Markets and Economic Research Centre Input Cost Monitoring Cost of Wine Grape Production and Producer Profitibility – 2013 May 2014 By: Supported by: Table of Contents: Page 1. Introduction and Survey 1 2. Trends in the South African Wine Value Chain 1 3. The Cost of Wine Grape Production 3 4. Production Structure 9 5. Top Performers 12 6. Summary 16 Disclaimer Information contained in this document results from research funded wholly or in part by the NAMC acting in good faith. Opinions, attitudes and points of view expressed herein do not necessarily reflect the official position or policies of the NAMC. The NAMC makes no claims, promises, or guarantees about the accuracy, completeness, or adequacy of the contents of this document and expressly disclaims liability for errors and omissions regarding the content thereof. No warranty of any kind, implied, expressed, or statutory, including but not limited to the warranties of non-infringement of third party rights, title, merchantability, fitness for a particular purpose or freedom from computer virus is given with respect to the contents of this document in hardcopy, electronic format or electronic links thereto. Reference made to any specific product, process, and service by trade name, trademark, manufacturer or another commercial commodity or entity are for informational purposes only and do not constitute or imply approval, endorsement or favouring by the NAMC. INPUT COST MONITOR: Cost of wine grape production and producer profitibility – 2013 May 2014 1. Introduction and Survey The agricultural economics division of VinPro conducted financial analyses in all nine wine districts in 2013 to investigate both the production cost of growing wine grapes and the financial welfare of wine grape producers. The project is supported by Winetech, the National Agricultural Marketing Council (NAMC), Standard Bank, Absa, Land Bank, First National Bank (FNB), Nedbank and Capital Harvest. Altogether 237 farming units from all nine wine districts participated in the 2013 Production Plan Survey, and in the course of the survey 529 producers and role players in the industry attended 45 presentation sessions, where economic indicators and other relevant information were conveyed to participants. In 2013 the sample consisted of 21 734 ha (22% of the total South African surface planted to grapevines in 2012), producing 358 838 tons (24% of the total South African crop in 2013). White wine grapes represented 66%, red wine grapes 34% and 58% of these tons were harvested mechanically. The sample consisted predominantly of producers with good to aboveaverage managerial capability. The Malmesbury district is evaluated separately and does not form part of the industry average figures, owing to the fact that the study group cultivates a large component of dryland vineyards, which require an alternative production, cost and capital structure. Evaluations are not cultivar and/or block specific – wine grapes (bearing and non-bearing) are evaluated thoroughly. Most of the farming enterprises evaluated, differ in respect of farm size, cultivar composition and diversification into other industry enterprises in the respective regions. This report represents industry average figures, calculated by determining the weighted average of all participants. 2. Trends in the South African Wine Value Chain A declining area planted to wine grapes notwithstanding, there still exists growth in South African production, and 2013 even saw a record production. The total wine grape harvest increased by more than 21% from 1 233 689 tons in 2003 to 1 490 635 tons in 2013 – even though the area planted has decreased by 476 ha to 100 093 ha, excluding Sultanas, in recent years. The South African wine industry currently consists of 3 440 primary wine producers – compared to 4 515 in 1999 – most of whom deliver and market their grapes to 50 producing cellars (compared to 69 in 1999). These cellars produce or receive 70% - 80% of the total wine grape harvest. Most of the wine produced by these cellars are sold in bulk to one or more of 57 wholesalers and 43 exporters, who in turn are represented by a handful of large role players and a large number of smaller role players. The balance of the total crop is processed by 505 private wine cellars and 25 producing wholesalers. The following table and graph illustrate, using 2004 as basis year, how producers’ financial situation has deteriorated over the past few years and in the effect on the rest of the value chain – inter alia due to limited bargaining power. 1 INPUT COST MONITOR: Cost of wine grape production and producer profitibility – 2013 May 2014 Table 1: Trends in the SA Wine Value Chain since 2004 Per 750 ml @ 10% alc/vol for Total Wine 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 Change (R/750ml) 2004-2013 % Change 20042013 % Change average per year Average RSP - Total Wine R 10.10 R 11.31 R 12.05 R 12.32 R 12.88 R 13.82 R 16.07 R 17.30 R 18.61 R 20.03 R 9.92 98% 10% Average RSP - Brandy R 50.78 R 55.95 R 59.43 R 66.03 R 71.31 R 79.35 R 83.60 R 90.17 R 99.68 R 106.95 R 56.18 111% 11% R 0.88 R 1.06 R 1.19 R 1.29 R 1.37 R 1.49 R 1.61 R 1.74 R 1.88 R 2.03 R 1.15 131% 13% R 14.48 R 16.17 R 17.81 R 19.67 R 21.84 R 25.05 R 27.28 R 30.00 R 36.00 R 39.60 R 25.13 174% 17% R 2.66 R 2.54 R 2.54 R 2.51 R 2.56 R 2.88 R 3.10 R 3.19 R 3.28 R 3.48 R 0.82 31% 3% R 1.56 R 1.49 R 1.46 R 1.54 R 1.63 R 2.06 R 1.94 R 2.07 R 2.12 R 2.22 R 0.66 42% 4% R 4.43 R 3.85 R 3.35 R 3.18 R 3.40 R 4.20 R 4.23 R 4.07 R 4.21 R 4.33 -R 0.10 -2% 0% R 1.55 R 1.60 R 1.49 R 1.52 R 1.55 R 1.83 R 2.08 R 2.17 R 2.05 R 2.19 R 0.64 41% 4% R 0.52 R 0.69 R 0.62 R 0.74 R 0.78 R 0.87 R 1.04 R 1.03 R 1.13 R 1.29 R 0.76 146% 15% Excise - Wine Excise - Brandy Ave Bulk Wine price - All varieties Ave Producer Cellars Grape price - All Varieties Ave Non Producer Cellars Grape price - All Varieties Total Annual Production cost - VinPro Total Annual Producer Cellar cost - Bulk Wine - PWC Net Farming Income R 1.00 R 0.45 R 0.40 R 0.37 R 0.39 R 0.43 R 0.27 R 0.38 R 0.54 R 0.52 -R 0.48 -48% Note: Ave Bulk Wine price for 2013 = Jan - Oct 2012 and 2013 Ave Producer Cellar Grape prices are preliminary - 2013 Ave Producer Cellar Grape price is estimated. Source: SAWIS Note: 2013 Annual Producer Cellar cost for Bulk Wine - Estimated. Source: PriceWaterhouseCoopers Source: Vinpro, 2014 2 -5% INPUT COST MONITOR: Cost of wine grape production and producer profitibility – 2013 May 2014 Figure 1: Trends in the South African wine value chain since 2004 – index, taking into account CPI (Consumer Price Index). Source: Vinpro, 2014 The following conclusions may be reached: The average retail price of wine, excise and cellar costs have increased by more than inflation during this 10-year period. Average bulk wine prices and producer cellar grape prices remain under pressure, did not keep up with inflation and in the case of non-producer cellar grape prices, were at negative growth levels from time to time. Production cost at farm level increased more in line with inflation, with one of the highest cost increases over the last 10 years being the 2013 harvest. It is expected that increases for the coming production year will top inflation. Primary wine grape producers have little bargaining power to negotiate in terms of farm gate prices. Although costs have increased year–on-year, which have kept profit margins at unsustainable levels due to stagnant grape prices, some top producers still manage production adjustments to keep resources in line with the final wine objective. With poor crops in Europe and a favourable exchange rate, wine exports have increased dramatically over the short term, with the result that more cellars have a positive cash flow, enabling them to catch up on overdue capital improvements. The question nevertheless remains whether this will filter through to the producer in the coming season. If not, increased production will still be the only option for many producers to keep head above water. Cost savings remain crucial, but in many instances the top producer will be the one who ensures that the vineyard receives the input it requires to ripen a profitable crop. 3. The Cost of Wine Grape Production Annual total production cost – excluding tax, interest and entrepreneurial remuneration – consists of two components: cash expenditure and provision for renewal. The industry average total production cost has increased by 10% since 2012, to R 35 739/ha in 2013. 3 INPUT COST MONITOR: Cost of wine grape production and producer profitibility – 2013 May 2014 R 40 000 35739 R 35 000 28585 R 30 000 R / ha 32440 26580 R 25 000 R 20 000 30583 19000 22125 20643 21332 23578 R 15 000 R 10 000 R 5 000 R 0 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 Figure 2: Total annual production cost – industry average. Source: Vinpro, 2014 45000 40000 9135 35000 9160 9079 9118 25000 10798 8771 8729 9080 8030 6961 20000 23938 25467 Worcester Breedekloof 10000 25858 23192 23210 Paarl 33251 15000 Klein Karoo R / ha 30000 26783 27801 26659 18336 5000 Malmesbury Orange River Olifants River Provision for renewal Industry Average Cash Expenditure Stellenbosch Robertson 0 Figure 3: Total annual production cost per district – 2013 production year. Source: Vinpro, 2014 Cash expenditure Cash expenditure is categorised as direct cost, labour, mechanisation, fixed improvements and general expenditure. Total cash expenditure shows a 12% increase since 2012, to R 26 659/ha in the 2013 production year. 4 INPUT COST MONITOR: Cost of wine grape production and producer profitibility – 2013 May 2014 R 30 000 26659 R 25 000 22443 19039 R / ha R 20 000 R 15 000 15599 16017 16702 14221 15010 2004 2005 2006 2007 2008 23834 20648 R 10 000 R 5 000 R 0 2009 2010 2011 2012 2013 Figure 4: Annual cash expenditure – industry average. Source: Vinpro, 2014 The increase is largely ascribed to the record harvest in 2013, as well as exceptionally high increases in the cost of electricity, wages and fuel. Most of the other cost components increased more or less in line with inflation. The following four graphs illustrate the movement of approximately 80% of the annual cash expenditure over the past 10 years. R 2 000 1758 R 1 800 1257 1251 1176 R / ha R 1 200 1570 1257 1327 1382 1172 1012 R 800 875 679 686 756 R 400 R 200 1831 1144 R 1 000 R 600 1639 1506 R 1 600 R 1 400 1839 1655 346 420 344 370 2006 2007 549 544 592 548 589 2009 2010 2011 2012 2013 424 R 0 2004 2005 Fertiliser 2008 Pest & Disease control Weed control Figure 5: Movement of direct cost – industry average. Source: Vinpro, 2014 5 INPUT COST MONITOR: Cost of wine grape production and producer profitibility – 2013 May 2014 R 7 000 R 6 000 R / ha R 5 000 3962 4185 4006 4219 4920 4459 4097 6076 5616 5272 R 4 000 R 3 000 R 2 000 1388 1556 1547 1589 1719 2004 2005 2006 2007 2008 2137 2132 2246 2325 2009 2010 2011 2012 2755 R 1 000 R 0 Permanent labour 2013 Seasonal & contract workers Figure 6: Movement of labour cost – industry average. Source: Vinpro, 2014 R 2 800 2243 R 2 450 R / ha R 1 750 1449 1505 1468 1517 2040 1639 1464 R 1 050 859 921 2004 2005 1106 2358 1586 R 1 400 R 700 1983 1842 R 2 100 2352 2136 1533 1726 1252 R 350 R 0 2006 2007 2008 2009 2010 Repairs, parts & maintenance 2011 2012 2013 Fuel R / ha Figure 7: Movement of mechanization cost – industry average. Source: Vinpro, 2014 R 2 500 R 2 250 R 2 000 R 1 750 R 1 500 R 1 250 R 1 000 R 750 R 500 R 250 R 0 2 063 2 287 1 768 1 339 861 1 019 1 043 1 119 688 1 072 1 254 846 931 971 2011 2012 2013 831 605 627 647 655 652 681 720 2004 2005 2006 2007 2008 2009 2010 Electricity Water cost 1 421 1 176 Administration Figure 8: Movement of general cost – industry average. Source: Vinpro, 2014 6 INPUT COST MONITOR: Cost of wine grape production and producer profitibility – 2013 May 2014 Percentage composition The composition of cash expenditure has remained largely unchanged since 2004, with labour still representing the biggest component, namely 40% in the 2013 production year. The trend nevertheless shows that the component spent on labour compared to total production cost is decreasing, despite wage adjustments during the period. This may be ascribed to improved productivity, as well as increasing mechanisation. Mechanisation, direct cost, general expenditure and fixed improvements represent 20%, 17%, 19% and 4% respectively, of cash expenditure. 17% 4% 16% 4% 15% 4% 16% 4% 18% 3% 19% 19% 3% 3% 19% 20% 21% 21% 20% 21% 20% 20% 44% 44% 43% 42% 42% 41% 41% 40% 40% 17% 16% 15% 15% 17% 18% 19% 18% 17% 17% 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 15% 4% 16% 5% 17% 19% 19% 44% Direct Cost 5% Labour Mechanisation Fixed Improvements General Expenditure Figure 9: Percentage composition of annual cash expenditure – industry average. Source: Vinpro, 2014 Provision for renewal During the production process, required machinery and implement are utilised together with other annual purchsed goods. Consequently, tractors, machinery and other means of production are ‘consumed’ in due course. Even vineyards and buildings deteriorate and have to be replaced. The ‘deterioration’ and ’consumption’” of such items form part of the costs of the production process. Taking into account that the purchase value of an item has to be recovered during its lifetime, as well as the fluctuations of inflation, sufficient provision has to be made. By using the principle ‘provision for replacement’, a bigger amount will be recovered than in the case of ‘depreciation’. This addresses the problem of rectilinear depreciation to a certain extent and ensures that the running concern is maintained. When calculating the ‘provision for replacement’, items are written off against replacement value over different terms, for e.g.: Buildings Vineyards Loose assets / means of production 60 years 20 years 7 - 15 years 7 184456 194854 INPUT COST MONITOR: Cost of wine grape production and producer profitibility – 2013 May 2014 R 225 000 R 200 000 R 175 000 R 25 000 32886 33905 R 50 000 20321 49925 52789 R 75 000 26880 R 100 000 101935 101645 108160 R 125 000 54734 R / ha R 150 000 R 0 Vineyards Fixed improvements (buildings) Loose assets (production Total (land excluded) means) Figure 10: Replacement value of capital structure – industry average. Source: Vinpro, 2014 Total provision for replacement amounted to R 9 080/ha in the 2013 production year – a 5% increase since 2012. R 10 000 R 9 000 7541 R 8 000 R 6 000 R / ha 8140 2010 2011 9080 6876 R 7 000 R 5 000 7937 8606 5633 5733 2005 2006 6108 4779 R 4 000 R 3 000 R 2 000 R 1 000 R 0 2004 2007 2008 2009 2012 2013 Figure 11: Annual provision for replacement – industry average. Source: Vinpro, 2014 4. Production Structure The average farm size for the study groups currently amounts to 87 ha planted to wine grapes (other enterprises are not taken into account). The average production – including bearing and non-bearing vineyards – amounted to 17.50 tons/ha in the 2013 production year. The influence of increased production on the breakeven price of total production cost in rand per ton is significant. Total production cost per hectare, which increased by 10% from 2012, caused breakeven to increase in terms of rand per ton from R1 910/ton to R2 042/ton in 2013. In other words, the first R2 042 received by the producer for a ton of grapes during the 2013 harvest, should be allocated to total production cost – no entrepreneurial remuneration, interest or tax has been taken into account. This increase is mainly due to the inflation-topping increase of production cost throughout the entire industry. Note that in certain districts a smaller increase in 8 INPUT COST MONITOR: Cost of wine grape production and producer profitibility – 2013 May 2014 production cost was realised. This, combined with the record crop in 2013, had a positive impact on certain producers’ breakeven price. R 2 500 R 2 042 R 1 941 R 2 028 R 1 910 R 1 709 17.50 16.98 15.08 15.55 16.31 2005 15.58 2004 R 2 000 R 1 500 14.73 5 13.79 10 15.34 R 1 449 R 1 497 R 1 391 R 1 420 R 1 446 13.11 Ton / Ha 15 R 1 000 R / Ton 20 R 500 0 R 0 2006 2007 2008 2009 Production (ton/ha) 2010 2011 2012 2013 Production cost in R / ton Figure 12: Influence of production on breakeven of total production cost– industry average. Source: Vinpro, 2014 Malmesbury 8.10 R / Ton 31.13 Orange River Olifants River 7.76 Break-even (R/ton) Industry Average 17.5 Production (ton/ha) Stellenbosch Paarl 11.95 Klein Karoo 20.45 Robertson 18.18 Breedekloof 20.40 0 Worcester 19.54 Ton / Ha 28.61 Average production yields differ significantly among the respective districts, while the total production cost in rand per hectare does not differ significantly. As a result of such differences in production, there are big differences in breakeven price with regard to total production cost per ton in the respective districts. 35 R 6 000 R 5 462 30 R 5 000 25 R 3 123 R 4 000 20 R 2 614 R 3 000 15 R 1 694 R 1 693 R 1 924 R 2 042 R 1 563 R 2 000 R 1 314 R 1 173 10 R 1 000 5 R 0 Figure 13: Production and breakeven per district (2013 harvest). Source: Vinpro, 2014 The average age composition of participants’ vineyards have deteriorated considerably since 2004 – a clear indication that producers have neglected capital maintenance due to low profit margins. More than 14% of the surface planted to grapevines are older than 20 years and 12% of the grapevines in the sample are three years old and younger. Some districts nevertheless display a healthy age composition and grapevines are meticulously replaced, resulting in an increase in total surface planted to grapevines. 9 Percentage Decomposition INPUT COST MONITOR: Cost of wine grape production and producer profitibility – 2013 May 2014 4% 8% 11% 11% 12% 13% 14% 13% 15% 14% 20% 15% 14% 14% 14% 13% 13% 14% 15% 16% 32% 35% 37% 39% 42% 42% 41% 41% 24% 22% 21% 19% 17% 17% 30% 27% 31% 27% 28% 25% 19% 18% 16% 15% 13% 12% 11% 11% 12% 12% 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 under 3 years (%) 4-7 years (%) 8-15 years (%) 16-20 years (%) Older than 20 years (%) Figure 14: Age composition – industry average. Source: Vinpro, 2014 10 INPUT COST MONITOR: Cost of wine grape production and producer profitibility – 2013 May 2014 Table 2: Production Cost of Grapevines per District PRODUCTION COST FOR WINE GRAPES (2013) Stellenbosch COST ITEMS AS RAND PER HECTARE (Irrigation) COST STRUCTURE DIRECT COST SEED FERTILIZER ORGANIC MATERIAL PESTICIDE CONTROL HERBICIDE CONTROL REPAIR & BINDING MATERIAL Subtotal LABOUR SUPERVISION PERMANENT LABOUR SEASONAL LABOUR & CONTRACT WORK Paarl Robertson Breedekloof Olifants river Worcester Orange river Klein Karoo Industry average RAND PER HA 204.54 768.03 47.52 2206.33 624.94 586.27 4437.63 95.32 932.17 192.26 1614.84 559.34 348.16 3742.09 56.88 2004.83 204.59 2056.51 650.91 324.55 5298.27 131.46 1320.59 903.57 2028.34 713.58 429.96 5527.50 16.43 2122.38 560.41 1769.34 403.92 266.76 5139.24 82.28 1907.98 164.03 1758.25 677.06 607.85 5197.45 8.48 1326.83 224.48 746.99 457.78 179.44 2944.00 424.57 1129.57 250.00 1346.91 248.15 423.30 3822.50 109.74 1405.15 315.60 1839.42 588.63 411.44 4669.98 3675.84 7979.39 1109.88 6090.07 1616.23 5023.40 1903.46 5983.41 1134.92 4910.96 1073.46 6055.62 1124.61 5924.46 1272.93 5125.45 1808.42 6075.66 5110.48 2882.62 2245.90 1287.35 1516.96 1005.63 6225.47 1308.96 2754.58 Subtotal MECHANISATION FUEL REPAIR, PARTS & MAINTENANCE LISENCES AND INSURANCE TRANSPORT HIRED Subtotal FIXED IMPROVEMENTS REPAIR AND MAINTENANCE INSURANCE Subtotal GENERAL EXPENDITURES ELECTRICITY WATER COSTS LAND-, PROPERTY- & MUN TAXES ADMINISTRATION Subtotal 16765.71 10082.57 8885.53 9174.22 7562.84 8134.71 13274.54 7707.34 10638.66 2383.38 2704.61 471.09 140.52 5699.60 2157.89 1651.58 374.36 533.52 4717.35 1934.46 2902.18 482.53 188.78 5507.95 2415.75 2123.27 471.91 220.62 5231.55 2658.66 2592.44 734.87 501.65 6487.62 2268.29 1919.10 483.55 133.55 4804.49 3377.33 2115.14 708.76 407.88 6609.11 2765.56 3455.82 364.56 251.16 6837.10 2358.06 2351.84 497.17 294.13 5501.20 780.59 200.45 981.04 537.00 159.33 696.33 549.13 166.86 715.99 911.39 272.87 1184.26 526.87 711.01 1237.88 678.88 253.74 932.62 399.97 483.93 883.90 150.20 189.27 339.47 634.65 278.46 913.12 1854.58 790.75 452.44 2269.35 5367.12 1896.43 574.20 191.17 1309.54 3971.34 3024.47 983.75 179.30 1262.75 5450.27 2689.36 211.35 224.78 1223.58 4349.07 2818.11 2050.27 287.02 1199.57 6354.97 2136.78 1450.09 176.65 1105.14 4868.66 1383.82 1287.69 287.66 1130.73 4089.90 1490.01 1837.95 125.44 1032.23 4485.63 2286.85 971.05 257.26 1420.52 4935.68 TOTAL CASH EXPENDITURES 33251.10 23209.68 25858.01 25466.60 26782.55 23937.93 27801.45 23192.04 26658.64 9135.10 5346.93 1149.12 8030.39 5442.38 634.12 9117.64 5486.89 904.88 9079.06 5491.31 884.28 10797.91 5076.67 1040.29 9160.01 5634.95 837.50 8729.25 5313.49 563.59 8770.81 5432.09 646.35 9080.03 5408.00 879.81 PROVISION FOR RENEWAL VINEYARDS FIXED IMPROVEMENTS LOOSE ASSETS or PRODUCTION MEANS TOTAL EXPENDITURES AVERAGE AREA PLANTED (HA) AREA IRRIGATED (%) 2639.05 1953.89 2725.87 2703.47 4680.95 2687.56 2852.17 2692.37 2792.23 42386.20 31240.07 34975.65 34545.66 37580.46 33097.94 36530.70 31962.85 35738.68 99 91% 92 90% 103 100% 109 100% 58 100% 85 99% 16 100% 43 100% 87 96% AVERAGE AGE COMPOSITION (%) 3 YEARS & YOUNGER 8.97 10.14 18.42 14.52 9.88 15.20 7.36 14.46 12.42 BETWEEN 4 & 7 YEARS 13.85 13.03 19.40 14.02 16.80 19.36 29.71 16.42 16.52 BETWEEN 8 & 15 YEARS 43.52 51.12 33.24 39.33 37.91 33.65 42.65 47.98 41.03 BETWEEN 16 & 20 YEARS 16.05 15.22 15.18 17.84 19.26 15.21 10.82 14.15 15.95 OLDER THAN 20 YEARS 17.61 10.50 13.76 14.28 16.14 16.58 9.47 6.99 14.08 7.76 11.95 18.18 20.40 28.61 19.54 31.13 20.45 17.50 CASH EXPENDITURES (RAND PER TON) 4285 1942 1422 1248 936 1225 893 1134 1523 TOTAL EXPENDITURES (RAND PER TON) 5462 2614 1924 1693 1314 1694 1173 1563 2042 AVERAGE YIELD (TON PER HA) Source: Vinpro, 2014 11 INPUT COST MONITOR: Cost of wine grape production and producer profitibility – 2013 May 2014 Profitability The profitability, or net farming income (NFI), is calculated as total income (R/ton * ton/ha) minus total production cost. The latter consists of cash expenditure and provision for renewal, but excludes entrepreneurial remuneration, interest obligations and tax. Total income is based on the proven or anticipated income of a specific crop and no time value of money is taken into account. This enables a more accurate calculation of the impact of a bigger or lighter crop, while in fact producers receive their income at different stages, which makes it impossible to take time value into account. Remember that cost is also incurred in the course of time. Although the total income per hectare – which is calculated by price and production – has shown slight increases since 2005, cost increases have caused the NFI to decrease dramatically between 2004 and 2013. While the average total income in the 2013 production year amounted to R 44 171/ha – almost 8% more than in 2012 –NFI decreased by 2% to R 8 432/ha. As a guideline for economically sustainable production, the average income and NFI for the 2013 production year should in fact have realised R 55 739/ha and R20 000/ha respectively. Table 3: Industry Average Statement of Income and Expenditure INCOME & EXPENDITURE STATEMENT Average price per ton (Rand) Average yield per hectare (tons) 2004 2005 2006 2007 2008 2009 2010 2011 2011 2013 2383 1916 1763 1766 1807 2113 2192 2383 2416 2524 13 14 15 16 16 16 15 15 17 18 31236 26424 27043 27513 29479 32857 32281 35943 41023 44171 Direct costs (R/ha) 2459 2426 2391 2482 2855 3463 3920 3992 4150 4670 Labour (R/ha) 6317 6590 6878 6949 6956 7905 8477 9111 9630 10639 Mechanisation (R/ha) 2667 2852 3004 3219 3533 4022 4142 4633 4868 5501 Other overheads (R/ha) ANNUAL CASH EXPENDITURES 2778 3142 3326 3367 3357 3649 4108 4706 5186 5849 14221 15010 15599 16017 16702 19039 20648 22443 23834 26659 17015 11414 11444 11496 12777 13818 11633 13500 17189 17512 4779 5633 5733 6108 6876 7541 7937 8140 8606 9080 12236 5781 5711 5388 5901 6277 3696 5360 8583 8432 TOTAL INCOME (R/ha) GROSS MARGIN (R/ha) Provision for replacement (R/ha) NET FARMING INCOME (R/ha) Source: Vinpro, 2014 Over the past 10 years average income has consistently been below target income guidelines. Producers still find themselves in a cost price squeeze and in some instances in recent years income has been lower than the cost of producing grapes. Many producers are obliged to take replacement of vineyards and capital out of their cash flow and are consequently farming on gross margin and not NFI. 5. Top performers During the 2013 vintage the top 50 wine producers in the industry – excluding Malmesbury – realised a gross income (GI) and net farming income (NFI) of R 59 797/ha (industry average R 44 171/ha) and R 25 482/ha (industry average R 8 432/ha) respectively. For the fourth consecutive year this is in line with and even better than the VinPro guideline for economic sustainability of R 55 739/ha GI and R 20 000/ha NFI on average. 12 INPUT COST MONITOR: Cost of wine grape production and producer profitibility – 2013 May 2014 Table 4: Statement of Income and Expenditure of the Top Achievers INCOME & EXPENDITURE STATEMENT 2010 Average price per ton (Rand) 2011 2012 2013 2056 2348 2475 2724 22 20 22 22 44601 47225 55235 59797 Direct costs (R/ha) 4039 4140 4530 5063 Labour (R/ha) 7265 7412 7937 8751 Mechanisation (R/ha) 4193 4341 4543 5369 Other overheads (R/ha) 3876 4643 5044 5623 ANNUAL CASH EXPENDITURES 19373 20536 22054 24806 GROSS MARGIN (R/ha) 25228 26688 33181 34991 Provision for replacement (R/ha) 8269 8324 8815 9509 NET FARMING INCOME (R/ha) 16959 18364 24366 25483 Average yield per hectare (tons) TOTAL INCOME (R/ha) Source: Vinpro, 2014 2010 2011 2012 Olifants River Robertson Orange River Paarl Stellenbosch Worcester Breedekloof 40% 35% 30% 25% 20% 15% 10% 5% 0% Klein Karoo Percentage Decomposition From 2010 to 2013, the average farm size of the top 50 producers amounted to 61 ha, 72 ha, 84 ha and 74 ha planted to wine grapes – compared to the industry average of 79 ha, 84 ha, 86 ha and 87 ha. The top achievers are spread across all nine wine districts, but the majority are situated in the higher production areas. 2013 Figure 15: Distribution of top achievers in the respective districts. Source: Vinpro, 2014. As in 2012, the remarkable improvement in NFI by top achievers can be ascribed to considerably higher production of 21.95 tons/ha, compared to the industry average of 17.50 ton/ha – a 25% increase. The average price of R 2 724/ton realised by top achievers, is 8% higher than the industry average of R 2 524/ton. Top producers’ annual cash expenditure (R 24 806/ha) is at least 7% lower than that of the industry (R 26 659/ha), while the provision for replacement of this group at R 9 509/ha is about 2% higher than the industry average of R 9 080/ha. Total production cost of the top 50 producers amounts to R 34 314/ha, 4% lower than the industry average of R 35 739/ha. 13 INPUT COST MONITOR: Cost of wine grape production and producer profitibility – 2013 May 2014 Table 5: Production Cost Comparison between Top Achievers and Industry Average Top 50 2010 Industry 2010 Top 50 2011 Industry 2011 Top 50 2012 Industry 2012 Top 50 2013 Industry 2013 4039 3921 4140 3992 4530 4150 5063 4670 41 77 65 97 84 107 109 110 1166 1017 1155 1061 1393 1221 1327 1405 289 233 346 225 417 242 569 316 1737 1758 1661 1655 1661 1639 1963 1839 550 544 541 592 552 548 594 589 257 292 373 362 422 393 501 411 LABOUR 7265 8477 7412 9111 7937 9630 8751 10639 SUPERVISION 1244 1425 1140 1593 1568 1689 1648 1808 4690 4920 4728 5272 5092 5616 5668 6076 1331 2132 1544 2246 1278 2325 1435 2755 MECHANISATION 4193 4142 4341 4633 4543 4868 5369 5501 FUEL 1553 1533 1599 1726 1820 2040 2350 2358 1936 1983 1976 2243 2059 2136 2208 2352 456 419 507 422 464 460 522 497 248 207 260 242 199 232 289 294 602 741 517 707 715 720 953 913 392 540 296 486 488 490 721 635 DIRECT COST SEED FERTILIZER ORGANIC MATERIAL PESTICIDE CONTROL HERBICIDE CONTROL REPAIR & BINDING MATERIAL PERMANENT LABOUR SEASONAL LABOUR & CONTRACT WORK REPAIR, PARTS & MAINTENANCE LISENCES AND INSURANCE TRANSPORT HIRED FIXED IMPROVEMENTS REPAIR AND MAINTENANCE INSURANCE 210 201 221 221 227 230 231 278 GENERAL EXPENDITURES 3273 3367 4125 3999 4328 4466 4670 4936 ELECTRICITY 1312 1339 1777 1768 2269 2063 2245 2287 WATER COSTS 790 720 1060 846 861 931 963 971 LAND-, PROPERTY- & MUN TAXES 175 177 223 209 172 218 222 257 ADMINISTRATION 997 1131 1066 1176 1026 1254 1241 1421 TOTALE CASH EXPENDITURES 19373 20648 20537 22443 22054 23834 24806 26659 PROVISION FOR RENEWAL 8269 7937 8324 8140 8815 8606 9509 9080 VINEYARDS 4304 4263 4714 4725 5143 5082 5509 5408 752 730 774 791 910 832 936 880 3213 2944 2835 2623 2761 2691 3063 2792 FIXED IMPROVEMENTS LOOSE ASSETS or PRODUCTION MEANS 14 INPUT COST MONITOR: Cost of wine grape production and producer profitibility – 2013 May 2014 Top 50 2010 TOTAL PRODUCTION COST Industry 2010 27641 Top 50 2011 28585 Industry 2011 28860 Top 50 2012 30582 Industry 2012 30869 Top 50 2013 Industry 2013 34315 35739 32439 Source: Vinpro, 2014 The percentage composition of top achievers’ cash expenditure does not differ markedly from the industry average. Over the past four years, the top 50 producers spent more on direct costs than the industry – mainly due to higher expenditure on fertiliser and pest and disease control. The mechanisation component is bigger for the top achievers and total labour spend is lower among this group than the industry average. Percentage Decomposition 100% 90% 17% 16% 80% 3% 4% 22% 20% 38% 70% 20% 18% 20% 19% 19% 19% 3% 3% 3% 3% 4% 3% 21% 21% 21% 20% 22% 21% 41% 36% 41% 36% 40% 35% 40% 21% 19% 20% 18% 21% 17% 20% 18% Top 50 2010 Industry 2010 TOP 50 2011 Industry 2011 TOP 50 2012 Industry 2012 TOP 50 2013 Industry 2013 60% 50% 40% 30% 20% 10% 0% Direct cost Labour Mechanisation Fixed improvements General Figure 16: Percentage composition of annual cash expenditure – top achievers compared to industry average. Source: Vinpro, 2014 In the light of the above, it looks like the top achievers have mechanised to a greater extent, while labour has either been reduced, or it is being applied more productively. Other cost components do not show big differences. Although the cost structure of top achievers differs from the industry average in respect of composition and actual rand value, it was income per hectare – driven mainly by production and average payout – that resulted in the considerable improvement in NFI for the fourth consecutive year. The age composition of vineyards has not changed intrinsically from 2010 to 2013. Both groups have an acceptable age composition (see Figure 17 below). 15 INPUT COST MONITOR: Cost of wine grape production and producer profitibility – 2013 May 2014 Percentage Decomposition 100% 10% 90% 14% 11% 13% 12% 15% 12% 14% 13% 13% 14% 17% 15% 16% 16% 42% 43% 42% 38% 41% 40% 41% 23% 21% 21% 19% 21% 17% 18% 17% 12% 11% 12% 11% 12% 12% 14% 12% Top 50 2010 Industry 2010 Top 50 2011 Industry 2011 Top 50 2012 Industry 2012 Top 50 2013 Industry 2013 13% 80% 70% 60% 43% 50% 40% 30% 20% 10% 0% Younger than 3 years 3 to 7 years 8 to 15 years 16 to 20 years Older than 20 years Figure 17: Age composition – top achievers compared to industry average. Source: Vinpro, 2014 6. Summary Although the income from wine grape cultivation has shown slight increases since 2005 – driven by price and average yield – large cost increases over the period to 2013 have caused the average net farming income (NFI) of primary producers to decrease substantially. An increase of 10% in production cost in 2013 was largely driven by a record crop, as well as above inflation increases in the cost of electricity, wages and fuel. Producers still find themselves in a cost price squeeze with unsustainable income levels. Producers are urged to manage unprofitable blocks effectively to ensure that profitable blocks do not subsidise unprofitable blocks, and not to pursue total turnover at the expense of NFI. Although the latest findings (2013 harvest) indicate that the average primary wine producer still finds himself in a cost price squeeze, some producers and production areas nevertheless manage sustainable production. These are producers who make record crops possible, ageing grapevines and a shrinking vineyard surface notwithstanding. 16
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