Bifunctional Janus beads made by “sandwich” microcontact printing using click chemistry Tobias Kaufmann,a M. Talha Gokmen,b‡ Stefan Rinnen,c Heinrich F. Arlinghaus,c Filip Du Prezb* and Bart Jan Ravooa* a Organisch-Chemisches Institut, Westfälische Wilhelms-Universität Münster, Corrensstraße 40, 48149 Münster, Germany. E-mail: [email protected]; Fax: +49 251 83 36557; Tel: +49 251 83 33287 b Department of Organic Chemistry, Ghent University, Krijgslaan 281 S4, 9000 Gent, Belgium. E-mail: [email protected]; Fax: +3292644972; Tel: +329 2644503 c Physikalisches Institut, Westfälische Wilhelms-Universität Münster, Wilhelm-Klemm-Straße 10, 48149 Münster, Germany † Electronic supplementary information (ESI) available: Synthesis and surface analytical data. See DOI: 10.1039/c2jm16807c ‡ Currently staff scientist at Life Technologies, Svelleveien 29, 2004 Lillestrom, Norway. Published in Journal of Materials Chemistry 2012 DOI: 10.1039/C2JM16807C This article describes the preparation of spherical Janus particles by microcontact printing. A set of three different polymer beads (diameter ca. 170 μm), each bearing different functional groups at their surface are used to covalently attach distinct functional molecules exclusively on opposing poles of the beads. The covalent modification of the beads involves three different prototypes of click chemistry as originally defined by Sharpless,1 which are the epoxide ring opening (ERO), copper catalysed alkyne azide cycloaddition (CuAAC) or thiol-yne addition (TYA) reactions. These reactions are compared with regard to their advantages and disadvantages in the context of “sandwich” microcontact chemistry. The success of surface modification of the beads is verified by fluorescence microscopy and 3D-time of flight secondary ion mass spectrometry measurements and is further supported by reference experiments on planar surfaces bearing the same surface functionality and analysed by X-ray photoelectron spectroscopy, secondary ion mass spectrometry, atomic force microscopy and fluorescence microscopy. Furthermore we demonstrate that sandwich microcontact printing can also be performed on smaller polymer beads with a diameter of ca. 5 μm. The broad scope of surface chemistry in combination with the simple experimental setup makes this method attractive to a wide range of material science applications, since it combines orthogonality of surface functionalization with high pattern fidelity. 1. Introduction Janus particles are objects that have two different functionalities on opposing faces. Their name is derived from the ancient Roman god Janus, who was believed to have two faces on his head, looking into opposing directions.2-4 In a materials science perspective, Janus particles have different properties on opposing poles. These distinct properties can give rise to amphiphilic behavior,5 adsorption at liquid-liquid phase boundaries,6 catalytic activity,7,8 magnetic response,9 cell targeting,10 colour,11 fluorescence12 and combinations thereof. The anisotropic character of Janus particles makes them potentially attractive for various applications. One possible field of application is the use of amphiphilic Janus particles as “solid surfactants” in order to emulsify liquids.13 However, amphiphilic Janus particles have even more far-reaching implications than just their amphiphilic nature, since they possess the feasibility to assemble in suprastructures.14-16 Granick et. al. recently showed that such particles can be assembled into highly ordered kagomé lattices by fine tuning of their electrostatic interactions.14 This behavior has been investigated in terms of assembly kinetics, which can help to understand the interaction of amphiphilic colloids.15 Other applications are based on site specific biological recognition,10, 17 demonstrating that site specific cell targeting is possible using properly modified particles. Also bar-coded detection has been shown to be feasible by Janus particles.18, 19 These broad opportunities to use Janus particles are the reason why they recently have attracted a lot of attention.2-4, 20-23 The preparation of Janus particles usually relies on one of two strategies: post modification, which can usually also be described as a “top-down” approach, or the exploitation of intrinsic features of the particle synthesis, representing a “bottomup” approach. The concept of post modification is probably more straightforward, as it can essentially be applied to any object. So far, this method comprised a first step of particle immobilization on a surface8, 14, 15 or inside a protecting matrix,24-28 followed by vapor or solution based chemical functionalization of the exposed particle surface. This approach benefits from its applicability to a wide variety of substrates (since almost every material can be covered with a metal film by vapor deposition) and can be versatile in functionality as metals can in turn be modified with self-assembled monolayers.14, 15 Related techniques used etching29 or radiation30, 31 techniques and very recently a multistep matrix assisted patterning procedure to produce multipatch Janus particles exploiting contacts of particles in a colloidal crystal has been presented.32 However, these methodologies have a number of drawbacks, most strikingly the fact that usually only one side of the particle is functionalized and rather complex multistep strategies have to be employed to selectively modify the opposing side, Figure 1: Schematic illustration of the preparation of polymer Janus particles by “sandwich” microcontact chemistry: Polymer particles comprising reactive groups are adsorbed between two stamps loaded with different “inks”. The inks having the complement reactive group react with the particles in the area of contact upon initiation of the reaction. Functional Janus particles are obtained after lift-off and extensive rinsing. although this is possible.26, 32 Furthermore, the variety of materials that can be vapor deposited is limited and the harsh conditions and potential use of aggressive reagents and solvents is often incompatible with delicate compounds like bioactive materials. The second strategy of using intrinsic features of the particle synthesis such as phase separation, immiscibility of two phases or immediate solidification of polymers after mixing is often used in combination with microfluidics. In this approach a two phase mixture of which at least one includes the monomer is injected into an aqueous carrier fluid as small droplets, which are photopolymerized immediately after formation.11, 12, 18, 33-36 Here the delicate interplay of interfacial energies determines the outcome. Other, related techniques exist, where phase separated copolymers are crosslinked in films37-39 or micelles40 and the Janus particle formation is driven by selfassembly of covalently connected polymer blocks that do not mix. These techniques are attractive as a result of the virtually unlimited range of chemical functionality that can be incorporated into the polymer architecture, the impressive control of particle shape and the low cost equipment. Drawbacks of these methods include that also here that delicate components may be incompatible with solvents and chemicals used for the synthesis or the other way round, that many chemicals may disturb the polymerization or bead forming process. Also, the common approach of microfluidic copolymerization is limited to the higher micrometer scale. A further disadvantage of this approach is the need of larger amounts of functional material as it is directly added to the monomer mixture (when polymer particles are considered). At the same time, most of the additive will be embodied in the interior of the Janus beads and will therefore be useless for surface functionality, unless the particles are porous. We have recently developed a method to prepare Janus polymer particles based on microcontact printing as a post modification technique, which only uses minimal amounts of functional material that is selectively deposited at the surface of the polymer bead, anchors the functional molecules covalently on the particle under mild conditions and – most importantly – modifies both faces within one easy step. We refer to this technique as “sandwich” microcontact printing. 41 A related approach was reported by Granick et al, who showed the site selective attachment of reactive fluorescent silanes on opposing poles of silica particles by microcontact printing, yielding bicolored Janus particles.42 The developed method relies on the principles of microcontact chemistry, which describes the covalent attachment of functional molecules (“inks”) on complementary functionalized surfaces (“substrate”), using an elastomeric stamp made from PDMS as the pattern feature.43 Polymers offer a grateful playground for such kind of surface chemistry, since it is possible to include a wide range of functional groups in a polymer by selecting the respective monomer. Examples of microcontact chemistry at polymer surfaces are still very rare, however.44 We use reactive polymer beads as substrates to link ink molecules at the surface by microcontact chemistry. These ink molecules are attached strictly on opposing poles of the beads, as the beads are sandwiched between two flat stamps that have been inked with two different inks (Figure 1). To this end, each flat stamp is loaded with a bifunctional molecule, which has to meet two criteria: first, it should bear a functionality that one wants to transfer to one pole of the bead, and second the ink molecule should comprise a functional group that can potentially react with functional groups at the surface of the bead. Of course, the second criteria is not a strict requirement, as this technique could equally well work for ink deposition by physisorption or any non-covalent interaction of the ink molecules with the substrate surface. However, covalent immobilization of the ink on the polymer substrate is most robust and very versatile. In this article we significantly broaden the scope of sandwich microcontact printing on polymer beads, starting from the previously described epoxide ring opening (ERO) sandwich microcontact chemistry with amine inks on large epoxy polymer beads and subsequently expanding the range of surface reactions to copper catalyzed azide alkyne cycloaddition (CuAAC) and thiol-yne addition (TYA) “click” reactions. The success of surface modification is demonstrated by 3D-time of flight secondary ion mass spectrometry (ToF-SIMS) measurements on polymer beads (which shows the fidelity of chemical texture at the surface), confocal laser scanning microscopy (CLSM, which gives an insight into the 3D functionalization of the beads) as well as fluorescence microscopy. Results obtained on spherical polymer particles are supported by control experiments on planar surfaces that bear the same surface functionality but can additionally be analyzed by XPS and AFM. Furthermore we show that this method is able to establish unprecedented patterned patches, such as stripe patterned patches exclusively on one pole of a particle. Finally, we also demonstrate that sandwich microcontact printing can be applied on polymer beads of only ca 5 µm diameter. It should be noted that the printing procedure needs to be adapted to the size of the particles: when printing on large beads (170 μm), the particles can simply be deposited onto one of the inked stamps and the second stamp is brought into contact on top of the beads. A printing press avoids sliding of the upper stamp on top of the beads. On the other hand, small particles (5 μm) need to be deposited in a monolayer that is subsequently picked up with the ink loaded side of a stamp. Additionally, reaction conditions including light sources, photoinitiators, catalysts and temperature have to meet the requirements of the chemical reaction under investigation. Figure 2: Light microscope image of nonporous epoxide bead (e) and fluorescence microscopic image of printed stripe pattern of rhodamine amine thereon (f). 2. Results and discussion 2.1. Printing on large epoxide beads (170 μm diameter) In previous work we could demonstrate a novel, straightforward technique for realizing Janus structures on polymer microbeads (170 µm diameter) by sandwiching microcontact printing.41 As illustrated in Figure 1, this procedure relies on contacting beads with two inked stamps from opposing sides. We have shown that using this technique it was possible to covalently fix distinct fluorophores on opposing poles of epoxide functional beads using ERO chemistry. Furthermore we prepared Janus spheres of two carbohydrate ligands on one bead, which was able to selectively bind one of two proteins from a mixed solution. Also, we have printed a magnetic ink in combination with a fluorescent ink. The magnetic ink was comprised of amine-modified magnetite nanoparticles covalently linked to the polymer beads, which allowed control over alignment of the Janus particles. Figure 2 demonstrates an unprecedented dimension of “patterned patterning” of polymer microbeads. This stripe pattern was realized by printing onto the beads with a stripe patterned stamp instead of a flat one. Pattering a spherical particle with stripes strikingly depicts one major advantage of sandwich printing compared to all other techniques to prepare Janus beads, which is the precise control of ink attachment on the bead. Detailed insight into the site specifity of chemical modification of the beads was obtained by CLSM. Stacked slices of fluorescence images through a bead bearing a printed stripe pattern of fluoresceine amine convincingly demonstrate that microscale stripe patterns can be obtained on beads as well as on flat surfaces (Figure 3). Approximately one third of the bead surface is modified with the stripe pattern, depending on the applied pressure. However, the pressure during printing must not be chosen too high, as at some point the pressure destroys the pattern fidelity, probably due to compression of the PDMS stamp. Figures 4 c and f were optimized to demonstrate the integrity of the stripe pattern also in the center of the image. To this end, the brightness and Figure 3: CLSM images of stripe patterns of Fluorescein amine printed on solid epoxide beads; 3D-Volume plots (a, d), 3D-surface plots (b, e) with partly adjusted contrast/brightness (c, f). Figure 4: ToF-SIMS images of printed patterns of fluorine containing ink 1 (top) printed onto epoxide polymer beads. Images are calculated from different anionic fragments given in the image caption. contrast of single images of the stack had to be adjusted, since otherwise slices recorded from the top of the bead are overexposed (see Figure 3 b, e). Precise information about the chemical texture of printed beads could be obtained by ToF-SIMS measurements. To this end, a fluorine containing ink (4-(2,2,2-trifluoroethylthio)butan-1-amine, 1) was synthesized as a sensitive probe. In this case, flat stamps were used to print the ink on the poles of porous epoxide beads. ToF-SIMS measurements of the printed beads show the local composition of the bead surface. Fragments originating from ink 1 clearly derive from opposing poles of the bead in the same resolution known from fluorescence experiments (Figure 4). ToF-SIMS images are constructed by mapping the local origin of fragments on a specimen surface. The most characteristic signals of ink decomposition are fluorine (Figure 4 a) and the sulfur (Figure 4 b) containing fragments. The chemical texture of these signals perfectly resembles the structure of fluorophores obtained in previous experiments41 and therefore gives additional proof for successful site selective epoxide surface. Although the nucleophilicity of silanol groups is significantly lower than that of primary amines, this undesired side reaction cannot be excluded at elevated temperatures. The lower reaction temperature can be balanced to some extent by increasing reaction time. Figure 5: Surface analysis of (patterned) epoxide SAMs on silicon wafer; ToF-SIMS images of ink 1 printed in stripe pattern (a-d), AFM image of ink 1 printed with a stripe patterned stamp (e), overlay of fluorescence images of a fluoresceine amine dot pattern and a rhodamine amine hole pattern (using a flat stamp, f) and XPS spectra of unmodified epoxide SAM (g) and after printing ink 1 with a flat stamp (h-i). surface functionalization. Furthermore, the total ion count images show that the contrast of the chemical pattern is not an artifact due to the topology of the bead. Comparing the different images, one can also see that fragments derived from polymer decomposition (e.g. carbon fragments, Figure 4 c) show no structures (see also Figure S 1e, f), whereas fragments that are exclusive for printed regions (Figure 4 a,b, see also Figure S 1 a d) show a clear contrast and are not limited to fluorine (see Figure S 1). Further support for successful surface modification of epoxide terminated substrates was obtained by different analysis on epoxide SAMs build on ultraflat surfaces of silicon wafer. Figure 5 shows a collection of these data. Interestingly, reactions by microcontact chemistry on epoxide SAMs needed different reaction conditions than epoxide beads: the temperature for printing on epoxide SAMs had to be lowered to not more than 45°C since otherwise the stamp would be glued to the substrate. This phenomenon was never observed on epoxide beads, which in turn need higher reaction temperatures of 120°C, since otherwise the resulting pattern was significantly worse. We attribute this result to the much higher density of functional groups on an epoxide SAM. The oxidized PDMS stamp bears silanol groups, i.e. nucleophilic moieties,44 which potentially can react with the Ink 1 was also printed on epoxide terminated SAMs using a patterned stamp, which could equally well be imaged using ToF-SIMS, yielding images of very good pattern resolution (Figure 5 a-d) that confirm site selective ink transfer. For example fragments from the epoxy silane coating (Figure 5 a and Figure 5 b) show the inverse stamp pattern, whereas fragments that can clearly be associated with fluorine ink decomposition (F- (Figure 5 c) or OH- (Figure 5 d) from the opened epoxide) show the expected stripe patterns. The full set of ToF-SIMS images constructed from different fragment signals are shown in the supporting information (Figure S 2). Atomic force microscopy (AFM) on stripe patterns of ink 1 printed onto epoxide SAMs (Figure 5 e) documents the patterned surface functionalization. Also fluorescence microscopy on flat surfaces (epoxide SAMs on glass object carriers) provided important information, since it was possible to print one nucleophilic fluorophor (fluoresceine amine) in a dot pattern and printing a second fluorophore (rhodamine amine) selectively into the interspaces of the first pattern by using a flat (not patterned) stamp (Figure 5 f). Printing was performed at room temperature for 7 h. The exclusiveness of both resulting patterns (dots from the first printing and holes from the second printing step) revealed two facts: first, not contacted and hence unreacted epoxide moieties within the interspaces of the first pattern remain reactive towards other inks and second, the density of the first pattern is rather high, as no fluorescence of the second ink (rhodamine, one of the strongest fluorophores) is visible within the dots of the first pattern. The overlay of both fluorescence images is shown in Figure 5 f, the whole set of images is provided in the supporting information (Figure S 5). Additional proof of covalent attachment of ink 1 on epoxide SAMs was obtained from X-ray photoelectron spectroscopy (XPS) (Figure 5 g-i), which cannot be recorded on polymer beads due to electrostatic charging of the sample. XPS spectra give valuable information about the elemental composition at the surface of a substrate and confirm the covalent nature of attachment between ink and substrate as can be seen by the high resolution carbon XPS signal (Figure 5 g, h). Comparison of the C1s signal within the recorded XPS spectra before (Figure 5 g) and after printing ink 1 with a flat stamp (Figure 5 h) shows that the amount of carbon atoms that are exclusively bound to other carbon, hydrogen and sulfur atoms rises at the expense of carbon atoms bound to other heteroatoms (i.e. the 1s electrons having a higher binding energy). Furthermore, the elements of nitrogen and fluorine can only be detected after printing. Figure 6: SEM images of 5 µm epoxide functional beads; 500-times (a), 2000-times (b), 15.000-times (c) and 100.000-times (d) magnification, respectively. 2.2. Printing on small epoxide beads (5 μm diameter) Having established a reliable protocol for sandwich printing of amine inks onto “large” epoxide beads, a major objective was to investigate whether the sandwich microcontact printing technique is also applicable to much smaller polymer beads. To this end, beads of smaller diameter were prepared by precipitation polymerization. The optimal procedure was a slightly modified literature protocol using divinyl benzene (DVB) as crosslinker and glycidyl methacrylate (GMA) as the functional co-monomer.45 Using one percent of total monomer mixture together with 2 mol% of AIBN (with respect to polymerizable double bonds) in a solvent mixture of acetonitrile and toluene (80:20) and polymerizing this mixture for 24 h at 60°C yielded epoxide functionalized polymer beads of an approximate diameter of 5 µm. Scanning electron microscopy (SEM) images of these beads show an acceptable monodispersity (some smaller beads are also visible) as well as the rough surface of each single bead (Figure 6). Evaluation of the SEM images revealed a distribution of the bead diameter between 4-8 µm with a mean diameter of 4.7 µm and a standard deviation of 4.2 (Figure S 8). Elemental analysis confirmed the expected composition within acceptable tolerances: C (calc): 83.50 %, H (calc): 8.05 %; C (found) 82.50 %, H (found) 7.77 %. Furthermore the synthesized beads were analyzed by FT-IR spectroscopy (Figure S 7), revealing that the beads contain functional epoxide moieties that are required for further derivatization. Epoxide groups could be identified by the absorption bands for the symmetric (837 cm-1) and antisymmetric (908 cm-1) epoxide ring deformation as well as the band for ring breathing (1258 cm-1).46 These beads were subjected to sandwich microcontact printing in order to obtain Janus particles. The printing procedure as depicted in Figure 1 had to be modified, since single µm sized beads behave completely different compared to beads with a diameter of hundreds of µm. This becomes clear immediately after preparation, since one cannot recognize single particles but only aggregates; the beads macroscopically behave like dust. After some optimization it was found, that the small microbeads could be arranged in almost perfect monolayers when aggregates of these particles were ground between an object carrier and a coverslip. Optical microscopy (differential interference contrast, Figure S 7) and SEM (Figure 6) illustrate the efficacy of this simple procedure. It is obvious from the images that this gentle grinding does not affect the integrity of the spheres. The second challenge is to pick up these particles, which can easily be realized by adsorbing particles on a sticky, ink loaded PDMS stamp by multiple contacting of the “ground monolayer”. This procedure also explains why the printed beads Figure 7: Fluorescence (a-c, e-g) and light microscopy images (d, h) of small epoxide polymer beads. Rhodamine amine (a) and dansylcadaverine (b) Janus beads, overlayed images (c) and fluoresceine amine (e) and dansylcadaverine (f) Janus beads, overlay (g). show a much better monodispersity than the originally synthesized batch (see SEM images, Figure 6): during adsorption of the bead monolayer from the object carrier, only the larger beads are contacted by the stamp, while the smaller beads remain at the substrate. In other words, smaller beads are simply excluded from the printing procedure. This fact might be regarded as a disadvantage of the sandwich microcontact printing technique, since not every single bead will be modified by this procedure. On the other hand, this feature can equally be considered as an advantage exclusive to this technique, since this method works well with less monodisperse samples and contains an intrinsic size selection. Also the workup had to be adjusted to the new dimensions of the beads, since a simple filtration of the beads is no longer possible due to the pore size of the frit. Therefore these small beads were cleaned by a multiple sonication and centrifugation procedure in different solvents. As a first proof of principle experiment again different amine-conjugated fluorophores were printed on the 5 µm epoxy beads (Figure 7). Printing either red and blue or green and blue fluorophores onto the opposing poles of small epoxide functional polymer beads works equally well. The pattern fidelity is the same as on the previously used larger beads and the obtained functionalization by microcontact printing is strictly orthogonal. From this, we conclude that the size of substrates applicable to our sandwich printing approach could be reduced by almost two orders of magnitude. Figure 8: Fluorescence images of rhodamine alkyne (a) and dansyl alkyne (b) printed on azide beads; overlay of both images (c), inset: light microscope image of sample. 2.3. Printing alkynes on azide beads The second major goal of our investigation was the demonstration of the chemical versatility of sandwich printing. The results described in the next sections collect examples of two additional chemical reactions which were successfully employed to yield bifunctional Janus beads. In these experiments, exclusively “large” beads (170 Figure 9: Fluorescence microscopy images of rhodamine alkyne (a) and a fluorogen (b) printed on azide beads; overlay of fluorescence images (c) and light microscope image (inset). µm) have been used. The first type of reaction is the copper catalyzed alkyne azide cycloaddition (CuAAC), which is a well-established “click” reaction for surface functionalization, also in the field of microcontact chemistry.47-49 To this end, azide terminated polymer beads were prepared as already described50 by solution reaction of epoxide beads with sodium azide. These beads were then printed with alkyne terminated inks (Figure S9). As a first experiment again two different fluorophores were printed on opposing poles of the beads, yielding nicely resolved Janus particles (Figure 8). These results clearly demonstrate that the technique of sandwich microcontact printing can be applied to a wider range of spherical particles using suitable surface chemistry. Another convincing result is the preparation of Janus beads using one fluorophore and one fluorogen, which is only fluorescent after the CuAAC reaction due to the formation of a conjugated triazole moiety. Figure 9 shows the obtained bifunctional Janus beads. It should be noted that during recording of the fluorescent images in Figure 9, the camera settings were adjusted in such a way that no green color was detected, since these azide beads show a green-blue background fluorescence themselves. Therefore the apparent color of the fluorogen, when compared to the same experiment on planar azide SAMs (Figure S 11), is slightly different. However, these obtained results on azide beads, in combination with reference data on azide terminated SAMs, clearly prove that it is not only possible to attach distinct inks on opposing poles of the spheres, but also to perform this in a covalent way, since otherwise the fluorogen pole would not be fluorescent at all.51 Further evidence for successful microcontact chemistry using CuAAC could be obtained by reference experiments on azide SAMs, which are provided in the supporting information (Figure S 11 and Figure S 12). Figure 10: Fluorescence microscopy of thiol Janus beads, showing rhodamine alkyne (a, d), dansyl alkyne (b), fluoresceine alkyne (e) fluorescence, overlay of images (c, f), respectively. 2.4. Printing alkynes on thiol beads The third reaction that was employed to prepare Janus particles is the photochemical thiol-yne addition (TYA) reaction of alkynes with thiol terminated polymer beads. This type of reaction has recently received a lot of attention – also in the field of surface and polymer science52, 53 including microcontact printing54 – since it is very fast, highly efficient and triggered by UV irradiation under mild conditions. Because of these admirable properties, it has also been accounted to the quickly growing family of “click” reactions.55 However, it can be argued whether the thiol-yne reaction in general does actually meet all the criteria installed by Shparpless.56 Anyway this reaction was found to work very well in the context of microcontact chemistry, which will be shown in the following section. The synthesis of thiol functional polymer beads has already been described elsewhere.52 The alkyne terminated inks used for CuAAC reactions could be used for TYA reactions as well (Figure S 10). The printing procedure was adapted from previous work:54 in brief, the stamps where inked with alkyne solutions containing DMPA as photoinitiator, freshly reduced thiol beads were sandwiched between two inked stamps, and a high intensity UV-LED (365 nm) was put on top of the upper stamp to trigger the reaction. The images obtained after printing blue, red or green alkyne fluorophores on the poles of thiol beads (Figure 10) clearly show that also this reaction is suitable for sandwich microcontact printing. All fluorophores show good patch resolution, even though the thiol beads are transparent and difficult to image properly since light diffraction and reflection at the bead surface often produce artifacts. Nevertheless it was also possible to print and visualize a rhodamine stripe pattern on one pole of the beads (Figure 11), whichrepresents one of the outstanding features of sandwich microcontact printing: polymer beads can be surface modified with a tailor-made micropattern on one pole exclusively, due to the contact between stamp and substrate. One interesting aspect when comparing the TYA reaction with ERO and CuAAC is the speed of reaction. Time dependent printing experiments were done in order to establish the minimum printing time that is necessary to create Janus beads. For this study rhodamine and dansyl alkyne inks were used. The results displayed in Figure 12 indicate that even after one min of printing the alkyne inks onto thiol beads, the reaction has proceeded to a significant extent. The pattern quality visibly improves after printing for 5 min, but not anymore when printing for even longer times. This demonstrates the main advantage of TYA reaction in microcontact chemistry, namely that it is extremely fast. For the experiments shown in Figure 12 a, 2 mM of alkyne ink and 1 mM of DMPA were used; an increase of both concentrations might speed up the reaction even further.54 2.5. Figure 11: Fluorescence images of rhodamine alkyne stripe pattern on thiol terminated polymer beads. Comparison of surface chemistries After demonstrating the versatility of three chemical reactions to locally modify polymer beads using sandwich microcontact printing, it is of Figure 12: Fluorescence microscopic images of time dependent printing of dansyl (first column) and rhodamine alkyne (second column) on thiol beads. Images are recorded through a UV filter (first column) and a green filter (second column) and were superimposed (after adjusting brightness and contrast) (third column). The inset of the last image in each row shows the bright field image of the respective sample. interest to compare the three examined surface reactions (Table 1). Solution based organic syntheses have different demands on reaction conditions than surface chemistry and microcontact chemistry in particular. First, a reagent can have different reactivity when it diffuses freely in solution or when its degree of freedom is drastically reduced by surface attachment. Therefore it is reasonable that reactions at surfaces tend to need longer reaction times and/or more drastic reaction conditions. Second, there are practical limitations to microcontact chemistry. One of the most important ones concerns restrictions to the choice of solvent, since only alcohols, water and acetonitrile are compatible with the PDMS stamps, and most other solvents either swell or dissolve the polymer. Furthermore, printing under inert atmosphere is challenging (unless printing is carried out in a glove box). And third, also the chemical properties of the PDMS stamps itself have to be considered. Oxidized PDMS stamps have a certain amount of silanol groups at their surface, which in principle can also react with electrophilic surface bound molecules (e.g. epoxides). The epoxide substrates used for ERO are surprisingly stable under ambient conditions, which make elevated temperatures necessary to react them with nucleophilic inks in an acceptable period of time. CuAAC is much faster (1 h reaction time instead of 4 h for ERO) and does not need that much activation energy (60°C instead of 120°C for ERO). However, major drawbacks of this reaction are the instability of the Cu(I) catalyst and its residues, which might be disadvantageous for certain applications. The instability of the catalyst makes it necessary to form its reactive species in situ, which means practically that four different solutions have to be mixed on the stamp. Also it has to be considered that small azide compounds might be unstable and even explosive. Concerning the TYA reaction, this is by far the fastest reaction to modify surfaces covalently. By choosing the proper initiator one can choose if either heat or UV light irradiation is used to start the reaction. However, also this reaction has disadvantages, most of all the instability of free thiols, which tend to oxidize easily. This makes it necessary to synthesize/deprotect the thiol functionality prior to printing or to work under inert atmosphere, which is virtually impossible without using a glove box. Also this reaction is known to be less tolerant to the presence of certain functional groups such as amines. In summary, the ERO reaction seems to be the most versatile candidate for our sandwich microcontact printing technique, since it is amenable to a wide scope of reactive inks. However, CuAAC and TYA reactions can be readily employed as well, which demonstrates the wide applicability of orthogonal surface modification by sandwich printing. Certainly this method is not limited to these three reactions. We emphasize that it has already been shown by some of us that thiol beads can react with various reagents via different (“click”) reactions.52 3. Conclusions In conclusion, the results presented in this paper clearly show that it is possible to create well resolved Janus structures on polymer beads (170 µm in diameter) employing three different types of chemical reactions. Comparison of all the parameters involved in successful surface chemistry indicates that all of the three employed reaction types are generally well suited for Table 1. Comparison of surface reactions for sandwich printing rctn. type Advantages ERO Reagents stable at ambient Low reactivity (high T, long reaction times); conditions; Ink has to be tolerant to high T Applicable to any nucleophile; Easy access to epoxide substrates CuAAC Faster than ERO; Educts rather stable at ambient conditions; Selective reactivity; Easy access to N3 or alkyne substrates Instability of in situ formed Cu(I) catalyst; Toxicity of Cu(I/II) residues; More restrictive concerning ink functionality; Potential instability of N3 compounds (explosive); More complex procedure (mixing 4 solutions ON STAMP) TYA Very fast; Triggered by either light or heat; Easy access to alkyne substrates/inks Instability of thiol ink/substrate; Need for suitable equipment (intense UV lamp of proper λ); UV can affect inks and substrates; Incompatible with certain functionalities (amines); Thiols smell; Difficult to apply to non-(UV)-transparent substrates; Side reactions of initiator sandwich microcontact chemistry. ERO has the major advantage of modesty in reaction conditions (apart from temperature) and tolerance to ink functionality. CuAAC on the other hand is significantly faster and yields very stable products whereas photochemical TYA reaction is extraordinary fast. A second important result of our work is the unique feature to our sandwich printing method of hierarchical patterning of spherical beads (creating patterned patches). To the best of our knowledge, such particles are impossible to realize with any other existing approach apart from time consuming serial lithographic methods.30 Furthermore the substrate dimensions for sandwich printing could be reduced by two orders of magnitude. We envisage that even submicron spheres may be site selectively modified using this method. Ultimately we expect that our method will be particularly useful for the preparation of Janus particles with recognition patches that guide the self-assembly of Janus particles into anisotropic nanomaterials. Disadvantages 4. Experimental Preparation of porous particles: Typically, particles were prepared by using a tubing-needle based microfluidic setup50. 2 m in length, 0.8 mm inner diameter Tygon tubing served as the channel and 30G or 32G bent blunt needles were used for the discrete monomer phase. Pumping rates were 1.2 mL/min and 0.60 mL/h for continuous and discrete phases, respectively. The continuous carrier phase was 3 wt% sodium lauryl sulfate (SDS) solution and the discrete phase was composed of 20 vol% ethylene glycol dimethacrylate (EGDMA, crosslinker), 30 vol% glycidyl methacrylate (GMA, epoxy monomer), 50 vol% n-octanol (porogen) and 4 wt% (compared to EGDMA+GMA) 2,2dimethoxy-2-phenylacetophenone (DMPA, photoinitiator). Preparation of small epoxide particles: Small epoxide particles were synthesized by a modified literature procedure via precipitation 45 polymerization . In short, α,α` Azoisobutyronitrile (AIBN) as initiator (10 mg, 6.1*10-5 mol, 2 mol% w.r.t. polymerizable double bonds) was dissolved in a monomer mixture of GMA (0.156 g, 1.1 mmol, 25% of monomers) and DVB (55%, 0.411 g, 3.2 mmol, 75% of monomers) before this solution was diluted with a acetonitrile/toluene mixture (80:20). The total monomer content was kept at 2 mol% or less. The resulting clear solution was degassed by bubbling argon for 15 min, then sealed under inert atmosphere and polymerized at 60°C for 24 h at a rotary evaporator at a speed of 20-30 rpm. After completion of the reaction, the dispersion was filtered over a Por 4 frit and washed extensively with acetone, dichloromethane, dimethylformamide, dichloromethane, methanol and finally diethylether. Then the polymer particles were collected in a centrifuge tube, sonicated for 1 min and subsequently centrifuged for 20 min with a speed of 5000 rpm. The supernatant solution was removed and the polymer particles resuspended in methanol, briefly sonicated again for 1 min and centrifuged again. This procedure was repeated three times before the polymer particles were transferred to a round bottom flask and the solvent was removed. Afterwards the polymer beads were collected and kept at 4°C until use. Microcontact printing on large particles: Stamps were made from poly(dimethyl siloxane) (PDMS, Sylgard 184, Dow Corning). Oxidized stamps were loaded with a few drops of ink solution (1 10 mM in ethanol) for one min. Excess ink solution was removed under a stream of argon for approximately one min. A monolayer of polymer particles was applied to one stamp before the other stamp was put on top with the help of a homemade, hand-operated press and then the sandwich of stamp-particles-stamp was heated or irradiated to initiate the reaction. When the reaction was complete, the polymer particles were collected in a frit and washed with water, ethanol, acetone and diethylether. Samples were extracted in hot ethanol for 10-12 h. The printing procedures differed for the different reaction types in some points: a) Epoxide polymer beads: to the ink solutions of amine-terminated compounds triethylamine (~three drops per 5 mL) was added as a base. After sandwiching the beads, the system was heated to 120°C for 4 h. b) Azide polymer beads: on the oxidized stamp, four different solutions were mixed. First, three drops of a 10 mM alkyne ink solution in ethanol was applied, before one drop of Cu(OAc)2 solution (5 mM, EtOH), one drop of Tris[(1-benzyl-1H-1,2,3triazol-4-yl)methyl]amine (TBTA, 1 mM, EtOH) and one drop of ascorbic acid (5 mM, EtOH) was added after blow drying. The sandwiched beads were then heated to 60°C for 1 h. c) Thiol polymer beads: Prior to use, thiol beads were stirred in a 1 M solution of DL Dithiothreitol (DTT, Sigma) in DMF over night at room temperature using a rotary evaporator. The reduction of dithiols was then quenched by adding excess of acetic acid, the beads were collected in a frit and washed with DMF, acetone, ethanol and diethylether (each acidified with acetic acid). Thiol beads were stored under inert atmosphere until use. For printing, a 2 mM solution of the respective alkyne terminated ink in ethanol, containing 1 mM of 2,2-Dimethoxy-2-phenylacetophenone (DMPA) was added on the oxidized PDMS stamp and after drying and sandwiching the beads, they were irradiated with an intense UV LED (365 nm) for the given period of time. Microcontact printing on small epoxide beads: A small amount of polymer particles was put on an object carrier and ground gently with a coverslip in order to form a monolayer (see Figure S 7). Subsequently beads were picked up with an ink loaded stamp, turned upside down and been sandwiched with a second inked stamp. The sandwiched beads were then heated to 120°C for 4 h. After completion of the reaction, beads were collected in centrifuge tubes, sonicated for 30 min and then centrifuged at 5000 rpm for 20 min. This procedure was repeated 4 times, twice using methanol and twice using acetone as solvent. After removing the supernatant solution after the last centrifugation step, beads were transferred to round a bottom flask, the solvent was removed under reduced pressure and the beads were dispersed in (fluorescence free) immersion oil or PEG 600. This suspension was applied on a coverslip, heated to 75°C for 2 h in order to collect the beads at the bottom of the oil drop (one focal plane) and was then examined by fluorescence microscopy. Instrumentation: Light microscopy and fluorescence microscopy images were recorded using a Reflected Fluorescence System CKX41 (Olympus, Shinjuku, Tokyo/Japan) in combination with a Kappa DX 20 L-FW camera (Kappa optronics GmbH, Gleichen/Germany) and the operating software Kappa ImageBase Control (version 2.7.2). ToF-SIMS measurements were performed using a type IV compatible ToF-SIMS instrument equipped with a liquid metal ion gun (IONTOF GmbH, Münster/Germany) utilizing Bi3+ clusters (25 keV) as primary ions with a primary ion dose density of up to 5*1013 ions/cm2. Confocal laser scanning microscopy images on epoxide beads were recorded using a Leica TCS SL (and DMRE) microscope (Leica Camera AG, Solms/Germany) with a continuous wave Ar Laser photon source (λmax = 458, 476, 488 & 514 nm) of max. 200 mW power and max. 50 mW power within the focal plane in combination with Leica Confocal Software as recording software (Version 2.5, build 1347). Stacking and processing of the image slices was done using ImageJ software (version 1.44p, National Institutes of Health, Maryland/USA). SEM images of small epoxide beads were recorded after coating the sample with a thin film of gold using a Zeiss AURIGA workstation (Carl Zeiss AG, Oberkochen/Germany). A field emission gun with 5 kV acceleration voltage was employed in combination with a Everhart-Thornley secondary electron detector. Measuring conditions were 10-6 mbar at room temperature. SmartSEM (Vers. 5.04.05.00) was used as recording software. Size distribution was determined employing ImageJ software (version 1.44p, National Institutes of Health, Maryland/USA). XPS measurements were done on a Kratos Axis Ultra (Kratos Analytical Ltd, Manchester/UK), using monochromated Al Kα irradiation (1486.6 eV) and a pass energy of 20 meV for narrow scans. The obtained data was processed utilizing CasaXPS software (version 2.3.15, Casa software Ltd, Teignmouth/UK). All spectra were calibrated to a binding energy of 285 eV for the C 1s orbital. AFM images were obtained using a Nano Wizzard 3 system (JPK Instruments AG, Berlin/Germany) in combination with processing software Gwyddion (www.gwyddion.net, version 2.25). ATR-IR spectra were recorded using a Varian 3100 FT-IR Excalibur Series (Varian Inc. (now Agilent Technologies), Palo Alto, California/USA) in combination with Varian Resolutions Pro software (version 4.0.5.009). Acknowledgements The authors wish to thank Dr. Falko Schappacher and Prof. Dr. Winter (Institut für Physikalische Chemie, Westfälische Wilhelms-Universität Münster) for SEM measurements and Ralf Rempe and Prof. Dr. H.-J. Galla (Institut für Biochemie, Westfälische Wilhelms-Universität Münster) for CSLM measurements. 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