March 1991 Technical Report #88 Growing Greenhouse Tomatoes on Gua·m: History, Prospects and Risks ·-.. - .;..:··--· John W. Brown, David Saiia and John Blanchard Technical Report #88 Agricultural Experiment Station • College of Agritulture and Life Sciences • University of Guam John W. Brown, Agricultural Experiment Station, College of . Agriculture and Life Sciences, University of Guam, UOG Station, Mangilao, Guam 96923 USA David Saiia and John Blanchard, College of Business and Public Administration, University of Guam, UOG Station, Mangilao, Guam 96923 USA CONTENTS Introduction History Current Situation and Costs of Production FUsks Summary and Conclusion References Page 1 2 4 15 18 20 Acknowledgements We would like to thank the following people for their assistance with our project: Charles Griffin, Chisato Ando, Mike Kuhlmann, Chin-Tian Lee, R. Muniappan, Frank Cruz and Jose Cruz. The research on which this report is based was funded in part by the Research Council of the University of Guam and in part by the United States Department of Agriculture Hatch Grant GUA00072. Any opinions., findings, conclusions, or recommendations expressed in this publication are those of the authors and do not necessarily reflect the views of the U.S. Department of Agriculture or of the University of Guam. Growing Greenhouse Tomatoes on Guam History, Prospects and Risks INTRODUCTION A. Purpose of the Report In the current vegetable market on Guam, the vast majority of fresh produce is imported. This paper investigates greenhouse hydroponics as an option to increase the local production of fresh market tomatoes. A narrow focus on tomatoes will be maintained in this study, although the technique of hydroponics may be applicable and viable for a variety of alternative products. The report includes: 1.) a discussion as to why tomatoes were selected; 2.) a brief history of greenhouse operations on Guam; 3.) an analysis of the current economic situation and market for tomatoes; 4.) a feasibility analysis including a description of the methods, potential costs and production assumptions; and finally, 5.) an assessment of risk from typhoons and price fluctuations. . 29,500 pounds per acre. The 1989 average yield for tomatoes on the U.S. mainland was 25,652 pounds per acre (USDA,ERS, 1990). The fluctuating water stress on Guam introduces splitting problems in field grown tomatoes. Vertical splits.develop when a rain comes after the fruits have ripened under water stress. Often the fruits have a scarred appearance around the stem-end from radial splitting which develops under milder conditions of stress (Lee, 1980). Both types of splitting make tomatoes unacceptable for the higher value markets such as restaurants and hotels, and they lower the marketable yield for all uses. C. Potential Solution: Greenhouse Hydroponics. A greenhouse allows the farmer to control certain aspects of the growing environB. Current Problems with Tomatoes on Guam ment. Hydroponics is a method in which no soil is used to cultivate plants. With hydoThe environment on Guam creates dif- ponics, a combination of a growing medium, ficulties in growing tomatoes. While some a nutrient solution and a controlled environvarieties of tomatoes are successfully grown ment are used to provide the plant with option Guam, both low yield and the quality of mal growing conditions. When properly the fruit are problem areas (Lee, 1980). administered, hydroponics have yielded up Compared to the normal, temperate, produc- to 2.8 times as much produce per acre as field tion range for tomatoes, the high night-time grown tomatoes under favorable, temperate temperatures, humidity and fluctuating wa- conditions (Matsushita Corp. undated). ter stress found on Gu~m makes them expen- Hydroponic tomatoes are filling niche markets successfully throughout the temperate sive and risky to grow here. The high humidities on Guam produce world. However, very little research has pollination-problems, while the high night- ' been published on growing tomatoes hydrotime temperatures cause problems in setting ponically under tropical conditions. the fruits. Both problems lower the yield as compared to cooler, dryer climates. Khamoui ( 1984) gives a yield on Guam of 9,500 _ pounds per acre and a yield on Hawaii of , .• '1 HISTORY One might reasonably ask: "If this opportunity is so attractive, why isn't someone doingit already?" The answer is that hydroponies has been tried on Guam several times in the past, and there is currently a renewed interest in its potential here. Elsewhere in the tropical Pacific Islands, there are currently hydroponic projects underway in the Marshals, American Samoa and Vanuatu; Hydroponies were used on Wake and Midway Islands to provide fresh produce for the American Armed Forces during the Second World War. The following is a brief summary of history of hydroponics on Guam. It was developed from interviews with several members of the College of Agriculture of the University of Guam. Also, interviews were conducted on Guam with Mr. Charles Griffin, Mr. Michael Kuhlmann and Mr. Chisato Ando. It is not intended to be authoritative, but rather to reflect the principal problems with each of the attempts as perceived by our sources. In the 1960's the first reported attempt athydroponiccultivationonGuamwasmade in the Ipan, Talofofo area. This operation was located along the beach and suffered severe set-backs because of poor site selection. The principal reported problem was salt spray damage or burning of the tomato plants. The loss of yield and low prices made the project infeasible, and it was abandoned. The early 1970's saw two large and one smaller attempts at hydroponic production on Guam. One of the larger attempts was by an Arizona based group on a property in Mangilao. Theyusedagravelculturemethod with basalt gravel imported from the Philippines. Many different crops were tried, the most successful being a Dutch hybrid cucumber. Tomatoes and leafy greens were also tried with only limited success. The principal problems with tomatoes were 1) low prices, 2) pH increases and 3) nematodes. Apparently, the project was moderately successful, but when Gu~m was hit by Typhoon Pamela, the project did not have sufficient reserves to recover. Later, two other attempts on a smaller scale were made on the same site. The first follow-up attempt wasatgrowingornamentalplantsinhanging pots. It was destroyed by a smaller typhoon. The second large attempt of the early 1970's was made by the Hawaiian Rock Corporation which tried to start a hydroponics project on their property. Significant investments were made in greenhouses and equipment. A major problem with this operation was the selection of the appropriate variety of tomato. Again, there seems to have been a failure to generate sufficient returns on the investment, and the project was abandoned as it was not generating enough cash. Supertyphoon Pamela may have played a role in this decision, but we have little information about this project as the investors did not work closely with any of our sources. A smaller project of the early 1970's was "Yigo Hydroponics." It was a one-man operation which used coral beds and rainwater. Apparently, the operation suffered from pH increases from the coral matrix and also from labor shortages. The principal production problems seemed to be due to the pH control problems and plant nutrition. The farm also suffered from mite infestations. Apparently it broke even, but failed to make adequate profits, and the farm was eventually abandoned. After Supertyphoon Pamela in 1976, a Japanese concern started operations near the Yigo Church. This project was meant to be a demonstration project to show a working, profitable model in order to sell hydroponic • units. The plan was to grow high value 2 melons and Japanese cucmbers for the Japa- Ando, an experienced hydroponic operator, nese market. However, the Japanese quaran- to run their operation. He has produced the tine barriers to importing the products were only results from a hydroponic production not overcome, and the melons could not be trial on Guam to which the authors have sold in Japan. Also, management problems access. plagued this attempt. Local problems were However, the land on which the BABA referred to Japan for solutions, and the delays Corp. experiment is located is slated to be and misinterpretations caused problems. The used in the construction of new condominitomatoes suffered from pH control problems ums which are anticipated to bring a greater and mite infestations. This project was not return than the greenhouse operation. Thus, profitable, and it was abandoned after a few this hydroponic project· will also be disconyears. tinued. It is currently under lease to an In the late 1970's, a local farmer started second investor who is operating it on an a hydroponic operation near Fadian point. experimental basis pending its disassembly. Finally, Thomas Hinkle in Santa Rita He later moved the operation to the Talofofo area, where he grew the tomatoes in bags of has an operation which is not "true" hydropeat and pearlite directly on the ground using ponics but is very similar. He grows some drip irrigation. The contact with the ground herbs and greens, but mostly beari sprouts. allowed a massive nematode infestation, and He has successfully operated his business for the project was abandoned. seven years, and has done so by operating Two other smaller scale attempts were with very low over-head and low to moderate madein.theearly 1980's. OnewasinDededo capital investment while using very simple and the other in Yigo. We have little infor- technology. mation about these projects. It appears that This brief history of hydroponics on they were of small scale and that they were Guam points out some of the pitfalls and abandoned after relative short periods of problems that must be overcome if one is to time. run a profitable hydroponics operation. These In the middle 1980's, a project was problems are: funded by GEDA in Yigo. It used an open pit o Lowyield: style operation to grow the plants in beds of o Low prices; coral. Theprojectwasdroppedfairlyquickly. o Lack of cash reserves and insufficient eash flow; The project appeared to be moderately suco High start-up costs; cessful, and our sources questioned the reao Labor shortages; son for abandoning the project. o Maintaining proper pH and nutrient balances in the solution; At about the same time, a project was o Pest and disease infestations; started on the back road to Anderson; the o Destructive high winds/typhoon risk; project's goal was to·grow ornamentals and o Coral gravel not a viable growing medium; tomatoes. The project ran out of money o Japanese quarartine barriers against imports; before an appropriate nutrient formulation , o Need for Guam based hydroponics expertise. could be established. The only currently standing greenhouse In summary, if we use a criterion of hydroponics operation on Guam is owned by continuous commercial production over a BABA Corporation. It is a system created by period of many years, then none of the early the Matsushita corporation and sold as a ;attempts at true hydroponics on Guam were hydroponics kit. The BABA Corp. hired Mr, ·· · successful. Biological problems were due to 3 --~. -:-1 the temperatures and humidities on Guam, mite and nematode infestations, and pH control problems due to the hardness of Guam's water supply. Low yields, high costs including losses to typhoons, and low output prices have prevented the development of an industry here. Mr. Hinkle's recent success has been accomplished against the general trend. It may be indicative of an improved potential for hydroponics on Guam, if careful management of the cost of operation and investment is maintained. CURRENT SITUATION AND COSTS OF PRODUCTION A. Current situation and markets on Guam. In the past few years, the economy of Guam has improved markedly. Driven by a boom in the tourist industry, unemployment has fallen to historic lows and per capita income has risen rapidly. According to the Economic Research Center, Department of Commerce (ERC), the number of air arrivals increased from 316,746 in 1982 to 658,883 in 1989. Concurrently, unemployment dropped from a high of 12.2 percent in July 1982 to a low of 1.9 percent as of March 1990 (ERC, annual and quarterly reports). In the meantime, the consumer price index has increased from 170.5 in the fourth quarter of1982 to 254.7 in the fourth quarter of 1989, which is a 49.3 percent increase. The comparable figures for the food component of the Guam CPI ate 191.1 in the fourth quarter of 1982 and 348.8 in the fourth quarter of 1989, which is a 82.5 percent increas~ (ERC annual and quarterly reports). Thus, the price of food has increased to a greater extent relative to the other components of the CPI Market Basket in the past seven years. The price of fresh tomatoes imported from the U.S. mainland has increased rela- 4 tively little over a comparable period. At the end of 1983, they were selling at retail for approximately $1.60 per pound, while at the end of 1989, they had risen to about$2.00per pound (Crop and Market Price Report, various issues). This is an increase of only twenty percent. Figure 1 shows the retail price of U.S. tomatoes on Guam and on the U.S. mainland. The difference between the two retail prices is primarily due to the additional marketing costs of shipping fresh tomatoes to Guam. Because of the vast distances imported tomatoes must travel to Guam, a substantial shipping cost premium is incurred when they are air-freighted to Guam. There are also quality problems. When shipped by sea, the additional time in· transit magnifies the problems inherent in the normalmarketingprocessfortomatoes. Inorder for tomatoes to travel from their point of origin - California, Mexico, or Florida to the market, they are picked green and hard, and the ripening in transit or at the market site must be carefully controlled (Morrison, 1962). Frequently, imported tomatoes are of unacceptable quality by the time they reach the Guam consumer. Locally grown tomatoes are potentially a high volume crop. They could be used in large quantities by both the resident population and the restaurant industry. The 1988 U.S. annual per capita consumption of fresh market tomatoes was 17.8 pounds (Pearrow, 1990). However, high prices and poor quality limit the current of consumption of tomatoes on Guam. Locally grown tomatoes have historically sold at a discount to the U.S. mainland tomatoes as Figure 2 demonstrates. Thus, there are strong indications from the market prices that the locally grown field- tomatoes are considered inferior to the imported torpato. We then have a situation in which the ·imported tomatoes are frequently of poor TOMATO PRICES (SLICING) 3.-----------------------------------------------~------. 0 z :::> 0a_ 2.5 2 a: g: 1.5 (/) a: :5 _J 0 0 0.5 ~983 1984 1985 1986 1987 1988 1989 YEAR 1---- US IMPORTS ON GUAM -+- US RETAIL PRICE Figure 1. Retail prices of slicing tomatoes on guam and on the U.S. Mainland. TOMATO PRICES (SLICING) 3.-------------------------------------------------------. ~983 1984 1985 1986 1987 1988 1989 YEAR 1---- US IMPORTS ON GUAM -+- LOCALLY PRODUCED . Figure 2. Retail prices of slicing tomatoes imported from the U.S. mainland and of locally grown slicing tomatoes .. I However, it appears that the Guam quality, and the locally grown tomatoes are market may be much smaller primarily belikely of poorer quality. cause of the differences in eating habits beIf hydroponic tomatoes can be produced with superior quality on Guam, then one tween Guam and the US mainland. In 1980, would expect them to sell at a premium to the imports of tomatoes from th.e US mainboth imported and local field-grown toma- land were worth $606,634 (Khamoui, 1984), toes. Exactly how much of a premium could and the US wholesale price was $0.368 per be commanded is difficult to predict. We pound for Florida tomatoes. If we double the anticipate that a specialty market could be price and use a 1980 population of 105,816, developed catering to higher priced restau- the per capita imports approximated 7.8 . rants oriented primarily to the tourist market. pounds per year. Currently, with a populaCareful attention will have to be paid to tion of 133,000, the consumption on Guam achieving a consistent supply and to the would amount to about 1,037,000 pounds marketing strategy. A rough estimate is that per year. Thus, we have a rough guess that at small quantities could be sold at a price of a price of $2.00 per pound the market for $2.00 per pound delivered to these hotels and tomatoes might approximate 200,000pounds restaurants. However, this figure is more of a per year, and at a price of $1.00, it might guess or a consensus estimate, than it is a approximate 1,000,000poundsperyear. The primary reason for such an elastic demand figure verified by marketing research. The size of the tourist-oriented market is curve is the availability of tomatoes from the relatively small, say on the order of 5 pounds US mainland, which are a very close substiper room per month, or currently about tute for the hydroponic tomatoes. 200,000 pounds per year. The market to restaurants serving a local B. Costs of Production clientele for such a premium product is unknown, but it could be substantial as could 1. Physical Plant: be the local retail market. Fast food restauThe main objective of using a structure rants use substantial amounts of tomatoes, but our informal discussions with the man- to grow tomatoes is to provide an optimal agement of two sets of franchises on Guam environment for highly productive cultiva:indicate that while they are unhappy with the tion. Design, therefore, is critical. Several quality oftomatoes presently available, they designs and variations were considered, based are quite price sensitive. Hydroponically on the necessity to reduce heat, protect the produced tomatoes would have to be lower in plants from torrential rains, withstand wind price than $2.00 per pound to penetrate. this loads common to Guam and provide the market. tomato plants with a consistent nutrient soluAt the upper end, the total market on tion. Guam could be as large as 2,367,000 pounds Most common greenhouse designs are per year, if the price was low enough, and if engineered to retain heat. Where cooling is all residents of Guam followed US mainland necessary evaporative methods are used. Both eating habits. This figure is calculated by of these design parameters are inappropriate using the US mainland consumption rate of for Guam. The major concern for Guam is to 17.8 pounds per person per year times an reduce heat and humidity build-up in the estimated population of 133,000. greenhouse to ranges below the stress levels for tomatoes. The ·history of greenhouse require 5 square feet of greenhouse floor operations on Guam, and the most recent area. Thus, there is room for 4,000 plants literature, indicate that the popular quonset under roof. Each plant will be in a seperate huts and shallow gabled roof designs do not bag .filled with a composite growing meventilate easily, and therefore retain too m~ch dium. heat. Evaporative cooling depends on much The nutrient delivery system will be a drier air than exists in Guam, so it does not simple gravity feed, drip irrigation system. offer an alternative. The most viable option Unlike most hydroponic systems, the drip for our environment seems to be the "saw- irrigation does not require constant energy input or continuous solution monitoring. By tooth" roof design. The "saw-tooth" configuration consists using the drip system, ·the nutrient solution ;of one half a shallow gable roof with the ridge can be mixed once a week and pumped into 1 0f the roof occurring at the outer edge of the an elevated tank, then gravity fed to the building. When two of these structures are plants on a continuous basis. The costs of the physical plant are shown placed side by side with the slope of the roof facing the prevailing winds, a low-pressure in Table 1. The total investment required for area i"s formed at the top of the roof, and this a twenty thousand square foot greenhouse pulls the hot, humid air out through the roof operation is $184,613.00or$9.23 per square vents. This design combined with "bug-net" foot. The cost of site preparation, drawings, walls and electrical air circulation fans may legal fees, permits and utility hook-up is be the most effective way to deal with the $13,811. The cost of the greenhouses, storage buildings and assembly is $107,495. The heat and humidity build-up. cost of the plumbing, electrical systems, Another concern is the possibility of pest and disease infestation of the plants. benches, growing medium and bags is Some designs encourage the use of a con- $44, 107. Miscellaneous tools, a truck and crete floor to help maintain a more sanitary mowing equipment are estimated at $15,600. and controllable environment. The cost of These figures are rough estimates. They will construction on Guam, however, makes the vary with the specific site and design used. . use of concrete pads cost-prohibitive. The Also, they assume that the hydroponic operadesign that appears to be most economical tor will act as his own contractor. Contingenwould use a thick co-extruded polyethylene cies, overhead and a contractor's fees could groundcover as the pest barrier with a crushed add as much as thirty percent to these figures. gravel covering. The roof would also be covered with a high quality clear plastic film 2. Production Assumptions: which could be removed in extreme weather. The frame of the structure would be The initial projections of yield from any constructed out of 14 gauge galvanized steel hydroponics project are always a bit uncerand aluminum set in concrete footings. Used tain. Under optimal conditions (warm days, shipping containers would be used for stor-, cool nights, proper nutrient mix and aeraage and utility space. tion), up to 40 lbs of tomatoes have been harThe dimensions of the buildings in this vested from one plant. This is not the expemodel are 30'x 83 '4" and would include 8 riencdn the tropics, at this point. Excessive structures, paired in four groups. The total heat day and night combined with high would be 20,000 square feet of greenhouse humidity and pest problems seriously reduce space. Each tomato plant is assumed to·· output. 7 Table 1 Required Investments Construction Site preparation legal fees, permits and ins. ground cover Quantity Unit Cost Total 24,QOO 0.30 2,600.00 0.05 $7,200 2,600 2,031 240.00 90.00 1,650.00 240 90 1,650 320 20,000 20,000 20,000 620 12.50 3.62 1.00 0.27 15.00 4,000 72,400 20,000 5,400 9,295 2,667 4.30 8,640.00 6.00 2.00 11,467 8,640 16,000 8,000 12,000.00 1,200.00 900.00 1,500.00 12,000 1,200 900 1.500 40,620 Utilities electric service phone lines septic system or sewage lines Buildings office and storage greenhouse gravel or cement plastic and shade cloth fencing Equipment raceway/irrigation system lighting system benches medium and pots 2,667 4,000 Farm Equipment trucks sprayer mower tools Total Investment Cost per square foot $184,613 ~ .. $9.23 Philipp et al. (1976) estimate a yield figure of 8 pounds of marketable tomatoes per crop cycle and 2.2 cycles per year for a total yield of 17.6 pounds per plant per year in Hawaii. Lim and Chen (1989) produced up to 5.44 pounds of tomatoes in a four month growing cycle in Malaysia using hydroponic techniques. This would correspond to an annual production of 16.3 pounds per plant. The production estimates used in this study are based on figures from the Baba corporation's experimental hydroponics project. Their output ranged from 7 to 9 lbs per plant with an average of 7.8 pounds over a 120 day growing cycle. This would equal 23.4 pounds per plant per year. The greenhouses have a capacity of 4000 plants at any one time. Thus, the total, estimated yield is 93,600 pounds per year. Our analysis assumes a low rate of unusable or damaged fruit of ten percent. This would indicate a marketable production of 21.06 pounds per plant per year. The marketable production from the farm would then be 84,240 pounds per year, and at a price of two dollars per pound, the gross sales would be $168,480 per year. The project is assumed to be completely self-financed. This assumption is made to simplify the analysis of costs. The effects of different financing options will be examined in the next section. Thus, ther~ are no interest costs included in Table 2 which summarizes the cost structure of the farm's operations. The farm operation is assumed to require a manager's services at $30,000 per year including overhead. It is also assumed that each plant will require one hour of hired labor per year. Philipp et al. (1976) estimate a total labor requirement of 45 minutes per plant per year. We used the higher figure to be conservative. The cost of labor is estimated as $6.00 per hour with a 15 percent overhead or $6.90 per hour. Total hired labor is then 4,000 hours per year at. a cost of $27,600. Maintenance and depreciation costs are $15,022 and $13,954, respectively. Other operating costs are for new medium, chemicals and water- $12,810 per year, insurance, phone and electricity - $4,000 per year, and packaging at $3.00 per 30 pound lug- $8,424 per year. For further details, see Table 2. The costs of production total $119,730 or $1.42 per pound. The fixed costs are $70,896 or $0.84 per pound. The variable · 3. Costs of Production: costs are $48,834 or $0.58 per pound. The The costs of production are based on the use largest component of the fixed cost is the of land leased under agricultural rates from manager's salary at $30,000 per year. Hired theGovemmentofGuam. Thecurrentlease labor at $27,600 is the largest part of the rate is six percent of market value per year. It variable costs. Thus, the labor bill is $57,600 is estimated that 6,000 square meters will be per year or approximately forty percent of leased with a market value of $22.00 per the total costs. The second largest camposquare meter. Thus, the lease payment will nentofcostisdepreciationat$15,022or12.5 be $7,920 per year. There are provisions for percent of the total. This is closely followed discounting the market price base of the land by maintenance expenses at $13,954 or 11.7 by up to $25,000 per acre according to the percent of the total costs. These three items level of capital investment. This analysis total nearly two-thirds of the costs of producdoes not make any use of this discounting tion. Theirmagnitudeemphasizestheimporprovision. This provides a cushion for an in- tance of the labor component and of the crease in land value of roughly $6.20 per . capital costs of building and equipping the square meter as a conservative measure. • greenhouses. 9 Table 2 Fixed and Variable Costs Fixed Costs Manager's salary and costs Land lease Phone and electricity Insurance Maintenance Depreciation Total fixed costs $30,000 7,920 2,500 1,500 13,954 15,022 $70,896 Variable Costs Hired Labor New medium Chemicals Fertilizer Pesticides Water Sales Packaging ($ 2.00 per plant) $27,600 8,000 ($ 0.90 per plant) ($ 0.25 " " ) 3,600 1,000 210 ($ 0.10 per pound) 8,424 Total Variable Costs $48,834 Total Costs $119,730 Cost per Pound Sold $1.42 ... .w .. A I 4. Profits and cash flows 1 j If Table 3 is examined, it can be seen that there is a considerable cash reserve of $106,285 at the end of the first year. This was done to allow for the recovery of the farm from damages and losses from typhoons. However, this reserve also allows for the possibility of generating additional interest income from investing this cash. Eight percent interest on the first year's cash balance of $106,285 will increase the return on the $360,000 investment from 13.5 percent to 15.9percent. However, this was not included in the analysis for two reasons. The first reason was that the cash balances will depend upon the specific pattern of profit withdrawal from the farm. The second reason was to simply the risk analysis in the final section of this report. The total sales of the farm is predicted to equal $168,480 with the total costs amounting to $119,730 per year. This leaves an operatingprofitbeforetaxesof$48,750. The rate of return on the initial investment of $360,000 is 13.5 percent. The net present value of the cash flows from the project over a ten year planning period is $5,208 when discounted at a rate of twenty percent. Table 3 summarizes the cash flows, profits and investment required of the project over the ten year planning period. Thus, from this preliminary analysis the positive net present values would seem to indicate a positive investment opportunity, if a discount rate of twenty percent accurately reflects the opportunity costs of making the investment and the risks of the project. These risks will be further analyzed in the next section of this paper. There are several limitations to the analysis as presented so far. We have not imputed a salvage value to the farm at the end of the ten year planning period. Not all items in the farm will be completely depreciated at this time, but the majority of the investment will be fully depreciated. The present value calculations that have been used here count the cash flow from depreciation as it accrues, so that most of the value of the equipment and greenhouses has been accounted for before the end of the ten year period. Valuing the salvage and the ongoing business is difficult, and omitting these items will make only small, conservative differences in the present values. Also, we have not included income taxes or property taxes in the calculations. All calculations are on a before income tax basis. This was done because income taxes will vary considerably with the circumstances of the individual investor. C. Sensitivity Analysis Yield per cycle and the price of tomatoes are the most important factors in the determination of the profitability of the hydroponic greenhouse operation. Figure 3 demonstrates the interaction of these two factors. A one pound increase in yield per cycle per plant will increase the gross production by 12,000 pounds and net production by 10,800 pounds per year. At a price of $2.00, this increases gross revenues by $21,600 and operating profits by $20,520. Using our base senario as an example, a one pound increase in yield (12.8 percent) will increase the operating profit from $48,7 50 to $69,720 (a 42.1 percent increase.) Conversely, a one pound decrease in yield will reduce the operating profit by the same amount. A ten percent decrease in projected prices to $1.80 per pound will decrease the base case gross revenues and operating profit by $16,848 per year. This would represent a 34.6 percent decrease in the base example to 11 I SENSITIVITY ANALYSIS INTEREST RATE AND YIELD-PER-CYCLE 2.4 2.2 0 z 2 :::> 0 1.8 a.. a: 1.6 w a.. 1.4 1.2 f-- U) 0 0 0.8 6 7 9 8 10 12 11 14 13 Yl ELO-PER-CYCLE --- 4 -+- 6 ---- 8 INTEREST RATE -El- 10 ~ 12 __..... 14 Figure 3. The effects of changes in interest rates and yield -per cycle upon the total production cost per pound. SENSITIVITY ANALYSIS PRICE AND YIELD-PER-CYCLE f-- u::: a: 0 a.. CJ z ~ a: w a.. 0 140 120 100 80 U) '0 60 c crl en 40 :::J 0 20 ..c 1::. 0 -20 -40 -60 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2 PRICE IN DOLLARS PER POUND I YIELD-PER CYCLE --- 7 -+- 8 ---- 9 -El- 10 ~ 11 __..... 12 Fibure 4. The effects of price and yield-per-cycle upon operating profit. ,, 1 .. .... ~'· • Table 3 Cash Flows Year 0 Year 1 Year 2 Year 3 Year 4 Year 5 Year 6 Year 7 Year 8 Year 9 Year 10 Production 0 93600 93600 93600 93600 93600 93600 93600 93600 93600 93600 Sales in pounds 0 84240 84240 84240 84240 84240 84240 84240 84240 84240 84240 360000 106285 170057 233829 297601 361373 383145 446916 510688 574460 638232 0 168480 168480 168480 168480 168480 168480 168480 168480 168480 168480 Beginning cash Income Capital Investment 184613 Operating Expenses Fixed less dep. Variable Interest 48897 20205 0 55874 48834 0 55874 48834 0 55874 48834 0 55874 48834 0 55874 48834 0 55874 48834 0 55874 48834 0 55874 48834 0 55874 48834 0 55874 48834 0 48750 48750 48750 48750 48750 48750 48750 48750 48750 48750 -253715 63772 63772 63772 63772 42772 63772 63772 63772 63772 63772 106285 170057 233829 297601 361373 383145 446916 510688 574460 638232 702004 -253715 -189943 -126171 -62 3 9 9 1373 44145 107916 171688 235460 299232 363004 Operating Profit Cash Flow I' End of year cash 21000 I I Cum. Cash Flow I J The net present value of the cash flows at 20 percent is $ 5,208 anoperatingprofitof$31,902. Lowerprices as was done earlier. Again, we discount the can be offset by higher yields. A fann that is time pattern of cash flows to the investor at a capable of producing 12 pounds per cycle per rate of twenty percent. The initial outlay is plant, or thirty-six pounds per year per plant, taken to be the $90,000 equity investment, will have roughly the same operating profit and the cash flows are the annual increases in at a price of $1.30 as our base case which has year-end, cash-on-hand. These increments a yield of 7. 8 pounds per cycle and a price of are equal to the operating profit plus depre$2.00 per pound. Thus, great care must be ciation less the debt retirement. The net presgiven to determining both of these factors entvaluewhenfmancingtheprojectattwelve when making the initial feasibility study for percent is negative at $39,857, indicating a hydroponic project. that the project should not be undertaken at a One way in which an investor in a hydro- twenty percent discount.factor. ponic greenhouse can increase the return on The Government of Guam has an agrihis equity investment is to borrow a portion cultural loan program through the Guam of the required investment. We kept the Economic Development Authority. The assumption that the project under analysis program offers financing for agricultural would require a $360,000 initial investment, projects at rate as low as four percent. Figure but we assumed that the investor would fi- 4 shows the effect of different interest rates nance 7 5 percent of this with a ten year loan. on total costs in the fifth year under differing Duringtheconstructionandestablishmentof yields per cycle. Again, one can see the the greenhouse in year zero, only interest dominating effect of the yield per cycle on would be paid. The principal and interest costs. would be repaid over the next ten years. However, the subsidies offered by fiAnnual operating profits will vary with the nancing the project at the lower interest rates fraction of the loan payment consisting of can make a significant difference in the viainterest. Attention is focused on. the fifth bility of the hydroponic project. During the year of operation because of the variations in fifth year with an interest cost of 4 percent, profitability. The fifth year is one half way the total interest due is $6,980 or $0.083 per through the loan period, and this presents a pound. The total cost is $1.50 per pound and set of average figures. the operating profit is $41,769 for the year. In the fifth year, the interest costs at This would be a return of 11.6 percent on the twelve percent will be$23,576or$0.28cents total investment and 46.4 percent on the per pound. The total costs will be $1.70. The initial equity investment of $90,000. The net additional cost of interest cost will lower the present value of the cash flows is positive at operating profit to $25,17 4 in the fifth year. $20,922, indicating that the project should be This will lower the return on the total invest- undertaken, if an interest rate of 4 percent can ment of $360,000 to seven percent, but be- be obtained. cause the initial equity investment is $90,000, Under fairly optimistic assumptions the return on equity is increased to 28 per- about prices, and reasonable (but assumed to cent. The fact that the interest costs, operat- be certain assumptions) about the yield per ing profit and cash flows vary over time cycle, the hydroponic operation seems to be makes the determination of the feasibility of a marginally acceptable investment when a financed investment more difficult. financed completely by equity. When the The most common method of analy- project is financed partly by equity and partly sis is the use of the net present value method ..:DY loans, the viability depends upon the 14 • I 'l interest rate of the loans. However, all of the analysis done so far has been under conditions of certainty. In the next section, we look at the risks associated with such an undertaking. We will pay particular attention to the risks associated with tropical storms. Risks associated with the yield and price variations will also be discussed. the Joint Typhoon Warning Center. In an attempt to estimate the probability of observing winds of differing velocities on Guam, we· obtained from the National Weather Service Station at the Naval Air Station (NAS), Agana, Guam their records of the maximum sustained wind velocity during each month from April1958 to June 1990. From this dataset, we generated Figure 5 which shows how many times over the RISKS period the maximum sustained winds fell into each of the velocity ranges. A. Typhoons and tropical storms Since damage from storms corresponds Historically, Guam has been plagued by more to the peak gusts occurring during the tropical storms and typhoons. In November storm, we needed a method to convert the 1962, Typhoon Karen struck with winds sustained wind velocity to an estimate of the gusting to an estimated 150 to 160 knots peak gusts. To enable us to do this, we took (Weir, 1983). Theeyeofthe typhoon passed the peak gusts from Weir (1983) for each over the southern end of the island, and storm between 1958 and 1980,andregressed ninety-five percent of the homes on the is-. them upon the maximum sustained winds land were damaged or destroyed. In May· observed during the month at NAS, Agana. 1976, typhoon Pamela struck Guam. The A straight line passing through the intercept slow passage of the typhoon made it even and having a slope of 1.75 fit the data fairly more destructive than Karen. Peak wind well. Thus, each Knot of sustained wind vegusts were estimated to have reached 145 locity observed at NAS, Agana converts to knots, and winds over 100 knots were ob- 1.75 Knot of peak gust wind velocity observedfor6hours. TotaldamagefromPamela served somewhere on Guam and not neceswas estimated to be near $500 million dollars saril y at NAS. (Weir, 1983). Neither of these storms was Admittedly, this is a rough estimate, but the most severe to strike Guam during the it is not outside the range of estimates found Twentieth Century. In November 1900, an in the literature. Atkinson (1974) estimates unnamed typhoon struck Guam. This storm that the ratio of peak gust to one minute killed 34 people, and it destroyed most of the sustained winds over open water falls in the crops and houses on the island. The pressure range of 1.20 to 1.25. He also states that "At dropped to 926.5 mb as compared to 931.7 any given elevation above the surface, the mb for Pamela and 931.9 mb for Karen rougher the surrounding terrain the higher (Weir, 1983). the gust factor." He also cites data taken While these three storms were un- during Typhoon Rose in Hong Kong in 1973 usual events, lesser typhoons and tropical which gives gust factors from 1.50 to 2.08 for stormsarerelativelyfrequentonGuam. Weir those stations without the wind coming di(1983) lists twenty-three storms between 1900 rectly off the water. While these gust factors and 1941 from newspaper reports of the are for 10 minute sustained winds, correcting period. He lists thirty-three storms between them for one minute sustained winds gives a 1945 and 1980 as having produced winds . range from 1.32 to 1.83. over 50 knots on Guam from the records of " Thus, we were able to draw Figure 6 15 -. ·-·-·-----~-----~l MAXIMUM WIND HISTOGRAM ONE MINUTE WIND VELOCITY (1958-1990) bz w ::::>1 aw a: LL 0-10 11-20 21-30 31-40 41-50 51-60 61-70 71-80 80+ WIND VELOCITY (KNOTS) Figure 5. A histogram of the maximum sustained winds observed at NAS, Agana each month from 1958-1990. CHANCE OF GUSTS EXCEEDING A GIVEN SPEED BASED ON GUST RATIO OF 1.75 TO 1 w 0 z <( I 0 f- z w 0 a: w Q_ 17.5 35 52.5 70 87.5 105 122.5 WIND VELOCITY (KNOTS) Figure 6. The estimated chance of having peak gusts somewhere on Guam exceeding a given velocity in a randomly chosen month. . _ '' which shows our estimates of the probability of times the company went bankrupt was of the peak gusts on Guam exceeding a almost 45 percent. Once the initial level of specified velocity in any given month. We cash reached $340,000, the number of times estimate that there is a one percent chance of the company went bankrupt was less than 5 a storm with peak gusts above 105 knots in percent of the trials. While the above example is primarily any randomly chosen month. The chance of not having a such a storm in any randomly expository in nature, it illustrates a general chosen year is then 0.886. Figure 7 shows principal that the better financed a risky how the probability of going without a storm venture is, the better its chances of succeedwith gusts over 105 knots falls off as the ing are. period lengthens. The longer the period, the the greater the chance of having at least one R Production and price risks such storm. While production risks cannot be quanOnce the probability of a storm was estimated, we assumed that a storm with gusts tified as to their distribution as the typhoon over 1.05 knots would cause damage equal to risks were, they are potentially 25 percent of the initial capital ivestment, as important to the well being of the enterand it would cause the loss of one third of the prise. In the section on sensitivity analysis, year's output. Also, it was assumed that the it was seen that a 12.8 percent decrease in company would extract from its cash hold- output led to a 42.1 percent decrease in the ings an amount equal to its operating profit in operating profit. Earlier in the review of the history of any year without a typhoon. These assumptions were made to allow examination of greenhouses, several factors affecting the effect of the risk of a typhoon and the initial production were reported. These included capital investment upon the viability of a thrips, nematodes, pH control problems, nutrient control problems, cultivar choice greenhouse enterprise. Two thousand simulations of a ten year and salt spray damage. Some of these probcash flow history of our base case were run. lems such as the choice of cultivars and salt · If at any point during the ten years, the end of spray damage and the resulting low producthe year cash on hand was negative, then the tion levels will be a function of the inital company was declared bankrupt. Forty-one choices in setting-up the hydroponic farm. of the simulations went bankrupt. This indi- The production levels can be determined cates that under the assumptions of the simu- before undertaking large-scale investments, lations, the chance of going bankrupt is 2 and these can be factored into the financial percent. plans. Therefore, they do not constitute Next, we varied the initial cash holdings "risk" in the probabilistic sense. For the of the enterprise from $260,000 to $400,000, other factors such as diseases, insect and and we ran 200 simulations for each initial nematode infestations, there is simply not cash level under the same assumptions. The enough of a production history available to results are diagramed in Figure 8. Examina- estimate the risk from them. tion of the figure shows that the chance of Prices for fresh market tomatoes on going bankrupt during the ten years falls off Guam are determined by the price of wholerapidly with increasing levels of initial as- sale tomatoes on the US mainland, by the sets. At an initial cash level barely sufficient " costs of shipping the tomatoes to Guam, and to make it through the first year, the number· bythemarketingcostsincurredin theirtrans17 portation and distribution. The only factor which is highly variable in the determination of the Guam price is the US mainland wholesale price. This price tends to be fairly regular in its seasonal variation with the highest prices occurring in late winter and the lowest prices in the mid-summer. The winter prices can reach quite high levels, if there is a freeze in the winter production areas, as happened in the 1989-90 winter season. However, the same factors which may allow hydroponic tomatoes to receive a price premium on Guam should insulate their price from most of the variations of the US mainland wholesale prices, but it should be remembered that the two products are substitutes and the price of one may affect the price of the other. SUMMARY AND CONCLUSIONS The rocky history of greenhouse hydroponics on Guam does not bode well for its future. However, under certain conditions it may be possible for hydroponics to succeed here. The primary condition would be success in raising the yield to a higher level than has been demonstrated so far on Guam. The yield estimates should be confirmed prior to startingtheproject,preferablywithasmallerscale pilot project. The estimates of prices and markets can and should be confirmed with the output from such a pilot project by the use of careful market research at the same time. Finally, the project will need to be sufficiently well financed to withstand significant variations in its output and income which may be caused by typhoons, insects and diseases. CHANCE OF HAVING NO GUSTS EXCEEDING 105 KNOTS IN A GIVEN PERIOD w 0 z<( t I 0 1- z w a: 0 w D... 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PERIOD IN YEARS Figure 7. The chance of having no wind gusts in Guam exceeding 1Q-5 knots for periods of different lenghts. SIMULATED CHANCE OF BANKRUPTCY 10 YEAR HISTORY w 0 z<( I 0 1- z w 0 a: w D... 2.6 2. 7 2.8 2.9 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 INITIAL INVESTMENT ($1 OO,OOO'S) Figure.8. The chance of going bankrupt given different initial capitalization of a 70,000 square foot hydrophonic greenhouse growing tomatoes. · ----~-:--~~~--- - - - - · - · · • ·-·------- Atkinson, Gary D. 1974. Investigation of Gust Factors in Tropical Cyclones. FLEWEACEN Tech Note JTWC 74-1, US Fleet Weather Central, Guam, US Dept.of the Navy, FPO San Francisco. 9 pp. C.E.S. various issues. Cnm and Market Rq>ort. Cooperative Extension Service, College of Agriculture and Life Sciences, University of Guam, Mangilao, Guam. E.R.S. various issues. Guam Annual Economic Review. Economic Research Service, Department of Commerce, Tamuning, Guam. E.R.S. various issues. Quarterly Economic Review. Economic Research Service, Department of Commerce, Tamuning, Guam. Khamoui, Thao. 1984. Guam Agricultural and Related Statistics. Agricultural Experiment Station, College of Agricultural and Life Science, University of Guam, Mangilao. 102 pp. Lee, Chin-Tain. 1980. Performance Studies on AVRDC Selections and Commercial Cultivars ofTomatoes in Guam. Technical report no. 9, Agricultural Experiment Station, University of Guam, Mangilao. 20 pp. Lim, E.S. and S. T. Chen. 1989. "Hydroponic Production Studies on Lowland Tomato in Malaysia: The Effect of Pruning System and CHPA Application on Yield". pp. 358-363 in S.K Green, ed. Tomato and Pepper Production in the Tropics. Proceedings of an international symopsium on intergarted management praticies, Tainian, Taiwan, 21-26 March 1988. Asian Vegetable Research and Development Center, Taipei. Masushita Electric Industrial Co. Ltd. N.D. Commercial Fresh Vegetable Cultivation in Tropical Areas by a Hydroponic Farming System. Osaka, Japan. Morrison, W.W. 1962. Preparing FRESH TOMATOES for Market. Marketing Bul. no 19, USDA, Washington, DC. 13 pp. Pearrow, Joan. 1990. "Fresh Market and Canned Tomatoes: Prices and Spreads, 1980-89". pp. 25-31 in TVS-250, Vegetables and Specialties: Situation and Outlook R!4}ort. USDA, ERS, Washington, DC. Philipp, Perry E., Yukio Kitagawa, Yukio Nakagawa, Harris M. Gitlin, Roy K. Nishimoto and Rokuro Yamagushi. 1973. Economics of Growing Tomatoes in Plastic Greenhouses on Ohau. Departmental paper 11, Hawaii Agricultural Experiment Station, University of Hawaii, Honolulu. 17 pp. Weir, Robert C. 1983. TrQI>ical Cyclones Affecting Guam 0671-1980). NOCC/JTWC Tech Note 83-1, Joint Typhoon Warning Center, US Dept. of the Navy, FPO San Francisco. 50 pp. 20·'' DISCLAIMER The Guam Agricultural Experiment Station is an equal opportunity employer. All information gained through its research program is available to anyone without regard to race, color, religion, sex, age, or national origin. Trade names of products are used to simplify the information. No endorsement of named products is intended. 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