CEJC 3(1) 2005 40–52 Preliminary observations on the copolymerisation of acceptor monomer:donor monomer systems under microwave irradiation Christopher M. Fellows∗ Key Centre for Polymer Colloids, School of Chemistry, University of Sydney, New South Wales 2006, Australia School of Biological, Biomedical, and Molecular Sciences, University of New England, Armidale, New South Wales 2351, Australia Received 16 July 2004; accepted 1 October 2004 Abstract: The mechanistic rationalisation of specific ’microwave effects’ previously reported in a range of chemical reactions suggests that they may be observable in the freeradical copolymerisation of comonomer pairs capable of forming donor-acceptor complexes. Polymerisation under microwave irradiation is carried out for several comonomer pairs with weak donor-acceptor interactions, and no acceleration in rate or change in degree of alternation attributable to changes in propagation are observed. An increase in reaction rate of 150-200 % is observed for all systems, with trends in molecular weight suggesting this was due to an increase in radical flux. This is consistent with earlier reports of rate enhancement for freeradical polymerisations using the initiator 2,2’-azobis-isobutyronitrile, and it is proposed that microwave irradiation may reduce the amount of geminate radical recombination. c Central European Science Journals. All rights reserved. ° Keywords: Free-radical polymerisation, copolymerisation, microwave effect 1 Introduction Microwave heating has been widely used in organic synthesis over the last decade, where it can greatly improve yields for small-scale reactions by efficient dielectric heating [1-3] It has been suggested that there are specific ‘microwave effects’ in chemical reactions heated by microwaves, over and above the benefits of rapid heating without heat ex∗ E-mail: [email protected] Unauthenticated Download Date | 6/16/17 11:59 AM C.M. Fellows / Central European Journal of Chemistry 3(1) 2005 40–52 41 change surfaces [4] A large proportion of these apparent anomalies have been explicable by microwave-induced superheating [5-8], but it is not yet conclusively established whether all microwave effects can be explained in the same way. This communication reports on an investigation of possible microwave effects in free-radical copolymerisation. An a priori rationale for specific effects of microwave irradiation on chemical reactions can be derived from a consideration of activated complex theory, by examining the expression for the steric factor in the Arrhenius expression for the rate constant of any bimolecular reaction of a molecule A containing nA atoms and molecule B containing nB atoms: P = 0 q(AB)‡ qA qB . (1) 0 Here qA and qB are the partition functions for molecules A and B, while q(AB)‡ is the partition function for the activated complex with the contribution from the vibration along the reaction coordinate removed. qA = (qtrans )3 (qrot )3 (qvib )3nA −6 (2a) qB = (qtrans )3 (qrot )3 (qvib )3nB −6 (2b) 0 q(AB)‡ = (qtrans )3 (qrot )3 (qvib )3(nB +nA )−7 . (2c) Where qtrans , qrot , and qvib are the appropriate translation, rotational, and vibrational partition functions respectively. The general expression for the rotational partition function of a many-atom molecule with no plane or centre of symmetry is: · qrot kT = hc ¸ 32 h π i 12 ABC (3) where A, B, and C are the rotational constants of the molecule, inversely proportional to the moments of inertia about its three principal axes, and k is the Boltzmann constant. From this analysis it appears that that microwave radiation of an appropriate wavelength might populate higher rotational states to a higher degree than would be expected for that temperature, giving an effective distribution corresponding to the use of a higher T in expression (3) than the measured temperature of the reaction T. If such enhancement was identical for the products and the transition state, this would be expected to give a reduction in the steric factor and hence in the overall rate of the reaction (by equation 1), due to the greater number of rotational terms appearing on the reactant side of the ratio. However, if the activated complex were markedly more sensitive to microwave radiation than the reactants, it is possible that a steric factor greater than that found in the thermally-driven reaction might be found. This enhancement of rate for reactions proceeding through such sensitive activated complexes would be the ‘microwave effect.’ This argument provides a basis for assertions made in the literature that microwave irradiation should favour reactions with more polar transition states [4], but does not appear to have been previously expressed in such terms. Unauthenticated Download Date | 6/16/17 11:59 AM 42 C.M. Fellows / Central European Journal of Chemistry 3(1) 2005 40–52 It is clear that this argument is based on a sphexish [9] interpretation of activated complex theory, as it implicitly assumes that the transition state for an arbitrary bimolecular reaction is an activated complex capable of sustained independent existence, during which it can be partitioned between different energetic states by interaction with microwave radiation. This is untrue for the majority of chemical reactions. However, many reactions do proceed through activated complex intermediates that have a discrete physical existence and may persist for some time. The sensitivity of these species to excitation would be primarily dependent on the charge separation in the chemical species, as the intensity of microwave absorption is proportional to the square of the charge separation in the molecule. Hence, possible enhancement of rate due to a ‘microwave effect’ might be seen where the activated complex shows a greater charge separation than either of the reactant species. The possibility of microwave effects may be of interest in free radical copolymerisations between an acceptor and a donor species that proceed to some extent through formation of a donor:acceptor complex [10] In such a copolymerisation, changing the amount and/or reactivity of the complex through microwave excitation might also be expected to have effects on the overall composition and the microstructure of the copolymer. It is currently still debatable in many copolymerisation systems whether, and to what extent, complexes do in fact participate in copolymerisation reactions [11, 12]. Radicalmonomer complexes at the growing chain end of polymers have also been suggested in some systems [13]. Of further interest are systems where both alternating copolymerisation and Diels-Alder addition may occur– the first reaction proceeding through a relatively polar transition state, the other through a non-polar one [14]. If non-thermal specific microwave effects were to be verified, microwave-initiated polymerisation would have broad application to many copolymerisation systems. As a first exploratory study, a number of copolymerisations between methyl methacrylate or butyl methacrylate (monomers bearing an electron acceptor group) and styrene or isoprene (monomers bearing an electron donor group) were carried out using a commercial research microwave system. It must be remembered that in any condensed phase where kT À Emicrowave energy will be very rapidly transferred between molecules by collisional processes, and specific excitation of the donor-acceptor complex is likely to be extremely short-lived. This may well be sufficient to effectively quench any specific microwave effects, even where a persistent activated complex is expected. For this reason it is also unlikely that the particular wavelength of microwave radiation used will have a significant effect, as all absorption lines will show an extreme degree of collisional broadening. This variable is inaccessible with commercial microwaves, which are restricted by law to wavelengths of 12.2 or 32.8 cm; while this is lower energy than the rotational transitions associated with small diatomic molecules [8], it is of the same order of magnitude as the transitions between rotational levels for large asymmetric top molecules. Unauthenticated Download Date | 6/16/17 11:59 AM C.M. Fellows / Central European Journal of Chemistry 3(1) 2005 40–52 2 43 Materials and methods All monomers used were supplied by Aldrich and purified by running through a column of basic alumina. They were stored at 4 ◦ C. The initiator 2,20 -azo-bis-isobutyronitrile (AIBN, Aldrich) was recrystallised from ethanol. Toluene (Aldrich) was distilled at reduced pressure. A single stock solution of AIBN in toluene (15.6 mM) was prepared, stored at 4 ◦ C, and used for all experiments. Polymerisations were carried out by combining monomers and initiator solution at ◦ 50 C or 60 ◦ C in the 10 mL crimped glass vessels supplied with the CEM Discover Focused Microwave Synthesis System operating at a wavelength of 12.2 cm (2.45 GHz). Syntheses were either carried out by immersing these glass vessels, containing either 2.0 or 4.0 mL of the reagents, either in a thermostatted water bath (thermal) or by irradiation in the Discover microwave. An important caveat to this work arises from the mode of operation of the Discover microwave system; when set to maintain reaction temperature at a particular value, the instrument exposes the sample to pulses of microwave radiation at a fixed power level, rather than irradiating continually at lower power. Thus, the results reported here are likely to underestimate any possible microwave effects. In typical copolymerisations, solutions of monomers in toluene (20 - 40 % by weight) were prepared with a final AIBN concentration of either 9.0 or 12 mM. Full details of the copolymerisations carried out are given in the appendix (Table A1). Yields were calculated by isolation of the polymer product by precipitation in a non-solvent (methanol) and drying under vacuum. Size Exclusion Chromatography (SEC) of selected products was carried out using samples of 0.10 mgcm−3 concentration with THF as the mobile phase at room temperature in a system comprising Waters Styragel HR4, HR3, and HR1 columns in series, with differential refractive index detection. SEC was calibrated using poly(styrene) standards, and relative molecular weight values quoted assume Mark-Houwink parameters of K = 14.1 min−1 and a = 0.7 . 3 Results The yields obtained and compositions determined by 1 H-NMR for all copolymers characterised are given in Table 1. The relative rates of all thermally initiated reactions and all microwave initiated reactions, measured by total solids at the end of the reaction (conversions limited to < 20 %, with most reactions < 5 %) are given in Figure 1. From observation of Figure 1, it appears that: • The enhancement of rate is not a function of the microwave-initiated systems reaching the nominal reaction temperature in a shorter time, as the proportional enhancement of reaction rate is similar for systems polymerised over periods of 1 hr, 2 hr, and 4 hr. • The enhancement of rate appears to be independent of the monomers used for the Unauthenticated Download Date | 6/16/17 11:59 AM 44 C.M. Fellows / Central European Journal of Chemistry 3(1) 2005 40–52 Methyl Methacrylate: Styrene Copolymerisations Conditions 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 19 60 ◦ C Thermal Microwave 50 ◦C Thermal Microwave S/MMA (feed) S/MMA (polymer) Yield (%) Mn Mw 0.997 2.040 1.001 0.504 2.006 0.512 0.500 1.011 2.033 1.998 0.964 0.494 1.940 1.984 0.497 1.006 2.048 1.32 1.37 1.02 0.63 1.65 0.65 0.54 1.41 1.48 1.67 0.99 0.62 1.67 1.67 0.64 1.05 1.70 4.0 3.5 3.6 5.5 4.2 5.1 3.4 11.5 5.7 5.9 3.6 6.7 1.7 1.6 1.9 0.9 5.4 31382 32759 50668 64580 42304 75054 18185 26113 28146 48611 31454 55461 Butyl Methacrylate: Styrene Copolymerisations Conditions 20 21 60 ◦ C Thermal Microwave S/BMA (feed) S/BMA (polymer) Yield (%) Mn Mw 1.006 1.023 0.94 0.91 3.4 7.1 45442 30514 78657 52308 Butyl Methacrylate: Isoprene Copolymerisations Conditions 22 23 60 ◦ C Thermal Microwave IP/BMA (feed) IP/BMA (polymer) Yield (%) 1.000 1.041 0.89 0.75 3.4 10.1 Mn Mw Methyl Methacrylate: Isoprene Copolymerisations Conditions 24 25 60 ◦ C Thermal Microwave IP/MMA (feed) IP/MMA (polymer) Yield (%) Mn Mw 1.029 1.009 1.30 1.20 0.9 1.2 1213 1633 2265 5657 Table 1 Copolymerisation yields and conditions. limited number of pairs investigated, and is therefore unlikely to arise from the propagation step of the polymerisation reaction. Unauthenticated Download Date | 6/16/17 11:59 AM C.M. Fellows / Central European Journal of Chemistry 3(1) 2005 40–52 45 5 microwave rate (% / hr) 4 3 2 1 0 0 1 2 3 4 5 thermal rate (% / hr) Fig. 1 Rate of polymerisation under microwave heating as a function of rate of polymerisation under conventional heating. MMA:S copolymers ( ), BMA:S copolymers (¤), MMA:IP copolymers (#) and BMA:IP copolymers (¥). Each data point corresponds to a unique combination of monomer feed ratios and reaction temperatures, with error bars derived from the maximum and minimum gravimetry values obtained for samples prepared under those conditions. The line shown is a least-squares fit to all data points. In free-radical polymerisation reaction rate is directly proportional to the effective radical flux, and typical activation energies for azo-initiator decomposition are much higher than activation energies for the propagation step. The most probable cause of this enhancement in reaction rate is thus enhanced decomposition of the initiator, AIBN. Similar microwave-induced increases in free-radical polymerisation reaction rate under AIBN initiation have been previously reported in homopolymerisation [15-18], with an effect of a similar magnitude [15, 18] (× ∼ 2) to that observed here (×1.7 ). Higher degrees of rate enhancement (× ∼ 6) have previously been observed for methyl methacrylate homopolymerisation initiated by alkyl halides [19]. The molecular weight of selected polymers prepared thermally and by microwaveinitiated thermal polymerisation was determined by Size Exclusion Chromatography, and the results are given in Table 1. According to the standard model for free-radical polymerisation, the molecular weight should be proportional to the –1/2 power of the radical flux, so these results suggest a difference in effective radical flux of ∼1.7–1.8. If the rate enhancement observed was due to an increased rate of propagation, higher molecular weight polymers would be expected under microwave irradiation. This was only found to be the case for the copolymerisation of MMA and IP (Table 1), where the microwaveinitiated polymerisation was distinctly bimodal with a prominent shoulder at a molecular weight of approximately 15 000. Given the conditions used, there appears to be no direct measurable effect of miUnauthenticated Download Date | 6/16/17 11:59 AM 46 C.M. Fellows / Central European Journal of Chemistry 3(1) 2005 40–52 crowave initiation on the propagation reaction in MMA:S polymerisation, although an effect on MMA:IP copolymerisation cannot be discounted. The composition of the copolymers was examined in order to establish if more subtle effects were occurring. If a donor-acceptor complex is present, the effectively higher temperature it may experience under microwave irradiation would be expected to reduce its relative concentration- i.e., it is more likely to dissociate at higher effective temperatures. If the complex polymerises in a concerted fashion, any changes observed would thus most likely in the direction of a reduced tendency toward alternation. However, a trend to reduced alternation would also be consistent with the case where the effective temperature of the polymerisation was greater than the measured temperature [20]. In previous reports on the microwave-initiated polymerisation of acrylonitrile and styrene, a reduction in the alternating tendency of copolymerisation was observed (rAcrylonitrile = 0.08 cf. 0.05 and rStyrene = 0.59 cf. 0.33) [21, 22]. Conversely, if radical-complexes at the chain end are participating in the reaction, it appears probable that the cross-propagation reaction would be favoured by microwave irradiation, according to the mechanism outlined above, and an enhanced tendency toward alternation exhibited. These changes in microstructure would be expected to be more evident than minor changes in rate that may lie within the scatter in the data. Accordingly, the polymers prepared were characterised by 1 H and 13 C NMR spectroscopy to measure the proportion of donor and acceptor residues along the chain, and estimate any changes in triad distribution. These triad distributions are sensitive to the details of copolymerisation mechanism and have frequently been used to differentiate between different mechanisms [23]. Typical spectra are shown in Figure 2. No significant changes in microstructure indicative of markedly different distribution of monomer residues along the chain were observed for any poly(S-co-MMA) polymers. The relation between the composition of poly(S-co-MMA) copolymers (at <20 % conversion) and the feed composition used to prepare them is shown in Figure 3. No significant differences in composition for polymers prepared by microwave irradiation can be seen. For the two BMA:S copolymers obtained, indistinguishable compositions were also obtained. This preliminary study gives no indication that the propagation behaviour of MMA:S and BMA:S under microwave irradiation is any different from their propagation behaviour under thermal irradiation. These results are consistent with previous reports of an enhancement in the decomposition rate of AIBN under microwave irradiation. This may arise from deficiencies in measuring the actual reaction temperature [5], giving an elevated temperature that gave similar overproduction of radicals under the various conditions employed in these investigations; an approximate increase in temperature of ∼6 ◦ C would be sufficient to generate the rate enhancement observed [20]. This temperature variation is much greater than the precision claimed by the manufacturers of the instrument but cannot be discounted. Alternatively, the decomposition of AIBN may be subject to a specific microwave effect. A number of possibilities can be considered: (i) The decomposition of AIBN generates two polar radical species from an apolar pre- Unauthenticated Download Date | 6/16/17 11:59 AM C.M. Fellows / Central European Journal of Chemistry 3(1) 2005 40–52 47 (a) (b) 8 7 6 5 4 ppm 3 2 1 0 Fig. 2 1 H NMR spectra of copolymers prepared from a 1:1 feed ratio at 60 ◦ C over two hours, (a) using microwaves, sample 9, and (b) using conventional heating, sample 1. polymer composition (S:MMA) 2.5 2 1.5 1 0.5 0 0 0.5 1 1.5 2 2.5 feed composition (S:MMA) Fig. 3 Copolymer composition as a function of feed composition for MMA:S copolymerisations, at 50 ◦ C (thermal ; microwave # ) and 60 ◦ C (thermal ¥ ; microwave ¤). The solid line is the composition predicted by the terminal model with rStyrene = 0.52 and rM M A = 0.46. Unauthenticated Download Date | 6/16/17 11:59 AM 48 C.M. Fellows / Central European Journal of Chemistry 3(1) 2005 40–52 cursor, which might be expected, according to the analysis of Loupy and Perreux [4], to display a specific microwave effect. This model is however predicated on the stabilisation of a transition state more polar than the ground state by microwave radiation, which seems to be inconsistent with activated complex theory as discussed above. (ii) The influence of the rapidly alternating electric field on the solvent cage surrounding AIBN may enable the radical fragments to escape the cage more readily, reducing the effects of geminate recombination; however, this effect would be expected to be strongly solvent dependent. Rate enhancement effects of a similar magnitude have been observed for MMA in dimethyl formamide solution [15], for bulk styrene and MMA [16, 17], and toluene solution (this work). (iii) The influence of the rapidly alternating electric field may orient the radical fragments generated by decomposition of AIBN so that their dipoles are aligned, separating the two radicals more rapidly than they would be expected to diffuse apart and thus reducing the amount of geminate recombination (Figure 4). The efficiency of AIBN at 60 ◦ C is approximately 0.6 [24], so the maximum possible enhancement in rate attributable to this mechanism would be ∼1.5, which would be expected to be further reduced by the non-continuous nature of the microwave irradiation. CH 3 H 3C NC H 3C H 3C CH 3 NC NC N N CH 3 N H 3C N CN CH 3 CN H 3C CH 3 CH 3 CN H 3C CH 3 H 3C CN CH 3 H 3C CN Direction of Electric Field Fig. 4 Possible mechanism for enhanced radical generation from AIBN decomposition under microwave irradiation. One way to test this hypothesis would be to carry out polymerisations using initiators where geminate recombination is of reduced importance, such as benzoyl peroxide. Direct investigation of AIBN decomposition under microwave irradiation in the absence of monomer would also be of value. This note has reported on an exploratory investigation of donor-acceptor comonomer Unauthenticated Download Date | 6/16/17 11:59 AM C.M. Fellows / Central European Journal of Chemistry 3(1) 2005 40–52 49 systems for which little participation of charge-transfer complexes has been suggested in the literature, carried out in order to explore the slim possibility that microwave effects could encourage the reaction of complexes at the radical chain end and lead to increased propagation rates and degrees of alternation. When facilities become available we plan to carry out a similar series of reactions with comonomer systems for which charge-transfer complexes have been reported to contribute significantly (e.g., maleic anhydride and vinyl acetate [25]). 4 Conclusions No specific microwave effects were observed in the propagation steps of the free radical copolymerisation of methyl methacrylate with styrene, or of butyl methacrylate with styrene and isoprene. Such effects cannot yet be ruled out in the free radical copolymerisation of methyl methacrylate and isoprene. These results are consistent with the absence of specific microwave effects either generally or in these particular systems, or with a very limited participation of the donor-acceptor charge-transfer complex in these systems. An acceleration of approximately ×1.7 in the effective rate of decomposition of the radical source, 2,20 -azo-bis-isobutyronitrile (AIBN), consistent with the acceleration under microwave irradiation reported by other researchers for homopolymerisations, was observed. This may be attributable to rapid orientation of the dipoles of the radical fragments under the applied alternating magnetic field, leading to a reduction of geminate recombination effects. Further work is clearly required in order to establish the mechanism of the rate enhancement observed in these systems. Acknowledgment The CEM Discover Microwave system used was generously loaned by AI Scientific. The Key Centre for Polymer Colloids is established and supported by the Australian Research Council’s Key Centres program. The assistance of Dr Stuart Prescott, Dr In-Woo Cheong, Ms Narimi Kubota, Mrs Jelica Strauch, and Mr Herbert Chiou in this work is gratefully acknowledged. References [1] M. Nuchter, A. Ondruschka, U. Jungnickel and J. Muller: ”Organic processes initiated by non-classical energy sources”, J. Phys. Org. Chem., Vol. 13, (2000), pp. 579–586. [2] N. Elander, J.R. Jones, S.-Y. Lu and S. Stone-Elander: ”Microwave-enhanced radiochemistry”, Chem. Soc. Rev., Vol. 29, (2000), pp. 239–249. [3] L. Bagnell, M. Bliese, T. Cablewski, C.R. Strauss and J. Tsanaktsidis: ”Environmentally Benign Procedures for the Preparation and Isolation of 3Methylcyclopent-2-en-1-one”, Aust. J. Chem., Vol. 50, (1997), pp. 921–926. Unauthenticated Download Date | 6/16/17 11:59 AM 50 C.M. Fellows / Central European Journal of Chemistry 3(1) 2005 40–52 [4] A. Loupy and L. Perreux: ”A tentative rationalisation of microwave effects in organic synthesis according to the reaction medium, and mechanistic considerations”, Tetrahedron, Vol. 57, (2001), pp. 9199–9223. [5] C. Gabriel, S. Gabriel, E.H. Grant, B.S.J. Halstead and D.M.P. Mingos: ”Dielectric parameters relevant to microwave dielectric heating”, Chem. Soc. Rev., Vol. 27, (1998), pp. 213–224. [6] N. Kuhnert: ”Microwave-Assisted Reactions in Organic SynthesisNon-thermal Microwave Effects?”, Angew. Chem. Int. Ed. Engl., Vol. 1863–1865. [7] C.R. Strauss: ”Microwave-Assisted Reactions in Organic SynthesisNon-thermal Microwave Effects? Response”, Angew. Chem. Int. Ed. (2002), pp. 3589–3590. Are there any 41, (2002), pp. Are there any Engl., Vol. 41, [8] K.D. Raner, C.R. Strauss, F. Vyskoc and L. Mokbel: ”A Comparison of Reaction Kinetics Observed under Microwave Irradiation and Conventional Heating”, J. Org. Chem., Vol. 58, (1993), pp. 950–953. [9] D.R. 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Fellows / Central European Journal of Chemistry 3(1) 2005 40–52 Appendix Methyl Methacrylate: Styrene Copolymerisations Conditions 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 60 ◦ C Thermal Microwave 50 ◦ C Thermal Microwave MMA (M) S (M) AIBN (M) S/MMA 0.979 1.262 1.899 1.881 2.572 1.251 2.538 2.549 1.000 1.249 1.267 1.962 2.587 1.294 1.268 2.546 1.904 2.546 1.247 0.976 2.574 1.902 1.886 1.297 2.509 1.300 1.274 1.011 2.539 2.531 1.892 1.278 2.510 2.516 1.266 1.916 1.351 2.555 0.01225 0.00891 0.00906 0.00912 0.00903 0.00904 0.00908 0.00911 0.01215 0.00900 0.00898 0.00898 0.00904 0.00897 0.00901 0.00913 0.00903 0.00898 0.00897 0.997 2.040 1.001 1.003 0.504 2.006 0.512 0.500 1.011 2.033 1.998 0.964 0.494 1.940 1.984 0.497 1.006 0.531 2.048 Butyl Methacrylate: Styrene Copolymerisations Conditions 20 21 60 ◦ C Thermal Microwave BMA (M) S (M) AIBN (M) S/BMA 1.553 1.542 1.562 1.576 0.00897 0.00897 1.006 1.023 Butyl Methacrylate: Isoprene Copolymerisations Conditions 22 23 60 ◦ C Thermal Microwave BMA (M) IP (M) AIBN (M) IP/BMA 1.759 1.751 1.759 1.823 0.00856 0.00848 1.000 1.041 Methyl Methacrylate: Isoprene Copolymerisations Conditions 24 25 60 ◦ C Thermal Microwave BMA (M) IP (M) AIBN (M) IP/MMA 2.182 2.256 2.244 2.276 0.00855 0.00838 1.029 1.009 Table A1 Monomer and initiator concentrations employed for copolymerisations (AIBN = 2,20 azo-bis-isobutyronitrile). 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