CURRICULUM FOR THE MODULE OF Basic Food Processing Module-II (For Newly Designed Apprenticeship Course) UNDER SKILL DEVELOPMENT INITIATIVE (SDI) SCHEME Based on MODULAR EMPLOYABLE SKILLS (MES) GOVERNMENT OF INDIA MINISTRY OF SKILL DEVELOPMENT AND ENTREPRENEURSHIP DIRECTORATE GENERAL OF TRAINING 1 PREFACE 1. The Basic Training under Block – I & Block - II are designated as module – I & module – II respectively. 2. The basic Modules (module – I & module – II) of the designated trades have been developed to fulfill the requirement of Basic Training under Apprenticeship Training. 3. Basic Module – I is of 03 months duration and after successful completion of the module, the trainee will be eligible for On Job Training of duration 09 months in industries to complete Block – I of Apprenticeship Training. 4. Basic Module – II is also of 03 months duration and candidate will be eligible to join the module – II only after successful completion of (03+09 months) training duration of Block – I. 5. The sequence of training should be such that Basic Module – II should be taken up after completion of Basic Module – I & 09 months of On Job Training for better understanding. 6. The courses are designed especially for Apprenticeship Training and NSQF compliance certificate in the specific trade will be issued only after successful completion of Basic Module – I & II and On Job Training of both the blocks. 7. Assessment of Basic module will be conducted as per the pattern of MES modules in practice. Separate certificate will be issued for each module after successful completion of course & clearing the assessment. Rebate of 03 months duration of Apprenticeship training period will be provided against each module for the period of basic training. 2 CONTENTS Sl. No. 1. Topics Page No. General information and course structure 4-5 2. Syllabus of Professional Skills & Professional Knowledge 6-7 3. Details Syllabus of Core Skill 4. Syllabus of Employability Skills 9-10 5. List of trade committee members 11 6. List of Tools and Equipments (Annexure – I) 8 3 12-15 1. GENERAL INFORMATION AND COURSE STRUCTURE 1 Name of the Module 2 MES Code No. : Basic Food Processing Module-II : FPP----202 3 Duration of Modular Training: 520 hrs. 4 Entry Qualification : 5 Trainees per unit 6 Power Norms : : Passed 10th Class under10+2 system of Education or its equivalent + completion of Block – I of apprenticeship training under Food Production General Trade. 20 1.5 KW 7 Space Norms : 88 Sq.m. 8 Examination : The assessment will be held on completion of module. 9 Instructor Qualification : A) For Trade: i) Degree or equivalent in Hotel and Hospitality Administration/Hotel Management with minimum 3 years working experience in the relevant field. OR ii) NTC/NAC/Diploma in Food production or Catering Technology with minimum 5 years working experience in the relevant field. Craft Instructor Certificate (CIC) is desirable. B) For Employability skills : i) MBA/BBA with two years experience or graduate in sociology/social welfare/ Economics with two years experience and trained in Employability skill from DGET Institute. And Must have studied in English/Communication Skill and Basic Computer at 12 th /diploma level OR ii) Existing Social Study Instructor duly trained in Employability Skill from DGET Institute. 4 10. Tools, Equipments & Machinery required : - As per Annexure – I 11. Distribution of training on Hourly basis: Sl. No. 1 2 3 Broad components to be covered Syllabus of Professional Skills &Professional Knowledge SYLLABUS of CORE SKILL Syllabus of EMPLOYABILITY SKILLS Total Duration (in Hrs) 415 50 55 520 12. Terminal Competency: - After completion of the module the candidate will be eligible for On Job Training under newly designed Apprenticeship Training of Food Production General trade. 5 2. SYLLABUS OF PROFESSIONAL SKILLS &PROFESSIONAL KNOWLEDGE FOR THE MODULE OF Basic Food Processing Module-II (Module Code No. ---------) Week No. Professional Skills Practical Demonstrations: Stocks, Soups & Sauces Demonstration: White Veal Stock Chicken Stock Brown Stock Fish Stock Vegetable Stock Demonstration of one soup in each type 1-2 Demonstration of one sauce in each type & a derivative 3-4 5-6 7-8 Professional Knowledge Theory Stocks, Soups & Sauces Recipes: White Stock (Chicken or Lamb) Brown Stock Fish Stock Vegetable Stock Classification of Soups: Thick – Puree Cream Veloute Bisque Chowder Thin – Unpassed Broths Boullion Thin – Passed Consomme Cold & International Sauces Roux & Kitchen Sauces Bechamel Veloute Espangnole Hollandaise Bearnaise Mayonnaise Tomato (Kitchen) Sauce Hordoeuvres, Canapes, Sandwiches Demonstration on 6 varieties of each Hordoeuvres, Canapes, Sandwiches – including, open, toasted, grilled and multi-layered sandwiches Breakfast Egg Preparation: One Each Boiled Scrambled Fried Poached Omelets Egg Cookery in classical dishes Preparation & Cooking of Vegetables European Cuisine Egg Structure Selection & assessing quality of eggs Various ways of cooking eggs with examples in each 6 Vegetables:Classification Potatoes – 3 varieties Vegetables – 3 varieties 9-10 11 12 Preparation & Cooking of Non-vegetarian dishes (with different cooking methods): European Cooking Fish – 4 dishes Veal / Beef – 2 dishes Lamp / Mutton – 2 dishes Pork – 2 dishes Game Birds – 2 dishes Chicken – 2 dishes Preparation & Cooking of Cereals, Farinaceous and Pulses Cooking of Rice Cooking of beans & pulses Cooking of Pasta – 2 varieties Cooking of Pasta sauces – 4 varieties Bakery & Confectionery 5 finished dishes from each base dough & pastes Breakfast breads – 10 varieties Waffles & Pancakes Cookies Basic Calligraphy for cake decoration 13 Selection & assessing quality Season availability Effect of heat on different vegetables in acid/alkaline medium Reaction with metal Butchery- Cut: of beef, Lamb, mutton and Pork, Poultry and game. Their uses and weight and connect which part is best suited which dishes Identification & Selection of Cereals and pulses Pasta & it’s varieties Varieties & types Basic Dough & Pastes Bread Dough & it’s types Puff paste Choux paste Short crust paste Danish paste Cakes: Angel Cake Sponge Genoise Pound Cake Cheese Cake Puddings Balancing of recipes Standardization of recipes Yield Menu compilation Menu planning Portion control with brief study of how portions are worked out Purchasing specification Quality control, indenting and costing Rechauffe Assessment/Examination 7 3. DETAIL SYLLABUS OF CORE SKILL Topic No. b) Vocational Calculation & Science 1 Algebra: Algebraic formula, Linear equations (with two variables). 2 Menstruation: Area and perimeter of square, rectangle, parallelogram, triangle, circle, semi circle, Volume of solids - cube, cuboid, cylinder and sphere. 3 Surface area of solids -cube, cuboid, cylinder and sphere. Heat &Temperature: Heat and temperature,Types of heat- sensible and latent heat their units, difference between heat and temperature;Temperature scales- Duration(in hours) 50 hrs Celsius, Fahrenheit and Absolute: their interrelations boiling point, melting point, and freezing point; Instruments - thermometer, pyrometer, Modes of heat transfer/transmission- conduction, convection and radiation 4 Topic No. Basic Electricity: Introduction, use of electricity, Production, Types of current_ AC, DC, their comparison, Terminology - voltage, resistance, their units; Conductors and insulators Types of connections - series, parallel, electric power, Horsepower, energy, unit of electrical energy. b) Vocational Calculation & Science 1 Introduction to Accountancy 2 Income, Expense, recording income & expenses 3 Credit & Debit – basic concepts & rules of accounting principles Principle, Interest – concepts of simple & compound interest Profit & Loss – basic concepts, interpret a statement Taxes – Income, Sales, VAT, 4 5 6 8 Duration (in hours) 50hrs 4. SYLLABUS OF EMPLOYABILITY SKILLS Topic No. Topic Duration (in hours) Entrepreneurship skill 15 1 Concept of Entrepreneurship Entrepreneurship - Entrepreneurship - Enterprises:-Conceptual issue Entrepreneurship vs. Management, Entrepreneurial motivation. Performance & Record, Role & Function of entrepreneurs in relation to the enterprise & relation to the economy, Source of business ideas, Entrepreneurial opportunities, The process of setting up a business. 2 Project Preparation & Marketing analysis Qualities of a good Entrepreneur, SWOT and Risk Analysis. Concept & application of PLC, Sales & distribution Management. Different Between Small Scale & Large Scale Business, Market Survey, Method of marketing, Publicity and advertisement, Marketing Mix. 3 Institutions Support Preparation of Project. Role of Various Schemes and Institutes for selfemployment i.e. DIC, SIDA, SISI, NSIC, SIDO, Idea for financing/ non financing support agencies to familiarizes with the Policies /Programmes & procedure & the available scheme. 4 Investment Procurement Project formation, Feasibility, Legal formalities i.e., Shop Act, Estimation & Costing, Investment procedure - Loan procurement - Banking Processes. Productivity 1 Productivity Definition, Necessity, Meaning of GDP. 2 Affecting Factors Skills, Working Aids, Automation, Environment, Motivation How improves or slows down. 3 Comparison with developed countries Comparative productivity in developed countries (viz. Germany, Japan and Australia) in selected industries e.g. Manufacturing, Steel, Mining, Construction etc. Living standards of those countries, wages. 4 Personal Finance Management Banking processes, Handling ATM, KYC registration, safe cash handling, Personal risk and Insurance. Occupational Safety, Health & Environment Education 1 Safety & Health Introduction to Occupational Safety and Health importance of safety and health at workplace. 2 Occupational Hazards Basic Hazards, Chemical Hazards, Vibroacoustic Hazards, Mechanical Hazards, Electrical Hazards, Thermal Hazards. Occupational health, Occupational hygienic, Occupational Diseases/ Disorders & its prevention. 3 Accident & safety Basic principles for protective equipment. Accident Prevention techniques - control of accidents and safety measures. 9 10 15 4 First Aid Care of injured & Sick at the workplaces, First-Aid & Transportation of sick person 5 Basic Provisions Idea of basic provision legislation of India. 6 7 8 9 10 11 of safety, health, welfare under legislation of India. Ecosystem Introduction to Environment. Relationship between Society and Environment, Ecosystem and Factors causing imbalance. Pollution Pollution and pollutants including liquid, gaseous, solid and hazardous waste. Energy Conservation Conservation of Energy, re-use and recycle. Global warming Global warming, climate change and Ozone layer depletion. Ground Water Hydrological cycle, ground and surface water, Conservation and Harvesting of water Environment Right attitude towards environment, Maintenance of in -house environment Labour Welfare Legislation 1 Welfare Acts Benefits guaranteed under various acts- Factories Act, Apprenticeship Act, Employees State Insurance Act (ESI), Payment Wages Act, Employees Provident Fund Act, The Workmen's compensation Act. Quality Tools 1 Quality Consciousness : Meaning of quality, Quality Characteristic 2 Quality Circles : Definition, Advantage of small group activity, objectives of quality Circle, Roles and function of Quality Circles in Organization, Operation of Quality circle. Approaches to starting Quality Circles, Steps for continuation Quality Circles. 3 Quality Management System : Idea of ISO 9000 and BIS systems and its importance in maintaining qualities. 4 House Keeping : Purpose of Housekeeping, Practice of good Housekeeping. 5 Quality Tools Basic quality tools with a few examples 10 05 10 5. LIST OF EXPERT MEMBERS Sl. No Name of experts Organization/University M/S TATA Consultancy Service Ltd., Lucknow 2. Jayant Krishna Principal Consultant Shri T.C. Saravanabava, 3. Smt. Sandhya Salwan, DAT, DGT, MSDE 4. Shri Sathya Shankar B.P. Director, CSTARI, Kolkata 5. Mr Arul Mani Taj Hotel Group, New Delhi 6. Mr Raminder Sharma RVTI, Panipat 7. Dr Vikas Nanda S.L.I.E.T ,Longowal,Punjab 8. Dr D.C Sexana S.L.I.E.T, Longowal,Punjab 9. Dr Neeraj N.I.F.T.E.M, Sonipat,Haryana 10. Mr JeevanJyoti panda GovtPolytechnic,Berhampur,Odisha 11. Mr SantoshPatra GovtPolytechnic,Berhampur,Odisha 12. Mr NarenderKumar P.HD Scholar, S.L.I.E.T, Longowal,Punjab 13. Er Navdeep Jindal S.L.I.E.T, Longowal,Punjab 14. Sandeep Kumar Instructor I.T.I, Nabha, Punjab 15. Mr K. L. Kuli CSTARI, Kolkata 1. DDG (AT), DGT, MSDE 11 Annexure – I LIST OF TOOLS & EQUIPMENTS FOR 20 TRAINEES TRADE: FOOD PRODUCTION GENERAL (Basic Training) A: TRAINEES TOOL KIT:Sl. No. Name of the items Quantity 1 Knife Kit – Chef’s Knife Filet Knife Paring Knife Peeler Knife Sharpner 2 Wiping Cloth 3 Apron 3 Nos 4 Kitchen Shoes (slip on, round front, anti slip) 2 Pairs 1 each 3 Sets (2 Nos.) 12 Training Kitchen S. No. Equipment 1 Working tables (Steel) Essential or Desirable E 2 L.P. Gas Cooking Range E 3 Ovens E 4 Grillers E 5 Tandoor and Skewer E 6 Cooking Range (High Pressure) E 7 8 Griddle (Cooking plate) Dry Store E D 9 10 Refrigeration and Deep Freeze Black Board D D 11 Trainer's Table D 12 D 13 Required Electric, Gas Connections, Lighting & Air Conditioning Dish Wash Area with required Sink & water supply 14 Pot Wash Area with required water supply E 15 Grinding Stone E 16 Coconut Grater D 17 Grinder Machine D 18 Blender/Mixer D 19 Dough or batter Maker D 20 Mixer D 21 Weighing Machine E 22 Chopping Boards - Plastic with HACCP Colour Coding E 23 Cutting Knives (Full Set) E 24 Frying Pan-Non-Stick/Small/Medium/Large E 25 Kadai-Large/Small E 19 Heavy Bottom Pan Small/Big E 20 Aluminum Degchi-15Ltr./12 Ltr. E 21 Tawa- General/Large E 22 Wok (Chinese Kadai) E 23 Cooker-1 Ltr. / 2 Ltr., E 24 Strainers-Conical/Strainers) E 25 Steel Bowls-Small/Medium/Big E 26 Collander E 27 Baking Try E 28 Holders(Tongs/bowl) 29 Saucepan E 30 Plastic Trays-Big/Small D 13 E 31 Pie Dish D 32 Steel Plates D 33 Containers (For keeping dry items) E 34 Serving dish E 35 Bread, Cake & assorted moulds E 36 Roiling Pin and Rolling Base E 37 Mandolin Grater D 38 Wooden Spatula E 39 Perforated Spoon E 40 Steel Slicer E 41 Steel Basin D 42 Steel Ladles D 43 Steel & Plastic Mugs D 44 Steel Spoons D 45 Balloon Whisk E 46 Measuring Jars E 47 Thermometers (including meat thermometer) E 48 Dustbins E 49 Chart denoting the Do's' and Don'ts Kitchen E 50 First Aid Kit and Fire Extinguishers E 14 Infrastructure for Vocational Calculation & Science and Employability Skills (Basic Training) TRADE: FOOD PRODUCTION GENERAL LIST OF TOOLS & EQUIPMENTS FOR 20 TRAINEES A:Sl. No. 1 2 3 4 5 6 7 8 Name of the items Quantity Black / White Board (1200 mm x 90 mm) Computer (PC) with latest configurations and Internet connection with standard operating system and standard word processor and worksheet software UPS Scanner cum Printer 1 10 No As required 1 10 10 1 As required Computer Tables Computer Chairs LCD Projector Writing Stationery B : Instruments & General Shop Outfit Sl. No. 1 2 3 4 5 Name of the items Classroom to seat 20 trainees Writing Table & Chair for each Trainee Soft boards for posters / notices Lighting (natural & artificial) Ventilation, air-conditioning (temperature & humidity and air quality measurement) 15 Quantity As As As As required required required required As required
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