TECHNICAL INFORMATION Installation, Operation and Maintenance Parker Balston 73-100 AA Gas Purifier ® Side View Front View Figure 1 - Parker Balston 73-100 AA Gas Purifier, Overall Dimensions These instructions must be thoroughly read and understood before installing and operating this product. Follow the safety standards for handling acetylene gas as set forth by the Compressed Gas Association (CGA) Pamphlet G-1 and other safety governing bodies. If you have any questions or concerns, please call the Technical Services Department at 800-343-4048, 8AM to 5PM Eastern Time. For locations outside North America, please contact your local representative. General Description The Parker Balston 73-100 AA Gas Purifier is a completely engineered, wall-mounted system designed to purify the gases commonly used in Atomic Absorption (AA) Spectrophotometers. The Purifier consists of two independent high efficiency filtration systems: two-stage filtration for compressed air and single-stage filtration for acetylene (see Figure 1). A flashback arrestor has been integrated into the acetylene filtration line to ensure safe operation of the system. When installed on the compressed air and acetylene lines, the Parker Balston 73-100 AA Gas Purifier will protect the AA Spectrophotometer burner assembly from contamination and corrosion, and it will reduce the potential for explosion. Compressed Air Filtration The two-stage compressed air filtration assembly consists of a Grade DX coalescing filter followed by a Grade BX coalescing filter (see Figure 3). Together, these filters remove oil, water, and particulate contamination to 0.01 micron from the inlet air supply. These filters are equipped with float drains which automatically open to empty any liquids accumulated inside the filter housing. The inlet and outlet connections for the compressed air filtration line are 1/4" female NPT. Acetylene Filtration The acetylene filtration assembly comprises a Grade BQ filter and a flashback arrestor. The filter removes liquid and solid contaminants from the acetylene to <1ppm. The flashback arrestor prevents potential back-travel of the AA burner flame to the acetylene tanks, and it is UL approved. The inlet and outlet connections for the acetylene filter are 9/16"-18 LH (Left Hand Thread, “B” size). For assistance, call toll-free at 800-343-4048 Parker Hannifin Corporation 1 Bulletin TI-73100 F Installation Figure 2 - Mounting Dimensions Location The Parker Balston 73-100 AA Gas Purifier should be located as close to the AA Spectrophotometer as possible, to minimize pressure drop and recontamination of the air and acetylene. The ambient temperature should be between 40°F(4°C) and 100°F(38°C). Mounting Drill mounting holes into the wall using the enclosed mounting template. (Note: Mount the Gas Purifier in a horizontal position only.) Insert mounting screws halfway into the wall. Install all fittings, valves, and tubing while the 73-100 is unmounted. Complete the mounting procedure by hanging the unit and tightening the screws. All mounting hardware supplied by the customer should be adequately sized to support the weight of the unit (10 lbs/5 kg) in its mounted position. Utilities Install shut-off valves upstream from the 73-100 on both the compressed air supply line and the acetylene supply line (see Figure 3). This will enable the unit to be isolated from its gas supply for maintenance and troubleshooting activities. Compressed Air- If the compressed air is supplied from an elevated air line, a drip leg must be installed directly upstream from the 73-100. The pressure of the compressed air supply should be between 15 psig and 125 psig (1 barg to 8.5 barg). If the pressure falls below 15 psig (1 barg), the automatic float drains in the compressed air filters will not function properly. If the pressure exceeds 125 psig (8.5 barg), damage to the air filter assemblies may occur. A pressure regulator (P/N 72-130) should be installed on the compressed air line, upstream from the 73-100, to maintain a constant pressure air supply to the AA Spectrophotometer. The inlet air temperature should be 78°F(25°C) or less. ! Acetylene- The maximum working pressure of the acetylene supply is 15 psig (1 barg). The pressure of the acetylene supply to the Gas Purifier should not exceed 15 psig (1 barg). All fittings, valves, and hoses utilized for the acetylene piping must be approved for acetylene service. Use only yellow brass (<65% copper) or stainless steel for all piping components in contact with acetylene. Piping components with a copper content higher than 65% pose an explosion hazard when used in conjunction with acetylene. Drain Lines- The drain lines from the coalescing filters will pass small quantities of water and compressor oil and should be piped away to a suitable containment device or drain. It is not necessary to remove the drain plug on the acetylene filter housing during normal operation. Trace quantities of acetone which coalesce in the housing will evaporate before any significant accumulation takes place. 2 Parker Hannifin Corporation Bulletin TI-73100 F Maintenance ! All maintenance activities should be performed by suitable personnel using reasonable care. Isolate the 73-100 from the inlet compressed air and acetylene supply lines, and de-pressurize all filter housings before starting any maintenance procedures. The only maintenance required for the Balston AA Gas Purifier is the annual replacement of the filter cartridges in the compressed air and acetylene filter housings. The part numbers for the replacement filter cartridges are listed in the Ordering Information table at the end of this Maintenance section. The three year Filtration Maintenance Kit (P/N 73065) contains three Grade DX coalescing filters (compressed air), three Grade BX coalescing filters (compressed air), and three Grade BQ filters (acetylene) conveniently assembled into one package. Remove the filter cartridges from the compressed air filter assemblies by loosening the collar from the filter assembly, lowering the filter bowl away from the filter head, and unscrewing the element retainer from the base of the cartridge. Insert the new filter cartridge and reassemble the housing in reverse order. Replace the filter cartridge in the acetylene filter housing by unscrewing the filter bowl from the filter head, exchanging the spent filter for the new filter, and reassembling in reverse order. The total time required to change all three cartridges is approximately 15 minutes. Ordering Information Maintenance Items Grade DX Filter Cartridge Grade BX Filter Cartridge Grade BQ Filter Cartridge Replacement Cartridge 100-12-DX 100-12-BX 050-11-BQ Filter Maintenance Kit 73065 Figure 3 - 73-100 Flow Schematic For assistance, call toll-free at 800-343-4048 3 Specifications and Ordering Principal Specifications Model Number 73-100 Compressed Air Inlet/Outlet 1/4" NPT (female) Recommended Air Inlet Temperature <78°F (26°C) Min./Max. Inlet Air Pressure 15 psig/125 psig (1 barg/8.5 barg) Acetylene Inlet/Outlet 9/16"-18 LH (“B” size) Max. Inlet Acetylene Pressure(*) 15 psig (1 barg) Max. Working Pressure Max. Pressure Drop (Air) 2 psid (0.1 bar) Max. Pressure Drop (Acetylene) 1 psid (0.1 bar) Ambient Operating Temperature 40°F-100°F (4°C-38°C) Physical Dimensions 11"w x 10"h x 8"d (27 cm x 25 cm x 20 cm) Shipping Weight 10 lbs.(5 kg) *Note: All acetylene operating parameters (e.g., pressure and flow rate) should be in accordance with the regulations set forth by the CGA and other compressed gas regulating agencies and AA spectrophotometer manufacturers. Ordering Information 4 For assistance, call 800-343-4048 8AM to 5PM Eastern Time (in North America only) Model Number Description 73-100 AA Gas Purifier 22091 Replacement seal set for compressed air filter housings 22914 Replacement seal set for acetylene filter housing 19257 Acetylene hose, 6 ft. 73051 Flame arrestor 72-130 Pressure regulator (0-130 psig, 0-8.8 barg) and gauge (air only) 73065 Filter Maintenance Kit Parker Hannifin Corporation Filtration and Separation Division 100 Ames Pond Drive, P.O. Box 1262 Tewksbury, MA 01876-0962 Tel: 978-858-0505 Fax: 978-858-0625 Parker Hannifin plc Hermitage Court, Hermitage Lane Maidstone, Kent ME16 9NT, England Tel: +44 (01622) 723300 Fax: +44 (01622) 728703 Parker Hannifin Corporation ©Parker Hannifin Corporation 2001 Printed in U.S.A. Bulletin TI-73100 F Bulletin TI-73100 F
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