THE MARCH TOWARDS INDUSTRY 4.0
Industrial Revolution 1.0 to 4.0
1700’s:
Industrial Revolution 1.0
1800’s:
1950-2010:
2015:
Mass Production is Powered by Electricity
Electronics are Integrated with
Machinery to Automate Production
The Internet of Things (IoT):
Machinery-physical systems are monitored
by electronic sensing technology which
connects people to machinery and enables
production gains.
Industrial Revolution 2.0
Early Machines are Powered by
Water and Steam
Industrial Revolution 3.0
Industrial Revolution 4.0
Machine Maintenance 1.0 to 4.0
1.0 Skilled Maintenance
Early manufacturing had plentiful low
cost specialized maintenance workers to
keep equipment running.
2.0 Periodic Maintenance
Periodic scheduled maintenance reduced
the number of maintenance workers
required but demanded regular service.
3.0 Run To Failure
Elimination of skilled maintenance in
many factories leads to frequent
machine breakdowns and loss of
production (Today).
4.0 Prophecized Maintenance
The 4P Maintenance Mode: Prophecized
equipment is Predictive (early warning
before failure), Preventative (indicates when
machine is being abused) and Prescriptive
(compares historic data looking for process
change solutions).
Prophecized equipment includes automatic archival of failures/alarms to enable future downtime reduction.
Web 4.0 Enables Industry 4.0 on the Plant Floor
1995: Web 0.1
2010: Web 3.0
2000: Web 1.0
Individual documents
become connected
via HTML
People and companies
become connected
through social networks
Connected companies
become connected through
the Internet
2005: Web 2.0
People become connected
through E-mail
2015: Web 4.0
The Internet of Things (IoT) creates new
business models for OEM manufacturers by
differentiating with predictive maintenance
and service/parts enhancements
Grid Networks Enhance Industry 4.0 Connectivity
Grid 1: Office Grid
Business Machines and production
planning are connected
Grid 2: Home Grid
Consumer devices are connected to
people through the Cloud
Grid 3: Factory Grid
People communicate with machines
through Ethernet
Grid 4:
Predictive Maintenance Grid
The convergence of production machines
with Sensorlytics Technology from
Prophecy which actively monitors machine
conditions and communicates via Cloud
and Bluetooth
Convergence of machinery with Sensorlytic technology to monitor machine conditions real-time and communicate to service/parts provider networks via Cloud Technology 4.0
ProphecySensorlytics.com