MACH® Condensing Boiler Efficiency Charts High Efficiency Hot Water Boilers Turn over a new leaf and achieve up to 99% efficiency with MACH® ultra high efficiency condensing boilers by Harsco. That’s smart. that’s green! MACH® C450-C300 2 MACH® C1050-C900-C750 MACH® C2000-C1500 MACH® C4000-C3000-C2500 MACH® C4000–C3000–C2500 Our Largest Heat Engine 95% efficient to 99% maximum Are all efficiencies created equal? Unfortunately, no. Many manufacturers, including Harsco, certify boiler efficiency using third party testing standards. However, test conditions rarely occur during normal operation. To truly compare one boiler’s efficiency to another, it is important to consider normal operating conditions. The charts shown in this brochure illustrate the efficiency you can expect under real world conditions. Efficiencies shown are thermal efficiencies (input vs. output using a flow rate corresponding to 40°∆T at full output. Ultra High Efficiency MACH® C4000–C3000–C2500 Efficiency Legend ■■ 20% Input ■■ 80% Input % Efficiency ■■ 40% Input ■■ 100% Input ■■ 60% Input 100 Condensing boilers start to condense when return water temperature is below 135°F for highest efficiency. 98 96 94 92 90 80 100 120 140 Entering Water Temperature (°F, 40°F∆T) CSA certified efficiency of 95% based on operating conditions specified for testing under ANSI Z21.13/CSA 4.9. 3 MACH® C2000–C1500 Our Large Heat Engine 96% efficient to 99% maximum It’s all about system design. Purchasing a high efficiency condensing boiler is just the beginning. Condensing boilers that operate above 120°F return water temperature do not condense. Therefore, to truly take advantage of a condensing boiler’s efficiency benefits, such as significant fuel savings, the system must be designed with a return water temperature of 120°F or less. Harsco customers have saved 25% or more on fuel costs with MACH® condensing boilers. Maximize Fuel Savings MACH® C2000–C1500 Efficiency Legend ■■ 20% Input ■■ 80% Input % Efficiency ■■ 40% Input ■■ 60% Input ■■ 100% Input 100 Condensing boilers start to condense when return water temperature is below 135°F for highest efficiency. 98 96 94 92 90 80 100 120 Entering Water Temperature (°F, 40°F∆T) CSA certified efficiency of 96% based on operating conditions specified for testing under ANSI Z21.13/CSA 4.9. 4 140 MACH® C1050–C900–C750 Our Medium Heat Engine 94-95% efficient to 99% maximum Engineered to perform. MACH® condensing boilers are specifically designed to deliver high efficiency performance in a multitude of heating and hot water systems. The low mass design is engineered to run at maximum fuel efficiency with minimal standby loss. Short-cycle losses are minimized through modulation. MACH® condensing boilers work as well in old systems as in the most radically modern ones to achieve unprecedented cost savings and efficiencies. Built Rugged MACH® C1050–C900–C750 Efficiency Legend ■■ 20% Input ■■ 80% Input % Efficiency ■■ 40% Input ■■ 100% Input ■■ 60% Input 100 Condensing boilers start to condense when return water temperature is below 135°F for highest efficiency. 98 96 94 92 90 80 100 120 140 Entering Water Temperature (°F, 40°F∆T) CSA certified efficiency of 94% (C1050-C900) or 95% (C750) based on operating conditions specified for testing under ANSI Z21.13/CSA 4.9. 5 MACH® C450–C300 Our Small Heat Engine 92% efficient to 99% maximum Ask the experts. Every installation is unique. Our experts can help you determine the right boiler for your application They can also provide you with estimated potential fuel savings with just a few data points from your existing system. Call your authorized Harsco Industrial Patterson-Kelley sales representative to find out how you can begin saving today. Dependable and Uncomplicated MACH® C450–C300 Efficiency Legend ■■ 20% Input ■■ 80% Input % Efficiency ■■ 40% Input ■■ 100% Input ■■ 60% Input 100 Condensing boilers start to condense when return water temperature is below 135°F for highest efficiency. 98 96 94 92 90 80 100 120 Entering Water Temperature (°F, 40°F∆T) CSA certified efficiency of 92% based on operating conditions specified for testing under ANSI Z21.13/CSA 4.9. 6 140 How Much Can You Save? The potential decrease in annual fuel consumption for several major U.S. cities is shown in the table below. In these examples, a peak load of 2.5 million BTU was used. Annual fuel savings were estimated Annual Fuel Savings Example 1 City Atlanta, GA Boston, MA Chicago, IL Dallas, TX Boulder, CO Detroit, MI Los Angeles, CA Miami, FL Minneapolis, MN New York, NY Philadelphia, PA Phoenix, AZ San Francisco, CA Seattle, WA Washington DC $6,510 $11,915 $9,635 $5,460 $9,475 $10,540 $4,885 $2,535 $10,165 $9,030 $10,610 $2,570 $10,890 $13,280 $9,035 using natural gas cost of $1.00 per therm. We can work with you to show you what your potential savings could be. Annual Fuel Savings Example 2 $2,870 $5,255 $4,250 $2,410 $4,180 $4,650 $2,155 $1,120 $4,485 $3,985 $4,680 $1,130 $4,805 $5,860 $3,985 Example 1: A condensing boiler at 95% efficiency replaces an inefficient boiler plant at 75% efficiency. Example 2: A condensing boiler at 95% efficiency replaces a traditional boiler at 85% efficiency. How Do We Compare? Legend % Efficiency ■■ Competitor 1 ■■ Competitor 3 ■■ Competitor 2 ■■ Competitor 4 ■■ Harsco MACH® 100 98 96 94 92 90 88 80 100 120 140 Entering Water Temperature (°F, 40°F∆T) Efficiency comparison shows 3 million BTU/hr condensing boilers at low fire. 7 Harsco Industrial Patterson-Kelley 100 Burson Street East Stroudsburg, PA 18301 © 2011 Harsco Corporation Phone: 570.476.7261 Toll Free: 877.728.5351 Fax: 570.476.7247 www.harscopk.com
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