PHOTO: THYS LOMBARD. 2014 RECORD CROP VINPRO PRODUCTION PLAN SURVEY (PART 1) The impact on primary wine grape producers’ financial sustainability Primary wine grape producers aligned inputs with wine style objective production practices in order to limit cost increases and apply precision production techniques, thereby realising a record crop for 2014, despite a decreasing surface planted to grapevines. Such were the findings of the VinPro Production Plan Survey, a comprehensive financial survey conducted in the wine industry for the eleventh consecutive year in 2014. By Pieter van Niekerk & Andries van Zyl I ncome generated still does not comply with sustainable target guidelines, but it is nevertheless heartening to observe how certain producers in each of the nine wine districts manage to exceed these guidelines year after year and realise excellent returns, taking into account the risk incurred in the course of the season. Part 1 of the report provides an overview of the most important findings over the past 10 years, with the emphasis on the 2014 production year, followed by the practices of top achievers in Part 2. INTRODUCTION VinPro Agricultural Economic Services conducted comprehensive analyses in all nine wine districts with the support of Winetech, the National Agricultural Marketing Council (NAMC), Standard Bank, Absa, Land Bank, FNB, Nedbank and Capital Harvest. The primary objective is still to determine the production structure, cost structure and profitability per district, so as to determine the financial wellbeing of the producers. % Mechanically Harvested (2009 - 2014) Total Production Cost 100% 45,000 38,674 40,000 35,739 35,000 30,000 67% 59% 60% 45% 25,000 20,000 20,643 21,332 22,125 5,633 5,733 6,108 23,578 7,541 28,585 8,139 7,937 2007 2008 2009 2010 23,812 2006 9,439 9,080 8,605 22,442 2005 20,648 5,000 20% 19,039 10,000 30% 16,702 15,000 40% 32,417 6,876 16,017 48% 50% 26,580 15,599 70% Rand / ha 74% 70% 30,581 2011 2012 29,235 79% 26,659 86% 80% 15,010 90% 0 13% 10% 10% Cash Expenditure Provision for Renewal 2013 2014 Total Production Cost 0% Olifants River Worcester Robertson Klein Karoo Breedekloof Paarl Malmesbury Orange River Stellenbosch Industry FIGURE 2. Total production cost – industry average. FIGURE 1. Tons per district mechanically harvested. 8,000 2,500 2,230 6,828 7,000 2,000 1,655 1,639 1,251 1,176 1,144 1,981 1,382 1,327 1,172 1,000 1,012 500 756 686 420 370 2006 2007 4,219 4,185 4,006 4,097 5,272 4,000 3,134 2,755 2,137 788 549 544 592 548 589 2009 2010 2011 2012 2013 424 5,616 4,459 3,000 875 344 4,920 5,000 1,570 1,257 6,000 1,831 Rand / ha Rand / ha 1,506 1,500 6,076 1,839 1,758 2,000 1,556 1,547 1,589 2005 2006 2007 2,132 2,246 2,325 2010 2011 2012 1,719 1,000 0 2005 2008 Fertiliser Pesticide Control 2014 0 Herbicide Control 2008 2009 Permanent Labour FIGURE 3. Movement of direct cost – industry average. 2,500 2,594 2,243 2,136 1,983 2,000 1,842 1,505 1,468 1,500 1,517 2,613 2,000 2,040 1,726 1,639 1,533 1,464 1,252 1,000 1,500 1,339 1,019 1,043 627 647 655 2005 2006 2007 1,000 861 500 1,119 1,176 1,072 1,106 846 921 500 1,421 1,427 652 681 720 931 971 926 2009 2010 2012 2013 2014 1,254 0 0 2005 2006 2007 2008 2009 2010 2011 Repair, Parts & Maintenance (Moveable Assets) 2012 2013 2014 17% 16% 15% 16% 18% 19% Water Cost 2011 Administration FIGURE 6. Movement of general expenditure – industry average. Area Under Vines per Participant Composition of Annual Cash Expenditure 17% 2008 Electricity Fuel FIGURE 5. Movement of mechanisation cost – industry average. 16% 2,302 1,768 2,358 1,586 2,287 2,063 Rand / ha Rand / ha 2,352 2014 FIGURE 4. Movement of labour cost – industry average. 3,000 2,500 2013 Seasonal Labour 19% 17% 5% 5% 4% 4% 4% 4% 3% 3% 3% 3% 19% 19% 20% 21% 21% 20% 21% 20% 21% 20% 44% 44% 43% 42% 42% 41% 41% 40% 40% 41% 73 75 76 77 2006 2007 2008 79 79 2009 2010 84 86 87 2011 2012 2013 92 Ha 16% 15% 15% 17% 18% 19% 18% 17% 18% 18% 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 Direct Cost Fixed Improvements Labour General Expenditure Mechanisation FIGURE 7. Percentage composition of annual cash expenditure – industry average. 2005 FIGURE 8. Hectares planted to grapevines per participant (bearing and non-bearing hectares) – industry average. 2014 Altogether 236 farming units from nine wine districts participated in the 2014 Production Plan Survey. In 2014 the sample consisted of 22 117 ha (22% of the total South African surface planted to grapevines in 2013), which produced 352 209 tons (24% of the total South African crop in 2014). This consisted of 63% white and 37% red wine grapes, and 59% of the tons were mechanically harvested. increased mechanisation component, including an increase in alternative practices such as mechanical pruning. The record crop also contributed to the increase, seeing that increased inputs are required to produce wine grapes profitably for a specific wine style objective. The cost component differs among the various areas due to the level of mechanisation, although the total production cost does not differ significantly from one area to the next. Stringent cost management, with a balance between wine style objective and input requirement for each block, remains critical in cycles of sub-inflationary increases in income. The analysis applies to overall grapevine production (bearing, as well as non-bearing hectares) and the cost analysis makes no distinction between cultivars and specific blocks. The greater majority of participants are diversified and differ with regard to farm size. The report represents industry average figures, calculated by determining the weighted average of all participants. The Malmesbury district is always evaluated separately and does not form part of industry average figures, in view of the fact that this study group cultivates a large component of dryland vineyards, which require an alternative production, cost and capital structure. PROVISION FOR RENEWAL Production cost is not only limited to cash expenditure; capital items also have to be renewed in due course of time so as to maintain the business as a running concern and ensure a sustainable business model. Tractors, tools, other means of production, vineyards and buildings deteriorate and have to be renewed, therefore the purchase value of the item has to be recovered over a specific lifetime. By using the principle ‘provision for renewal’, a larger amount is recovered than in the case of ‘depreciation’. To a certain extent this addresses the problem of rectilinear depreciation in value. THE COST OF WINE GRAPE PRODUCTION The annual cost incurred to prepare the 2014 crop comprised cash expenditure and provision for replacement, excluding all tax, interest and entrepreneurial remuneration. Compared to 2013 the industry average total production cost (excluding Malmesbury) increased by 8% to R38 674/ha in 2014. When calculating provision for renewal, items are written off over different periods at renewal value: Buildings60 years Grapevines20 years Moveable assets / means of production 7 - 15 years CASH EXPENDITURE Total provision for renewal amounted to R9 439/ha in the 2014 production year – a 4% increase from 2013. Cash expenditure is specified as direct cost, labour, mechanisation, fixed improvements and general expenses. Total cash expenditure indicates a 10% increase from 2013 to R29 235/ha in the 2014 production year. PRODUCTION STRUCTURE The average surface planted to wine grapes was 92 ha – the other enterprises are not taken into account. Economy of scale plays a significant role in the broader agriculture and this trend is increasingly common, with many producers aiming for scale benefits. The increase is driven mainly by the increased minimum wage – this being the first financial year when it was applied in full – especially in the districts that rely more heavily on seasonal labour. This contributed to the TABLE 1. Yield per cultivar per district (2014 harvest). Yield per cultivar (ton / ha) Klein Karoo Robertson Worcester Breedekloof Olifants River Orange River Paarl Stellenbosch Malmesbury CHENIN BLANC 22.34 19.47 22.68 21.68 34.43 34.74 15.73 9.08 COLOMBAR 30.08 21.78 22.68 24.79 36.55 31.80 22.19 13.27 7.89 SAUVIGNON BLANC 18.63 17.57 19.80 21.46 25.27 7.51 11.25 10.50 CHARDONNAY 17.89 14.56 16.18 14.62 17.00 14.53 11.04 8.30 9.17 MUSCAT D'ALEXANDRIE 15.61 18.15 16.23 22.34 20.86 29.76 20.29 2.92 SÉMILLON 22.63 22.62 24.97 21.96 22.92 14.80 VIOGNIER 19.63 15.59 17.10 14.80 9.44 8.12 23.71 14.95 21.04 19.24 26.06 21.17 16.87 12.38 17.33 Yield per cultivar (ton / ha) Klein Karoo Robertson Worcester Breedekloof Olifants River Orange River Paarl CABERNET SAUVIGNON 12.69 13.38 14.92 12.92 13.71 17.32 9.20 7.73 SHIRAZ 11.15 12.26 15.43 15.49 14.75 22.91 11.77 10.61 8.49 PINOTAGE 14.48 15.47 15.27 12.40 20.19 10.55 8.52 10.26 MERLOT 15.54 13.23 15.03 16.46 14.90 14.97 13.08 11.47 11.58 RUBY CABERNET 11.45 15.22 27.69 12.87 6.98 OTHER WHITE 17.17 15.35 19.46 CINSAUT 15.85 22.02 22.70 PINOT NOIR 17.94 8.39 24.16 7.20 OTHER RED 17.91 16.36 11.98 13.63 26.10 11.17 15.09 Stellenbosch Malmesbury 8.32 15.15 7.41 13.24 8.34 10.34 9.22 13.55 11.12 11.50 The average production for bearing and non-bearing grapevines for the 2014 production year was 17.69 ton/ha. Over the past 10 years it has been an obvious trend that producers attempt to increase average yields to counter the effect of rising costs, as well as to increase profitability. from 2013, caused the break-even in terms of rand per ton to increase from R2 042/ton to R2 186/ton in 2014. In other words: the first R2 186 for a ton of grapes received by the producer during the 2014 harvest, should be applied for total production cost – no entrepreneurial remuneration, interest or tax has been taken into account yet. CULTIVAR STRUCTURE The average yields differ considerably among the districts, as well as among the various cultivars, while the production cost does not differ to the same extent. This gives rise to large differences in break-even price in terms of total production cost in the respective district and among the various cultivars. During the 2014 production year a cultivar analysis was also conducted to indicate the production variance between the most planted white and red cultivars. BREAK-EVEN PROFITABILITY The impact of increased production is significant on the break-even price of the total production cost in rand per ton. Total production cost per hectare, which increased by 8% The profitability, in other words net farming income (NFI), is calculated as total income (R/ton x ton/ha) minus total Ton / Ha 2,700 25 15.58 17.00 16.31 15.55 14.73 2,028 1,941 20 2,042 15.08 Ton / ha 15 1,700 1,497 1,420 1,391 1,446 1,200 10 700 2007 2008 2009 2010 2011 2012 2013 15.58 16.31 15.55 14.73 15.08 16.98 17.50 17.69 2007 2008 2009 2010 2011 2012 2013 2014 Yield (Ton / Ha) 200 Production Cost in R / Ton FIGURE 10. Influence of production on break-even of total production cost – industry average. Age Distribution 4,500 4,000 25 2,740 2,663 20 2,239 1,912 1,896 2,186 1,796 1,453 10 3,000 2,500 Rand / Ton 3,500 8% 11% 11% 12% 13% 14% 13% 15% 14% 14% 14% 13% 13% 14% 37% 39% 42% 42% 31% 32% 35% 2,000 1,189 5 27% 0 Average Yield 14% 15% 15% 16% 18% 41% 41% 39% 16% 28% 25% 24% 22% 21% 19% 17% 17% 18% 16% 15% 13% 12% 11% 11% 12% 12% 12% 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 500 0 15% 1,500 1,000 Break-even Rand per Ton Under 3 years (%) FIGURE 11. Production and break-even per district (2014 harvest). 4 - 7 years (%) 8 - 15 years (%) NFI Distribution - 2014 Harvest 50,000 40,000 30,000 Target Income NFI: R 21 20,000 10,000 1 7 13 19 25 31 37 43 49 55 61 67 73 79 85 91 97 103 109 115 121 127 133 139 145 151 157 163 169 175 181 187 193 199 205 211 217 223 0 -10,000 -20,000 -30,000 -40,000 FIGURE 13. S curve. 16 - 20 years (%) Older than 20 years (%) FIGURE 12. Age composition – industry average. 60,000 Rand / ha Ton / Ha 2006 5,000 4,649 30 15 2005 2014 FIGURE 9. Average yield (bearing and non-bearing hectares) – industry average. 35 15.34 0 2006 13.79 5 2005 2,200 1,910 1,709 Ton / ha 13.79 17.69 17.51 Rand / Ton 15.34 2,186 TABLE 2. Production cost per district – 2014 harvest. Industry average Stellenbosch COST STRUCTURE Paarl Robertson Breedekloof Olifants River Worcester RAND PER HA DIRECT COST Seed 126 32 64 106 15 115 Fertiliser 2 425 843 1 231 1 830 1 502 2 607 Organic Material 45 118 129 1 018 615 200 Pesticide Control 2 903 2 042 2 414 2 365 1 661 2 474 960 571 1 007 928 415 964 Herbicide Control Repair & Binding Material 457 302 326 396 409 467 5 333 4 297 5 770 6 315 5 723 6 645 Supervision 3 435 1 182 2 208 2 012 1 881 1 143 Permanent Labour 9 470 6 485 5 385 6 530 5 788 7 000 Seasonal Labour & Contract Work 5 755 3 572 1 896 1 419 1 602 1 575 18 660 11 239 9 489 9 961 9 270 9 718 Fuel 2 504 2 396 2 393 2 510 3 387 2 737 Repair, Parts & Maintenance 3 126 1 630 3 190 2 433 2 902 2 620 521 451 418 486 790 531 Subtotal LABOUR Subtotal MECHANISATION Lisences & Insurance Transport Hired Subtotal 170 360 167 210 306 74 6 321 4 837 6 168 5 639 7 385 5 962 1 032 604 559 1 074 500 942 FIXED IMPROVEMENTS Repair & Maintenance Insurance 174 182 209 257 237 265 Subtotal 1 207 787 768 1 331 737 1 207 1 796 1 710 2 975 2 695 2 922 2 528 Water Costs 715 555 905 203 1 959 1 365 Land-, Property- & Municipal Taxes 383 218 146 238 272 199 Administration 2 223 1 566 972 1 101 1 539 1 067 Subtotal 5 116 4 048 4 998 4 237 6 691 5 159 36 637 25 207 27 193 27 481 29 806 28 691 PROVISION FOR RENEWAL 9 296 8 058 9 771 9 706 11 601 9 564 Vineyards 5 379 5 398 5 443 5 510 5 005 5 589 Fixed Improvements 1 148 666 936 998 1 061 903 Loose Assets Or Production Means 2 769 1 994 3 392 3 198 5 534 3 073 45 932 33 265 36 964 37 187 41 406 38 256 101 101 107 114 56 91 92% 95% 100% 100% 100% 99% GENERAL EXPENDITURES Electricity TOTAL CASH EXPENDITURES TOTAL EXPENDITURES AVERAGE AREA PLANTED (HA) AREA IRRIGATED (%) AVERAGE AGE COMPOSITION (%) 3 Years & younger 7.83 10.74 13.80 15.40 11.24 15.41 Between 4 & 7 years 16.80 11.61 19.60 14.44 15.12 18.76 Between 8 & 15 years 38.58 50.08 33.56 36.53 37.24 35.14 Between 16 & 20 years 18.32 18.48 18.11 17.90 17.89 14.14 Older than 20 years 18.47 9.09 14.93 15.70 18.51 16.55 9.88 12.49 16.51 19.61 28.50 20.01 CASH EXPENDITURES (RAND PER TON) 3 708 2 018 1 647 1 401 1 046 1 434 TOTAL EXPENDITURES (RAND PER TON) 4 649 2 663 2 239 1 896 1 453 1 912 AVERAGE YIELD (TON PER HA) Klein Karoo Industry average Malmesbury 56 81 75 154 1 187 1 538 1 591 1 245 150 310 315 41 652 1 678 2 230 1 857 583 360 788 493 322 398 383 94 2 950 4 365 5 382 3 883 2 092 1 359 2 039 848 6 496 6 089 6 828 4 163 8 283 1 524 3 134 3 593 16 871 8 973 12 001 8 604 2 898 2 471 2 613 2 021 1 988 2 470 2 594 1 485 695 379 523 350 227 218 222 932 5 809 5 537 5 952 4 788 427 677 763 424 408 140 222 108 836 817 985 531 1 613 1 463 2 302 721 1 430 1 843 926 646 534 159 259 99 1 206 930 1 427 664 4 783 4 395 4 914 2 130 31 249 24 086 29 235 19 936 8 056 9 354 9 439 7 109 5 300 5 432 5 388 4 593 463 661 912 600 2 293 3 261 3 140 1 916 39 305 33 440 38 674 27 045 19 48 92 162 100% 100% 98% 31% 4.16 16.53 11.77 9.49 24.57 14.90 16.32 10.09 41.54 43.70 39.38 59.07 17.05 17.86 17.69 16.13 12.68 7.28 14.85 5.22 33.06 18.62 17.69 9.87 945 1 294 1 652 2 020 1 189 1 796 2 186 2 740 PHOTO: THYS LOMBARD. Orange River TABLE 3. Industry average income and expenditure statement. INCOME & EXPENDITURE STATEMENT 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 Average price per ton (rand) 2 383 1 916 1 763 1 766 1 807 2 113 2 192 2 383 2 416 2 524 2 682 Average yield per hectare (tons) 13.11 13.79 15.34 15.58 16.31 15.55 14.73 15.08 16.98 17.50 17.69 31 236 26 424 27 043 27 513 29 479 32 857 32 281 35 943 41 023 44 171 47 456 Direct costs (R / ha) 2 459 2 426 2 391 2 482 2 855 3 463 3 920 3 992 4 150 4 670 5 382 Labour (R / ha) 6 317 6 590 6 878 6 949 6 956 7 905 8 477 9 111 9 630 10 639 12 001 Mechanisation (R / ha) 2 667 2 852 3 004 3 219 3 533 4 022 4 142 4 633 4 868 5 501 5 952 Other overheads (R / ha) 2 778 3 142 3 326 3 367 3 357 3 649 4 108 4 706 5 186 5 849 4 914 ANNUAL CASH EXPENDITURES 14 221 15 010 15 599 16 017 16 702 19 039 20 648 22 443 23 834 26 659 29 235 GROSS MARGIN ( R / ha) 17 015 11 414 11 444 11 496 12 777 13 818 11 633 13 500 17 189 17 512 18 221 TOTAL INCOME (R / ha) minus minus Provision for replacement (R / ha) 4 779 5 633 5 733 6 108 6 876 7 541 7 937 8 140 8 606 9 080 9 439 NET FARMING INCOME ( R / ha) 12 236 5 781 5 711 5 388 5 901 6 277 3 696 5 360 8 583 8 432 8 781 production cost. The latter consists of cash expenditure and provision for renewal, but excludes entrepreneurial remuneration, interest obligations and tax. The total income is calculated for a specific production year and although the majority of producers realise their income at different stages, no time value of money is taken into account. It is positive to see how total income per hectare increased over the period under review, but aboveinflation cost increases exercised pressure on the NFI. For the 2014 production year the average total income amounted to R47 456/ha – almost 7% more than in 2013 – whereas the NFI increased by only 4% to R8 781/ha. As a guideline for economically sustainable production, the average income and NFI for the 2014 production year should in fact have realised R59 874 and R21 200 per hectare respectively. The average income hampers producers to implement sufficient capital renewal, consequently production occurs on gross margin and not NFI – with the result that producers are still under financial pressure which suppresses long term financial sustainability. SUMMARY As a result of the record production, the income from wine grape cultivation has increased – but cost increases, driven especially by the increased minimum wage, has kept NFI below sustainable levels. This has been the cause of increasing mechanisation in the national grapevine plantings with the emphasis on labour productivity, as well as alignment of production practices with the eventual wine style objective. Producers are encouraged to apply stringent cost management and weigh up the benefits of certain vineyard practices and input against the final yield and payments for the season. For more information contact Pieter van Niekerk at [email protected] and Andries van Zyl at [email protected]. VINPRO PRODUCTION PLAN SURVEY 2014 (PART 2) PHOTO: THYS LOMBARD. FINANCIAL INDICATORS of TOP performing wine grape producers Primary wine grape producers align inputs with wine objective driven production practices to curb cost increases and apply precision production. By so doing a record crop was achieved in 2014, despite an ongoing decrease in the surface planted to grapevines. By Pieter van Niekerk & Andries van Zyl W ine farmers’ income do not comply with sustainable target guidelines yet, but it is nevertheless heartening to note how certain producers in each of the nine wine districts manage annually to do better than these guidelines and realise excellent returns, in view of the risks taken during the season. Part 1 of the VinPro Production Plan Survey showcased the most important findings of the past 10 years, the emphasis being on the 2014 production year. The practices of top achievers are explained in Part 2. INTRODUCTION VinPro Agricultural Economic Services, with the support of Winetech, the National Agricultural Marketing Council (NAMC), Standard Bank, Absa, Land Bank, FNB, Nedbank and Capital Harvest, conducted financial analyses in all nine wine districts in 2014. The primary objective is to ascertain the production structure, cost structure and profitability per district, in order to determine the financial prosperity of the producers. Altogether 236 farming units from nine wine districts participated in the 2014 Production Plan Survey. In 2014 the sample consisted of 22 117 ha (22% of the total South African surface planted to wine grapes in 2013), who produced 352 209 tons (24% of the total South African crop in 2014). Of these 63% and 37% were white and red wine grapes respectively, and 59% of the tons were harvested mechanically. Distribution of Top Performers 40% 35% 30% 25% 20% 15% 10% 5% 0% Klein Karoo Breedekloof Worcester Stellenbosch 2010 2011 2012 Paarl 2013 Orange River Robertson Olifants River 2014 FIGURE 14. Distribution of top achievers in the respective districts. Composition of Annual Cash Expenditures 100% 90% 17% 16% 80% 3% 4% 70% 22% 20% 38% 21% 20% 18% 20% 19% 19% 19% 3% 3% 3% 3% 4% 3% 21% 21% 21% 20% 22% 21% 41% 36% 41% 36% 40% 35% 40% 19% 20% 18% 21% 17% 20% 18% 16% 17% 4% 3% 21% 20% 37% 41% 22% 18% 60% 50% 40% 30% 20% 10% 0% Top 50 2010 Industry 2010 TOP 50 2011 Industry 2011 TOP 50 2012 Industry 2012 TOP 50 2013 Industry 2013 TOP 50 2014 Industry 2014 Direct cost Labour Mechanisation Fixed improvements General FIGURE 15. Percentage composition of annual cash expenditure – top achievers compared to industry average. TABLE 4. Statement of income and expenditure of top achievers. TOP 50 - INCOME & EXPENDITURE STATEMENT 2010 Average price per ton (Rand) 2011 2 056 Average yield per hectare (tons) 2012 2 348 2013 2 475 2014 2 724 2 934 21.69 20.11 22.31 21.95 20.41 44 601 47 225 55 235 59 797 59 870 Direct costs (R/ha) 4 039 4 140 4 530 5 063 6 080 Labour (R/ha) 7 265 7 412 7 937 8 751 10 216 Mechanisation (R/ha) 4 193 4 341 4 543 5 369 5 680 TOTAL INCOME (R/ha) minus Other overheads (R/ha) 3 876 4 643 5 044 5 623 5 359 ANNUAL CASH EXPENDITURES 19 373 20 536 22 054 24 806 27 334 GROSS MARGIN (R/ha) 25 228 26 688 33 181 34 991 32 536 8 269 8 324 8 815 9 509 9 503 16 959 18 364 24 366 25 483 23 033 minus Provision for replacement (R/ha) NET FARMING INCOME (R/ha) TABLE 5. Production cost comparison between top achievers and industry average. PRODUCTION COST FOR WINE GRAPES - COST AS RAND PER HECTARE (2010 - 2014 HARVEST YEARS) Top 50 2010 DIRECT COST Seed Fertiliser 4 039 Industry 2010 3 921 Top 50 2011 4 140 Industry 2011 3 992 Top 50 2012 4 530 Industry 2012 4 150 Top 50 2013 5 063 Industry 2013 4 670 Top 50 2014 6 080 Bedryf 2014 5 382 41 77 65 97 84 107 109 110 133 75 1 166 1 017 1 155 1 061 1 393 1 221 1 327 1 405 1 577 1 591 Organic material 289 233 346 225 417 242 569 316 779 315 Pesticide control 1 737 1 758 1 661 1 655 1 661 1 639 1 963 1 839 2 310 2 230 Herbicide control 550 544 541 592 552 548 594 589 812 788 Repair and binding material 257 292 373 362 422 393 501 411 469 383 LABOUR 7 265 8 477 7 412 9 111 7 937 9 630 8 751 10 639 10 216 12 001 Supervision 1 244 1 425 1 140 1 593 1 568 1 689 1 648 1 808 1 720 2 039 Permanent labour 4 690 4 920 4 728 5 272 5 092 5 616 5 668 6 076 6 590 6 828 Seasonal labour and contract work 1 331 2 132 1 544 2 246 1 278 2 325 1 435 2 755 1 906 3 134 MECHANISATION 4 193 4 142 4 341 4 633 4 543 4 868 5 369 5 501 5 680 5 952 Fuel 1 553 1 533 1 599 1 726 1 820 2 040 2 350 2 358 2 629 2 613 Repair, parts and maintenance 1 936 1 983 1 976 2 243 2 059 2 136 2 208 2 352 2 334 2 594 456 419 507 422 464 460 522 497 532 523 Licences and insurance Transport hired 248 207 260 242 199 232 289 294 185 222 FIXED IMPROVEMENTS 602 741 517 707 715 720 953 913 1 095 985 Repair and maintenance 392 540 296 486 488 490 721 635 875 763 Insurance 210 201 221 221 227 230 231 278 220 222 GENERAL EXPENDITURES 3 273 3 367 4 125 3 999 4 328 4 466 4 670 4 936 4 263 4 914 Electricity 1 312 1 339 1 777 1 768 2 269 2 063 2 245 2 287 2 036 2 302 790 720 1 060 846 861 931 963 971 803 926 Water costs Land, property & municipal taxes 175 177 223 209 172 218 222 257 224 259 Administration 997 1 131 1 066 1 176 1 026 1 254 1 241 1 421 1 201 1 427 19 373 20 648 20 537 22 443 22 054 23 834 24 806 26 659 27 334 29 235 PROVISION FOR RENEWAL 8 269 7 937 8 324 8 140 8 815 8 606 9 509 9 080 9 503 9 439 Vineyards 4 304 4 263 4 714 4 725 5 143 5 082 5 509 5 408 5 449 5 388 TOTAL CASH EXPENDITURES Fixed improvements Loose assets or production means TOTAL PRODUCTION COST 752 730 774 791 910 832 936 880 888 912 3 213 2 944 2 835 2 623 2 761 2 691 3 063 2 792 3 166 3 140 27 641 28 585 28 860 30 582 30 869 32 439 34 315 35 739 36 837 38 674 Age Distribution 100% 10% 90% 14% 13% 80% 13% 11% 13% 13% 12% 14% 17% 42% 38% 12% 14% 15% 16% 16% 18% 41% 40% 41% 39% 15% 15% 12% 14% 70% 60% 43% 42% 50% 43% 41% 40% 30% 23% 18% 21% 21% 19% 21% 17% 18% 17% 16% 12% 11% 12% 11% 12% 12% 14% 12% 12% 15% Top 50 2010 Industry 2010 Top 50 2011 Industry 2011 Top 50 2012 Bedryf 2012 Top 50 2013 Bedryf 2013 Top 50 2014 Bedryf 2014 20% 10% 0% Younger than 3 years 3 to 7 years 8 to 15 years 16 to 20 years Older than 20 years FIGURE 16. Age composition – top achievers compared to the industry average. TABLE 6. Statement of income and expenditure of the top third, industry average and bottom third. INDUSTRY 2014 HARVEST Production (ton/ha) Top Third Average 21.95 Bottom Third 17.69 13.14 Income (R/ton) R 2 655 R 2 682 R 3 061 Income (R/ha) R 58 265 R 47 457 R 40 224 Production cost (R/ha) R 37 201 R 38 674 R 49 848 Net farming income (R/ha) R 21 063 R 8 781 -R 9 624 7.13% 1.88% -6.21% Return on capital (ROC) Cash expenditures (R/ha) R 27 740 R 29 235 R 40 086 Provision for renewal (R/ha) R 9 461 R 9 439 R 9 762 Total production cost (R/ha) R 37 201 R 38 674 R 49 848 Note: This was calculated from the total sample and should not be confused with the top 50 producers according to NFI. The analysis applies to the vineyard enterprise as a whole (bearing and non-bearing hectares) and in terms of the cost analysis, it does not distinguish between cultivars and specific blocks. The greater majority of the participants are diversified and differ in terms of farm size. The report represents industry average figures, calculated by determining the weighted average of all the participants. The Malmesbury district is evaluated separately throughout and does not form part of the industry average figures, in view of the fact that this study group cultivates a large component of dryland vineyards, which require an alternative production, cost and capital structure. FINANCIAL RESULTS OF TOP ACHIEVERS During the 2014 production year the top 50 wine producers in the industry realised a gross income (GI) and net farming income (NFI) of R59 870/ha (industry average R47 456/ha) and R23 033/ha (industry average R8 781/ha) respectively. For the fifth consecutive year this is in line with the VinPro guideline for economic sustainability of R59 874/ha GI and R21 200/ha NFI on average. From 2010 - 2014 the average farm size of the top 50 producers amounted to 61, 72, 84, 74 and 89 ha respectively planted to wine grapes – compared to the industry average of 79, 84, 86, 87 and 92 ha. It is heartening to note that the top achievers are distributed across the industry and represent all nine wine districts. The noteworthy improvement in NFI of top producers can be ascribed, as in 2013, to considerably higher productions of 20.41 ton/ha compared to the industry average of 17.69 ton/ha – a 15% increase. The average price of R2 934/ton realised by top achievers is 8% higher than the industry average of R2 682/ton. Top producers’ annual cash expenditure (R27 334/ha) is at least 7% lower than that of the industry (R29 235/ha), while the provision for replacement of this group at R9 503/ha is about 1% higher than the industry average of R9 439/ha. Total production cost of the top 50 producers amounts to R36 837/ha, 5% lower than the industry average of R38 674/ha. The composition of top achievers’ cash expenditure does not differ intrinsically from the industry average. The top 50 producers spend more on direct costs, namely fertiliser and pest and disease control and realise that the risk is too large to try and save on direct inputs, which are linked to the size and quality of the crop. Another trend that persists is the extent of mechanisation in order to use labour more productively. This is not only limited to mechanical harvesting of wine grapes, because mechanical pruning is increasingly popular. Even so, some producers still focus their resources on conventional TABLE 7. Trends in the South African wine value chain since 2004. Per 750 ml @ 10% alc/vol for total wine 2004 2005 2006 2007 2008 2009 Average RSP - Total wine R 10.10 R 11.31 R 12.05 R 12.32 R 12.88 R 13.82 Average RSP - Brandy R 50.78 R 55.95 R 59.43 R 66.03 R 71.31 R 79.35 R 0.88 R 1.06 R 1.19 R 1.29 R 1.37 R 1.49 R 14.48 R 16.17 R 17.81 R 19.67 R 21.84 R 25.05 Ave bulk wine price - All varieties R 2.66 R 2.54 R 2.54 R 2.51 R 2.56 R 2.88 Ave producer cellars grape price - All varieties R 1.56 R 1.49 R 1.46 R 1.54 R 1.63 R 2.06 Ave non producer cellars grape price - All varieties R 4.43 R 3.85 R 3.35 R 3.18 R 3.40 R 4.20 Total annual production cost - VinPro R 1.55 R 1.60 R 1.49 R 1.52 R 1.55 R 1.83 Total annual producer cellar cost - Bulk wine - PWC R 0.52 R 0.69 R 0.62 R 0.74 R 0.78 R 0.87 Net farming income R 1.00 R 0.45 R 0.40 R 0.37 R 0.39 R 0.43 Excise - Wine Excise - Brandy Note: Average producer cellar grape prices are provisional – 2014; average producer cellar grape prices is an estimate (source: SAWIS). 2014 Annual cellar cost for bulk wine is an estimate (source: PwC). Index (2004 = 100) 350 300 250 200 % 150 100 50 0 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 Average RSP - Total Wine 100 112 119 122 127 137 159 171 184 198 210 Average RSP - Brandy 100 110 117 130 140 156 165 178 196 211 227 Excise - Wine 100 121 135 147 156 169 183 198 214 231 245 Excise - Brandy 100 112 123 136 151 173 188 207 249 274 306 Ave Bulk Wine price - All varieties 100 96 96 95 96 108 117 120 124 131 137 Ave Producer Cellars Grape price - All Varieties 100 95 93 98 104 132 124 137 143 153 159 Ave Non Producer Cellars Grape price - All Varieties 100 87 76 72 77 95 96 92 95 98 114 Total Annual Production cost - VinPro 100 103 96 98 100 118 134 140 132 141 151 Total Annual Producer Cellar cost - Bulk Wine - PWC 100 131 119 140 148 166 199 196 216 220 242 Net Farming Income 100 45 40 37 39 43 27 38 54 52 53 CPI 100 103 108 115 127 134 138 143 149 154 161 FIGURE 17. Trends in the South African wine value chain since 2004 – taking into account the CPI (Consumer Price Index). viticultural practices and achieve excellent levels of success. The difference in the cost structure of the top producers is just one of the drivers that impact on profitability; the improvement in profitability is ascribed to increased productions with an even higher average payout. Both the top producers and the industry average have an acceptable age composition. It is mostly the top producers who can afford to replace non-profitable grapevines, as well as to diversify, if required, into other more profitable enterprises of the agricultural industry. TRENDS IN THE SOUTH AFRICAN WINE VALUE CHAIN Despite a shrinking surface planted to wine grapes, which has seen a decrease of 413 ha to 99 680 ha over the past year, a record crop of 1 520 096 tons was produced in 2014. The crop has increased by 30% from the 2005 crop of 1 171 632 tons. Primary wine grape producers are still leaving the industry and currently number 3 323, compared to 4 360 in 2005. The 50 producer cellars handle approximately 80% of the annual crop, the balance being handled by the remaining 493 private wine cellars and 21 producing wholesalers. With 2004 as basis year, Table 7 and Figure 17 illustrate how the financial situation of role players in the wine value chain has changed in recent years. The following deductions can be made: • The average increase in the retail price of wine, excise duty and cellar cost still beats inflation over the 11-year period. Change (R/750 ml) 2004 - 2014 % Change 2004 - 2014 % Change ave per year 2011 2012 2013 2014 R 16.07 R 17.30 R 18.61 R 20.03 R 21.21 R 11.11 110% 10% R 83.60 R 90.17 R 99.68 R 106.95 R 115.01 R 64.24 127% 12% R 1.61 R 1.74 R 1.88 R 2.03 R 2.15 R 1.28 145% 13% R 27.28 R 30.00 R 36.00 R 39.60 R 44.35 R 29.88 206% 19% R 3.10 R 3.19 R 3.28 R 3.48 R 3.64 R 0.98 37% 3% R 1.94 R 2.15 R 2.23 R 2.39 R 2.48 R 0.92 59% 5% R 4.23 R 4.07 R 4.21 R 4.33 R 5.06 R 0.63 14% 1% R 2.08 R 2.17 R 2.05 R 2.19 R 2.34 R 0.79 51% 5% R 1.04 R 1.03 R 1.13 R 1.15 R 1.27 R 0.74 142% 13% R 0.27 R 0.38 R 0.54 R 0.52 R 0.53 -R 0.47 -47% -4% • Average bulk wine prices and producer cellar grape prices are moving closer to and more in line with inflation. • Non-producer cellar grape prices are still below inflation and have even decreased at times. • Production cost at farm level has increased more in line with inflation, the increase in wages being a big driver in the increase. Primary wine grape producers have limited vertical integration in terms of the wine value chain, therefore they have limited bargaining power, especially in periods of surplus wine stocks, and they remain price takers. Increased production was a forceful driver to increase profitability. Top producers also perform above average with regard to grape prices and they manage costs carefully. It is heartening to see that all nine districts are represented in the Top 50, namely by private grape producers who supply the trade, primary producers at producer cellars and estates. World-wide supply levels have changed dramatically since the shortages in 2012 and primary producers should be thoroughly aware of how this impacts on their business and value chain, and adapt their strategy accordingly to produce wine grapes sustainably. SUMMARY It is heartening to see that there are primary wine grape producers in all nine wine districts who manage year after year to fare even better than the VinPro prescribed sustainability guidelines. This shows that production and resources are being aligned with the wine objective and that costs are thoroughly weighed up against the specific output. Economies of scale, diversification, mechanisation and increased production are obvious trends. The biggest factor is management and in many instances it is the owner himself who determines the winning recipe. For more information contact Pieter van Niekerk at pieter@vinpro. co.za and Andries van Zyl at [email protected]. PHOTO: THYS LOMBARD. 2010
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