process plants, that combines a realistic view with fast The instructor has the possibility to look virtually over the operator’s shoulders by observing their screens in real-time. He creates procedures with prompts that guide operators through their tasks. navigation for non-specialists, such as operations or These can be executed in an automated maintenance personnel. COMOS WalkInside converts way, guiding the operator step by step 3D plant models from well-known 3D design through the execution of an action list. In applications into a suitable format to reach this the multi-user environment, the instructor performance. Features include: • Realistic visualization and navigation within models containing several million objects. can create scenarios that imply coordi- • Automatic model conversion. Model cleaning of temporary design objects also can be automated. • A software development kit allows the user or the integrator to develop plug-ins for any application. Applications of COMOS Walkinside include: • • • nated actions of several operators, each with his own avatar. The user reported that immersive training compared favorably with traditional training. It is common practice to send the Reviews of EPC designs together with or by the owner-operator, without complex 3D CAD tools. Closer cooperation between OO and EPC allows earlier detection of problems and helps to solve problems, resulting in earlier operational readiness. future operators for a few months to the Immersive Virtual Training for operations or maintenance where the user can move with his avatar and experience the plant as in reality. The application saves time and increases effectiveness. inaccessible, or auxiliary installations may 3D plant and equipment viewing in conjunction with asset management or operational tasks. COMOS Walkinside provides access to engineering, operations, maintenance and business planning information. shipyard where the FPSO is built. Since the ship and the equipment are under construction, equipment can be missing or be present that are not relevant to their work. Most often the shipyards are in other parts of the world, involving expenses for travel and living. The immersive training simulator saved training time and was more effective. As a result the operators were more operational than with classical training. This could imply higher utilization rates and fewer errors with economical or environmental impacts. Since the FPSO mentioned above was delivered one month earlier than scheduled, and the operators’ training was shorter than usual, the training did not delayed the commissioning of the ship, resulting in an overall shortened time to production, and an increased cash flow. Copyright © ARC Advisory Group • ARCweb.com • 15 ARC White Paper • October 2012 Recommendations Based on the research conducted for this paper, ARC Advisory Group recommends to: • Conduct mechanical, process and automation related risk analysis as well as analysis of risk in applying procedures and appropriate behavior. Design layers of protection by integrating types of protections: technical, human behavior and organizational. • Base decisions for operations and maintenance on up-to-date asset information and guarantee the accuracy of this information through a data centric IT approach and appropriate processes for all disciplines acting upon asset data. • Train operations and maintenance personnel using a safe virtual environment that references up-to-date asset data. Complement this with process and automation-oriented operator training simulation. • Institute benchmarking on maintenance, reliability and process safety to monitor the level of excellence and the available improvement potential. References Abnormal Situation Management (ASM) Consortium, cited in: O’Brien, L., 2010, “We need a Better Approach to Procedural Automation”, ARC Strategies, ARC Advisory Group, September, 2010. Bailenson J.N., N. Yee, J. Blascovich, A.C.Beall, N. Lundblad and M. Jin, 2008, “The Use of Immersive Virtual Reality in the Learning Sciences: Digital Transformations of Teachers, Students, and Social Context”, The Journal Of The Learning Sciences, Vol. 17, pp. 102–141. Christou, M., 2008, “Major Accidents: Examples, statistics and remarks on their prevention”, Presentation on behalf of the Major Accident Hazards Bureau, of the European Commission, XI EWHN Conference, October 2008. Farrell, D. and J.K. Remes, “How the world should invest in energy efficiency”, McKinsey Quarterly, July 2008, pp. 1-11. 16 • Copyright © ARC Advisory Group • ARCweb.com ARC White Paper • October 2012 Ghosh, A., and D. Woll, 2007, “Best Practices for Process Safety Culture”, ARC Best Practices, ARC Advisory Group, July 2007. Haesle, J., C. Devlin and, J. L. Mccavit, 2009, “Improving process safety by addressing the human element”, Process Safety Progress, Vol. 28, No. 4, pp. 325–330, December 2009. Hollywood, P., 2012, “The Journey to Operational Excellence Begins With Risk Management, ARC View, ARC Advisory Group, May 2012. Kahneman, D., 2011, “Fast and Slow Thinking”, Penguin Books. Laurens, C. and O. Van Der Molen, 2009, “This is the time to deliver on operational excellence”, in: McKinsey Quarterly 2009, Number 2, “Perspectives on Oil & Gas”. Schouwenaars, E., 2008, “Risks Arising From Major Accident Hazards,” Refining Management Forum, Copenhagen. Tversky, A. and D. Kahneman, “Judgment under Uncertainty, Heuristics and Biases,” Science, Vol. 185, No. 4157, pp. 1124-1131, 1974. Van Roost, H., 2010, “Excellence in Safe Operations”, presented at the Process Management Academy, Düsseldorf, March, 2010. Also cited in: De Leeuw, V., 2010, “Commitment to Building the Future at the Process Management Academy 2010”, ARC Insight # 2010-16EMPH April, 2010. Williams, J.P., 2001, “Predicting Process Systems,” Hydrocarbon Engineering, July 2001, pp. 1-4. Haesle, J, Devlin, C. and J.L. McCavit, “Improving Process Safety by Addressing the Human Element”, Proceedings of CCPS convention 2008, pp. 193-204. Copyright © ARC Advisory Group • ARCweb.com • 17 ARC White Paper • October 2012 Analyst: Valentijn de Leeuw, Florian Gueldner Editor: David Humphrey Acronym Reference: For a complete list of industry acronyms, refer to our web page at www.arcweb.com/Research/IndustryTerms/ 2D Two-dimensional IT 3D Three-dimensional IVE Information Technology Immersive Virtual Environment AIM Asset Information Management PC Personal Computer APC Advanced Process Control ROA Return on Assets EPC Engineering Procurement and RFID Radio Frequency Identification Construction company SOP Standard Operating Procedures FPSO Floating Production Storage and Offloading vessel Founded in 1986, ARC Advisory Group is the leading research and advisory firm for industry. Our coverage of technology from business systems to product and asset lifecycle management, supply chain management, operations management, and automation systems makes us the go-to firm for business and IT executives around the world. For the complex business issues facing organizations today, our analysts have the industry knowledge and first-hand experience to help our clients find the best answers. All information in this report is proprietary to and copyrighted by ARC. No part of it may be reproduced without prior permission from ARC. This research has been sponsored in part by Siemens. However, the opinions expressed by ARC in this paper are based on ARC's independent analysis. You can take advantage of ARC's extensive ongoing research plus experience of our staff members through our Advisory Services. ARC’s Advisory Services are specifically designed for executives responsible for developing strategies and directions for their organizations. 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