Ind. Eng. Chem. Res. 2004, 43, 4559-4570 4559 Thermal Evolution of the Structure of a Mg-Al-CO3 Layered Double Hydroxide: Sorption Reversibility Aspects Yongman Kim,† Weishen Yang,‡ Paul K. T. Liu,§ Muhammad Sahimi,† and Theodore T. Tsotsis*,† Department of Chemical Engineering, University of Southern California, Los Angeles, California 90089, State Key Laboratory of Catalysis, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, Dalian 116023, China, and Media and Process Technology, Inc., Pittsburgh, Pennsylvania 15238 In our prior study, we employed several in-situ techniques to investigate the thermal evolution of the structure of a Mg-Al-CO3 layered double hydroxide (LDH) under an inert atmosphere and proposed a model to describe the structural evolution of the Mg-Al-CO3 LDH structure. In this paper we present results of our ongoing investigations with these materials pertaining to their sorption characteristics and thermal reversibility under both inert and reactive atmospheres. The experimental observations are shown to be consistent with the structural model for the LDH previously proposed. The structure, sorption characteristics, and thermal reversibility of these materials are of importance in their use for the preparation of CO2permselective membranes for high-temperature membrane reactor applications. 1. Introduction Layered double hydroxides (LDH), also known as anionic clays or hydrotalcites,1-3 consist of two types of metallic cations accommodated with the aid of a closepacked configuration of OH- groups in a positively charged brucite-like layer. The charge typically results from the substitution of the lower valence metal in the brucite structure by a metal of higher valence. The interlayer space in the LDH is, typically, occupied by water and various anions for charge compensation. The general LDH chemical structure is [M1-xIIMxIII(OH)2]x+[Xx/mm-‚nH2O] where MII is a divalent (Mg, Mn, Fe, Co, Ni, Cu, Zn, Ga) and MIII a trivalent metal cation (Al, Cr, Mn, Fe, Co, Ni, La). Xm- represents m-valence inorganic (CO32-, OH-, NO3-, SO42-, ClO4-), heteropolyacid (PMo12O403-, PW12O403-), or even organic acid anions. In the above formula, typically 0.2 e x e 0.33, but LDH with significantly higher x values have also been reported.4 The most frequently studied LDH is [Mg1-xAlx(OH)2][(CO3)x/2‚nH2O]. Since these materials have a well-defined layered structure with nanometer (0.3-3 nm) interlayer distances and contain important functional groups, they are widely investigated for use as adsorbents for liquid ions5-7 and gas molecules8,9 and as catalysts for oxidation,10-12 reduction,13 and other catalytic reactions.14-16 Recently, LDH materials have also been investigated in novel reactive separation processes to increase the conversion of catalytic reactions by removing one of the products from the reactor.17,18 In our research these materials are used for the preparation of nanoporous * To whom correspondence should be addressed. Tel.: +1-213-740-2069. Fax: +1-213-740-8053. E-mail: ttsotsis@ worldnet.att.net. † University of Southern California. ‡ Chinese Academy of Sciences. § Media and Process Technology, Inc. membranes, intended for the separation of gases, particularly CO2, at high temperatures.19 LDH find applications in a broad range of temperatures, from room-temperature adsorption to high-temperature catalytic reactions and separations. The membranes for CO2 separation, as an example, are being evaluated for membrane reactor applications in the water gas shift (WGS) reaction. Some of the functional groups that LDH contain are known to be sensitive to high temperatures. Therefore, it is important to understand the thermal evolution of the LDH structure, to better correlate their performance with their structure and functional groups. We have recently reported1 the use of a combination of several in-situ techniques to investigate the thermal evolution of the structure of a Mg-Al-CO3 LDH under an inert atmosphere. The techniques utilized included diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS), for investigating changes in the functional groups, TG/DTA, for monitoring the weight and energetic changes, TG/MBMS, for monitoring the weight change simultaneously with the gaseous products generated, and high-temperature X-ray diffraction (HTXRD), for in-situ monitoring of the structure evolution. On the basis of the results of this study, a model was proposed to describe the structural evolution of the Mg-Al-CO3 LDH. According to this model,1 as the temperature is increased, loosely held interlayer water is lost in the temperature range of 70-190 °C, but the LDH structure still remains intact. The OH- group, likely in an Al-(OH)-Mg configuration, begins to disappear at 190 °C and is completely lost around 280 °C; a gradual transformation of the LDH structure begins in the same range of temperatures. The OH- group, likely in a Mg-(OH)Mg configuration, begins to disappear around 280 °C and is completely lost around 440 °C. A gradual degradation of the LDH structure is also observed in the same range of temperatures. Although some CO32loss is observed at lower temperatures, its substantial loss (∼90%) begins at 400 °C and is completed around 600 °C. At these temperatures the material becomes an amorphous metastable, mixed solid oxide solution. 10.1021/ie0308036 CCC: $27.50 © 2004 American Chemical Society Published on Web 03/24/2004 4560 Ind. Eng. Chem. Res., Vol. 43, No. 16, 2004 Table 1. Weight Loss from the TG/MB-MS Studies and Calculated Weight Loss Based on the ICP Data for the Samples (a) LDH1 and (b) LDH2 wt loss (wt %) H2O ICP value exptl from TG/MS ICP value exptl from TG/MS 10.8 12.93 2 2 OH- from Al OH- from Mg CO2 from CO32- tot. Sample a 10.4 13.2 8.93 12.65 7.2 7.72 41.6 42.23 Sample b 11.0 16.1 12.08 15.94 10.9 11.06 40 41.08 Prior to our study, other investigators had studied the thermal evolution of the Mg-Al-CO3 structure but did not propose a complete structural model (for further discussion, see ref 1). The reasons for that are because (i) they carried out their surface measurements20 exsitu and the results obtained, therefore, did not really reflect the actual LDH structure or its functional groups, as they exist at any given temperature, (ii) they did not simultaneously monitor the gaseous species evolved21-23 and, therefore, reached the wrong conclusions in the interpretation of the surface measurements (e.g., HTXRD), or (iii) they used a limited number of in-situ techniques or whose signal was weak (e.g., in-situ infrared emission spectroscopy) that provided little or misleading information concerning the interpretation of the mechanism of the structure evolution.24-26 The advantage in the approach of Yang et al.1 is in that they have utilized a combination of different insitu techniques, which can provide simultaneous complimentary information on the structural changes, the type/number of functional groups present, and the various species generated. This has allowed them to elucidate the changes that occur in the structure, type, and number of functional groups in the Mg-Al-CO3 LDH at different temperatures. In this paper, the thermal evolution of the Mg-Al-CO3 LDH structure is studied further. The focus in this study is on validating the structural model of Yang et al.1 under more realistic reactive environments, in which the LDH materials may find eventual application. The emphasis in the paper is on the study of the sorption characteristics and thermal reversibility of these materials under both inert and reactive atmospheres. In addition to providing a test of the validity of the LDH thermal evolution model, these experimental observations are of importance in their own right for the use of LDH in the preparation of CO2-permselective membranes for high-temperature membrane reactor applications. 2. Experimental Section 2.1. Mg-Al-CO3 (LDH) Samples. We have utilized two LDH samples provided by Media and Process Technology, Inc., of Pittsburgh, PA. Their composition was Mg0.71Al0.29(OH)2(CO3)0.15‚0.46(H2O) for sample no. 1 (hereinafter referred to as LDH1; this was the sample previously studied1) and Mg0.645Al0.355(OH)2(CO3)0.178‚ 0.105(H2O) for sample no. 2 (hereinafter referred to as LDH2), as determined by ICP. The weight loss for the same samples was also studied by TGA/MB-MS (see further discussion below), and the results were shown to be consistent with the ICP results, as Table 1 Figure 1. XRD spectra of the LDH samples (a) LDH1 and (b) LDH2. indicates. XRD characterization of these LDH samples indicates that the materials have the typical LDH XRD spectra (see Figure 1).21,22,27 The LDH2 sample has a higher Al/Mg ratio (x being near the higher end of the typical LDH range) and contains less interlayer water; it has, in addition, an XRD spectrum that is more noisy and weaker than that of LDH1 (compare Figure 1a with Figure 1b). The differences in the XRD spectra of these two LDH samples of similar composition are also accompanied by differences in the crystallite sizes, as TEM studies indicates (Figure 2). The average crystallite size for LDH1 is 0.31 µm, while that for LDH2 is 0.13 µm. The TGA spectra for the two LDH generated with a scan rate of 5 °C/min (to avoid the presence of kinetic effectsssee discussion to follow) together with the CO2 MS signals are shown in Figure 3a, while the cumulative amounts of H2O evolved are shown in Figure 3b. Though differences in the TGA and mass evolution spectra exist (Hibino et al.20 also observed differences in the TGA spectra of Mg-Al-CO3 LDH with a different Al/Mg ratios but even between LDH with the same Al/Mg ratio and different crystallite sizes), the sequence of events during the structural evolution of the two LDH remain the same; only the range of temperatures where the different phenomena occur differs. For the LDH2, the loosely held interlayer water is lost in the temperature range 80-190 °C, the OH- group begins to Ind. Eng. Chem. Res., Vol. 43, No. 16, 2004 4561 Figure 2. (a) SEM picture of a membrane tube prepared by the deposition of a thin LDH layer on an underlying macroporous support, (b) TEM picture of LDH1, and (c) TEM picture of LDH2. disappear at 190 °C and is completely lost around 520 °C, and while some CO32- loss is observed at lower temperatures, its substantial loss begins at 450 °C and is completed at 720 °C. Table 2 shows the fractions (in terms of the total) of H2O and CO2 that are evolved in different temperature ranges for both LDH1 and LDH2. 2.2. In-Situ DRIFTS. This is a sensitive and powerful technique that has been utilized in this study to monitor in-situ the changes of functional groups in the Mg-Al-CO3 LDH samples as a function of temperature and other experimental conditions.1 DRIFTS spectra were recorded in-situ using a Genesis II (Mattson, FTIR) instrument equipped with a DRIFTS COLLECTOR II chamber (SpectraTech, Inc.) with ZnSe windows, capable of operating under high temperatures (up to 900 °C) and pressures (up to 1500 psi). The experimental operating conditions were a DRIFTS scan range from 4000 to 500 cm-1, scan numbers 16, and a scan resolution of 2 cm-1. The spectra were calibrated for background with KBr. To obtain a strong signal intensity and better resolution for quantitative measurements, the sample was first ground to 2-10 µm, diluted with KBr to 5-10 wt %, placed in the sample cup, and leveled with a spatula. The other experimental conditions will be indicated, whenever appropriate, throughout the paper. 2.3. In-Situ TG/MB-MS. These techniques are used to monitor the weight changes of the LDH samples and the gases generated during their thermal evolution as a function of temperature and other conditions. Combined with DRIFTS, TG/MB-MS gives additional quantitative insight into functional group changes at various conditions. In this study the thermogravimetric (TG) curve was recorded on a Cahn TGA 121 instrument. The MB-MS instrument is custom-made, using a MKS UTI 100C Precision Gas Analyzer. Figure 3. TGA spectra and CO2 MS signal for the two LDH samples generated with a scan rate of 5 °C/min and (b) cumulative amount of H2O evolved. Table 2. Fractions of H2O and CO2 (Percent of the Total Sample Weight) That Are Evolved in Different Temperature Ranges for Both LDH1 and LDH2 temp range (°C) RTa-100 100-200 200-300 300-400 400-500 500-600 600-750 tot. a tot. LDH1 H2O 2.61 11.39 8.03 12.64 4.8 2.76 2.61 11.31 7.94 11.95 0.7 42.23 34.51 CO2 0.08 0.09 0.69 4.1 2.76 7.72 tot. 0.59 1.48 7.41 8.31 10.42 11.38 1.49 41.08 LDH2 H2O 0.59 1.46 7.33 8.04 9.91 2.69 30.02 CO2 0.02 0.08 0.27 0.51 8.69 1.49 11.06 Room temperature. 2.4. Other Techniques. Though not specifically discussed here, during our ongoing study of the use of LDH as high-temperature membrane materials we have utilized a variety of other techniques. These include insitu differential thermal analysis (DTA) to monitor energetic changes during the structural evolution of the LDH materials and in situ high-temperature XRD to detect the structural changes of Mg-Al-CO3 LDH as a function of temperature (see ref 1 for further discussion on the use of these techniques for the characterization of the LDH1 sample). Various microscopies (highresolution optical, SEM, TEM, and AFM) provide useful information on crystallinity and surface characteristics 4562 Ind. Eng. Chem. Res., Vol. 43, No. 16, 2004 of these materials. Figure 2a, for example, shows a SEM picture of a membrane tube prepared by the deposition of a thin LDH layer on an underlying macroporous support tube. Clear is the growth on the membrane support of a layer of LDH crystals along a preferential direction. As previously noted, Figure 2b,c shows TEM pictures of the LDH1 and LDH2 crystallites. 3. Results and Discussion 3.1. Effect of Heating Rate and Gas Atmosphere on Weight Loss. One of the issues of interest about the use of the LDH materials in the preparation of CO2permselective membranes and adsorbents pertains to their ability to function stably under thermal cycling and other temperature changes in a variety of gaseous atmospheres. To study the structural stability of these materials, typically one raises their temperature in a linear fashion while monitoring weight loss and other structural characteristics in situ. In the study of Yang et al.,1 for example, the temperature of the LDH1 sample was raised linearly under vacuum and in an inert Ar atmosphere, while the sample was studied insitu by a variety of techniques, as previously outlined. For the heating rates utilized for the LDH1 sample by Yang et al.,1 the observations that were made up to a temperature of 250 °C were of equilibrium nature (no effect of the heating rate), but for some of the heating rates utilized kinetic effects were apparent above this temperature. Similar observations were previously made by Costantino and Pinnavaia28 and most recently by Rhee and Kang.29 To investigate these issues further, we have studied the weight-loss characteristics of the LDH2 sample for 4 different heating rates, namely, 1, 3, 5, and 10 °C/ min and in three different atmospheres. The weightloss results in an inert Ar atmosphere and the corresponding CO2 MS signals are shown in Figure 4a (for the results in Figure 4, a fresh LDH2 sample ∼110120 mg was used in every experiment). For the results in Figure 4a, UHP dry inert Ar was utilized as a purge gas at a flow rate of 20 sccm. For heating rates below 5 °C/min the weight-loss curves and the MS signals coincide (the results with the 10 °C/min heating rate contain kinetic artifacts), indicating that the structural changes (loss of interlayer water, hydroxyl, and CO32-) occur rapidly enough, so that the LDH structure equilibrates within the time frame allotted by the changing temperature (similar observations were also made in the presence of dry and humid CO2 atmospheres, with the results showing absence of kinetic effects for heating rates below 5 °C/minssee further discussion below). The effect of varying the heating rate on weight loss for the LDH2 sample was also studied in the presence of a reactive atmosphere. For the experiments in Figure 4b, in addition to the weight loss of the LDH2 sample in the presence of inert Ar, we also show the weightloss curve for the case in which dry CO2, instead of Ar, was utilized as a purge gas atmosphere at a flow rate of 20 sccm/min and a heating rate of 5 °C/min. The weight-loss results in the presence of a humidified CO2 atmosphere are also shown in the same figure. For the latter experiments, the other experimental conditions were the same as those with the other two weight-loss curves shown in the same figure, with the exception that the CO2 stream in this case was humidified by bubbling it through a beaker containing distilled water. Measurements of the water concentration of the gas exiting the Figure 4. Effects (a) of varying the heating rate and (b) of using different purging gases on the weight loss for the LDH2 sample. beaker indicate that the relative humidity (RH) of the CO2 stream was ∼70%. The results in Figure 4b indicate little effect of the gaseous atmosphere on the weightloss curve in the first region of temperatures associated with the evolution of interlayer water. Differences exist, however, in the other regions. In the region where mostly CO2 evolves, and DRIFTS indicates that all hydroxyls in the LDH structure have already disappeared, the weight-loss curves for the humidified and dry CO2 atmospheres coincide but are still different from the weight-loss curve under inert conditions; the presence of CO2 in the purge atmosphere appears to slow down somewhat the rate of CO2 evolution. The dry and humidified CO2 weight-loss curves are different in the region associated with hydroxyl evolution, particularly in the range of temperatures associated with loss of hydroxyls in a Mg-(OH)-Mg configuration. Previously, Ding and Alpay,8 who studied CO2 adsorption on a K-promoted commercial Mg-Al hydrotalcite at 400 °C, noted a small (∼10%) beneficial effect of the presence of water on CO2 adsorption. They also noted, however, that the actual partial water pressure did not really matter, with even traces of water vapor being capable of providing the same beneficial effect. Ding and Alpay8 attribute this beneficial effect to the ability of water vapor to either maintain the hydroxyl concentration on the surface or to prevent the sites from poisoning through carbonate or coke deposition. Ind. Eng. Chem. Res., Vol. 43, No. 16, 2004 4563 Figure 5. Weight gain or loss: (a) weight gain during adsorption for various temperatures as a function of the cycle number; (b) weight loss during desorption for various temperatures as a function of the cycle number; (c) weight change due to loss of water or CO2 during desorption as a function of temperature. 3.2. Sorption Reversibility Studies. The ability of the LDH to reversibly adsorb CO2 and H2O is of significance in the use of these materials as adsorbents and membranes. In the former case, the ability to reversibly adsorb CO2 is critical from the standpoint of being able to regenerate the adsorbent; in the latter case the presence of a relatively mobile CO2 phase within the LDH structure is important in determining the permeation rate through the membrane. We investigated, therefore, the ability of the LDH materials to reversibly adsorb CO2 under a broad range of experimental conditions. To initiate these studies (carried out in the flow TG/MB-MS system), we first investigated the effect of the conditions utilized during the experiments. For each series of experiments, we utilized 100-120 mg of a fresh LDH sample. During the adsorption part of the cycle, 30 sccm of CO2 was bubbled through a beaker containing distilled water (the CO2 stream’s RH being ∼70%), and the sample was exposed to this humidified CO2 stream for varying periods of time. Subsequently to adsorption, the flow of CO2 was shut down and the desorption part of the cycle was initiated (see below). The effect of varying the duration of adsorption was investigated. Increasing the time of adsorption from 1 to 2 h increased the total amount adsorbed by about 5%, but a subsequent increase from 2 h to 3 h had no additional significant effect. For the remainder of the study we utilized, therefore, an adsorption step time of 3 h. We also investigated two different methods to carry out the desorption step. In the first method, upon termination of the CO2 flow, the sample was exposed to flowing UHP dry Ar at a rate of 30 sccm. Typically, after 30 min the weight change of the sample ceased. Subsequently, we allowed the flow of Ar to continue for a total desorption period of 1 h. In the second method, the chamber was evacuated for a period of 1 h at a pressure below 40 mTorr. Evacuation was shown to be a more effective means for carrying out the desorption step (an ∼10% increase in weight gain upon subsequent readsorption) and was utilized in the remainder of the study. Upon completion of the preliminary runs, we studied the effect of temperature on the adsorption/desoprtion behavior of the LDH2. The results are shown in Figure 5. Figure 5a shows the total weight gain (as percent fraction of the original weight of the LDH sample) during the adsorption part of the cycle. Figure 5b shows the corresponding total weight loss during the desorption part of the cycle. Figure 5c shows the weight change corresponding to either the H2O or CO2 lost during the desoprtion part in the cycle (the TG/MB-MS system 4564 Ind. Eng. Chem. Res., Vol. 43, No. 16, 2004 allows one to monitor not only the total weight change but in-situ the gaseous species that are emitted during desoprtion). For each experiment, at any given temperature, a fresh LDH2 sample (100-120 mg) was used. The temperature was increased from room temperature at a rate of 5 °C/min in an Ar atmosphere (flow rate of 30 sccm) to the preset point (e.g., 200, 250 °C, etc.) and kept at this temperature until the sample weight became constant, typically for 20-30 min. Subsequently, the cyclic sorption/desoprtion experiments were initiated. One can distinguish three distinct regions of different behavior in Figure 5. The first region is for temperatures below 190 °C, where one observes that the LDH2 sample reversibly adsorbs only water and slight amounts of CO2. The results of the cyclic adsorption/desorption experiments in this region of temperatures are consistent with prior observations1 with the LDH1 sample and our current studies with the LDH2 sample (e.g., Figure 3 and Table 2), which indicate that, in the same region of temperatures, the interlayer water is removed. The cyclic adsorption/desorption experiments indicate, in addition, that the exchange of interlayer water is a fairly reversible process (see further discussion on the longer duration cyclic experiments below). In the second temperature range, from 190 to 280 °C, our prior1 and current studies with the LDH2 indicate that the water that leaves the sample is from the hydroxyl groups that are bonded with Al cations. In addition, some CO2 is also emitted in this region. The cyclic sorption/desoprtion studies show that the same two species are also emitted during the period in which the sample’s temperature is raised to the desired level. Upon initiation of the sorption/desorption cycle, however, only CO2 appears to be reversibly adsorbed in this region, with very little H2O emitted; the sample weight change can be fully attributed to the reversibly adsorbed CO2. In the temperature range 280-440 °C, our prior studies,1 under inert conditions, have indicated that the OH- group bonded with Mg2+ begins to disappear at 280 °C and is completely lost at 440 °C (for the LDH2 the upper temperature extends higher; see Table 2); a degradation of the hydrotalcite structure is also observed in the same region. The cyclic adsorption/desorption experiments indicate that the same two species are also emitted during the period in which the sample temperature is raised to the desired level. Upon initiation of the sorption/desorption cycle, however, only CO2 appears to be reversibly adsorbed in this region, with very little H2O emitted; hence, the sample weight change, once more, can be mostly attributed to the reversibly adsorbed CO2. As can be seen in Figure 5c, the amount of CO2 that is reversibly adsorbed in this region decreases as the temperature increases, consistent with the observations that the crystallinity of the hydrotalcite material also decreases, and its structure begins to fall apart in this region.1 To further validate the cyclic sorption/desoprtion behavior observed using the TG/MB-MS, we also carried cyclic flow sorption/desorption experiments in-situ using the DRIFTS system, following the same experimental protocol as with the TG/MB-MS experiments described above. During these studies we monitored a number of distinct peaks corresponding to various functional groups in the hydrotalcite. During our prior study,1 the various DRIFTS peaks were assigned as follows: (1) the signal at ∼3470 cm-1 to the OH- group vibration in the MgAl-CO3 LDH sample; (2) the signal at ∼3070 cm-1 to hydrogen bonding between water and the carbonate species in the LDH interlayer space; (3) the signal at ∼1620 cm-1 to the H2O bending vibration of interlayer water in the LDH sample; (4) the signals at ν3 ) 1370 cm-1, ν2 ) 940 cm-1, and ν4 ) 680 cm-1 at room temperature to the CO32- group vibration bands in the LDH sample. (The CO32- group in the hydrotalcite at room temperature behaves more like it would in a aqueous environment, in which the bands of CO32- are observed at ν3 ) 1415 cm-1, ν2 ) 880 cm-1, and ν4 ) 680 cm-1, without a ν1 mode vibration at ∼1080 cm-1 and no splitting of the ν3 band.) In the prior experiments,1 starting from room temperature, the sample temperature was increased at a rate of 0.5 °C/s in an inert atmosphere. Every 20 °C or so the temperature increase was stopped, and the DRIFTS spectra were recorded after keeping the sample isothermal for a period of ∼2 min. The testing was continued until the temperature of the sample had reached 580 °C. The following summarizes the observed behavior:1 The intensities of the interlayer water bands at 3070 and 1620 cm-1 gradually decrease with increasing temperature and disappear around 190 °C. The intensity of the OH- vibration band at 3470 cm-1 begins to decrease at 190 °C and completely disappears at 440 °C. The band at 1370 cm-1 for the CO32- ν3 vibration begins to decrease in size as the temperature increases and also shifts to ∼1350 cm-1. Gradually a band at 1530 cm-1 begins to form at temperatures higher than 170 °C (the splitting of the ν3 band relates to the decrease of the amount of interlayer water, as a result of which the CO32- group begins to interact more strongly with the backbone of the hydrotalcite itself; bands at 1530 and 1350 cm-1 have been previously assigned to a monodentate carbonate species adsorbed on Al2O330). The band size at the lower wavenumber (∼1350 cm-1) decreases as the temperature increases (and so are the peaks at 940 and 680 cm-1). At higher temperatures all peaks corresponding to CO32- species in Mg-Al-CO3 hydrotalcite disappear. Experiments with the LDH2 sample, for which the temperature was increased linearly (5 °C/min) in an inert atmosphere, are shown in Figure 6a. The sequence of events and the way the various bands evolve during the structural evolution of the two LDH again remain the same; only the range of temperatures where these different phenomena occur differs. Figure 6b shows the integrated peak area reflecting the CO32- ν3 vibration during the cyclic sorption/ desorption experiments (expressed as percent fraction of the peak area at the beginning of the experiment at room temperature). Figure 6c shows the 3470 cm-1 band corresponding to the OH- vibration and the combined integrated peak areas for the interlayer water peaks (3070 cm-1 and 1620 cm-1), again expressed as percent fraction of the same peak areas at the beginning of the experiment at room temperature. In these figures we show experimental data at the end of first and second sorption and desorption cycles for various temperatures. In Figure 6b,c one notes that at 150 °C only the combined integrated peak area for the interlayer water peak changes in a reversible manner. No substantial changes are observed during the sorp- Ind. Eng. Chem. Res., Vol. 43, No. 16, 2004 4565 Figure 6. (a) In-situ DRIFTS of LDH2 as a function of temperature and (b) change in the CO 32- integrated peak area (left) and change in the OH- and H2O integrated peak areas as a percent fraction of the original peak area (right) during the sorption/desorption cycles. tion/desoprtion cycles in the integrated peak areas reflecting the CO32- ν3 vibration or the 3470 cm-1 band corresponding to the OH- vibration. The hydrotalcite during the cyclic sorption/desorption experiments simply exchanges reversibly only interlayer water. Above the temperature of 190 °C, the interlayer water disappears during the heating period in Ar before reaching the preset temperature. During the cyclic sorption/desoprtion process the hydrotalcite exchanges reversibly only CO2 to any substantial extent. Furthermore, the amount of CO2 that reversibly adsorbs and desorbs decreases as a function of temperature. Clearly, the hydrotalcite under the conditions of the cyclic experiments described here is not capable of reversibly exchanging the OH-, after a certain amount of OH- is emitted during the heating period to reach the preset temperature. These observations are consistent with the TGA/MB-MS experiments and the observations of Yang et al.1 We also carried out longer term cyclic sorption/ desorption experiments. For the experiments with the LDH1, 10 mg of sample was utilized, and two different temperatures 150 and 250 °C were investigated (the same sample was used for both experiments). For each experiment, the sample was first heated in UHP dry Ar (20 sccm; 5 °C/min) and the weight of the sample and the gas composition were monitored. Upon reaching the desired temperature, the feed was switched to humidified carbon dioxide (20 sccm, 70% RH) and kept there for 3 h. Then the sample was evacuated for 1 h, switched back to humidified carbon dioxide for 3 h, and so on. Figure 7a shows the total sample weight (as percent fraction of the original sample weight) observed at the conclusion of the adsorption and desoprtion parts 4566 Ind. Eng. Chem. Res., Vol. 43, No. 16, 2004 Figure 7. (a) Total sample weight during the sorption/desorption cycles and (b) H2O and CO2 MS signals during the heating and the desorption part of the cycles as a function of time. Figure 8. (a) Total sample weight during the sorption/desorption cycles and (b) H2O and CO2 MS signals during heating and the desorption part of the cycles as a function of time. of each cycle, for a total of 14 cycles. Figure 7b shows the corresponding MS signals during the heating and evacuation parts of the cycle. Only water was detected coming out of the sample at 150 °C, an observation consistent with the structural model for the LDH presented by Yang et al.1 The experiments at 150 °C indicate that the system reaches a steady-state reversible behavior after the 11th cycle, with the corresponding weight change being 0.23%. Upon completion of the 14 cycles at 150 °C, the LDH1 sample was heated in UHP dry Ar (20 sccm; 5 °C/min) until its temperature reached 250 °C; the feed was then switched to humidified CO2 (20 sccm, 70% RH) and kept there for 3 h. Then the sample was evacuated for 1 h, switched back on to humidified CO2 for 3 h, and so on. Figure 8a shows the total sample weight observed for a total of 14 cycles for the LDH1 sample at 250 °C. The sample reaches a steady-state behavior after the 9th cycle, with the corresponding reversible weight change being 0.31%. Figure 8b shows the corresponding MS signals during the heating and evacuation parts of the cycle. During the heating part of the experiment, both water and CO2 are emitted; however, subsequently to that only CO2 is emitted during the cyclic experiments, indicating that under these relatively low RH conditions the OH- are not reversibly exchanged to any substantial extent (as noted previously, a similar observation also made for the LDH2 sample during the shorter term reversibility experiments). Once again, the observations are consistent with the structural model previously proposed.1 Figure 9 describes a long-term cycling experiment using 113 mg of LDH2 at 250 °C, following the same other experimental conditions as with the experiments involving the LDH1 sample. The sample reaches a steady-state behavior after the 14th cycle, with the corresponding reversible weight change being 0.32%. 3.3. Sorption Reversibility Studies: Effect of Thermal Cycling. After the cyclic sorption/desoprtion experiments with the LDH samples were completed, a number of experiments were initiated in which the weight gain/loss of the sample was monitored as its temperature was cycled from room temperature to a preset temperature and back down to room temperature. In the first experiment (the same LDH1 sample was used in all of temperature cycling experiments reported in this section) the sample was heated in flowing Ar (20 sccm) with a heating rate of 3 °C/min from room temperature to a temperature of 150 °C; subsequently the flowing Ar feed was substituted with a humidified CO2 feed (20 sccm) and was cooled to room temperature with a 3 °C/min cooling rate. Upon reaching room temperature, the sample was kept at this temperature for an additional 2 h. The weight-loss/-gain Ind. Eng. Chem. Res., Vol. 43, No. 16, 2004 4567 Figure 11. MS signals for H2O (top) and CO2 (bottom) during the temperature cycling experiment from room temperature to 200 °C. Figure 9. Weight gain or loss (top) and total sample weight (bottom) during the sorption/desorption cycles. Figure 10. Weight loss/gain during the temperature cycling experiments. Solid lines are the experiments from room temperature to 150 °C; dotted lines are experiments from room temperature to 200 °C. data are shown in Figure 10. The total weight loss for the LDH1 sample was ∼5.5% at 150 °C; upon cooling in the humidified CO2 atmosphere, the sample recovered 98.4% of its original weight. The gaseous components evolved during the heating step were monitored by mass spectrometry; only water is detected during the experiment. Upon termination of the experiment at 150 °C, the humidified CO2 atmosphere was switched back to flowing UHP dry argon and the temperature was slowly (3 °C/min) increased to 200 °C. When this temperature was reached, the same experimental protocol was followed. The weight-loss curve leveled off after 240 min. The sample, upon cooling, recovered 99.8% of its original weight (Figure 10). The gases evolved during the heating part of the cycle were also monitored (Figure 11). Water was detected throughout the whole temperature range, and trace amounts of carbon dioxide were detected from 195 to 200 °C. Most of the weight loss was observed below 150 °C; only ∼0.2% of the weight loss was observed between 180 and 200 °C. Upon termination of the experiment at 200 °C, the humidified CO2 atmosphere was switched back to dry argon, and the temperature was slowly (1 °C/min) increased to 250 °C (in the 250 °C and higher temperature cycling experiments, the cooling/heating rates were changed from 3 to 1 °C/min). When this temperature was reached, the flowing Ar feed was substituted with a humidified CO2 feed (20 sccm) and the sample was cooled to room temperature with a 1 °C/min cooling rate. Also the sample was allowed to equilibrate at room temperature for as long as necessary for the weightgain curve to level off. Upon cooling, 99.2% of original 4568 Ind. Eng. Chem. Res., Vol. 43, No. 16, 2004 Figure 12. Weight loss/gain during the temperature cycling experiments: (a) from room temperature to 250 °C; (b) from room temperature to 300 °C; (c) from room temperature to 350 °C. weight of the sample was recovered; most of the weight loss was again observed below 150 °C (Figure 12). The components evolved during the heating part of the cycle were also monitored (Figure 13). Water was detected throughout the whole temperature range, similar to the previous experiments, and smaller amounts of carbon dioxide were detected in the range from 195 to 250 °C. The experiment was repeated with the temperature raised (1 °C/min) to 300 °C, cooled in humidified CO2 to room temperature with a 1 °C/min cooling rate, and left there for as long as necessary for the weight-gain curve to level off. As shown in Figure 12, it took a much longer time than in the previous experiments for the sample to regain the weight, which leveled off at 96% of original weight. The composition of outlet gas showed water being evolved through the whole range of temperatures; carbon dioxide was again detected between 195 and 300 °C. The experimental results with the temperature raised to 350 °C are also shown in Figure 12. Once more, it took a much longer time for the sample to recover its weight, which leveled off at 93.8% of its original weight; water was evolved through the whole region of temperatures, and carbon dioxide was detected between 195 and 350 °C. These observations are clearly consistent with the structural model for the LDH developed, based on observations made under inert or vacuum conditions.1 3.4. Sorption Reversibility Studies at Moderate Pressures in a Flow System. To further study the sorption reversibility behavior of the LDH, and to establish a connection between the TG/MB-MS and DRIFTS experiments carried out at atmospheric pressure conditions and the conditions one may encounter in the use of these materials in the WGS membrane reactor environment, we carried out similar experiments using a high-pressure adsorption flow system. The experimental system is equipped with mass flow controllers and a flow control valve at the exit to maintain the system pressure constant under flow conditions. Two types of experiments were performed. In the first series of experiments the flow system was first pressurized with flowing dry argon (50 sccm) to 50 psig, then the temperature was increased to 250 °C, using a 5 °C/ min heating rate (it takes ∼45 min), and the system was kept at 250 °C for 1 h as a desorption step. When the desorption step was over, the system was cooled to 150 °C (cooling rate 5 °C/min, ∼20 min) in flowing dry argon (50 sccm). Subsequently, the inlet gas was changed to dry CO2 (50 sccm) from argon while keeping the same pressure of 50 psig for 3 h as an adsorption step. During the adsorption step, the outlet flow rate was monitored by a digital flow meter (while the reactor pressure was maintained constant at 50 psig), and from the flow rate change, the amount of adsorption was Ind. Eng. Chem. Res., Vol. 43, No. 16, 2004 4569 Table 4. Weight Gain (wt %) during the Sorption Step for the Moderate-Pressure Flow Experiments at Various Temperatures Using Dry CO2 cycle wt gain during the sorptn step 1st 2nd 2.02 1.97 At 150 °C 3rd 4th 1.87 1.84 1st 2nd 1.84 1.79 At 200 °C 3rd 4th 1.71 1.69 1st 2nd 1.72 1.69 At 250 °C 3rd 4th 1.68 1.66 cycle wt gain during the sorptn step Table 5. Weight Gain (wt %) during the Sorption Step for the Moderate-Pressure Flow Experiments at 200 °C Using Humidified CO2 Figure 13. MS signals for H2O (top) and CO2 (bottom) during the temperature cycling experiment from room temperature to 250 °C. Table 3. Weight Gain (wt %) during the Sorption Step for the Moderate-Pressure Flow Experiments Using Dry CO2 cycle wt gain during the sorptn step 1st 2nd 2.621 2.542 cycle wt gain during the sorptn step 3rd 2.476 calculated. Table 3 shows the weight gain during the sorption step for the first 3 sorption/desoprtion cycles with the LDH2 sample. In the second series of experiments the sample (∼14 g) was first heated to a preset temperature in Ar gas (50 sccm). Each cycle involved first evacuating the sample for 1 h as a desorption step. After the evacuation step, the flow system was then again pressurized to 50 psig in flowing Ar. When the outlet flow rate was stabilized in flowing Ar at 50 psig, the inlet gas was then changed to either dry or humidified CO2 (50 sccm) for 3 h while maintaining the same pressure of 50 psig. Upon completion of the first sorption/desoprtion cycle, the procedure was repeated for a number of additional cycles and for a number of temperatures. The cyclic sorption/desoprtion experimental results for the various temperatures for dry CO2 are summarized in Table 4, while those for humidified CO2 for one temperature are shown in Table 5 (a fresh LDH sample was utilized for each set experiments at every new temperature). During the humidified CO2 experiments at moderate pressures, a syringe pump was used (instead of a bubbler) to cycle wt gain during the sorptn step cycle wt gain during the sorptn step 1st 2nd 1.85 1.79 3rd 4th 1.73 1.71 deliver a predetermined amount of water into the CO2 stream. For the experiments in Table 5, the CO2 stream contains 2 mol % of water, which corresponds approximately to 70% RH at the temperature and pressure of the experiment. For the run at 150 °C the weight lost during the desoprtion part corresponds to water with only traces of CO2 being lost. The opposite observation is true for the runs at 200 and 250 °C. Comparing the run in humidified CO2 (Table 5) with the corresponding run with dry CO2, one observes that there is little difference in the weight change, which is consistent with the observation under atmospheric conditions that, beyond the initial heating step, the LDH does not exchange water reversibly under these temperature conditions. The whole set of observations under moderate pressure conditions are again in agreement with the TG/MB-MS and DRIFTS data under atmospheric conditions and the LDH structural model.1 This lends confidence in the usefulness of these fundamental techniques in predicting the materials behavior under realistic process conditions. 4. Conclusions In our prior study,1 we have employed several in-situ techniques to investigate the thermal evolution of the structure of a Mg-Al-CO3 LDH under an inert atmosphere. On the basis of the results of that study, a model was proposed to describe the structural evolution of the Mg-Al-CO3 LDH structure. In this paper we have presented results of our ongoing investigations with these materials pertaining to their sorption characteristics and thermal reversibility under both inert and reactive atmospheres. The experimental observations are shown to be consistent with the structural model for the LDH previously presented. The LDH are shown capable of exchanging reversibly CO2 for a broad region of conditions. In addition to providing a test of the validity of the LDH thermal evolution model, these experimental observations are of importance in their own right for the use of the LDH materials in the preparation of CO2 permselective membranes and adsorbents for high-temperature membrane reactor applications. One particular promising application is their use in reactive separations with the water gas shift reaction. The ability of the LDH to reversibly adsorb 4570 Ind. Eng. Chem. Res., Vol. 43, No. 16, 2004 CO2 is of significance in the use of these materials in such an application as adsorbents and membranes. In the former case, the ability to reversibly adsorb CO2 is critical from the standpoint of being able to regenerate the adsorbents; in the latter case the presence of a relatively mobile CO2 phase within the LDH structure is important in determining the permeation rate through the membrane. 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Spectrochim. Acta 1981, 37A, 93. Received for review November 5, 2003 Revised manuscript received February 6, 2004 Accepted February 10, 2004 IE0308036
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