stp compact slide SIZE 08 12 16 20 25 TRAVEL in mm 1 25 2 50 3 75 1 25 2-1/2 60 4 100 1-1/2 38 3 75 5 125 2 50 4 100 6 150 2 50 4 100 6 150 SHAFT DIAmETER in mm BORE DIAmETER in mm EXTEND PISTON AREA in2 mm2 .157 4 .315 8 .16 101 .236 6 .472 12 .35 229 .315 8 .630 16 .62 402 .394 10 .787 20 .97 628 .472 12 .984 25 1.52 982 RETRACT PISTON AREA BASE WEIGHT in2 mm2 kg lb 0.55 0.25 .12 75 0.81 0.37 1.01 0.46 1.12 0.51 .27 172 1.71 0.78 2.26 1.03 2.10 0.95 .47 302 2.68 1.22 3.63 1.65 3.62 1.64 .73 470 5.24 2.38 6.64 3.01 5.46 2.48 1.17 756 7.55 3.43 9.55 4.34 SLIDES SPECIFICATIONS SERIES STP OPERATING PRESSURE 20 psi min to 150 psi [1.4 bar min to 10 bar max] air OPERATING TEMPERATURE 20° to 180°F [-6° to 82°C] TRAVEL TOLERANCE +.098/-.000 in [+2.5/-0.0 mm] REPEATABILITY ±0.001 in [± .025 mm] of original position VELOCITY 30 to 36 in/sec [0.75 m/sec] extend, 24 in/sec [0.61 m/sec] retract, (zero load at 87 psi [6 bar]) LUBRICATION Factory lubricated for life MAINTENANCE Field repairable TYPICAL DYNAmIC LOAD lb N 0-2 0-9 2-4 8-18 4-8 18-36 8-16 36-71 16-32 71-142 NOTE: Thrust capacity, allowable mass, and dynamic moment capacity must be considered when selecting a slide. SIZE 08 CYLINDER FORCE CALCULATIONS F = Cylinder Force P = Operating Pressure A = Effective Area (Extend or Retract) ImperialMetric F = P x A F = 0.1 x P x A lbs psi in2 N bar mm2 12 16 20 25 TRAVEL in mm 1 25 2 50 3 75 1 25 2-1/2 60 4 100 1-1/2 38 3 75 5 125 2 50 4 100 6 150 2 50 4 100 6 150 -AR lb 0.03 0.04 0.05 0.10 0.15 0.20 0.22 0.29 0.40 0.65 0.85 1.03 0.57 0.87 1.16 kg 0.014 0.018 0.023 0.05 0.07 0.09 0.10 0.13 0.18 0.30 0.39 0.47 0.26 0.39 0.53 OPTION ADDERS -NRx lb kg 0.11 0.05 0.11 0.05 0.11 0.05 0.09 0.04 0.178 0.08 0.298 0.14 0.19 0.09 0.26 0.12 0.37 0.17 0.32 0.15 0.512 0.23 0.687 0.31 0.42 0.19 0.73 0.33 1.02 0.46 See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 -AEx OR NEx lb kg 0.06 0.03 0.09 0.04 0.13 0.06 0.27 0.12 0.29 0.13 21 SIZE08 STP SLIDE SLIDE SELECTION SLIDES There are three major factors to consider when selecting a slide: thrust capacity, allowable static and dynamic moment capacity, and table deflection (as either pitch, yaw, or roll). 1 Thrust Capacity 2 Static and Dynamic Moment Capacity Use the effective piston area (see the table on page 21) of the slide to determine if thrust is sufficient for the applied load. The maximum static moments for all units are listed in the static moment chart below and must not be exceeded. The maximum allowable dynamic moment is equal to 1/10 the maximum static moment in consideration of the load inertia. Calculate static and dynamic moments of the system using the following equations and diagrams: Mp (Pitch) = (Ah + CG) x LOAD or (Av + CG) x LOAD My (Yaw) = (Ah + CG) x LOAD or CG x LOAD Mr (Roll) = (Av + CG) x LOAD or CG x LOAD (continued on following pages) STATIC mOmENT CHART mAX PITCH mAX YAW mAX ROLL mOmENT ARm mOmENT (mp) mOmENT (my) mOmENT (mr) Ah TRAVEL SIZE in mm in-lb Nm in-lb Nm in-lb Nm in mm 1 25 42.4 4.8 42.4 4.8 67 7.6 2.442 62.0 2 50 168 19.0 141 15.9 76 8.6 3.830 97.3 08 3 75 227 25.6 190 21.5 76 8.6 4.914 124.8 1 25 146 16.5 124 14.0 127 14.4 2.717 69.0 351 39.7 298 33.7 181 20.5 4.557 115.7 12 2-1/2 60 4 100 474 53.6 403 45.5 181 20.5 6.308 160.2 1-1/2 38 238 26.9 200 22.6 271 30.6 3.711 94.3 3 75 488 55.1 410 46.3 271 30.6 5.049 128.2 16 5 125 664 75.0 558 63.0 271 30.6 7.292 185.2 2 50 497 56.2 418 47.2 550 62.2 4.286 108.9 4 100 1290 145.8 1084 122.5 733 82.9 6.721 170.7 20 6 150 1772 200.2 1488 168.1 733 82.9 9.034 229.5 2 50 796 89.9 668 75.5 991 112 4.488 114.0 4 100 1592 179.9 1338 151.2 991 112 6.811 173.0 25 6 150 2112 238.6 1774 200.4 991 112 9.194 233.5 For more detail in determining table deflection, see following pages. + - PITCH + - Ah CG DIST 22 SIZE08 0.453 11.5 0.492 12.5 0.61 15.5 0.748 19.0 Ah CG DIST Mr LOAD LOAD Mr CG DIST + - 8.5 ROLL My LOAD 0.335 YAW CG DIST Mp mOmENT ARm Av in mm LOAD Mp LOAD Av + - CG DIST My See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 LOAD CG DIST Av STP SLIDE SIZE 12 .020 [.51] STATIC Deflections in Pitch 4" [100 mm] .018 [.46] The graphs on this page show table pitch deflection due to static moment loads applied at distance Ah from bearing center while the unit is extended. DEFLECTION in [mm] .016 [.41] Ah Mp .014 [.36] .012 [.30] .010 [.25] 2-1/2" [60 mm] .008 [.20] 1" [25 mm] .006 [.15] SLIDES 3 .004 [.10] .002 [.05] .000 08 12 16 20 25 TRAVEL in mm 1 25 2 50 3 75 1 25 2-1/2 60 4 100 1-1/2 38 3 75 5 125 2 50 4 100 6 150 2 50 4 100 6 150 5.0 [22.2] 10.0 [44.5] 15.0 [66.7] 20.0 [89] 25.0 [111] LOAD lb [N] mOmENT ARm Ah in mm 2.442 62.0 3.830 97.3 4.914 124.8 2.717 69.0 4.557 115.7 6.308 160.2 3.711 94.3 5.049 128.2 7.292 185.2 4.286 108.9 6.721 170.7 9.034 229.5 4.488 114.0 6.811 173.0 9.194 233.5 30.0 [133] (kg x 9.8 = N ) SIZE 16 .020 [.51] .018 [.46] 5" [125 mm] .016 [.41] DEFLECTION in [mm] SIZE 0 .014 [.36] .012 [.30] .010 [.25] .008 [.20] 3" [75 mm] 1-1/2" [38 mm] .006 [.15] .004 [.10] .002 [.05] .000 0 5.0 [22.2] 10.0 [44.5] 15.0 [66.7] 20.0 [89] 25.0 [111] LOAD lb [N] 30.0 [133] (kg x 9.8 = N ) SIZE 20 .020 [.51] 6" [150 mm] .018 [.46] 4" [100 mm] DEFLECTION in [mm] .016 [.41] .014 [.36] .012 [.30] .010 [.25] 2" [50 mm] .008 [.20] .006 [.15] .004 [.10] All tabulated and plotted values are typical and were determined empirically. .002 [.05] .000 0 10.0 [44.5] 20.0 [89] 30.0 [133] 40.0 [178] 50.0 [222] LOAD lb [N] SIZE 08 .020 [.51] .016 [.41] .014 [.36] DEFLECTION in [mm] DEFLECTION in [mm] 6" [150 mm] .018 [.46] .016 [.41] .012 [.30] .010 [.25] 2" [50 mm] .008 [.20] .006 [.15] 1" [25 mm] .004 [.10] .014 [.36] .012 [.30] .010 [.25] 4" [100 mm] .008 [.20] 2" [50 mm] .006 [.15] .004 [.10] .002 [.05] .000 (kg x 9.8 = N ) SIZE 25 .020 [.51] 3" [75 mm] .018 [.46] 60 [267] .002 [.05] 0 2.0 [8.9] 4.0 [17.8] 6.0 [26.7] 8.0 [35.6] LOAD lb [N] 10.0 [44.5] 12.0 [53.4] 14.0 [62.3] 16.0 [71.2] .000 (kg x 9.8 = N ) 0 10.0 [44.5] 20.0 [89] 30.0 [133] 40.0 [178] LOAD lb [N] See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 50.0 [222] 60.0 [267] 70.0 [312] 80.0 [356] (kg x 9.8 = N ) 23 SIZE08 STP SLIDE SLIDES PITCH IMPERIAL EXAMPLE: Determine the pitch deflection of a STPD125 x 6 slide at the center of gravity (CG) of a 10 lb load weight attached to the tool plate. The CG of the load is 2" further from the tool plate. METRIC EXAMPLE: Determine the pitch deflection of a STPD525 x 150 slide at the center of gravity (CG) of a 45 N load weight attached to the tool plate. The CG of the load is 50 mm further from the tool plate. Calculate the moment of the application and the equivalent load at distance Ah. Calculate the moment of the application and the equivalent load at distance Ah. Mp = Load x (Ah distance + CG distance) = 10 x (9.194 + 2) = 112 in-lb Mp = Load x (Ah distance + CG distance) / 1000 = 45 x (233.5 + 50) / 1000 = 12.76 Nm Equivalent load = (Mp / Ah) = 112 / 9.194 = 12 lb Equivalent load = (Mp / Ah) x 1000 = 12.76 / 233.5 x 1000 = 55 N Read the graph for a 12 lb load, deflection is approximately .003". Read the graph for a 55 N load, deflection is approximately .08 mm. Deflection Ratio= Deflection at tool plate / Ah distance = .003 / 9.194 = 3.26 x 10-4 Deflection Ratio= Deflection at tool plate / Ah distance = .08 / 233.5 = 3.4 x 10-4 Deflection at load = Deflection Ratio x (Ah + CG) = 3.26 x 10-4 x (9.194 + 2) = .0037" Deflection at load= Deflection Ratio x (Ah + CG) = 3.4 x 10-4 x (233.5 + 50) = .096 mm 24 SIZE08 See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 STP SLIDE Static Deflections in YAW SIZE 12 The graphs on this page show table yaw deflection due to static moment loads applied at distance Ah from bearing center with the unit extended. .007 [.18] DEFLECTION in [mm] 4" [100 mm] .006 [.15] .005 [.13] 1" [25 mm] 2-1/2" [60 mm] .004 [.10] .003 [.08] .002 [.05] Ah My SLIDES 3 .001 [.03] .000 0 5.0 [22.2] 10.0 [44.5] 15.0 [66.7] 20.0 [89] 25.0 [111] LOAD lb [N] 08 12 16 20 25 mOmENT ARm Ah in mm 2.442 62.0 3.830 97.3 4.914 124.8 2.717 69.0 4.557 115.7 6.308 160.2 3.711 94.3 5.049 128.2 7.292 185.2 4.286 108.9 6.721 170.7 9.034 229.5 4.488 114.0 6.811 173.0 9.194 233.5 SIZE 16 .008 [.20] 5" [125 mm] 1-1/2" [38 mm] .007 [.18] DEFLECTION in [mm] SIZE TRAVEL in mm 1 25 2 50 3 75 1 25 2-1/2 60 4 100 1-1/2 38 3 75 5 125 2 50 4 100 6 150 2 50 4 100 6 150 30.0 [133] (kg x 9.8 = N ) .006 [.15] 3" [75 mm] .005 [.13] .004 [.10] .003 [.08] .002 [.05] .001 [.03] .000 0 5.0 [22.2] 10.0 [44.5] 15.0 [66.7] 20.0 [89] 25.0 [111] LOAD lb [N] 30.0 [133] (kg x 9.8 = N ) SIZE 20 .010 [.25] 6" [150 mm] 4" [100 mm] DEFLECTION in [mm] .008 [.20] 2" [50 mm] .006 [.15] .004 [.10] .002 [.05] All tabulated and plotted values are typical and were determined empirically. .000 0 10.0 [44.5] 20.0 [89] 30.0 [133] 40.0 [178] 50.0 [222] LOAD lb [N] SIZE 08 .007 [.18] 6" [150 mm] .009 [.23] .006 [.15] .008 [.20] 1" [25 mm] .005 [.13] 2" [50 mm] .004 [.10] .003 [.08] .002 [.05] DEFLECTION in [mm] DEFLECTION in [mm] SIZE 25 .010 [.25] 3" [75 mm] 60.0 [267] (kg x 9.8 = N ) .007 [.18] 4" [100 mm] .006 [.15] 2" [50 mm] .005 [.13] .004 [.10] .003 [.08] .002 [.05] .001 [.03] .001 [.03] .000 0 2.0 [8.9] 4.0 [17.8] 6.0 [26.7] 8.0 [35.6] LOAD lb [N] 10.0 [44.5] 12.0 [53.4] 14.0 [62.3] .000 16.0 [71.2] 0 10.0 [44.5] 20.0 [89] 30.0 [133] 40.0 [178] LOAD lb [N] (kg x 9.8 = N ) See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 50.0 [222] 60.0 [267] 70.0 [312] 80.0 [356] (kg x 9.8 = N ) 25 SIZE08 STP SLIDE SLIDES YAW IMPERIAL EXAMPLE: Determine the yaw deflection of a STPD125 x 6 slide at the center of gravity (CG) of a 10 lb load weight attached to the tool plate. The CG of the load is 2" further from the tool plate. METRIC EXAMPLE: Determine the yaw deflection of a STPD525 x 150 slide at the center of gravity (CG) of a 45 N load weight attached to the tool plate. The CG of the load is 50 mm further from the tool plate. Calculate the moment of the application and the equivalent load at distance Ah. Calculate the moment of the application and the equivalent load at distance Ah. Mp = Load x (Ah distance + CG distance) = 10 x (9.194 + 2) = 112 in-lb My = Load x (Ah distance + CG distance) / 1000 = 45 x (233.5 + 50) / 1000 = 12.76 Nm Equivalent load = (My / Ah) = 112 / 9.194 = 12 lb Equivalent load = (My / Ah) x 1000 = 12.76 / 233.5 x 1000 = 55 N Read the graph for a 12 lb load, deflection is approximately .0015". Read the graph for a 55 N load, deflection is approximately .04 mm. Deflection Ratio= Deflection at tool plate / Ah distance = .0015 / 9.194 = 1.63 x 10-4 Deflection Ratio= Deflection at tool plate / Ah distance = .04 / 233.5 = 1.71 x 10-4 Deflection at load = Deflection Ratio x (Ah + CG) = 1.63 x 10-4 x (9.194 + 2) = .0018" Deflection at load= Deflection Ratio x (Ah + CG) = 1.71 x 10-4 x (233.5 + 50) = .048 mm 26 SIZE08 See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 STP SLIDE Static Deflection in ROLL LOAD .005 [.13] DEFLECTION in [mm] The graphs on this page show table roll deflection due to static moment loads applied at distance L from the center of the bearing. Values plotted in graphs were measured at point indicated. SIZE 12 .006 [.15] 1" [25 mm] .004 [.10] 2-1/2 & 4" [60 & 100 mm] .003 [.08] 002 [.05] SLIDES 3 .001 [.03] .000 AR 08 12 16 20 25 5.0 [22.2] 10.0 [44.5] 15.0 [66.7] 20.0 [89] 25.0 [111] LOAD lb [N] DISTANCE L in mm DISTANCE AR in mm ALL UNITS 2 51 0.827 21.0 2.5 64 1.042 26.5 3.5 89 1.418 36.0 4.5 114 1.515 38.5 .004 [.10] .003 [.08] .002 [.05] .001 [.03] .000 0 5.0 [22.2] 10.0 [44.5] 15.0 [66.7] 20.0 [89] 25.0 [111] LOAD lb [N] 6 152 1.811 46.0 SIZE 20 .008 [.20] 2" [50 mm] DEFLECTION in [mm] 4 & 6" [100 & 150 mm] .006 [.15] .005 [.13] .004 [.10] .003 [.08] 002 [.05] All tabulated and plotted values are typical and were determined empirically. .001 [.03] .000 0 20.0 [89] 10.0 [44.5] 30.0 [133] 50.0 [222] 40.0 [178] SIZE 08 SIZE 25 .006 [.15] ALL UNITS 60.0 [267] (kg x 9.8 = N ) LOAD lb [N] .003 [.08] 30.0 [133] (kg x 9.8 = N ) .007 [.18] ALL UNITS .005 [.13] 002 [.05] DEFLECTION in [mm] DEFLECTION in [mm] 30.0 [133] (kg x 9.8 = N ) SIZE 16 .005 [.13] DEFLECTION in [mm] SIZE TRAVEL in mm 1 25 2 50 3 75 1 25 2-1/2 60 4 100 1-1/2 38 3 75 5 125 2 50 4 100 6 150 2 50 4 100 6 150 0 L .001 [.03] .004 [.10] .003 [.08] 002 [.05] .001 [.03] .000 0 2.0 [8.9] 4.0 [17.8] 6.0 [26.7] 8.0 [35.6] LOAD lb [N] 10.0 [44.5] 12.0 [53.4] 14.0 [62.3] 16.0 [71.2] .000 0 (kg x 9.8 = N ) 10.0 [44.5] 20.0 [89] 30.0 [133] 40.0 [178] 50.0 [222] LOAD lb [N] See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 60.0 [267] 70.0 [312] 80.0 [356] (kg x 9.8 = N ) 27 SIZE08 STP SLIDE SLIDES ROLL IMPERIAL EXAMPLE: Determine the roll deflection of a STPD125 x 6 slide at the center of gravity (CG) of a 10 lb load weight at 4" from the center of the slide. METRIC EXAMPLE: Determine the roll deflection of a STPD525 x 150 slide at the center of gravity (CG) of a 45 N load weight at 102 mm from center of the slide. Calculate the moment of the application and the equivalent load at distance L. Calculate the moment of the application and the equivalent load at distance L. Mr = Load x Distance to CG of load = 10 x 4 = 40 in-lb Mr = Load x Distance to CG of load / 1000 = 45 x 102 / 1000 = 4.59 Nm Equivalent load at L = Mr / L = 40 / 6 = 6.66 lb Equivalent load at L= (Mr / L) x 1000 = (4.59 / 152) x 1000 = 30.2 N Read the graph for a 6.7 lb load, deflection is approximately .0005". (This is at AR distance of 1.811) Read the graph for a 30.2 N load, deflection is approximately .013 mm. (This is at AR distance of 46 mm.) Deflection Ratio= Deflection at AR / AR distance = .0005/1.811= 2.76 x 10-4 Deflection Ratio = Deflection at AR / AR distance = .013 / 46 = 2.82 x 10-4 Deflection at load= Deflection Ratio x (CG distance) = 2.76 x 10-4 x 4 = .0011" Deflection at load = Deflection Ratio x (CG distance) = 2.82 x 10-4 x 102 = .029 mm 28 SIZE08 See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 IMPERIAL METRIC Step 1: Determine Application Data Pick and place application as shown. Total Weight of vertical slide = 4.8 lb Total Weight of gripper and tooling = .6 lb Total Weight of gripped object = .1 lb Operating pressure = 80 psi Required Travel = 5" CG Dist = 1" Step 1: Determine Application Data Pick and place application as shown. Total Weight of vertical slide = 21.4 N Total Weight of gripper and tooling = 2.7 N Total Weight of gripped object = .4 N Operating pressure = 5.5 bar Required Travel = 125 mm CG Dist = 25 mm SLIDES STP SLIDE Step 2: Determine the Total Weight of the system and the required thrust of the slide. Step 2: Determine the Total Weight of the system and the required thrust of the slide. Calculate the Total Weight of the system: Weight of attached slide = 4.8 Weight of gripper and tooling = .6 Weight of gripped object = .1 Total Weight = 5.5 lb Calculate the Total Weight of the system: Weight of attached slide = 21.4 Weight of gripper and tooling = 2.7 Weight of gripped object = .4 Total Weight = 24.5 N Since the application is horizontal, thrust calculation is not required at this step due to very low friction values. Since the application is horizontal, thrust calculation is not required at this step due to very low friction values. Size 16 would be the minimum requirement based on the necessary travel. Size 16 would be the minimum requirement based on the necessary travel. Step 3: Determine static and dynamic moment capacity First check size 16 for moment capacity. Step 3: Determine static and dynamic moment capacity First check size 16 for moment capacity. From the Static Moment Chart for Yaw moment, Maximum yaw moment (My) for a 5" travel = 558 in-lb and Ah = 7.292" From the Static Moment Chart for Yaw moment, Maximum yaw moment (My) for a 125 mm travel = 63 Nm and Ah = 185.2 mm My = (Ah + CG) x LOAD (Total Weight) My = (Ah + CG) x LOAD (Total Weight) My Static = (7.292 + 1) x 5.5 = 45.6 in-lb, okay statically My Static = (.1852 + .025) x 24.5 = 5.1 Nm, okay statically My Dynamic = 558/10 = 55.8 in-lb, okay dynamically My Dynamic = 63/10 = 6.3 Nm, okay dynamically Since Dynamic moment of the system is less than 55.8, the size 16 can be used. Since Dynamic moment of the system is less than 6.3, the size 16 can be used. Step 4: Determine the amount of Deflection From the yaw deflection graphs, determine the amount of deflection at the tool plate by using the Total Weight calculated above and finding the crossing point for a size 16 x 5. Step 4: Determine the amount of Deflection Approximately .004 of deflection at the tool plate for this application. Approximately .10 mm of deflection at the tool plate for this application. Note: Dynamic forces from the attached slide and gripper can cause higher deflections than the value just calculated depending on deceleration methods. Step 5: Calculate Stopping Capacity - see page 30 From the yaw deflection graphs, determine the amount of deflection at the tool plate by using the Total Weight calculated above and finding the crossing point for a size 16 x 125. Note: Dynamic forces from the attached slide and gripper can cause higher deflections than the value just calculated depending on deceleration methods. Step 5: Calculate Stopping Capacity - see page 30 See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 29 SIZE08 STP SLIDE STOPPING CAPACITY SELECTION To determine stopping capacity, calculate total moving weight. From Table 1, determine slide standard moving weight, add any additional weight adders due to options and add attached payload. This will be total moving weight WTM . SIZE 08 WTM = 2.6 lb + .29 lb + .29 lb + 10 lb = 13.18 lb [11.6 N + 1.29 N + 1.29 N + 44.5 N = 58.68 N] 12 Using the Kinetic Energy Graphs below, plot the total moving weight against impact velocity. If the value plotted is below the curve, then shock pads are an adequate deceleration method. If it is above the curve, hydraulic shock absorbers are required. To determine the correct hydraulic shock absorber, complete the calculations on the next page. 16 20 25 TRAVEL in mm 1 25 2 50 3 75 1 25 2-1/2 60 4 100 1-1/2 38 3 75 5 125 2 50 4 100 6 150 2 50 4 100 6 150 PISTON AREA PISTON AREA EXTEND RETRACT in2 mm2 in2 mm2 0.16 101 0.12 0.35 226 0.26 170 0.62 402 0.47 302 0.97 628 0.73 471 1.52 982 1.17 756 75 mAXImUm ALLOWABLE KINETIC ENERGY GRAPHS FOR SHOCK PADS OPTIONS -AE1 & AE2, AR SIZE 08 OPTION -AE1 ONLY 25.0 [.63] 20.0 [.51] 15.0 [.38] 10.0 [.25] 0 1.0 [4.4] 2.0 [8.9] 3.0 [13.3] 4.0 [17.8] Total moving Weight lb [N] (kg x 9.8 = N) SIZE 12 30.0 [.76] Impact Velocity in/sec [m/sec] 5.0 [22.2] 25.0 [.63] Impact Velocity in/sec [m/sec] 0 SIZE 20 30.0 [.76] 5.0 [.13] 25.0 [.63] 20.0 [.51] 15.0 [.38] 10.0 [.25] 5.0 [.13] 0 20.0 [.51] 0 15.0 [.38] 5.0 [22.2] 10.0 [44.5] 15.0 [66.7] 20.0 [89.0] Total moving Weight lb [N] 25.0 [111.2] (kg x 9.8 = N) 10.0 [.25] 5.0 [.13] 0 0 2.0 [8.9] 4.0 [17.8] 6.0 [13.3] 8.0 [26.7] Total moving Weight lb [N] 10.0 [44.5] (kg x 9.8 = N) SIZE 16 30.0 [.76] 25.0 [.63] 20.0 [.51] 15.0 [.38] 10.0 [.25] 25.0 [.63] 20.0 [.51] 15.0 [.38] 10.0 [.25] 5.0 [.13] 0 5.0 [.13] 0 0 0 3.0 [13.3] 6.0 [26.7] 9.0 [40.0] 12.0 [53.4] Total moving Weight lb [N] 30 SIZE08 SIZE 25 30.0 [.76] Impact Velocity in/sec [m/sec] Impact Velocity in/sec [m/sec] 30.0 [.76] Impact Velocity in/sec [m/sec] SLIDES Example: STPD125 x 2 -AE1-AE2 with 10 lb load [STPD525 x 50-AE1-AE2 with 44.5 N load] TABLE 1 STP WEIGHT ADDERS mOVING -AE1, -AE2, WEIGHT -NE1x, -NE2x lb N lb N 0.24 1.1 0.36 1.6 0.06 0.27 0.40 1.8 0.42 1.9 0.60 2.7 0.09 0.42 0.78 3.4 0.9 4.0 1.1 4.9 0.13 0.58 1.4 6.2 1.4 6.2 1.9 8.5 0.20 0.91 2.4 10.7 2.6 11.6 3.6 16.0 0.29 1.29 4.3 19.1 5.0 [22.2] 10.0 [44.5] 15.0 [66.7] Total moving Weight lb [N] 15.0 [66.7] (kg x 9.8 = N) See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing 20.0 [89.0] • (800) 624-8511 25.0 [111.2] 30.0 [133.4] (kg x 9.8 = N) STP SLIDE SHOCK ABSORBER SPECIFICATIONS CHART ET TOTAL ENERGY THREAD PER CYCLE STROKE TYPE in-lb in m Nm 20 .210 .0053 M8 x1 2.26 40 .240 .0061 M10 x 1 4.52 65 .400 .0102 M12 x 1 7.35 15.26 .448 .0114 M14 x 1.5 135 SYMBOLS DEFINITIONS C D EK ET ETC EW FD FG P S V WTM ETC FG TOTAL ENERGY mAX PROPELLING PER HOUR FORCE in-lb lb Nm N 50,000 5654 45 200 110,000 12439 80 356 250,000 28269 120 534 260,000 29400 200 890 SHOCK ABSORBER SIZING CALCULATION: Follow the next six steps to size shock absorbers. STEP 1: Identify the following parameters. These must be known for all energy absorption calculations. Variations or additional information may be required in some cases. A. The total moving weight (WTM ) to be stopped. (completed from prior page) B. The slide velocity (V) at impact with the shock absorber. C. Number of cycles per hour. D. Orientation of the application’s motion (i.e. horizontal or vertical application). See the next two pages. E. Operating pressure SIZE 08 & 12 40 [1.0] Impact Velocity in/sec [m/sec] 30 [.76] -3 25 [.63] 20 [.51] 15 [.38] 10 [.25] 5 [.13] 0 5 [.6] 10 [1.1] 15 [1.7] 20 [2.3] 25 [2.8] Total Energy/Cycle in-lb/c [Nm/c] SIZE 16 40 [1.0] 35 [.89] Impact Velocity in/sec [m/sec] STEP 3: Calculate the propelling force (FD ) for both extend and retract. Refer to previous page for Effective Piston Areas. Horizontal application: FD = Effective Piston Area x P Vertical application: FD = (Effective Piston Area x P) ± WTM + indicates working with gravity, - indicates working against gravity Note: when using mm2 and bar units, it will be necessary to multiply the Effective Piston Area x P by a factor of .1 to obtain the correct unit of measure. Use Shock Absorber Specifications Chart to verify that the selected unit has an FG capacity greater than the value just calculated. If not, select a larger shock absorber or slide. Calculate the work energy input (EW = FD x S) using the travel of the shock absorber selected. -2 30 [.76] -3 25 [.63] 20 [.51] 15 [.38] 10 [.25] 5 [.13] 0 0 5 [.6] 10 [1.1] 15 [1.7] 20 [2.3] 25 [2.8] 30 [3.4] 35 [4.0] 40 [4.5] 45 [5.1] 50 [5.6] Total Energy/Cycle in-lb/c [Nm/c] SIZE 20 40 [1.0] Impact Velocity in/sec [m/sec] 35 [.89] -2 30 [.76] -3 25 [.63] 20 [.51] 15 [.38] 10 [.25] 5 [.13] 0 STEP 4: Calculate the total energy. ET = EK + EW Use Shock Absorber Specifications Chart to verify that the selected unit has an ET capacity greater than the value just calculated. If not, select a larger shock absorber or slide. 0 10 [1.1] 20 [2.3] 30 [3.4] 40 [4.5] 50 [5.6] 60 [6.8] 70 [7.9] 80 [9.0] Total Energy/Cycle in-lb/c [Nm/c] SIZE 25 40 [1.0] Impact Velocity in/sec [m/sec] STEP 6: Determine the damping constant for the selected shock absorber. Using the appropriate Shock Absorber Performance Graph, locate the intersection point for impact velocity (V) and total energy (ET). The area (-2 or -3) that the point falls in is the correct damping constant for the application. -2 35 [.89] 0 STEP 2: Calculate the kinetic energy of the total moving weight. EK (in-lb) = .5 x WTM x V2 EK (Nm) = .5 x WTM x V2 386 9.8 or Note: WTM in kg mass may be substituted for WTM EK (Nm) = .5 x WTM x V2 9.8 STEP 5: Calculate the total energy that must be absorbed per hour (ETC). ETC = ET x C Use Shock Absorber Specifications Chart to verify that the selected unit has an ETC capacity greater than the value just calculated. If not, select a larger shock absorber or slide. = Number of cycles per hour = Cylinder bore diameter inch [mm] = Kinetic energy in-lb [Nm] = Total energy per cycle, EK + EW in-lb [Nm] = Total energy per hour in-lb/hr [Nm/hr] = Work or drive energy in-lb [Nm] = Propelling force lb [N] = Max Propelling force lb [N] = Operating pressure psi [bar] = Stroke of shock absorber inch [m] = Impact velocity in/sec [m/sec] = Total moving weight lb [N or kg] SLIDES PHD SHOCK ABSORBER SIZE NO. 08 &12 68149-01-x 16 68015-01-x 20 70861-01-x 25 67127-01-x 35 [.89] 30 [.76] -2 25 [.63] 20 [.51] -3 15 [.38] 10 [.25] 5 [.13] 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 [1.1] [2.3] [3.4] [4.5] [5.6] [6.8] [7.9] [9.0] [10.2] [11.3] [12.4] [13.6] [14.7] [15.8] [16.9] Total Energy/Cycle in-lb/c [Nm/c] See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 31 SIZE08 STP SLIDE SIZING EXAMPLE: HORIZONTAL APPLICATION S LOAD S SLIDES IMPERIAL METRIC STEP 1: Application Data Example: STPD125 x 6 -NEx-NRx with a 20 lb payload on extend and 1 lb on retract. STEP 1: Application Data Example: STPD525 x 150 -NEx-NRx with a 89 N payload on extend and 4.4 N on retract. A) WTM = Total moving weight = std moving + option adder + load Extend = 2.6 lb + .29 lb + 20 lb = 22.89 lb Retract = 2.6 lb + .29 lb + 1 lb = 3.89 lb A) WTM = Total moving weight = std moving + option adder + load Extend = 11.6 N + 1.29 N + 89 N = 101.89 N Retract = 11.6 N + 1.29 N + 4.4 N = 17.29 N B) Velocity at impact: VE = 15 in/sec (extend), VR =20 in/sec (retract) C) Number of cycles/hour: C = 800 cycles/hr B) Velocity at impact: VE = .381 m/sec (extend), VR =.51 m/sec (retract) D) Application type: Horizontal C) Number of cycles/hour: C = 800 cycles/hr E) Operating pressure: 80 psi D) Application type: Horizontal STEP 2: Calculate the kinetic energy EK = .5 x WTM x V2 / 386 Extend = .5 x 22.89 x 152 / 386 = 6.67 in-lb Retract = .5 x 3.89 x 202 / 386 = 2.02 in-lb E) Operating pressure: 5.5 bar STEP 3: Calculate the propelling force and work energy FD= Effective Piston Area x Operating Pressure Extend = 1.52 x 80 = 121.6 lb Retract = 1.17 x 80 = 93.6 lb Use the Shock Absorber Specifications Chart to verify that the selected unit has an FG capacity greater than the value just calculated. EW = FD x S Extend = 121.6 x .448 = 54.5 in-lb Retract = 93.6 x .448 = 41.9 in-lb STEP 4: Calculate the total energy: ET = EK + EW Use the Shock Absorber Specifications Chart to verify that the selected unit has an ET capacity greater than the value just calculated. STEP 5: Calculate the total energy per hour: ETC = ET x C Use the Shock Absorber Specifications Chart to verify that the selected unit has an FG capacity greater than the value just calculated. EW = FD x S Extend = 540 x .0114 = 6.16 Nm Retract = 416 x .0114 = 4.74 Nm Extend = .75 + 6.16 = 6.91 Nm Retract = .23 + 4.74 = 4.97 Nm Use the Shock Absorber Specifications Chart to verify that the selected unit has an ET capacity greater than the value just calculated. STEP 5: Calculate the total energy per hour: ETC = ET x C Extend = 61.17 x 800 = 48,397 in-lb/hr Retract = 43.92 x 800 = 35,136 in-lb/hr Use the Shock Absorber Specifications Chart to verify that the selected unit has and ETC capacity greater that the value calculated. STEP 6: Determine the damping constant required Using the appropriate Shock Absorber Performance Graph, locate the intersection point for impact velocity (V) and total energy (ET). The area (-2 or -3) that the point falls in is the correct damping constant for the application. Unit should be ordered with -NE3-NR2 options or select shock 67127-01-3 for extend and shock 67127-01-2 for retract. SIZE08 STEP 3: Calculate the propelling force and work energy FD = Effective Piston Area x Operating Pressure x .1 Extend = 982 x 5.5 x .1 = 540 N Retract = 756 x 5.5 x .1 = 416 N STEP 4: Calculate the total energy: ET = EK + EW Extend = 6.67 + 54.5 = 61.17 in-lb Retract = 2.02 + 41.9 = 43.92 in-lb 32 STEP 2: Calculate the kinetic energy EK = .5 x WTM x V2 / 9.8 Extend = .5 x 101.89 x .3812 / 9.8 = .75 Nm Retract = .5 x 17.29 x .512 / 9.8 = .23 Nm Extend = 6.91 x 800 = 5,531 Nm/hr Retract = 4.97 x 800 = 3,976 Nm/hr Use the Shock Absorber Specifications Chart to verify that the selected unit has and ETC capacity greater that the value calculated. STEP 6: Determine the damping constant required Using the appropriate Shock Absorber Performance Graph, locate the intersection point for impact velocity (V) and total energy (ET). The area (-2 or -3) that the point falls in is the correct damping constant for the application. Unit should be ordered with -NE3-NR2 options or select shock 67127-01-3 for extend and shock 67127-01-2 for retract. See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 STP SLIDE SIZING EXAMPLE: VERTICAL APPLICATION IMPERIAL METRIC A) WTM = Total moving weight = std moving + option adder + load Extend = 2.6 lb + .29 lb + .29 lb + 30 lb = 33.18 lb Retract = 2.6 lb + .29 lb + .29 lb + 1 lb = 4.18 lb S STEP 1: Application Data Example: STPD525 x 50 -AE1-NE1x-NRx with a 133 N payload on extend and 4.4 N on retract A) WTM = Total moving weight = std moving + load Extend = 11.6 N + 1.29 N + 1.29 N + 133 N = 147.18 N Retract = 11.6 N + 1.29 N + 1.29 N + 4.4 N = 18.58 N B) Velocity at impact: VE = .64 m/sec (extend), VR =.51 m/sec (retract) LOAD B) Velocity at impact: VE = 25 in/sec (extend), VR =20 in/sec (retract) C) Number of cycles/hour: C = 800 cycles/hr D) Application type: Vertical C) Number of cycles/hour: C = 800 cycles/hr D)Application type: Vertical E) Operating pressure: 5.5 bar E) Operating pressure: 80 psi STEP 2: Calculate the kinetic energy EK = .5 x WTM x V2 / 386 Extend = .5 x 33.18 x 252 / 386 = 26.9 in-lb Retract = .5 x -4.18 x 202 / 386 = -2.2 in-lb (working against gravity) Note: -AR option could replace -NRx option STEP 3: Calculate the propelling force and work energy FD= (Effective Piston Area x Operating Pressure) ± WTM Extend = (1.52 x 80) + 30 = 151.6 lb (working with gravity) Retract = (1.17 x 80) - 4.18 = 89.42 lb (working against gravity) Use the Shock Absorber Specifications Chart to verify that the selected unit has an FG capacity greater than the value just calculated. EW = FD x S Extend = 151.6 x .448 = 67.9 in-lb Retract = 89.42 x .448 = 40.1 in-lb STEP 4: Calculate the total energy: ET = EK + EW Extend = 26.9 + 67.9 = 94.8 in-lb Retract = -2.2 + 40.1 = 37.9 in-lb Use the Shock Absorber Specifications Chart to verify that the selected unit has an ET capacity greater than the value just calculated. STEP 5: Calculate the total energy per hour: ETC = ET x C Extend = 94.8 x 800 = 75,840 in-lb/hr Retract = 37.9 x 800 = 30,320 in-lb/hr Use the Shock Absorber Specifications Chart to verify that the selected unit has and ETC capacity greater that the value calculated. STEP 6: Determine the damping constant required Using the appropriate Shock Absorber Performance Graph, locate the intersection point for impact velocity (V) and total energy (ET). The area (-2 or -3) that the point falls in is the correct damping constant for the application. Unit should be ordered with -NE12-NR2 options or select shock 67127-01-2 for extend and shock 67127-01-2 for retract. STEP 2: Calculate the kinetic energy EK = .5 x WTM x V2 / 9.8 Extend = .5 x 147.18 x .642 / 9.8 = 3.08 Nm Retract = .5 x -18.58 x .512 / 9.8 = -.25 Nm (working against gravity) Note: -AR option could replace -NRx option STEP 3: Calculate the propelling force and work energy FD= (Effective Piston Area x Operating Pressure x .1) ± WTM Extend = (982 x 5.5 x .1) + 147.18 N = 673 N (working with gravity) Retract = (756 x 5.5 x .1) - 18.58 N = 397 N (working against gravity) Use the Shock Absorber Specifications Chart to verify that the selected unit has an FG capacity greater than the value just calculated. EW = FD x S Extend = 673 x .0114 = 7.67 Nm Retract = 397 x .0114 = 4.53 Nm STEP 4: Calculate the total energy: ET = EK + EW Extend = 3.08 + 7.67 = 10.75 Nm Retract = -.25 + 4.53 = 4.28 Nm Use the Shock Absorber Specifications Chart to verify that the selected unit has an ET capacity greater than the value just calculated. STEP 5: Calculate the total energy per hour: ETC = ET x C Extend = 10.75 x 800 = 8600 Nm/hr Retract = 4.28 x 800 = 3424 Nm/hr Use the Shock Absorber Specifications Chart to verify that the selected unit has and ETC capacity greater that the value calculated. STEP 6: Determine the damping constant required Using the appropriate Shock Absorber Performance Graph, locate the intersection point for impact velocity (V) and total energy (ET). The area (-2 or -3) that the point falls in is the correct damping constant for the application. Unit should be ordered with -NE12-NR2 options or select shock 67127-01-2 for extend and shock 67127-01-2 for retract. See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 33 SIZE08 SLIDES STEP 1: Application Data Example: STPD125 x 2 -AE1-NE1x-NRx with a 30 lb payload on extend and 1 lb on retract shp compact slide SLIDES SPECIFICATIONS OPERATING PRESSURE OPERATING TEMPERATURE TRAVEL TOLERANCE REPEATABILITY VELOCITY LUBRICATION MAINTENANCE SIZE 08 12 16 TRAVEL in mm 0.79 20 1.57 40 0.79 20 1.57 40 0.59 15 1.38 35 2.17 55 TRAVEL TImE sec 0.1 0.18 0.18 0.22 0.15 0.2 0.25 SERIES SHP 20 psi min to 100 psi max [1.4 bar min to 6.9 bar max] air -20° to +180°F [-29° to +82°C] Extend and retract travel adjustments standard ± 0.001 in [± .025 mm] of original position 21 in/sec [0.53 m/sec] max (zero load at 100 psi [6.9 bar]) Factory lubricated for life Field repairable ROD DIAmETER in mm BORE DIAmETER in mm EXTEND PISTON AREA in2 mm2 RETRACT PISTON AREA in2 mm2 .157 4 .315 8 .08 50 .06 38 .236 6 .472 12 .17 110 .13 85 .236 6 .630 16 .31 200 .27 170 BASE mAX TYPICAL WEIGHT DYNAmIC LOAD DYNAmIC LOAD lb kg lb N lb N 0.20 0.09 1.13 5 0-.84 0-3.75 0.26 0.12 0.38 0.17 2.25 10 .23-1.69 1-7.5 0.48 0.22 0.56 0.25 0.71 0.32 3.38 15 .34-2.53 1.5-11.5 0.85 0.39 NOTE: Thrust capacity, allowable mass and dynamic moment capacity must be considered when selecting a slide. TRAVEL ADJUSTMENT Standard Series SHP Slides provide travel adjustment in both the retract and extend directions. Travel adjustments are made using a small flat bladed or standard screwdriver via the adjustment holes located on the back of the slide. Series SHP Slides are designed to provide nominal travel. Using the travel adjustment screws allows reducing either the extend or retract travel by .394 in [10 mm] (.197 in [5 mm] for SHP08). Travel adjustment requires a small flat bladed screwdriver with a minimum shank length and diameter as shown in the table below. Blade thickness should not exceed .030 in [.75 mm]. Travel adjustments should not be adjusted beyond positions shown in illustration. Loss of components or damage to the mechanism may occur if adjusted beyond the recommended limits. CYLINDER FORCE CALCULATIONS ImperialMetric F = P x A F = 0.1 x P x A F = Cylinder Force P = Operating Pressure A = Effective Area (Extend or Retract) lbs psi in2 N bar mm2 TRAVEL ADJUSTmENT LENGTH MAX SHANK DIA 1.5 mm (.059") NOMINAL TRAVEL B C RETRACT TRAVEL ADJUSTMENT SCREW TURN CLOCKWISE TO REDUCE TRAVEL EXTEND TRAVEL ADJUSTMENT SCREW TURN COUNTER-CLOCKWISE TO REDUCE TRAVEL EXTEND TRAVEL ADJUSTMENT Ø D CLEARANCE FOR ADJUSTMENT SCREW A RETRACT TRAVEL ADJUSTMENT LETTER DIm A B C D 34 SIZE08 08 in 1.082 0.354 0.177 0.125 mm 27.5 9.0 4.5 3.2 SIZE 12 in mm 1.300 33.0 0.480 12.2 0.240 6.1 0.165 4.2 SIZE 08 16 in 1.436 0.570 0.285 0.165 mm 36.5 14.5 7.2 4.2 12 16 NOmINAL TRAVEL EXTEND TRAVEL RETRACT TRAVEL ADJUSTmENT mIN. ADJUSTmENT ADJUSTmENT SHANK LENGTH in mm in mm in mm in mm 0.79 20 .197 5 .197 5 1.5 38 1.57 40 .197 5 .197 5 2.3 58 0.79 20 .394 10 .394 10 1.1 28 1.57 40 .394 10 .394 10 1.2 30 0.59 15 .394 10 .394 10 1.3 33 1.38 35 .394 10 .394 10 1.3 33 2.17 55 .394 10 .394 10 2.2 55 See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 SCREWDRIVER mAX. SHANK DIAmETER in mm .083 2.1 .083 2.1 .130 3.3 .130 3.3 .130 3.3 .130 3.3 .130 3.3 SHP SLIDE THEORETICAL OUTPUT TABLE lb [N] SIZE DIRECTION RETRACT 08 Thrust Capacity RETRACT Use the Theoretical Output Table to determine if thrust is sufficient for the applied load. 12 Maximum payload Capacity DYNAMIC MOMENT CAPACITY EXTEND TRAVEL TImE UNIT 0.1 SHP08x20 0.18 SHP08x40 0.18 SHP12x20 0.22 SHP12x40 0.15 SHP 16x15 0.2 SHP16x35 0.25 SHP16x55 NOTES: 1) Travel time is in seconds from application of pressure. 2) Travel times relatively independent of pressure between 60 and 100 psi. The Dynamic Moment Load Graphs show the allowable load for the three most common mounting positions of the Series SHP Slide. Determine the distance “x” from the edge of the tool plate to the load center of gravity. Use the graph appropriate for the loading condition to determine the allowable load. It is generally best to keep the load center of gravity as close to the slide as possible. (See the following graphs.) If the application requires combined loading such as a horizontal pitch load combined with a roll load, if static loads exceed dynamic loads, or if there are other questions concerning the selection of an appropriate slide, please contact PHD’s Customer Service Department. ALLOWABLE LOAD VS. VELOCITY [15.6] 3.5 [13.3] 3 SHP08 [11.1] 2.5 SHP12 [8.9] SHP16 2 [6.7] 1.5 [4.4] 1 [2.2] 0.5 0 1 [25] 3 [76] 5 [127] 7 [178] 9 [229] 11 [279] 13 [330] 15 [381] 17 [432] 19 [483] 21 [533] VELOCITY IPS [mm/sec] SIZE 12 [10] 2.25 [9] 2.03 [8] 1.80 [7] 1.58 [6] 1.35 Size 12 x 20 Travel [5] 1.13 Size 12 x 40 Travel [4] .90 [3] .68 [2] .45 [1] .23 - + LOAD 100 psi [6.9 bar] 6.0 [26.7] 7.9 [35.1] 13.3 [59.1] 17.6 [78.2] 27.0 [120.0] 31.4 [139.6] mAXImUm DYNAmIC HORIZONTAL PITCH mOmENT LOADS LOAD lb [N] All Series SHP Slides come standard with end of travel shock pads. However, these shock pads are limited in the amount of energy that they can dissipate. Therefore, the slides have a maximum payload limit. Use the Allowable Velocity Graph to verify that the slide can carry the payload at the desired velocity. 0 -3.94 [-100] “x” -3.15 [-80] -2.36 [-60] -1.57 [-40] -.79 [- 20] 0 .79 [20] 1.57 [40] 2.36 [60] 3.15 [80] 3.94 [100] 4.72 [120] 5.51 [140] “x” Distance, in [mm] SIZE 16 [16] 3.60 [14] 3.15 Size 16 x 15 Travel Size 16 x 35 Travel [12] 2.70 Size 16 x 55 Travel [10] 2.25 SIZE 08 [6] 1.35 [5] 1.13 LOAD lb [N] 3 EXTEND RETRACT 16 2 EXTEND [4] .90 Size 08 x 20 Travel [3] .68 Size 08 x 40 Travel [2] .45 [1] .23 [8] 1.80 [6] 1.35 [4] .90 0 -3.15 [-80] LOAD lb [N] 1 OPERATING PRESSURE 20 psi 30 psi 40 psi 50 psi 60 psi 70 psi 80 psi 90 psi [1.4 bar] [2.1 bar] [2.8 bar] [3.4 bar] [4.1 bar] [4.8 bar] [5.5 bar] [6.2 bar] 1.2 1.8 2.4 3.0 3.6 4.2 4.8 5.4 [5.3] [8.0] [10.7] [13.3] [16.0] [18.7] [21.3] [24.0] 1.6 2.4 3.1 3.9 4.7 5.5 6.3 7.1 [7.1] [10.7] [13.8] [17.3] [20.9] [24.4] [28.0] [31.6] 2.7 4.0 5.3 6.7 8.0 9.3 10.7 12.0 [12.0] [17.8] [23.6] [29.8] [35.6] [41.3] [47.6] [53.3] 3.5 5.3 7.1 8.8 10.6 12.4 14.1 15.9 [15.6] [23.6] [31.6] [39.1] [47.1] [55.1] [62.7] [70.7] 5.4 8.1 10.8 13.5 16.2 18.9 21.6 24.3 [24.0] [36.0] [48.0] [60.0] [72.0] [84.0] [96.0] [108.0] 6.3 9.4 12.5 15.7 18.8 22.0 25.1 28.2 [28.0] [41.8] [55.6] [69.8] [83.6] [97.8] [111.6] [125.3] LOAD lb [N] There are three major factors to consider when selecting a slide: thrust capacity, allowable mass, and dynamic moment capacity. SLIDES SLIDE SELECTION -2.36 [-60] -1.57 [-40] -.79 [-20] 0 .79 [20] 1.57 [40] 2.36 [60] 3.15 [80] [2] .45 “x” Distance, in [mm] 0 -5.91 -5.12 -4.33 -3.54 [-150] [-130] [-110] [-90] -2.76 [- 70] -1.97 [-50] -1.18 [-30] -.39 [-10] .39 [10] 1.18 [30] 1.97 [50] 2.76 [70] 3.54 [90] 4.33 [110] 5.12 [130] 5.91 [150] “x” Distance, in [mm] See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 35 SIZE08 SHP SLIDE mAXImUm DYNAmIC ROLL mOmENT LOADS LOAD + - “x” 3.60 [16] SLIDES 3.15 [14] LOAD, lb [N] 2.70 [12] CL 2.25 [10] Size 08 with 20 mm travel Size 08 with 40 mm travel 1.80 [8] Size 12 with 20 mm travel 1.35 [6] Size 12 with 40 mm travel Size 16 with 15 mm travel .90 [4] Size 16 with 35 mm travel Size 16 with 55 mm travel .45 [2] 0 -3.94 -3.15 -2.36 -1.57 [-100] [-80] [-60] [-40] -.79 [-20] 0 .79 [20] 1.57 [40] 2.36 [60] 3.15 [80] 3.94 [100] “x” Distance, in [mm] mAXImUm DYNAmIC VERTICAL PITCH mOmENT LOADS 3.60 [16] - + LOAD “x” 3.15 [14] LOAD, lb [N] 2.70 [12] 2.25 [10] 1.80 [8] 1.35 [6] Size 08 Size 12 .90 [4] Size 16 .45 [2] 0 -3.15 [-80] -2.36 [-60] -1.57 [-40] -.79 [-20] 0 .79 [20] 1.57 [40] 2.36 [60] 3.15 [80] 3.94 [100] 4.72 [120] 5.51 [140] “x” Distance, in [mm] 36 SIZE08 See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 SiP COMPACT SLIDE SIZE 12 16 20 NOTE: SLIDES SPECIFICA SPECIFICATIONS SERIES SIP OPERATING PRESSURE OPERA 20 psi min to 100 psi max [1.4 bar min to 9 bar max] air OPERATING OPERA TING TEMPERA TEMPERATURE TURE -20° to + 180°F [-29° to + 82°C] TRAVEL TOLERANCE TRA Nominal travel, +.039/- .000 in [+ 1.0/- 0.0 mm] REPEATABILITY AT ATABILITY ± 0.001 in [± .025 mm] of original position and regulated pressure VELOCITY 30 in/sec [0.76 m/sec] max (zero load at 100 psi [6.9 bar]) LUBRICA LUBRICATION Factory lubricated for life MAINTENANCE Field repairable TRA TRAVEL ROD BORE EXTEND RETRACT BASE mAX TYPICAL TRA TRAVEL TImE DIAmETER DIAmETER PISTON AREA PISTON AREA WEIGHT DYNAmIC LOAD DYNAmIC LOAD in mm sec in mm in mm lb kg lb N lb N in2 mm2 in2 mm2 0.39 10 0.03 0.30 0.14 0.98 25 0.07 .157 4 .472 12 .17 110 .16 100 0.35 0.16 2.25 10 0 - 2.03 0-9 1.97 50 0.14 0.46 0.21 0.98 25 0.07 0.71 0.32 1.97 50 0.14 .236 6 .630 16 .31 200 .27 170 0.88 0.40 3.38 15 .68 - 3.38 3 - 15 2.95 75 0.21 1.04 0.47 0.98 25 0.07 1.04 0.47 1.97 50 0.14 .315 8 .787 20 .49 310 .41 260 1.26 0.57 4.50 20 .90 - 4.5 4 - 20 2.95 75 0.21 1.48 0.67 Thrust capacity, acity, allowable mass and dynamic moment capacity must be considered when selecting a slide. acity CYLINDER FORCE CALCULATIONS F = Cylinder Force P = Operating Pressure A = Effective Area (Extend or Retract) ImPERIAL F=PxA mETRIC F = 0.1 x P x A lbs psi in2 N bar mm2 See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 SIZE08 SIP SLIDE SLIDE SELECTION There are three major factors to consider when selecting a slide: thrust capacity, dynamic moment capacity, and the allowable velocity. 2 3 38 SIZE08 Thrust Capacity To determine if thrust is sufficient for the applied load, see previous page. 4.0 [17.78] Size 12 DYNAMIC MOMENT CAPACITY The Dynamic Moment Load Graphs (pages 39 to 41) show the allowable load for the three most common mounting positions of the Series SIP Slide. Determine the distance “x” from the edge of the tool plate to the load center of gravity. Use the appropriate graph for the loading condition to determine the allowable load. It is generally best to keep the center of gravity of the load as close to the slide as possible. If the application requires combined loading such as a horizontal pitch load combined with a roll load, if static loads exceed dynamic loads, or if there are other questions concerning the selection of an appropriate slide, please contact PHD’s Customer Service Department. Size 16 Load, lb [N] SLIDES 1 ALLOWABLE LOAD VS. VELOCITY 5.0 [22.22] Size 20 3.0 [13.33] 2.0 [8.89] 1.0 [4.44] 0 Allowable VELOCITY 0 Use the Allowable Velocity Graph to verify that the slide selected can carry the payload at the desired velocity. 10 [254] Velocity, in/sec [mm/sec] See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing 20 [508] • (800) 624-8511 30 [762] SIP SLIDE SIZE 12 mAXImUm DYNAmIC HORIZONTAL PITCH mOmENT LOADS 2.70 [12] LOAD - + “x” 1.80 [8] SLIDES Load, lb [N] 2.25 [10] 1.35 [6] .90 [4] SIP12x10 SIP12x25 SIP12x50 .45 [2] 0 -4.72 -3.94 [-120] [-100] -3.15 [-80] -2.36 [-60] -1.58 [-40] -.79 [-20] 0 .79 [20] 1.58 [40] 2.36 [60] 3.15 [80] 3.94 [100] 4.72 [120] “x” Distance, in [mm] LOAD mAXImUm DYNAmIC VERTICAL PITCH mOmENT LOADS - + “x” 2.70 [12] Load, lb [N] 2.25 [10] 1.80 [8] 1.35 [6] .90 [4] SIP12x10 SIP12x25 SIP12x50 .45 [2] 0 -4.72 [-120] -3.94 [-100] -3.15 [-80] -2.36 [-60] -1.58 [-40] -.79 [-20] 0 .79 [20] 1.58 [40] 2.36 [60] 3.15 [80] 3.93 [100] 4.72 [120] “x” Distance, in [mm] mAXImUm DYNAmIC ROLL mOmENT LOADS REAR PATTERN POSITION 2.70 [12] LOAD Load, lb [N] 2.25 [10] 1.80 [8] LOAD 1.35 [6] TOOL PLATE “0” POSITION .90 [4] SIP12x10, tool plate “0” SIP12x25, tool plate “0” SIP12x50, tool plate “0” SIP12x10, rear pattern SIP12x25, rear pattern SIP12x50, rear pattern .45 [2] 0 -4.72 [-120] -3.94 [-100] -3.15 [-80] -2.36 [-60] -1.58 [-40] -.79 [-20] 0 .79 [20] 1.58 [40] 2.36 [60] 3.15 [80] 3.94 4.72 [100] [120] “x” Distance, in [mm] See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 39 SIZE08 SIP SLIDE SIZE 16 mAXImUm DYNAmIC HORIZONTAL PITCH mOmENT LOADS 3.60 [16] LOAD - + 3.15 [14] “x” Load, lb [N] 2.25 [10] 1.80 [8] 1.35 [6] .90 [4] SIP16x25 SIP16x50 SIP16x75 .45 [2] 0 -6.30 -5.51 -4.72 -3.94 -3.15 -2.36 -1.58 -.79 [-160] [-140] [-120] [-100] [-80] [-60] [-40] [-20] 0 .79 [20] 1.58 [40] 2.36 [60] 3.15 3.94 4.72 5.51 6.30 [80] [100] [120] [140] [160] “x” Distance, in [mm] mAXImUm DYNAmIC VERTICAL PITCH mOmENT LOADS LOAD 3.60 [16] - + “x” 3.15 [14] Load, lb [N] 2.70 [12] 2.25 [10] 1.80 [8] 1.35 [6] .90 [4] SIP16x25 SIP16x50 SIP16x75 .45 [2] 0 -6.30 -5.51 -4.72 -3.94 -3.15 -2.36 -1.58 -.79 [-160][-140][-120][-100] [-80] [-60] [-40] [-20] 0 .79 1.58 2.36 3.15 3.94 4.72 5.51 6.30 [20] [40] [60] [80] [100] [120] [140] [160] “x” Distance, in [mm] mAXImUm DYNAmIC ROLL mOmENT LOADS REAR PATTERN POSITION 3.60 [16] 3.15 [14] LOAD 2.70 [12] Load, lb [N] SLIDES 2.70 [12] LOAD 2.25 [10] TOOL PLATE “0” POSITION 1.80 [8] 1.35 [6] SIP16x25, tool plate “0” SIP16x50, tool plate “0” SIP16x75, tool plate “0” SIP16x25, rear pattern SIP16x50, rear pattern SIP16x75, rear pattern .90 [4] .45 [2] 0 -6.30 -5.51 -4.72 -3.94 -3.15 -2.36 -1.58 -.79 [-160] [-140][-120] [-100] [-80] [-60] [-40] [-20] 0 .79 1.58 2.36 3.15 3.94 4.72 5.51 6.30 [20] [40] [60] [80] [100] [120] [140] [160] “x” Distance, in [mm] 40 SIZE08 See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 SIP SLIDE SIZE 20 mAXImUm DYNAmIC HORIZONTAL PITCH mOmENT LOADS 5.63 [25] LOAD - + “x” 3.38 [15] SLIDES Load, lb [N] 4.50 [20] 2.25 [10] 1.13 [5] SIP20x25 SIP20x50 SIP20x75 0 -7.87 [-200] -5.91 [-150] -3.94 [-100] -1.97 [-50] 0 1.97 [50] 3.94 [100] 5.91 [150] 7.87 [200] “x” Distance, in [mm] mAXImUm DYNAmIC VERTICAL PITCH mOmENT LOADS LOAD - 5.63 [25] + “x” Load, lb [N] 4.50 [20] 3.38 [15] 2.25 [10] SIP20x25 SIP20x50 SIP20x75 1.13 [5] 0 -7.87 [-200] -5.91 [-150] -3.94 [-100] -1.97 [-50] 0 1.97 [50] 3.94 [100] 5.91 [150] 7.87 [200] “x” Distance, in [mm] REAR PATTERN POSITION mAXImUm DYNAmIC ROLL mOmENT LOADS 5.63 [25] LOAD 4.50 [20] Load, lb [N] LOAD 3.38 [15] TOOL PLATE “0” POSITION 2.25 [10] SIP20x25, tool plate “0” SIP20x50, tool plate “0” SIP20x75, tool plate “0” SIP20x25, rear pattern SIP20x50, rear pattern SIP20x75, rear pattern 1.13 [5] 0 -7.87 [-200] -5.91 [-150] -3.94 [-100] -1.97 [-50] 0 1.97 [50] 3.94 [100] 5.91 [150] 7.87 [200] “x” Distance, in [mm] See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 41 SIZE08 SxL/SxH SLIDES SPECIFICATIONS OPERATING PRESSURE OPERATING TEMPERATURE TRAVEL TOLERANCE LUBRICATION MAINTENANCE SIZE 08 10 14 20 25 32 40 50 63 42 SIZE08 TRAVEL in mm 1/2 12 1 25 1 1/2 40 1/2 12 1 25 1 1/2 40 2 — 3 — 4 — 1/2 12 1 25 1 1/2 40 2 — 3 — 4 — 5 — 6 — 1 25 2 50 3 75 4 — 5 — 6 — 7 — 8 — 1 25 2 50 3 75 4 — 5 — 6 — 7 — 8 — 1 25 2 50 3 75 4 — 5 — 6 — 7 — 8 — 1 — 2 50 3 75 4 100 5 — 6 — 7 — 8 — 1 — 2 50 3 75 4 100 5 — 6 — 7 — 8 — 1 — 2 50 3 75 4 100 5 — 6 — 7 — 8 — compact slide SERIES SxL / SxH 30 to 150 psi [2 to 10 bar] -20° to 180°F [-29° to 82°C] Nominal travel +.080/-.000 in [+2 mm/-0 mm] Factory lubricated for rated life Field repairable SHAFT DIAmETER in mm BORE DIAmETER in mm EFFECTIVE AREA 2 2 DIRECTION in mm .197 5 .315 8 EXTEND RETRACT .078 .058 50.3 37.4 .236 6 .394 10 EXTEND RETRACT .122 .091 78.7 58.7 .394 10 .551 14 EXTEND RETRACT .238 .195 154 126 .472 12 .787 20 EXTEND RETRACT .487 .409 314 264 .630 16 .984 25 EXTEND RETRACT .761 .639 491 412 .787 20 1.260 32 EXTEND RETRACT 1.247 1.071 805 691 .984 25 1.575 40 EXTEND RETRACT 1.948 1.636 1256.8 1055.5 1.181 30 1.969 50 EXTEND RETRACT 3.043 2.556 1963.2 1649.0 1.374 34.9 2.480 63 EXTEND RETRACT 4.832 4.345 3117.4 2803.2 CYLINDER FORCE CALCULATIONS ImperialMetric F = P x A F = 0.1 x P x A F = Cylinder Force P = Operating Pressure A = Effective Area BASE WEIGHT lb kg .24 .11 .29 .13 .34 .15 .28 .13 .36 .16 .44 .20 .52 — .68 — .84 — .79 .36 .95 .43 1.11 .50 1.27 — 1.59 — 1.91 — 2.23 — 2.55 — 1.72 .78 2.26 1.03 2.80 1.27 3.34 — 3.88 — 4.42 — 4.96 — 5.50 — 2.79 1.27 3.62 1.64 4.45 2.02 5.27 — 6.10 — 6.92 — 7.75 — 8.58 — 3.89 1.76 4.97 2.25 6.05 2.74 7.13 — 8.21 — 9.24 — 10.32 — 11.40 — 6.86 — 8.57 3.86 10.28 4.64 11.99 5.41 13.70 — 15.41 — 17.12 — 18.83 — 10.94 — 13.43 6.08 15.92 7.21 18.41 8.34 20.90 — 23.39 — 25.88 — 28.37 — 17.26 — 20.64 9.34 24.03 10.87 27.41 12.41 30.79 — 34.18 — 37.56 — 40.94 — mAX. STATIC LOAD SxL SxH lb N lb N — — 46 205 — — 33 147 — — 26 116 60 267 82 365 44 196 59 262 34 151 46 205 — — 37 — — — 27 — — — 21 — 210 934 344 1530 190 845 254 1130 150 667 202 898 — — 165 — — — 123 — — — 98 — — — 81 — — — 69 — 280 1245 378 1681 190 845 260 1156 150 667 198 881 — — 158 — — — 133 — — — 114 — — — 100 — — — 89 — 423 1882 682 3034 419 1865 489 2176 323 1437 380 1691 — — 312 — — — 264 — — — 229 — — — 202 — — — 180 — 528 2349 1209 5378 523 2326 950 4226 520 2313 750 3336 — — 605 — — — 515 — — — 445 — — — 393 — — — 352 — — — 1947 — — — 1740 7740 — — 1374 6112 — — 1136 5053 — — 968 — — — 843 — — — 747 — — — 671 — — — 2888 — — — 2859 12717 — — 2282 10151 — — 1899 8447 — — 1626 — — — 1422 — — — 1263 — — — 1137 — — — 3823 — — — 3805 16925 — — 3555 15813 — — 2964 13185 — — 2542 — — — 2225 — — — 1978 — — — 1781 — lbs psi in2 TYPICAL DYNAmIC LOAD lb N 0-1 0 - 4.5 1-2 4.5 - 8.9 2-6 8.9 - 26.7 6 - 12 26.7 - 53.4 10 - 16 44.5 - 71.2 12 - 25 53.4 - 111 16 - 75 71 - 334 25 - 100 111 - 445 75 - 150 334 - 668 See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 N bar mm2 SxL/SxH SLIDE X A All of the loads in this catalog are given at the front of the extended tool plate. When the load is attached to the tool plate, use the following formula and chart to calculate the effective load. This method of finding the effective load must be used for all the load carrying specifications and charts in this catalog. W (X + A) = EFFECTIVE LOAD A W SIZE 08 10 14 TRAVEL in mm 1/2 12 1 25 1-1/2 40 1/2 12 1 25 1-1/2 40 2 — 3 — 4 — 1/2 12 1 25 1-1/2 40 2 — 3 — 4 — 5 — 6 — in .937 1.437 1.937 .937 1.437 1.937 2.437 3.437 4.437 1.062 1.562 2.062 2.562 3.562 4.562 5.562 6.562 A mm 23.8 36.5 49.2 23.8 36.5 49.2 — — — 27.0 39.7 52.4 — — — — — SIZE 20 25 32 TRAVEL in mm 1 25 2 50 3 75 4 — 5 — 6 — 7 — 8 — 1 25 2 50 3 75 4 — 5 — 6 — 7 — 8 — 1 25 2 50 3 75 4 — 5 — 6 — 7 — 8 — A in 1.875 2.875 3.875 4.875 5.875 6.875 7.875 8.875 2.074 3.074 4.074 5.074 6.074 7.074 8.074 9.074 2.188 3.188 4.188 5.188 6.188 7.188 8.188 9.188 mm 47.6 73.0 98.4 — — — — — 52.7 78.1 103.5 — — — — — 55.6 81.0 106.4 — — — — — SIZE 40 50 63 TRAVEL in mm 1 — 2 50 3 75 4 100 5 — 6 — 7 — 8 — 1 — 2 50 3 75 4 100 5 — 6 — 7 — 8 — 1 — 2 50 3 75 4 100 5 — 6 — 7 — 8 — A in 2.431 3.431 4.431 5.431 6.431 7.431 8.431 9.431 2.627 3.627 4.627 5.627 6.627 7.627 8.627 9.627 2.687 3.687 4.687 5.687 6.687 7.687 8.687 9.687 SLIDES EFFECTIVE LOAD mm — 86.3 111.3 136.3 — — — — — 91.3 116.3 141.3 — — — — — 92.8 117.8 142.8 — — — — BREAKAWAY Breakaway pressure is affected by several factors including the load at the tool plate, slide travel, and lubrication condition of the unit. The following formulas yield approximate breakaway pressure for the Series SxL/SxH Slides. APPROXImATE BREAKAWAY PRESSURE L = EFFECTIVE LOAD AT TOOL PLATE lb [N] SxL SIZE 08 10 14 20 25 32 40 50 63 psi — (L x 7.03) + 20 (L x 2.87) + 20 (L x 1.17) + 20 (L x 0.69) + 20 (L x 0.37) + 20 — — — SxH bar psi bar — (L x 13.78) + 20 (L x 0.214) + 1.38 (L x 0.109) + 1.38 (L x 8.34) + 20 (L x 0.129) + 1.38 (L x 0.044) + 1.38 (L x 3.48) + 20 (L x 0.054) + 1.38 (L x 0.018) + 1.38 (L x 1.47) + 20 (L x 0.023) + 1.38 (L x 0.011) + 1.38 (L x 0.87) + 20 (L x 0.013) + 1.38 (L x 0.006) + 1.38 (L x 0.48) + 20 (L x 0.008) + 1.38 — (L x 0.31) + 20 (L x 0.0046) + 1.38 — (L x 0.19) + 20 (L x 0.0029) + 1.38 — (L x 0.10) + 20 (L x 0.0015) + 1.38 See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 43 SIZE08 SxL/SxH SLIDE SLIDE SPEEDS Slide speeds and time required for the slide to extend or retract are dependent upon many application conditions. The table below shows the approximate speed and time for units with no load and with a typical attached load weight as listed to the right of the table. Note: Flow controls are highly recommended to control impact velocity within maximum allowable kinetic energy as specified in the Sizing Catalog. SLIDES NO LOAD, mAX VELOCITY WITH GIVEN LOAD TOTAL, mAX KE WITH -AE OPTION EXTEND RETRACT EXTEND RETRACT TOTAL mOVING TRAVEL TImE PEAK SPEED TImE PEAK SPEED TImE ImPACT SPEED TImE ImPACT SPEED LOAD WEIGHT SIZE in mm sec in/sec m/sec sec in/sec m/sec sec in/sec m/sec sec in/sec m/sec lb N 1/2 12 .023 86 2.18 .026 70 1.78 .079 24 0.61 .079 24 0.61 08 1 25 .030 105 2.67 .034 93 2.36 .092 24 0.61 .092 24 0.61 1 4.4 1-1/2 40 .037 130 3.30 .042 115 2.92 .110 24 0.61 .110 24 0.61 1/2 12 .023 86 2.18 .026 84 2.13 .085 24 0.61 .085 24 0.61 1 25 .030 105 2.67 .033 100 2.54 .113 24 0.61 .119 24 0.61 1-1/2 40 .037 130 3.30 .040 120 3.05 .140 24 0.61 .152 24 0.61 2 10 8.9 2 — .044 130 3.30 .047 120 3.05 .165 24 0.61 .166 24 0.61 3 — .058 130 3.30 .061 120 3.05 .216 24 0.61 .217 24 0.61 4 — .072 130 3.30 .075 120 3.05 .268 24 0.61 .269 24 0.61 1/2 12 .024 82 2.08 .024 82 2.08 .082 24 0.61 .082 24 0.61 1 25 .032 98 2.49 .032 98 2.49 .113 24 0.61 .114 24 0.61 1-1/2 40 .040 120 3.05 .040 120 3.05 .143 24 0.61 .145 24 0.61 2 — .048 120 3.05 .048 120 3.05 .165 24 0.61 .166 24 0.61 4 14 17.8 3 — .064 120 3.05 .064 120 3.05 .216 24 0.61 .217 24 0.61 4 — .080 120 3.05 .080 120 3.05 .268 24 0.61 .269 24 0.61 5 — .096 120 3.05 .096 120 3.05 .320 24 0.61 .321 24 0.61 6 — .112 120 3.05 .112 120 3.05 .371 24 0.61 .372 24 0.61 1 25 .040 100 2.54 .040 100 2.54 .139 24 0.61 .143 24 0.61 2 50 .056 110 2.79 .056 110 2.79 .191 24 0.61 .195 24 0.61 3 75 .072 110 2.79 .072 110 2.79 .242 24 0.61 .246 24 0.61 4 — .088 110 2.79 .088 110 2.79 .294 24 0.61 .298 24 0.61 10 20 44.5 5 — .104 110 2.79 .104 110 2.79 .346 24 0.61 .350 24 0.61 6 — .120 110 2.79 .120 110 2.79 .397 24 0.61 .401 24 0.61 7 — .136 110 2.79 .136 110 2.79 .449 24 0.61 .453 24 0.61 8 — .152 110 2.79 .152 110 2.79 .501 24 0.61 .505 24 0.61 1 25 .044 78 1.98 .047 78 1.98 .132 24 0.61 .137 24 0.61 2 50 .067 75 1.91 .070 75 1.91 .184 24 0.61 .189 24 0.61 3 75 .090 72 1.83 .093 72 1.83 .235 24 0.61 .240 24 0.61 4 — .113 72 1.83 .116 72 1.83 .287 24 0.61 .292 24 0.61 16 25 71.2 5 — .136 72 1.83 .139 72 1.83 .339 24 0.61 .344 24 0.61 6 — .159 72 1.83 .162 72 1.83 .390 24 0.61 .395 24 0.61 7 — .182 72 1.83 .185 72 1.83 .442 24 0.61 .447 24 0.61 8 — .205 72 1.83 .208 72 1.83 .494 24 0.61 .499 24 0.61 1 25 .051 50 1.27 .057 42 1.07 .126 24 0.61 .132 24 0.61 2 50 .082 48 1.22 .093 40 1.02 .178 24 0.61 .184 24 0.61 3 75 .113 46 1.17 .129 38 0.97 .229 24 0.61 .235 24 0.61 4 — .144 46 1.17 .165 38 0.97 .281 24 0.61 .287 24 0.61 25 111.2 32 5 — .175 46 1.17 .201 38 0.97 .333 24 0.61 .339 24 0.61 6 — .206 46 1.17 .237 38 0.97 .384 24 0.61 .390 24 0.61 7 — .237 46 1.17 .273 38 0.97 .436 24 0.61 .442 24 0.61 8 — .268 46 1.1 .309 38 0.97 .488 24 0.61 .494 24 0.61 1 — .064 68 1.73 0.070 61 1.55 .131 24 0.61 0.142 24 0.61 2 50 .091 82 2.08 0.100 71 1.80 .183 24 0.61 0.194 24 0.61 3 75 .118 99 2.51 0.130 84 2.13 .234 24 0.61 0.245 24 0.61 4 100 .145 89 2.26 0.160 74 1.88 .286 24 0.61 0.297 24 0.61 35 156 40 5 — .172 78 1.98 0.190 63 1.60 .338 24 0.61 0.349 24 0.61 6 — .199 68 1.73 0.220 59 1.50 .389 24 0.61 0.400 24 0.61 7 — .226 59 1.50 0.250 54 1.37 .441 24 0.61 0.452 24 0.61 8 — .253 59 1.50 0.280 54 1.37 .493 24 0.61 0.504 24 0.61 1 — .066 76 1.93 0.072 69 1.75 .198 24 0.61 0.256 24 0.61 2 50 .099 74 1.88 0.105 57 1.45 .250 24 0.61 0.308 24 0.61 3 75 .132 71 1.80 0.138 57 1.45 .301 24 0.61 0.359 24 0.61 4 100 .165 68 1.73 0.171 55 1.40 .353 24 0.61 0.411 24 0.61 47 209 50 5 — .198 65 1.65 0.204 52 1.32 .405 24 0.61 0.463 24 0.61 6 — .231 60 1.52 0.237 50 1.27 .456 24 0.61 0.514 24 0.61 7 — .264 57 1.45 0.270 47 1.19 .508 24 0.61 0.566 24 0.61 8 — .297 54 1.37 0.303 44 1.12 .560 24 0.61 0.618 24 0.61 1 — .092 62 1.57 0.092 57 1.45 .146 24 0.61 0.169 24 0.61 2 50 .134 58 1.47 .140 54 1.37 1.98 24 0.61 0.221 24 0.61 3 75 .176 54 1.37 .188 52 1.32 .249 24 0.61 0.272 24 0.61 4 100 .218 50 1.27 .236 48 1.22 .301 24 0.61 0.324 24 0.61 61 272 63 5 — .260 48 1.22 .284 48 1.22 .353 24 0.61 0.376 24 0.61 6 — .302 48 1.22 .332 48 1.22 .404 24 0.61 0.427 24 0.61 7 — .344 48 1.22 .380 48 1.22 .456 24 0.61 0.479 24 0.61 8 — .386 48 1.22 .428 48 1.22 .508 24 0.61 0.531 24 0.61 NOTE: The approximate tabled time and speed is based on: 2 1) Sizes 08 - 32 mm- line pressure 87 psi, 2) Valve rated at 1.35 CV , 3) .28 I.D. tubing, 4) Horizontal operation 2) Sizes 40 & 50 mm- line pressure 87 psi, 2) Valve rated at 5.1 CV 2, 3) .281 ID tubing, 4) Horizontal operation 3) Size 63 mm- line pressure 87 psi, 2) Valve rated at 5.1 CV 2, 3) .39 ID tubing, 4) Horizontal operation 44 SIZE08 See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 SxL/SxH SLIDE LOAD VS. DEFLECTION GRAPHS The following graphs provide a quick and easy method of sizing and comparing each Series SxL and SxH slide. Use the deflection graphs to determine shaft deflection at the applied load. 0.008 [.2032] 8 mm Bore The deflection figures given in these graphs are based on the effect of external loads at the tool plate. NOTE: Use the effective load formulas on page 43 to find the effective total load values. 1.5 in [40 mm] TOTAL LOAD lb [N] 0.006 [.1524] 1 in [25 mm] SLIDES DEFLECTION in [mm] 0.007 [.1778] 0.005 [.1270] 0.004 [.1016] 0.003 [.0762] TRAVEL in [mm] 0.5 in [12 mm] 0.002 [.0508] 0.001 [.0254] 0 0 0.5 [2.22] 1 [4.45] 1.5 [6.67] 2 [8.90] 2.5 [11.1] 3 [13.3] 3.5 [15.6] (graphs continued on next page) 4 [17.8] LOAD lb [N] 0.030 [.7620] 10 mm Bore 4 in 0.040 [1.016] 3 in 2 in 0.018 [.4572] 0.015 [.3810] 0.012 [.3046] 1.5 in [40 mm] 0.009 [.2286] DEFLECTION in [mm] 0.021 [.5334] 0.024 [.6096] 0.020 [.5080] 0.016 [.4064] 0.008 [.2032] 0.003 [.0762] 0.5 in [12 mm] 0.004 [.1016] 1 [4.45] 2 [8.90] 3 [13.3] 4 [17.8] 5 [22.2] 6 [26.7] 7 [31.1] 8 [35.6] 2 in 0.012 [.3048] 1 in [25 mm] 0 3 in 0.028 [.7112] 0.006 [.1524] 0 9 [40.0] 1.5 in [40 mm] 1 in [25 mm] 0.5 in [12 mm] 0 5 [22.2] 10 [44.5] 15 [66.7] 20 mm Bore 7 in 6 in 5 in 8 in 0.040 [1.016] 4 in 0.036 [.9144] 0.020 [.5080] 3 in [75 mm] 0.016 [.4064] 0.012 [.3048] 2 in [50 mm] DEFLECTION in [mm] DEFLECTION in [mm] 0.024 [.6096] 0.008 [.2032] 1 in [25 mm] 0.004 [.1016] 25 mm Bore 8 in 0 5 [22.2] 10 [44.5] 15 [66.7] 20 [89.0] 25 [111] 30 [133] 35 [1560] 40 [178] 40 [178] 32 mm Bore 6 in 7 in 5 in 0.024 [.6096] 4 in 0.020 [.5080] 0.016 [.4064] 0.012 [.3048] 3 in [75 mm] 0.008 [.2032] 2 in [50 mm] 0.004 [.1016] 1 in [25 mm] 0 45 [200] 8 in 0.040 [1.016] 7 in 0 10 [44.5] 20 [89] 30 [133] 40 [178] 50 [222] 40 mm Bore 8 in 0.024 [.6096] 5 in 0.020 [.5080] 0.016 [.4064] 4 in 0.012 [.3048] DEFLECTION in [mm] 0.032 [.8128] 6 in 0.028 [.7112] 0.024 [.6096] 0.016 [.4064] 5 in 0.012 [.3048] 4 in [100 mm] 3 in [75 mm] 2 in [50 mm] 1 in 3 in [75 mm] 0.008 [.2032] 2 in [50 mm] 1 in [25 mm] 0.004 [.1016] 30 [133] 40 [178] 50 [223] 60 [267] 70 [311] 6 in 0.020 [.5080] 0.004 [.1016] 20 [89] 7 in 0.028 [.7112] 0.008 [.2032] 10 [44.5] 60 [267] 0.036 [.9144] 0.032 [.8128] 0 45 [200] LOAD lb [N] 0.036 [.9144] DEFLECTION in [mm] 35 [156] 0.028 [.7112] LOAD lb [N] 0 30 [133] 0.032 [.8128] 0.028 [.7112] 0.040 [1.016] 25 [111] 0.036 [.9144] 0.032 [.8128] 0 20 [89] LOAD lb [N] LOAD lb [N] 0.040 [1.016] 4 in 0.032 [.8128] 0.024 [.6096] DEFLECTION in [mm] 5 in 6 in 0.036 [.9144] 0.027 [.6858] 0 14 mm Bore 0 80 [356] 0 20 [89] 40 [178] LOAD lb [N] 60 [267] 80 [356] 100 [445] See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing 120 [534] 140 [623] 160 [712] LOAD lb [N] • (800) 624-8511 45 SIZE08 SxL SLIDE LOAD VS. DEFLECTION GRAPHS (continued) 0.040 [1.016] 50 mm Bore 0.040 [1.016] 8 in 0.036 [.9144] 0.024 [.6096] 6 in 0.020 [.5080] 5 in 0.016 [.4064] 4 in [100 mm] 0.012 [.3048] DEFLECTION in [mm] DEFLECTION in [mm] 0.032 [.8128] 7 in 0.028 [.7112] 0.024 [.6096] 0.016 [.4064] 5 in 0.012 [.3048] 4 in [100 mm] 3 in [75 mm] 2 in [50 mm] 1 in 3 in [75 mm] 0.008 [.2032] 2 in [50 mm] 1 in 0.004 [.1016] 40 [178] 80 [356] 120 [534] 160 [712] 200 [890] 240 [1068] 280 [1246] 6 in 0.020 [.5080] 0.004 [.1016] 0 7 in 0.028 [.7112] 0.008 [.2032] 0 320 [1424] 0 60 [267] 120 [534] 180 [801] LOAD lb [N] 240 [1068] 300 [1335] 360 [1602] 420 [1186] 480 [2136] 540 [2403] LOAD lb [N] DYNAMIC LOAD VS. VELOCITY GRAPHS SxL 20 mm Bore 48 [1.22] VELOCITY in/sec [m/sec] Use the Load vs. Velocity Graphs to determine appropriate load and velocity for each size and stroke. NOTE: Use the effective load TOTAL MOVING formulas to find the effective total EFFECTIVE LOAD lb [N] load value. Use this value in the charts. Numbers are for initially lubricated bearings. If bearings are periodically lubricated, higher TRAVEL in [mm] life expectancy and/or higher velocity may be achieved. 42 [1.07] 1" 36 [.91] 2" 30 [.76] 3" 24 [.61] 18 [.46] 12 [.30] 6 [.15] 0 0 4 [17.8] 8 [35.6] 12 [53.4] 16 [71.2] 20 [89.0] 24 [106.8] 30 [133.4] TOTAL mOVING WEIGHT lb [N] SxL 10 mm Bore 42 [1.07] 36 [.91] .5" 30 [.76] 1" 24 [.61] 1.5" 18 [.46] SxL 25 mm Bore 48 [1.22] VELOCITY in/sec [m/sec] VELOCITY in/sec [m/sec] 48 [1.22] 12 [.30] 6 [.15] 42 [1.07] 36 [.91] 1" 30 [.76] 2" 24 [.61] 18 [.46] 3" 12 [.30] 6 [.15] 0 0 0.5 [2.2] 1 [4.4] 1.5 [6.7] 2 [8.9] 2.5 [11.1] 3 [13.3] 3.5 [15.6] 4 [17.8] 4.5 [20.0] 0 5 [22.2] 0 TOTAL mOVING WEIGHT lb [N] .5" 36 [.91] 1" 30 [.76] 1.5" 24 [.61] 18 [.46] 12 [.30] 42 [1.07] 1" 36 [.91] 2" 30 [.76] 3" 24 [.61] 18 [.46] 12 [.30] 0 2 [8.9] 4 [17.8] 6 [26.7] 8 [35.6] 0 10 [44.5] 0 5 [22.2] TOTAL mOVING WEIGHT lb [N] 46 SIZE08 18 [80.1] 6 [.15] 6 [.15] 0 12 [53.4] SxL 32 mm Bore 48 [1.22] VELOCITY in/sec [m/sec] 42 [1.07] 6 [27.0] TOTAL mOVING WEIGHT lb [N] SxL 14 mm Bore 48 [1.22] VELOCITY in/sec [m/sec] SLIDES 8 in 0.036 [.9144] 0.032 [.8128] 0 63 mm Bore 15 [66.7] See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 25 [111.2] TOTAL mOVING WEIGHT lb [N] 35 [155.7] SxH SLIDE DYNAMIC LOAD VS. VELOCITY GRAPHS 48 [1.22] 42 [1.07] 36 [.91] 30 [.76] 24 [.61] 18 [.46] 12 [.30] 6 [.15] 0 SxH 8 mm Bore NOTE: Use the effective load formulas to find the effective total load value. Use this value in the charts. Numbers are for initially lubricated bearings. If bearings are periodically lubricated, higher life expectancy and/or higher velocity may be achieved. TOTAL MOVING EFFECTIVE LOAD lb [N] .5" 1" 1.5" SLIDES VELOCITY in/sec [m/sec] Use the Load vs. Velocity Graphs to determine appropriate load and velocity for each size and stroke. TRAVEL in [mm] 0 0.5 [2.2] 1 [4.4] 1.5 [6.7] 2 [8.9] 2.5 [11.1] 3 [13.3] 3.5 [15.6] 4 [17.8] SxH 10 mm Bore .5" VELOCITY in/sec [m/sec] VELOCITY in/sec [m/sec] TOTAL MOVING WEIGHT lb [N] 48 [1.22] 42 [1.07] 36 [.91] 30 [.76] 24 [.61] 18 [.46] 12 [.30] 6 [.15] 0 1" 1.5" 2" 3" 4" 0 1 [4.45] 2 [8.90] 3 [13.3] 4 [17.8] 5 [22.2] 6 [26.7] 7 [31.1] 8 [35.6] 48 [1.22] 42 [1.07] 36 [.91] 30 [.76] 24 [.61] 18 [.46] 12 [.30] 6 [.15] 0 SxH 14 mm Bore .5" 1" 1.5" 3" 2" 5" 4" 6" 0 2 [8.90] 4 [17.8] 6 [26.7] 48 [1.22] 42 [1.07] 36 [.91] 30 [.76] 24 [.61] 18 [.46] 12 [.30] 6 [.15] 0 SxH 20 mm Bore 1" 2" 3" 5" 4" 7" 6" 8" 0 4 [17.8] 8 [35.6] 12 [53.4] 16 [71.2] 20 [89.0] 24 [107] 28 [124.6] 48 [1.22] 42 [1.07] 36 [.91] 30 [.76] 24 [.61] 18 [.46] 12 [.30] 6 [.15] 0 VELOCITY in/sec [m/sec] VELOCITY in/sec [m/sec] 1" 2" 5" 7" 6" 3" 8" 0 8 [35.6] 16 [71.2] 24 [107] 32 [142] 40 [178] 48 [214] 56 [249] VELOCITY in/sec [m/sec] VELOCITY in/sec [m/sec] SxH 50 mm Bore 20 [89] 40 [178] 60 [267] 80 [356] 100 [445] 120 [534] 140 [623] 160 [712] TOTAL MOVING WEIGHT, lb [N] 180 [801] 16 [71.2] 18 [80.1] 20 [89.0] 2" 1" 8" 7" 6" 5" 12 [53.4] 24 [107] 36 [160] 48 [214] 60 [267] 48 [1.22] 42 [1.07] 36 [.91] 30 [.76] 24 [.61] 18 [.46] 12 [.30] 6 [.15] 0 SxH 40 mm Bore 1" 2" 3" 4" 5" 6" 7" 8" 0 12 24 [53.4] [107] 36 [160] 48 [214] 60 [267] 72 [320] 84 [374] 96 [427] 108 [481] 120 [534] 132 [587] 144 [641] 156 [694] TOTAL MOVING WEIGHT, lb [N] 1" 2" 3" 4" 5" 6" 7" 8" 0 14 [62.3] 4" 3" TOTAL MOVING WEIGHT, lb [N] 48 [1.22] 42 [1.07] 36 [.91] 30 [.76] 24 [.61] 18 [.46] 12 [.30] 6 [.15] 0 12 [53.4] TOTAL MOVING WEIGHT, lb [N] SxH 32 mm Bore 4" 10 [44.5] SxH 25 mm Bore TOTAL MOVING WEIGHT, lb [N] 48 [1.22] 42 [1.07] 36 [.91] 30 [.76] 24 [.61] 18 [.46] 12 [.30] 6 [.15] 0 8 [35.6] TOTAL MOVING WEIGHT, lb [N] VELOCITY in/sec [m/sec] VELOCITY in/sec [m/sec] TOTAL MOVING WEIGHT, lb [N] 200 [890] 220 [979] 240 [1068] 48 [1.22] 42 [1.07] 36 [.91] 30 [.76] 24 [.61] 18 [.46] 12 [.30] 6 [.15] 0 SxH 63 mm Bore 1" 3" 5" 2" 4" 6" 7" 8" 0 24 48 72 96 120 144 168 192 216 264 288 312 336 360 384 TOTAL MOVING WEIGHT, lb [N] See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing 240 [107] [214] [320] [427] [534] [641] [748] [854] [961] [1068] [1175] [1282] [1388] [1495] [1602] [1709] • (800) 624-8511 47 SIZE08 SxL/SxH SLIDE STOPPING CAPACITY To determine stopping capacity, use the Maximum Allowable Kinetic Energy Graphs. Plot the total moving load and impact velocity per the two listed conditions below. If the kinetic energy is greater than these curves, external load stops are required. KE WEIGHT TABLE SIZE 08 SLIDES 10 14 MAXIMUM ALLOWABLE KINETIC ENERGY KINETIC ENERGY FORmULA Imperial: in-lb = 1/2 x W x V2 386 W metric: Nm = 1/2 x x V2 9.8 20 (W) Weight = Total weight of moving load, lb [N] (V) Velocity = Velocity at impact, in/sec [m/sec] CONDITIONS A = 1) Plain unit retract 2) Plain unit extend with -AE option B = Plain unit extend 25 32 40 50 63 48 SIZE08 TRAVEL in mm 1/2 12 1 25 1-1/2 40 1/2 12 1 25 1-1/2 40 2 — 3 — 4 — 1/2 12 1 25 1-1/2 40 2 — 3 — 4 — 5 — 6 — 1 25 2 50 3 75 4 — 5 — 6 — 7 — 8 — 1 25 2 50 3 75 4 — 5 — 6 — 7 — 8 — 1 25 2 50 3 75 4 — 5 — 6 — 7 — 8 — 1 — 2 50 3 75 4 100 5 — 6 — 7 — 8 — 1 — 2 50 3 75 4 100 5 — 6 — 7 — 8 — 1 — 2 50 3 75 4 100 5 — 6 — 7 — 8 — Sxx -AE mOVING WEIGHT WEIGHT ADDERS lb N lb N 0.08 0.36 0.10 0.44 0.05 0.22 0.12 0.53 0.12 0.53 0.15 0.67 0.18 0.80 0.06 0.27 0.21 — 0.27 — 0.33 — 0.34 1.51 0.41 1.82 0.48 2.14 0.55 — 0.10 0.44 0.69 — 0.83 — 0.97 — 1.11 — 0.83 3.69 1.05 4.67 1.27 5.65 1.49 — 0.22 0.98 1.71 — 1.93 — 2.15 — 2.37 — 1.48 6.58 1.87 8.30 2.25 10.03 2.64 — 0.34 1.51 3.03 — 3.42 — 3.80 — 4.19 — 2.38 10.59 2.98 13.26 3.57 15.88 4.17 — 0.37 1.65 4.77 — 5.37 — 5.97 — 6.57 — 4.197 — 5.145 22.89 6.093 27.10 7.041 31.32 .970 4.31 7.989 — 8.937 — 9.885 — 10.833 — 7.048 — 8.426 37.48 9.804 43.61 11.182 49.74 1.602 7.13 12.560 — 13.938 — 15.316 — 16.694 — 10.140 — 11.955 53.18 13.770 61.25 15.585 69.33 2.164 9.63 17.400 — 19.215 — 21.030 — 22.845 — See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 PISTON AREA EXTEND in2 mm2 PISTON AREA RETRACT in2 mm2 0.078 50.3 0.058 37.4 0.122 78.7 0.091 58.7 0.238 153 0.195 125 0.487 314 0.409 263 0.761 491 0.639 412 1.247 804 1.071 691 1.948 1257 1.636 1055 3.043 1963 2.556 1649 4.832 3117 4.345 2803 SxL/SxH SLIDE Maximum Allowable Kinetic Energy graphs 50 [1.3] 8 mm BORE UNITS A 25 [.64] 20 [.51] 15 [.38] 10 [.25] B 5 [.13] 0 0 1 [4.4] 2 [8.9] 3 [13.3] 4 [17.8] 5 [22.2] 10 mm BORE UNITS 40 [1.0] A 30 [.76] 20 [.51] B 10 [.25] 0 6 [26.7] 0 1 [4.4] 2 [8.9] TOTAL MOVING LOAD lb [N] A 20 [.51] B 10 [.25] 0 0 4 [17.8] 8 [35.6] 12 [53.4] 16 [71.2] 20 [.51] 0 5 [22.2] 10 [44.5] IMPACT VELOCITY in/sec [m/sec] IMPACT VELOCITY in/sec [m/sec] B 10 [.25] 10 [44.5] 15 [66.7] 20 [89.0] A 40 [1.0] 30 [76] B 20 [51] 10 [25] 0 0 15 [66.7] 30 [133.4] 45 [200.2] 60 [266.9] 75 [333.6] TOTAL MOVING LOAD lb [N] TOTAL MOVING LOAD lb [N] 60 [1.5] IMPACT VELOCITY in/sec [m/sec] 40 mm BORE UNITS 50 [1.3] 40 [1.0] A 30 [76] 20 [51] B 10 [25] 0 20 [89] 40 [178] 60 [267] 80 [356] 100 [445] 120 [534] 140 [623] 50 mm BORE UNITS 50 [1.3] 40 [1.0] A 30 [76] 20 [51] B 10 [25] 0 160 [712] 0 20 40 60 80 100 120 140 160 180 200 220 240 [89] [178] [267] [356] [445] [534] [623] [712] [801] [890] [979][1068] TOTAL MOVING LOAD lb [N] TOTAL MOVING LOAD lb [N] 60 [1.5] IMPACT VELOCITY in/sec [m/sec] IMPACT VELOCITY in/sec [m/sec] 25 30 35 40 [111.2] [133.4] [155.7] [178.0] 32 mm BORE UNITS 50 [1.3] 25 30 35 40 [111.2] [133.4] [155.7] [178.0] 60 [1.5] 0 20 [89.0] 60 [1.5] 25 mm BORE UNITS 5 [22.2] 15 [66.7] TOTAL MOVING LOAD lb [N] 30 [.76] 0 8 [35.6] B 0 40 [1.0] 0 7 [31.1] 10 [.25] 20 [89.0] 50 [1.3] 20 [.51] 6 [26.7] 30 [.76] TOTAL MOVING LOAD lb [N] A 5 [22.2] 20 mm BORE UNITS A IMPACT VELOCITY in/sec [m/sec] IMPACT VELOCITY in/sec [m/sec] 14 mm BORE UNITS 30 [.76] 4 [17.8] TOTAL MOVING LOAD lb [N] 40 [1.0] 40 [1.0] 3 [13.3] SLIDES 30 [.76] IMPACT VELOCITY in/sec [m/sec] IMPACT VELOCITY in/sec [m/sec] 35 [.89] 63 mm BORE UNITS 50 [1.3] 40 [1.0] A 30 [76] 20 [51] B 10 [25] 0 0 40 [178] 80 [356] 120 [534] 160 [712] 200 [890] 240 [1068] 280 [1246] 320 [1424] TOTAL MOVING LOAD lb [N] See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 49 SIZE08 SxL/SxH SLIDE CONVEYOR STOPPER SELECTION The values in the table below assist in selecting the correct size and travel of a slide based on the weight and velocity of the object to be stopped on a conveyor. Calculate the kinetic energy using the formula given, then select a slide with a value less than or equal to the values given in the table. SLIDES TRAVEL mODEL Sxx08 Sxx10 Sxx14 Sxx20 Sxx25 Sxx32 Sxx40 Sxx50 Sxx63 in 1/2 1 1-1/2 1/2 1 1-1/2 2 3 4 1/2 1 1-1/2 2 3 4 5 6 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 mm 12 25 40 12 25 40 — — — 12 25 40 — — — — — 25 50 75 — — — — — 25 50 75 — — — — — 25 50 75 — — — — — — 50 75 100 — — — — — 50 75 100 — — — — — 50 75 100 — — — — IMPERIAL EXAMPLE: Determine the appropriate slide in order to stop a 10 lb pallet, moving down a conveyor at 24 inches per second. Impact load distance “X” from tool plate = 2 inches. 1) Determine KE of moving pallet. mAXImUm KINETIC ENERGY SxL SxH in-lb — — — .50 .65 .58 — — — 1.08 2.41 2.30 — — — — — 2.79 3.29 3.30 — — — — — 5.59 10.42 10.43 — — — — — 5.23 9.74 14.37 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — Nm — — — .06 .07 .07 — — — .12 .27 .26 — — — — — .32 .37 .37 — — — — — .63 1.18 1.18 — — — — — .59 1.10 1.62 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — in-lb .42 .57 .57 .93 1.16 1.06 1.47 1.71 2.00 2.89 4.30 4.17 4.39 5.13 6.15 7.01 8.00 6.67 7.66 8.45 9.63 10.97 12.35 13.73 15.07 13.95 14.20 14.44 16.31 17.90 19.76 21.45 22.88 27.41 28.20 29.88 30.20 32.82 34.60 36.49 38.41 39.95 40.24 42.14 44.16 46.64 48.99 50.37 52.34 51.06 61.47 63.68 66.17 69.49 72.78 74.51 77.21 60.06 71.16 92.79 102.13 109.50 114.83 118.09 119.43 Nm .05 .06 .06 .11 .13 .12 — — — .33 .49 .47 — — — — — .75 .87 .95 — — — — — 1.58 1.60 1.63 — — — — — 3.10 3.19 3.38 — — — — — — 4.55 4.76 4.99 — — — — — 6.94 7.20 7.48 — — — — — 8.04 10.48 11.54 — — — — KE = .5 x 10 x 242 = 7.46 in-lb 386 From Maximum Kinetic Energy table, select SxL132 x 2. 2) Determine system deflection due to kinetic energy of moving load by finding spring rate “k” of this slide at impact load distance “X”. Step 1) Find equivalent load at tool plate based on a given load, at “X” offset, using effective load table. 10 (2 + 3.188) W (X + A) LE = = = 16.27 lb 3.188 A Step 2) Find deflection at tool plate for given equivalent load by reading graphs (.0012) or by formula. deflection at tool plate = dtp = (rise / run) x load = (.0057 / 80) x 16.27 = .0012 Step 3) Find deflection at load point. dL = (dtp / A) x (A + X) = (.0012 / 3.188) x (2 + 3.188) = .002 Step 4) Find spring rate (“k”) of slide at load point. k = L / d = 10 lb / .002 in = 5000 lb/in Step 5) Calculate deflection due to stopping moving load. d= (KE / (.5 x k)) = (7.46 / (.5 x 5000)) = .0546 3) Determine static load at tool plate due to KE of moving load. Step 1) Static Load = (KE / (.5 x d)) = (7.46 / (.5 x .0546)) = 273 lb Step 2) Find equivalent load at tool plate EL = W (x + A) / A = 273 (2 + 3.188) / 3.188 = 444.26 lb KINETIC ENERGY FORmULA FOR ENERGY STORED BY A SPRING KE = .5 x k x d2 k = spring rate = Load / distance KE = .5 x (L / d) x d2 L = lb [N] d = in [m] V W X KINETIC ENERGY FORmULA FOR WEIGHT IN mOTION Imperial: in-lb = 1/2 x W x V2 386 W metric: Nm = 1/2 x x V2 9.8 (W) Weight = Weight of object on conveyor to be stopped, lb [N] (V) Velocity = Velocity of object on conveyor to be stopped, in/sec [m/sec] 50 SIZE08 See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 SPECIFICATIONS OPERATING PRESSURE OPERATING TEMPERATURE TRAVEL TOLERANCE TOOL PLATE EXTENSION 3-POSITION REPEATABILITY VELOCITY W/OUT PORT CONTROLS WITH OPTION PB LUBRICATION MAINTENANCE SIZE 22 23 24 25 26 TYPE B C D B C D B C D B C D B C D SHAFT DIAmETER in mm .375 9.5 .375 9.5 .500 12.7 .500 12.7 .500 12.7 .625 15.9 .625 15.9 .625 15.9 .750 19.1 .750 19.1 .750 19.1 1.000 25.4 1.000 25.4 1.000 25.4 1.375 34.9 BORE DIAmETER in mm slide SERIES SD/SE 20 psi min to 150 psi max [1.4 bar min to 10 bar max] air -20° to + 180°F [-29° to + 82°C] Nominal travel, +.030/-.000 in [+ .76/- 0.0 mm] + .090/-.000 in [+2.3/-0.0 mm] Mid-location ± .030 in [0.76 mm] ± .001 in [± .025 mm] of original position 50 in/sec [1.3 m/sec] max., zero load at 100 psi [6.9 bar] 16 in/sec [.4 m/sec] max., zero load at 100 psi [6.9 bar] Factory lubricated for life Field repairable EFFECTIVE AREA DIRECTION in2 mm2 EXTEND .44 285 RETRACT .39 254 .750 19.1 SLIDES sd,se 1.000 25.4 EXTEND RETRACT .79 .71 506 457 1.125 28.6 EXTEND RETRACT 1.00 642 .88 570 1.375 34.9 EXTEND RETRACT 1.49 958 1.29 832 2.000 50.8 EXTEND RETRACT 3.14 2026 2.84 1829 SERIES SD SERIES SE TRAVEL TYPICAL BASE WEIGHT BASE WEIGHT WEIGHT ADDER DYNAmIC LOAD lb kg lb kg lb/in kg/mm lb N 1.59 .72 2.38 1.08 .10 .002 1.59 .72 2.38 1.08 .10 .002 8 36 1.66 .75 2.55 1.16 .15 .003 3.25 1.47 4.6 2.10 .18 .003 3.25 1.47 4.6 2.10 .18 .003 15 67 3.27 1.48 4.8 2.17 .25 .004 4.70 2.13 6.4 2.88 .28 .005 4.70 2.13 6.4 2.88 .28 .005 25 111 4.75 2.15 6.5 2.95 .35 .006 8.57 3.89 11.7 5.31 .42 .007 8.57 3.89 11.7 5.31 .42 .007 35 156 8.74 3.96 12.3 5.58 .62 .011 16.57 7.52 23.7 10.73 .70 .012 16.57 7.52 23.7 10.73 .70 .012 50 223 17.55 7.96 25.8 11.72 1.07 .019 NOTE: Thrust capacity, allowable mass and dynamic moment capacity must be considered when selecting a slide. TOLERANCES STANDARD UNIT TRAVEL + .030/-.000 UNIT WITH TOOL PLATE EXTENSION 3 POSITION UNIT TOOL PLATE EXTENSION � .050 TRAVEL + .090/-.000 MID-POSITION TRAVEL � .030 TOTAL TRAVEL + .030/-.000 CYLINDER FORCE CALCULATIONS F = Cylinder Force P = Operating Pressure A = Effective Area (Extend or Retract) ImperialMetric F = P x A F = 0.1 x P x A lbs psi in2 N bar mm2 See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 51 SIZE08 SD & SE SLIDE SLIDE SELECTION SLIDES There are three major factors to consider when selecting a slide: 1 Bushing Load Capacity 2 Shaft Deflection Use the Maximum Rolling Load Graphs (pages 54 to 63) and the Maximum Static Side Load Calculations (below) to determine if the slide bushings can handle the total payload. Bushing loads shown are based on 200 million inches of slide travel. 3 Air cylinder thrust Use the effective piston area (see page 51) to determine if the unit has sufficient force for the load. Use the Deflection Graphs (pages 54 to 63) to determine if the slide has an acceptable amount of deflection for your application. The charts on pages 54 to 63 provide complete sizing information. SD MAXIMUM LOADS & UNIT WEIGHTS UNIT SLIDEMAX. STATIC SIZEMODEL SIDE LOAD (lb) 22 SDD 260 travel + 2.73 22 SDB 57 travel + 2.73 22 SDC 250 travel + 2.73 23 SDD 1,000 travel + 3.4 23 SDB 130 travel + 3.19 23 SDC 670 travel + 3.4 24 SDD 1,700 travel + 3.83 24 SDB 1,280 travel + 3.65 24 SDC 1,280 travel + 3.83 25 SDD 2,300 travel + 4.28 25 SDB 2,200 travel + 4.1 25 SDC 2,200 travel + 4.28 26 SDD 6,000 travel + 5.84 26 SDB 5,400 travel + 5.56 26 SDC 5,400 travel + 5.84 52 SIZE08 UNIT WEIGHT (lb) 1.66 + (.15 x travel) 1.59 + (.10 x travel) 1.59 + (.10 x travel) 3.27 + (.25 x travel) 3.25 + (.18 x travel) 3.25 + (.18 x travel) 4.75 + (.35 x travel) 4.70 + (.28 x travel) 4.70 + (.28 x travel) 8.74 + (.62 x travel) 8.57 + (.42 x travel) 8.57 + (.42 x travel) 17.55 + (1.07 x travel) 16.57 + (.70 x travel) 16.57 + (.70 x travel) SE MAXIMUM LOADS & UNIT WEIGHTS UNIT SLIDEMAX. STATIC SIZEMODEL SIDE LOAD (lb) 22 SED 656 travel + 5.19 22 SEB 140 travel + 4.47 22 SEC 377 travel + 5.19 23 SED 1,400 travel + 5.4 23 SEB 350 travel + 5.19 23 SEC 906 travel + 5.14 24 SED 2,000 travel + 5.57 24 SEB 1,670 travel + 5.39 24 SEC 1,670 travel + 5.57 25 SED 5,000 travel + 6.53 25 SEB 2,964 travel + 6.35 25 SEC 2,964 travel + 6.53 26 SED 12,000 travel + 8.84 26 SEB 7,267 travel + 8.56 26 SEC 7,267 travel + 8.84 See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 UNIT WEIGHT (lb) 2.55 + (.15 x travel) 2.38 + (.10 x travel) 2.38 + (.10 x travel) 4.78 + (.25 x travel) 4.64 + (.18 x travel) 4.64 + (.18 x travel) 6.45 + (.35 x travel) 6.36 + (.28 x travel) 6.36 + (.28 x travel) 12.31 + (.62 x travel) 11.70 + (.42 x travel) 11.70 + (.42 x travel) 25.83 + (1.07 x travel) 23.66 + (.70 x travel) 23.66 + (.70 x travel) SD & SE SLIDE PHD’S TC BUSHING TC BUSHING PHD offers the unique TC bushings as an alternative to traditional linear ball bushings. The TC bushings offer the following advantages. BUSHING SLEEVE ■ TC bushings are maintenance free and self lubricating. SHAFT SLIDE BODY ■ Made to carry static loads up to 5 times greater than traditional linear bushings. ■ Can be used in harsh environments where dirt, grit, metal fines, and metal cutting liquids destroy other bushings. ■ TC bushings are nearly impervious to static shock loads because there are no ball bushings to damage or to brinell the shafts. ■ End-of-travel shaft vibration is minimal compared to ball bushings (see graph below). All slides are permanently lubricated at the factory for service under normal conditions. PHD Cylinders can be run using unlubricated air. Use of lubricated air with the cylinders will extend life. Optimum life can be obtained on Series SD/SE Slides by periodic lubrication (every 25 million inches of travel) of the shafts. PHD suggests a lightweight oil. Silicon-based lubricants should NOT be used on units with PHD’s TC bushings. FRICTION ■ Slides with PHD’s TC bushings cost less than units with traditional ball bushings. In horizontal applications, a TC bushing has a higher breakaway pressure required than a linear bushing. Breakaway pressure is affected by several factors including the load at the tool plate, travel and total moving load. The following formulas yield approximate breakaway pressure for the SD/SE slides. TOOL PLATE VIBRATION Tool plate vibration occurs on all slides when the tool plate reaches full extension and the sudden stop causes the slide’s shafts to oscillate. This vibration is measured by the distance the tool plate oscillates and the duration or length of time before the vibration stops. This vibration may be critical in applications where precise tool plate location and fast cycle times are required. Tests have shown that PHD TC bushings with oversize shafts dampen out this vibration in 1/3 to 1/2 the time with 1/3 less overall tool plate movement. The graphs below show an actual comparison for a PHD size 23 slide between the TC bushings with oversize shafts and linear ball bushings. The test was run with a 6" travel slide in a vertical application with a 5 pound off-center load. The unit was cycled at 170 milliseconds using stop collars with no cushions. .015 LUBRICATION 20 + ( T x LTP A + LTM) B = Breakaway Pressure (psi) T=Total travel + tool plate extension (in) LTM=Total moving load (lb) LTP= Load at tool plate (lb) mODEL SDC22 & SDD22 SEC22 & SED22 SDC23 & SDD23 SEC23 & SED23 SDC24 & SDD24 SEC24 & SED24 SDC25 & SDD25 SEC25 & SED25 SDC26 & SDD26 SEC26 & SED26 PHD TC BUSHINGS WITH 5/8" DIAmETER SHAFTS .010 .005 INCHES OF .000 OSCILLATION .005 .010 A 1.56 3.31 1.96 3.85 2.47 4.10 2.73 4.85 4.08 7.08 B .814 .814 .423 .423 .317 .317 .202 .202 .085 .085 .015 400 800 1200 1600 2000 2400 2800 3200 3600 4000 TImE IN mILLISECONDS .015 LINEAR BALL BUSHINGS WITH 1/2" DIAmETER SHAFTS .010 .005 INCHES OF .000 OSCILLATION .005 .010 OSCILLATION .015 400 800 1200 1600 2000 2400 2800 3200 3600 4000 TImE IN mILLISECONDS See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 53 SIZE08 SLIDES ■ The thin bushing design permits oversize shafts to be used in the slide body, saving space and decreasing shaft deflection. SD & SE SLIDE The following graphs are designed to provide a quick and easy method of sizing and comparing each SD and SE Slide. Use the Load Graphs to determine maximum loads based on acceptable life. The linear ball bushing load ratings shown are derated by a factor of 1.2 from the bearing manufacturer’s ratings to provide a design safety factor. Use the Deflection Graphs to determine shaft deflection at the desired loads. Consult PHD for applications which exceed maximum load ranges shown. The deflection figures given in these graphs are based on the effect of external loads. Shaft straightness, shaft weight, and bearing alignment will affect the accuracy of the tool plate location. Consult PHD for applications for high precision tool plate location. NOTE: When the load is out in front of the tool plate, add the distance it is out from the tool plate to the travel length and use the total as the travel length in the following graphs. SDB22 WITH 3/8" SHAFTS AND LINEAR BALL BUSHINGS DEFLECTION 20 MAX. LOAD (lb) LOAD VS. LIFE EFFECTIVE (AVERAGE) BEARING LOADING A-10 Million Inches Travel B-50 Million Inches Travel C-100 Million Inches Travel D-200 Million Inches Travel A 5 2 B C D 3 1 5 .00 .00 5 .03 10 WEIGHT (lb) 7 6 .01 8 .00 WEIGHT (lb) 15 2 0 2 4 6 TRAVEL (in) TRAVEL (in) 0 ADDED DISTANCE 0 1 2 3 4 5 6 7 8 9 10 11 12 TRAVEL (in) SDC22 WITH 3/8" SHAFTS AND TC BUSHINGS DEFLECTION LOAD VS. LIFE 20 EFFECTIVE (AVERAGE) BEARING LOADING VELOCITY (ft/sec) 4 3 2 1 3.7 5.0 7.8 16 WEIGHT (lb) 2 .03 10 A- 100 Million Inches of Travel B- 200 Million Inches of Travel A 2.6 3.8 5.8 12 B 1.4 2.3 3.8 8 .4 .8 1.6 4 0 0 0 0 2 .00 5 5 .00 6 .01 8 .00 WEIGHT (lb) 15 0 2 4 6 8 10 12 TRAVEL (in) 0 0 1 2 3 4 5 6 7 8 9 10 11 12 TRAVEL (in) SDD22 WITH 1/2" SHAFTS AND TC BUSHINGS DEFLECTION LOAD VS. LIFE 25 EFFECTIVE (AVERAGE) BEARING LOADING VELOCITY (ft/sec) 4 3 2 1 .03 WEIGHT (lb) 20 15 A- 100 Million Inches of Travel B- 200 Million Inches of Travel 4.5 6.5 10 20 A 2 3.0 4.0 7.0 15 6 .01 B 1.8 2.5 4.2 10 .5 1.0 3.0 5 8 .00 10 5 .00 WEIGHT (lb) SLIDES MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS 0 .00 0 2 5 0 0 0 2 4 6 8 TRAVEL (in) 0 0 1 2 3 4 5 6 7 8 9 10 11 12 TRAVEL (in) 54 SIZE08 See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 10 12 8 10 12 SD & SE SLIDE MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS SEB22 WITH 3/8" SHAFTS AND LINEAR BALL BUSHINGS DEFLECTION 25 LOAD VS. LIFE EFFECTIVE (AVERAGE) BEARING LOADING WEIGHT (lb) 4 .06 10 A 6 B C D 4 2 0 0 .00 5 A-10 Million Inches Travel B-50 Million Inches Travel C-100 Million Inches Travel D-200 Million Inches Travel 2 4 6 0 1 8 10 12 14 16 TRAVEL (in) 2 0 SLIDES 8 15 2 .03 6 .01 8 . 00 5 .00 WEIGHT (lb) 20 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 TRAVEL (in) SEC22 WITH 3/8" SHAFTS AND TC BUSHINGS DEFLECTION 25 LOAD VS. LIFE EFFECTIVE (AVERAGE) BEARING LOADING VELOCITY (ft/sec) 4 3 2 1 4.6 6.3 9.0 20 10 4 .06 WEIGHT (lb) 15 2 .03 6 .01 8 .00 5 .00 2 .00 5 A- 100 Million Inches of Travel B- 200 Million Inches of Travel A 3.3 4.3 7.3 15 B 2.0 3.0 4.5 10 .5 1.0 2.0 5 0 0 0 0 0 2 4 6 8 10 12 14 16 TRAVEL (in) 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 TRAVEL (in) SED22 WITH 1/2" SHAFTS AND TC BUSHINGS DEFLECTION 25 LOAD VS. LIFE EFFECTIVE (AVERAGE) BEARING LOADING 20 VELOCITY (ft/sec) 4 3 2 1 5.5 8.0 13.0 25 10 2 .03 WEIGHT (lb) 15 A 4.0 6.0 9.0 20 2.5 4.0 7.0 15 B 1.5 3.0 4.0 10 0 5 .00 5 A- 100 Million Inches of Travel B- 200 Million Inches of Travel .50 1.0 2.5 5 .00 6 .01 8 .00 WEIGHT (lb) WEIGHT (lb) 20 0 0 0 0 2 4 6 8 10 12 14 16 2 TRAVEL (in) 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 TRAVEL (in) See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 55 SIZE08 SD & SE SLIDE MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS SDB23 WITH 1/2" SHAFTS AND LINEAR BALL BUSHINGS DEFLECTION 35 LOAD VS. LIFE 30 EFFECTIVE (AVERAGE) LOADING 15 6 .01 8 .00 5 .00 10 A- 10 Million Inches Travel B- 50 Million Inches Travel C- 100 Million Inches Travel D- 200 Million Inches Travel A B C D 0 2 4 6 0 1 2 5 8 10 12 14 16 TRAVEL (in) 2 .00 5 0 14 12 10 8 6 4 2 0 WEIGHT (lb) 20 2 .03 WEIGHT (lb) SLIDES 25 4 5 6 7 8 9 10 11 12 13 14 TRAVEL (in) SDC23 WITH 1/2" SHAFTS AND TC BUSHINGS DEFLECTION 35 LOAD VS. LIFE EFFECTIVE (AVERAGE) LOADING 30 VELOCITY (ft/sec) 4 3 2 1 7.0 9.5 14.5 30 WEIGHT (lb) 20 2 .03 15 6 10 A 5.5 7.8 12.0 25 B 2.7 4.3 7.2 15 1.7 2.4 4.5 10 .3 1.1 5 .00 0 2 5 A- 100 Million Inches of Travel B- 200 Million Inches of Travel 4.2 5.9 10.1 20 8 .00 .00 .01 WEIGHT (lb) 25 2.0 5 0 0 0 0 2 4 6 8 10 12 14 TRAVEL (in) 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 TRAVEL (in) SDD23 WITH 5/8" SHAFTS AND TC BUSHINGS DEFLECTION 40 LOAD VS. LIFE EFFECTIVE (AVERAGE) LOADING 35 VELOCITY (ft/sec) 4 30 3 2 A- 100 Million Inches of Travel B- 200 Million Inches of Travel 1 10.0 13.0 20.0 40 WEIGHT (lb) 2 .03 .00 6 .01 20 .00 10 8 15 5 .00 WEIGHT (lb) 25 9.0 14.0 30 A 4.0 6.0 9.0 20 B 1.5 2.5 4.0 10 6.5 0 0 0 0 2 0 2 4 6 8 TRAVEL (in) 5 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 TRAVEL (in) 56 SIZE08 See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 10 12 14 SD & SE SLIDE MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS SEB23 WITH 1/2" SHAFTS AND LINEAR BALL BUSHINGS DEFLECTION 45 LOAD VS. LIFE 40 EFFECTIVE (AVERAGE) LOADING 20 30 WEIGHT (lb) A - 10 Million Inches Travel B - 50 Million Inches Travel C - 100 Million Inches Travel D - 200 Million Inches Travel A WEIGHT (lb) 15 25 10 5 2 .03 6 .01 8 .00 5 .00 2 .00 15 4 .06 20 SLIDES 35 B C 10 5 D 0 0 2 4 6 10 8 12 14 18 16 TRAVEL (in) 0 0 1 2 3 5 4 6 7 8 9 11 10 12 13 15 14 16 18 17 TRAVEL (in) SEC23 WITH 1/2" SHAFTS AND TC BUSHINGS DEFLECTION 45 LOAD VS. LIFE 40 EFFECTIVE (AVERAGE) LOADING 35 VELOCITY (ft/sec) 4 3 2 1 9.0 12.5 19.7 40 WEIGHT (lb) 25 4 .06 20 2 .03 6 .01 8 .00 5 .00 2 .00 WEIGHT (lb) 30 15 10 5 A- 100 Million Inches of Travel B- 200 Million Inches of Travel A 6.5 9.5 14.8 30 4.0 6.0 9.3 20 B .9 2.0 3.5 10 0 0 0 0 0 2 4 6 8 10 12 16 14 18 TRAVEL (in) 0 0 1 2 3 5 4 6 7 8 9 11 10 12 13 15 14 16 18 17 TRAVEL (in) SED23 WITH 5/8" SHAFTS AND TC BUSHINGS DEFLECTION 60 LOAD VS. LIFE EFFECTIVE (AVERAGE) LOADING 50 VELOCITY (ft/sec) 4 3 2 1 11.0 18.0 26.0 50 WEIGHT (lb) .06 30 4 6 .01 8 .00 5 .00 2 .00 20 10 0 0 1 2 3 4 5 2 .03 WEIGHT (lb) 40 A- 100 Million Inches of Travel B- 200 Million Inches of Travel A 9.0 12.0 19.0 40 7.0 9.0 13.0 30 B 3.0 5.0 9.0 20 .5 1.5 4.0 10 0 0 0 0 0 2 4 6 8 10 12 TRAVEL (in) 6 7 8 9 10 11 12 13 14 15 16 17 14 16 18 18 TRAVEL (in) See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 57 SIZE08 SD & SE SLIDE MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS SDB24 WITH 5/8" SHAFTS AND LINEAR BALL BUSHINGS DEFLECTION LOAD VS. LIFE 60 60 WEIGHT (lb) SLIDES 4 .06 B 20 2 10 0 2 .00 20 A- 100 Million Inches of Travel B- 200 Million Inches of Travel 40 30 .03 30 .01 WEIGHT (lb) 40 2 0 6 4 10 8 12 16 14 18 6 TRAVEL (in) 2 .00 10 0 A 50 50 0 2 1 3 4 6 5 7 9 8 10 11 12 14 13 15 16 18 17 TRAVEL (in) SDC24 WITH 5/8" SHAFTS AND TC BUSHINGS DEFLECTION 60 LOAD VS. LIFE WEIGHT (lb) 50 .06 4 30 3.6 5.5 8.0 20 1.7 3.4 4.0 10 0 0 0 0 B 0 2 4 6 8 10 12 14 16 18 2 6 .00 TRAVEL (in) 2 .00 10 A 8.5 12.2 19.3 40 .01 20 A- 100 Million Inches of Travel B- 200 Million Inches of Travel 6.0 8.8 14.0 30 2 .03 WEIGHT (lb) 40 VELOCITY (ft/sec) 4 3 2 1 13.7 15.5 24.0 50 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 TRAVEL (in) SDD24 WITH 3/4" SHAFTS AND TC BUSHINGS DEFLECTION LOAD VS. LIFE 70 VELOCITY (ft/sec) 4 3 2 1 14.0 19.0 29.0 60 .03 40 11.0 16.0 24.0 50 5.0 9.0 20 0 1.0 3.5 10 2 8.0 14.0 30 3.0 30 2 0 0 0 .00 0 B 0 2 4 6 8 10 12 TRAVEL (in) 6 20 A- 100 Million Inches of Travel B- 200 Million Inches of Travel A 8.0 12.0 18.5 40 6.0 .01 WEIGHT (lb) 4 .06 50 WEIGHT (lb) 60 .00 2 10 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 TRAVEL (in) 58 SIZE08 See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 14 16 18 SD & SE SLIDE MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS SEB24 WITH 5/8" SHAFTS AND LINEAR BALL BUSHINGS DEFLECTION 70 LOAD VS. LIFE 70 WEIGHT (lb) 60 WEIGHT (lb) 50 40 .06 .03 20 0 2 0 4 2 8 6 12 10 16 14 18 20 22 24 TRAVEL (in) 6 .00 2 10 B 30 2 .01 .00 20 50 40 10 4 30 A- 100 Million Inches of Travel B- 200 Million Inches of Travel SLIDES 60 A 0 4 2 0 10 8 6 12 14 18 16 20 24 22 TRAVEL (in) SEC24 WITH 5/8" SHAFTS AND TC BUSHINGS DEFLECTION 70 VELOCITY (ft/sec) 4 3 2 1 14.0 19.0 28.0 60 40 11.0 15.0 24.0 50 .06 WEIGHT (lb) 50 4 30 A 7.0 13.0 30 2.0 4.0 8.0 20 0 2.0 4.0 10 0 0 0 0 6 .00 .00 10 A- 100 Million Inches of Travel B- 200 Million Inches of Travel 8.0 12.0 18.0 40 2 .01 20 LOAD VS. LIFE 5.0 2 .03 WEIGHT (lb) 60 B 0 2 4 6 8 2 0 0 10 12 14 16 18 20 22 24 TRAVEL (in) 2 4 6 8 10 12 14 16 18 20 22 24 TRAVEL (in) SED24 WITH 3/4" SHAFTS AND TC BUSHINGS DEFLECTION 80 LOAD VS. LIFE VELOCITY (ft/sec) 4 3 2 1 17.0 22.0 34.0 70 50 13.0 18.0 28.0 60 .06 WEIGHT (lb) 60 4 40 .03 6 .00 5.0 8.0 14.0 30 2.0 4.0 9.0 20 0 1.0 5.0 10 0 0 0 0 B 0 2 0 2 4 4 6 8 10 12 14 16 18 20 22 24 TRAVEL (in) 2 10 0 2 .00 20 A 8.0 11.0 18.0 40 .01 30 A- 100 Million Inches of Travel B- 200 Million Inches of Travel 10.0 15.0 23.0 50 2 WEIGHT (lb) 70 6 8 10 12 14 16 18 20 22 24 TRAVEL (in) See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 59 SIZE08 SD & SE SLIDE MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS SDB25 WITH 3/4" SHAFTS AND LINEAR BALL BUSHINGS DEFLECTION 70 LOAD VS. LIFE WEIGHT (lb) 60 50 30 2 .00 10 0 0 2 1 6 .00 20 3 A- 100 Million Inches of Travel B- 200 Million Inches of Travel 80 B 60 40 20 2 .01 WEIGHT (lb) 4 .06 40 2 .03 SLIDES A 100 0 2 0 6 4 10 8 12 16 14 18 TRAVEL (in) 4 6 5 7 8 9 10 11 12 13 14 15 16 18 17 TRAVEL (in) SDC25 WITH 3/4" SHAFTS AND TC BUSHINGS DEFLECTION 70 WEIGHT (lb) 4 .06 2 .03 40 30 8.0 11.0 18.0 40 B 4.0 7.0 13.0 30 2.0 4.0 8.0 20 0 1.0 8 .00 5 .00 20 A 10.0 14.0 23.0 50 6 .01 WEIGHT (lb) A- 100 Million Inches of Travel B- 200 Million Inches of Travel 13.0 18.0 28.0 60 50 0 3.0 10 0 0 0 0 2 4 6 0 1 2 3 4 5 6 8 10 12 14 16 18 TRAVEL (in) 2 .00 10 0 LOAD VS. LIFE VELOCITY (FT/SEC) 4 3 2 1 60 7 8 9 10 11 12 13 14 15 16 17 18 TRAVEL (in) SDD25 WITH 1" SHAFTS AND TC BUSHINGS DEFLECTION 90 VELOCITY (FT/SEC) 4 3 2 1 80 2 .03 60 6 .01 50 7.5 9.0 18.0 40 0 2 .00 30 0 1 .00 20 A- 100 Million Inches of Travel B- 200 Million Inches of Travel A 11.0 18.0 28.0 60 8 .00 40 4 .00 WEIGHT (lb) WEIGHT (lb) 4 .06 70 LOAD VS. LIFE 18.0 25.0 38.0 80 B 2.0 7.0 20 0 0 0 0 2 4 6 8 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 TRAVEL (in) 60 SIZE08 See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 10 TRAVEL (in) 10 12 14 16 18 SD & SE SLIDE MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS SEB25 WITH 3/4" SHAFTS AND LINEAR BALL BUSHINGS DEFLECTION 80 LOAD VS. LIFE 140 WEIGHT (lb) 50 4 .06 40 30 B 80 60 40 20 2 .01 0 0 2 4 6 8 10 12 14 16 18 20 22 24 TRAVEL (in) 2 .00 5 .00 20 10 0 0 100 2 .03 WEIGHT (lb) 60 A- 100 Million Inches of Travel B- 200 Million Inches of Travel A 120 SLIDES 70 2 4 6 8 10 12 14 16 18 20 22 24 TRAVEL (in) SEC25 WITH 3/4" SHAFTS AND TC BUSHINGS DEFLECTION 80 LOAD VS. LIFE 70 VELOCITY (ft/sec) 4 3 2 1 15.0 21.0 33.0 70 WEIGHT (lb) 60 4 .06 WEIGHT (lb) 50 2 .03 40 20 8.0 16.0 23.0 50 6.0 14.0 17.0 40 4.0 7.0 13.0 30 1.0 3.0 7.0 20 0 0 1.0 0 3.0 0 10 0 B 0 2 4 6 8 0 2 4 6 10 12 14 16 18 20 22 24 TRAVEL (in) 2 .00 10 0 A 12.0 18.0 28.0 60 6 .01 8 .00 5 .00 30 A- 100 Million Inches of Travel B- 200 Million Inches of Travel 8 10 12 14 16 18 20 22 24 TRAVEL (in) SED25 WITH 1" SHAFTS AND TC BUSHINGS DEFLECTION 110 LOAD VS. LIFE 100 VELOCITY (ft/sec) 4 3 2 1 22.0 30.0 44.0 100 90 2 .03 WEIGHT (lb) 4 .06 70 60 6 .01 50 40 30 20 A- 100 Million Inches of Travel B- 200 Million Inches of Travel 16.0 22.0 37.0 80 A 9.0 15.0 27.0 60 3.0 8 .00 4 .00 2 .00 1 .00 WEIGHT (lb) 80 B 9.0 18.0 40 0 1.0 6.0 20 0 0 0 0 0 2 4 6 8 10 12 14 16 18 20 22 24 TRAVEL (in) 10 0 0 2 4 6 8 10 12 14 16 18 20 22 24 TRAVEL (in) See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 61 SIZE08 SD & SE SLIDE MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS SDB26 WITH 1" SHAFTS AND LINEAR BALL BUSHINGS DEFLECTION 130 LOAD VS. LIFE 120 110 200 100 70 60 150 WEIGHT (lb) WEIGHT (lb) 4 .06 80 2 .03 SLIDES 90 40 30 B 100 50 6 .01 9 .00 5 .00 50 A- 100 Million Inches of Travel B- 200 Million Inches of Travel A 0 0 2 4 6 8 10 12 14 16 18 20 22 TRAVEL (in) 2 .00 20 10 0 0 2 4 6 8 10 12 14 16 18 22 20 TRAVEL (in) SDC26 WITH 1" SHAFTS AND TC BUSHINGS DEFLECTION 130 120 4 .06 90 WEIGHT (lb) 100 80 2 .03 70 60 6 .01 9 .00 5 .00 WEIGHT (lb) LOAD VS. LIFE VELOCITY (ft/sec) 1 4 3 2 26.0 37.0 58.0 120 110 50 40 20 A 20.0 29.0 47.0 100 14.0 22.0 36.0 80 B 8.0 14.0 25.0 60 4.0 8.0 16.0 40 0 3.0 7.0 20 0 0 0 0 2 .00 30 A- 100 Million Inches of Travel B- 200 Million Inches of Travel 0 2 4 6 8 10 12 14 16 18 20 22 TRAVEL (in) 10 0 0 2 4 6 8 10 12 14 16 18 20 22 TRAVEL (in) SDD26 WITH 1 3/8" SHAFTS AND TC BUSHINGS .06 4 WEIGHT (lb) LOAD VS. LIFE 2 .03 VELOCITY (ft/sec) 4 3 2 1 35.0 49.0 76.0 160 27.0 40.0 65.0 140 21.0 32.0 55.0 120 15.0 25.0 44.0 100 9.0 16.0 32.0 80 6.0 12.0 24.0 60 0 2.0 12.0 40 2 0 0 5 .00 0 0 5.0 20 0 0 A- 100 Million Inches of Travel B- 200 Million Inches of Travel A B 0 2 4 6 8 10 12 TRAVEL (in) 2 .00 1 .00 50 40 30 20 10 0 .01 WEIGHT (lb) DEFLECTION 180 170 160 150 140 130 120 110 100 90 80 70 60 0 2 4 6 8 10 12 14 16 18 20 22 TRAVEL (in) 62 SIZE08 See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 14 16 18 20 22 SD & SE SLIDE MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS SEB26 WITH 1" SHAFTS AND LINEAR BALL BUSHINGS DEFLECTION 160 150 LOAD VS. LIFE 140 130 A- 100 Million Inches of Travel B- 200 Million Inches of Travel A 200 120 50 40 30 20 10 0 B 100 50 2 .03 6 .01 9 .00 5 .00 2 .00 60 0 2 4 6 8 SLIDES 80 70 150 WEIGHT (lb) 90 4 .06 WEIGHT (lb) 110 100 0 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 TRAVEL (in) 10 12 14 16 18 20 22 24 28 26 TRAVEL (in) SEC26 WITH 1" SHAFTS AND TC BUSHINGS DEFLECTION 160 150 140 LOAD VS. LIFE 130 110 VELOCITY (ft/sec) 1 4 3 2 29.0 42.0 66.0 140 100 23.0 34.0 55.0 120 WEIGHT (lb) WEIGHT (lb) 120 90 6 .01 9 .00 5 .00 2 .00 2 .03 70 60 4 .06 80 50 40 30 20 A- 100 Million Inches of Travel B- 200 Million Inches of Travel A 17.0 26.0 45.0 100 14.0 22.0 36.0 80 7.0 13.0 25.0 60 1.0 B 6.0 15.0 40 0 3.0 0 0 6.0 20 0 0 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 TRAVEL (in) 10 0 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 TRAVEL (in) SED26 WITH 1 3/8" SHAFTS AND TC BUSHINGS LOAD VS. LIFE 4 .06 WEIGHT (lb) VELOCITY (ft/sec) 4 3 2 1 41.0 59.0 92.0 200 2 .03 2 4 6 A 16.0 25.0 45.0 100 0 B 5.0 17.0 50 0 5 .00 2 .00 1 .00 0 A- 100 Million Inches of Travel B- 200 Million Inches of Travel 26.0 40.0 68.0 150 2 .01 WEIGHT (lb) DEFLECTION 210 200 190 180 170 160 150 140 130 120 110 100 90 80 70 60 50 40 30 20 10 0 0 0 0 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 TRAVEL (in) 8 10 12 14 16 18 20 22 24 26 28 TRAVEL (in) See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 63 SIZE08 SD & SE SLIDE shock absorber selEction guide TABLE 1 To determine stopping capacity, calculate total moving weight. SLIDE mODEL BASE WT. lb TRAVEL ADDER lb/in SxB22 & SxC22 SxD22 SxB23 & SxC23 SxD23 SxB24 & SxC24 SxD24 SxB25 & SxC25 SxD25 SxB26 & SxC26 SxD26 0.95 1.40 1.94 2.50 3.00 3.60 4.90 6.70 9.70 14.60 0.06 0.11 0.11 0.18 0.18 0.25 0.25 0.45 0.45 0.85 From Table 1, determine shaft and tool plate weight (WM). Multiply the travel by the travel adder + base weight. Example for SxD22 x 4: WM = (4 X .11) +1.40 = 1.84 lb Add WM to attached load (payload) = Total Moving Weight (WTM ) Using Kinetic Energy Graphs below, plot the total moving weight and impact velocity. If the value is less than slide with cylinder, cushion, or travel adjustment curves, that type of deceleration is adequate. If it is greater than these curves, hydraulic shock absorbers are required. To determine the correct hydraulic shock, complete the calculation on the next page. PHD suggests hydraulic shock absorbers for all applications where the center of gravity of the payload is off the slide centerline by more than 2 inches and travelling at speeds greater than 10 in/sec. 0.750 1.000 1.125 1.375 2.000 Moving weight adders for slide kinetic energy calculation include tool plate, two shafts, four collars, and P & R. maximum allowable kinetic energy graphs 35.0 25.0 40.0 35.0 ImPACT VELOCITY (in/sec) ImPACT VELOCITY (in/sec) SIZE 22 C 30.0 B 20.0 15.0 10.0 A 5.0 SIZE 25 C 30.0 25.0 B 20.0 15.0 A 10.0 5.0 0 0 0 1.5 2.0 2.5 3.0 4.0 3.5 4.5 5.5 5.0 6.0 6.5 0 7.0 10 20 30 TOTAL mOVING WEIGHT (lb) 40.0 ImPACT VELOCITY (in/sec) ImPACT VELOCITY (in/sec) B 20.0 15.0 10.0 A 5.0 2.0 0 70 80 90 100 110 SIZE 26 25.0 C 20.0 B 15.0 10.0 A 5.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 0 8.0 20 40 40.0 60 80 100 120 140 160 180 TOTAL mOVING WEIGHT (lb) TOTAL mOVING WEIGHT (lb) SIZE 24 35.0 C 30.0 25.0 B 20.0 15.0 10.0 A 5.0 A = Slide with cylinder B = Slide with travel adjustments C = Slide with cylinder with cushions 0 0 6 12 18 24 30 36 42 48 54 60 66 TOTAL mOVING WEIGHT (lb) SIZE08 60 0 0 64 50 30.0 30.0 25.0 40 TOTAL mOVING WEIGHT (lb) SIZE 23 C 35.0 ImPACT VELOCITY (in/sec) SLIDES 1.84 + 3.0 = 4.84 lb CYL. BORE in See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 200 220 SD & SE SLIDE shock absorber selEction guide SLIDE SIZE 22 23 24 25 26 PHD SHOCK ABSORBER NO. 57057-02-x 57057-02-x 57057-03-x 57057-03-x 57057-03-x STROKE in 0.75 0.75 1.00 1.00 1.00 THREAD TYPE 3/4-16 UNF 3/4-16 UNF 1-12 UNF 1-12 UNF 1-12 UNF ET TOTAL ENERGY PER CYCLE in-lb 40 80 140 220 415 SHOCK ABSORBER SIZING CALCULATION: Follow the next six steps to size shock absorbers. STEP 1: Identify the following parameters. These must be known for all energy absorption calculations. Variations or additional information may be required in some cases. A. The total moving weight to be stopped in lb (WTM) B. The slide velocity (V) at impact with the shock absorber in in/sec C. External propelling force (FD) in lb D. Number of cycles per hour E. Orientation of the application’s motion (i.e. horizontal or vertical application). See next page. ETC TOTAL ENERGY PER HOUR in-lb/hr 400,000 400,000 600,000 600,000 600,000 SHOCK ABSORBER WEIGHT lb 0.25 0.25 0.67 0.67 0.67 SLIDE MODEL SIZE KIT NUMBER 22, 23 54108-11 SD/SE 24, 25 54109-11 26 54110-11 Kit contains all components for standard non-Z1 units for one direction only. SYMBOLS DEFINITIONS C = Number of cycles per hour d = Cylinder bore diameter (in) EK = Kinetic energy (in-lb) ET = Total energy per cycle, EK + EW (in-lb) ETC = Total energy per hour (in-lb/hr) EW = Work or drive energy (in-lb) FD = Propelling force (lb) P = Operating pressure (psi) S = Stroke of shock absorber (in) V = Impact velocity (in/sec) WTM= Total moving weight (lb) STEP 2: Calculate the kinetic energy of the total moving weight. EK = 1 x WTM x V2 2 386 PHD SHOCK ABSORBER PERFORMANCE GRAPHS STEP 3: Calculate the propelling force (FD). Horizontal application: FD = .7854 x d2 x P ImPACT VELOCITY (in/sec) Vertical application: FD = (.7854 x d2 x P) + WTM Calculate the work energy input (EW) from any external (propelling) forces acting on the load, using the stroke of the shock absorber selected. EW = FD x S STEP 4: Calculate the total energy. ET = EK + EW Use Shock Absorber Specifications Chart to verify that the selected unit has an ET capacity greater then the value just calculated. If not, reduce velocity, pressure, moving weight, or select a larger slide. #57057-02-x 80.00 60.00 57057-02-1 40.00 57057-02-2 20.00 0.00 0 10 20 30 40 50 STEP 5: Calculate the total energy that must be absorbed per hour (ETC). ETC = ET x C 80 90 #57057-03-x 120 ImPACT VELOCITY (in/sec) Use Shock Absorber Specifications Chart to verify that the selected unit has an ETC capacity greater then the value just calculated. If not, reduce the cycles per hour or select a larger slide. STEP 6: Determine the damping constant for the selected shock absorber. Using the appropriate Shock Absorber Performance Graph, locate the intersection point for impact velocity (V) and total energy (ET). The shaded area (-1, -2, or -3) that the point falls in is the correct damping constant for the application. NOTE: The total energy per cycle (ET) is based on the slide and its components. Applications with ET larger than listed are not recommended. 100 57057-03-1 80 60 57057-03-2 40 57057-03-3 20 0 0 80 160 240 320 360 400 440 480 520 ET TOTAL ENERGY (in-lb) NOTE: Consult PHD for shocks used at cycle rates greater than: 3000/hour on the size 25 slide 1800/hour on the size 26 slide See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing 70 60 ET TOTAL ENERGY (in-lb) • (800) 624-8511 65 SIZE08 SLIDES SHOCK ABSORBER SPECIFICATIONS CHART SD & SE SLIDE shock absorber selEction guide SIZING EXAMPLES S S SLIDES LOAD Horizontal Application STEP 1: Application Data Example: SxB24 x 4 in travel and 4.0 lb payload (WTM) Weight = 7.72 lb (Total Moving Weight) (V) Velocity = 40 in/sec (Speed of Travel) (d) Cylinder Bore Diameter = 1.125 mm (P) Operating Pressure = 80 psi (C) Cycles/Hr = 200 c/hr WM = 3.00 + (.18 x 4 in) LOAD Vertical Application WTM= 7.72 STEP 1: Application Data Example: SxB24 x 6 in travel with a 8 lb payload (WTM) Weight = 12.0 lb (Total Moving Weight) (V) Velocity = 20 in/sec (Speed of Travel) (d) Cylinder Bore Diameter = 1.125 in (P) Operating Pressure = 80 psi (C) Cycles/Hour = 400 c/hr STEP 2: Calculate kinetic energy. STEP 2: Calculate kinetic energy. EK = 1 x WTM x V2 2 386 EK = 1 x WTM x V2 2 386 EK = .5 x 7.72 x 402 386 EK = .5 x 7.72 x 202 386 EK = 16 in-lb EK = 6.2 in-lb STEP 3: Calculate work energy. FD = .7854 x d2 x P FD = .7854 x (1.1252) x 80 FD = 79.52 lb EW= FD x S EW= 79.52 lb x 1 EW= 79.5 in-lb STEP 3: Calculate work energy. FD = (.7854 x d2 x P) + WTM FD = 79.5 + 12.0 FD = 91.5 lb EW= FD x S EW= 91.5 x 1 EW= 91.5 in-lb STEP 4: Calculate total energy. ET = EK + EW ET = 16 + 79.5 ET = 95.5 in-lb Since 95.5 is less than ET in Shock Absorber Specifications Chart, proceed. STEP 4: Calculate total energy. ET = EK + EW ET = 6.2 + 91.5 ET = 97.7 in-lb Since 97.7 is less than ET in Shock Absorber Specifications Chart, proceed. STEP 5: Total energy absorbed per hour ETC = ET x C ETC = 95.5 x 200 ETC = 19100 in-lb/hr Since 19100 is less than ETC in Shock Absorber Specifications Chart, proceed. STEP 5: Total energy absorbed per hour ETC = ET x C ETC = 97.7 x 400 ETC = 39080 in-lb/hr Since 39080 is less than ETC in Shock Absorber Specifications Chart, proceed. STEP 6: Choose proper damping constant for correct shock absorber on Shock Absorber Performance Graphs (see previous page). #57057-03-1 is the correct unit for the application. STEP 6: Choose proper damping constant for correct shock absorber on Shock Absorber Performance graphs (see previous page). #57057-03-2 is the correct unit for this application. WM = 3.72 lb WTM= 3.72 + 4.00 66 SIZE08 See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 sK,sL slide SPECIFICATIONS OPERATING PRESSURE OPERATING TEMPERATURE TRAVEL TOLERANCE 3 POSITION REPEATABILITY VELOCITY LUBRICATION MAINTENANCE SIZE 1 2 3 4 5 6 TYPE B C D B C D B C D B C D B C D B C D E SHAFT DIAmETER in mm .315 8 .315 8 .394 10 .394 10 .394 10 .472 12 .472 12 .472 12 .630 16 .630 16 .630 16 .787 20 .787 20 .787 20 .984 25 .984 25 .984 25 1.181 30 1.378 35 BORE DIAmETER in mm .750 19.1 EFFECTIVE AREA DIRECTION in2 mm2 EXTEND .44 285 RETRACT .37 236 .787 20 EXTEND RETRACT .49 .41 314 264 .984 25 EXTEND RETRACT .76 .64 491 412 1.260 32 EXTEND RETRACT 1.25 804 1.07 691 1.575 40 EXTEND RETRACT 1.95 1257 1.64 1056 EXTEND RETRACT 3.04 1963 2.56 1649 1.969 50 SLIDES SERIES SK/SL 20 psi min to 150 psi max [1.4 bar min to 10 bar max] air -20° to +180°F [-29° to +82°C] Nominal travel +.098/.000 in [+2.5/-0 mm]* Mid location ±.039 in [±1 mm]* ±0.001 in [±.025 mm] of original position 80 in/sec [2 m/sec] max., zero load at 87 psi [6 bar] Factory lubricated for rated life Field repairable SERIES SK SERIES SL TRAVEL TYPICAL BASE WEIGHT BASE WEIGHT WEIGHT ADDER DYNAmIC LOAD lb kg lb kg lb/in kg/mm lb N 1.76 .80 2.32 1.05 .10 .002 1.76 .80 2.32 1.05 .10 .002 6.7 32 1.90 .86 2.45 1.11 .12 .002 3.35 1.52 4.23 1.92 .17 .003 3.35 1.52 4.23 1.92 .17 .003 7.8 36 3.53 1.60 3.53 1.60 .20 .004 4.12 1.87 5.38 2.44 .20 .004 4.12 1.87 5.38 2.44 .20 .004 13.4 62 4.52 2.05 5.93 2.69 .28 .005 6.73 3.05 8.16 3.70 .39 .007 6.73 3.05 8.16 3.70 .39 .007 20.2 89 7.39 3.35 9.02 4.09 .56 .010 10.56 4.79 12.86 5.83 .56 .010 10.56 4.79 12.86 5.83 .56 .010 33.7 151 11.60 5.26 14.09 6.39 .73 .013 19.01 8.62 23.84 10.81 .73 .013 19.01 8.62 23.84 10.81 .73 .013 56 250 20.59 9.34 25.78 11.69 .90 .016 22.25 10.09 27.87 12.64 1.12 .020 NOTE: Thrust capacity, allowable mass and dynamic moment capacity must be considered when selecting a slide. SIZE 1 2 3 4 5 6 ISO CYLINDER SPECIFICATIONS (OPTION -H11 OR -H12) ��16 mm per ISO/6432 Standard � 20 mm per ISO/6432 Standard � 25 mm per ISO/6432 Standard � 32 mm per VDMA 24562/ISO 6431 � 40 mm per VDMA 24562/ISO 6431 � 50 mm per VDMA 24562/ISO 6431 ISO CYLINDER NOTES (-H11 or -H12 option): 1) Cylinder supplied by user. 2) Cylinder rod extensions are not required. Slide units have a rod adaptor coupling standard for each specific unit at the correct length (-H11, -H12). 3) For repeatability, consult the cylinder manufacturer. 4) Minimum travel required for all Series SK or SL Slides with ISO cylinders is: Size 1 25 mm 4 50 mm 2 25 mm 5 50 mm 3 25 mm 6 50 mm 5) Slide travel will be .019 to .039 [.5 to 1 mm] less than the ISO cylinder stroke on -H11 or -H12 units when properly adjusted. *TOLERANCES STANDARD UNIT TRAVEL +.093/-.000 [+2.5/-0 mm] UNIT WITH TOOL PLATE EXTENSION TRAVEL +.093/-.000 [+2.5/-0 mm] 3 POSITION UNIT TOOL PLATE EXTENSION +.063/-.000 [+1.6/-0 mm] MID-POSITION TRAVEL �.039 [�1 mm] TOTAL TRAVEL +.093/-.000 [+2.5/-0 mm] See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 67 SIZE08 SK & SL SLIDE SLIDE SELECTION mAXImUm STATIC LOAD CAPACITY There are three major factors to consider when selecting a slide: 2 3 Bushing Load Capacity Use the Maximum Rolling load graphs for the relevant bushing (pages 70 to 75) and the maximum static side load calculation (below) to determine if the slide bushings can handle the total payload. Bushing loads shown are based on a service life of 5,000 kilometers of slide travel. Shaft Deflection SERIES SLD 9000 8000 6 7000 Weight [N] SLIDES 1 10000 6000 5 5000 4000 Use the Deflection Graphs (pages 70 to 75) to determine if the slide has acceptable deflection for the application. 3000 Air cylinder thrust 1000 2 0 1 4 3 2000 Use the effective piston area (see chart on previous page) of the slide’s cylinder to determine if thrust is sufficient for the applied load. 0 50 100 150 200 250 300 350 400 450 500 550 Travel [mm] (The graphs on pages 70 to 75 provide complete sizing information.) SK AND SL mAXImUm LOADS & UNIT WEIGHTS T = Travel in mm UNIT SIZE SLIDE mODEL 1 SKB 1 SKC 1 SKD 2 SKB 2 SKC 2 SKD 3 SKB 3 SKC 3 SKD 4 SKB 4 SKC 4 SKD 5 SKB 5 SKC 5 SKD 6 SKB 6 SKC 6 SKD 6 SKE mAX. STATIC SIDE LOAD N UNIT WEIGHT* kg UNIT SIZE SLIDE mODEL 15930 T + 95.4 14560 T + 52.3 28500 T + 52.3 0.80 + (0.0018 x T) 1 SLB 0.80 + (0.0018 x T) 1 SLC 0.86 + (0.0022 x T) 1 SLD 29260 T + 118 28500 T + 57.8 49000 T + 57.8 42900 T + 117 48900 T + 50.5 116300 T + 50.5 1.52 + (0.003 x T) 2 SLB 1.52 + (0.003 x T) 2 SLC 1.60 + (0.0035 x T) 2 SLD 1.87 + (0.0035 x T) 3 SLB 1.87 + (0.0035 x T) 3 SLC 2.05 + (0.005 x T) 3 SLD 3.05 + (0.007 x T) 4 SLB 3.05 + (0.007 x T) 4 SLC 3.35 + (0.010 x T) 4 SLD 4.79 + (0.010 x T) 5 SLB 4.79 + (0.010 x T) 5 SLC 5.26 + (0.013 x T) 5 SLD 8.62 + (0.013 x T) 6 SLB 8.62 + (0.013 x T) 6 SLC 9.34 + (0.016 x T) 6 SLD 10.09 + (0.020 x T) 6 SLE 124400 T + 122 116300 T + 53.8 195100 T + 53.8 242000 T + 133 227000 T + 54.2 325000 T + 54.2 435000 T + 115 444000 T + 64.6 687000 T + 64.6 765000 T + 64.6 mAX. STATIC SIDE LOAD N 13510 T + 52.7 14560 T + 52.3 28500 T + 52.3 21080 T + 58.7 28500 T + 57.8 49000 T + 57.8 55070 T + 152 48900 T + 50.5 116300 T + 50.5 94000 T + 63.5 116300 T + 53.8 226000 T + 53.8 219000 T + 79 227000 T + 54.2 360000 T + 54.2 443000 T + 89 444000 T + 64.6 767000 T + 64.6 868000 T + 64.6 UNIT WEIGHT* kg 1.05 + (0.0018 x T) 1.05 + (0.0018 x T) 1.11 + (0.0022 x T) 1.92 + ( 0.003 x T) 1.92 + (0.003 x T) 1.60 + (0.0035 x T) 2.44 + (0.0035 x T) 2.44 + (0.0035 x T) 2.69 + (0.005 x T) 3.70 + (0.007 x T) 3.70 + (0.007 x T) 4.09 + (0.010 x T) 5.83 + (0.010 x T) 5.83 + (0.010 x T) 6.39 + (0.013 x T) 10.81 + (0.013 x T) 10.81 + (0.013 x T) 11.69 + (0.016 x T) 12.64 + (0.020 x T) *Slide weights shown are calculated using a PHD Cylinder as the power source. Weight of unit with ISO cylinder would be similar. 68 SIZE08 See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 600 650 700 SK & SL SLIDE PHD’S TC BUSHING TC BUSHING PHD offers the unique TC bushings as an alternative to traditional linear ball bushings. TC bushings offer the following advantages. BUSHING SLEEVE ■ TC bushings are maintenance free and self lubricating. SHAFT ■ The bushing design permits oversize shafts to be used in the slide body, saving space, and decreasing shaft deflection. ■ The ability to carry static loads up to 2 times greater than traditional linear bushings. SLIDES SLIDE BODY LUBRICATION ■ Can be used in harsh environments where dirt, grit, metal particles, and metal cutting fluids can damage or destroy other bushings. ■ End-of-travel shaft vibration is minimal compared to ball bushings (see graph below). All slides are permanently lubricated at the factory for service under normal conditions. PHD Cylinders can be run using unlubricated air. Use of lubricated air with the cylinders will extend life. Optimum life can be obtained on Series SK/SL Slides by periodic lubrication (every 25 million inches of travel) of the shafts. PHD suggests a lightweight oil. Silicon-based lubricants should NOT be used on units with PHD’s TC bushings. ■ Slides with PHD’s TC bushings cost less than units with traditional ball bushings. FRICTION ■ TC bushings are almost impervious to static shock loads — there are no ball bushings to damage or Brinell the shafts. TOOL PLATE VIBRATION Tool plate vibration occurs on all slides when the tool plate reaches full extension and the sudden stop causes the shafts to oscillate. Vibration is measured by the amplitude of the oscillation and its duration. This vibration may be critical in applications where precise tool plate location and fast cycle times are required. Tests have shown that compared with linear ball bushings, PHD TC bushings with oversize shafts damp out this vibration in 1/3 to 1/2 the time with 1/3 less overall tool plate movement. The graphs below show an actual comparison for a PHD size 3 slide between the TC bushings with oversize shafts and linear ball bushings. The test was run with a 150 mm travel slide in a vertical application with a 2.3 kilogram off-center load. The unit was cycled in 170 milliseconds using stop collars with no cushions. 0.375 In horizontal applications, a TC bushing has a higher breakaway pressure required than a linear bushing. Breakaway pressure is affected by several factors including the load at the tool plate, slide travel and the total moving load. The following formulas yield approximate maximum breakaway pressure for the SK/SL Slides. 1.38 + ( T x LTP A + LTM) B = Breakaway Pressure (bar) T=Total travel + tool plate extension (mm) LTP=Load at tool plate (N) mODEL LTM=Total moving load (N) SKC81 &SKD81 SLC81 &SLD81 SKC82 &SKD82 SLC82 &SLD82 SKC83 &SKD83 SLC83 &SLD83 SKC84 &SKD84 SLC84 &SLD84 SKC85 &SKD85 SLC85 &SLD85 SKC85, SKD86 & SKE86 SLC85, SLD86 & SLE86 PHD TC BUSHINGS WITH 16 mm DIAmETER SHAFTS 0.250 0.125 AmPLITUDE OF 0.000 OSCILLATION [mm] 0.125 0.250 A 46 71 60 87 67 102 77 107 84 114 127 177 B 0.0136 0.0136 0.0121 0.0121 0.0073 0.0073 0.0041 0.0041 0.0025 0.0025 0.0015 0.0015 0.375 400 800 1200 1600 2000 2400 2800 3200 3600 4000 TImE IN mILLISECONDS 0.375 LINEAR BALL BUSHINGS WITH 12 mm DIAmETER SHAFTS 0.250 0.125 AmPLITUDE OF 0.000 OSCILLATION [mm] 0.125 0.250 OSCILLATION 0.375 400 800 1200 1600 2000 2400 2800 3200 3600 4000 TImE IN mILLISECONDS See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 69 SIZE08 SK & SL SLIDE The following graphs are designed to provide a quick and easy method of selecting and comparing each SK and SL Slide. Maximum load versus travel is shown with various deflection curves to determine shaft deflection for the application. The linear ball bushing load ratings shown are derated by a factor of 1.2 from the bearing manufacturer’s ratings to provide a design safety factor. Consult PHD for applications which exceed maximum load ranges shown. Maximum loads are based on a service life of 5,000 kilometers of linear travel at .6 meter/sec average velocity. The deflection figures given in these graphs are based on the effect of external loads. Shaft straightness, shaft weight, and bearing alignment will affect the accuracy of the tool plate location. Consult PHD for applications requiring high precision tool plate location. When the load is attached to the face of the tool plate, add the distance between load center of TRAVEL [mm] gravity and tool plate to ADDED DISTANCE the travel length and use the TO LOAD total as the travel length in the following graphs. SKB81 DEFLECTION LOAD VS. LIFE DEFLECTION 100 LOAD VS. LIFE 80 50 100 25 150 200 250 50 75 LOAD (N) 300 TRAVEL (mm) 100 125 150 175 200 225 250 275 20 0 300 0 0 0 25 50 75 100 125 9 20 0 0 4 10 0 0 0 60 40 0 50 100 150 200 250 300 .05 TRAVEL (mm) 20 0 0 25 50 75 100 125 150 175 200 225 250 275 300 0 25 50 75 100 125 18 29 60 11 15 23 50 8 11 18 40 5 8 13 30 2 3 10 20 0 0 4 10 0 0 0 0 150 3 5 8 20 0 0 3 10 0 0 0 80 70 1 9 13 30 60 50 40 0 275 300 A- 2.54 Million Meters Life B- 5.08 Million Meters Life A B 50 100 175 200 225 250 50 100 150 200 250 300 .05 TRAVEL (mm) 30 VELOCITY * 4 3 2 1 35 40 65 120 23 34 49 110 23 34 49 100 21 29 44 90 19 26 39 80 17 22 34 70 14 18 29 60 11 15 23 50 8 11 18 40 5 8 13 30 2 3 10 20 0 0 4 10 0 0 0 0 150 200 250 300 275 300 LOAD VS. LIFE A- 2.54 Million Meters Life B- 5.08 Million Meters Life A B 0 50 100 20 150 200 250 300 TRAVEL (mm) .10 .05 0 .20 5 10 0 0 0 25 50 75 100 125 150 175 200 225 250 275 300 0 25 50 TRAVEL (mm) 75 100 125 150 175 200 225 250 275 300 TRAVEL (mm) * LOAD VS. LIFE VELOCITY (mm/sec) 1 = 300 2 = 600 3 = 900 4 =1200 SIZE08 14 LOAD (N) B 8 13 18 40 LOAD (N) LOAD (N) 90 10 16 24 50 10 70 70 100 13 18 30 60 .10 20 80 34 .40 .80 .20 30 90 39 22 .80 1 .40 40 44 26 17 110 A- 2.54 Million Meters Life B- 5.08 Million Meters Life A 16 24 35 70 50 29 19 DEFLECTION 120 18 30 40 80 60 250 SLD81 LOAD VS. LIFE 22 40 50 90 70 300 TRAVEL (mm) VELOCITY * 4 3 2 1 80 250 TRAVEL (mm) SKD81 DEFLECTION 200 LOAD VS. LIFE 0 TRAVEL (mm) 90 225 VELOCITY * 3 2 1 34 49 100 .10 .05 0 10 0 200 21 1 .20 4 .10 20 B 8 14 30 3 80 LOAD (N) 8 12 18 40 6 A- 2.54 Million Meters Life B- 5.08 Million Meters Life A 12 16 24 50 .40 .20 .40 30 175 4 23 .80 .80 40 150 DEFLECTION 100 LOAD (N) LOAD (N) 1 LOAD (N) LOAD VS. LIFE 14 19 29 60 50 150 SLC81 VELOCITY * 4 3 2 1 17 25 34 70 60 100 TRAVEL (mm) SKC81 70 50 TRAVEL (mm) TRAVEL (mm) DEFLECTION 40 .10 .05 0 60 20 .40 .20 .20 0 1 .40 40 0 .05 0 60 A- 1.27 Million Meters Life B- 2.54 Million Meters Life C- 5.08 Million Meters Life A B C 80 .80 .80 20 .10 20 80 LOAD (N) LOAD (N) 40 100 A- 1.27 Million Meters Life B- 2.54 Million Meters Life C- 5.08 Million Meters Life A B C 60 1 LOAD (N) 60 40 MAX. LOAD [N] SLB81 80 LOAD (N) SLIDES MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS, SIZE 1 The scales of the load and travel axes change from graph to graph for maximum clarity. See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 SK & SL SLIDE MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS, SIZE 2 SKB82 SLB82 LOAD VS. LIFE LOAD VS. LIFE 100 80 B 3 2 50 100 150 200 250 300 100 125 150 175 200 225 250 275 LOAD (N) 0 25 50 75 100 125 200 200 250 300 275 300 10 20 0 50 100 150 200 250 300 LOAD (N) B 0 6 13 20 0 80 0 0 0 0 50 .50 150 200 250 300 .25 .10 .25 60 100 TRAVEL (mm) .50 TRAVEL (mm) 100 .75 1 0 18 24 39 80 6 12 20 40 120 0 LOAD (N) 5 0 22 30 48 100 1 3 0 A- 2.54 Million Meters Life B- 5.08 Million Meters Life A 28 39 59 120 12 18 28 60 2 19 40 140 3 3 2 8 11 LOAD VS. LIFE VELOCITY * 4 3 2 1 45 57 92 180 .10 40 .05 .05 20 0 0 25 50 75 100 125 150 175 200 225 250 275 0 300 25 50 75 100 125 150 175 200 SKD82 140 33 50 100 15 25 45 80 10 18 40 60 3 10 15 40 0 5 10 20 0 0 0 0 200 B 180 160 50 100 200 250 300 140 120 100 40 75 100 125 150 175 200 225 250 275 300 0 50 100 150 200 250 300 TRAVEL (mm) 1 .75 50 B .10 .05 25 A- 2.54 Million Meters Life B- 5.08 Million Meters Life A .25 60 20 0 300 .50 80 .25 20 150 TRAVEL (mm) .10 .05 40 275 LOAD VS. LIFE VELOCITY * 4 3 2 1 65 70 115 220 55 60 100 200 45 55 90 180 35 50 80 160 32 45 70 140 30 37 60 120 22 30 50 100 15 22 40 80 10 15 30 60 0 5 20 40 0 0 10 20 0 0 0 0 2 1 .75 0 .50 60 DEFLECTION 220 3 2 5 A- 2.54 Million Meters Life B- 5.08 Million Meters Life LOAD (N) LOAD (N) 160 80 A 30 40 60 120 23 LOAD (N) 35 47 70 140 DEFLECTION 100 250 SLD82 LOAD VS. LIFE VELOCITY * 4 3 2 1 40 55 80 160 120 225 TRAVEL (mm) TRAVEL (mm) LOAD (N) 250 39 51 80 160 160 B 0 0 225 33 45 68 140 180 18 25 39 80 12 18 28 60 .75 LOAD (N) 175 DEFLECTION A- 2.54 Million Meters Life B- 5.08 Million Meters Life A 22 31 49 100 100 20 150 LOAD (N) 28 38 58 120 120 40 150 TRAVEL (mm) SLC82 LOAD VS. LIFE VELOCITY * 4 3 2 1 34 45 67 140 DEFLECTION 60 100 TRAVEL (mm) SKC82 80 50 0 300 TRAVEL (mm) 140 0 1 25 75 0 .50 50 B 50 .25 25 75 A- 2.54 Million Meters Life B- 5.08 Million Meters Life 0 .1 .05 0 A .75 50 .10 0 100 25 75 2 TRAVEL (mm) 3 0 .05 20 125 100 0 .25 40 DEFLECTION 125 25 .50 LOAD (N) 50 1 .75 60 75 A- 2.54 Million Meters Life B- 5.08 Million Meters Life SLIDES LOAD (N) 100 A LOAD (N) DEFLECTION 0 0 25 50 75 100 125 150 175 200 225 250 275 300 TRAVEL (mm) TRAVEL (mm) * LOAD VS. LIFE VELOCITY (mm/sec) 1 = 300 2 = 600 3 = 900 4 =1200 The scales of the load and travel axes change from graph to graph for maximum clarity. See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 71 SIZE08 SK & SL SLIDE MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS, SIZE 3 SKB83 SLB83 LOAD VS. LIFE A- 2.54 Million Meters Life B- 5.08 Million Meters Life 150 A B 1 100 A B 100 50 3 .75 .50 LOAD (N) 2 LOAD (N) 150 2 1 .05 0 75 150 225 300 375 50 450 0 .75 .50 0 .10 50 A- 2.54 Million Meters Life B- 5.08 Million Meters Life 150 50 .25 0 75 150 225 300 375 450 TRAVEL (mm) .10 .25 TRAVEL (mm) .05 0 0 25 50 0 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 75 0 25 50 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 75 TRAVEL (mm) TRAVEL (mm) SKC83 A 180 21 30 45 100 160 10 15 25 60 3 100 5 5 20 0 0 0 0 75 150 225 300 375 60 450 TRAVEL (mm) .10 40 20 .05 20 0 25 50 100 80 0 0 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 75 0 25 50 75 10 15 25 60 200 B 260 240 3 5 15 40 0 5 20 0 0 0 220 200 75 150 225 325 450 160 140 60 40 20 0 0 25 50 75 The scales of the load and travel axes change from graph to graph for maximum clarity. See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. • 150 225 (800) 624-8511 325 TRAVEL (mm) 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 TRAVEL (mm) www.phdinc.com/apps/sizing 75 .25 80 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 0 * LOAD VS. LIFE VELOCITY (mm/sec) 1 = 300 2 = 600 3 = 900 4 =1200 SIZE08 450 B .50 100 TRAVEL (mm) 72 375 A- 2.54 Million Meters Life B- 5.08 Million Meters Life .10 .05 75 300 LOAD VS. LIFE .75 .75 50 225 1 1 25 180 120 .25 0 150 A 2 2 TRAVEL (mm) 400 VELOCITY * 4 3 2 1 65 90 140 280 60 80 125 260 55 75 115 240 50 70 105 220 45 65 95 200 40 60 90 180 35 55 80 160 30 45 65 140 25 35 55 120 20 30 45 100 10 20 35 80 5 15 25 60 0 10 15 40 0 5 10 20 0 0 0 0 3 0 .05 20 DEFLECTION 280 .10 40 0 0 0 0 A- 2.54 Million Meters Life B- 5.08 Million Meters Life .50 60 75 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 LOAD (N) 220 180 A LOAD (N) LOAD (N) 20 30 45 100 15 25 35 80 80 0 TRAVEL (mm) LOAD VS. LIFE 40 55 85 180 35 50 75 160 30 40 65 140 25 35 55 120 240 100 0 0 SLD83 45 60 100 200 120 5 10 20 0 TRAVEL (mm) VELOCITY * 4 3 2 1 60 85 125 240 50 70 110 220 140 0 0 SKD83 160 B 20 30 45 100 5 10 20 40 TRAVEL (mm) DEFLECTION 25 35 55 120 .25 .10 5 .0 40 0 A- 2.54 Million Meters Life B- 5.08 Million Meters Life 30 45 65 140 10 20 30 60 1 .75 0 .5 1 .75 .50 .25 60 A 35 50 80 160 15 25 40 80 120 2 2 80 3 10 15 40 140 3 LOAD (N) B 17 25 35 80 LOAD VS. LIFE 40 55 85 180 200 A- 2.54 Million Meters Life B- 5.08 Million Meters Life 28 35 60 120 LOAD (N) LOAD (N) 120 VELOCITY * 4 3 2 1 50 70 100 220 45 65 95 200 DEFLECTION 220 33 45 65 140 140 LOAD (N) LOAD VS. LIFE 38 50 75 160 160 0 SLC83 VELOCITY * 4 3 2 1 43 55 85 180 DEFLECTION 180 LOAD (N) SLIDES 100 LOAD (N) 3 100 LOAD VS. LIFE DEFLECTION LOAD (N) DEFLECTION 150 400 450 SK & SL SLIDE MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS, SIZE 4 SKB84 100 200 300 400 500 600 100 TRAVEL (mm) 150 200 250 300 350 400 450 500 550 0 0 600 0 50 100 150 200 250 300 350 LOAD VS. LIFE 4 275 B 3 15 20 50 200 0 5 0 0 10 25 0 100 200 300 400 500 600 175 150 200 250 300 350 400 450 500 550 0 600 0 50 100 150 200 TRAVEL (mm) 10 15 20 50 5 0 5 10 25 0 0 0 100 200 300 400 500 600 TRAVEL (mm) 250 300 350 400 450 500 550 600 0 0 DEFLECTION 0 0 LOAD VS. LIFE A A- 2.54 Million Meters Life B- 5.08 Million Meters Life LOAD (N) LOAD (N) SLD84 VELOCITY * 4 3 2 1 100 120 170 325 80 100 150 300 65 85 135 275 55 80 120 250 50 70 110 225 40 60 95 200 30 50 85 175 25 40 70 150 20 35 60 125 15 20 45 100 10 15 35 75 2 5 15 50 B 5 25 0 0 0 300 100 200 300 400 500 DEFLECTION 375 600 LOAD VS. LIFE VELOCITY * 4 3 2 1 100 130 180 375 85 115 170 350 75 105 160 325 65 95 145 300 60 85 130 275 55 75 120 250 45 65 110 225 40 55 95 200 35 45 80 175 30 35 70 150 25 30 55 125 20 25 40 100 10 15 30 75 5 10 20 50 0 5 10 25 0 0 0 0 A A- 2.54 Million Meters Life B- 5.08 Million Meters Life B 0 350 TRAVEL (mm) 100 200 300 400 500 600 TRAVEL (mm) 325 3 300 3 250 275 .75 .25 100 .05 75 .05 50 .10 75 175 125 .10 100 225 200 150 .25 125 .75 .50 150 250 1 1 175 2 200 .50 LOAD (N) 2 225 LOAD (N) B TRAVEL (mm) 275 50 25 0 30 40 70 150 0 SKD84 325 35 50 80 175 .50 50 150 40 60 90 200 .05 100 A- 2.54 Million Meters Life B- 5.08 Million Meters Life A .10 50 600 .25 75 25 0 550 .75 100 .05 25 600 15 20 30 75 125 TRAVEL (mm) .10 50 500 LOAD VS. LIFE 45 70 110 225 1 0 .25 75 500 VELOCITY * 3 2 1 25 30 60 125 2 1 5 .50 100 400 20 25 40 100 3 2 225 0 DEFLECTION 250 10 20 30 75 .75 LOAD (N) 300 20 35 60 125 LOAD (N) LOAD (N) 200 0 25 40 70 150 15 25 45 100 125 450 50 80 120 250 A- 2.54 Million Meters Life B- 5.08 Million Meters Life 30 55 80 175 LOAD (N) A 40 60 90 200 175 400 60 100 140 300 55 90 130 275 50 70 110 225 150 300 SLC84 VELOCITY * 4 3 2 1 60 80 130 250 225 200 TRAVEL (mm) SKC84 250 100 TRAVEL (mm) TRAVEL (mm) DEFLECTION SLIDES LOAD (N) LOAD (N) 2 0 0 .25 100 B .10 .05 50 300 200 100 1 .75 .50 0 .50 0 200 50 .10 5 .0 50 0 150 100 .25 100 B 3 2 150 1 .75 LOAD (N) 3 200 250 200 A- 2.54 Million Meters Life B- 5.08 Million Meters Life A 300 LOAD (N) A 300 250 400 A- 2.54 Million Meters Life B- 5.08 Million Meters Life 350 300 LOAD VS. LIFE 400 LOAD VS. LIFE DEFLECTION 350 SLB84 DEFLECTION 25 0 50 100 150 200 250 300 350 400 450 500 550 600 0 0 50 100 TRAVEL (mm) 150 200 250 300 350 400 450 500 550 600 TRAVEL (mm) * LOAD VS. LIFE VELOCITY (mm/sec) 1 = 300 2 = 600 3 = 900 4 =1200 The scales of the load and travel axes change from graph to graph for maximum clarity. See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 73 SIZE08 SK & SL SLIDE MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS, SIZE 5 SKB85 SLB85 LOAD VS. LIFE 800 500 SLIDES 300 400 500 .50 200 600 200 TRAVEL (mm) 100 100 150 200 250 300 350 400 450 500 550 0 600 0 0 50 100 150 200 250 300 350 SLC85 LOAD (N) DEFLECTION 450 40 60 90 200 30 40 70 150 10 20 40 100 0 0 100 200 300 400 500 600 0 0 0 100 200 500 600 .75 0 600 400 .25 550 300 .50 500 0 50 100 150 200 250 350 300 400 450 500 550 600 TRAVEL (mm) SLD85 VELOCITY * 4 3 2 1 165 180 270 550 135 160 245 500 LOAD VS. LIFE A 110 140 220 450 DEFLECTION A- 2.54 Million Meters Life B- 5.08 Million Meters Life 75 110 170 350 60 90 145 300 B 45 70 120 250 35 60 90 200 25 45 70 150 10 20 40 100 0 5 0 0 LOAD (N) LOAD (N) 90 125 190 400 20 50 0 4 150 140 130 120 100 80 70 60 45 30 20 0 100 200 300 400 500 600 VELOCITY * 1 3 2 210 310 650 190 290 600 170 270 550 150 240 500 130 220 450 110 190 400 90 160 350 70 140 300 55 110 250 40 90 200 30 60 150 A- 2.54 Million Meters Life B- 5.08 Million Meters Life B 0 650 TRAVEL (mm) LOAD VS. LIFE A 10 20 40 100 0 10 20 50 0 0 0 0 DEFLECTION 0 500 100 200 300 400 500 600 TRAVEL (mm) 600 550 450 450 2 2 350 3 500 3 400 400 LOAD (N) .75 .05 50 .10 150 100 .05 100 250 200 .10 150 300 .25 .25 200 350 .50 .50 250 1 1 300 .75 LOAD (N) 20 40 100 1 LOAD (N) 300 250 SKD85 0 40 70 150 10 .05 450 20 B .10 400 50 90 200 2 2 1 .50 .25 350 LOAD VS. LIFE TRAVEL (mm) 350 TRAVEL (mm) 550 600 3 3 TRAVEL (mm) .10 300 600 A- 2.54 Million Meters Life B- 5.08 Million Meters Life 0 200 250 550 400 150 200 70 120 250 30 0 100 150 500 5 10 20 50 50 100 50 450 0 .05 50 DEFLECTION 500 0 0 500 A 90 140 300 60 B .75 LOAD (N) 90 140 300 50 70 120 250 0 50 0 70 A- 2.54 Million Meters Life B- 5.08 Million Meters Life 5 10 20 50 400 100 400 90 130 190 400 LOAD (N) A 80 110 170 350 150 300 70 110 160 350 90 130 190 400 200 450 110 140 220 450 LOAD VS. LIFE 100 150 210 450 250 400 VELOCITY * 4 3 2 1 120 160 240 500 VELOCITY * 4 3 2 1 110 170 240 500 300 200 TRAVEL (mm) SKC85 350 100 TRAVEL (mm) TRAVEL (mm) 500 B .25 100 A- 2.74 Million Meters Life B- 5.08 Million Meters Life A .05 50 400 1100 1000 900 800 700 600 500 400 300 200 100 0 .10 .25 0 500 300 0 .05 100 0 600 .10 200 B 1 .75 1 .75 .50 300 700 2 2 400 800 A- 2.54 Million Meters Life B- 5.08 Million Meters Life A LOAD VS. LIFE 3 LOAD (N) 600 3 LOAD (N) 700 900 LOAD (N) 900 1000 900 800 700 600 500 400 300 200 100 0 LOAD (N) DEFLECTION DEFLECTION 50 0 50 100 150 200 250 300 350 400 450 500 550 600 0 0 50 100 150 200 250 * LOAD VS. LIFE VELOCITY (mm/sec) 1 = 300 2 = 600 3 = 900 4 =1200 74 SIZE08 300 350 400 450 500 550 600 TRAVEL (mm) TRAVEL (mm) The scales of the load and travel axes change from graph to graph for maximum clarity. See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 SK & SL SLIDE MAXIMUM ROLLING LOAD & DEFLECTION GRAPHS, SIZE 6 SKB86 SLB86 LOAD VS. LIFE 1600 1400 1200 LOAD (N) 1000 200 300 400 500 600 700 TRAVEL (mm) 400 200 .05 0 50 100 150 200 250 300 350 400 450 500 550 600 650 0 700 0 0 0 50 100 150 200 250 300 50 90 200 10 20 45 100 LOAD (N) 700 0 100 200 300 400 50 100 500 600 700 300 200 100 150 200 250 300 350 400 450 500 550 600 650 0 700 0 0 50 100 150 200 250 300 350 1000 100 150 240 500 B 70 110 180 400 15 40 80 200 5 20 40 100 0 0 0 100 200 300 400 500 600 700 500 400 A A- 2.54 Million Meters Life B- 5.08 Million Meters Life B 70 100 180 400 25 50 80 200 5 20 30 100 0 0 0 0 0 100 200 300 400 500 600 700 TRAVEL (mm) .05 250 300 350 400 450 500 550 600 650 0 700 0 50 100 150 200 250 300 350 400 450 500 SLE86 VELOCITY * 4 3 2 1 260 350 540 1100 A LOAD (N) LOAD (N) 90 140 220 500 240 200 170 120 100 60 40 20 380 320 270 220 180 120 80 40 800 700 600 500 400 300 200 100 1000 0 0 0 0 B 5 40 90 200 0 10 50 100 0 1200 0 100 200 300 400 2 500 600 700 800 1 550 600 650 700 0 300 400 500 600 700 TRAVEL (mm) .25 500 200 .05 .05 450 100 .10 .10 400 B .50 .25 400 350 A- 2.54 Million Meters Life B- 5.08 Million Meters Life .75 .75 500 300 300 A 1 700 600 200 250 LOAD VS. LIFE 0 900 100 200 700 2 TRAVEL (mm) 3 0 LOAD (N) 3 0 DEFLECTION 1300 35 70 140 300 .50 400 300 1100 180 140 110 80 60 30 5 0 120 180 280 600 0 600 650 250 340 540 1100 220 310 480 1000 200 280 430 900 A- 2.54 Million Meters Life B- 5.08 Million Meters Life 150 210 340 700 800 500 600 VELOCITY * 1 4 3 2 300 420 620 1300 270 380 580 1200 LOAD VS. LIFE 60 100 180 400 700 550 TRAVEL (mm) 900 LOAD (N) 700 .10 200 1000 150 600 .25 300 200 DEFLECTION 100 500 LOAD VS. LIFE .50 TRAVEL (mm) 180 250 390 800 50 600 .75 0 200 290 440 900 0 550 90 140 220 500 600 230 320 490 1000 0 400 220 180 280 600 1 1 0 SKE86 100 700 300 TRAVEL (mm) 150 210 330 700 700 TRAVEL (mm) 200 650 200 100 150 1100 100 40 70 130 300 800 .50 100 0 VELOCITY * 1 4 3 2 260 360 540 1100 2 80 130 300 .75 50 500 3 3 40 900 .25 0 0 180 250 390 800 DEFLECTION 1100 130 190 290 600 2 LOAD (N) A- 2.54 Million Meters Life B- 5.08 Million Meters Life .05 0 0 200 280 440 900 A 160 220 340 700 .10 100 450 LOAD (N) 800 300 0 230 320 490 1000 LOAD (N) LOAD (N) 900 200 400 LOAD VS. LIFE 190 250 380 800 DEFLECTION 400 50 70 130 300 SLD86 230 330 500 1000 210 290 440 900 500 B 70 100 180 400 TRAVEL (mm) VELOCITY * 4 3 2 1 600 A- 2.54 Million Meters Life B- 5.08 Million Meters Life 20 40 80 200 SKD86 700 A 10 20 40 100 TRAVEL (mm) 1000 700 .10 .05 0 600 LOAD VS. LIFE .25 TRAVEL (mm) 500 .10 .05 100 600 400 0 500 100 150 230 500 .75 0 B 1 0 400 700 130 180 280 600 .50 .50 0 650 150 220 330 700 900 LOAD (N) 30 600 170 250 380 800 2 80 130 300 550 VELOCITY * 1 4 3 2 230 300 480 1000 3 2 .75 50 300 210 280 430 900 800 80 120 190 400 1 LOAD (N) A- 2.54 Million Meters Life B- 5.08 Million Meters Life .25 200 500 DEFLECTION 1000 110 150 240 500 3 400 0 A 130 180 290 600 500 450 LOAD (N) 160 210 340 700 600 400 LOAD VS. LIFE 180 240 390 800 700 300 350 SLC86 VELOCITY * 3 2 1 4 200 TRAVEL (mm) SKC86 DEFLECTION 100 TRAVEL (mm) TRAVEL (mm) 800 200 .25 .10 .05 .25 .10 200 400 2 100 600 1 .75 .50 1 .75 .50 400 0 0 B 800 800 600 0 1000 3 3 400 200 600 1200 1000 600 A- 2.74 Million Meters Life B- 5.08 Million Meters Life A 1400 LOAD (N) 800 1600 1200 B 800 2 LOAD (N) 1000 A- 2.74 Million Meters Life B- 5.08 Million Meters Life A 1200 LOAD VS. LIFE DEFLECTION 1400 0 50 100 150 200 TRAVEL (mm) 250 300 350 400 450 500 550 600 650 700 TRAVEL (mm) * LOAD VS. LIFE VELOCITY (mm/sec) 1 = 300 2 = 600 3 = 900 4 =1200 The scales of the load and travel axes change from graph to graph for maximum clarity. See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 75 SIZE08 SLIDES 1400 LOAD (N) DEFLECTION SK & SL SLIDE SHOCK ABSORBER SELECTION GUIDE TABLE 1 To determine stopping capacity, calculate total moving weight. SLIDE BASE WT. TRAVEL ADDER CYL. BORE CYL. BORE SIZE kg kg/mm (PHD) H11/H12 SxB & SxC 81 0.38 0.0012 19 16 SxD 81 0.41 0.0016 SxB & SxC 82 0.58 0.0018 20 20 SxD 82 0.67 0.0023 SxB & SxC 83 0.76 0.0023 25 25 SxD 83 1.08 0.0037 SxB & SxC 84 1.37 0.0047 32 32 SxD 84 1.75 0.0065 SxB & SxC 85 2.26 0.0065 40 40 SxD 85 2.88 0.0093 SxB & SxC 86 3.95 0.0093 50 50 SxD 86 4.95 0.0127 SxE 86 6.02 0.0167 Moving weight adders for slide kinetic energy calculation include tool plate, coupling, two collars, and shafts. From Table 1, determine shaft and tool plate weight (WM). Multiply the travel by the travel adder + base weight. Example for SxB83 x 100: WM = (100 x 0.0023) + 0.76 = 0.99 kg Add WM to attached load (payload) = Total Moving Weight (WTM ) Using Kinetic Energy Graphs below, plot the total moving weight and impact velocity. If the value is less than slide with cylinder, cushion, or travel adjustment curves, that type of deceleration is adequate. If it is greater than these curves, hydraulic shock absorbers are required. To determine the correct hydraulic shock, complete the calculation on the next page. PHD suggests hydraulic shock absorbers for all applications where the center of gravity of the payload is off the slide centerline by more than 50 mm and travelling at speeds greater than 0.25 m/sec. maximum allowable kinetic energy graphs 2.3 1.6 C 2.0 SIZE 1 1.0 0.8 B 0.6 A 0.4 0.2 1.5 1.3 1.0 .76 B .51 A .25 0.0 0 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 TOTAL mOVING WEIGHT (kg) 4.5 5.0 5.5 6.0 0 1.1 2.3 3.4 C 1.8 2.0 SIZE 3 6.8 7.9 9.1 1.3 1.0 B A .76 .51 .25 SIZE 4 C 1.8 1.5 1.5 1.3 1.0 B A .76 .51 .25 0 2.3 4.5 6.8 9.1 TOTAL mOVING WEIGHT (kg) 11 0 14 0 2.3 4.5 6.8 9.1 11 14 16 18 20 23 41 47 53 59 TOTAL mOVING WEIGHT (kg) 2.0 2.0 1.8 SIZE 5 C ImPACT VELOCITY (m/sec) 1.3 1.0 .76 B .51 A SIZE 6 C 1.8 1.5 .25 1.5 1.3 1.0 B A .76 .51 .25 0 0 4.5 9.1 14 18 23 27 32 0 36 0 5.9 12 18 A = Slide with cylinder 24 30 36 TOTAL mOVING WEIGHT (kg) TOTAL mOVING WEIGHT (kg) SIZE08 5.7 2.3 2.0 0 76 4.5 TOTAL mOVING WEIGHT (kg) ImPACT VELOCITY (m/sec) ImPACT ImPACT ImPACT ImPACT VELOCITY (m/sec) SIZE 2 C 1.8 1.2 ImPACT VELOCITY (m/sec) ImPACT VELOCITY (m/sec) 1.4 ImPACT VELOCITY (m/sec) SLIDES 0.99 + 5.0 = 5.99 kg B = Slide with travel adjustments C = Slide with cylinder with cushions See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 SK & SL SLIDE SLIDE SIZE 1 2 3 4 5 6 PHD SHOCK ABSORBER NO. 57056-01-x 57056-02-x 57056-02-x 57056-03-x 57056-03-x 57056-04-x STROKE m 0.016 0.022 0.022 0.025 0.025 0.040 THREAD TYPE M14 x 1.5 M20 x 1.5 M20 x 1.5 M25 x 1.5 M25 x 1.5 M25 x 1.5 C = Number of cycles per hour d = Cylinder bore diameter [mm] EK = Kinetic energy [Nm] ET = Total energy per cycle, EK + EW [Nm] ETC = Total energy per hour [Nm/hr] EW = Work or drive energy [Nm] FD = Propelling force [N] P = Operating pressure [bar] S = Stroke of shock absorber [m] V = Impact velocity [m/sec) WTM= Total moving weight [kg] ET ETC FG SHOCK TOTAL ENERGY TOTAL ENERGY PROPELLING ABSORBER PER CYCLE PER HOUR FORCE WEIGHT Nm Nm N kg 3.5 34000 530 0.07 8.5 53700 890 0.20 13.5 53700 890 0.20 25.0 70000 1500 0.28 44.0 70000 1500 0.28 98.0 75000 2200 0.45 SHOCK ABSORBER SIZING CALCULATION: PHD SHOCK ABSORBER PERFORMANCE GRAPHS #57056-01-x 3.0 Impact Velocity [m/sec] Follow the next six steps to size shock absorbers. STEP 1: Identify the following parameters. These must be known for all energy absorption calculations. Variations or additional information may be required in some cases. A. The total moving weight to be stopped in kg (WTM) B. The slide velocity (V) at impact with the shock absorber in m/sec C. External propelling force (FD) in N 2.5 57056-01-1 2.0 1.5 57056-01-2 1.0 57056-02-3 0.5 0.0 0.0 D. Number of cycles per hour (C) E. Orientation of the application’s motion (i.e., horizontal or vertical application). See next page. 0.5 1.0 1.5 2.0 Impact Velocity [m/sec] WTM x V2 2 STEP 3: Calculate the propelling force (FD). Horizontal application: FD = 0.0785 x d2 x P EK = Vertical application: FD = (0.0785 x d x P) + 9.8 x WTM 2 3.0 3.5 4.0 4.5 5.0 5.5 #57056-02-x 2.5 STEP 2: Calculate the kinetic energy of the total moving weight. 2.5 ET Total Energy [Nm] 57056-02-1 2.0 1.5 57056-02-2 1.0 57056-02-3 0.5 0.0 Calculate the work energy input (EW) from any external (propelling) forces acting on the load, using the stroke of the shock absorber selected. EW = FD x S 0 2 4 6 8 10 12 ET Total Energy [Nm] 14 16 18 #57056-03-x 2.5 Impact Velocity [m/sec] STEP 4: Calculate the total energy. ET = EK + EW Use Shock Absorber Specifications Chart to verify that the selected unit has an ET capacity greater then the value just calculated. If not, reduce velocity, pressure, moving weight, or select a larger slide. STEP 5: Calculate the total energy that must be absorbed per hour (ETC). ETC = ET x C Use Shock Absorber Specifications Chart to verify that the selected unit has an ETC capacity greater then the value just calculated. If not, reduce the cycles per hour or select a larger slide. 57056-03-1 2.0 57056-03-2 1.5 1.0 57056-03-3 0.5 0.0 0 5 10 15 20 25 30 35 40 45 50 ET Total Energy [Nm] #57056-04-x 2.0 Impact Velocity [m/sec] STEP 6: Determine the damping constant for the selected shock absorber. Using the appropriate Shock Absorber Performance Graph, locate the intersection point for impact velocity (V) and total energy (ET). The shaded area (-1, -2, or -3) that the point falls in is the correct damping constant for the application. NOTE: The total energy per cycle (ET) is based on the slide and its components. Applications with ET larger than listed are not recommended. 57056-04-1 1.5 57056-04-2 1.0 57056-04-3 0.5 0.0 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 ET Total Energy [Nm] See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 77 SIZE08 SLIDES SYMBOLS DEFINITIONS SHOCK ABSORBER SPECIFICATIONS SK & SL SLIDE SHOCK ABSORBER SELECTION GUIDE SIZING EXAMPLES S S SLIDES LOAD LOAD Horizontal Application STEP 1: Application Data Example: SxB84 x 100 mm travel and 2 kg payload (WTM) Weight = 3.84 kg (Total Moving Weight) (V) Velocity = 2.0 m/sec (Speed of Travel) (d) Cylinder Bore Diameter = 32 mm (P) Operating Pressure = 6 bar (C) Cycles/Hr = 200 c/hr WM = 1.37 + (0.0047 x 100 mm) Vertical Application WM = 1.84 kg STEP 1: Application Data Example: SxB84 x 160 mm travel with a 4 kg payload (WTM) Weight = 6.12 kg (Total Moving Weight) (V) Velocity = 0.50 m/sec (Speed of Travel) (d) Cylinder Bore Diameter = 32 mm (P) Operating Pressure = 6 bar (C) Cycles/Hour = 400 c/hr WTM= 1.84 + 2 kg STEP 2: Calculate kinetic energy. WTM= 3.84 kg EK = WTM x V2 2 STEP 2: Calculate kinetic energy. EK = 6.12 x 0.502 2 EK = WTM EK = x V2 2 EK = 0.76 Nm 3.84 x 2.02 2 STEP 3: Calculate work energy. FD = (0.07854 x d2 x P) + 9.8 x WTM FD = 482.5 + 59.98 FD = 542.5 N EW= FD x S EW= 542.5 x 0.025 EW= 13.6 Nm EK = 7.68 Nm STEP 3: Calculate work energy. FD = 0.0785 x d2 x P FD = 0.0785 (322) x 6 FD = 482.3 N EW= FD x S EW= 482.3 N x 0.025 EW= 12.06 Nm STEP 4: Calculate total energy. ET = EK + EW ET = 7.3 + 12.06 ET = 19.36 Nm Since 19.36 is less than ET in Shock Absorber Specifications Chart, proceed. STEP 5: Total energy absorbed per hour ETC = ET x C ETC = 19.36 x 200 ETC = 3872 Nm/hr Since 3872 is less than ETC in Shock Absorber Specifications Chart, proceed. STEP 4: Calculate total energy. ET = EK + EW ET = 0.76 + 13.6 ET = 14.36 Nm Since 14.36 is less than ET in Shock Absorber Specifications Chart, proceed. STEP 5: Total energy absorbed per hour ETC = ET x C ETC = 14.36 x 400 ETC = 5744 Nm/hr Since 5744 is less than ETC in Shock Absorber Specifications Chart, proceed. STEP 6: Choose proper damping constant for correct shock absorber on Shock Absorber Performance Graphs (see previous page). #57056-03-3 is the correct unit for this application. STEP 6: Choose proper damping constant for correct shock absorber on Shock Absorber Performance Graphs (see previous page). #57056-03-1 is the correct unit for the application. 78 SIZE08 See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 scv slide UNIT SIZE 2 GUIDE SHAFT DIAmETER in mm 0.394 10 3 0.472 12 4 0.630 16 5 0.787 20 6 0.984 25 7 0.984 25 8 1.181 30 9 1.181 30 SLIDES SERIES SCV SPECIFICATIONS 35 psi min to 150 psi max [2.4 bar min to 10 bar max] air OPERATING PRESSURE -20° to +180°F [-29° to +82°C] OPERATING TEMPERATURE See table below TRAVEL TOLERANCE ±0.001 in [±.025 mm] of original position REPEATABILITY 80 in/sec [2 m/sec] max., zero load at 87 psi [6.9 bar] VELOCITY Factory lubricated for rated life LUBRICATION Field repairable MAINTENANCE BORE CYLINDER ROD EFFECTIVE TYPICAL BASE WEIGHT DIAmETER DIAmETER SLIDE AREA DYNAmIC LOAD in mm in mm DIRECTION in2 mm2 lb kg lb N 0.315 8 0.787 20 EXTEND 0.49 314 1.75 + (.17 x T) 0.80 + (.003 x T) 8 36 RETRACT 0.41 264 0.394 10 0.984 25 EXTEND 0.76 491 2.38 + (.22 x T) 1.08 + (.004 x T) 15 67 RETRACT 0.64 412 0.472 12 1.260 32 EXTEND 1.25 804 3.95 + (.35 x T) 1.79 + (.006 x T) 25 111 RETRACT 1.07 691 0.630 16 1.575 40 EXTEND 1.95 1257 6.26 + (.50 x T) 2.84 + (.009 x T) 35 156 RETRACT 1.64 1056 0.787 20 1.969 50 EXTEND 3.04 1963 11.37 + (.75 x T) 5.16 + (.013 x T) 50 222 RETRACT 2.56 1649 0.787 20 2.480 63 EXTEND 4.83 3117 14.30 + (.79 x T) 6.49 + (.014 x T) 75 334 RETRACT 4.34 2803 3.150 80 EXTEND 7.79 5027 26.67 + (1.14 x T) 12.11 + (.020 x T) 100 0.984 25 445 RETRACT 7.03 4536 3.937 100 EXTEND 12.17 7854 35.83 + (1.22 x T) 16.27 + (.022 x T) 150 0.984 25 667 RETRACT 11.41 7363 NOTES: 1) T=Travel length inches [mm]. 2) Thrust capacity, allowable mass and dynamic moment capacity must be considered when selecting a slide. 3) For additional speed information, consult PHD’s Series CV Cylinder pages. TOTAL TRAVEL TOLERANCES Tolerance on nominal travel length is shown in the following table: UNIT SIZE NOmINAL TRAVEL in mm NOmINAL TRAVEL TOLERANCE* in mm +0.059/-0.000 +1.50/-0.000 L≤4 L ≤ 100 +0.079/-0.000 +2.00/-0.000 L>4 L > 100 +0.079/-0.000 +2.00/-0.000 L ≤ 20 L ≤ 500 4, 5, & 6 +0.126/-0.000 +3.20/-0.000 L > 20 L > 500 +0.098/-0.000 +2.50/-0.000 L ≤ 20 L ≤ 500 7,8, & 9 +0.157/-0.000 +4.00/-0.000 L > 20 L > 500 *NOTE: Travel tolerance values measured at 60 ±4 psi, due to impact seal design. 2&3 CYLINDER FORCE CALCULATIONS F = Cylinder Force P = Operating Pressure A = Effective Area (Extend or Retract) ImperialMetric F = P x A F = 0.1 x P x A lbs psi in2 See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 N bar mm2 79 SIZE08 SCV SLIDE SLIDE SELECTION SLIDES There are four major factors to consider when selecting a slide. 4 MAXIMUM ROLLING LOAD (Horizontal Applications Only) 1 The Maximum Rolling Load Graphs (pages 82 to 84) are based on the load capacity of the bearings. These graphs show total travel (see definition below), attached load, and speed. By plotting any two of these three parameters it is possible to determine the maximum allowable value of the third for a specific slide. Use the effective piston area (see cylinder thrust calculation and specifications on page 79) to determine if the cylinder has sufficient thrust to move the total moving load as calculated at left. Maintain a minimum ratio of thrust to total moving load of 2 to 1. AIR CYLINDER THRUST 2 MAXIMUM KINETIC ENERGY To determine the appropriate type of deceleration for the application, first, calculate total moving load. a) Determine guide shaft and tool plate moving load WM from the table below. b) Total Moving Load = WM + Attached Load Next, plot the total moving load and impact velocity on the Kinetic Energy Graphs (pages 82 to 84). The line(s) above the point represent the acceptable means of decelerating the load. If the point falls above all three lines, choose a larger slide or modify the application parameters. 3 ATTACHED LOAD C.G TRAVEL DISTANCE TO ATTACHED LOAD C.G. SHAFT DEFLECTION Use the Deflection Graphs (page 85) to determine if the deflection of the slide is within acceptable limits for the application. The Deflection Graphs for horizontal applications account for bearing and shaft clearances, tool plate and guide shaft weight, and are based on representative loads within the range of each slide. The graphs for vertical applications account for bearing and shaft clearances only. TOTAL TRAVEL DEFINITION OF TOTAL TRAVEL: When the center of gravity (c.g.) of the attached load is located at a distance in front of the face of the slide tool plate, this distance should be added to the slide stroke length and any tool plate extension to establish the total travel. This total travel should be used in the Maximum Rolling Load Graphs. Total Travel = Slide Travel + Tool Plate Extension + Distance to Attached Load c.g. GUIDE SHAFT AND TOOL PLATE mOVING LOAD (Wm) lb [kg] mODEL SCVx2 SCVx3 SCVx4 SCVx5 SCVx6 SCVx7 SCVx8 SCVx9 80 SIZE08 1 [25] 0.55 [0.25] 0.78 [0.36] 1.9 [0.8] 3.2 [1.4] 5.7 [2.6] 6.3 [2.9] 11.4 [5.2] 13.9 [6.3] 2 [50] 0.63 [0.29] 0.91 [0.41] 2.1 [0.9] 3.5 [1.6] 6.1 [2.8] 6.7 [3.1] 12.0 [5.5] 14.5 [6.6] 3 [75] 0.71 [0.32] 1.03 [0.47] 2.2 [1.0] 3.7 [1.7] 6.5 [3.0] 7.2 [3.3] 12.7 [5.7] 15.1 [6.9] 4 [100] 0.79 [0.36] 1.15 [0.52] 2.4 [1.1] 4.0 [1.8] 7.0 [3.2] 7.6 [3.4] 13.3 [6.0] 15.7 [7.1] TRAVEL in [mm] 5 6 7 8 9 10 11 12 [125] [150] [175] [200] [225] [250] [275] [300] 0.87 0.94 – – – – – – [0.39] [0.43] – – – – – – 1.27 1.39 – – – – – – [0.58] [0.63] – – – – – – 2.6 2.8 3.0 3.1 – – – – [1.2] [1.3] [1.3] [1.4] – – – – 4.3 4.5 4.8 5.1 – – – – [1.9] [2.1] [2.2] [2.3] – – – – 7.4 7.8 8.2 8.7 9.1 9.5 – – [3.3] [3.5] [3.7] [3.9] [4.1] [4.3] – – 8.0 8.5 8.9 9.3 9.8 10.2 – – [3.6] [3.8] [4.0] [4.2] [4.4] [4.6] – – 13.9 14.5 15.1 15.8 16.4 17.0 17.6 18.2 [6.3] [6.6] [6.9] [7.1] [7.4] [7.7] [8.0] [8.3] 16.4 17.0 17.6 18.2 18.8 19.5 20.1 20.7 [7.4] [7.7] [8.0] [8.3] [8.5] [8.8] [9.1] [9.4] See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 SCV SLIDE VERTICAL APPLICATION SLIDES HORIZONTAL APPLICATION ATTACHED LOAD C.G. 3 in [75 mm] 1 in [25 mm] TOTAL TRAVEL 4 in [100 mm] Application Data: Slide Travel = 3 in [75 mm] Required Speed = 20 in/sec [.51 m/sec] Attached Load = 12 lb [ 5.4 kg], c.g. of load is 1 in [25 mm] from face of tool plate (c.g. location is needed to calculate total travel) Operating Pressure = 60 psi [ 4 bar] Slide Sizing 1. Determine Maximum Rolling Load a) Calculate Total Travel = Slide Travel + Distance to Load c.g. = 3 in + 1 in = 4 in [= 75 mm + 25 mm = 100 mm] b) Plot total travel and required speed on Maximum Rolling Load Graphs (pages 82 to 84). The SCVx6 is acceptable, because for these parameters the slide can carry an attached load of 13 lb [5.9 kg] larger than the actual 12 lb [5.4 kg] load for this application. 2. Determine Maximum Kinetic Energy a)Guide shaft and tool plate moving load is 6.5 lb [3.0 kg] (from table on previous page for SCVx6 with 3 in [75 mm] travel) b)Total Moving Load = 6.5 lb + 12 lb (attached load) = 18.5 lb [= 3.0 kg + 5.4 kg = 8.4 kg] c)Plot total moving load and velocity on the Kinetic Energy Graph for the SCVx6 (page 83). Since the point falls above the line for the cylinder only, appropriate deceleration methods would be either travel adjustment with shock pads or a cylinder with cushions. 3. Shaft Deflection a)Using the Deflection Graphs for horizontal applications (page 85), verify that for the total travel of the selected slide the deflection is acceptable. 4. Air Cylinder Thrust a)Using the effective piston area and the operating pressure, verify that the cylinder has sufficient thrust for the application. Effective Piston Area = 2.56 in2 [1649 mm2] (from page 79) Cylinder Thrust = 2.56 in2 x 60 psi = 154 lb [= .1 x 1649 mm2 x 4 = 660 N] Total Moving Weight = 18.5 lb [8.4 kg x 9.8 m/sec2 = 82 N] The cylinder thrust is significantly more than the total moving weight and is therefore acceptable. Application Data: Slide Travel = 10 in [250 mm] Required Speed = 40 in/sec [1 m/sec] Attached Load = 5 lb [ 2.3 kg] Operating Pressure = 60 psi [ 4 bar] Slide Sizing The required slide travel is 10 in [250 mm], and therefore an SCVx6 or larger slide must be used. 1. Determine Maximum Rolling Load a)Since the application is vertical, this step is not necessary. 2. Determine Maximum Kinetic Energy Without knowing which specific slide is going to be used, this step may require some iterations. Start with the SCVx6 since it is the smallest Series SCV Slide with the necessary travel. a)The guide shaft and tool plate moving load is 9.5 lb [4.3 kg] (from table on previous page for SCVx6 with 10 in [250 mm] travel). b)Total Moving Load = 9.5 lb + 5 lb = 14.5 lb [= 4.3 kg + 2.3 kg = 6.6 kg] c)Plot total moving load and velocity on the kinetic energy graph for the SCVx6 (page 83). d)The point is below the “cylinder with cushion” curve but above the other two curves. Therefore to use the SCVx6, a cylinder with cushions would be required to decelerate the load. (A larger slide could be used if desired but the total moving load would need to be adjusted to determine the appropriate deceleration method using the kinetic energy graphs.) 3. Shaft Deflection a)Using the vertical application Deflection Graphs (page 85), verify that for the total travel of the selected slide the deflection is acceptable. Note that the deflection shown on this graph represents the total side play of the slide with no load applied. 4. Air Cylinder Thrust a)Using the effective piston area and the operating pressure, verify that the cylinder has sufficient thrust for the application. Effective Piston Area = 2.56 in2 [1649 mm2] (from page 79) Cylinder Thrust = 2.56in2 x 60psi = 154lb [= .1 x 1649mm2 x 4 = 660N] Total Moving Weight = 14.5 lb [6.6 kg x 9.8 m/sec2 = 65 N] The cylinder thrust is significantly more than the total moving weight and is therefore acceptable. See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 81 SIZE08 SCV SLIDE KINETIC ENERGY GRAPHS mAXImUm ROLLING LOAD GRAPHS A = 10 in/sec [.25 m/sec] B = 15 in/sec [.38 m/sec] Attached Load lbs [Kg] A 10 [4.5] B C 8 [3.6] D E 6 [2.7] 4 [1.8] 2 [.9] 0 0 1 [25] 2 [50] 3 [75] 4 [100] 5 [125] SCVx2 90 [2.3] F 70 [1.8] 50 [1.3] G 30 [.76] 10 [.25] 0 H 0 6 [150] 2 [.91] 4 [1.8] 6 [2.7] 8 [3.6] 10 [4.5] 12 [5.4] Total moving Load lb [kg] (= Attached Load + Shaft and Tool Plate Load) Total Travel inch [mm] SCVx3 Attached Load lbs [Kg] A 14 [6.4] B C D Impact Velocity in/sec [m/sec] SCVx3 18 [8.2] E 10 [4.5] 6 [2.7] 2 [.9] 0 80 [2.0] 60 [1.5] 40 [1.0] 1 [25] 2 [50] 3 [75] 4 [100] 5 [125] G H 20 [.51] 0 0 F 0 6 [150] 5 [2.3] 10 [4.5] 15 [6.8] 20 [9.1] Total moving Load lb [kg] (= Attached Load + Shaft and Tool Plate Load) Total Travel inch [mm] SCVx4 Impact Velocity in/sec [m/sec] SCVx4 Attached Load lbs [Kg] SLIDES 12 [5.4] Impact Velocity in/sec [m/sec] SCVx2 14 [6.4] F = Cylinder with cushion G = Travel adjustment and shock pad H = Cylinder only C = 20 in/sec [.51 m/sec] D = 25 in/sec [.64 m/sec] E = 30 in/sec [.76 m/sec] 20 [9.1] A 15 [6.8] B C 10 [4.5] D E 5 [2.3] 0 0 1 [25] 2 [50] 3 [75] 4 [100] 5 [125] 6 [150] 7 [175] 8 [200] SIZE08 F 70 [1.8] 50 [1.3] G H 30 [.76] 10 [.25] 0 0 5 [2.3] 10 [4.5] See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing 15 [6.8] Total moving Load lb [kg] (= Attached Load + Shaft and Tool Plate Load) Total Travel inch [mm] 82 90 [2.3] • (800) 624-8511 20 [9.1] SCV SLIDE KINETIC ENERGY GRAPHS mAXImUm ROLLING LOAD GRAPHS A B C D E 20 [9] 15 [6.8] 10 [4.5] 5 [2.3] 0 1 [25] 2 [50] 3 [75] 4 [100] 5 [125] 6 [150] 7 [175] F 70 [1.8] 60 [1.5] 50 [1.3] 40 [1.0] G H 30 [.76] 20 [.51] 10 [.25] 0 0 SCVx5 80 [2.0] SLIDES SCVx5 40 [18] 35 [16] 30 [14] 25 [11] F = Cylinder with cushion G = Travel adjustment and shock pad H = Cylinder only C = 20 in/sec [.51 m/sec] D = 25 in/sec [.64 m/sec] E = 30 in/sec [.76 m/sec] Impact Velocity in/sec [m/sec] Attached Load lbs [Kg] A = 10 in/sec [.25 m/sec] B = 15 in/sec [.38 m/sec] 8 [200] 0 Attached Load lbs [Kg] 60 [27] A 50 [23] B C D 40 [18] Impact Velocity in/sec [m/sec] SCVx6 E 30 [14] 20 [9] 10 [4.5] 0 1 [25] 2 [50] 3 [75] Attached Load lbs [Kg] A 50 [23] B C D 40 [18] E 30 [14] 20 [9] 10 [4.5] 0 0 1 [25] 2 [50] 3 [75] 30 [14] 35 [16] 40 [18] 0 10 [4.5] 20 [9] 30 [14] 40 [18] 50 [23] 60 [27] 70 [32] Total moving Load lb [kg] (= Attached Load + Shaft and Tool Plate Load) Impact Velocity in/sec [m/sec] SCVx7 25 [11] G H Total Travel inch [mm] 60 [27] 20 [9] F 4 5 6 7 8 9 10 [100] [125] [150] [175] [200] [225] [250] 70 [32] 15 [6.8] SCVx6 80 [2.0] 70 [1.8] 60 [1.5] 50 [1.3] 40 [1.0] 30 [.76] 20 [.51] 10 [.25] 0 0 10 [4.5] Total moving Load lb [kg] (= Attached Load + Shaft and Tool Plate Load) Total Travel inch [mm] 70 [32] 5 [2.3] 4 5 6 7 8 9 10 [100] [125] [150] [175] [200] [225] [250] SCVx7 45 [1.1] F 35 [.89] G 25 [.64] H 15 [.38] 5 [.13] 0 0 10 [4.5] 20 [9] 30 [14] 40 [18] 60 [27] 70 [32] Total moving Load lb [kg] (= Attached Load + Shaft and Tool Plate Load) Total Travel inch [mm] See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing 50 [23] • (800) 624-8511 83 SIZE08 SCV SLIDE KINETIC ENERGY GRAPHS mAXImUm ROLLING LOAD GRAPHS SCVx8 A B C D Impact Velocity in/sec [m/sec] Attached Load lbs [Kg] 90 [41] 80 [36] 70 [32] 60 [27] 50 [23] 40 [18] 30 [14] 20 [9] 10 [4.5] 0 F = Cylinder with cushion G = Travel adjustment and shock pad H = Cylinder only C = 20 in/sec [.51 m/sec] D = 25 in/sec [.64 m/sec] E = 30 in/sec [.76 m/sec] E 2 [50] 4 [100] 6 [150] 8 [200] 10 [250] F G 30 [.76] H 25 [.64] 20 [.51] 15 [.38] 10 [.25] 5 [.13] 0 0 SCVx8 35 [.89] 0 12 [300] 10 [4.5] 20 [9] 30 [14] 40 [18] 50 [23] 60 [27] 70 [32] 80 [36] Total moving Load lb [kg] (= Attached Load + Shaft and Tool Plate Load) Total Travel inch [mm] SCVx9 80 [36] 70 [32] 60 [27] 50 [23] 40 [18] 30 [14] 20 [9] 10 [4.5] 0 SCVx9 A B C D Impact Velocity in/sec [m/sec] Attached Load lbs [Kg] SLIDES A = 10 in/sec [.25 m/sec] B = 15 in/sec [.38 m/sec] E SIZE08 F 30 [.76] G 25 [.64] H 20 [.51] 15 [.38] 10 [.25] 5 [.13] 0 0 2 [50] 4 [100] 6 [150] 8 [200] 10 [250] 12 [300] 0 10 [4.5] 20 [9] 30 [14] 40 [18] See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing 50 [23] 60 [27] 70 [32] Total moving Load lb [kg] (= Attached Load + Shaft and Tool Plate Load) Total Travel inch [mm] 84 35 [.89] • (800) 624-8511 80 [36] SCV SLIDE dEFLECTION GRAPHS: horizontal Applications Deflections shown below are for representative light and heavy loads for each size slide. TOOL PLATE DEFLECTION SCVx4 & SCVx5 0.030 [.76] SCVx2, 8 lb [3.6 kg] load 0.025 [.64] SCVx3, 12 lb [5.4 kg] load 0.020 [.51] SCVx2, 2 lb [.9 kg] load SCVx3, 3 lb [1.4 kg] load 0.015 [.38] 0.010 [.25] 0.005 [.13] 0.000 0.035 [.89] 0.030 [.76] SCVx4, 12 lb [5.4 kg] load 0.025 [.64] SCVx4, 3 lb [1.4 kg] load SCVx5, 24 lb [10.9 kg] load 0.020 [.51] SCVx5, 6 lb [2.7 kg] load 0.015 [.38] 0.010 [.25] 0.005 [.13] 0.000 0 1 [25] 2 [50] 3 [75] 4 [100] 5 [125] 6 [150] 0 1 [25] 2 [50] Slide Travel inch [mm] Tool Plate Deflection in [mm] 40 lb [18 kg] load 0.020 [.51] 4 [100] 5 [125] 6 [150] 7 [175] 8 [200] SCVx8 & SCVx9 0.030 [.76] 0.025 [.64] 3 [75] Slide Travel inch [mm] SCVx6 & SCVx7 Tool Plate Deflection in [mm] SLIDES 0.035 [.89] Tool Plate Deflection in [mm] Tool Plate Deflection in [mm] SCVx2 & SCVx3 10 lb [4.5 kg] load 0.015 [.38] 0.010 [.25] 0.005 [.13] 0.000 0.035 [.89] 0.030 [.76] 60 lb [27 kg] load 0.025 [.64] 10 lb [4.5 kg] load 0.020 [.51] 0.015 [.38] 0.010 [.25] 0.005 [.13] 0.000 0 1 [25] 2 [50] 3 [75] 0 4 5 6 7 8 9 10 [100] [125] [150] [175] [200] [225] [250] 2 [50] Slide Travel inch [mm] 4 [100] 6 [150] 8 [200] 10 [250] 12 [300] Slide Travel inch [mm] dEFLECTION GRAPHS: Vertical applications Tool Plate Deflection in [mm] VERTICAL APPLICATION TOTAL SIDE PLAY .050 [1.3] SCVx2, SCVx3, SCVx4 .040 [1.0] SCVx5 .030 [.76] SCVx6, SCVx7,SCVx8 .020 [.51] .010 [.25] 0.000 0 1 [25] 2 [50] 3 4 5 6 7 8 9 10 11 12 [75] [100] [125] [150] [175] [200] [225] [250] [275] [300] Slide Travel in [mm] TOTAL SIDE PLAY See Productivity Solutions (CAT-08) for ordering, dimensional, and options data. www.phdinc.com/apps/sizing • (800) 624-8511 85 SIZE08
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