contents - Kalvis Precast Concrete Specialist

CONTENTS
Page
KERBS
1
ETHEKWINI PRODUCTS
2
ETHEKWINI PRODUCTS
3
WATER CHANNELS
4
WATER CHANNELS / GRILL BLOCKS /
CHANNEL DRAIN COVERS
5
STADIUM SEATING / ETHEKWINI &
TELKOM SPEC PRODUCTS
6
PRECAST PANELS
7
DURBAN BEACHFRONT (KERBS)
8
WARWICK (BARRIER KERBS &
REINFORCED EARTH) / M41 (KERBS)
9
TOWN GARDENS (SEATING)
10
WASH TROUGHS / WALL CAPPING
11
PAVING SLAB / GRASS BLOCKS
12
SILLS A
13
SILLS B
14
SILLS C
15
GULLEYS / SEPTIC TANK
16
TERRA CLASS
17
PRECAST CONCRETE SPECIALIST
Kerbs
As per Ethekweni Spec
All products must comply with the following:
1)
2)
3)
4)
5)
Free from cracks other than hair line cracks;
Free from visible twist and dents;
No patching of defective surfaces or edges;
The colour of the product should be uniform.
Arrises must be truly formed
FIG 1
FIG 2
22 kN
R20
FIG 4
Half Battered
FIG 3
R20
13 kN
22 kN
19 kN
R20
R20
180
125
300
250
150
125
FIG 5
11 kN
R20
300
150
150
FIG 6
Barrier
FIG 6
(Mountable)
8 kN
8 kN
R20
250
FIG 7
R20
23 kN
140
180
300
R20
280
230
125
75
75
75
FIG 8
(Mountable)
180
230
125
75
FIG 9 21 kN
FIG 10
225
R20
R20
FIG 11 or 12
9 kN
2.5 kN
R20
R20
300
150
300
250
150
150
75
100
FIG 12
R20
9 kN
R20
FIG 13
R20
FIG 14
R20
50
Mini
Kerb 80
Tapered Mini Kerb
180
250
310
195
100
100
120
100
65
Kerbs are availalable in 1/3’s and 1 metre
NOTE: The tolerance of longitudinal and radial dimensions is ± 3mm.
Page 1
110
75
PRECAST CONCRETE SPECIALIST
Kerbs
As per Ethekweni Spec
FIG 13
Rectangular
FIG 14
Taperred
13 kN
11 kN
125
90
125
300
250
Ethekwini Products
As per ETHEKWINI Specification
Available L/D x 100 H/D x 150
120
MARKER
POST
Inlet
Support Beam Item 203
120
1,110
Item 201
150
230
200 900 500
1,200
240
Item 205
Splay Left
995
115
Item 204 450 dia
Splay Right
240
Centre Cover
SPECIAL SLABS MADE TO ORDER
1,200
1,200
1,200
Max 4,000
PARKING METER HANDRAIL POST
BASE
50
Opening
square,
round
Double Head 300 mm
100
Double Head 400 mmor rectangle cast iron
430
frame and lid cas in slab 70 dia
Guard Rail Post
Single Head 300 mm
Max 400
2,000
Single Head
mm
25 x 60
oval hole
340
25 x 60
oval hole
340
150
430
1300
1700
1700
200
Rodding Cover
150
150
200
DDMMCC
SEWER
SEWER
210
BO
IT
80
200
810METRO
BOLLARD
ITEM 212
200
750 x dia x 100
with 2m galvanised wire
200
1200
Vender Counter and Storage Box
Fitted with galvanised doors and Eizee lock
250
METRO BOLLARD
ITEM 241
900
1200
250
Page 2
PRECAST CONCRETE SPECIALIST
Ethekwini Products
As per ETHEKWINI Specification
Cable Marker
160
Valve Marker Post
160
225
Route Marker
310
110
76
230
T Marker
162
300
V - valve
W - water
F - fire
SV - scorer valve
230
457
1220
high
50 thick
127
162
100 thick
90
210
100
E D Slabs
Transnet
Cable Marker
760
200
R 125
230 x 600 x 40
380 x 600 x 40
64
Pipeline Marker Post
Cable Protection Slabs
50
VALVE CHAMBER
500 x 500 x 50
500 x 250
x 50
STD
RECTANGULAR
ETHEKWINI LOUVER
VENT
BLOCK
Street
Name
Street Sign Post
12mm chamfer
1800
600
Std Reinforced
445
695
0
20
50
45
110
75
15
200230
Street Name
465
30
125
200
530
1400
Base slab, concrete
150mm larger than
sign, 100mm thick
150
VALVE SPACER RING
Section
390
230
375
100
Section
100
130
540
100
340
Page 3
100
PRECAST CONCRETE SPECIALIST
Water Channels
TYPE 01
x 1000mm
TYPE 02
x 500mm
50
50
1m
550
50
1m
390
50
220
50
60
60
440
60
650
560
TYPE 04
14 x 1000mm
TYPE 03
13 x 1000mm
115
110
170
170
1m
310
75
1m
75
75
75
235
385
460
TYPE 05 x 1000mm
DRIVEWAY TYPE 15
with rebate for
galv. steel grating
51
152
51
254
115
50 25
1m
90
170
235
1m
SWC 7
TYPE
16 x 1000mm
25 50
385
70
150
100
90
DRIVEWAY
TYPE 16
40
180 39040
260 570
1m
120
90
1m
with rebate for
galv. steel grating
200
GALV STEEL GRATING
FOR TYPE 15 & 16
280
60
60
220
340
60
Page 4
PRECAST CONCRETE SPECIALIST
Water Channels
TYPE 11
70
P.C. CHUTE
200
500
70
450
Grill Blocks
260
210
Orders for non standard sizes welcome for any quantity
470
370
Grill Blocks
1200
150 x 150 x 150
315 x 150 x 115
150 x 150 x 110
190 x 190 x 190
230 x 230 x 150
285 x 285 x 110
203 x 203 x 110
295 x 295 x 110
260
50
75-100
150
200
360
Variable Size Channel
Variable channel to be laid on concrete
base 60 mm thick on top of pre-prepared
compacted ground and spaced to
required width. Gap to be filled and
troweled smooth. Joints to be grouted
with mortar. This offers a cost efficient
CDC light duty
CDC 1 heavy duty
alternative
100to large channels.
75
Channel Drain Covers
45
40
150
155
17
75
150
385
510
75
50
440
250
Page 5
PRECAST CONCRETE SPECIALIST
Pavilion Seating
Flat Seating
605
L. Shaped Seating
66
Length of seat 600mm
370
Manhole shaft/chamber and covers
Covers and lids
in light and heavy duty
Manhole Shaft
750 dia x 500
750 dia x 250
1000 dia x 500
1000 dia x 250
66
532
716
Ethekwini & Telkom Spec. Products
ETHEKWINI
ACCESS SLAB
TELKOM COVER
1000
90
15
770
450
150
100 50
50
160
1500
BARRIERS
ETHEKWINI BARRIER
DOUBLE SIDED
ETHEKWINI BARRIER
SINGLE SIDED
140
890
1500
890
750
1500
460
Page 6
75 55
PRECAST CONCRETE SPECIALIST
Wash Troughs
DOUBLE
SINGLE
570
770
1060
580
385
387
560
560
Wall Capping
WC 1
WC 2
85
60
WC 3
50
100
60
35
WC 4
WC 5
60
35
185
185
300
300
60
WC 6
90
75
50
410
385
Square/Capping
Standard Sizes
349 x 350 x 138
449 x 450 x 138
549 x 550 x 198
649 x 650 x 118
Special size can be
made to order
Page 11
PRECAST CONCRETE SPECIALIST
Pedestrian Paving Slabs
500
Finishes
Size
Non slip
500 x 500 x 50
450 x 450 x 50
610 x 610 x 50
Hand-float
finish
500
Non slip
500 x 500 x 50
460 x 460 x 40
450
Hand float finish
Grass Blocks
498 x 498mm sq. x 112
Soil to fill = 0.024 m3 per sq.
Exposed aggregate
Appian
Page 12
450
PRECAST CONCRETE SPECIALIST
Sills A
S2 220 x 90
S1 245 x 100
32
125
90
30
100
40
90
40
220
245
S3 245 x 135
S4 295 x 85
105
40
125
30
135
50
85
30
987 Long
245
750 Long
295
S5 245 x 100
S6 500 x 155
C6
120
45
100
32
15
75
100
40
30
500
175
790 Long
1500 Long
S8 365 x 80
145
15
S7 180 x 75
25
25
80
50
75
50
365
1000 Long
180
1000 Long
BOOK LEAF CILL
URBAN CILL
S9 530 x 235
50
118
110
95
50
230
155
75
40
245
35
30
1000 Long
500
235
115
50
170
530
S10 650 x 150
110
150
60
650
NOTE: Sills will only be manufactured on request
Page 13
PRECAST CONCRETE SPECIALIST
Sills B
S11 135 x 100
15
25
25
S13 220 x 110
80
30
100
100
65
15
S12 250 x 145
60
145
135
110
250
220
S16 245 x 100
105
32
S15 185 x 75
40
15
S14 215 x 135
65
35
60
245
S19 165 x 140
S18 185 x 70
215
20
35
10
20
70
55
S17 155 x 193
30
100
185
135
50
45
75
40
100
140
185
165
S20 165 x 110
193
S21 150 x 53
8 35
20
100
15
110
85
155
150
165
S22 280 x 100
25
20
S24 265 x 100
S23 255 x 100 45
25
100
45
53
35
50
31
31
100
100
35
20
280
25
25
255
265
S26 215 x 115
S25 165 x 90
10
20
S27 210 x 75
75
10
25
15
50
90
115
60
57
75
210
165
215
NOTE: Sills will only be manufactured on request
Page 14
PRECAST CONCRETE SPECIALIST
Sills C
30
S28 285 x 100
30
30
S29 380 x 60
130
60
100
45
380
285
15 40
80
S31 345 x 100
30
165
15
S30 340 x 200
60
90 200
200
100
55
345
80
170
170
340
S33 290 x 65
33
60
S32 290 x 135
115
15
60
50
65
135
290
290
20
S35 360 x 90
S34 320 x 105
40
25
90
45
55
105
360
50
320
25
25
S37 195 x 75
S36 325 x 75
20
125
25
170
75
45
45
75
25
140
195
325
25
110
15
S38 355 x 150
60
S39 430 x 150
150
100
150
60
430
355
NOTE: Sills will only be manufactured on request
Page 15
PRECAST CONCRETE SPECIALIST
Gulleys
Storm Water Gulley Top
Gulley Top
376
376
376
376
Septic Tank
298
1028
1089
SEPTIC TANK
Additional compartments available
1028
DIMENSIONS:
298
NOTE:
1. MASS: 998KG
2.ALL SECTIONS 50mm THICK
3. EFFECTIVE INTERNAL DIMENSIONS: 905 x 905 x 915
4. ALL SECTIONS LIGHTLY RE –INFORCED
5. ADDITIONAL COMPARTMENTS
6. CAPACITY, 620 LITRES /COMPARTMENT
298
Two compartment tank 1,240 litre
Three compartment tank 1,860 litre
Four compartment tank 2,480 litre
905
168
905
1089
905
905
Page 16
PRECAST CONCRETE SPECIALIST
Approved manufacturer of Reinforced Earth products in KZN
Terra Class
Page 17
Page 7
SCALE 1 : 10
UD6B
UD6C
UD6C
UD6C
UD6B
SCALE 1 : 20
UD6A
UD6A
9. PANELS TO BE CURED FOR MINIMUN 28 DAYS PRIOR TO
WITHSTANDING ANY LOADING
8. PANELS TO BE CURED FOR MINIMUM 7 DAYS PRIOR TO DELIVERY.
7. CONCRETE FINISH - TOP SIDE TAMPED, UNDERSIDE SMOOTH.
6. PANELS TO BE CLEARLY MARKED AS INDICATED ON DRAWING.
5. PANELS TO BE REINFORCED USING MESH REF 311
COVER TO BE 20mm MIN.
4. DIMENSION TOLERANCE +2mm / -5mm.
3. MAXIMUM AGGRIGATE SIZE TO BE 13mm.
2. CONCRETE TOBE 35 Mpa.
1. ALL PANELS TO BE 50mm THICK.
SCALE 1 : 10
SCALE 1 : 10
REINFORCED MESH. REF.311
COVER TO BE 20mm
Precast Panels
NOTES
UD6C
UD6B
SCALE 1 : 10
SCALE 1 : 10
UD6A
BACK COVERS
ADDED
UD6B
UD6A
SIGN:
Description
JULY 2003
Date
LID REMOVED
BACK COVERS
ADDED
PRECAST CONC
PANEL CHANGED
JAN 2005
JULY 2008
No.
Drawing
Sheet
Deputy Head: Water & Sanitation
Manager:
Checked:
Rev.
Ref. Drgd.
Surveyed:
Scales :
AS SHOWN
Drawn : K.S. Naidoo
Date :
Design : M. Slabbert
Date : January 2005
Drawing Title
Project No.
Project Title
Contract No.
DEPARTMENT OF
70 mm ON ORIGINAL PLAN
REDUCED PLAN USE SCALE BELOW
DATE:
Revision
2
3
4
KALVIScc
PRECAST CONCRETE SPECIALIST
transition
DURBAN BEACH FRONT
(KERBS)
Page 8
KALVIScc
PRECAST CONCRETE SPECIALIST
Warwick
(Barrier kerbs &
reinforced earth)
M41 (KERBS)
Page 9
KALVIScc
PRECAST CONCRETE SPECIALIST
Town Gardens
(Seating)
Page 10