DSD-201110 VAC
Illustrated Parts Guide
Date: Nov 2010
DSD-201110 VAC
Illustrated Parts Guide
This document is designed to provide a quick reference to the major replacement parts and components for the DSD-201.
It does not include some of the smaller items such as screws and washers.
To order parts or place a Technical Service call, contact Medivators Technical Support at 800-444-4729 Option 2.
Date: Nov 2010
DSD-201110 VAC
Illustrated Parts Guide
Contents
Description
Electronic Circuit Boards & Accessories
Leak Tester Assembly
DSD Front View
DSD Top View
Basin, Top View
Basin, Underside View
st
nd
rd
¾” Valve Manifold Details (includes 1 , 2 & 3 generation)
Station A Main Module Assembly
Station B Main Module Assembly
Detail of Main 6 Valve Manifold
2 Valve Manifold
Alcohol / Detergent and Internal Water Filter Assembly
LCG Reservoir Assembly
Air Tank
GFI
Date: Nov 2010
Page
4
9
11
12
13
14
15
21
22
23
27
28
33
36
37
Page 4 of 39
Electronic Circuit Boards & Accessories
Item
Pg #
Part Number
PC Boards
CPU with Temperature Monitor
Digital I/O
Sensor
Leak Tester (S.I.T.)
Control Panel
Key Pad
Valve Drive
5VDC Power Supply
24VDC Power Supply
MB01-0016
MB01-0017
MB01-0018
MB01-0020
MB01-0022
36030-020
MB01-0019
MS06-0003
MS06-0005
Digital Output / Sheath / Sensor
CPU / Valve / Do Ribbon
Valve Board Interconnect
Control Panel Bus Line
Main Harness Side A
Main Harness Side B
MC08-0510
MC08-0511
MC08-0512
MC08-0508
MH05-0039
78398-871
Cables
Fuses
F1
F2
F3
Main fuse
1 ½ Amp
Valve Drive Board Fuses
3.15 Amp
5 Amp (110volt)
3.15
Air tank wiring harness fuse
6.25 amp
Date: Nov 2010
MF02-0004
MF02-0014
MF02-0017
MF02-0014
MF01-0018
Page 5 of 39
Main electronic panel assy: ASM1-0089
MB01-0016
CPU board (motherboard)
Shown w/Temp monitoring
Plastic Stand-Off
MS14-0000
Valve drive boards
MB01-0019
Only B-side has the
jumper installed
MJ01-0001
A Side
B side
Fuse MF02-0004
1.5 amp
5 VDC power supply MS06-0003
5 VDC harness MH05-0053
Date: Nov 2010
24 VDC power supply
MS06-0005
Page 6 of 39
Close up of Fuses
F1 (Valves)
Fuse MF02-0014
3.15 amp
F2 (Pump/Comp) 5 amp
Fuse MF02-0017
F3 (Heater)
Fuse MF02-0014
3.15 amp
Date: Nov 2010
Air line pressure
switch harness
78398-481
6.25 Amps
Fuse MF02-0018
Page 7 of 39
Indicator Light Cable
MH05-0045
Interconnect Cable:
Control to Valve Board
MC08-0508
Date: Nov 2010
Page 8 of 39
Secondary electronic assy: ASM1-0090
With Leak tester board.
Digital I/O Board
Sensor Board
MB01-0017
MB01-0018
Digital output sheath cable
MC08-0051
Leak tester board (S.I.T)
MB01-0021
(S.I.T. Sheath Integrity Test)
Leak Test Harness
MH05-0044
Leak Test Board showing cables
MH05-0044
Includes BOTH black cables
shown here
Date: Nov 2010
Page 9 of 39
Secondary Electronic panel
Without Leak Tester bd.
ASM1-0207
Digital I/O Board
MB01-0017
Cable
MH05-0053
Cable
MH05-0045
Digital output sheath cable
MC08-0510
Date: Nov 2010
Sensor Board
MB01-0018
Page 10 of 39
Leak Tester assembly: ASM1-0080 OBSOLETE
See next page for replacement
Date: Nov 2010
Page 11 of 39
Second Generation Leak Test Assembly
78399-461
Retro Fit Kit: 78399-779
Use this part number to update Leak Test assembly on DSD-201‟s originally manufactured with the original” leak test
assembly ASM1-0080 (previous page).
Date: Nov 2010
Page 12 of 39
DSD Front View
Left Lid
DSD-1065
Right Lid
DSD-1066
Lid Sensor & Magnet
ASM1-0105
Not sold separate
Disk Tumbler Door Lock
ML05-0000
Locking Clip (inside door)
ML05-0001
Key Only
MK02-0000
Water Connector
Metel Plate
MW04-0041
Left Door
“Medivators” Embossed
DSD-1059
Includes: Door, Hinges, Lock
Right Door
“DSD-201” Embossed
ASM1-0144
Includes: Door, Hinges
Leveling Feet
Front ML07-0002
Rear ML07-0001
Date: Nov 2010
DSD Dolly Kit
MD01-1001
Page 13 of 39
DSD Top View
Lids
DSD-1065 (left)
DSD-1066 (right)
Large Paper Roll Printer
Cover MD01-0008
Spindle MS16-0000
Hinge MH01-0007
Printer MP10-0000
Handle
MH04-0002
Screws
MS05-0029
Lid Gasket
Material
MG02-0001
(7 FT per Lid)
Gas Springs
MS01-0001
S/S Gas Springs
47049-201
Stud Ball
MS02-0000
Hinge MH01-0006
Screw MS05-0038
Nut MN03-0007
Washer MW02-0006
Lock Washer
MW02-0007
Center
Console
DSD-1067
Overflow Drain
Screen
72233-162
Temperature
Indicator Strip
ML02-0065
Control Panel
MB01-0022
Label
ML02-0037
Key Pad Only
(w/o Control
PCB)
36030-020
Attaching Nuts
MN03-0005
Floating Lid
DSD-1073
Cycle Complete
Indicator Light 28v
ML05-0503
Date: Nov 2010
Upper Drain Screen
72233-163
Page 14 of 39
Upper Basin – Top View
Bulkhead Leak
Tester Connector
MC10-0030
Uses same seal, Oring and nut as
Basin Sensor
Leak tester
Connector
MC07-0020
Basin Level
Sensor
ASM1-0104
Basin Bridge
Thermistor
MT10-0501
Basin Connector
MC07-0002
Replacement „O‟ Ring for
Hookup MO01-0015
Basin Level
Sensor Cover
MC13-0015
Drain Screen
72233-163
Correct orientation of
Basin Sensor Cap
View from Front of DSD-201
Basin Restrictor: ASM1-0137 (not pictured – used for loading, dumping LCG)
Date: Nov 2010
Page 15 of 39
Basin, view from bottom
Medium Drain Tubing
MT01-0015
Medium Hose clamp
MC02-0013
Female CPC Connector
MC07-0014
Male CPC Connector to go
with connector shown
MA01-0026
MB03-0001
Basin Level
sensor
bulkhead
MC07-0002
Basin connector
Goes
on top
side of
basin
MW02-0008
ME01-0030
MA010049
MO01-0005
MN03-0009
Goes on Bottom
side of Basin
THESE ITEMS ARE THE
HARDWARE AND GASKET
SET TO HOLD THE BASIN
LEVEL SENSOR
Basin Sensor Tool: ASM1-0145 (not pictured) – Used to remove the retention collar MN03-0009
Date: Nov 2010
Page 16 of 39
¾” Basin Drain Valve Manifold
First generation MV01-0022
Rear Valve Cover
MV01-0021
90 Elbow: ME01-0000
NOT SHOWN
Same elbow used in all
3 locations on this
manifold, Drain ,
Return and Overflow)
Front Valve Cover
MC13-0008
Coupling
MC07-0018
O-Ring
MO01-0004
Bolt
MS05-0042
Valve Coil Assembly: MH05-0018
Individual Coil
MC15-0000
Electrical Connector
MH03-0009
Contact Pins
MP05-0000
Date: Nov 2010
Page 17 of 39
¾” Drain Valve Assembly Breakdown
MV01-0022
¾” Valve
GPVC Valve
Cover
MV01-0021
¾” Valve
GPVC Valve
Cover
MC13-0008
These 2 items
are also a part
of the
MK010029
Wave washer:
MW02-0019
Coil retention
clip: MC02-0023
Breakdown of the ¾” valve rebuild kit –MK01-0029
Large O-ring
MO01-0018
Spring
MS01-0003
Plunger
MP07-0507
Valve Seal
MV01-0011
This P/N is a
Pack of 6
Date: Nov 2010
Bolts
MS05-0107
Small O-ring
MO01-0022
MC13-0008 is
not included
in the
MK010029 kit
Washer
MW02-0004
Plunger housing
MV01-0044
Page 18 of 39
¾” Basin Drain Valve Manifold
Second Generation
78398-583
Rear Valve Cover
75227-241
Bolt: 43580-106
Front Valve Cover
Same part left &
right
75227-242
Washer: MW02-0004
Nut: MN03-0006
Coupling: 75227-392
NOT PICTURED: The following hardware parts are used to attach the coupling to the manifold:
Bolts
Qty 4
Lock Washers
MW02-0007 Qty 4
O-Ring
Qty 1
NOTE: This coupling elbow has been updated, see next page.
Date: Nov 2010
43580-104
MO01-0004
Page 19 of 39
Basin coupling elbow: PN 75227-392
Includes the o-ring and spacer. Currently the only elbow available for the white manifolds
Can be used on any white manifold, regardless of valve type. Cannot be used on older gray bodied manifolds.
MO01-0004
O-Ring
Date: Nov 2010
75227-610 Spacer.
Beveled end should
face out when
installed.
Page 20 of 39
78400-661 Valve Manifold
Third Generation
Includes Valves, Coils and Screws and basin elbow
Everything you see here
White manifold
only 78400-663
Individual
replacement coil
78400-321.
All three wired to
harness assembly
78400-319
Date: Nov 2010
Screw 43580-204
Washer CW02-0006
Page 21 of 39
Valve Rebuild Kits
Valve Rebuild Kit (Drain/Return)
78400-658 (Valve 10 & 11)
Valve Rebuild Kit (Overflow)
78400-659 (Valve 9)
Valve Spring: 47049-507
(Comes with rebuild kit, but can be ordered separate)
1” hose (not
shown) that
connects to the
elbow
MT01-0000
Elbow for all
drain manifolds
ME01-0000
Date: Nov 2010
Page 22 of 39
Station A Main Module Sub Assembly
ASM1-0113
Air / Valve
Manifold
4-Station
MM01-0028
Individual MAC
Valve replacement
41600-109
Black tubing
MT01-0025
Orange Tubing
47509-390
Main Manifold 6-Station ASM1-0117
See pages 24 - 26 for breakdown
parts: MM01-0030
Large tubing
MT01-0024
Flow Sensor
ASM1-0098
Elbow
ME01-0026
Adaptor
MA01-0026
Adaptor
MC07-0004
To air filter
Regulator
Assembly
ASM1-0085
CPC Coupling
Male:MC070007
Female:
MC07-0019
SS Regulator
Assembly
ASM1-0085
Adaptor
MA01-0049
Elbow
ME01-0005
Air Compressor Assy: ASM1-0078
The following are a part of the
assembly:
Gauge: MG01-0000
Regulator:MR01-0001
Bleed valve
solenoid
MM01-0032
Side A Disinfectant
Pump
78398-466
UNIVERSAL PUMP
78400-689
Disinfectant Pump head
Replacement kit
47049-193
Date: Nov 2010
Page 23 of 39
Station B Main Module Assembly
ASM1-0115
Air / Valve Manifold
6-Station
MM01-0035
Black tubing
MT01-0025
Orange Tubing
47509-390
Pump / Switch
Assembly
ASM1-0084
Main Manifold 6-Station ASM1-0117
See pages 24 - 26 for breakdown
parts: MM01-0030
Screw: MS05-0042
Adaptor
MA01-0073
Elbow
ME01-0026
On-Board
Pump Rocker
Switch
MS07-0500
“T” Fitting
MT02-0017
Manifold
2-Station
ASM1-0086
Flow Sensor
ASM1-0098
Adaptor
MA01-0049
Regulator
Assembly
ASM1-0085
3-way valve
41600-088
Connector
MC07-0015
Small tubing
MT01-0026
Check valves
MV01-0039
Nipple
MN01-0015
Bleeder Elbow
47049-405
B-side Only
B-side Air Compressor Assy: ASM1-0111
Compressor Only: MC04-0000
Pins for Compressor:
Male:30597-211 Female:30597-212
Date: Nov 2010
Reducer
47509-251
Coupling
MC07-0028
Elbow
ME01-0026
Adaptor
MA01-0049
Barber adpt
MC07-0021
Inlet water
connector
(from .2 mic
filter)
MC07-0011
Disinfectant Pump Assy: 78398-467
Dis Pump only no fittings: 41600-193
Dis Pump Pins/Connector: 30597-211/MH03-0002
Dis Pump Head replacement kit:47049-193
UNIVERSAL PUMP 78400-689
Page 24 of 39
Main 6 Valve ManifoldMM01-0030
(Includes all items pictured on this assembly)
Date: Nov 2010
Page 25 of 39
Breakdown Of Main 6 Valve Manifold
MM01-0030
Check Valve Kit
MK01-0068 (check valve and O-ring)
Screw MS05-0083
Main manifold base
MB02-0551
Main manifold inlet
base
75227-516
Date: Nov 2010
Page 26 of 39
Pneumatic Valve Assembly
Valve block assy
With straight
connections
41600-123
Screw: MS05-0085
Holds valve to manifold
Valve seal kit
78398-538
Contains:
4 Seals
4 Screws
Tube of Loctite
Valve Stem Wrench
MW03-0002
John Guest Tool 47049-157
Valve block assy
With angled
connection
41600-124
Elbow: ME01-0033
Straight: Not Available
Date: Nov 2010
Page 27 of 39
Alcohol / Detergent Valves
Wiring Harness:
43580-100
Coil
MV01-0032
Valve: includes seal
MV01-0034
Valve seal
MV01-0035
Washer
(no longer needed)
Retaining nut
MN03-0020
Screw: MS05-0084
Date: Nov 2010
Page 28 of 39
2 Valve Manifold ASM1-0086
Elbow (2)
ME01-0026
Tee
MT02-0017
Valve body:
MM01-0020
Includes items
listed below
Check valves:
2 internal
MK01-0068
Top manifold block
MB02-0549
Small elbow (on
valve block)
ME01-0033
Base: MB02-0552
Valve block assy
41600-124
Elbow
ME01-0026
Locking clips
ML05-0001
.
Waterline Inlet Tubing, Connects to elbow shown above:
78399-139
Date: Nov 2010
Page 29 of 39
Alcohol / Detergent and internal .2 Micron water filter Assembly
ASM1-0127: This is the Alcohol & Pump assembly
ASM1-0128: This is the Detergent & Pump and .2 micron filter assembly
ASM1-0166: This is the Alcohol/Detergent bottle sub assembly used on the above assemblies.
The .2 micron filter water housing does not have a sub-assembly part number.
Filter Retaining Screws: MS05-0100
(Inside upper filter housing to hold filter
in place)
Reducer:MR02-0012
Nipple:MN01-0000
Elbow:ME01-0022
Elbow
ME01-0026
Bleeder Valve:
See Pg 28
For current Valve
O-Ring :
MO01-0020
Grease:17599-463
Tee
MT02-0023
Elbow
ME01-0037
Tubing
MT01-0024
ASM1-0128
Detergent/Pump &
.2 micron filter
housing assembly
Connector
(Screws into
Cap)
MA01-0070
Tubing
MT01-0026
Water filter housing:
MH03-0030
ASM1-0166
Alcohol or Detergent
bottle sub-assembly
Date: Nov 2010
Elbow & Fitting ME01-0028
Elbow ONLY ME01-0027
Adaptor Housing to Elbow
MA01-0076
3/8” adaptor w/Barbed fitting: MC07-0021
Page 30 of 39
Water Filter Housing, Blue Bleeder
Tee Fitting
47509-500
Reducer: MR02-0012
Nipple: MN01-0000
Reducer
MR02-0011
Date: Nov 2010
Tubing
MT01-0024
Bleeder Valve
41600-186
Page 31 of 39
Plastic Filter Housing: MK01-0071
Replacement for Stainless Steel Filter housing
Other parts Needed:
ME01-0027 Qty 1
MT01-0024 Qty 4 Ft Tubing
MK01-0071 is designed for the DSD-91E. To install in the DSD-201, contact Medivators Technical Support
@ 800-444-4729.
Bleeder Valve (red)
NLA
Replaced By (Blue)
41600-186
See previous Page
Reducer
MR02-0012
Nipple
MN01-0000
Elbow
ME01-0002
Tee Fitting
MT02-0024
Tubing
MT01-0002
Gray hose fitting
MC07-0021
Adaptor MA01-0049
Elbow ME01-0026
Date: Nov 2010
Elbow (water inlet)
ME01-0027
Replaces straight
fitting when present
Adaptor MA01-0076
Page 32 of 39
Alcohol / Detergent Bottle Sub-Assembly
ASM1-0166
Alcohol / Detergent Cap
MC06-0511
Alcohol / Detergent
Receptacle
MR06-0004
Alcohol/Detergent
Receptacle
MR06-0004
Float Sensor
Wiring Connector
MH03-0031
Pins
MP05-0011
Alcohol / Detergent
Float Sensor
MS03-0011
Peristaltic Pump
Peristaltic Pump
Tube Set (4)
MT01-0500
Date: Nov 2010
Peristaltic Pump
MP01-0013
Check Valve (Red)
MV01-0040
Page 33 of 39
Original internal water filter housing OBSOLETE
Elbow
ME01-0027
3/8 Adaptor
w/Barber Fitting
MC07-0011
Date: Nov 2010
This Stainless Steel .2
micron water filter
housing is
OBSOLETE.
O-Ring for This
Housing:
43100-091
Page 34 of 39
Original LCG Reservoir Assembly OBSOLETE
Reservoir tank with heat
Date: Nov 2010
Page 35 of 39
LCG Reservoir Assembly - Second Generation
Side A Heated LCG reservoir tank:
78398-647
Side B Heated LCG reservoir
tank: 78398-842
Male CPC Elbow
ME01-0018
Female CPC Connector
(Now stainless steel)
47509-663
Uptake Tube
78399-249
Digital temperature
controller
39500-020
Caution label
(remove drain hose)
67198-532
Digital Temp Control Kit
(Includes mounting
Hardware)
78399-131
Control Knob
39500-065
Date: Nov 2010
Page 36 of 39
Reservoir
Thermistor
MT10-0500
(sends HLD temp in
tank to CPU)
Temp probe
MP09-0000
Feeds back to temp
controller
HLD Float level
sensor
35548-039
Nut
42600-018
Heater coil
39500-021
HLD reservoir lid
75227-345
Elbow connector:
ME01-0018
Caution label (paper
towels)
67198-533
In-line coupling (Red):
47509-419
In-line coupling (White):
MC07-0022
Snap on lid
43086-000
(provides access for
testing LCG)
NOT PICTURED:
Test Strip catch
47049-502
Date: Nov 2010
Page 37 of 39
MT03-0023 Air Tank Assembly
Pressure Switch
MS07-0508
Pressure Switch Wire
Harness Kit
78398-481
Pressure Relief Valve
MV01-0038
Check Valve
MV01-0027
Coupling: MA01-0067
Elbow & Threaded Fitting
ME01-0028
Elbow Only: ME01-0027
Fitting Only: MA01-0076
Early model DSD‟s may have
a Tee fitting here P/N:
MT02-0023
GFI Assembly
Date: Nov 2010
Page 38 of 39
Drain Assy
ASM1-0102
B-side Only
Drain Manifold
ASM1-0050
Elbow – Drain
ME01-0022
A-side Only
External Drain Parts
Braided hose 1”
MT01-0001
90 Elbow
ME01-0035
GFI assembly
ASM1-0087
GFI receptacle
MR06-0003
Power cord assembly 110V
ASM1-0203
Cord 110V MC01-0002
Other items not pictured
External water Regulator & Gauge
Regulator: MR01-0005
Gauge: MG01-0001
External Water pre-filtration kit:
78399-991 – Includes installation hose and Regulator
DSD Drain Hose: MT01-0001
Date: Nov 2010
Page 39 of 39
Date: Nov 2010