MILLING SOLUTIONS
FOR THE AUTOMOTIVE
INDUSTRY.
ZIMMERMANN FOR THE AUTOMOTIVE INDUSTRY
BORN WITH THE ZIMMERMANN DNA. A MACHINE
IN THE IMAGE OF THE PEOPLE WHO MADE IT.
Milling machines built with pioneering technology. And whose most
important component is dedication. People who work tirelessly to
achieve outstanding precision. That is the essence of the Zimmermann
DNA. Because as a leader offering top-quality, high-performance portal
milling machines and horizontal machining centers “Made in Germany”,
the most vital elements are confidence and reliability. And this applies to
the people just as much as it does to the machines. It is the ambition that
burns in every member of our workforce and in every single component of
our machines. And it inspires the promise that we make to our customers:
A Zimmermann will never let you down.
“PIONEERING TECHNOLOGY, DYNAMIC,
RELIABLE. A ZIMMERMANN WILL NEVER
LET YOU DOWN.”
TYPICAL ZIMMERMANN: PRECISE DOWN TO THE
LAST DETAIL.
At Zimmermann, we share your passion for outstanding precision
and total attention to detail. With milling solutions that mobilize the
automotive industry – from model making and mold construction,
through vehicle design and on to the production of jigs and gages.
In cooperation with you, we develop individual system concepts that surpass
the requirements for your application. Because when it comes to the efficient
implementation of the overall process and the best possible surface quality
for the finished product, our tolerances are practically zero. Just like those
of our machines.
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REFERENCES
PRECISION TAKEN TO PERFECTION: ZIMMERMANN FOR VOLKE.
“When it comes to automotive development, speed
The Zimmermann Service Team’s rapid reaction
is of the essence. We work under immense time and
and delivery times are very important to us. Because
cost pressure to create ready-to-drive prototypes
only if all the components interact seamlessly
in just a few months. For this to be possible, we
can we achieve high-precision machining, improve
need machines that guarantee top production quality
vehicle performance and assert ourselves in a
Michael Rückner, CAD/CAM
and minimum downtimes. Our four FZ37 and FZ35
competitive environment.”
Rapid Prototyping, Volke
machines are all outstandingly reliable and cope
Entwicklungsring GmbH
with this pressure superbly.
CUSTOM-BUILT MULTI-PURPOSE SOLUTION: ZIMMERMANN FOR
SCHRÖTER MODELLBAU.
“We have been working together with Zimmermann
Whether it be design models, motor sports appli-
Maximilian Lörzel,
on a basis of trust and confidence for many years.
cations, cubing models, prototypes, 5-axis milled
Managing Director,
We now possess five portal milling machines that
parts, molding patterns, sheet steel forming tools
Schröter Modellbau
constantly make us a pioneering partner for our
or composite components – we always manufacture
customers. Our Zimmermann milling machines can
in close proximity to our customers. And we can
handle practically any material – from polystyrene
always fully rely on our Zimmermann machines.”
to steel.
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INDUSTRY EXPERTISE AND AREAS OF APPLICATION
HOW ARE OUR MACHINES ADAPTED TO THEIR TASKS?
ON AN APPLICATION-SPECIFIC BASIS.
Vehicle design
Prototype construction
In the vehicle design field in particular, it is necessary
From composites to steel – Zimmermann’s versatile
to achieve precise results and outstanding surface
machine concepts make it possible to handle a
quality. Because here every little detail counts.
huge range of different materials. Depending on
And wherever functional, ergonomic and esthetic
the type of application and intended use, we will
geometries are required, milling machines made
work with you to configure an appropriate milling
by Zimmermann will surpass your expectations.
solution that guarantees you all the performance
Because Zimmermann’s milling solutions work to
you need. Thanks to our many years of experience
minimal tolerances that maximize the precision of
in both the dry and wet machining of aluminum
the resulting products. Alongside the customized
and composites, you can rely on Zimmermann’s
working areas that permit the 1:1 machining of
milling solutions to deliver high-precision results.
vehicle models, the small interfering contours of
And always to be exceptionally economical within
the Zimmermann milling heads also play a central
the context of the overall milling process.
role. With our machines, your visions become a
reality.
Model making and mold making
Tool making
Jig and gage construction
Cubing
With Zimmermann’s milling solutions, model and
Whenever complex tools have to be manufactured,
Large working areas, maximized surface quality and
The high level of mechanical precision of all Zimmer-
mold makers give form to the first draft designs
Zimmermann’s milling solutions are the perfect
outstanding precision – whenever you need out-
mann milling solutions means that they are particu-
of a product. Whether the demand is for individual
answer for your application. To meet the growing
standing precision for your jig and gage construction
larly suitable for the production of many different
parts or small series – whenever outstanding
demands of the industry, it is necessary to supply
activities, Zimmermann can supply an unrivalled
types of cubing models. With Zimmermann’s high-
precision is required, Zimmermann is the solution.
milling solutions of outstanding versatility for the
range of machines. The low-wear, rack-and-pinion
precision milling machines, there is no need to
And has been for more than 60 years. Thanks to
machining of different materials such as zamak, steel
drive technology and great structural stability
rework any parts. This has a massive impact on the
the close partnership between Zimmermann and
and cast iron. The use of motor spindles, combined
ensure an optimum milling process. The additional
overall machining time and permits the high-speed
all its customers, the company has been able to
with powerful torque motors in the rotation axes of
component cooling guarantees that the temperature
production of top-quality, high-precision models.
closely address the needs of the industry from the
Zimmermann’s milling machines, makes it possible
is held constant – you can always rely on the quality
Based on our many years of experience in the field
day it was founded and develop the corresponding
to achieve high-precision results in a record time.
of Zimmermann’s milling solutions for a vast range
of clamping technology, we will work with you to
of different materials.
develop the optimum machine concept for your
milling solutions. And that is as true today as it
always has been.
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application.
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MACHINE CHARACTERISTICS
UPWARD-TRAVELING PORTAL MILLING MACHINES.
DOWNWARD-TRAVELING PORTAL MILLING MACHINES.
The upward-traveling portal milling machines make it possible to create
Sophisticated, practical technology with a classical design: the downward-
machine concepts with differently-sized operating ranges. The gantry
traveling portal milling machines permit access from all sides and are
construction with fixed side walls ensures constant weight distribution
therefore ideal whenever space is limited.
and consequently guarantees precise results.
1 The reinforced, structurally
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6
1
2
3
4
4
3
6
2
1
5
1 Weight-optimized portal
rigid portal that travels
that travels downwards for
upward ensures even more
excellent dynamics and
dynamic machining of the
precision
workpieces
2 Reinforced portal ensures
2 The high bending strength
even greater stability and
of the robust vertical slide
precision, thus making your
permits considerable
milling operations even
freedom of action in the Z
faster
working range
3 Zero-play portal drives
are mounted on either side
outside of the protected
area and have dual guides
and an extended base for
optimum stability
4 Cast iron clamping table
with T-slots, anchored to
3 Enlarged Z-axis section
with larger cross-slide plate
4 Dustproof bellows in the
Y- and Z-axis, telescopic
steel covers in the X-axis
5 Free-standing machine
bed
6 Optional: Wet machining
the machine base
5 Full protective housing
thanks to closed side walls,
rear wall and front-mounted
sliding door with generously
sized windows
6 Compound-filled,
trapezoidal side columns
with large seating area
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MODULES
AN INTEGRAL PART OF ANY ZIMMERMANN MACHINE: MODULARITY.
A modular system concept underpins every Zimmermann portal milling machine. Travel path, drive technology,
milling head, make and type of the controller as well as other accessories can be specified and combined
individually depending on the area of application and the intended use.
Measuring systems
Clamping technology
The three linear axes in Zimmermann milling
Zimmermann‘s milling solutions benefit from the
machines have direct Heidenhain linear encoders
most suitable clamping technology depending on
with glass scales. These measuring systems have
the batch size, machining variance or retooling
a compressed-air barrier to protect them against
cycles. Flexible clamping solutions and specific
contamination. The A and C rotation axes are
mechanisms for individual components are both
equipped with high-resolution angular measurement
equally possible.
systems depending on machine type.
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Drives
Safety
Our milling solutions make use of the optimum drive
To protect them against contamination, the guide
for the machine concept in question. The extremely
components as well as the drive and measurement
Control systems
Automation
dynamic and particularly low-maintenance rack-
systems on the Y- and Z-axis are covered by dust-
Zimmermann’s milling solutions are available with
The automation capabilities of all Zimmermann
and-pinion drive provides excellent performance
proof bellows. The X-axis is equipped with lamella
different makes and types of controllers. Modern
milling solutions help increase productivity and
at a reasonable cost. All imaginable axis lengths
covers. The side walls form the machine housing.
controllers offer many different functions for
boost economic efficiency. From the unstaffed
are possible and cover an extremely wide range of
Sliding doors or folding doors with generously sized
optimizing the milling trajectory. Measuring probes,
operation of multiple machines, through turnkey
applications. The classic among the drive designs
windows are mounted at the front. An optional cover
tool measurement and measuring software are
solutions and on to minimized setup times thanks
is the ball screw drive. It is characterized by its
for the working area prevents the escape of removed
available as options. They make it possible to con-
to innovative handling solutions and intelligent
high precision, low cost and outstanding economic
material as well as of coolants and lubricants. At the
figure the Zimmermann milling solutions perfectly
clamping technologies – the automation capabilities
efficiency. The linear motor is the ideal solution for
back, the machines are sealed off by either a fully
for the intended application.
of Zimmermann’s milling solutions help create a
applications involving largely stationary masses.
enclosed tool changer or a second door.
consistently more efficient milling process.
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MILLING HEADS
“IT IS ONLY IF YOU BUILD THE HEART
OF THE MACHINE YOURSELF THAT YOU CAN
KNOW HOW IT BEATS.”
HEADS WITH CHARACTER – AND A HIGH-PERFORMANCE DRIVE.
Md [Nm]
P [kW]
80
140
70
60 kW
120
100
60
95 Nm
50
80
40
60
30
20
40
10
20
0
1000
3000
7000
11000
15000
19000
23000
27000 min–1
The Zimmermann milling heads lie at the very
range from powerful and versatile through to lean
heart of our machines. And they have a unique
and compact. But that’s not all: Whenever our
character if you look at everything they can
customers purchase from Zimmermann, we give
achieve. When you put together your custom-
them advice and support that is just as precise as
designed system concept from our range of products,
the milling performance of our machines.
you need to decide on the right Zimmermann milling
head in the light of the materials you machine,
Every Zimmermann milling solution is specially
the desired material removal rate and the demanded
conceived to meet the requirements of your
surface quality.
specific milling application by ensuring that all
Spindle torque/power diagram VH30.
the different components interact perfectly.
The patented 2- and 3-axis fork-type heads are
For this to be possible, they must be optimally
designed as cast iron monoblock components.
harmonized. We offer an extensive modular acces-
This design boasts outstanding thermal stability
sories system to meet the demands of your machine
combined with optimized oscillation and vibration
type, intended application and material. Because only
damping. The large swiveling angle, the axis speeds
when you have the right complementary solutions
and the acceleration of all Zimmermann milling
can your production process run smoothly and seam-
heads ensure their outstanding dynamic behavior.
lessly.
The high-performance 2- and 3-axis milling heads
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SERVICES
OUR MACHINES ARE AT WORK WORLDWIDE.
SO IS OUR SERVICE.
With every Zimmermann solution, our customers acquire not only high-performance
machines with a vast working area, outstanding dynamics, maximized material removal rates
and unrivalled surface quality but, even more importantly, peace of mind and security.
Their confidence is based on our impressive service capabilities. And not just when they
buy their Zimmermann solution but for many years afterwards. Anywhere in the world.
“THE MOST IMPORTANT CRITERION IN
OUR CUSTOMERS’ PURCHASING DECISIONS:
TRUST.”
Quick, easy access:
Optimized machine uptimes:
Short reaction times:
Tested worldwide:
our Service Hotline.
our on-site service.
our spare parts service.
the CE mark.
Our Service Team is waiting for you, wherever you are
The Zimmermann Service Team is ready and waiting
It is not just our machines that work tirelessly on
All Zimmermann milling solutions comply with the
in the world. Even outside of normal working hours.
to provide on-site assistance and will make sure
your behalf. Our support service is also there for
European machinery regulations. The CE mark
Our Service Hotline staff will solve any production-
that your machines are up and running and giving
you. If ever a Zimmermann machine has to be shut
is confirmation that the product conforms to the
related problems quickly and efficiently: Whether
you all the economic efficiency you demand. And
down due to a damaged part, then one thing is
corresponding EU regulations. The EU regulations
through modern remote diagnostic technology,
you benefit from a comprehensive service offering:
more important than anything else: fast delivery of
define the binding legal requirements in the European
online troubleshooting or the targeted guidance of
From regular inspections of your machine, through
the spare part. And that’s where we come into our
Union. All our product series have not only the
your in-house Service Team’s repair activities via
the overhauling and repair of your system and on to
own. 95% of all spare parts are immediatly available
corresponding CE mark but also an EU Declaration
webcam – the most important first step is always
modernization measures – we provide support for
and we guarantee shortest delivery times anywhere
of Conformity. This guarantees that every milling
to identify the problem quickly and accurately in
every aspect of your milling application.
in the world. But that’s not all: Our worldwide
machine with this label complies with the underlying
order to minimize milling downtimes.
service network ensures that the spare part is
health and safety requirements set out in the
+49 7158 948955-237
installed professionally on-site so that your machine
applicable EU regulations. For more information on
is immediately ready to resume production.
the CE mark for all Zimmermann milling solutions,
SERVICE-HOTLINE WORLDWIDE
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simply contact our Service Hotline.
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SERVICES
Guaranteed functionality:
Flexible problem-solving:
Milling solutions with brains:
Maintenance and upkeep.
our remote maintenance.
our training offer.
Regular maintenance and upkeep of milling machines
Do you have a malfunction to report and need rapid
Our service does not end when you buy your
minimize downtimes and stoppage-related costs
support? At Zimmermann, we can access your
Zimmermann machine. We actively accompany you
and extend the service life of the machines. To meet
machine via the Internet if necessary and identify
in the commissioning of our machines and help
the needs of these complex systems, it is necessary
and correct any problems quickly and efficiently.
you to get to know and love them. Because it is not
to pay close attention to all the machine functions.
Our remote maintenance team is able to call up all
until users know how they can achieve outstanding
From the machine’s current condition, through
the diagnostic and service menus. Zimmermann’s
precision with a solution from Zimmermann that
the wear level of critical components and on to the
remote maintenance of CNC-controlled machine
they can produce the best possible results. At one
documentation of all the factors. We will advise
tools provides you with direct support – wherever
of our multi-day training courses, you will find out
you concerning preventive measures because this
your company is located.
everything you need to know about using, operating
is the only way of guaranteeing the unrestricted
and maintaining our milling solutions. Working in
functionality of the milling solution in the long term.
cooperation with you, our service staff perform
Maintenance and upkeep activities should be per-
milling tests and machine workpieces. Because
formed at regular intervals. The exact maintenance
however good things may sound in theory, we prefer
interval depends on the utilization level, the techno-
to prove them in practice. As you know, a Zimmer-
logy and the nature of the machining operations
mann will never let you down.
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LOCATIONS
GERMANY, USA, CHINA
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SALES REPRESENTATIVES
AUSTRALIA, AUSTRIA, BELGIUM, BRAZIL, BULGARIA, CHINA, CZECH REPUBLIC,
DENMARK, FINLAND, FRANCE, GERMANY, GREAT BRITAIN, HUNGARY,
INDIA, INDONESIA, ISRAEL, ITALY, JAPAN, MALAYSIA, MEXICO, NETHERLANDS,
NEW ZEALAND, NORWAY, RUSSIA, ROMANIA, SINGAPORE, SLOVAKIA,
SOUTH AFRICA, SOUTH KOREA, SPAIN, SWEDEN, SWITZERLAND, TAIWAN,
THAILAND, TURKEY, USA
performed.
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PRODUCT OVERVIEW
PORTAL MILLING MACHINES
MACHINE TYPES
FZ25
FZ30/FZ35
FZ37
FZ42
On the Lighter Side.
Proven Technology.
The All-Rounder.
On the Heavy Side.
COMPACT MILLING MACHINES
FZ423
HORIZONTAL MILLING MACHINES
FZ100
FZ33C
FZ40C
FZH400
Unique and Productive.
Compact and Flexible.
Compact and Powerful.
Horizontal.
Characteristic
Working Ranges1
X-Axis
7000 mm
3 000 mm–6000 mm
3 000 mm–40 000 mm
3000 mm–40 000 mm
3000 mm–40 000 mm
2500 mm
2400 mm
4100 mm*
Y-Axis
3500 mm
2 360 mm–3360 mm
2 500 mm – 6 000 mm
2500 mm – 6000 mm
2500 mm – 6000 mm
3000 mm–4 000 mm
2900 mm
1600 mm*
Z-Axis
2000 mm
1000 mm– 1500 mm
1000 mm – 3 000 mm
1000 mm – 2000 mm
1000 mm – 3000 mm
1250 mm– 1500 mm
1250 mm
650 mm*
Milling Spindle HSK-A63
Spindle Power: 24/39 kW
Torque: 39/49 Nm
20000 rpm
Milling Spindle HSK-A63
Spindle Power: 24/39 kW
Torque: 39/49 Nm
20000 rpm
Milling Spindle HSK-A63
Spindle Power: 24/39 kW
Torque: 39/49 Nm
20000 rpm
VH20
Milling Spindle HSK-A63
Spindle Power: 40/53 kW
Torque: 48/63 Nm
25000 rpm
Milling Spindle HSK-A63
Spindle Power: 45/57 kW
Torque: 67/85 Nm
25000 rpm
Milling Spindle HSK-A63
Spindle Power: 45/57 kW
Torque: 67/85 Nm
25000 rpm
VH30
Milling Spindle HSK-A632
Spindle Power: 60/79 kW
Torque: 95/126 Nm
22000 rpm
Milling Spindle HSK-A63
Spindle Power: 60/79 kW
Torque: 95/126 Nm
22000 rpm
Milling Spindle HSK-A63
Spindle Power: 60/79 kW
Torque: 95/126 Nm
22000 rpm
Milling Spindle HSK-A63
Spindle Power: 74/78 kW
Torque: 73/92 Nm
30000 rpm
Milling Spindle HSK-A100
Spindle Power: 70/86 kW
Torque: 167/229 Nm
15 000 rpm
Milling Spindle HSK-A100
Spindle Power: 70/86 kW
Torque: 167/229 Nm
15 000 rpm
Milling Spindle HSK-A63
Spindle Power: 125/156 kW
Torque: 66/83 Nm
30000 rpm
Milling Spindle HSK-A63
Spindle Power: 74/78 kW
Torque: 73/92 Nm
30000 rpm
Milling Spindle HSK-A63
Spindle Power: 74/78 kW
Torque: 73/92 Nm
30000 rpm
Milling Heads
VH12
VH60
Milling Spindle HSK-A100
Spindle Power: 63/82 kW
Torque: 300/391 Nm
15000 rpm
Milling Spindle HSK-A100
Spindle Power: 44/44 kW
Torque: 200/230 Nm
10 000 rpm
Milling Spindle HSK-A100
Spindle Power: 63/82 kW
Torque: 300/391 Nm
15000 rpm
Milling Spindle HSK-A100
Spindle Power: 93/102 kW
Torque: 444/575 Nm
8000 rpm
Milling Spindle HSK-A100
Spindle Power: 45/60 kW
Torque: 344/454 Nm
5 000 rpm
Milling Spindle HSK-A100
Spindle Power: 93/102 kW
Torque: 444/575 Nm
8000 rpm
Milling Spindle HSK-A63
Spindle Power: 50/58 kW
Torque: 95/117 Nm
24 000 rpm
M3ABC
1Other dimensions on request. We reserve the right to make technical changes withough prior notice. 2 Only FZ35. 3 MuST® Spindle Changing System.
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Milling Spindle HSK-A63
Spindle Power: 60/79 kW
Torque: 95/126 Nm
22000 rpm
Milling Spindle HSK-A63
Spindle Power: 74/78 kW
Torque: 73/92 Nm
30000 rpm
Milling Spindle HSK-A63
Spindle Power: 74/78 kW
Torque: 73/92 Nm
30000 rpm
Milling Spindle HSK-A63
Spindle Power: 100/125 kW
Torque: 48/60 Nm
30000 rpm
*Machine Type also available with other working ranges
and pallet dimensions.
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F. Zimmermann GmbH
A
Bernhäuser Straße 35
73765 Neuhausen a. d. F.
Germany
T +49 7158 948955-0
E info @ f-zimmermann.com
Wwww.f-zimmermann.com