The CemeCon Coatings
CVD and PVD premium coatings for cutting tools
At a glance
CemeCon__________________________________________ 03
The CVD-Diamond-Coating-Technology_________________ 04
CCDia®AeroSpeed®_______________________________ 05
CCDia®CarbonSpeed______________________________ 06
CCDia®FiberSpeed / CCDia®MultiSpeed________________ 07
The HiPIMS-Technology_____________________________ 09
FerroCon®______________________________________ 16
InoCon®________________________________________ 17
Characteristics Of The Coating Materials_______________ 08
The Right Coating For Round-Tools____________ 09 – 10
The Right Coating For Cutting Inserts __________11 – 12
The Sputter-Technology_____________________________ 13
ALOX® / TINALOX®_________________________________ 14
AluSpeed®______________________________________ 15
HARDLOX®______________________________________ 21
HYPERLOX®_____________________________________ 22
CCplusC® / SUPERTIN®_____________________________ 23
2
Content
We have developed the right technology, built the appropriate
production plants and thereby made the best PVD and CVD diamond
coatings in the world a reality. In CemeCon’s own job coating centre,
which is one of the biggest in the world, ten thousand precision
tools are coated for our customers every day. For 30 years,
the experience and know-how gained here have been feedback
into the ongoing development of our PVD and CVD diamond
coating machines. This also enables our customers to benefit
in terms of productivity, ergonomics, processing quality and
cost-effectiveness.
Board: Dr Oliver Lemmer and Dr Toni Leyendecker
3
CemeCon
The CVD-Diamond-Coating-Technology
Patented multilayers for machining graphite, carbon-fiber and glass-fiber
reinforced plastics and composites, abrasive non-ferrous metals and ceramics
Diamond, the hardest material in the world as a coating
material for maximum protection against wear.
For many years, CemeCon has used the CVD technology to
produce diamond coatings for cutting tools – real crystalline
and nanocrystalline sp3 diamonds with a Vickers hardness of
about 10,000. More than 20 years ago, CemeCon developed
the CVD hot filament process and is now the world leader in
diamond coatings and technologies.
In the hot filament process, diamond is produced from gas. In
an Hydrogen-Methane gas atmosphere, carbon is turned into
pure diamond. Depending on the application, the diamond
coating can be deposited as a microcrystalline, nanocrystalline or multi-layer coating. Fully automatic coating machines
combined with pretreatment ideally adapted to the substrate
enable diamond coatings to be produced with thicknesses of
more than 20 µm with an outstanding adhesion.
CemeCon‘s patented multi-layer technology ensures maximum stability of the individual layers within the coatings.
Any cracks that may occur cannot spread beyond the layer
boundaries. Thanks to their extreme hardness – with up to
10,000 HV0.05, close to that of natural diamond – all coatings
in the CCDia® product group are extremely wear resistant. The
performance of round tools and inserts made of solid carbide is significantly increased by applying a CCDia® coating.
The diamond coating‘s high heat conductivity is responsible
for a fast heat dissipation. This is tremendously important
when processing temperature-sensitive materials such as
carbon-fiber and glass-fiber reinforced plastics, and enables
higher processing speeds to be used when machining. All
of these properties make the CCDia® line the first choice for
machining graphites, composites, non-ferrous metals, green
parts and ceramics according to VDI standard 3323.
Smooth, highly adhesive and resistant thanks to multi-layer
diamond coating
4
The CVD-Diamond-Coating-Technology
CCDia®
AeroSpeed®
for CFRP and GFRP /
composites
Technical data
Perfect surface quality throughout the entire
tool life
Coating technology:
CVD Diamond
Tool life
(holes)
Microhardness:
10,000 HV0,05
980
1000
dcountersink = 12.5 mm
n = 6000/min
CCDia ®AeroSpeed ®
800
Color:
Grey-Shiny
Carbide countersink-drill
d = 5.6 mm
900
Composition:
Multilayer, sp3
CFK, IMA-M21E
700
f
= 0.05 mm
Tool life criterion: Wear
transition radius countersink
600
Max. operating temperature:
650 °C
500
400
Available layer thicknesses:
300
200
~
~ 3µm
•–
~
~ 9µm
•
•
~
~ 14µm
•
•
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CCDia®AeroSpeed®
100
uncoated
100
0
The CCDia®AeroSpeed® premium diamond coating was developed in order
to obtain the best possible surface quality when machining fiber materials.
The excellent adhesion coupled with the unique smoothness guarantee
highly reliably drilling and milling of CFRP, GFRP and composites. In
addition, the very sharp edges – CCDia®AeroSpeed® does not change the
microgeometry of your precision tools – are able to cut the fibers more effectively. CCDia®AeroSpeed® is also ideally suited to carbide grades with higher
cobalt content. The increased ductility of these carbide grades in connection
with a diamond coating allow a reliable drilling process in aircraft manufacturing.
Multilayer als Garant für hohe Standzeiten
– härter – CCDia®CarbonSpeed.
®
mantbeschichtungen
CemeCon sind seit
CCDiavon
r das Maß der Dinge.
CarbonSpeed
Dia®CarbonSpeed ist eine Multilayer Diamantchichtung mit einer für die Graphitzerspanung
mierten Haftung. Sie punktet durch höchste
ndzeiten und gefrästen Oberflächen in
miumqualität.
Technische Daten
Schichtwerkstoff
Diamant
for graphites /
green compacts
Schichtaufbau
Multilayer, sp3
Farbe
Mikrohärte
Grau
10.000 HV0,05
Max. Einsatztemperatur
650 °C
bstverständlich wird CCDia®CarbonSpeed auch
Präzisionsbeschichtung angeboten.
Dia®CarbonSpeed wird für folgende
wendungen empfohlen:
Anwendungsbeispiel:
Technical data
Graphit
Cost-effectiveness combined with a highly reliable
Fräsen von Graphit R8500
process
Coating technology:
CVD Diamond
Keramik
mit CCDia®CarbonSpeed (7 µm)
Hartmetall-Grünlinge
Tool life
(m)
Microhardness:
10.000 HV
Dia®CarbonSpeed wird in0,05den
ichtdicken 3, Composition:
7 und 9 µm angeboten.
450
400
Multilayer, sp3
CCDia®CarbonSpeed
7 µm
enschaften des
Color:
Dia®CarbonSpeed-Schichtwerkstoffes:
Grey
Carbide end mill
400
350
Max. operating temperature:
650 °C
200
Glatte und feinkristalline Oberfläche
150
Für die Graphitzerspanung optimierte Haftung
auf mehr als 60 Hartmetallen
100
Präzisionsbeschichtung
50
Available layer thicknesses:
20
uncoated
~
~ 9µm
•
•–
•
•
•
•–
_CCDia_CarbonSpeed_2014_V9.indd 1
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CCDia®CarbonSpeed
fz = 0.06 mm/z
250
Multilayer-Aufbau für geringe Eigenspannungen
Con AG Adenauerstraße 20 A4 D-52146 Würselen, Germany
vc = 600 m/min
300
Höchste Härte
~
~ 3µm
QR-Code scannen
und weitere
Informationen
~
~ 7µm
erhalten.
EDM-Graphite ISO-63
•
0
Leistungskriterium: Verschleiß
Ergebnis:
Standzeiterhöhung um Faktor 20
Tel.: +49 (0) 2405 / 4470-100
Fax: +49 (0) 2405 / 4470-399
E-Mail: [email protected]
www.cemecon.de
08.09.2014 14:54:40
Ultrahard protection against abrasive wear: CCDia®CarbonSpeed is the best
coating solution when the cost-effective machining of graphites and green
parts is the main aim. It can be applied to more than 80 carbides for fine
crystalline smooth multilayer structures for highly reliable processes and
the best workpiece surfaces.
ie Diamantbeschichtungen für die Zerspanung
on CFK,CCDia
GFK und Keramiken
®
FiberSpeed
ltilayer, Schichtdicke und optimale Haftung
Garant für hohe Standzeiten
e Zerspanung CCDia
von CFK® stellt den Anwender
grund der hohen Abrasivität immer wieder
neue Herausforderungen. Zugleich müssen
lamination und Faserüberstände bei gleichibender Bohrungstoleranz und -qualität
mieden werden.
MultiSpeed
Dia®FiberSpeed und CCDia®MultiSpeed
rden sowohl im Flugzeug- als auch Fahrzeugbau
olgreich eingesetzt, dies nicht zuletzt wegen ihrer
vorragenden Verschleißbeständigkeit kombiniert
einer auf die Technical
Zerspanung data
von faserverstärkten
terialien optimierten Haftung. Selbstverständlich
Coating technology:
und CCDia®MultiSpeed
rden CCDia®FiberSpeed
ch als Präzisionsbeschichtung angeboten.
CVD Diamond
Microhardness:
Dia®FiberSpeed
und CCDia®MultiSpeed
10.000
HV0,05
rden für folgende
Anwendungen
empfohlen:
Daten
forTechnische
CFRP
/ GFRP / ceramics
Schichtwerkstoff
Schichtaufbau
Grau
Mikrohärte
Anwendungsbeispiel:
Bohren von CFK IMA-M21E, CCDia®FiberSpeed
gegen unbeschichtetes Werkzeug
Tool life
(number of holes)
950
CCDia®FiberSpeed
900
Carbide VHM drill, Ø 5.6mm
N = 6500/min
fz = 0.06 mm
800
600
500
3µm (CCDia®MultiSpeed Thin)
layer thicknesses:
für ReibahlenAvailable
und Miniwerkzeuge
400
9µm (CCDia®FiberSpeed)
für Schaftwerkzeuge und Wendeschneidplatten
300
14µm (CCDia®MultiSpeed )
für Schaftwerkzeuge und Wendeschneidplatten
150
®MultiSpeed
3µm •Plus)•––
17µm (CCDia~
~
für Schaftwerkzeuge und Wendeschneidplatten
•
•
•
und weitere
Informationen
erhalten.
uncoated
•
~
• •–•
~14µm
QR-Code scannen
FiberSpeed
1000
CFRP, M21E
700
Dia®FiberSpeed
CCDia®MultiSpeed
Max.und
operating
temperature:
rden in folgenden
Schichtdicken
angeboten:
650 °C
®
650 °C
High wear volume for maximum performance
Keramiken (CCDia®FiberSpeed)
~
~ 9µm
10.000 HV0,05
Max. Einsatztemperatur
Multilayer, sp
Color:
Grey
Multilayer, sp3
Farbe
CFK / Al-Stacks
(CCDia®FiberSpeed /
Composition:
CCDia®MultiSpeed / Thin / Plus)
3
CFK / Ti-Stacks (CCDia®MultiSpeed / Plus)
Diamant
200
100
0
Leistungskriterium: Einhaltung der Bohrungstoleranz H8
Ergebnis:
Standzeiterhöhung um 533%
CCDia ® MultiSpeed
eCon AG Adenauerstraße 20 A4 D-52146 Würselen, Germany
Tel.: +49 (0) 2405 / 4470-100
Fax: +49 (0) 2405 / 4470-399
E-Mail: [email protected]
www.cemecon.de
er_CCDia_FiberSpeed_DRUCKDATEI_V21_6_11_14.indd 1
06.11.2014 16:24:08
Layer thicknesses of 3 to 14 µm make CCDia FiberSpeed and
CCDia®MultiSpeed universal and economical solutions for drilling and
milling of fiber composites and ceramics. The very good adhesion gives
highly reliable processes and the various layer thicknesses can give sharp
edges as well as maximum wear volumes.
®
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7
CCDia®FiberSpeed / CCDia®MultiSpeed
Characteristics Of The Coating Materials
Coating material
Colour Composition Version
CCDia®AeroSpeed®
C
Diamond
C
C
CCDia®CarbonSpeed
C
C
CCDia®FiberSpeed
C
CCDia®MultiSpeed
C
C
HiPIMS
FerroCon®
AlTiN
AlTiN
AlTiN
InoCon®
TiAlSiN
TiAlSiN
ALOX®
TiAlN
TiAlN
TiAlN
Sputtering
TiAlN
AluSpeed®
TiB2
CCplusC®
TiAlN+C
HARDLOX®
TiAlN/TiSiN
TiAlN/TiSiN
HYPERLOX®
AlTiN
AlTiN
AlTiN
AlTiN
SUPERTIN®
TiN
TINALOX®
TiAlN
TiAlN
TiAlN
TiAlN
8
Characteristics Of The Coating Materials
Layer thickness
~
~ µm
The Right Coating For Round-Tools
Drilling
Steel
Stainless steel
Cast Iron
Aluminium
Graphite / Green Compact
Ceramics
Titanium
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9
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10
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The HiPIMS-Technology
HiPIMS, the PVD coating technology of the future
HiPIMS (High Power Impulse Magnetron Sputtering) combines the advantages of all conventional coating technologies for cutting tools available on the market. The
smoothness of the sputtering, the high hardness values,
compact coating structures and scratch resistance to over
130 newtons, tools coated in this way are exceptionally
resistant to wear in extremely hard, especially tough and
oxidation-resistant materials such as stainless steel, titanium
or nickel-based alloys.
13
The HiPIMS-Technology
But HiPIMS coatings can also deliver top performance in
unalloyed, alloyed and high-speed steels.
The high metal ionisation of nearly 100 per cent gives the
best adhesion, even in cold-welded materials, which are
particularly difficult to machine.
In addition, coatings deposited by HiPIMS technology give
extremely homogeneous surfaces, even on very complex 3D
geometries.
FerroCon®
for unalloyed, alloyed and
high-speed steel
Technical data
Performance thanks to HiPIMS
Coating technology:
HiPIMS
Tool life
[workpieces]
420
Composition:
AITiN
398
400
380
Color:
Anthracite
FerroCon®
360
40CrMoV4-6
Tool with cutting insert
Z=2
vc = 250 m/min
ap = 3
340
Max. operating temperature:
1.100 °C
320
Available layer thicknesses:
300
280
260
~
~ 3µm
–
~
~4,5µm
•––
~
~ 6µm
–
•
–
•
•
240
220
211
200
AlCrN
The premium HiPIMS coating for high-performance applications in unalloyed, alloyed and high-speed steel. Optimum adhesion, smoothest surfaces,
high hardness values and toughness for your tool. Pure performance.
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FerroCon®
InoCon®
for hardened and stainless
steels / titanium
Technical data
Heat resistant and reduced rewelding
Coating technology:
HiPIMS
Wear max.
(µm)
0
Composition:
TiAlSiN
10
Color:
Copper
20
26
Carbide cutting mill
d = 8 mm
Z=4
XCon ®
Max. operating temperature:
1.100 °C
1.4301
30
vc = 80 m/min
fz = 0.035 mm
InoCon
40
ae = 5
ap = 3
50
Available layer thicknesses:
Climb-cut
60
70
80
~
~1,5µm
•
•–
~
~ 3µm
•
•
•
90
97
100
AlCrN
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15
InoCon®
Developed for machining of hardened and high alloyed steel as well as
titanium. Its very high thermal stability makes the silicon-doped material
InoCon® the first choice for your high-end tools.
PVD Sputter-Technology
Smooth, droplet-free coatings for cutting tools
Since 1986, CemeCon has been a trailblazer
in developing hardcoatings by using the
PVD sputter technology. During sputtering,
the material is vaporised and deposited as
a coating directly from solid into gas. In traditional processes, the coating material must
be melted. This inevitably creates droplets
that become blemishes on the coating structure and lead to a very rough surface. During
sputtering, these droplets do not appear. The
USP of the sputter technology is the extremely
smooth surface.
Another advantage of the sputter technology
is a significant reduction of the internal
stress inside the coating. This enables the
deposition of, e.g. AlTiN layers up to a layer
thickness of 15 µm and more. An unbeatable
advantage in all applications with a great
deal of wear volume.
Furthermore, adhesion values – determined
by a scratch test – of about 100 newtons are
typical.
Sputtering is tremendously flexible. It can be
used to produce all known coating compositions. There are no limits to the tools that
can be coated – from the smallest microtool
measuring less than 0.1 mm to big hobs.
16
The Sputter-Technology
uszeichnet.
Schichtwerkstoff Supernitrid der 2. Generation TiAlN
edingt durch die Nanocompositestruktur und die
eringen Schichteigenspannungen wird auch bei
öheren Schichtdicken eine ®
sehr gute Haftung
rreicht.
Schichtaufbau
ALOX
xakt konstruiert, entfaltet der Schichtwerkstoff
®
peziell auf Wendeplatten für die Schruppbearbeitung
owie VHM Bohrern seine volle Leistungsfähigkeit.
TINALOX
Nanocomposite
for steel from soft
to medium hardness
Farbe
Schwarz-Anthrazit / Gold
Mikrohärte
3.500 HV0,05
Max. Einsatztemperatur
1.000 °C
ALOX® SN2 wird in 3 Schichtvarianten angeboten
ür Bohrer und Wendeplatten:
ALOX® SN²
Anwendungsbeispiel:
ür Wendeplatten:
ALOX® SN²Technical
Plus (Schichtdicke
data von 10±3 µm)
ALOX® SN² Gold (zur Verschleisserkennung)
Coating technology:
Sputtering
Drehen vonsolution
X5CrNi18-10
Wendeplatte
The universal
for mit
steel
CNGP120408/K313 , Mat. 1.4301
Tool life
(%)
igenschaftenComposition:
des ALOX SN2 -Schichtwerkstoffes:
TiAIN
nahezu keine
Eigenspannung, dadurch
®
100
sehr gute Haftung
Colors:
extrem glatte Oberfläche
Anthracite / blue / gold
ALOX
®
hohes Verschleißvolumen der Schicht garantiert
Max. operatingStandzeiten
temperature:
hohe und reproduzierbare
Standard
TiAlN
Available layer thicknesses:
~
~4,5µm
•
•–
•
•
•
ap = 1.5 mm
60
45
Leistungskriterium: VB max (20 µm)
Ergebnis:
Standzeit um 78% erhöht
•––
~
~ 6µm
–
–
•
~
~ 10µm
–
–
•
Flyer_ALOX_SN2_2014_V1_AMB_Nachdruck.indd 1
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ALOX® / TINALOX®
fz = 0.2 mm
0
emeCon AG Adenauerstraße 20 A4 D-52146 Würselen, Germany
17
vc = 246 m/min
15
trocken und nass einsetzbar bei
„höchster Produktivität“
~
Cutting insert
CNGP120408/K313
Turning with
lubricant cooling
30
hohe Oxidationsbeständigkeit
~1,5µm
QR-Code
scannen
und weitere
~
~ 3µm
Informationen
erhalten.
90
75
56
1.100 °C
feinste Schichtstruktur:
beste Zähigkeit bei hoher Härte
105
100CR6
Tel.: +49 (0) 2405 / 4470-100
Fax: +49 (0) 2405 / 4470-399
E-Mail: [email protected]
www.cemecon.de
09.09.2014 10:26:40
These TiAlN coatings are universally suitable for machining most common
steels. The optional finishing additional smoothness to the adds coatings
which are already smooth and free of droplets.
From thin to thick, with layer thicknesses from 1.5 to 10 µm, all kinds of cutting tools can be optimised to their specific applications.
n Aluminium und anderen NE-Metallen
luSpeed® verhindert Aufbauschneiden
Technische Daten
aluminiumverarbeitenden Industrie
en Schmelztiegel mit TiB2 ausgekleidet,®
um
niumanhaftungen zu minimieren.
Schichtwerkstoff
Borid / Hartstoff
Schichtaufbau
Monolayer, TiB2
AluSpeed
n Effekt hat sich CemeCon bei der Entwickvon CC AluSpeed® zunutze gemacht.
auschneiden gehören aufgrund der geringen
® zu Aluminium der
angenheit an.
hoher Härte ist CC AluSpeed® extrem
ionsbeständig. Diese positiven Eigenschaften
en CC AluSpeed® zur ersten Wahl bei vielen
etallen.
luSpeed®
ohlen:
wird
für folgende
Anwendungen
Technical
data
for aluminium /
non-ferrous-materials
Farbe
Silber
Mikrohärte
4.000 HV0,05
Max. Einsatztemperatur
900 °C
Anwendungsbeispiel:
Protection
against
coldmit
welding
Fräsen von
AISi1MgMn
CC AluSpeed®
Coating technology:
Sputtering
ntereutektisches Aluminium (Si ≤9%)
upfer
Composition:
TiB2
Messing
itan
Wear (µm)
after 100 milled
components
0
Color:
Silver
®
luSpeed wird für folgende Werkzeugtypen
Max. operating temperature:
boten:
900 °C
delmetalle
0
CC AluSpeed®
20
vc = 960 m/min
fz = 0.084 mm/z
50
nschaften des
luSpeed® -Schichtwerkstoffes:
2µm •
n = 38200 U/min
40
Available
layer thicknesses:
Wendeschneidplatten
(2,3µm)
~
~
Carbide milling cutter,
Ø 8mm
30
chaftwerkzeuge (2,0µm)
charfe Schneiden
10
Aluminium 7075
60
68
•
ermeidung von Aufbauschneiden
•
Competitor
TiCN
74
70
80
uncoated
90
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und weitere
Informationen
erhalten.
Leistungskriterium: Verschleiß
Ergebnis:
Kein Verschleiß mit CC AluSpeed®
n AG Adenauerstraße 20 A4 D-52146 Würselen, Germany
CAluSpeed_2014_V7.indd 1
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E-Mail: [email protected]
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08.09.2014 14:04:54
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18
Tel.: +49 (0) 2405 / 4470-100
AluSpeed®
TiB2, this sputtered coating composition has nearly no affinity to non-ferrous
materials, especially aluminium. There is virtually no material adhesion, the
optimised adhesion in combination with the very high hardness guarantees
highly reliable processes and maximum productivity.
ozesssichere Zerspanung dank HiPIMS
Technische Daten
RDLOX verbindet in idealer Weise die hohe
®
rte eines Silizium dotierten Schichtwerkstoffes
der unübertroffenen Schichthaftung der HiPIMShnologie.
Schichtwerkstoff
HARDLOX
Premiumbeschichtung HARDLOX spielt diese
erlegene Kombination von Härte und Haftung
sonders bei der Hartbearbeitung im Werkzeugd Formenbau aus. Ebenso wird sie äußerst
olgreich bei der Zerspanung von hochlegierten
elstählen für Hochtemperaturanwendungen
a für Turbinen, der chemischen Industrie oder
gasturboladern eingesetzt.
Technical
datadie Bearbeitungsund senkt
mperatur durch geringere Reibung.
Coating technology:
Sputtering
RDLOX wird in 3 Schichtvarianten angeboten:
Composition:
1,0 μm (HARDLOX
Micro)
TiAIN/TiSiN
for titanium / stainless
steel / steels up to 70HRC
Schichtaufbau
Kupfer
Mikrohärte
vonat42CrMo4
mit 1.300N / mm , Mat. 1.7225
EasyFräsen
Cutting
high temperatures
2
HARDLOX mit 3µm Schichtdicke
Process time
(sec)
0
31
HARDLOX
3 µm
Max. operating temperature:
enschaften des HARDLOX-Schichtwerkstoffes:
1.100 °C
Beste Haftung dank HiPIMS
108
Glatte, dropletfreie Schicht
Competitor
AlTiN
Entwickelt für die Hartbearbeitung, Edelstahl
und schwer zerspanbare Materialien
~
~ 3µm
•
•
•
eCon AG Adenauerstraße 20 A4 D-52146 Würselen, Germany
er_Hardlox_2014_V1.indd 1
40
60
Titanium TiAI6V4
Carbide milling cutter Ø 16mm,
z = 4,
unevenly devided, 35°/38°,
water-cooled
ap = 14.8 mm
ae = 12.4 mm
vc = 60 m/min
fz = 0.06 mm
100
120
Leistungskriterium: Bearbeitungszeit
Ergebnis:
3,5-fache Produktivität
Tel.: +49 (0) 2405 / 4470-100
Fax: +49 (0) 2405 / 4470-399
E-Mail: [email protected]
www.cemecon.de
09.09.2014 11:19:54
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19
20
80
Höchste Härte
durch Siliziumdotierung
Available
layer thicknesses:
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und weitere
Informationen
erhalten.
1.100 °C
Anwendungsbeispiel:
Color:
Copper
•–
3.800 HV0,05
Max. Einsatztemperatur
3,0 μm (HARDLOX)
•
Nanocomposite, TiAlN/TiSiN
Farbe
1,5 μm (HARDLOX Thin)
~
~ 1,5µm
Powernitrid
HARDLOX®
Silicon doping gives HARDLOX® an especially high hardness and oxidation-resistance. The sputtering results in a very smooth surface. Titanium,
stainless steel or hardened steels, HARDLOX® is just perfect for machining
at high temperatures.
uf Wendeschneidplatten
Beschichtung für höchste Anforderungen
HYPERLOX
®
PERLOX® ist eine besonders glatte Hochleistungschichtung, die auf höchste Anforderungen in der
spanung zugeschnitten ist. Sie eignet sich für
ruppfräsanwendungen in allen gängigen Stählen
Gusssorten. Auch legierte und rostfreie Stähle
nen hervorragend zerspant werden.
Schichtdicken von 3 und 6 µm schützen das
strat vor Einflüssen aus dem Zerspanprozess,
zum Beispiel hohen Temperaturen, und bieten
chzeitig ein hohes Verschleißvolumen.
PERLOX® kann sowohl in der Trocken- als auch
er Nassbearbeitung eingesetzt werden.
Technical data
PERLOX® wirdCoating
in 2 Schichtdickenvarianten
technology:
eboten:
Sputtering
3,0 μm (HYPERLOX®)
Composition:
6,0 μm (HYPERLOX® Plus)
AITiN
Technische Daten
for cast iron /
steel up to 60HRC
Schichtwerkstoff
Schichtaufbau
Mikrohärte
3.700 HV0,05
1.000 °C
Anwendungsbeispiel:
Fräsen von Stahl 40CrMnMoS8-6
HYPERLOX®performance
Plus mit 6 µm Schichtdicke,
For enhanced
in cast iron and steel
TiAlN mit 6 µm Schichtdicke,
AlTiN mit 3 µm Schichtdicke
HYPERLOX® Plus
6 µm
112,5
100
90
TiAlN
6 µm
42CrMoV4
Copy mill Ø 52 mm,
4 cutting inserts
Air cooling
n = 800 U/min
vc = 135 m/min
fz = 1.3 mm
ap = 1 mm
80
AlTiN
3 µm
feinste Schichtstruktur:
Available layer thicknesses:
beste Zähigkeit bei hoher Härte
Tool life
(m)
125
120
°C
extrem glatte 1.000
Oberfläche
87,5
75
62,5
hohe Oxidationsbeständigkeit
50
trocken und nass einsetzbar bei
„höchster Produktivität“
37,5
25
®
hervorragende~
3µm •mit HYPERLOX
•–•Plus
~Ergebnisse
auf Wendeschneidplatten beim Schruppfräsen
~
~4,5µm •–•–
–
•
Con AG Adenauerstraße 20 A4 D-52146 Würselen, Germany
0
Leistungskriterium: Verschleiß
Ergebnis:
Standweg um 50% gesteigert
Tel.: +49 (0) 2405 / 4470-100
r_HYPERLOX_WSP_DRUCKDATEI_V24_21_1_15_Korrektur_V2_1.indd 1
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•
QR-Code scannen
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Informationen
erhalten.
HYPERLOX®
Anthrazit
Max. Einsatztemperatur
nahezu keine Eigenspannung bei sehr guter
Max. operating temperature:
Haftung
20
Nanocomposite, AlTiN
Farbe
Colors:
enschaften des HYPERLOX® -Schichtwerkstoffes:
Anthracite / blue
~
~ 6µm –
Supernitrid
Fax: +49 (0) 2405 / 4470-399
E-Mail: [email protected]
www.cemecon.de
21.01.2015 16:11:48
HYPERLOX®, the universal solution for all types of cast iron and steel up to
60HRC, is AlTiN-based. The high content of aluminum results in high hardness. The smooth and droplet-free surface and the very good adhesion of
the coating make HYPERLOX® perfect for end mills, the Plus versions also
feature greater wear volumes to increase tool life and productivity.
CCplusC®
for threading tools
Technical data
Efficient and friction-reducing
Coating technology:
Sputtering
Composition:
TiAIN+C
Color:
Black
Tool life
(m)
2083
CCplusC ®
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Cutting speed: 25 m/min
Thread depth: 25 mm
2000
Tap M10
1800
1400
1200
1100
TiCN
1000
Reduced friction and wear. These properties make CCplusC® the first choice
for threading tools. The carbon top layer acts as a solid lubricant, while the
TiAlN anti-wear layer gives extended tool life.
SUPERTIN®
for soft steels
Technical data
Developed for easy cutting, SUPERTIN® scores highly as an affordable
coating, above all for wet machining.
Coating technology:
Sputtering
Composition: TiN
Color: Gold
Max. operating temperature:
700 °C
Available layer thickness:
~
~ 3 µm
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21
Material: 1.7225
1600
Max. operating temperature:
900 °C
Available layer thickness:
~
~ 3 µm
2200
CCplusC® / SUPERTIN®
CemeCon AG | Phone: +49 2405 4470 100 | [email protected]
USA
CemeCon Inc. | Phone: +1 607 562 2363 | [email protected]
CC_EN_08 / 16
GERMANY CHINA
CemeCon Coating Technology Co., Ltd. Suzhou | Phone: +86 512 891 74919 | [email protected]
JAPAN
CemeCon K.K. | Contact: Alexander Marxer | Phone: +81 3 6459 4430 | [email protected]
CZECK REPUBLIC
CemeCon s.r.o. | Phone: +420 539 003 501 | [email protected]
DENMARK
CemeCon Scandinavia A/S | Phone: +45 7022 1161 | [email protected]
INDIA
M+V Marketing & Sales Pvt. Ltd. | Contact: Manish Adwani | Phone: +91 9158 99 99 56 | [email protected]
KOREA
Huakorea Ltd. | Contact: Hong-Silk Cho | Phone: +82 2 792 2430 | [email protected]
TAIWAN
DKSH Taiwan Ltd. | Contact: Vincent Chu | Phone: +886 963 495 396 | [email protected]
RUSSIA
ZAO Rosmark-Steel | Contact: Ilya Mozgov | Phone: +7 812 336 27 27 | [email protected]
Editor | CemeCon AG | Adenauerstr. 20 A 4 | 52146 Würselen | Germany
www.cemecon.com